PAGE

1 of 17

Lifting Procedure of Main Girder (Boiler #2)

DOCUMENT NO: P-T3109-RED-006

 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 2 of 17 0

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- SDCC : Original
- CNEEC : Copy
- Originator: Copy

Budianto Rusli Mujiono Iman Paryaman Agus Subagyo

Rigging Engineer Area Manager Site Manag. Rep Site Manager

ISSUED EFFECTIVE
REV. NO BRIEF OF REVISION
DATE DATE
0 16-01- 2009 17 -01- 2009 ISSUED FOR APPROVAL

TABLE OF CONTENT

No. Descriptions Page

1 Title 1 of 17

2 Scope 3 of 17

3 Objective 3 of 17

4 Reference 3 of 17
5 Description Procedure 4 of 17

5.1 Equipments and Tools 4 of 17

5.2 Risk analysis 4 of 17

5.3 Execution 4 of 17

5.3.1 Preparation 4 of 17

5.3.2 Lifting Main Girder 5 of 17

6 Attachment
 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 3 of 17 0

1. HSE aspect identification 7 of 17

2. Plan and checklist for lifting work 9 of 17

3. Lifting of main girder K2 12 of 17

4. Lifting of main girder K3 13 of 17

5. Lifting of main girder K4 14 of 17

6. Specifications and load chart Kobelco SL 6000 15 of 17

1. TITLE

LIFTING PROCEDURE OF MAIN GIRDER ( BOILER#2 )

2. SCOPE
This procedure describes the guidelines and operation step for lifting Main Girder
of Boiler #2 steel structure by using Crawler Crane Kobelco SL6000 Cap. 600
Tons. Transportation of the main girders from Tanjung periok port to erection
area conducted by other company.

Specification and dimension of the Main Girder are :

No Specification Length Installation Axis Weight
K2 H3400 X 950 X 30/60 21.3 m Axis K2, Column B2B4 32000 Kg
K3 H3400 X 950 X 30/80 21.3 m Axis K3, Column B2B4 47000 Kg
K4 H3600 X 1000 X 30/100 21.3 m Axis K4, Column B2B4 54000 Kg

Installation of the three main girders: will be directly placed on the support
structure at top of the right and left columns with the sequences as follow: K4
 K3  K2. After installed, the main girders will be filled with connection
beam.

3. OBJECTIVE
As a guidance for engineers and supervisiors or related person for providing
and following erection method of main girder safely K2, K3 and K4.
 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 4 of 17 0

4. REFERENCE
1. P - HSE – 001 – Management and implementation of HSEMS.
2. W – HSE – 001 – Project HSE Management System Plan.
3. W – SAF – 026 Crane & Lifting Procedure.
4. Handbook of Rigging by W.E Rossnagel, P.E (Third Edition).
5. General Catalog, The Crosby group, Inc. (2002 Catalog Browser ).
6. Drawing, No : CG13121-2-0 ( Steel Structure )
7. Drawing, No : G13123-0 (Main Girder)

5. DESCRIPTION PROCEDURE

5.1 EQUIPMENTS & TOOLS

Equipments that will be used are :
1. Crawler Crane Kobelco SL6000 (1 Unit, Cap.600 ton/unit)
Boom configuration Heavy Lift luffing jib with main boom
length = 66 meters (boom angle 86 o) and luffing jib length= 54 meters
(please, see attachment)

Tools that will be used are :

1. Wire Sling Dia 1.5” x 12 meter long (4 EA, SWL 18Ton/EA)
2. Shackle Dia 2.0” (2 EA, SWL 35 Ton/EA)
3. Chain block (4 EA, SWL 5 Ton/EA)
4. Manila rope Dia 1” x 85 meter long (2 EA)
5. Steel plate / Timber mat As per requirement

5.2 RISK ANALYSIS :

1. Check ground condition for parking crane Kobelco SL6000 such as level and
compaction with minimum ground pressure 14 ton/m2.
2. Check crane condition before mobilize to lifting area.
3. Check rigging tools & accessories condition such as slings, shackles & etc.
4. No activity to be allowed in and around lifting area during lifting activity.
Install barricade tape to secure the lifting area.
 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 5 of 17 0

5. Signalman, Operator & Supervisor should have proper radio/ visual contacts
at all time.
6. Workmen wear proper PPE ( Helmet, safety shoes, full body hardness/
Safety belt, etc) and lanyard hook of body harness always hooked up while
working at height (For detail, Please see Attachment for HSE Aspects
Identification, Risk Assessment and Risk Control ).
7. Perform house keeping after job completion.

5.3 EXECUTION

5.3.1 PREPARATION
1. Conduct load test before the crane used to ensure the crane condition
is good.
2. Check the crane crawler position to ensure they are in the same level.
3. Conduct good Backfill, compaction and leveling of area to ensure soil
bearing capacity as per requirement minimum 14 ton/m 2(Please, see
the attachment).
4. Barricade erections area to prevent unauthorized personnel entry to
the Lifting area.
5. Conduct final Rigging orientation by operator, riggers, and safety
personnel.
6. Crane positioning at lifting area and make sure the crane lifting radius
is conform with rigging calculation.
7. Check all rigging equipments such as shackles and wire sling ensure
is good .
8. Check the scaffold of Main girder erection for support the activity.
9. Check communication apparatus, to ensure good communication
during Lifting.
10. When lifting the girder, some specified persons must be located at
the area to monitor the girder position and ensure it will not hit the
other steel structure.

5.3.2 Lifting Main Girder

A. Lifting Main girder K4
1. Positioning of Crane Kobelco SL6000 as per radius required. (See
attached for crane positioning ).
2. Conduct final check and install lifting accessories (sling and shackle)
on hook Crane Kobelco SL6000 connect with main girder K4.
3. Use manila rope tag line dia. 1” to prevent the girder move unstable.
4. Lift the girder above 300 - 500 mm for trial lifting, that will check the
brake system in good condition.
5. Lift up the girder until top of the column.
6. Swing the crane to erection point.
 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 6 of 17 0

7. Use chain block to prevent the girder unstable, and release rigging
tools(sling and shackle)
8. After installed, the main girders will be filled with connection beam.

B. Lifting Main girder K3

1. Positioning of Crane Kobelco SL6000 as per radius required. (See
attached for crane positioning).
2. Conduct final check and install lifting accessories (sling and shackle)
on hook Crane Kobelco SL6000 connect with main girder K3.
3. Use manila rope tag line dia. 1” to prevent the girder move unstable.
4. Lift the girder above 300 - 500 mm for trial lifting,that will check the
brake system in good condition.
5. Lift up the girder until top of the column.
6. Swing the crane to erection point.
7. Use chain block to prevent the girder unstable, and release rigging
tools(sling and shackle)
8. After installed, the main girders will be filled with connection beam.

C. Lifting Main girder K2

1. Positioning of Crane Kobelco SL6000 as per radius required. (See
attached for crane positioning).
2. Conduct final check and install lifting accessories (sling and shackle)
on hook Crane Kobelco SL6000 connect with main girder K2.
3. Use manila rope tag line dia. 1” to prevent the girder move unstable.
4. Lift the girder above 300 - 500 mm for trial lifting,that will check the
brake system in good condition.
5. Lift up the girder until top of the column.
6. Swing the crane to erection point.
7. Use chain block to prevent the girder unstable, and release rigging
tools(sling and shackle)
8. After installed, the main girders will be filled with connection beam.

Note : Crane operator must follow orders from the authorized signalman
to avoid miscommunication.

6. ATTACHMENT

1. HSE aspect identification

 DOCUMENT NO. :
LIFTING PROCEDURE OF MAIN GIRDER STEEL P-T3109-RED-006
STRUCTURE ISSUED DATE :
16 JANUARY 2009

UNIT ISSUING : APPROVED BY : PAGE REVISION

RED Site Manager 7 of 17 0

2. Plan and checklist for lifting work

3. Lifting of main girder K2
4. Lifting of main girder K3
5. Lifting of main girder K4
6. Specifications and load chart Kobelco SL 6000