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861 Improvements To PD Measurements For Factory and Site Acceptance Tests of Power Transformers
861 Improvements To PD Measurements For Factory and Site Acceptance Tests of Power Transformers
Technical Brochure
Improvements to PD measurements
for factory and site acceptance tests
of power transformers
Reference: 861
February 2022
TECHNICAL BROCHURE
Improvements to PD measurements
for factory and site acceptance
tests of power transformers
JWG A2/D1.51
Members
Copyright © 2022
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ISBN : 978-2-85873-566-2
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Executive summary
This Technical Brochure (TB) deals with possible improvements to partial discharge (PD) measurements
for factory acceptance test (FAT) and site acceptance tests (SAT) of power transformers. In the joint
working group JWG A2/D1.51, it was generally agreed, that a sensitive PD measurement is in the
common interest of the transformer manufacturer as well as the buyer and end user of the transformer.
Hence, the main task of PD measurements during FAT or SAT is to evaluate the quality of the insulation
of a transformer and to minimize the risk of failures during operation. In this regard, it is neither the
intention of this brochure to adopt acceptance criteria to allow easier passing of FAT/SAT, nor to tighten
the acceptance criteria by introducing an additional measurement method without a clear indication of
critical PD activity.
The main improvement for FAT and SAT acceptance tests provided by this brochure is the possibility to
provide repeatability and comparability for UHF PD measurements using systems from different
manufacturers. As with conventional electrical measurements to IEC 60270, these requirements must
be met for the test method to be standardized. It must be mentioned that the findings in this brochure
do not aim to establish any correlation between the PD level of electrical measurements according to
IEC 60270 (apparent charge pC) and UHF PD measurements (electric field V/m).
To achieve comparability among UHF PD measurements performed using different sensors and
measurement instruments, the brochure sets out in detail a general UHF calibration procedure with
several steps that should be performed. By using this defined calibration procedure, UHF PD
measurements can be applied more extensively in the future since reproducibility and comparability will
be ensured.
The brochure contains clear guidelines about:
- Usable types of UHF sensors and their general advantages, disadvantages, and characterization
- Number and location used for UHF sensors at transformer tanks
- Frequency range used for UHF PD measurements
- Calibration of the UHF PD measuring system and necessary documentation
- Improving signal to noise ration through knowledge of the most common noise sources
- Performance check procedure of the UHF measurement setup
Outcomes from collected case studies and documented measurement campaigns are included to
demonstrate the traceability of the findings and help readers to perform effective UHF PD measurements
themselves.
The brochure documents development steps for measuring instruments that will ensure effective
implementation of the proposed calibration procedure.
The brochure ends with a collection of proposals for further research and a discussion concerning the
definition of UHF thresholds that might be used as acceptance criteria for FAT and SAT in future once
more experience has been gained.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
In Memoriam
Dr.-Ing. Jitka Fuhr
Dr.-Ing. Jitka Fuhr Aschwanden passed away
suddenly in a tragic car accident on July 26,
2020. She began to study electrical engineering
in Prague in the 1967–1968 academic year. In
1968, during the Prague Spring, Jitka was on a
leave in England, when the Russians occupied
CSSR. On her way back home from England to
CSSR, she decided to stay in Germany and to
continue her studies at the Technical University
Aachen. In December 1973 she graduated from
the Technical University ‘Fridericana’ in
Karlsruhe with a master's degree (Dipl-Ing.) in
electrical engineering, specializing in high
voltage technology. From 1974 to 1980, she
worked as a development and design engineer
at Brown Boveri Company (BBC) in the
transformer factory in Mannheim. In this first
job at BBC she became familiar with the design
and testing of large power transformers. From
1980 to 1985, Jitka was a scientific staff
member at Hahn-Meitner-Institute for Nuclear
Research (which became the Helmholtz-
Zentrum in 2009) in Berlin-West, where she
investigated the electrical breakdown
mechanism in dielectric liquids. In December
1985 she was awarded the title Dr.-Ing. (PhD) from the Technical University of Darmstadt with her
thesis “Experimental investigation on the time-dependency of electrical breakdown in liquid
hydrocarbons”.
From 1985 to 1988, Dr. Jitka Fuhr was a research associate at the Polytechnic University of New York,
where she taught graduate students in the fields of electro-physics and high voltage engineering and
was also an advisor to PhD students in the high voltage laboratory. Returning to Europe in 1988, Jitka
joined Tettex Instruments in Zürich, Switzerland, a manufacturer of high precision measuring
instruments for high voltage laboratories and dielectric testing of insulating materials. Here, she was
responsible for the development of new applications of partial discharge (PD) measuring systems. In
1989 Jitka Fuhr entered the ABB Corporate Research Center in Baden-Dättwil (Switzerland), where she
was a leader of the project “PD-diagnosis of electrical power equipment.” In 1995 she moved to the
ABB transformer factory in Geneva (ABB Sécheron), where she was responsible for the development
and application of advanced diagnostics methods (“fingerprints”) for condition-based maintenance of
power transformers. In 2001 she began working as an expert in the ABB Business Area “Power
Transformers” for solving PD-related problems.
In 2007 Dr. Fuhr began to work as a senior consultant for the Swiss utility BKW Energy Ltd. in the field
of condition assessment of HV components (generators, transformers, and GIS). In 2012 she founded
her own company, AF Engineers +Consultants GmbH, in Iseltwald, (Switzerland), together with her
husband Dr. Thomas Aschwanden. Her activities as an independent consultant were focused on design
review and factory acceptance tests, condition assessment, and root cause analysis of failures in all
types of power generation and transmission equipment, in particular in power transformers and power
generators.
Throughout her career, Jitka made many important contributions to the understanding of electrical
breakdown processes in dielectric liquids and in the diagnostic methods for condition assessment of
large power transformers, with particular emphasis on the detection and analysis of partial discharges
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
and the subsequent degradation of insulation materials. Jitka Fuhr pioneered the application of
advanced PD-measuring techniques with on-site testing of large power transformers. She is a coauthor
of the ABB book Testing of Power Transformers and Shunt Reactors, and her broad experience gained
over decades working in the fields of high voltage testing and partial discharge diagnostics are
documented in more than 50 technical papers presented at international conferences and published in
peer-reviewed technical journals. In addition to her daily work, Jitka was a member of IEEE (M’04),
including DEIS, the IEEE Transformer Committee, Electrosuisse, and the mirror committees in
Switzerland of IEC TC14 and TC 42. She was active in CIGRE Study Committees A2 and D1 for many
years, being the convenor of Working Group D1.29 “Partial discharges in power transformers,” which
published the CIGRE Technical Brochure 676 (2017).
The death of Jitka is a great loss which came suddenly. It is the loss of an expert in the preparation of
CIGRE brochures and reports for the coming generations. Unforgettable for everyone who worked with
her, her humor and positive charisma, which always accompanied her.
On behalf of all members of CIGRE working bodies, we would like to present our deepest condolences
to the family of this great colleague and friend of us, in particular to her husband Thomas.
Jitka’s spirit will stay with us forever.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Content
Executive summary ............................................................................................................. 3
1. Introduction.............................................................................................................. 12
1.1 Objective of Brochure ............................................................................................................................. 12
1.2 Structure of Brochure ............................................................................................................................. 13
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-33 a) 60 V impulse of UHF impulse generator b) 250 V impulse of EMI impulse generator c) both
impulses in frequency domain [55] .............................................................................................................. 55
Figure 5-1 Measured UHF signal of probe “UHF 2” to prove broadband emission [5] ........................................ 57
Figure 5-2 Amplified (×20 voltage gain) UHF signals recorded during overvoltage testing of B-phase at 1.6 UN with
a measured PD level in the region of 20 – 30 pC [56] ................................................................................... 57
Figure 5-3 Frequency spectrum of the signal from UHF sensor No. 3 in Figure 5-2 [56] .................................... 58
Figure 5-4 Overview of PD patterns, average-/max-hold frequency spectrum of the three defects obtained with the
UHF technique. Frequency plots show noise (grey) and discharge (black) [57] ................................................ 58
Figure 5-5 Electrodes configuration and Electromagnetic wave frequency spectrum from PD of each models [58]
................................................................................................................................................................ 60
Figure 5-6 Discharge sources: (a) oil/air corona discharge, (b) creep discharge, (c) surface discharge, (d) turn-to-
turn insulation discharge [59] ..................................................................................................................... 61
Figure 5-7 Point-on-wave patterns of typical defects: (a) oil-corona, (b) air corona, (c) creep discharge, (d) surface
discharge, (e) turn-to-turn discharge [59] .................................................................................................... 61
Figure 5-8 Four types of artificial defect models: (a) Corona-in-oil discharge model (b) Surface discharge-in-oil
model (c) Gas-cavity discharge model; (d) Floating-discharge-in-oil model [60] ............................................... 62
Figure 5-9 Waveforms and normalized power frequency spectra of UHF PD signals: (1) Tip-in-oil discharge; (2)
Surface discharge-in-oil; (3) Gas-cavity discharge; (4) Floating-discharge-in-oil [60] ........................................ 62
Figure 5-10 left) Digital video broadcasting DBV T2 right) Mobile communication, GSM 900, example of one provider
[61] .......................................................................................................................................................... 63
Figure 5-11 Narrow band disturbances during online measurements using amplification [5] ............................. 64
Figure 5-12 PRPD pattern of three phase corona of close by overhead lines hindering sensitive electrical PD
measurements [5] ..................................................................................................................................... 64
Figure 5-13 210 MVA Grid-Coupling Transformer with copper wire (right) on phase L3, 110kV to stimulate corona
discharges [5] ........................................................................................................................................... 65
Figure 5-14 Comparison of PRPD without (left) and with Corona (right) [5] ..................................................... 65
Figure 5-15 (a) Laboratory-based 10/50 kV transformer for PD/corona measurement (UHF sensors and IEC 60270
system); (b) corona wire at HV bushing; (c) PRPD pattern at 25 kV [62] ........................................................ 66
Figure 5-16 (a) Time-domain corona signals from UHF sensors at condenser bushing; (b) spectral density; (c) UHF
signals from internal PD; (d) spectral densities. Note the different amplitude and frequency scales [62]. ........... 67
Figure 5-17 Test set up measuring external corona discharge by conventional method compare with UHF method
[63] as the condenser core bushing acts as a lowpass filter in between .......................................................... 67
Figure 5-18 (left) Wire attached to condenser bushing as corona source; (right) PRPD patterns detectable by
conventional / UHF method: Corona detectable by IEC but not by UHF method [63] ........................................ 68
Figure 5-19 Test arrangement for verification of UHF-PD behaviour of a voltage source for FAT based on power
electronics [64].......................................................................................................................................... 69
Figure 5-20 UHF spectra: left) noise level right) Converter in operation [64] ........................................ 69
Figure 5-21 Signal transmission for conventional PD measuring method.......................................................... 70
Figure 5-22 a) Test setup for both electrical PD measurement (IEC 60270) and UHF measurement b) maximum
measured UHF levels of UHF sensors 1-5 [55] .............................................................................................. 71
Figure 5-23 Apparent charge of electrical PD measurement at upper and lower end of winding; dotted line: Actual
charge of the source [55] ........................................................................................................................... 71
Figure 5-24 Signal transmission path for an unconventional PD measuring system (acoustic, UHF) .................... 72
Figure 5-25 Location of the 18 artificial PD sources inside the transformer model. (a) Top view; (b) Side view [66]
................................................................................................................................................................ 73
Figure 5-26 Comparison of Line of Sight distance and propagation distance-dependent attenuation in the
transformer model (a) All artificial PD sources; (b) PD sources inside winding; (c) PD sources outside winding [66]
................................................................................................................................................................ 75
Figure 5-27 Simultaneous measurement of UHF and IEC 60270 for correlation of one electrical PD pulse to its
related UHF signal...................................................................................................................................... 76
Figure 5-28 Rod-plane PD sources, 50-300 pC, 5-10 kV [10] .......................................................................... 77
Figure 5-29 Investigated PD locations in transformer tank with full active part; 10kV/380 V, 630 kVA, DN80 oil filling
valve of UHF probe [5] ............................................................................................................................... 77
Figure 5-30 PD source “glass ampoule”: Correlation between UHF amplitude and apparent charge QIEC [5] ........ 77
Figure 5-31 Sensitivity Check; same measurement readings for original PD source and artificial UHF signal source
by adequate adoption of the signal generator output voltage ......................................................................... 78
Figure 6-1 a) Electrical PD Measurement; fc = 1 MHz, Δf = 1500 kHz, 22 seconds b) UHF PD measurement at 310
MHz, Δf = 1500kHz, 22 seconds [5] ............................................................................................................ 80
Figure 6-2 333 MVA transformer showing positions of UHF sensors and acoustic sensors [5] ............................ 81
Figure 6-3 Electrical PD Measurement in test facility according IEC 60270 on 333 MVA single phase auto-
transformer; fc = 300 kHz, Δf = 400 kHz [5] ................................................................................................ 82
Figure 6-4 Deteriorated paper insulation on leads at the tap changer ............................................................. 82
Figure 6-5 Generator transformer with UHF sensors for FAT. In addition to visible sensors, sensor No. 1 is located
on the back (HV) side of the tank opposite the position of sensor No. 3 [56] ................................................... 83
Figure 6-6 Amplified (×20 voltage gain) UHF signals recorded during overpotential testing of C-phase at 200% with
a measured PD level in the region of 5 – 10 pC [56] ..................................................................................... 84
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 6-7 Frequency spectrum of the signal from UHF sensor No. 1 [56] ....................................................... 84
Figure 6-8 Performance check with two sensors opposite to each other with 50 V, 100 V, 200 V and 400 V signal
generator output voltage ............................................................................................................................ 85
Figure 6-9 UHF PD measurement during FAT without indication of electrical PD measurement .......................... 85
Figure 6-10 Installed UHF PD-Sensors (left: bottom of tank (sensor 1), right: top of the tank (sensor 2) ........... 86
Figure 6-11 PRPD of conventional PD measurement according to IEC 60270 showing strong noises due to switching
of thyristors of power converter .................................................................................................................. 87
Figure 6-12 PD-inception at 110 kV (Sensor 1 (left), Sensor 2 (right)), logarithmic scaling; acquisition time: 1 min
................................................................................................................................................................ 87
Figure 6-13 PD-inception at 110 kV (Sensor 1 (left), Sensor 2 (right)), linear scaling, acquisition time: 1 min ..... 87
Figure 6-14 PRPD-pattern at 145 kV (Sensor 1 (left), Sensor 2 (right)), linear scaling, acquisition time: 10 min .. 88
Figure 7-1 Positions of sensors at 800/3 MVA Transformer for comparative UHF measurements [70] ................ 89
Figure 7-2 Example of injected and coupled UHF signals in time- and frequency-domain .................................. 91
Figure 7-3 Comparison of measurement systems [38] ................................................................................... 93
Figure 7-4 AF(f) and corresponding KS of UHF sensors no1 and no2 [38] ........................................................ 93
Figure 7-5 UHF valve UHF sensor mounted with a DN80 gate valve. [38] ........................................................ 94
Figure 7-6 Schematic of the laboratory setup with two UHF sensors mounted on a transformer tank [38] .......... 94
Figure 7-7 PRPD of measured PuM RF signal [38] ......................................................................................... 94
Figure 7-8 UHF PRPDs of the same PD source with different visualizations. Left: MS3 using linear scale /nV; Middle:
MS2 linear scale / mV (phase shifted);right: MS4 logarithmic scale / % [38] ................................................... 95
Figure 7-9 UHF PRPDs of real PD source 1 after rescaling (calibration) with linear y-axis on MS3 and MS2 [38] .. 96
Figure 7-10 PRPDs of the second real PD source 2 after rescaling (calibration) with logarithmic y-axis on MS 4 and
MS 2 [38] .................................................................................................................................................. 97
Figure 9-1 Decision Tree for future combined electrical and UHF FAT/SAT measurements .............................. 103
Tables
Table 1 Description of terms related to calibration ........................................................................................ 15
Table 2 Requirements and tests for different categories of windings [1] ......................................................... 30
Table 3 Requirements and tests for different categories of windings [1] ......................................................... 30
Table 4 Recommended number of UHF sensors for power transformers .......................................................... 47
Table 5 Comparison of different measuring methods ..................................................................................... 91
Table 6 Measured voltage, used K factors, and calibrated UHF reading of all devices ...................................... 95
Table 7 Measured voltage, used K factors, and calibrated UHF reading at Sensor 1 for PD source 1 .................. 96
Table 8 Measured voltage, used K factors, and calibrated UHF reading at Sensor 2 for PD source 2 .................. 97
Table 9 Overview on criteria for FAT and SAT (green: criteria defined, yellow: criteria missing so far) ............. 101
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
1. Introduction
This TB deals with possible improvements to partial discharge (PD) measurements for factory
acceptance test (FAT) and site acceptance tests (SAT) of power transformers. In the joint working group
JWG A2/D1.51, it is common understanding that a sensitive PD measurement is in the common interest
of the transformer manufacturer as well as the buyer and end user of the transformer. It ensures high
quality and consequently low operational costs during technical lifetime of the transformers.
Hence, the main task of PD measurements during Factory Acceptance Test (FAT) or Site Acceptance
Test (SAT) is to evaluate the quality of the insulation of a transformer and to minimize the risk of
incidents during operation. An investigation can also be triggered by suspicious findings from dissolved
gas analysis (DGA), which may undermine the reputation of the manufacturer and cause clarifying
efforts to the buyer or end user of a transformer. With that regard, it is neither the intention of this
brochure to change acceptance criteria allowing easier passing of FAT/SAT, nor to tighten the
acceptance criteria by introducing an additional measurement method measuring signals without a clear
indication of critical PD activity.
PD in an electrical insulation system indicate flaws that may or may not develop into a full insulation
breakdown depending on the type of insulation system and the nature of PD. International standards
such as IEC 60076-3 [1] include electrical tests and electrical measurements to detect PD as routine
tests [2]. The apparent charge QIEC and respective limits as pass/fail-criteria have therefore become an
important indicator of transformer quality. Despite the fact, that the measured level of apparent charge
might depend rather strongly on the position of the PD within the active part of the transformer, care
also has to be taken concerning the measurement bandwidth of calibration and actual measurement.
In recent years, alternative methods for PD measurement, such as acoustic and electro-magnetic ultra-
high frequency (UHF) measurements, have been developed. These methods have proven to be sensitive
in detecting PD and can assist in determining the location of PD faults. Compared to electrical
measurement methods, the UHF method is more immune against external noises and disturbances in
most on-site applications. Hence, it allows an easier differentiation of external and internal PD. This
makes the UHF method suitable for both, its use in the manufacturer’s test laboratory (low ambient
noise with e.g., shielding and noise blocking efforts) and on-site after transportation and installation of
the transformer (usually elevated ambient noise level).
Unconventional PD measurements themselves need to be reliable and reproducible methods in order to
become reliable and easily accessible indicators for transformer’s quality useable in both, FAT and SAT.
Calibration of the sensors and the measurement set-up; system sensitivity regarding real PD defects in
a transformer; robustness against noise; number of and placement of sensors; comparability with
electrical measurements and procedures for acceptance tests in the factory and on-site are the topics
to be addressed in the brochure.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
filters, and measuring devices) become comparable when used at the same measurement position in a
transformer.
Furthermore, the brochure provides additional basic information for a deeper understanding of PD
measuring by reviewing the conventional electrical method according to IEC 60270 and comparing it to
the UHF method. To get the best usage for both PD FAT and PD SAT, the brochure discusses and
evaluates given and alternative methods and concludes with recommendations for individual
improvements.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
This definition has now to be transferred to the process of partial discharge measurement, see following
paragraphs and Table 1.
According to IEC 60270 the calibration of a measuring system in the complete test circuit is made to
determine the scale factor k for the measurement of the apparent charge. The calibration of a
measuring system in the complete test circuit is carried out by injecting short-duration current pulses
of known charge magnitude q0 into the terminals of the test object. That is, the current pulse with
known charge magnitude q0 is the quantity value provided by the calibrator (measurement
standard). The indication of the PD measuring instrument is corrected by multiplying by the scale
factor in order to display the apparent charge (measurement result).
The apparent charge is not equal to the amount of charge locally involved at the site of the discharge,
which cannot be measured directly [2]. Hence it must be noted that this calibration process according
to IEC 60270 gives no information regarding the correlation between real charge of the PD and the
measurement result (apparent charge) at the line terminals. As described and shown in chapter 5.3.1
the correlation between real charge and apparent charge is unknown for all test objects including test
objects with windings like power transformers due to the influence of the transmission path from PD
location to the measurement terminals.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
𝑑𝑞 = −𝜆 ∙ 𝑑𝑄 (2)
where dq is the measurable charge and dQ is the charge involved at the defect location.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Henceforth, the charge value measured in pC as prescribed by the IEC is a quantity that is well correlated
to the PD severity. Presently, there have been discussions on “calibration” and “sensitivity checks” for
PD measurements using unconventional techniques. Though the term sensitivity check is still acceptable
in these cases, the process of calibration is rather complex and does not seem to be meaningful.
Unconventional PD measurement techniques depend on the response between the sensor position and
the failure location and not just the response of the HV test object as is in the case of the IEC
measurements. The results of such measurements (HF above IEC range, VHF, UHF, acoustic and other
radiated field measurements) change dramatically based on the PD test system configuration. For
instance, neglecting all the errors from external factors and considering an acoustic measurement of a
transformer, a single defect can generate signals of several different amplitudes. Depending on the
propagation path and sensor position, the generated signal might be completely damped/reflected, i.e.,
no signal reception. In addition, it is impossible to define this 3-D space in which the radiated waves
are measured.
Figure 3-1 The stray capacitances in a transformer and a rotating machines stator winding
It can be argued that the case is similar to the electrical measurement on a large test object or a test
object with windings where the PD calibration over the test leads is unlike the real PD event, and the
measured value is arbitrary and does not correlate to the real discharge. However, for instance, in case
of conventional electrical PD measurement on a large transformer, the Low Frequency (LF) components
of the PD source located anywhere deep in its winding partially “by-passes” the LC filtering effect of the
winding inductance and the inter-winding and tank stray capacitance as shown in Figure 1. Similarly, in
the case of rotating machines, the stray capacitance in between stator bars at the stator end-winding
provides good cross-coupling of the LF components enabling the location of faults deep inside the
windings. This has been explained in detail through simulation and measurement in [20], showing the
frequency response of several large test objects with complex RLC configurations.
The study published in [11] simulated a PD source at different locations on a transformer winding and
measured the pulse spectrum of a real PD pulse as shown in Figure 3-2. From this plot one can notice
the better stability of the spectrum at frequencies lower than 300 kHz; this will ensure the stability of
measured PD values and preserve the validity of the quasi-integration process (discussed in Section
4.2.2). The displayed PD pulse spectra indicate that in case of correct and IEC 60270 compliant settings,
charge reading would be consistent through the complete winding. This confirms the recommendation
of IEC 60270, Section 4.3.4, Note 2 which states that for test objects with windings the upper cut-off
frequency f2 shall be reduced to a few 100 kHz or even below.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Also, IEC narrow-band measurements can lead to significant errors. For example, a narrow-band
measurement at 500 kHz center frequency would lead to a measurement error of 30 dB (factor 32) in
case of the PD being 80 cm away from the calibration point, “deep” inside the winding. (Figure 3-2,
green spectrum).
Frequency
Figure 3-2 The pulse spectrum of a PD source stimulated at different winding positions [21]
In [22] and [23] it is reported that in a three winding transformer the PD signal was detected as
significantly damped to a level of about 1/35 depending on the occurrence position of the PD.
Consequently, it should be noted that, where the PD is detected in the actual test, the magnitude of
the PD that has actually occurred may potentially have been about 35 times larger than the
measurement value.
3.1.2 PD measurement setup
Partial discharge measurements for high voltage AC equipment have been defined by the IEC 60270
standard which specifies the general requirements of the measuring and calibration system. The partial
discharge measuring system is divided into two major subsystems, the coupling unit and the measuring
instrument. This section describes the preliminary step towards performing the PD test by describing
the selection of the circuit components and their functionality.
Measurement Circuit
The PD measurement circuit is shown in Figure 3-3 and the various components of the measurement
circuit are described in the following sections.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
HV Filter
The use of a blocking impedance (HV filter) is strongly advised. The correct choice of a blocking
inductance is imperative to the outcome of the partial discharge test. The functionality of the HV filter
can be listed as follows:
• Noise and interference originating from the power supply side will be blocked and will not
interfere with the PD measuring loop.
• The HV filter is also called blocking impedance because it confines the High Frequency (HF)
partial discharge signal coming from the test object in the measuring loop and avoids signal
leakage thru the power source capacitance and hence improve the sensitivity of the
measurement.
In many cases, while performing PD acceptance tests close to the maximum voltage rating of the supply
transformer, discharge from the HV source is very likely. To prevent such errors the PD test system
should be tested regularly for discharges from the source. The attenuation of PD from the source
increases with increasing filter order.
Coupling Capacitor
The coupling capacitor (Ck or Cc) provides a low-impedance path for the HF discharge current to
circulate. The coupling unit needs to be carefully selected considering the following points:
• The ratio of the coupling capacitance (Ck) and the test object capacitance ( Ct) determines the
sensitivity of PD measurement. The relationship of the measurable charge (Qm) and the charge
at the test object terminals (Q) is depicted in Figure 4. By increasing the value of the coupling
capacitance, it is possible to achieve greater measuring sensitivity and SNR (Signal to Noise
Ratio).
• However, increasing the size of the capacitance also necessitates a higher power supply to
provide increased load current.
• It is also interesting to think in terms of the circuit’s time constant. A larger coupling capacitor
will increase the time constant thereby increasing the width of the discharge pulses.
• The coupling capacitor commonly serves as the primary of the voltage divider in which case the
capacitance should have sufficiently linear voltage characteristics to preserve a constant divider
ratio.
Measuring Impedance
The measuring impedance converts the input current signal of the partial discharge to an output voltage
signal while effectively blocking and separating the excitation frequency signal (power frequency during
normal operation or excitation frequency during induced voltage tests). This ensures that there is neither
excitation frequency signal nor its harmonics in the measured PD voltage signal.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Finally, the measuring impedance has to be equipped with over-voltage or flashover protection in case
of breakdown. This is a vital feature for this application.
PD Detector
The PD detector serves as the signal acquisition unit and it must fulfil the regulations defined by IEC
60270. The permissible filter ranges must be correctly and precisely implemented in the detector in
addition to the PD magnitude calculations (in terms of pC) which are currently defined by the pulse train
response. The detailed description of the filter settings of the detector are presented in Section 4 of IEC
60270.
3.1.3 Frequency band selection
Selecting the right frequency band for PD measurement is the most important step towards obtaining
reliable test results with a high level of reproducibility. In earlier times, obtaining the frequency spectrum
of a pulse required special oscilloscopes able to compute the Fast Fourier Transform (FFT) of the
acquired pulse or complex spectrum analyzers requiring skillful operators. However, it is now possible
with a unique single click feature using “Trigger by level” or “Trigger by position” enabled on the fully
digital state of the art PD detector [24], [25]. The typical frequency spectra of various signal sources
are shown in Figure 3-5.
Optimized measuring band
12 0
10 0
80
60
40
20
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Switching Noise
Switching noise is a high frequency radiated noise. The most common sources of this kind of noise
are equipment with electronic switching such as frequency converters (HV controls, heating ovens,
lifts etc.). The spectrum of an electronic switching pulse looks uneven with prominent resonant
peaks. The FFT of a switching pulse is similar to the FFT of a PD event when performing tests on
large test objects or test objects with windings such as transformers or rotating machines. These
pulses are synchronized to the 50 or 60 Hz power cycle and occur at a specific frequency (typically
the switching frequencies of a few kHz). One such example is shown in Figure 3-7.
Sinusoidal noise
Sinusoidal noise is one other category which could hinder the PD test. It is a continuous wave
which might originate from radiated AM and FM signals or other communication bands. This noise
if not recognized can have strongly negative impact on the PD test results. Sinusoidal noise is
reflected in the noise spectrum as a narrow peak at a very specific frequency such as shown in
Figure 3-8.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Therefore, one of the first and most vital steps while performing PD tests is to check the prevailing
noise floor in the testing field/laboratory. Once the operator has complete knowledge of the noise
conditions in the field test he/she goes on to select a frequency band for PD measurement trying
to exclude the noisy peaks. In case of standard (e.g. IEC/IEEE) compliance tests, the operator
needs to keep in mind the test specifications defined in the respective standards and ensure that
the filter settings are within the required range.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 3-9 The frequency spectrum of an ideal calibration pulse (top) and with resonance at 350
kHz (bottom)
Quasi-integration
In the time domain methodology of charge estimation, the peak of the filter response is
proportional to the value of apparent charge of the PD pulse. During PD measurement the
proportionality constant is calculated by first injecting a known value of charge during calibration.
However, this proportionality is only valid if the filter extracts the PD pulse energy where the
spectral density is constant. This process is known as quasi-integration. In case of resonances in
the measuring setup/test object, the selected frequency spectrum can sometimes fall on non-flat
regions making the charge estimation invalid.
Figure 3-10 The calibration pulse spectrum (top) and spectrum of the real PD (bottom) measured
on a stator winding
In the case of the stator presented in Figure 3-10. The setup had to be recalibrated placing the
filter between 100 and 400 kHz instead of the initial 100 to 700 kHz.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
The purpose of checking the spectrum of the discharge pulse is to confirm the validity of the
calibration. However, this matter shall rather be taken care of by the application standards
(“vertical” standards) of the IEC which have been developed to deal with specific test objects and
define more specific criteria for those objects. It is a precautionary measure that can be exercised
in order to improve the reliability of test results. The PD test standards, IEC 60270 is a basic
standard (“horizontal” standard) and defines the basic allowable measuring bands up to 1 MHz.
However, the application standard IEEE Std. C57.113-2010 which deals with PD measurements on
power transformers recommends a maximum upper frequency limit of 300 kHz in order to perform
a charge estimation (integration) with sufficient accuracy. The PD event recorded from one such
PD test performed on a power transformer rated for 80 kV is shown in Figure 3-11. It clearly shows
that the energy of the PD pulse is confined to the lower frequencies and there is no apparent
reason to measure at higher frequencies.
Figure 3-11 The real PD pulse (top) and its frequency spectrum (bottom) measured on a power
transformer
In case of cable measurements “artificial resonance” peaks appear in the frequency spectrum due
to the reflected pulses from the cable end. However, this effect can be neglected. A more detailed
study on the frequency spectrum of cable networks is described in [26]. The latter investigates the
drastic attenuation of the PD pulse at frequencies above 1 MHz and shows an error of 28% for the
estimated charge value when using a filter in the frequency band of 1 to 20 MHz while it is only
4% when measured over the prescribed IEC band (50 to 500 kHz). Hence, selecting a low
frequency range prevents measurement errors due to increased cable attenuation at higher
frequencies resulting in more stable and accurate PD level measurement.
In case any PD activity is detected, the fault location processing needs to take advantage of the
full bandwidth (unfiltered signal). Properly to check the pulse spectrum and filter settings, it is
recommended to connect the calibrator at the cable end and to record a single impulse. In this
way, any resonance in the path from the cable termination through the coupling capacitor and to
the measuring impedance can be detected. The pulse shape recorded during calibration can be
used for comparison with the pulse shape recorded from real PD activity.
Multiple pulse reflections along the cable can make it difficult to check the pulse spectrum when
PD activity arises because one single pulse should be considered for spectrum verification. Anyway,
in the worst case the recorded real PD events are supposed to exhibit the same limited spectrum
and pulse shape like the PD calibrator pulses injected at the cable end.
Therefore, it is always recommended to remain in the lower frequency range, especially for large
test objects and test objects with windings and for advanced users to take the opportunity to
confirm the correctness of the measured charge values by cross-checking the spectrum of the real
PD event.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 3-12 The calibration pulse spectrum (top) and spectrum of the real PD (bottom) measured
on a test object with winding
Figure 3-13 Q(t)&U(t) diagram (left) and PRPD pattern (right) @ 100 – 600 kHz
In this particular case the PRPD pattern has not been significantly negatively affected in the mean of
shape (only in the mean of amplitude). However, this does not have to be a rule and differences in the
mean of PRPD pattern shape can be also recorded.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 3-14 Q(t)&U(t) diagram (left) and PRPD pattern (right) @ 100 – 250 kHz
This example demonstrates the importance of either checking the real PD pulse spectrum or following
the IEC and IEEE recommendation and keeping the higher cut-off frequency f2 at lower ranges –
especially for test object with windings – typically f2 ≤ 300 kHz – as per multiple examples in this
chapter.
3.1.8 Summary of IEC 60270 calibration procedure
The general conclusions of the chapter before can be summarized as follows.
• Especially for large test objects and test objects with windings it is recommended to
measure in the lower frequency range (upper cut-off frequency < 200 to 300 kHz).
• The nature/geometry of the test objects creates shunt-paths and by-passes caused by the
stray capacitances across conductive parts which allows the LF components of the PD pulse
to appear at the test object terminals with the least attenuation possible.
• The main purpose of the IEC standardization process is to define test procedures that
provide repeatability and inter-comparison.
• Measuring at frequency ranges outside the IEC spectrum brings risk of greater error and
defeats the purpose of standardization.
• The term “apparent charge” defined by IEC 60270 well reflects the strong relationship
between the real charge (at the PD origin) and the measured charge (at the test object
terminals). Renaming the term “apparent charge” to “induced charge” might be considered
as proposed in [18] and [19].
During the FAT, the quality of the device under test needs to be ensured, so it is mandatory strictly to
follow IEC 60270 requirements. As described according to the current existing knowledge electrical
measurement according IEC 60270 is the only measuring procedure which enables user to conduct
plausible, repeatable and comparable PD measuring measurement. In case of SAT, the situation might
be complicated due to high background noise level, which cannot be accepted during the FAT. In that
case alternative methods might be recommended, as per chapter 7.3.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
However, it needs to be considered that measuring on the particular resonances does not have reveal
all PD activity since various PD defects have various PD pulse distribution paths and hence different
resonance frequencies.
In addition, it can be strongly recommended to measure beyond the basic requirements of the IEC
60076-3 in the mean of conducting the PD measurement only at the HV terminals (above 72.5 kV).
During the FAT, this approach does not have to reveal all the PD activity – especially if the PD is in the
region of the core, the earthing sections or LV windings. In that case, PD signals are attenuated by a
measuring network acting as a low-pass filter and may not be measurable at all. Hence, it is strongly
recommended to measure on HV and LV winding and ground if applicable, to ensure there is no PD at
the nominal voltage.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
In the 3rd edition of IEC 60076-3, valid since 2013, the only test with PD measurement is now the
“induced voltage test with PD measurement”, IVPD (see Table 3). This test is applicable for all
transformers with rated voltages above 72.5 kV and the test duration is now always 60 minutes.
Table 3 Requirements and tests for different categories of windings [1]
Limit for the continuous level of PD was reduced from 500 pC to 250 pC during the one hour test period.
Nevertheless, it is mentioned in Annex A.2:
This method of calibration provides for measurement of apparent charge at the terminal, which
is the basis of this standard, but it does not give the real value of partial discharge occurring
away from the terminal because the transmission path between the discharge and the terminal
is not included in the calibration.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
This means the real value of the partial discharge is unknown and so the measured apparent charge is
a weak criterion for the severity of a PD source, as very different PD sources might result in the same
apparent charge at the terminal. Also, the same source at different location inside of a transformer
might result in different measured apparent charges at the terminal.
Therefore, the following acceptance criteria are defined [2]:
Test acceptance criteria (IEC 60076-3 chapter 11.3.5):
The test can only be considered valid if the measured background PD level does not exceed
50 pC at both the beginning and the end of the test. For tests on shunt reactors a background
PD level of up to 100 pC may be accepted.
The test is successful if all the following criteria are fulfilled:
a) No collapse of the test voltage occurs;
b) None of the PD levels recorded during the one hour period exceed 250 pC;
c) The PD levels measured during the one hour period do not exhibit any rising trend and no
sudden sustained increase in the levels occur during the last 20 min of the test;
d) The measured PD levels during the one hour period do not increase by more than 50 pC;
e) The PD level measured at a voltage level of (1.2 × Ur )/√3 after the one hour period does not
exceed 100 pC.
If criteria c) or d) are not met, the one hour period may be extended, and these criteria will be
considered to have been met if they are fulfilled for a continuous period of one hour.
As long as no breakdown occurs and unless very high partial discharges are sustained for a long time,
the test is regarded as non-destructive. Failure to meet the PD acceptance criteria shall therefore not
warrant immediate rejection, but lead to consultation between purchaser and manufacturer about
further investigations. Suggestions for such procedures are given in Annex A [1]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-2 Potential valve types for retrofit of UHF sensors; valves with straight-through
opening/duct [12]
Figure 4-3 Oil valves without straight opening/duct; retrofit of valve-type UHF sensors not possible
[12]
Valve UHF sensors (Figure 4-4) for e.g., DN50 or DN80 gate valves (and other straight through oil drain
valves) can be used for retrofit of transformers during operation.
Figure 4-4 Example of an UHF sensor for DN50/DN80 gate valves [31]
With these sensors, the insertion depth is crucial for the sensitivity. The positioning of the oil valves and
thus the sensors is given by other conditions (usually one valve for oil filling in the upper part of the
transformer, as well as one drain valve in the lower part).
4.1.2 Window UHF sensors
On new transformers, UHF sensors can be installed directly onto the tank wall; such UHF window type
sensors do not need oil valves for installation. They can be installed at a stainless steel flange with a
dielectric window at the transformer tank wall according to Figure 4-5. CIGRÉ already provides a
recommendation to use dielectric windows at new transformers in TB343 [30] and gives a
recommendation on its design in TB 662 [12].
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-5 Drawing of stainless steel flange and dielectric window [12]
Figure 4-6 shows two different UHF window type sensors (Type A, see left figure with blue case and
Type B, right figure with fully aluminium case. These sensors are compatibile to both, the dielectric
window and seal welding flange proposed in TB662 [12]. The exploded view in the second to right
picture illustrates in general the single components with the stainless steel welding ring on the
transformer tank (green), the inset dielectric window with two sealing rings and window sensor on top.
Figure 4-6 Examples of UHF Plate Sensor with stainless steel flange and dielectric window
compatible with TB662 [12] [32]
Another example of a designed UHF sensor for the installation in oil-immersed power transformer (not
compatible with TB 662 recommendation because of the dimensions and there is no dielectric window
window) is shown in Figure 4-7. This sensor does not use a dielectric window and therefore the sensor
is fully integral with the tank.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-7 Example of UHF Sensor and interface flange without dielectric window
In Figure 4-8 another example of an UHF sensor for the installation at aforementioned flat dielectric
windows in oil-immersed power transformers, which is also not compatible with TB 662 drawing.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
resonant response at higher frequencies where the electrode dimensions are no longer insignificant
compared to the signal wavelength.
The National Grid Company in England and Wales recommended procedures and test limits for
calibrating UHF PD sensors for GIS more than 20 years ago [33], [34]. The method was based on
measuring effective height (He) of the sensor, defined as the sensitivity of the 50 Ω-loaded UHF sensor
in units of mV output per V/m of UHF electric field input, which causes the measurement unit of
sensitivity to be mm (hence the term effective height).
An important concept introduced at that time was a requirement to reproduce the sensor mounting
arrangement during the calibration process so that the sensitivity measurement gives a more accurate
measure of sensor performance in the mechanical arrangement as it will have to operate while in
service. For example, this applies to window-mounted UHF sensors, where the attenuation of the
window structure can have a dominant influence on the response of an otherwise sensitive UHF sensor
[35].
Since the dielectric constant of SF6 is very close to unity (as for air), UHF sensors for GIS have always
been calibrated in air, usually in a GTEM cell [36], as shown in Figure 4-9. However for sensors installed
on liquid-immersed transformers, the permitivity of the liquid will significantly change the response
compared with a measurement in air, since the dielectric constant is approx. 2.2 for mineral oil and 3.2
for ester liquids. An alternative GTEM cell has therefore been introduced, which can be filled with mineral
oil to provide a test environment that better reflects the operating condition of a UHF sensor on a
transformer [37]. At the same time, the measurement quantity antenna factor ( AF) has been introduced
to characterize the sensitivity as a function of frequency when the sensor is surrounded by oil. Since
the units of AF and He are interchangeable through a mathematical conversion, the measurements can
be directly compared.
Figure 4-9 An air-filled GTEM cell used to measure the sensitivity of UHF PD sensors for GIS.
Note that the sensor mounting facility is reproduced on a test plate specific to each type of sensor
However, the most important question concerns how the response of a sensor measured in oil compares
with its response measured in air and, most importantly, to understand whether a measurement in air
can be scaled to predict the response in oil. This task has been addressed by a subgroup of the JWG
and is discussed in chapter 4.2.5.
4.2.2 Characterization of UHF sensors in oil
The sensor sensitivity depends on its design in relation to the electromagnetic wavelength. Antenna-
type sensors are described by different characteristics, e.g., by the antenna gain or the antenna
aperture. For sensors which are not defined by a physical area, such as monopoles or dipoles, the
effective height He, or the antenna factor AF can be used. AF is defined as a function of signal frequency
f as follows:
E( f )
AF ( f ) = (3)
U( f )
Where U(f) is the voltage at the sensor terminals (with 50 Ω load) and E(f) is the electric field strength
incident on the sensor (with the electric field vector aligned in the direction of the sensor axis). A
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
specially designed oil-filled GTEM cell [37] is used for the evaluation of the sensor AF, as shown in
Figure 4-10.
Figure 4-10: a) GTEM cell internal view with absorbers and septum before oil filling
b) GTEM cell external view [37]
A GTEM cell is an expanded coaxial conductor where a defined electromagnetic field can be applied to
equipment under test (EUT), here the UHF sensor, without interference from the ambient
electromagnetic environment.
In the cell, a test volume is defined in which the sensor is situated. In this volume the cell ideally
generates a homogeneous electric field distribution Ehom and an orthogonal magnetic field of the TEM
wave. In addition, the electric field strength Ehom in the test volume has to be known for AF calculation
of the sensor. The AF of a UHF sensor can be determined using a transmission factor (S21) measurement.
The entire setup consists of the oil-filled GTEM cell with inserted UHF sensor and the vector network
analyzer (VNA), as shown in Figure 4-11.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-12 Antenna factor (AF) of a UHF sensor measured in GTEM cell illustrating the influence of
the different mounting arrangements as per Figure 4-11 a) and b) [38]
That UHF sensor has the highest sensitivity in the frequency range of 200 MHz up to 900 MHz. The
measurement of the red curve is done without a standard oil valve at the GTEM cell. The influence of
oil valve on the sensor’s AF is not negligible, as Figure 4-12 shows. The highest influence of the valve
occurs at around 300 MHz (resonance). Compared with a real transformer setup, the GTEM cell
characterization measurement only considers the influence of the sensor itself, but not the surrounding
structure. Therefore, the sensitivities of different UHF sensors can be compared to each other, and
consequently corrected in a calibration process.
4.2.3 Comparison of valve UHF sensors and window sensors
Due to the influence of the oil valve on the sensor sensitivity, these valve UHF sensors are less sensitive
than window sensors integrated into the tank wall. This influence is reflected in a resonance in the
frequency range of a few 100 MHz, which is often used for UHF measurements, see Figure 4-12.
For new transformers, window sensor can be placed more unrestricted on the tank as valve UHF sensors.
Window sensor has a better high-frequency earthing than the valve UHFsensor, which leads to lower
disturbances from the surrounding. In addition, it has no negative influence on the sensitivity from the
pipe section of an oil valve, as at the valve UHF sensor. Figure 4-13 shows a comparison of the sensor
sensitivity between a valve UHF sensor (here without the influence of the oil valve) and a window type
sensor. Furthermore, the UHF output of a combined PD sensor (combined UHF and acoustic in-oil PD
sensor [39]) is compared. Drain valve and window type sensors show similar sensitivity
Dielectric
window
Septum
Outer
conductor
Figure 4-13 Comparison of the sensitivity between valve UHF sensor at 50 mm insertion depth and
window sensor (and combined in-oil UHF & acoustic PD sensor) [40] [41]
Note: This is only correct if the negative influence of the oil valve is neglected, at real installations at
power transformers, the valve UHF sensors are less sensitive than the window type sensors, due to the
resonance of the valve.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-14 Dependency on the insertion depth using drain valve UHF sensors [40]
The trade-off between safety and sensitivity leads to the general recommendation of 50 mm insertion
depth for valve UHF sensors. This insertion depth of the sensor is also achieved with the window
sensors, which are manufactured according to the design specification of the Cigré brochure TB 662
[12].
4.2.5 Equivalence of different UHF PD sensor characterization methods
Although oil is a more appropriate medium for testing transformer sensors, there are some inconvenient
handling issues (such as needing to clean the sensors after testing) and the requirement to lower the
oil and refill / air bleed the GTEM cell between each test (this drawback is only valid for valve UHF
sensors since UHF sensors using a dielectric window can be tested without oil contact in an oil-filled
GTEM). Furthermore, the impedance match of the GTEM cell absorber end is difficult to optimise in oil
for minimal internal reflections of the test signal. Hence it is useful to consider how a calibration
performed in air can be scaled using theoretical considerations to plot and measure the sensitivity in
oil. Sensor frequency responses represented as either AF or He are interchangeable in the following
manner [42]:
The effective height He of a UHF sensor is a measure of the output voltage that it delivers into a 50 Ω
load for a given electric field strength of the UHF signal inside the test object. A typical sensor might
have an average sensitivity of He = 10 mm, which means that it will deliver 10 mV of output signal for
1 V/m of incident electric field: 1 V/m × 10 mm = 10 mV.
The antenna factor AF of a sensor is a logarithmic representation of the inverse of effective height.
Therefore, AF defines the input signal (electric field, Vm-1) required to produce a certain output signal
(V). To convert (using units of mm for He), AF is defined as:
1000
𝐴𝐹(𝑓)[𝑑𝐵 1/𝑚] = 20 ∙ 𝑙𝑜𝑔10 ( ) (4)
𝐻𝑒 (𝑓) [𝑚𝑚]
The corresponding reverse conversion formula is:
1000
𝐻𝑒 (𝑓)[𝑚𝑚] = (5)
10(𝐴𝐹(𝑓)[𝑑𝐵 1/𝑚]⁄20)
Therefore, He = 10 mm corresponds to AF = 40 dB 1/m. Since the sensitivity of a UHF PD sensor will
be frequency dependent, the conversion formulae are applied to each data point in the frequency
response plot. The two different representations of the frequency response for a 25 mm monopole
sensor are compared in Figure 4-15 [43].
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-15 Comparison of the effective height and antenna factor representations of a 25 mm
monopole frequency response [43]
Since the main purpose of calibrating the response of internal UHF sensors for transformers is to
determine their sensitivity when immersed in oil, it would be convenient if the measurements in air
could be scaled to predict the frequency response in oil. There are two key factors that alter the response
of a UHF electric field sensor when the permittivity of the surrounding dielectric medium is changed by
a factor 𝜀𝑟 :
1. The wavelength of the electromagnetic field is reduced by a factor √𝜀𝑟 , which means that the
physical dimensions of the sensor are larger compared to the wavelength than they would be
in air. In this sense, the ratio of wavelength to sensor dimensions in oil at frequency 𝑓 would
correspond to the ratio in air at frequency 𝑓 √𝜀𝑟 . To scale from air to oil we must therefore scale
in the frequency domain by a factor 1⁄√𝜀𝑟 [5].
2. The electric flux density 𝐷𝑖 which the sensor experiences is scaled according to the relationship
𝐷𝑖 = 𝜀𝑟 𝜀0 𝐸𝑖 . Therefore, for the same incident electric field 𝐸𝑖 , the flux density (and therefore
the charge induced on the sensor) is scaled by the factor 𝜀𝑟 . In terms of the equivalent circuit
model presented in [43], the influence is to increase the sensor capacitance by the factor 𝜀𝑟 ,
which reduces the sensor’s voltage source impedance 𝑍 by the same factor. At frequencies
where the capacitive impedance is relatively large compared to 50 Ω, this results in an increase
in output voltage by a factor of approximately 𝜀𝑟 due to the reduction in 𝑍.
The preceding hypothesis concerning scaling factors can be illustrated through a comparison of
monopole-type electric field sensors, which were characterised in both the air- and oil-filled GTEM cells.
Note that the dielectric constant of the oil used was 𝜀𝑟 = 2.2.
The first sensor was a 25 mm monopole probe as defined in [43]. Figure 4-16(a) compares the two
responses before any adjustment was applied. An interesting observation is that the sensitivity in oil
appears higher than in air, which agrees qualitatively with the expectation that the induced electric flux
will be greater in oil. Figure 4-16(b) shows the effect of scaling the air measurement by compressing
its frequency scale by a factor √𝜀𝑟 and increasing its sensitivity by the factor 𝜀𝑟 . With this adjustment,
the two results are in much better agreement. Another example for a longer monopole that has a
resonant peak in sensitivity within the measurement band is shown in Figure 4-17
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
(a) (b)
Figure 4-16 (a) Comparison of unadjusted effective height measurements for the 25 mm monopole
sensor in oil and air. (b) Comparison after the data for the air GTEM had been scaled for both
wavelength and dielectric constant [43]
(a) (b)
Figure 4-17 Frequency response of a 62.5 mm monopole showing the measurements in air before
and after scaling for wavelength and dielectric constant:
(a) Plotted as effective height He. (b) Plotted as antenna factor (AF) [43]
The study reported in [43] validated an empirical scaling procedure for determining the response of a
UHF PD sensor under transformer oil from its response measured in air. The method accounts for the
effect of dielectric constant of the liquid insulating medium on the wavelength of electromagnetic waves
and the electric flux density which the sensor experiences when installed on an oil-filled transformer
and can be summarized as follows:
1. Sensitivity of the sensor in air (at each measurement frequency) should be increased by a scaling
factor 𝜀𝑟 .
2. Next, the scale of the measured frequency range should be compressed by a factor √𝜀𝑟 .
3. Finally, the increased sensitivity data is plotted on the compressed frequency range to produce the
frequency response characteristic of the UHF PD sensor in oil.
Note: Due to the frequency scaling stage, it is necessary to measure the sensor response in air up to a
maximum frequency that is a factor √𝜀𝑟 higher than the upper frequency required for its response in
oil.
The proposed approach will simplify the characterization of UHF sensors for transformers and should
also work for insulation liquids having different permittivity values, where it would otherwise be
necessary to design and construct a bespoke oil-filled GTEM cell for impedance matching using different
geometrical scaling factors for different types of insulating liquids.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Bushing Turret
Core
Figure 4-18 Electromagnetic wave propagation in the tank (Side view) [31]
Results show that installing one sensor on each of the two larger side-walls of the transformer tank
provides complete coverage of the tank. The sensors should be ideally placed at the maximum possible
spatial distance from each other and in an area with low electric field stress, i.e., away from the windings
and HV lead exits.
Experiments performed on a transformer show that UHF sensors installed on the walls along the length
of the transformer tank perform better when the propagation of the electromagnetic waves from the
source to the sensor is direct, i.e., with minimal obstructions. If the PD occurs near the lead exits, then
the propagation path can be assumed to be direct. However, PD occurring inside the windings will
invariably have an indirect propagation path to such sensors. Therefore, sensor positioning should be
done based on the signal attenuation with respect to both signal propagation distance and propagation
path. Evaluation of the sensor performance shows that the sensors with the lowest signal attenuation
are located near the outer return limbs of the yoke.
Therefore, it can be stated that receiving sensors located at these positions have a relatively better
performance compared to the rest. Another advantageous aspect of placing a sensor close to the outer
return limb is that, since the sensor is not in close proximity to the windings, the electric field stress
encountered would also be low. Additionally, receiving sensors within a distance of approximately
100 cm from each other have similar performance.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Therefore, it can be safely assumed that two or more sensors installed in a circular region with a
diameter of approximately 100 cm will have similar performance.
Hence, it is preferable to position the sensors near the outer limbs of the core in a diagonal formation
on the opposite sides of the tank wall, as shown in Figure 4-19, where the general regions where
sensors can be installed are denoted by the blue circles, which have a diameter of approximately
100 cm.
y
O
L x
T
C
Figure 4-19 Sensor positioning for PD detection (View from the HV side) [31]
These positions also satisfy the requirements of the height thresholds, and two sensors placed at these
positions should be adequate for a Factory Acceptance Test.
4.3.1 Placement of sensors for partial discharge localization
The possibility of localization of a Partial Discharge (PD) sources is a benefit of the UHF method. Four
or more sensors are required to triangulate PD sources. The following requirements should be met for
best sensitivity: two or more sensors should not be placed close to each other and on the same tank
wall, and the four sensors should not form a geometrical plane. These factors will result in insufficient
deviations between the Time Difference of Arrival (TDOA) of the signal at the sensors when the location
of the PD source is changed, thus leading to lower sensitivity for localization.
4.3.2 Positioning on the walls along the length of the transformer
Based on the aforementioned observations from the measurement data, the optimal configuration would
be four sensors in a cross-diagonal arrangement, as shown in Figure 4-20. The cross-diagonal formation
maximizes spatial distance not only between sensors on the same side but also between those on
opposite sides. Additionally, the formation of a geometrical plane, which can lead to large errors in
localization if the PD source located at the geometrical centre of this plane, is prevented. Both factors
should aid in localization based on TDOA. Reliability can be improved by adding additional sensors. It
should be noted that depending on the design of the tank and the presence of flux shunts, it may not
always be possible to install the sensors at the proposed locations. Therefore, additional positions need
to be explored.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-20 Sensor positioning for PD localization (View from the HV side) [45] [31]
Figure 4-21 Sensor positioning on the cover plate of the tank (View from the top) [31]
Considering the case where two sensors installed on the top of the tank and two on the tank wall for a
total of four sensors, the arrangement shown in Figure 4-22 is suitable because it allows for maximum
spatial distance between all sensors.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-22 Sensor positioning on the tank wall with sensors installed on the top for a total of 4
sensors (View from the HV side) [31]
In the latter case, where two sensors are installed on the top in addition to the four on the tank wall,
i.e., a total of six sensors, the arrangement shown in Figure 4-23 is suitable because of the
aforementioned reasons. The decision to use either case depends on the value/priority of the
transformer in question.
Figure 4-23 Sensor positioning on the tank wall with sensors installed on the top for a total of 6
sensors (View from the HV side) [31]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
OR
Figure 4-25 Suggested placement for 6 UHF sensors on a transformer (the pattern of 3 sensors
shown on these views would be repeated on both HV and LV sides) [47]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
A reasonable placement of the UHF sensors depends on the position of the active part and other
components inside the transformer tank. The propagation paths of electromagnetic waves from the
signal source to the sensors are complex and usually multiple. It needs to be avoided, that internal
metallic parts like deflector plates are screening the sensor electromagnetically. Some considerations
regarding placement are:
• On the side walls of the transformer tank, the positions of flux shunts and tap changer must be
considered, which have the potential to screen UHF sensors and can lead to a reduction of their
sensitivity.
• The leads to the tap changer at the front and/or the back side have the potential to act as
unwanted shields the UHF sensors.
• By experience, transformers with special lead exits (turrets), extra care needs to be taken to
achieve a sensitive signal decoupling in these areas, as these areas are often prone to PD
activities [48].
In general, lower distances to corners are reducing the sensitivity of the sensors. Therefore, a sensor
has to be positioned in a way there is a fair distance to edges and corners of the tank (min 25 cm).
Figure 4-20 and Figure 4-23 show exemplary good distributions of the UHF sensors also considering
later localization approaches.
For safety reasons, dielectric windows need to be placed in regions with low electrical field strength. In
areas with high electrical field strength, the air inside the pocket of the dielectric window could lead to
PD. It is advisable to contact the transformer manufacturer and to follow these estimated guidelines
regarding the minimum installation distances with respect to HV potential in the active part. For rated
voltages of 420 kV, 245 kV and 123 kV, minimum distances from HV potential of 1.5 m, 1 m and 0.8 m,
respectively, are recommended.
As shown in chapter 4.1.2, window UHF sensors provide key advantages, including reproducible
sensitivity, more linear sensitivity over the frequency range as well as easy oil-free and safe handling.
Following the CIGRÉ recommendation [12] it is recommended to use UHF window sensors for new
transformers. If window sensors will not be installed at new transformers in the beginning, it makes
sense to provide at least dielectric windows (see CIGRÉ recommendation [30]), which will allow the
cost-efficient retrofit of UHF sensors for monitoring or diagnostic purpose (e.g., PD localization) at a
later point in time.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 4-26 Calibration Setup: measurement device & cables to derive KM factor [41]
This type of waveform is called pulse modulated RF (PuM RF) and consists of a sinusoidal signal with
fsin = 500 MHz and a duration of Ton = 250 ns repeated two times per phase period (100 times per sec
for 50 Hz systems). A minimum time Ton allows the input state of UHF measurement devices to tune on
the correct signal amplitude. The signal is injected directly into the connector between antenna and
cable/pre-amplifier without the antenna being attached, see Figure 4-26. Hence, all effects of cables
and accessories are included.
From this device calibration, the calibration factor KM can be calculated:
𝑈0
𝐾𝑀 = (6)
𝑈𝑚
𝑈0 … sinusoidal reference amplitude
𝑈𝑚 … voltage reading provided by device
By introducing the KM calibration factor, comparability between different measurement devices using
arbitrary cables and accessories can be achieved. The point of calibration is represented by the
connection between cable connector and the UHF sensor.
Because this procedure incorporates only the measurement system, it is independent of any transformer
it is applied to. Hence, a recalibration is not required if the device under test changes. It is sufficient
only to calibrate a dedicated measurement system (recorder and cable setup) in standard intervals. The
comparability to other calibrated systems would be maintained for any installation on different
transformers, as long as no components of the dedicated system are changed (e.g., cables, etc.).
It has to be noted, that a later explained performance check (section 4.8.2) is additionally recommended
to demonstrate the functionality of the measurement chain on a case by case base.
4.5.2 Calibration method for the UHF sensor: KS-FACTOR
In order to include the sensor’s characteristic into the calibrated path, its frequency depended antenna
factor AF(f) is required. As in section 4.2 introduced, the AF describes the conversion between the
applied electric field strength and the resulting output voltage of an UHF sensor. Due to its definition, a
low AF yields a high antenna sensitivity:
𝐸(𝑓)
𝐴𝐹(𝑓) = (7)
𝑈(𝑓)
𝑈(𝑓) … voltage at the antenna terminals
𝐸(𝑓) … electrical field strength at the antenna of the incident electromagnetic wave generated by PD
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
For drain valve UHF sensors, the actual insertion depth has to be the same both during AF determination
and UHF PD measurement in the transformer. As shown in section 0, highest sensitivity for drain valve
UHF sensors is achieved at insertion depth of minimum d = 50 mm, which is recommended to use for
calibrated UHF measurements. For window type UHF sensors, the insertion depth is fixed.
The known transfer function provided by the AF(f) allows to incorporate the sensors sensitivity into the
calibration, which is shifting of the calibration point from the cable end to the inside of the transformer.
Hence, the AF needs to be specified for any UHF sensor, which shall be used of UHF measurements.
Therefore, a “calibration sheet” or “routine test report” including the sensor’s AF(f) from the
manufacturer is considered a precondition for UHF calibration. A UHF sensor without known AF(f) on
the other hand cannot be used for a calibrated electromagnetic PD measurement.
The commonly used UHF sensor types (drain valve and window type) consisting of a monopole antenna
provide the highest sensitivity in the frequency range of 300 MHz up to 750 MHz, where the AF is
lowest.
4.5.3 Simplification of AF
In order to simplify the calibration procedure for time-domain broadband measurement systems, the
frequency dependent AF(f) is reduced to a constant calibration factor KS, which is valid with sufficient
accuracy for the most commonly used UHF PD frequency ranges. It is proposed to calculate the constant
factor as the mean value of AF(f) from 300 MHz to 750 MHz. In a first step, the AF(f) is calculated in its
linear form AFlin(f).
𝐴𝐹(𝑓)𝑑𝐵⁄𝑚
𝐴𝐹𝑙𝑖𝑛 (𝑓) = 10 20 (8)
In a second step, the mean value in the corresponding frequency range is calculated, which yields
calibration factor KS.
KS
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
𝐾𝑈𝐻𝐹 = 𝐾𝑆 𝐾𝑀 (11)
Using KUHF, an impulse Ui measured with the UHF measurement system can be recalculated and results
in a value correlated to the incident electrical field strength at the UHF sensor.
Because this procedure incorporates the measurement system only, it is independent of any transformer
it is applied to. Hence, a recalibration is not required if the device under test changes. It is sufficient
only to calibrate a dedicated measurement system (recorder and cable setup) in standard intervals. The
comparability to other calibrated systems would be maintained for any installation on different
transformers, as long as no components of the dedicated system are changed (e.g., cables, etc.). It
must be noted that a performance check (see chapter 4.8.2) is additionally recommended to
demonstrate the functionality of the measurement chain on a case-by-case basis.
EUHF /
V/m
final
calibration
point
UHF
measurement
Amp.
device
Coax cable
UHF Preamplifier
Sensor (if used)
KS KM
KUHF
Figure 4-28 Calibrated measuring point of the UHF Sensor – independent from transformer [41]
As the structure inside the specific transformer cannot be considered when defining KS for the UHF
sensor by measurement in a GTEM cell, it is only an approximation. Because it is part of the tested
device (the transformer) and not of the measurement setup, it cannot be included in a calibration
procedure. Furthermore, the structure inside of the transformer will have the same influence on all UHF
sensors installed at the same position. Figure 4-29 shows the measurement setup at a power
transformer with UHF sensor installed at a drain valve.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
EUHF / V/m
measurement
point
UHF
measurement
UHF device
Sensor
Figure 4-29 UHF Measurement setup at a transformer [49]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
As a result, some publications wrongly conclude subsequently, that UHF calibration (but meaning:
correlation) is not possible [52]. Generally, it is important to emphasis, that correlation and calibration
represent two entirely different processes and must not be confused: Calibration aims to eliminate
influences of measurement devices and accessories for one specific type of measurement. It does not
yield any information about the comparability between two physically different measurement
techniques.
Nevertheless, one difference in the calibration set-ups of IEC 60270 and the JWG suggested UHF PD
system components calibration is that the Device under test (DUT)/Transformer is connected in
IEC 60270. Only its’ capacity is considered in the actual calibration. The Transfer function inside the
transformer remains unknown in both cases.Both values, the apparent charge (qapparent) of the electrical
PD measurement and the electrical field strength EUHF, are influenced by their individual unknown
propagation paths inside the transformer. This generally prohibits a direct conclusion from the measured
PD reading to the actual PD source level in both cases.
A general consideration of calibration methods for UHF and electrical measurements is determined in
the following.
Figure 4-30 shows both measurement procedures and all Transfer Functions (TF) which are included in
the individual calibration and the TF which cannot be included in both cases.
The propagation mechanisms of electrical and electromagnetic signals inside the transformer are
fundamentally different and so are the attenuations of the signals. The winding serves as conducting
propagation path for the electrical PD measurement and therefore the acquired frequency band may be
reduced down to a few 100 kHz and even below in order to prevent unacceptable attenuation [21].
TF of propagation path
TF of sensor TF of cable TF of recorder
inside transformer
known
q0 / pC calibration
electrical PD measurement (IEC 60270)
impulse
CK
PD electrical PD
ZM
instrument
known UHF
calibration impulse
PD
U0 / mV
UHF PD
instrument
included in
sensor included in included in
calibration device device
Not known using its AF calibration calibration
(KS) (KM) (KM)
Figure 4-30 Comparison of PD measurement setups and their individual calibration point [49]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
The propagation of the electromagnetic signals in the UHF range is a radiated emission in the entire
volume of the transformer, in oil and pressboard. Thereby, the electromagnetic wave is attenuated and
can be reflected by metallic parts. In both cases, the TF inside the transformer remains unknown.
Because it is part of the tested device (the transformer) and not of the measurement setup, it cannot
be included in a calibration procedure in both cases.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
second
UHF sensor
EUHF / V/m
UHF
impulse
generator
UHF
measurement
UHF device
sensor
Figure 4-31 Performance check setup with correctly installed UHF sensors [41]
rising
tube
EUHF / V/m
UHF
impluse
generator
UHF
measurement
second UHF device
UHF sensor sensor
Figure 4-32 Failed performance check with one sensor installed in a rising tube at the oil valve
acting as an electromagnetic shielding for the UHF sensor [41]
A performance check on an individual sensor installed at a certain position at a transformer
complemented with the calibration procedure described further above will allow to establish a
comparability of the measurements in terms of amplitude and sensitivity independent of the used
equipment and sensors. It needs to be noted further that no official standards and/or definitions of a
minimum sensitivity regarding transformer UHF PD measurements is presently available.
A performance check on the individual sensor positions at a transformer complements the calibration of
the measurement setup. In other words: only a calibrated UHF PD measurement with a subsequent
performance check ensures the comparability and sensitivity of the individual setup.
4.8.3 Performance check with pulse generator
This procedure is mostly done with UHF impulse generators, designed for UHF sensitivity checks in GIS
systems [54] with an approx. maximum amplitude of Ûpulse =50...100 V (in 50 Ω domain) and an impulse
shape that can be seen in Figure 5.9 a). Experiences with small transformers with respectively shorter
propagation paths and accordingly lower damping of signal energy showed that amplitudes are
appropriate and performance checks can be performed successfully. Larger power transformers with
higher distances between the UHF sensors often provide higher signal attenuation and as a consequence
signals strength at the second (measuring) sensor is below noise level. Hence, the UHF sensitivity check
fails because the signal does not reach the measuring sensor and therefore cannot give information
about that sensor’s sensitivity.
Due to the lack of state of the art UHF impulse generators with higher amplitudes Ûpulse, a high power
pulse generator normally used for EMI/RFI/EMC-applications was tested at a large power transformer.
Its amplitude is approx. Ûpulse= 250 V (in 50 Ω domain), see Figure 4-33 b).
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
5. Technical considerations of PD
measurements for FAT and SAT
The following chapter includes a collection of general details of PD measurement with the focus on FAT
and SAT conditions. For successful PD measurements, sensors and systems must be designed for the
foreseeable measurable signals and users need to deal with the expectable drawbacks/limitations (e.g.,
noise) with different characteristics for the FAT and SAT conditions. Therefore, the chapter begins with
a collection of PD emissions measurable in the electrical or UHF range. The following chapter introduces
the most common sources of noise that can be experienced.
Important for further analysis of measurable signals is the knowledge, how the measurable signals may
have been influenced on their way from the source to measuring device. The subchapter 0 highlights
the influence of that transmission path of the signals.
Finally, the chapter explains that there is no general correlation between UHF signal quantities and IEC
60270 quantities and hence the application of the so-called “Sensitivity Check” from GIS community is
not workable for transformers.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-1 Measured UHF signal of probe “UHF 2” to prove broadband emission [5]
The proposed frequency range from 300 to 750 MHz is well covered.
No. 1
Amplitude ( 10 mV / div )
No. 2
No. 3
No. 4
0 10 20 30 40 50 60 70 80 90 100
time ( ns )
Figure 5-2 Amplified (×20 voltage gain) UHF signals recorded during overvoltage testing of B-phase
at 1.6 UN with a measured PD level in the region of 20 – 30 pC [56]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
0
200 400 600 800 1000 1200 1400 1600 1800 2000
frequency ( MHz )
Figure 5-3 Frequency spectrum of the signal from UHF sensor No. 3 in Figure 5-2 [56]
Again, the proposed frequency range from 300 to 750 MHz is well covered.
Figure 5-4 Overview of PD patterns, average-/max-hold frequency spectrum of the three defects
obtained with the UHF technique. Frequency plots show noise (grey) and discharge (black) [57]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
The frequency spectra obtained show that signal spectrums of different defects can be detected in a
range up to approximately 1 GHz.
The frequency spectra of the three defects differ from each other, in particular when the frequency
spectra are post-processed using the average frequency spectrum and the max-hold frequency
spectrum of the defects. This gives information about the repetition rate of the discharges.
The average- and the max-hold frequency spectra of a surface discharge in Figure 5-4, have a similar
shape, but the amplitude is different. This can be explained due the fact that the discharge rate is high,
but the discharges are not continuously present.
Case 4 Electromagnetic wave spectrum (example 2)
Experiments of PD current pulse and phase resolved PD characteristics were performed using various
artificial defects in oil/pressboard composite insulation system in oil-filled transformer [58]. Artificial
defects: barrier insulation model-in-oil, oil wedge model, air void model, floating electrode model, and
oil gap model. As a result, it was found that the rise time, fall time, and pulse width of each PD current
pulse differed depending on each model. It confirmed the existence of PD-radiated electromagnetic
wave with frequency UHF band for the defects. It was shown from these results that UHF method is
applicable for detecting PD originating from the defects and identifying the defect types in oil-filled
transformer.
Figure 5-5 shows five kinds of electrode configuration used in the experiment: air void model, oil gap
model, floating electrode model, barrier insulation model and oil wedge model. Figures right show typical
results of spectra of PD radiated EM wave of each defect model together with background noise (BGN)
measured with UHF sensor. As shown in Figure 5-5 (b), (d) and (e), oil gap, barrier insulation and oil
wedge models have a wideband frequency spectrum up to 1GHz whereas the other two detect models
have mainly frequency spectrum between 300 and 500 MHz.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-5 Electrodes configuration and Electromagnetic wave frequency spectrum from PD of each
models [58]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-6 Discharge sources: (a) oil/air corona discharge, (b) creep discharge, (c) surface
discharge, (d) turn-to-turn insulation discharge [59]
(a)
(b)
(c)
(d)
(e)
Figure 5-7 Point-on-wave patterns of typical defects: (a) oil-corona, (b) air corona, (c) creep
discharge, (d) surface discharge, (e) turn-to-turn discharge [59]
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These results of different research teams show that a significant frequency range for UHF PD detection
in transformers is between 300 MHz and 750 MHz.
Case 6 Electromagnetic wave spectrum (example 4)
The artificial defect models were placed into an organic glass container filled with transformer oil. The
UHF antenna was located in the vicinity of the testing models, with a distance of 50 mm between them.
Figure 5-8 Four types of artificial defect models: (a) Corona-in-oil discharge model (b) Surface
discharge-in-oil model (c) Gas-cavity discharge model; (d) Floating-discharge-in-oil model [60]
A digital oscilloscope with sampling frequency of 5 GHz was utilized to record the PD signals.
Figure 5-9 Waveforms and normalized power frequency spectra of UHF PD signals: (1) Tip-in-oil
discharge; (2) Surface discharge-in-oil; (3) Gas-cavity discharge; (4) Floating-discharge-in-oil [60]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-10 left) Digital video broadcasting DBV T2 right) Mobile communication, GSM 900,
example of one provider [61]
UHF disturbances from outside the tank become measurable when measuring broadband in time domain
without filtering and using signal amplification (> 20 dB). The easiest way suppressing the measurable
disturbances in that case was by the application of a 300 MHz high pass filter. Disturbances are generally
emitted by walkie-talkies in test field areas, or mobile phones in the vicinity of the probe. External
corona discharges normally do not affect the UHF probes, as shown in chapter 5.2.4. The challenge is
now to identify whether the UHF impulses are originated by an internal PD or by external disturbances.
With a transient recorder with an analogue bandwidth of 3 GHz and with an amplification of 20 dB, UHF
signals are detectable on a 40 MVA transformer, although there have been no indications of internal
PD. A post processing and frequency analyses of the measured signal shows known narrowband
disturbances, see Figure 5-11.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-11 Narrow band disturbances during online measurements using amplification [5]
Disturbances around 0.54 GHz are caused by the digital video broadcasting service (DVB-T), at around
0.9 GHz as well as 1.8 GHz are mobile phone disturbances (GSM), and at about 2.1 GHz signals of the
Universal Mobile Telecommunications System (UMTS) are detectable
5.2.2 Industrial noise
UHF noises caused in industrial enviroments is mostly an unwanted secondary effect. Compared with
broadcasting or mobile telecommunication, this industrial noise is varying stochastically depending on
the process. It can appear unexpectedly and of course negatively influence UHF PD measurements.
Therefore, a thoroughly reference sweep in advance is usually adviced to get information about these
noises.
5.2.3 Other stochastically varying noise
Other stochastically varying noise sources are collected as follows, without the intention of being
complete.
Radio sources: Amateur radio, private mobile radio, police radio, flight control systems
Other sources: Car ignition, electronic power supplies
5.2.4 HV facilities – corona discharges
Electrical onsite measurements during SAT condition might be affected by corona discharges on nearby
overhead lines. As can be seen in Figure 5-12, corona discharge easily dominates the measurable PRPD
and consequently limit the outcome of an electrical measurement.
Figure 5-12 PRPD pattern of three phase corona of close by overhead lines hindering sensitive
electrical PD measurements [5]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
As corona discharges can be seen as the most common source of noise/interference for SAT condition,
the UHF technology is investigated on its resilience against them.
For purpose of demonstration, some experimental measurements were carried out on a transformer
planned for scrapping. Internal PD defects are confirmed by DGA results showing increased hydrogen
concentrations. The transformer investigated is a 210 MVA transmission transformer with a voltage
rating of 110/220 kV, see Figure 5-13. The on-site measurements presented were performed off-line,
and an external PD free generator step-up unit (110 kVA) was used to excite the transformer using the
tertiary side to the operating voltage.
Figure 5-13 210 MVA Grid-Coupling Transformer with copper wire (right) on phase L3, 110kV to
stimulate corona discharges [5]
In order to demonstrate the resilience of the UHF measuring method against external disturbances, a
copper wire was attached to the conductor of the bushing of the phase L 3,110. This wire represents an
external PD source (corona), see Figure 5-13 right. Simultaneous measurements according to IEC 60270
confirmed the external PD source activity with a magnitude of approx. 2000 pC.
At the same voltage level as the measurements without the external corona source, the UHF PRPD
almost does not change, see Figure 5-14 right.
Figure 5-14 Comparison of PRPD without (left) and with Corona (right) [5]
Additional UHF impulses emitted by the external corona discharge are not measurable. Hence the tank
wall and the condenser type bushing acting as a low pass filter, shield the UHF probe very well, and the
UHF method is not affected by external corona discharges.
The reason here is that the conductor and the capacitance of the bushings are presenting a low pass
filter with the cutoff frequency well below the UHF frequency range used for transformer UHF PD
measurement. While corona discharge itself is creating also frequencies well above 1 GHz (compare
Figure 5-4), it cannot enter the transformer tank as it works as a quasi-faraday cage and the bushings
itself representing a lowpass filter for any conducted signals. Hence, only lower frequency components
of corona discharges enter the transformer, which are irrelevant for UHF PD measurement. It has to be
noted, that transformers equipped with DIN bushings or non-condenser bushings (e.g. high current
bushings) might not work as (lowpass) filter. Hence conducted corona signals might enter the
transformer and can disturb UHF PD measurements. See also [52] where some of these aspects are
being briefly discussed.
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Furthermore, time-domain comparisons between internal transformer PD signals and those coupled
from external corona have been presented in [62], as measured using external UHF sensors. The
pertinent information is summarized in Figure 5-15 and Figure 5-16, demonstrating the considerable
immunity of UHF sensors to corona signals coupled directly onto the bushing terminal, which can be
seen in both the signal amplitude and its frequency spectrum. Note that in Figure 5-16, different
amplitude and frequency scales have been used to show sufficient detail for each type of signal. In both
cases, the pre-amplifier with voltage gain ×20 was used. Hence the “raw” signals from the UHF sensors
are about 0.5 mV pk-pk for corona and about 5 mV pk-pk for the internal PD. Comparing the spectra of
the two signals in Figure 4-7(b) and (d), it is clear that the frequencies above 200 MHz of the external
corona signal are well filtered by the bushing and well shielded by the tank, while the internal PD signal
energy is predominantly at frequencies of 300 MHz and above is well represented. Therefore, even
greater discrimination between PD and external corona could be achieved by adding in-line 300 MHz
high-pass filters on the signal from each UHF sensor in this case. It needs to be mentioned, that different
bushings can have different cutoff frequencies due to the difference capacitance of the bushing
condenser core and different impedance of the bushing conductor building the lowpass.
HV 0V
HV 3 GHz
oscilloscope
S1
S2 dual UHF S1
pre-amp
+26
S2
dB
PD detector
transformer
coupling
capacitor
(a)
apparent charge ( pC )
~200 pC
~150 pC
~90 pC
0
0 90 180 270 360
phase ()
(b) (c)
Figure 5-15 (a) Laboratory-based 10/50 kV transformer for PD/corona measurement (UHF sensors
and IEC 60270 system); (b) corona wire at HV bushing; (c) PRPD pattern at 25 kV [62]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
relative
amplitude
(10 mV / div) spectral density
1
S1
S1
S2
9 ns
0
0 50 100 150 200 250 0 200 400 600 800 1000
time ( ns ) frequency ( MHz )
(a) (b)
S2
0
0 50 100 150 200 250 0 500 1000 1500 2000
frequency ( MHz )
time ( ns )
(c) (d)
Figure 5-16 (a) Time-domain corona signals from UHF sensors at condenser bushing; (b) spectral
density; (c) UHF signals from internal PD; (d) spectral densities. Note the different amplitude and
frequency scales [62].
Another test has been set up in a high voltage laboratory is to demonstrate that external corona
discharges, detectable by conventional PD measurement, being filtered out once a condenser bushing
is used to introduce a lowpass filter. Figure 5-17 shows the test set up which compares between the
PD measurement using conventional method (through coupling capacitor) and UHF method (through
UHF sensor and voltage applied through a condenser bushing).
Figure 5-17 Test set up measuring external corona discharge by conventional method compare with
UHF method [63] as the condenser core bushing acts as a lowpass filter in between
A copper wire was attached to the bushing terminal, and the test transformer supplied test voltages to
the bushing to generate corona discharges (noise). The PD indicator detects signals from coupling
capacitor (conventional measurement), and at the same time from UHF sensor (UHF measurement) as
shown in Figure 5-18. The result shows clearly that the high frequency components of corona PD can
be filtered by a condenser core bushing (working as a lowpass) and the UHF measurement is not
influenced anymore by external corona discharges, whereas the conventional method may be disturbed
in some conditions. This is valid for all discharges happen outside of the tank if the higher frequency
components are attenuated by a bushing type of lowpass and/or being screened by the tank.
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Figure 5-18 (left) Wire attached to condenser bushing as corona source; (right) PRPD patterns
detectable by conventional / UHF method: Corona detectable by IEC but not by UHF method [63]
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-19 Test arrangement for verification of UHF-PD behaviour of a voltage source for FAT
based on power electronics [64]
Figure 5-20 shows measurement spectra of the background noise (left) and the voltage source in
operation. The recorded spectra in the UHF range of 100 MHz – 2 GHz are very similar in both operating
states of the power source. No influence of the power source can be seen.
Figure 5-20 UHF spectra: left) noise level right) Converter in operation [64]
The measurement spectra in Figure 5-20 (right) shows that a frequency converter does not influence
the basic noise of an UHF measurement carried out at a transformer in the range of 100 MHz – 2 GHz.
Using especially designed frequency converters for testing of power transformers have no limitations
regarding UHF measurements. Even conventional PD measurement according to IEC 60270 can be
performed where a PD level lower than 10pC can be achieved.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure 5-22 a) Test setup for both electrical PD measurement (IEC 60270) and UHF measurement
b) maximum measured UHF levels of UHF sensors 1-5 [55]
The electrical measurement is performed according to IEC 60270. Two frequency ranges are used:
• IEC 60270 broadband: fm = 300 kHz, Δf = 300 kHz
• IEC 60270 narrowband: fm = 1 MHz, Δf = 30 kHz
Apparent charges are measured using a calibrated system either on the upper or the lower end of the
winding. The results are shown in Figure 5-23 a) (broadband) and Figure 5-23 b) (narrowband). The
black line shows the original PD charge of the source at 1000 pC.
Figure 5-23 Apparent charge of electrical PD measurement at upper and lower end of winding;
dotted line: Actual charge of the source [55]
Determining the broadband measurement, several findings can be stated: Both the upper and lower
end of the winding measurement show a strong dependency considering the distance between the
respective calibration point and the source (coupling path) despite the constant source. In addition, the
correlation between distance and apparent charge is not trivial; there is no monotone or linear
dependency. At particular positions the apparent charge decreases strongly (e.g. at 80 cm for the upper
winding measurement and at 10 cm for the lower winding measurement). The upper winding
measurement shows a local minimum of the apparent charge at 60 cm, whose corresponding effect
cannot be found at the lower winding measurement. In conclusion, the electrical propagation is affected
by non-linear damping and is not reciprocal. The provided measurements show no correlation between
the measured data. The evaluation of the narrowband measurements (Figure 5-23 b) shows a
comparable behavior of upper and lower winding measurements.
The measured apparent charge strongly decreases within small distances between source and calibrated
measurement point (up to approx. 10 cm). At larger distances, the apparent charge stays low but does
not show any monotone or linear dependency.
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Compared to the broadband measurement at lower frequencies, the narrowband measurement shows
a more expected behavior. Nevertheless, both results come to the same conclusion for the practical PD
measurement with unknown source position: the measured apparent charge cannot be correlated with
the actual charge of the source. Usually, the measured values underestimate the actual PD charge but
within broadband measurements an overestimation is also possible.
5.3.2 UHF method
The attenuation of the transmission path of electromagnetic PD measurement consists of several
elements (Figure 5-24). In this subchapter the influence of the insulation structure (medium) from the
PD location to the UHF sensors is discussed.
The active parts of the transformer, such as the core, winding etc. act as obstacles to the propagation
of UHF signals [65]. PD inside transformer windings, especially, the high voltage (HV) windings is one
of the most commonly occurring faults. Therefore, it is essential to investigate the propagation of UHF
signals when a PD occurs inside a winding. As there are no possibilities to arrange an artificial PD source
within a winding the investigation of the attenuation of the transmission path can just be performed by
a simulation method.
Figure 5-24 Signal transmission path for an unconventional PD measuring system (acoustic, UHF)
Here, the simulation model of the transformer consists of 18 possible PD source locations with 12 inside
and 6 outside the winding, as shown in Figure 5-25 [66]. The six sources outside the windings
correspond to PD locations at the lead exits. Considering a single-phase (U, V or W), the four sources
inside the winding are numbered from 1 – 4, and the two sources corresponding to the lead exits are
numbered 5 and 6.
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5 5 5
2 2 2 5 6
1 3 1 3 1 3
4 4 4 2 4
U 6 V 6 W 6
(a) (b)
Figure 5-25 Location of the 18 artificial PD sources inside the transformer model. (a) Top view; (b)
Side view [66]
Before analyzing the distance-dependent attenuation, it is necessary to distinguish between Line-of-
Sight (LoS) distance and propagation distance. The LoS distance is simply a straight line drawn from
the source to the receiver and ignores any obstacles that prevent the propagation of the UHF signals,
whereas the propagation distance is the actual path travelled by the UHF signals. The propagation
distance is calculated from the Time of Arrival (ToA) of the UHF signals at the receiving sensors and the
speed of signal propagation in oil (assumed as two thirds the speed of light [5]). The ToA was
determined by using the energy criterion. The energy criterion takes the energy ( Si) of the UHF signal
at a time instant (i) and adds a negative trend (δ) to the value, thus, providing a quantity called the
partial energy (𝑆𝑖′ ). The time instant at which the partial energy plot reaches its global minima provides
the ToA of the UHF signals. The partial energy is calculated using the following equation:
𝑖
where the negative trend (δ) is calculated from the following equation and uses the values of the total
energy of the signal (SN), length of the signal (N) and a parameter α = 1:
𝑆𝑁
𝛿= (14)
𝛼. 𝑁
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It can be observed that the fit significantly improves for the “Inside Winding” category, see Figure
5-26(b). A clear demarcation can be observed between the data points representing each type of
distance measurement. However, the fit remained poor for the “Outside Winding” category, as shown
in Figure 5-26(c). In addition, for the “Outside Winding” category, the demarcation between the data
points is not as distinct as in the case of the “Inside Winding” category. There is more overlap in the
values suggesting that in the case of PD sources outside the winding, the LoS distance and the
propagation distance are approximately equal. Another observation is that for similar propagation
distances, the attenuation is higher when the source is inside the winding. It can also be observed from
Figure 5-26(b) that the attenuation curve for the propagation distance is effectively the LoS attenuation
curve shifted along the x-axis by approximately 120 cm, which corresponds to half of the winding height,
i.e., the distance that the UHF signal travels to exit the winding. In Figure 5-26 (a), (b), and (c), 0 dB
corresponds to the highest measured signal strength. Additionally, on comparing Figure 5-26 (b) and
(c), it can be observed that the attenuation of signals at comparable LoS or propagation distances is
lower when the sources are outside the winding.
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(a)
(b)
(c)
Figure 5-26 Comparison of Line of Sight distance and propagation distance-dependent attenuation
in the transformer model (a) All artificial PD sources; (b) PD sources inside winding; (c) PD sources
outside winding [66]
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Figure 5-27 Simultaneous measurement of UHF and IEC 60270 for correlation of one electrical PD
pulse to its related UHF signal
The IEC channel has a bandwidth of 20 MHz. The bandwidth of the used quadrupole is limited to 15
MHz. The second channel with the full analogue bandwidth of 2 GHz simultaneously measures the
correlated UHF impulses from the UHF probe. With that setup, correlations of UHF signals and electrical
PD signals according to IEC 60270 can be measured and analyzed consecutively.
Additionally, a PD measuring system directly recorded the apparent charge level QIEC serving as a
reference measurement and voltage measurement. After calibrating the IEC measuring setup, the DSO
measures the apparent charge and the UHF amplitude of the same PD pulse. While recording, e.g. more
than 30 signals, the natural deviation of PD levels helps to find a correlation between the UHF signal
amplitude and apparent charge for the PD source used.
5.4.2 Correlation between UHF and IEC quantities
Two different sources of PD of the same rod-plane type are shown in Figure. The first PD source consists
of a glass ampoule with a rod-plane PD source under oil. The second PD source is another rod-plane
arrangement using the same oil volume as the transformer. The HV is applied by a coaxial cable (RG214)
with the length of approx. 5 m, which is PD free up to a voltage of approximately 12 kV. PD inception
voltage of the sources is about 5-10 kV.
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DN80
9o 8o 7o
6o
10o
2o 3o 4o 5o
1o
9u 8u 7u
6u
10u
2u 3u 5u
1u
4u
Figure 5-29 Investigated PD locations in transformer tank with full active part; 10kV/380 V, 630
kVA, DN80 oil filling valve of UHF probe [5]
At the end of the coaxial cable of the PD sources, the IEC 60270 values are measured and recorded
with an oscilloscope as explained in the chapter before. During the measurements, the transformer tank
with its active part is closed and oil-filled. The measuring UHF probe is installed at the DN80 oil filling
valve and the PD source with the glass ampoule is used. The PD was fed with an excitation voltage
leading to 50-100 pC measured according to IEC 60270. For each measured UHF signal, the amplitude
and the apparent charge of the corresponding PD are determined with the simultaneous measurements
as presented before. In Figure 5-30, the measured UHF amplitude over the apparent charge Q IEC is
shown for the different PD positions.
Figure 5-30 PD source “glass ampoule”: Correlation between UHF amplitude and apparent charge
QIEC [5]
All measurements from 7 exemplarily chosen locations are coded with a distinct color. Different clusters
of points with the same color are noteworthy. These points show a linear correlation between the
apparent charge and the measured amplitude of the UHF signal. In order to examine this correlation
quantitatively, for the measured values regression lines were computed according to the method of the
smallest error squares, see Figure 5-30.
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▪ The regression analysis shows a linear correlation between the apparent charge and the measured
UHF signal amplitude.
▪ The correlation is linear for each position of the PD source. The correlation factor depends on the
position of the PD source and thus on the distance between the PD source and UHF probe.
▪ The signal/noise ratio decreases with increasing distance between the PD source and UHF probe.
The PD source shows - even with the constant apparent charge level, a large dispersion regarding the
UHF signal amplitude.
5.4.3 Conclusion
Measuring the maximum voltage of receivable UHF signals simultaneously with the apparent charge
according to IEC 60270 shows that there is a linear correlation. That correlation is only valid for a
specific distance and path of travel between a PD source and a UHF probe. A general correlation cannot
be determined.
It can be stated for one PD source, that if the apparent charge is increasing, the UHF reading quantity
also increases, i.e. monitoring and trend analyses are workable with both methods and will arrive at
the same conclusions.
If that general correlation in terms of a certain factor is missing, the so-called sensitivity check becomes
obsolete for transformers, see next chapter.
Figure 5-31 Sensitivity Check; same measurement readings for original PD source and artificial UHF
signal source by adequate adoption of the signal generator output voltage
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The same probe reading of U2 as measured with the real PD will be stimulated in a second step with an
UHF signal generator with variable output power using a second transmitting probe. That probe is
installed instead of the PD source at the same location of the former PD source. With an excitation
voltage of e.g. 10 V, this will lead to a ratio of the feeding amplitude to the apparent charge of 0.1 V/pC.
Installing the whole measuring system in an identical transformer with two oil filling valves may then
allow a sensitivity verification of the UHF measuring system. When at the second probe the artificial
UHF impulses becomes measurable at an excitation voltage of 10 V, then the UHF method is able to
detect PD effects with at least 100 pC. If UHF signals only become measurable with excitation voltages
of 25 V, then the sensitivity is at least 250 pC.
From the investigations in the previous chapters, it can be expected that the procedure of the Sensitivity
Check is not generally workable due to the main following reason:
▪ UHF signals experience an attenuation depending on the distance and the active part in the
transmission path between the source and UHF probe.
The dissertation [5] confirms and document the expectation that the Sensitivity Check is not workable
for power transformers. First, investigations are presented with a portable PD source at different
positions within a transformer in a laboratory. Second, a procedure is presented, applicable to
transformers in the field with a PD source mounted on a UHF probe. In both cases, a certain ratio
between UHF signals and IEC values is only applicable for a specific signal travelling path and not
generally valid. This is furthermore confirmed by collected results of other working groups and their
results.
Thus the Sensitivity Check, like for GIS suggested by [67], is not workable for transformers, and an
estimation of the apparent charge by measuring EM waves is not possible.
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6. Case Studies
Existing and collected case studies from the members where electrical and UHF measurements are
performed simultaneously are mainly limited to diagnostic measurements and are not performed with
the only intention of pass or no-pass criteria during SAT/FAT. However, chosen diagnostic
measurements during SAT/FAT have been revisited and relevant information for SAT/FAT are presented.
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During the measurements with a recording time of 22 seconds, external corona discharges of the 400
kV bus bar above the transformer were audible. Their PD pulses become visible in the pattern with a
level above 2000 pC and can be identified by the phase shift of 120° for the three different phases. The
pulses of the corona discharge occur at 90° (respectively 4 ms), 190° (respectively 10.5 ms) and 310°
(respectively 17 ms), see Figure 6-1 a).
Internal UHF probes use the tank wall as shielding against external disturbances and Figure 6-1 b)
shows the pattern of one internal UHF probe signals measured at 310 MHz with a recording time of 22
seconds. According to this pattern, only one internal PD source can be identified. That is a main
advantage of the UHF method against the electrical method in that case. The 120° shifted disturbances
are no longer detected. The provided screenshot have to be corrected and that software version for
experimental purposes will be changed to UHF measurements in terms of mV.
Three identical UHF Sensors were installed. Figure 6-2 shows the positions of the UHF probes (UHF 1 –
UHF 3). Two probes are opposite to each other at the top of either front end of the tank, and the third
(UHF 3) is located at the bottom in the middle of the transformer side tank wall.
Figure 6-2 333 MVA transformer showing positions of UHF sensors and acoustic sensors [5]
First, the so-called Dual Port Performance Check were attempted, see chapter 4.8.2. Artificial UHF
impulses were injected at each probe with a signal generator (60 V at 50 Ω). It was not possible to
detect the artificial impulses at any combination of emitting and receiving probe. The explanation by
the transformer manufacturer was that there are tubes behind the oil filling valves directing the oil flow
around the winding. According to the unsuccessful Dual Port Performance Check, it could be concluded
that the probes were electromagnetically decoupled from each other. Furthermore, they might also be
shielded against UHF pulses from internal PDs.
A further explanation might be that the maximum signal generator output voltage of 60 V is not
sufficient to transmit UHF waves through that transformer.
Nevertheless, at nominal voltage, UHF signals from internal sources were detectable with all three
probes, i.e. the internal PD causes UHF signals with higher energy content than the former artificial
impulses. It can be concluded that the Dual Port Performance Check was thus just a worst-case
estimation of the sensitivity. However, even though the Performance Check was not successful, sensitive
UHF measurements might still be possible.
For proof that the signals correlate to the PD, phase-resolved partial discharge patterns of the UHF
signals were recorded, synchronized to the voltage supply of the measuring unit. Phase stable UHF
pulses confirmed the occurrence of internal PD. Simultaneous IEC 60270 measurements were highly
disturbed by audible corona discharges.
After the online PD tests and the results of the PD localisation (in the vicinity of the tap changer), the
transformer was transported to the manufacturer and a PD measurement was repeated in the test field.
Figure 6-3 shows the electrical PD pattern according to IEC 60270 measured after calibration on the
400 kV bushing tap.
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Figure 6-3 Electrical PD Measurement in test facility according IEC 60270 on 333 MVA single phase
auto-transformer; fc = 300 kHz, Δf = 400 kHz [5]
The measured PD level of approx. 8000 pC in a frequency range according IEC 60270 between 100 kHz
and 500 kHz can’t confirm the PD level of 300 pC determined by the gating process in field.
The transformer was de-tanked and a visual inspection of the active parts at the tap changer confirmed
the localization result [5], see Figure 6-4.
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6.1.1 Conclusion
The first step on-site should be the verification of the UHF PD measurement system’s functionality. The
Dual Port Performance Check proves that the installed UHF probes are sensitive against internal EM
wave emission. In cases where the transformer under test does not offer a second oil-flange or
appropriate Top Hatch probe, the Single Port Performance Check at least will show the functionality of
the probe, the measuring lines and the UHF measurement equipment.
UHF disturbances can be recognised by post processing of measured UHF signals or frequency analyses
(FFT). Disturbances like walkie-talkies, DVB-T or GSM are recognisable by their narrowband
characteristics. With e.g., 300 MHz high pass filtering or narrowband UHF PD detection systems,
measurements can be performed at frequency ranges unaffected by disturbances. UHF PRPDs can also
help distinguish between phase stable PD impulses and non-phase stable disturbances signals.
A crucial advantage of the UHF measuring method is its resilience against signals of external corona
discharges, which usually represent the largest disturbance potential for conventional measurements.
UHF PD impulses can be identified by their broadband characteristic up to 1.5 GHz and by their
occurrence correlated to the applied voltage. The UHF impulses can be monitored with adequate
measuring devices and a trend analyses seems possible and should be investigated further.
No. 4
No. 2 No. 3
Figure 6-5 Generator transformer with UHF sensors for FAT. In addition to visible sensors, sensor
No. 1 is located on the back (HV) side of the tank opposite the position of sensor No. 3 [56]
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The test configuration for the UHF measurement was as follows: Each sensor was connected by a
10.0 m RG213 coaxial cable with N-type connectors to a 26 dB gain UHF preamplifier. The amplified
signals were captured using an oscilloscope with an analogue bandwidth of 500 MHz and sampling rate
of 5 GSamples/s.
Figure 6-6 provides a second example of UHF signals recorded during the FAT. In this case, the signal
from sensor No. 1) is about 22 mV pk-pk after amplification. This corresponds to a signal level of below
1 mV pk-pk directly from the UHF sensor.
No. 1
Amplitude ( 10 mV / div )
No. 2
No. 3
No. 4
0 10 20 30 40 50 60 70 80 90 100
time ( ns )
Figure 6-6 Amplified (×20 voltage gain) UHF signals recorded during overpotential testing of C-
phase at 200% with a measured PD level in the region of 5 – 10 pC [56]
The spectral density of this signal is shown in Figure 6-6, with a somewhat wider spread of frequencies
in the range 300 – 1200 MHz in this case.
1
relative spectral density
0.5
0
200 400 600 800 1000 1200 1400 1600 1800 2000
frequency ( MHz )
Figure 6-7 Frequency spectrum of the signal from UHF sensor No. 1 [56]
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Figure 6-8 Performance check with two sensors opposite to each other with 50 V, 100 V, 200 V and
400 V signal generator output voltage
Approximately a linear correlation between the increased output power and the measurable UHF signal
can be seen as expected, see table 6-1.
Table 6-1: Dual Port Performance Check – Signal Generator output and measurable UHF amplitude
During the 1 hour electrical PD testing some UHF patterns have been recorded, see Figure 6-9.
Figure 6-9 UHF PD measurement during FAT without indication of electrical PD measurement
They act as documented fingerprint measurements to be compared with future SAT PD measurements
with the UHF PD measurement technology.
As the IEC measurements reveals no PD activity the transformer successfully passed the FAT.
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Figure 6-10 Installed UHF PD-Sensors (left: bottom of tank (sensor 1), right: top of the tank
(sensor 2)
When the converter-fed HV test transformer was switched on, the switching operation of the thyristors
for the IEC-compliant PD measurement caused a noise level of well over 3 nC, which increased to about
7.8 nC when the test voltage was increased. The PRPD pattern is presented inFigure 6-11, which shows
clearly six times the firing of the thyristors within one period. The detection and evaluation of internal
PD pulses by the conventional PD measuring method was therefore not possible.
When the converter-fed HV test transformer was switched on, the noise level of the UHF PD
measurement remained unchanged by below 1 mV (see Figure 6-12).
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Figure 6-11 PRPD of conventional PD measurement according to IEC 60270 showing strong noises
due to switching of thyristors of power converter
At a testing voltage of 110 kV partial discharges incepted. Phase-resolved partial discharge patterns
generated by internal PD were clearly visible (see Figure 6-12 and Figure 6-13). There are only slight
differences between both sensors.
Figure 6-12 PD-inception at 110 kV (Sensor 1 (left), Sensor 2 (right)), logarithmic scaling;
acquisition time: 1 min
Figure 6-13 PD-inception at 110 kV (Sensor 1 (left), Sensor 2 (right)), linear scaling, acquisition
time: 1 min
After increasing the test level to enhancement voltage and lowering the test voltage to the one hour PD
measurement voltage of 145 kV, the PD activity showed a different pattern. Sensor 2 (top) shows a
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pattern that indicates a void discharge. Increasing the acquisition time to 10 minutes, this pattern can
also be seen with sensor 1, but with a lower amplitude (about 10%) (Figure 6-14). Due to the larger
amplitude of the signal on sensor 2, the location of the PD can be assumed on the top side of the tank.
Figure 6-14 PRPD-pattern at 145 kV (Sensor 1 (left), Sensor 2 (right)), linear scaling, acquisition
time: 10 min
Because electrical PD measurement was not possible in this case, no information about PD level could
be obtained. Therefore, the transformer passed the test. For condtion assessement during operation an
online UHF PD monitoring system was installed.
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Figure 7-1 Positions of sensors at 800/3 MVA Transformer for comparative UHF measurements [70]
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Time domain
Injection at Sensor No. 6
Frequency domain
f1 = 100 MHz
f2 = 1.8 GHz
AM = -26 dBm
Spectrum of Sensor No. 8
Figure 7-2 Example of injected and coupled UHF signals in time- and frequency-domain
The UHF signal measured at CH1 (near the injection) has a fast edge and a short back. In the contrary,
the signal at CH2 (far from the injection) shows a typical filtered longer impulse shape. In the frequency
spectrum, the PD signal is clearly visible between approx. 200 MHz and 1 GHz.
7.2.5 Comparison and summary of measurement results
The characteristics of the recorded spectra, measured with spectrum analyser and industrial PD
measurements systems, are very similar. The respective unaccounted amplification factors of the
preamplifiers or missing calibration result in an unquantified variation of the measured signal levels.
The following Table 5 shows the mean of the spectra given above, comparable to the CIGRÉ proposal
for Average Power (AP) in [67].
Table 5 Comparison of different measuring methods
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The frequency range from 300 to 800 MHz was used for narrowband systems. In the broadband PD
system, the AP was used in the frequency range 300 MHz to 1500 MHz. In the case of the oscilloscope
time domain signal the "maximum value" was used and converted into dBm, additionally the time signal
was transferred into the frequency domain by an FFT, where the AP was also estimated to the above-
mentioned Frequency ranges (300 – 800 MHz*1, 300 – 1500 MHz*2)
The conducted transfer characteristic experiments show that for the UHF PD diagnosis on power
transformers, narrowband as well as broadband systems and measuring instruments in the time domain
as well as in the frequency domain can be used. For the selection of the most suitable system, the
requirements of the respective application must be observed. The quantitative results are comparable
in the form that all measuring systems clearly indicate an increasing attenuation with increasing distance
between signal source and measuring sensor. Differences in the attenuations result from the different
measuring principles, which are compared here uncalibrated. Among other things, it is the different
frequency ranges used that lead to a deviation in the signal power (AP), as shown in the example of
the oscilloscope. For a future comparability of UHF measurements with different equipment, a fixed
frequency range should be defined and documented.
7.2.6 Conclusion
The findings gained during the comparative measurement on a large power transformer led to the
conclusion that UHF signals can be sensitively measured with different measuring systems. The
experiment compared the qualitative results of time domain measurements by oscilloscope, frequency
domain measurements by spectrum analyzer, and two commercial PD measurement systems. The
qualitative results regarding the sensitivity of different sensors and the positioning of sensors are
summarized as follows, independent of the measuring method:
- UHF signals experience a path-dependent attenuation, which increases with increasing distance.
- Compared to valve UHF sensors, window sensors have the advantage of a better high-frequency
earthing and therefore lower disturbances. Further the insertion depth is fixed, which leads to better
reproducibility. In addition, the frequency response is more linear.
- A minimum UHF sensor configuration consists of at least 2 UHF sensors to perform the performance
check
- The recommended standard configuration consists of 4 sensors to assist in locating via UHF sensors.
- A high-end variant may consist of 6-8 sensors for very large tanks and / or critical assets.
- When positioning the UHF sensors, make sure there is sufficient clearance (at least 25 cm) to the
corners and edges of the tank. It must be avoided that internal oil guidance structures or metallic
structures shield the sensor electromagnetically from internal PD signals.
The comparability of different measurement methods was identified as the subject of further
investigations in order to investigate and quantify the influence of measurement results as a function
of the selected frequency range and the performance of narrowband or broadband measurements. In
general, the qualitative statements of the measurement methods used are comparable, so that a general
quantitative comparability by calibration [72] of the measurement methods seems possible. The UHF
signal transmission properties are likely to be significantly different for different transformer types and
tank sizes, which is why further experimental work is required to make more general and more specific
statements on transformer types.
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All devices are equipped with an RG 214 coaxial cable of 20 m length. Only the “Osci 40m” measurement
is measured with the same cable type, but of 40 m length. The results are shown in Figure 7-3.
Figure 7-4 AF(f) and corresponding KS of UHF sensors no1 and no2 [38]
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UHF sensor
Figure 7-5 UHF valve UHF sensor mounted with a DN80 gate valve. [38]
Inside dimension of the transformer tank are 1720 mm in length, 760 mm in width and 1550 mm in
height, respectively. On the tank wall, there are two DN50 and two DN80 gate valves. In Figure 7-5 the
installed valve UHF sensor no1 with KS = 25,8 1/m is shown. For the measurements, a second UHF
sensor is used with the signal generator to get a stable impulse, which is identical for all measurement
devices, see Figure 7-6.
Second
UHF
Sensor
EUHF / V/m
signal
generator
UHF
measurement
UHF devices
Sensor
Figure 7-6 Schematic of the laboratory setup with two UHF sensors mounted on a transformer tank
[38]
In Figure 7-7 a PRPD of MS1 exemplarily shows the stable impulse of the excitation using the signal
generator in this laboratory setup.
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KS 25,8 1/m 25,8 1/m 25,8 1/m 25,8 1/m 25,8 1/m
resulting
386 mV/m 368 mV/m 424 mV/m 409 mV/m 384 mV/m
EUHF
All calibrated values are at approximately EUHF = 395 mV/m with standard deviation approx. ±20 mV/m
and a maximum deviation below ±10%. Taking into account the various sources of errors, like manual
readings of measurement values form the screens of all devices, this deviation is considered acceptable
for that first investigation.
Further work is necessary to focus on reducing the various sources of errors by defining measurement
procedures, measurement equipment and measurement evaluation in the manner defined for IEC 60270
[2].
7.3.5 Measuring results of a real pd source with different calibrated UHF
PD measuring systems
An AC voltage in the range of approx. 12 kV is applied to the active part inside the laboratory steel tank
at different bushings and internal real PD sources are triggered/activated. To demonstrate that all
calibrated measuring systems result in the same or comparable electrical field strength EUHF, the applied
voltage is kept higher than the PD inception voltage (PDIV) and the source is tried to kept constant to
guarantee a constant PD reading while the measuring systems are exchanged.
Figure 7-8 shows the challenge, to identify a measurement reading for comparison by manually
evaluating UHF phase-resolved partial discharge pattern values. The screenshots show the phase-
resolved partial discharge patterns from different measuring systems which are not calibrated,
representing the variety of different visualization approaches and the reason, why UHF PD
measurements have been regarded as not comparable in the past. The various visualizations of phase-
resolved partial discharge patterns consist of:
- different scaling (logarithmic vs. linear)
- different y-axis values (nV, mV, dBm, dBµV, %, and even pC have been seen falsely)
- different color bar accumulation for PDs/sec (scaling, used colors, logarithmic vs. linear)
- …
Figure 7-8 UHF PRPDs of the same PD source with different visualizations. Left: MS3 using linear
scale /nV; Middle: MS2 linear scale / mV (phase shifted);right: MS4 logarithmic scale / % [38]
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Note: The systems have been synchronized either to the applied test voltage, by their voltage supply,
or using the light inside the laboratory. Therefore, phase shifts are obvious between the systems.
The specifications of the determined measurement systems are as following:
MS2: 4-channel UHF module of a transformer monitoring system
MS3: UHF converter for electrical PD measurement device
MS4: Mobile UHF measurement device
After calibration and applying a comparable plotting setup, these PRPDs should look the same and give
the same EUHF reading on the y-axis. E.g., for the two linear scaled PRPDs phase shifts are corrected
and their y-axis are rescaled (which can be considered as applying the proposed UHF calibration
procedure). Figure 7-9 shows the result, which yields high comparability.
Figure 7-9 UHF PRPDs of real PD source 1 after rescaling (calibration) with linear y-axis on MS3 and
MS2 [38]
The results of two measuring systems are summarized in for the measurement of PD source 1 shown
in Table 7.
Table 7 Measured voltage, used K factors, and calibrated UHF reading at Sensor 1 for PD source 1
MS3 MS2
measured
peak value 10 mV 14 mV
KM 2.23 1.36
KS 31 1/m 31 1/m
Calibrated
691 mV/m 590 mV/m
EUHF
As a second example, the same process (scaling on y-axis and phase correction) was perforemd for a
second PD source, which is activated when appling voltage to a different bushing at the test tank. Again,
this source is measured using different UHF measurement devices. In this case, the PRPDs are plotted
with logarithmic scaling, see Figure 7-10. In both cases the color bar could not be changed, therefore
the patterns cannot look exactly the same.
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Figure 7-10 PRPDs of the second real PD source 2 after rescaling (calibration)
with logarithmic y-axis on MS 4 and MS 2 [38]
Table 8 Measured voltage, used K factors, and calibrated UHF reading at Sensor 2 for PD source 2
MS 4 MS 2
measured
peak value 7,6 mV 9 mV
KM 1,86 1,36
The larger deviation of the calibrated UHF values in Table 7 and Table 8 compared to the results using
a stable artificial impulse in Table 6 can be explained mainly by the error in manual reading of the values
out of the real PRPDs. Figure 7-9 and Figure 7-10 show an expected similar PRPD shape after rescaling
the y-axis. These results indicate that a general calibration of the UHF method is possible if calibration
is done correctly and the various errors that occurred during this first test setup can be reduced to a
minimum.
One major issue to address is the manual reading of UHF peak values out of phase-resolved partial
discharge patterns. Like for the electrical PD measurement method an algorithm similar to the algorithm
described in IEC 60270 to display the “largest repeatedly occurring (UHF) PD magnitude” could be
applied to minimize erroneous manual readings [2]. In addition, all manufacturers need to incorporate
the facility to perform calibration in their software and rescale the visualization accordingly.
7.3.6 Conclusion for UHF calibration
In this measurement campaign, the proposed two-step calibration process has been tested: The first
step results in calibration factor KM and eliminates the influence of the signal recorder and additional
accessories like cable damping. This is achieved by injecting a defined impulse into the UHF
measurement system without UHF sensor. Hence, all deviations in the measurement can be corrected.
The second step results in calibration factor KS and includes the individual sensor’s characteristics,
namely its antenna factor (AF) into the calibration.
The basic feasibility of the proposed calibration method is demonstrated in a laboratory setup by using
different UHF PD measurement devices. In this early stage, the systems are not yet optimized for
calibration. However, using the proposed UHF calibration, the laboratory tests revealed that measuring
inaccuracy (resp. deviation) could be reduced to approximately ± 10% for the different measurement
systems in a setup with stabilized artificial “PD source”. In the same laboratory setup two real PD sources
are triggered using high voltage. With 5 different measurement devices and two different sensors, the
calibration proposal is again tested. The evaluation of the results shows higher errors (resp. deviations)
than using the artificial source which can be explained by different scaling of the systems, manual
reading of the values out of PRPDs, etc. These errors (resp. diviations) need to be reduced in the future
by the systematic implementation of the UHF calibration into the measurement systems.
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If possible, PD measurements at FAT and SAT should be performed using both measurement according
to IEC and UHF sensors. Hence, the overall sensitivity to detect PD is the highest and the usage of
different physical propagation mechanisms provides the option to validate and confirm single
measurements. In most cases, UHF PD measurements are easier to perform at SAT compared to IEC
measurements. Therefore, a PD measurement validated using both methods at FAT could be confirmed
at SAT using at least one method.
FAT and SAT require an acceptance criteria or threshold value acting as “pass/fail” criteria. Due to
several reasons highlighted in the TB, the only focus of the apparent charge is not meaningful. It is the
common understanding of the members, that as state of today, it is meaningless to give
recommendations on acceptance thresholds for UHF measurements. Furthermore, there is no
correlation in terms of a certain ration between electrical and UHF measurements.
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FAT SAT
IEC UHF UHF
Conclusion/Future criteria Conclusion/Future criteria
PD PD PD
No Good quality of transformer
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If both methods show a “No” indication for PD, the test is obviously passed. If both methods show
indication for PD, currently the IEC criteria should be used to define a pass or no pass action. In case
of a missing indication from the UHF PD measurements, it is the question if only the IEC test criteria
should be used or if the transformer “get a second chance” by a passed UHF PD test. Same applies the
other way round, if only UHF PD activity is revealed while the IEC measurements reveal no PD (this has
been experienced, as described in Chapter 6.3).
Assuming that only UHF PD measurements are performed during SAT, there are several possibilities
that are outlined in Table 9. Especially the yellow marked possibilities are presently undefined, so
manufacturer and customer cannot rely on any specific guidance. Before using UHF technology as an
acceptance criterion, those cases need to be investigated and experience gained so that any standard
developed in the future can cover those cases.
For example, if UHF measurements confirm again no PD, the SAT is obviously passed, and the
transformer should be in good condition. However, if UHF measurements reveal suspicious signals, what
should be the technical conclusion? Something new has happened, a new PD source is active, but how
critical is that for the transformer? What if IEC measurements are not possible, e.g., due to ambient
noise?
The working group concluded that it is too early to define pass or fail criteria for UHF measurement
before the establishment of the calibration procedure. Therefore, this topic needs to be addressed by
future expert groups.
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Figure 9-1 Decision Tree for future combined electrical and UHF FAT/SAT measurements
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During test level of the induced voltage, PD measurements are monitoring the behavior of the
transformer under test.
• If a voltage breakdown appears, the transformer did not pass the test.
• If the electrical PD measurement shows no PD activity exceeding the acceptance criteria of IEC
60076, the transformer passed the test.
• In case of PD activity beyond the acceptance criteria and the UHF measurement will show
internal PD the transformer did not pass the test and further investigations will be needed.
• If the UHF measurement is clearly indicating only external PD, the test is passed.
9.2.2 Site Acceptance Test (SAT)
For SAT, it might be reasonable and necessary to change the frequency range of the electrical PD
measurement outside of the IEC 60270. The best signal to noise ratio at the lowest possible frequency
range would be recommended to use. It should be decided on individual base if the standard
IEC 60076-3 needs to be applied or not. In general, IEC 60076 is not intended for SAT and a good test
value for the induced test would be 110% nominal voltage.
In the unlikely case of high broadband noise over the whole range up to some MHz, the electrical PD
measurement cannot be used as a valid SAT criterion. In this case, maybe some improvements on the
shielding or the test setup should be considered.
For UHF PD measurements, at least two antennas are necessary to install on the transformer under test
in order to apply a performance check. If the performance check is successful, the UHF measurement
is able as a sensitive additional measurement during high voltage test. If not, due to the unknown
propagation path to the UHF antenna, the UHF measurement cannot give a reliable PD detection
sensitivity to transformer under test and UHF is not a good SAT criterion. Nevertheless, even if so, the
UHF antenna(s) can remain in the transformer for learning / evaluation purpose.
During test level of the induced voltage, PD measurements are monitoring the behavior of the
transformer under test.
If a voltage breakdown appears, the transformer did not pass the test.
For PD observation during test, both PD measurements should be applied simultaneously if possible.
In case of PD activity exceeding the acceptance criteria the results need to be discussed, as they will in
the case of PD signals received only from one measurement (either UHF or electrical PD).
If both measurements show no PD activity exceeding the acceptance criteria, the transformer passed
the test.
9.3 Outlook
After collecting UHF measurement results with a calibrated UHF measuring system, a following working
group may establish a way of defining threshold values or other acceptance criteria. Research teams
around the globe are further asked to perform calibrated UHF measurements as well to collect as much
comparable experience as possible with the “new” UHF technique.
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10. Conclusion
The main improvement for factory and site acceptance tests provided by this brochure is the possibility
for standardization of UHF PD measurements by introducing a calibration method. Hence, UHF PD
measurements can become reproducible and comparable independent of the equipment setup or
instrument manufacturer. This standardization of UHF measurement procedures will provide benefits
for both transformer manufacturers and utilities.
Concerning conventional measurements according to IEC 60270, a calibration method has been
established for many years, meaning the basic requirement for comparability is already met. In relation
to larger test objects and/or test objects with windings, such as power transformers, electrical PD
measurements are recommended in the lower frequency range (upper cut-off frequency typically 200
to 300 kHz) for FAT scenarios. However, such settings might lead to noisier PD measurements under
SAT conditions. Examples given in this brochure show that the apparent charge value can differ
significantly dependent on the PD location, even when measuring in a frequency range according to
IEC 60270. Regarding this fact, it is questionable whether a pass/fail decision for FAT and SAT that
relies solely on measuring the apparent charge level as acceptance criteria can provide the optimum
quality assurance.
For the comparison between FAT and SAT, documentation is as important for IEC PD measurement as
it is for UHF. Regarding IEC, documentation should include a description of the setup, the capacity of
the coupling capacitor, the PD calibration level applied (e.g., 100 pC), recorded noise levels after
calibration, the frequency range used, and details of the measurement instrument. In general, the
frequency range chosen within the IEC limits should be as low as possible. The low-frequency range of
PD signals experiences the lowest attenuation and hence provides the highest sensitivity for PD signals
throughout the transformer. Measuring at frequency ranges outside the IEC spectrum or using narrow-
band measurements carries risks of greater error and defeats the purpose of standardization.
Conventional measurements offer the advantage of acceptance criteria for a clear pass/no pass decision
for FAT and SAT.
To achieve comparability for UHF PD measurements, this brochure has defined a general UHF calibration
procedure. That calibration requires the use of UHF sensors with a known antenna characteristic
(calibrated sensitivity). The characteristics can be provided either by the antenna factor AF, or in a
simplified, more practical approach proposed in this brochure by the KS factor of the sensor. The
influences of both the setup (e.g., cable attenuation) and the measurement system can be calibrated
with the introduced factor KM. A measuring system should be able to incorporate the calibration factors
KS and KM in its signal processing software. In addition, the UHF measurement system has to provide a
frequency-independent signal level accuracy over the entire dynamic range of the system. If all
aforementioned requirements are met, it is possible to cover the entire signal input range with only one
calibration impulse. A “frequency range” for UHF measurements and an “insertion depth” for valve UHF
sensors has been proposed. Nevertheless, it is recommended to use predominantly permanently
installed UHF sensors (such as the window type) for new transformers.
To provide high coverage for PD signal detection throughout the power transformer, 4 UHF sensors are
recommended as the standard configuration. At least two sensors should be used as an absolute
minimum configuration to enable a performance check. As a high-end configuration, 6 to 8 sensors can
be used, depending on transformer size and complexity. For new transformers, it is advised to install
window UHF sensors directly instead of valve UHF sensors, because they are easier to use (fixed
insertion depth, no moving parts, installation without oil handling) and have a higher sensitivity (better
earthing, lower disturbances measurable, flatter frequency response).
It is recommended to run a dual-port performance check on each combination of UHF sensor pairs. The
check ensures a sufficient sensitivity for UHF signal across the transformer as well as identifying
potential errors in the setup (e.g., valve UHF sensors could be installed at unsuitable positions or at an
incorrect insertion depth). Relevant points to be documented for SAT and FAT should be the UHF sensor
positions, used sensor types and their KS factors, details of the measurement system and the obtained
KM factors for each measurement channel and additional notes about the performed dual-port
performance checks between each possible sensor pair. For a FAT, any observed PD activity should be
recorded together with the applied voltage (e.g., PDIV), their measured levels and a PRPD pattern
should be included as fingerprint reference for later SAT measurements.
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If possible, FAT and SAT should be performed using both PD measurements methods, electrical
according to IEC and UHF. Hence, the overall sensitivity to detect PD will be enhanced and the usage
of different physical propagation mechanisms provides the option to validate and confirm single
measurements. In most cases, UHF PD measurements are easier to perform at SAT compared to IEC
measurements due to the noisy electromagnetic environment. Therefore, a PD measurement validated
using both methods at FAT could be confirmed at SAT using at least one method.
The brochure has presented the most common sources of noise for especially SAT conditions. This has
demonstrated under which conditions the UHF PD measurements can be regarded as resilient against
the most common noise of external corona discharge representing the largest disturbance potential for
electrical measurements. Condenser bushings usually provide a helpful low pass filter behavior that
shields internal UHF sensors from corona disturbances. Knowledge of other noise sources and their
characteristics are presented to optimize the signal-to-noise ratio (SNR) for improved PD measurements.
Improvements can be achieved by applying the UHF calibration procedure and the use of calibrated
sensors and measuring systems as well as choosing an optimized low noise voltage excitation.
FAT and SAT require acceptance criteria or threshold values acting as “pass/no pass” limits. Due to
several reasons highlighted in the brochure, the only focus of the apparent charge is not meaningful. It
is the common understanding of the members, that as of today, it is not advisable to make any
recommendations on acceptance thresholds for UHF measurements due to the lack of practical
experience with calibrated UHF measurement systems.
In several measurement campaigns, the validity and feasibility of the proposed calibration method has
been demonstrated in a laboratory setup by using different UHF PD measurement devices. The tests
revealed a total measuring inaccuracy of only about 10% across 4 different measurement systems in a
setup with an artificial stable PD signal. In a second approach, the same laboratory setup was used with
two real PD sources at applied high voltage. With 5 different measurement devices and 2 different
sensor types, the calibration proposal was evaluated again. The results showed higher errors than using
the artificial source that can be explained by variation of the PD source, different scaling of the systems,
manual reading of the values out of PRPDs, etc. The identified error sources of the measuring system
need to be reduced in the future.
As with the electrical PD measurement method, an algorithm similar to that described in IEC 60270 to
display the “largest repeatedly-occurring UHF PD magnitude (EUHF in [V/m))” is proposed. Additionally,
manufacturers need to incorporate the facility to perform KM and KS calibration into their software and
rescale the visualization accordingly to V/m.
With UHF measurement systems that have incorporated both the proposed UHF calibration procedure
and the automatic output of the “largest repeatedly occurring (UHF) PD magnitude”, a measurement
campaign similar to the presented laboratory test needs to be performed: Using such calibrated systems,
the transformer community can gain experiences with UHF PD measurements and may identify criteria
for UHF PD testing. After collecting UHF measurement results with a calibrated UHF measuring system,
a future working group may develop rules for threshold values or other acceptance criteria for
acceptance tests regarding UHF. Research teams around the globe are asked to perform calibrated UHF
measurements as well to collect as much comparable practical experience as possible with the proposed
calibrated UHF technique.
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110
TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
Figure A-1 Theoretical response of a 25 mm long, 1.3 mm diameter SMA monopole [C1].
The UHF sensitivity measurement process outlined in [73] is implemented in the calibration analysis
software which determines the ration of the computed frequency spectrum of the output voltage of a
sensor under test to that of the 25 mm reference probe. This data is then scaled by the accurately
known response of the probe shown in Figure A-1.
For example, if the voltage output of a sensor under test at 900 MHz was 5 times larger the
corresponding voltage spectral density of the reference monopole, the sensitivity of the sensor under
test at 900 MHz would be 5 × (effective height of the reference probe at 900 MHz) = 10 mm.
Requirements for this relationship to be valid are that: (i) the same incident electric field step must be
applied to the sensor under test and the reference probe, and (ii) the measurement cables and sampling
oscilloscope should be the same for both measurements.
Prior to beginning the process of UHF PD sensor calibration, a monopole probe (25 mm long × 1.3 mm
diameter) is mounted at the centre of the GTEM test plate and the measurement is normalised, which
results in the system displaying a response very similar to that shown in Figure A-1.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
25 mm 25 mm
60 mm
10.0
Effective Height ( mm )
1.0
0.1
0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000
Frequency (MHz)
Figure A-3 Comparison between the NPL calibrated reference probe R5 mounted as shown in
Figure A-2 and the responses of two other monopole probes “Pa” and “Pb”.
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TB 861 - Improvements to PD measurements for factory and site acceptance tests of power transformers
113
ISBN : 978-2-85873-566-2
TECHNICAL BROCHURES
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Reference 861 - February 2022