DESIGN QUALIFICATION REPORT

DESIGN QUALIFICATION OF SS REACTOR

Description Design Specification Observation

Vendor Name

Equipment SS Reactor SS Reactor

Quantity 01 No 01 No
Intended purpose
Location
Ref. Purchase order
Vessel Details
Vertical cylindrical SS316L Vertical cylindrical SS316L
Type
Reactor Reactor

Working capacity About 6000 Lt 6000 Lt

Limpet coil Details

Quantity 2 Nos 2 Nos

MOC SS304 SS304
Thickness 3-4 mm 3 mm
Volume About 80 Lt 350 Lt

Nozzle Details
Nozzle schedule Schedule - 40 Schedule - 40

DESIGN QUALIFICATION OF SS REACTOR

Description Design Specification Observation

40 NB-1 No, 25/40 NB-1 No, 40 NB-5 Nos, 40/25 NB-2 Nos.
Flange rating & type 50 NB- 1 No, 100 NB-1 No,200 50 NB- 6 Nos, 80 NB-1 No, 100
NB-01 No ,450NB-01 No, 80 NB-1 No, 200 NB-1 No,
 DESIGN QUALIFICATION REPORT
NB – 01No & All Flanges 400 x 500 NB-01 No & All
ASA# 150 Flanges ASA# 150

Mechanical Seal
Type Single dry mechanical seal Single dry mechanical seal
M.O.C SS316L SS316L
Stirrer RPM About 40 46
Agitator Details
110 w x 1200 swept dia x 110 w x 1200 swept dia x
Bottom anchor
10 mm (thk) 10 mm (thk)
4-blade 45° pitch blade 110 mm 4-blade 45° pitch blade 110 mm
Middle blade
(W) x 10 mm (thk) (W) x 10 mm (thk)
2-blade 45° pitch blade 110 mm 2-blade 45° pitch blade 110 mm
Top blade
(W) x 10 mm (thk) (W) x 10 mm (thk)

Motor
Type Induction motor Induction motor
DESIGN QUALIFICATION OF SS REACTOR
Description Design Specification Observation

Make Crompton Greaves Crompton Greaves

Insulation “ F ” Class “ F ” Class
HP 10 10.0
RPM About 1440 1450
Gear box
Type Planetary gear box Planetary gear box
Make Regianna riddutorri Regianna riddutorri
G.B Ratio 31.4:1 31.4:1
Drive Assembly
Support SS Stool SS Stool
 DESIGN QUALIFICATION REPORT
M.O.C SS304 SS304
Cover To be provide Provide
Nuts & Bolts & C-Clamps
MOC SS 316L SS316L
Gasket All Nozzles
PTFE (Poly Tetra Fluoro PTFE (Poly Tetra Fluoro
Gasket MOC
Ethylene) Ethylene)
LRB (Light resin LRB (Light resin
bonded) 50 mm thk +Alu foil bonded) 50 mm thk +Alu foil
Insulation
+ 50 mm thk puff with SS304 + 50 mm thk puff with SS304
Cladding. Cladding.

DESIGN QUALIFICATION OF SS REACTOR

Description Design Specification Observation

Surface Finish 120# Mirror polished. 120# Mirror polished.

Support SS304 SS304
Condenser details
Primary Condenser
Box type (Shell and Tube) Box type (Shell and Tube)
i) Type
Condenser Condenser

ii) Size of condenser Shell ---- 1400 H x 475 W x 6 Thk

iii) Capacity 20 m2 20 m2
iv) MOC of Condenser SS316 SS316
v) No of Tubes ---- 680
vi) MOC of Tubes SS316 SS316
vii) Size of Tubes ---- 19.05 mm(OD) x 500 mm (L)
viii) Utility of shell Cooling water Cooling water
Secondary Condenser
i) Type Box type (shell and tube) Box type (shell and tube)
 DESIGN QUALIFICATION REPORT
Condenser Condenser

ii) Size of condenser Shell ---- 1400 H x 475 W x 6 Thk

iii) Capacity 4 m2 4 m2
iv) MOC of Condenser SS316 SS316
v) No of Tubes ---- 156
vi) MOC of Tubes SS316 SS316
 DESIGN QUALIFICATION REPORT

DESIGN QUALIFICATION OF SS REACTOR

Description Design Specification Observation
vii) Size of Tubes ---- 19.05mm (OD) x 500 mm(L)
viii) Utility of shell Chilled water Chilled water
Receiver Details
Primary Receiver
Vertical cylindrical receiver
i) Type Vertical cylindrical receiver tank
tank

ii) MOC SS316L SS316L

iii) Capacity About 500 Lt 200 Lt
Secondary Receiver Details
Vertical cylindrical receiver Vertical cylindrical receiver
i) Type
tank tank

ii) MOC SS316L SS316L

iii) Capacity About 500 Lt 500 Lt
Addition Tank
Vertical cylindrical receiver
i) Type ----
tank

ii) MOC ---- SS316L

iii) capacity ---- 200 Lt
 DESIGN QUALIFICATION REPORT

DESIGN QUALIFICATION OF SS REACTOR

1.0 Summary:
As a part of design qualification, study of all parameters described above were verified against
the design specification. All certificates reviewed for its correctness. Based on the physical
verification & results, it is concluded that the design meets all the user requirements specified
in design specification.

2.0 Certification:
Following certificates are attached with this report.

Description of certificates
 DESIGN QUALIFICATION REPORT
3.0 Conclusion:
Based on above summary, it is concluded that SS reactor can be taken for installation
qualification.

4.0 List of documents attached

 Equipment Drawing.