# Sum WK-1 WK-2 WK-3 WK-4

PROD Qty 675691 224315 243970 207406

GOOD Qty 667615 222118 240419 205078
NG 8076 2,197 3,551 2,328
REJ% 1.20% 0.98% 1.46% 1.12% #DIV/0!

9000 1.60%
8076
8000 1.46%
1.40%

7000
1.20% 1.20%
1.12%
6000
0.98% 1.00%
5000
0.80%
4000 3,551
0.60%
3000
2,197 2,328
0.40%
2000

1000 0.20%

0 0.00%
Sum WK-1 WK-2 WK-3 WK-4
 1.60%

1.40%

1.20%

1.00%

0.80%

0.60%

0.40%

0.20%

0.00%
WK-4
 # Sum 11/1 11/2 11/3 11/4 11/5 11/6 11/7
PROD Qty 675691 50733 50640 44678 41734 15861 20669 50296
GOOD Qty 667615 50288 50118 44226 41491 15546 20449 49515
NG 8076 445 522 452 243 315 220 781
REJ% 1.20% 0.88% 1.03% 1.01% 0.58% 1.99% 1.06% 1.55%
9000
8076
8000
1.99%
7000

6000 1.55%
1.46
5000 1.28%
1.20%
1.03% 1.01% 1.06%
4000
0.88%
3000
0.58%
2000

1000 781 841

445 522 452 535
243 315 220
0
Sum 11/1 11/2 11/3 11/4 11/5 11/6 11/7 11/8 11/

■ Daily Worst NG List [ Unit : EA, % ]

STT QTY NG Rate Share Rank
Short Fill 2983
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
 11/8 11/9 11/10 11/11 11/12 11/13 11/14 11/15 11/16 11/17
41677 57626 48598 45773 54549 64999 48902 38956
41142 56785 47764 45213 53,875 64,190 48,443 38,570
535 841 834 560 674 809 459 386
1.28% 1.46% 1.72% 1.22% 1.24% 1.24% 0.94% 0.99%

1.72%
1.55%
1.46%
1.28% 1.24% 1.24%
1.22%

0.94% 0.99%

781 841 834 674 809

535 560 459 386

11/7 11/8 11/9 11/10 11/11 11/12 11/13 11/14 11/15 11/16 11/17 11/18 11/19 1
 11/18 11/19 11/20 11/21 11/22 11/23 11/24 11/25 11/26 11/27

0
11/18 11/19 11/20 11/21 11/22 11/23 11/24 11/25 11/26 11/27 11/28 11/29 11/30
 11/28 11/29 11/30

0
0

2.50%

2.00%

1.50%
Row 5
Row 6
1.00%

0.50%

0.00%
28 11/29 11/30
Shift M/C No Part No Actual Qty
1 MP-05-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1470
1 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 736
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1120
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1672
1 MP-13-B NA140250 BOOT CANISTER 704
1 MP-14-B 91307K0JAN003 O-RING,95X2.0 1080
1 MP-14-B 91307K0JAN003 O-RING,95X2.0
1 MP-15-B K4140150 BOOT CANISTER-1 1380
1 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
1 MP-19 Boot control relay (KA160420) 5520
1 MP-20 ND140310 BOOT CANISTER-1 441
1 MP-21 P6140230 Boot canister-1 1045
1 MP-22 11345K0LAD003 DUCT,L COVER-1 740
1 MP-24 K6180230 BEADING HOUSING - WEGO 1400
1 MP-25 ND140310 BOOT CANISTER-2 1012
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 828
1 MP-28 19625K0JAN002 SEAL,SHROUD 1440
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
2 MP-04-B G4041730_Tube outlet 280
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1442
2 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 736
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1320
2 MP-14-B 91307K0JAN003 O-RING,95X2.0 1368
2 MP-15-B K4140150 BOOT CANISTER-1 1260
2 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1088
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1088
2 MP-19 Boot control relay (KA160420) 5520
2 MP-21 P6140230 Boot canister-1 957
2 MP-22 11345K0LAD003 DUCT,L COVER-1 850
2 MP-24 K6180230 BEADING HOUSING - WEGO 2060
2 MP-25 ND140310 BOOT CANISTER-1 1012
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 960
2 MP-28 19625K0JAN002 SEAL,SHROUD 1440
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 50733

■ Daily Worst Defect List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
 Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total

#
1
2
3
4
5
6

250

203 96.40%
200 91.01%

77.53%

150 142

45.62%
100

60
50
24

0
Cut mark Shrot Fill Others Lamination

■ Daily Worst Part List

P/Name MFG.QTY
Boot control relay (KA160420) 11040
50354K0LAD001 GUARD,ENG HANGERLINK-2 1788
91307K0JAN003 O-RING,95X2.0 2448
K6180230 BEADING HOUSING - WEGO 3460
11345K0LAD003 DUCT,L COVER-1 1590
19625K0JAN002 SEAL,SHROUD 2880
16711 KOYA D001 RUBBER, FUEL PUMP 1320
P6140230 Boot canister-1 2002
1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920
K6180220 BEADING DEFLECTOR-1 2576
ND140310 BOOT CANISTER-1 1453
340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 2208
K4140150 BOOT CANISTER-1 2640
Total

■ Daily Top Rejection Part List

P/Name NG. QTY
Boot control relay (KA160420) 90
50354K0LAD001 GUARD,ENG HANGERLINK-2 50
91307K0JAN003 O-RING,95X2.0 50
K6180230 BEADING HOUSING - WEGO 50
11345K0LAD003 DUCT,L COVER-1 32
19625K0JAN002 SEAL,SHROUD 30
16711 KOYA D001 RUBBER, FUEL PUMP 20
P6140230 Boot canister-1 17
1207R0150 REAR OIL GALLERY RUBBER SLEEVE 16
K6180220 BEADING DEFLECTOR-1 16
ND140310 BOOT CANISTER-1 16
340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 14
K4140150 BOOT CANISTER-1 12
100 Vital Few

90
90

80 93.70%
89.83%
85.96%
82.08%
70
77.97%
73.12%
60
65.86%
Trivial Many
50 50 50
58.11%
50

46.00%
40

32
33.90% 30
30

21.79% 20
20 17 16 16 16

10

0
0) K-
2 .0 O
R-
1
UD
P -1 EV
E
R-
1
R-
1
42 X2 EG UM er TE
0 LIN 95 VE RO ist LE TO
16 ER G, -W CO ,SH EL
P
an R
S
EC IS
KA G ,L AL tc BE FL AN
( NG IN
R SIN CT SE
FU
oo UB DE TC BE
R
le ay HA O- R,
r G 3 O U
D U
0 2 BE
0
B Y R
IN G
B O O
RUB
l 0 H 3 0 B 3 ER
tro ,EN N0 NG 00 AN RU 02 LL AD 10 LE
Y
on RD JA DI AD 0J 01 14 GA BE 03 UL
c A K 0 A L K 0 6 L 0 1 4 P
ot GU 07 BE 0
62
5 D P OI 02
2 D
Bo 5K A ND TE K
0 01 9 13 2 30 34 19 K OY EA
R
6 18 RA
D 0 1 1 1 R K EG
A 8 0 T
L 1 71 5 IN
K0 K6 16 01 A
3 54 0 7R 63
5
50 12 6
00
A0
 0
0) K-
2 .0 O
R-
1
UD
P -1 EV
E
R-
1
R-
1
42 X2 EG UM er TE
0 LIN 95 VE RO ist LE TO
16 ER G, -W CO ,SH EL
P
an R
S
EC IS
KA G ,L AL tc BE FL AN
( NG IN
R SIN CT SE
FU
oo UB DE TC BE
R
le ay HA O- R,
r G 3 O U
D U
0 2 BE
0
B Y R
IN G
B O O
RUB
l 0 H 3 0 B 3 ER
tro ,EN N0 NG 00 AN RU 02 LL AD 10 LE
Y
on RD JA DI AD 0J 01 14 GA BE 03 UL
c A K 0 A L K 0 6 L 0 1 4 P
ot GU 07 BE 0
62
5 D P OI 02
2 D
Bo 5K A ND TE K
0 01 9 13 2 30 34 19 K OY EA
R
6 18 RA
D 0 1 1 1 R K EG
A 8 0 T
L 1 71 5 IN
K0 K6 16 01 A
3 54 0 7R 63
5
50 12 6
00
0 A0
34
 Good Qty Rejection Qty Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Prob Power Cut
904 16 16
1470 0
736 0
1120 0
1672 0
696 8 8
1062 18 18

1380 0
1116 4 4
1114 6 6
5520 0
440 1 1
1042 3 3
720 20 20
1380 20 20
1012 0
794 34 10
1440 0
1280 8 8
278 2 2
1442 0
734 2 2
1272 8 8
1740 8 8
1300 20 10 10
1336 32 32
1248 12 12
1088 0
1080 8 8
5430 90 30
943 14 14
838 12 12
2030 30 30
997 15 15
944 16 16
1410 30 30
1280 8 8
50288 445

Worst Defect List [ Unit : EA, % ]

QTY NG Rate Share Rank
142 0.3% 31.91% 2
203 0.4% 45.62% 1
2 0.0% 0.45% 6
0 0.0% 0.00% 7
 14 0.0% 3.15% 5
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
24 0.0% 5.39% 4
0 0.0% 0.00% 7
0 0.0% 0.00% 7
60 0.1% 13.48% 3
445 0.9% 100.00%

Cause Defects Cumulative %

Cut mark 203 45.62%
Shrot Fill 142 77.53%
Others 60 91.01%
Lamination 24 96.40%
Air Bubble 14 99.55%
Flow Mark 2 100.00%

120.00%

99.55% 100.00%
96.40% 100.00%
91.01%

80.00%

60.00% Defects
Cumulative %

40.00%
60

20.00%
24
14
2
0.00%
Others Lamination Air Bubble Flow Mark

[ Unit : EA, % ]
NG QTY NG Rate Share Rank
90 0.82% 21.79% 1
50 2.80% 12.11% 2
50 2.04% 12.11% 2
50 1.45% 12.11% 2
32 2.01% 7.75% 5
30 1.04% 7.26% 6
20 1.52% 4.84% 7
17 0.85% 4.12% 8
16 1.74% 3.87% 9
 16 0.62% 3.87% 9
16 1.10% 3.87% 9
14 0.63% 3.39% 12
12 0.45% 2.91% 13
413

CUM
21.79%
33.90%
46.00%
58.11%
65.86%
73.12%
77.97%
82.08%
85.96%
89.83%
93.70%
97.09%
100.00%
120.00%

100.00%
97.09% 100.00%
93.70%
89.83%
85.96%

80.00%

ial Many
60.00%

40.00% NG. QTY

CUM

16 16 16
14 20.00%
12

0.00%
VE R-
1 -1 T-
2 -1
EE TO ER ER ER
SL C IST IN
S IST
ER LE AN AN
EF TC ER C
G
D O BB OT
IN BO RU BO
AD 0 EY 0
BE
0 31 LL 0 15
20 14 PU 14
2 D K4
ND TE
G RA
TE
IN
6 3A
0 65
0
A0
 0.00%
VE R-
1 -1 T-
2 -1
EE TO ER ER ER
SL C IST IN
S IST
ER LE AN AN
EF TC ER C
G
D O BB OT
IN BO RU BO
AD 0 EY 0
BE
0 31 LL 0 15
20 14 PU 14
2 D K4
ND TE
G RA
TE
IN
6 3A
0 65
0
0 A0
34
Stick Mark Lamination Under Cure Fast Cure Others Total Value Rs @100% OK Prod Value -Rs @100%
11306.8 11110.16
10025.4 10025.4
20195.84 20195.84
8052.8 8052.8
9346.48 9346.48
11658.24 11525.76
3985.2 3918.78

15373.2 15373.2
10270.4 10233.72
10270.4 10215.38
20148 20148
7302.96 7286.4
13532.75 13493.9
12099 11772
12068 11895.6
16758.72 16758.72
24 12171.6 11671.8
11376 11376
16653.84 16550.4
17214.4 17091.44
9834.44 9834.44
20195.84 20140.96
9203.2 9145.68
9771.32 9726.6
20130 19825
5047.92 4929.84
14036.4 13902.72
9976.96 9976.96
9976.96 9903.6
60 20148 19819.5
12393.15 12211.85
13897.5 13701.3
17757.2 17498.6
16758.72 16510.32
14112 13876.8
11376 11139
16653.84 16550.4
ReJ Value Rs @100% Rate /Pcs
196.64 12.29
0 6.82
0 27.44
0 7.19
0 5.59
132.48 16.56
66.42 3.69

0 11.14
36.68 9.17
55.02 9.17
0 3.65
16.56 16.56
38.85 12.95
327 16.35
172.4 8.62
0 16.56
499.8 14.7
0 7.9
103.44 12.93
122.96 61.48
0 6.82
54.88 27.44
57.52 7.19
44.72 5.59
305 15.25
118.08 3.69
133.68 11.14
0 9.17
73.36 9.17
328.5 3.65
181.3 12.95
196.2 16.35
258.6 8.62
248.4 16.56
235.2 14.7
237 7.9
103.44 12.93
Shift M/C No Part No Actual Qty
1 MP-04-B G4041730_Tube outlet 284
1 MP-05-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 808
1 MP-06-B 91301K0NAD001 O-RING,43.5X2.3 1728
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1210
1 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 736
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
1 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
1 MP-14-B 91307K0JAN003 O-RING,95X2.0 270
1 MP-15-B K4140150 BOOT CANISTER-1 1200
1 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
1 MP-19 Boot control relay (KA160420) 5520
1 MP-20 ND140310 BOOT CANISTER-1 189
1 MP-21 P6140230 Boot canister-1 847
1 MP-21 P6140230 Boot canister-1
1 MP-22 11345K0LAD003 DUCT,L COVER-1 920
1 MP-24 K6180230 BEADING HOUSING - WEGO 2060
1 MP-25 ND140310 BOOT CANISTER-2 1012
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1104
1 MP-28 19625K0JAN002 SEAL,SHROUD 1062
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
2 MP-04-B G4041730_Tube outlet 276
2 MP-05-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 760
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1150
2 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 728
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
2 MP-14-B N9142240 BOOT CANISTER-1 968
2 MP-15-B K4140150 BOOT CANISTER-1 1260
2 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
2 MP-19 Boot control relay (KA160420) 5520
2 MP-20 P6140230 Boot canister-1 1012
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2232
2 MP-22 11345K0LAD003 DUCT,L COVER-1 920
2 MP-24 K6180230 BEADING HOUSING - WEGO 0
2 MP-25 ND140310 BOOT CANISTER-2 308
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 576
2 MP-28 19625K0JAN002 SEAL,SHROUD 108
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 50640
■ Daily Worst NG List
STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
Good Qty Rejection Qty Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
280 4 4
808 0
1728 0
1200 10 10
736 0
1280 0
1748 0
1355 25 25
266 4 4
1175 25 25
1105 15
1120 0
5520 0
185 4 4
797 50 50

920 0
2040 20 20
1002 10 10
1094 10 10
1044 18 18
1288 0
275 1 1
740 20 20
1145 5 5
728 0
1271 9 6 3
1739 9 9
1340 40
946 22 11
1222 38 9 29
1120 0
1117 3 3
5467 53 53
1004 8 8
2218 14
905 15 15
0 0
296 12 12
552 24 12
54 54 54
1288 0
50118 522
Worst NG List [ Unit : EA, % ]
QTY NG Rate Share Rank
196 0.4% 37.55% 1
194 0.4% 37.16% 2
40 0.1% 7.66% 4
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
11 0.0% 2.11% 6
0 0.0% 0.00% 7
12 0.0% 2.30% 5
69 0.1% 13.22% 3
522 1.0% 100.00%
Lamination Under Cure Fast Cure Others Total Value Rs @100% OK Prod Value -Rs @100% ReJ Value
17460.32 17214.4 245.92
9930.32 9930.32 0
4199.04 4199.04 0
8252.2 8184 68.2
20195.84 20195.84 0
9203.2 9203.2 0
9771.32 9771.32 0
21045 20663.75 381.25
996.3 981.54 14.76
13368 13089.5 278.5
15 10270.4 10132.85 137.55
10270.4 10270.4 0
20148 20148 0
3129.84 3063.6 66.24
10968.65 10321.15 647.5

15042 15042 0
17757.2 17584.8 172.4
16758.72 16593.12 165.6
16228.8 16081.8 147
8389.8 8247.6 142.2
16653.84 16653.84 0
16968.48 16907 61.48
9340.4 9094.6 245.8
7843 7808.9 34.1
19976.32 19976.32 0
9203.2 9138.49 64.71
9771.32 9721.01 50.31
40 21045 20435 610
11 19543.92 19099.74 444.18
14036.4 13613.08 423.32
10270.4 10270.4 0
10270.4 10242.89 27.51
20148 19954.55 193.45
13105.4 13001.8 103.6
14 14508 14417 91
15042 14796.75 245.25
0 0 0
5100.48 4901.76 198.72
12 8467.2 8114.4 352.8
853.2 426.6 426.6
16653.84 16653.84 0
Rate /Pcs
61.48
12.29
2.43
6.82
27.44
7.19
5.59
15.25
3.69
11.14
9.17
9.17
3.65
16.56
12.95

16.35
8.62
16.56
14.7
7.9
12.93
61.48
12.29
6.82
27.44
7.19
5.59
15.25
20.19
11.14
9.17
9.17
3.65
12.95
6.5
16.35
8.62
16.56
14.7
7.9
12.93
Shift M/C No Part No Actual Qty
1 MP-04-B G4041730_Tube outlet 276
1 MP-05-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 688
1 MP-06-B 91301K0NAD001 O-RING,43.5X2.3 1368
1 MP-08-T 340A0002608_Headlamp-Megamount 756
1 MP-08-B 340A0003629_Vin number plug 350
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1190
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1408
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
1 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
1 MP-14-B N9142240 BOOT CANISTER-1 1012
1 MP-15-B K4140150 BOOT CANISTER-1 1380
1 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
1 MP-19 Boot control relay (KA160420) 420
1 MP-20 P6140230 Boot canister-1 1089
1 MP-21 38506K0N D800 COVER,STARTER RELAY 1836
1 MP-22 11345K0LAD003 DUCT,L COVER-1 800
1 MP-23 19625K0JAN002 SEAL,SHROUD 288
1 MP-23 19625K0JAN002 SEAL,SHROUD
1 MP-24 K6180230 BEADING HOUSING - WEGO 600
1 MP-25 ND140310 BOOT CANISTER-1 1012
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1236
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
2 MP-04-B 91305-443-7400 (O-RING)-1 3234
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1150
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
2 MP-14-B N9142240 BOOT CANISTER-1 1012
2 MP-15-B K4140150 BOOT CANISTER-1 1380
2 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1152
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
2 MP-20 P6140230 Boot canister-1 957
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2340
2 MP-22 11345K0LAD003 DUCT,L COVER-1 950
2 MP-23 19625K0JAN002 SEAL,SHROUD 1242
2 MP-25 ND140310 BOOT CANISTER-1 1012
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1068
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 44678

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
 Good Qty Rejection Qty Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
272 4
680 8 8
1368 0
747 9 9
346 4 4
1190 0
1376 32
1723 25 15
1378 2 2
997 15 15
1370 10 10
1120 0
1120 0
410 10 10
1089 0
1816 20 20
786 14 2 2
270 18 5

594 6 6
1012 0
1236 0
1282 6 6
3214 20 20
1150 0
1274 6 6
1729 19
1365 15 6 9
992 20 5
1369 11 11
1116 36 4
1100 20 10 10
948 9 9
2340 0
920 30 25 5
1170 72
1001 11
1068 0
1288 0
44226 452

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
164 0.4% 37.36% 1
68 0.2% 15.49% 4
0 0.0% 0.00% 7
0 0.0% 0.00% 7
2 0.0% 0.46% 6
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
39 0.1% 8.88% 5
0 0.0% 0.00% 7
72 0.2% 16.40% 3
94 0.2% 21.41% 2
439 1.0% 100.00%
Lamination Under Cure Fast Cure Others Total Value Rs @100% OK Prod Value -Rs @100%
4 16968.48 16722.56
8455.52 8357.2
3324.24 3324.24
1867.32 1845.09
10850 10726
8115.8 8115.8
32 10123.52 9893.44
10 9771.32 9631.57
21045 21014.5
20432.28 20129.43
15373.2 15261.8
10270.4 10270.4
10270.4 10270.4
1533 1496.5
14102.55 14102.55
11934 11804
10 13080 12851.1
2275.2 2133

5172 5120.28
16758.72 16758.72
18169.2 18169.2
16653.84 16576.26
7082.46 7038.66
7843 7843
9203.2 9160.06
19 9771.32 9665.11
21045 20816.25
15 20432.28 20028.48
15373.2 15250.66
32 10563.84 10233.72
10270.4 10087
12393.15 12276.6
15210 15210
15532.5 15042
72 9811.8 9243
11 16758.72 16576.56
15699.6 15699.6
16653.84 16653.84
ReJ Value Rs @100% Rate /Pcs
245.92 61.48
98.32 12.29
0 2.43
22.23 2.47
124 31
0 6.82
230.08 7.19
139.75 5.59
30.5 15.25
302.85 20.19
111.4 11.14
0 9.17
0 9.17
36.5 3.65
0 12.95
130 6.5
228.9 16.35
142.2 7.9

51.72 8.62
0 16.56
0 14.7
77.58 12.93
43.8 2.19
0 6.82
43.14 7.19
106.21 5.59
228.75 15.25
403.8 20.19
122.54 11.14
330.12 9.17
183.4 9.17
116.55 12.95
0 6.5
490.5 16.35
568.8 7.9
182.16 16.56
0 14.7
0 12.93
Shift M/C No Part No Actual Qty
1 MP-04-B 91305-443-7400 (O-RING)-1 2548
1 MP-04-B 91305-443-7400 (O-RING)-1
1 MP-05-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 664
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1089
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
1 MP-14-B N9142240 BOOT CANISTER-1 1012
1 MP-15-B K4140150 BOOT CANISTER-1 1380
1 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 928
1 MP-20 P6140230 Boot canister-1 968
1 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
1 MP-22 11345K0LAD003 DUCT,L COVER-1 920
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440
1 MP-25 ND140310 BOOT CANISTER-1 1012
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 912
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1304
2 MP-04-B 91305-443-7400 (O-RING)-1 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1150
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-14-B N9142240 BOOT CANISTER-1 1012
2 MP-15-B K4140150 BOOT CANISTER-1 1236
2 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
2 MP-20 P6140230 Boot canister-1 935
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
2 MP-22 11345K0LAD003 DUCT,L COVER-1 920
2 MP-23 19625K0JAN002 SEAL,SHROUD 1440
2 MP-25 ND140310 BOOT CANISTER-1 539
2 MP-25 ND140310 BOOT CANISTER-1
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1272
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 41734

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
 Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
2548 0

664 0
1089 0
1280 0
1713 35
1012 0
1380 0
1117 3 1 2
928 0
968 0
2464 20 20
920 0
1440 0
1007 5 5
892 20 20

1304 0
3381 0
1150 0
1274 6 6
1748 0
1001 11 11
1236 0
1112 8 8
1105 15 15
922 13 11 2
2476 8 8
920 0
1386 54 18
524 15 4

1242 30 30
1288 0
41491 243

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
37 0.1% 15.23% 4
86 0.2% 35.39% 1
0 0.0% 0.00% 6
0 0.0% 0.00% 6
38 0.1% 15.64% 3
0 0.0% 0.00% 6
 0 0.0% 0.00% 6
0 0.0% 0.00% 6
0 0.0% 0.00% 6
0 0.0% 0.00% 6
36 0.1% 14.81% 5
46 0.1% 18.93% 2
243 0.6% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
5580.12 5580.12 0 2.19

8160.56 8160.56 0 12.29

7426.98 7426.98 0 6.82
9203.2 9203.2 0 7.19
35 9771.32 9575.67 195.65 5.59
20432.28 20432.28 0 20.19
15373.2 15373.2 0 11.14
10270.4 10242.89 27.51 9.17
8509.76 8509.76 0 9.17
12535.6 12535.6 0 12.95
16146 16016 130 6.5
15042 15042 0 16.35
11376 11376 0 7.9
16758.72 16675.92 82.8 16.56
13406.4 13112.4 294 14.7

16860.72 16860.72 0 12.93

7404.39 7404.39 0 2.19
7843 7843 0 6.82
9203.2 9160.06 43.14 7.19
9771.32 9771.32 0 5.59
20432.28 20210.19 222.09 20.19
13769.04 13769.04 0 11.14
10270.4 10197.04 73.36 9.17
10270.4 10132.85 137.55 9.17
12108.25 11939.9 168.35 12.95
16146 16094 52 6.5
15042 15042 0 16.35
36 11376 10949.4 426.6 7.9
11 8925.84 8677.44 248.4 16.56

18698.4 18257.4 441 14.7

16653.84 16653.84 0 12.93
Shift M/C No Part No Actual Qty
2 MP-04-B 91305-443-7400 (O-RING)-1 2499
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 450
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1024
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1368
2 MP-14-B N9142240 BOOT CANISTER-1 792
2 MP-15-B K4140150 BOOT CANISTER-1 1056
2 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1024
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1024
2 MP-20 P6140230 Boot canister-1 748
2 MP-21 38506K0N D800 COVER,STARTER RELAY 1800
2 MP-22 11345K0LAD003 DUCT,L COVER-1 720
2 MP-23 19625K0JAN002 SEAL,SHROUD 1188
2 MP-25 ND140310 BOOT CANISTER-1 88
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 960
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1120
Total 15861

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
 Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
2450 49 49
440 10 10

1024 0
1358 10
782 10 10
1044 12 12
992 32 32
992 32 32
728 20 4 4 1 11
1728 72 36
710 10 10
1168 20 20
88 0
942 18 10 8
1100 20 20
15546 315 4 54 9 0 10 0 192 0

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
4 0.0% 1.27% 6
54 0.3% 17.14% 2
9 0.1% 2.86% 5
0 0.0% 0.00% 7
10 0.1% 3.17% 4
0 0.0% 0.00% 7
192 1.2% 60.95% 1
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
46 0.3% 14.60% 3
315 2.0% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
5472.81 5365.5 107.31 2.19
3069 3000.8 68.2 6.82

7362.56 7362.56 0 7.19

10 7647.12 7591.22 55.9 5.59
15990.48 15788.58 201.9 20.19
11763.84 11630.16 133.68 11.14
9390.08 9096.64 293.44 9.17
9390.08 9096.64 293.44 9.17
9686.6 9427.6 259 12.95
36 11700 11232 468 6.5
11772 11608.5 163.5 16.35
9385.2 9227.2 158 7.9
1457.28 1457.28 0 16.56
14112 13847.4 264.6 14.7
14481.6 14223 258.6 12.93
0 0 0 46
Shift M/C No Part No Actual Qty
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1504
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1653
1 MP-14-B N9142240 BOOT CANISTER-1 990
1 MP-15-B K4140150 BOOT CANISTER-1 1392
1 MP-16-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 960
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2
1 MP-20 P6140230 Boot canister-1 693
1 MP-20 P6140230 Boot canister-1
1 MP-22 11345K0LAD003 DUCT,L COVER-1 920
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440
1 MP-25 ND140310 BOOT CANISTER-1 792
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1188
1 IMP-06 K6180220 BEADING DEFLECTOR-1 976
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1504
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 133
2 MP-16-B 17311K0LFD600 RUBBER,CANISTER MOUNT 1240
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2124
2 MP-21 38506K0N D800 COVER,STARTER RELAY
2 MP-22 11345K0LAD003 DUCT,L COVER-1 920
Total 20669

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
 Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
1500 4 4
1653 0
950 40 10 30
1380 12 12
1116 4 4
956 4 4

669 24 24

920 0
1422 18 18
780 12 2 10
1176 12 12
960 16 16
1489 15 10 5
133 0
1230 10
1116 4 2 2
2094 30 20 10

905 15 15
20449 220 56 17 0 0 15 0 122 0

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
56 0.3% 25.45% 2
17 0.1% 7.73% 3
0 0.0% 0.00% 6
0 0.0% 0.00% 6
15 0.1% 6.82% 4
0 0.0% 0.00% 6
122 0.6% 55.45% 1
0 0.0% 0.00% 6
0 0.0% 0.00% 6
0 0.0% 0.00% 6
0 0.0% 0.00% 6
10 0.0% 4.55% 5
220 1.1% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
10813.76 10785 28.76 7.19
9240.27 9240.27 0 5.59
19988.1 19180.5 807.6 20.19
15506.88 15373.2 133.68 11.14
10270.4 10233.72 36.68 9.17
8803.2 8766.52 36.68 9.17

8974.35 8663.55 310.8 12.95

15042 15042 0 16.35

11376 11233.8 142.2 7.9
13115.52 12916.8 198.72 16.56
17463.6 17287.2 176.4 14.7
12619.68 12412.8 206.88 12.93
10813.76 10705.91 107.85 7.19
743.47 743.47 0 5.59
10 11730.4 11635.8 94.6 9.46
10270.4 10233.72 36.68 9.17
13806 13611 195 6.5

15042 14796.75 245.25 16.35

0 0 0 10
Shift M/C No Part No Actual Qty
1 MP-04-B 91305-443-7400 (O-RING)-1 3381
1 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1392
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1161
1 MP-10-B U246 BOOT CANISTER (N9142050) 621
1 MP-10-B U246 BOOT CANISTER (N9142050) 621
1 MP-10-B U246 BOOT CANISTER (N9142050) 621
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1120
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1767
1 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1180
1 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1200
1 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
1 MP-14-B N9142240 BOOT CANISTER-1 1012
1 MP-16-B 17311K0LFD600 RUBBER,CANISTER MOUNT 1380
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120
1 MP-20 P6140230 Boot canister-1 330
1 MP-21 38506K0N D800 COVER,STARTER RELAY 1620
1 MP-22 11345K0LAD003 DUCT,L COVER-1 920
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440
1 MP-25 ND140310 BOOT CANISTER-1 781
1 MP-26 6799032340A0 TUBE OUTLET (1570254)-1 552
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
2 MP-04-B K3010750 PACKING SEAL COVER CYL HEAD 1128
2 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1288
2 MP-08-B 91305-443-7400 (O-RING)-1 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1035
2 MP-10-B U246 BOOT CANISTER (N9142050) 621
2 MP-10-B U246 BOOT CANISTER (N9142050) 621
2 MP-10-B U246 BOOT CANISTER (N9142050) 648
2 MP-10-B U246 BOOT CANISTER (N9142050) 423
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1312
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 680
2 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1380
2 MP-13-B 16711 KOYA D001 RUBBER, FUEL PUMP 1000
2 MP-16-B 17311K0LFD600 RUBBER,CANISTER MOUNT 1380
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1152
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
2 MP-22 11345K0LAD003 DUCT,L COVER-1 920
2 MP-23 19625K0JAN002 SEAL,SHROUD 1440
2 MP-25 11345K0LAD003 DUCT,L COVER-2 920
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-1 560
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 50296
■ Daily Worst NG List
STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
3312 69 69
1352 40 40
1154 7 7
621 0
621 0
621 0
1080 40 32
1748 19 19
1140 40 20 20
1175 25 25
1345 35 35
1005 7 7
1350 30 10 20
1095 25 15 10
330 0
1595 25 25
920 0
1417 23 14 9
759 22 22
542 10 2 8
1232 56 24
1108 20 10 10
1278 10 10
3381 0
1035 0
605 16 5 11
612 9 9
646 2 2
414 9 9
1312 0
1748 0
672 8 8
1376 4 4
980 20 20
1280 100 100
1152 0
2464 20 10 10
894 26 6
1400 40 30 10
910 10 10
546 14 14
1288 0
49515 781 410 85 11 0 14 0 201 0
Worst NG List [ Unit : EA, % ]
QTY NG Rate Share Rank
410 0.8% 52.50% 1
85 0.2% 10.88% 3
11 0.0% 1.41% 7
0 0.0% 0.00% 8
14 0.0% 1.79% 6
0 0.0% 0.00% 8
201 0.4% 25.74% 2
0 0.0% 0.00% 8
0 0.0% 0.00% 8
32 0.1% 4.10% 4
0 0.0% 0.00% 8
28 0.1% 3.59% 5
781 1.6% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
7404.39 7253.28 151.11 2.19
9242.88 8977.28 265.6 6.64
7918.02 7870.28 47.74 6.82
12227.49 12227.49 0 19.69
12227.49 12227.49 0 19.69
12227.49 12227.49 0 19.69
8 8052.8 7765.2 287.6 7.19
9877.53 9771.32 106.21 5.59
17995 17385 610 15.25
18300 17918.75 381.25 15.25
21045 20511.25 533.75 15.25
20432.28 20290.95 141.33 20.19
13054.8 12771 283.8 9.46
10270.4 10041.15 229.25 9.17
4273.5 4273.5 0 12.95
10530 10367.5 162.5 6.5
15042 15042 0 16.35
11376 11194.3 181.7 7.9
12933.36 12569.04 364.32 16.56
17067.84 16758.64 309.2 30.92
32 16653.84 15929.76 724.08 12.93
10964.16 10769.76 194.4 9.72
8552.32 8485.92 66.4 6.64
7404.39 7404.39 0 2.19
7058.7 7058.7 0 6.82
12227.49 11912.45 315.04 19.69
12227.49 12050.28 177.21 19.69
12759.12 12719.74 39.38 19.69
8328.87 8151.66 177.21 19.69
9433.28 9433.28 0 7.19
9771.32 9771.32 0 5.59
20719.6 20475.84 243.76 30.47
21045 20984 61 15.25
15250 14945 305 15.25
13054.8 12108.8 946 9.46
10563.84 10563.84 0 9.17
16146 16016 130 6.5
20 15042 14616.9 425.1 16.35
11376 11060 316 7.9
15042 14878.5 163.5 16.35
17315.2 16882.32 432.88 30.92
16653.84 16653.84 0 12.93
0 32 0 28
Shift M/C No Part No Actual Qty
1 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1424
1 MP-08-B 91305-443-7400 (O-RING)-1 3528
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1044
1 MP-10-B U246 BOOT CANISTER (N9142050) 621
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1280
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1786
1 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 744
1 MP-14-B N9142240 BOOT CANISTER-1 264
1 MP-16-B 17311K0LFD600 RUBBER,CANISTER MOUNT 240
1 MP-16-B N9041920, TUBE INLET 400
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
1 MP-20 ND140310 BOOT CANISTER-1 352
1 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 360
1 MP-25 11345K0LAD003 DUCT,L COVER-1 1040
1 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 560
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 360
1 IMP-06 K6180220 BEADING DEFLECTOR-1 1304
2 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 776
2 MP-08-B 91305-443-7400 (O-RING)-1 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1035
2 MP-10-B U246 BOOT CANISTER (N9142050) 630
2 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1312
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 736
2 MP-16-B N9041920, TUBE INLET 736
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
2 MP-20 ND140310 BOOT CANISTER-1 418
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
2 MP-22 11345K0LAD003 DUCT,L COVER-1 1050
2 MP-23 19625K0JAN002 SEAL,SHROUD 1440
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-2 560
2 MP-25 11345K0LAD003 DUCT,L COVER-2 1030
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-1 552
2 IMP-06 K6180220 BEADING DEFLECTOR-1 1288
Total 41677

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
 Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
1400 24 24
3479 49
1038 6 6
616 5 5
1280 0
1779 7 7
732 12 7 5
264 0
238 2 2
400 0
1082 38 6
337 15 15
2467 17 11 6
1025 5 5
1434 6 6
355 5 5
1028 12 2
555 5 3 2
348 12 12
1288 16 8 8
706 70 70
3341 40
1035 0
630 0
1272 40
1748 0
726 10 5 5
731 5 3 2
1090 30 10 10
398 20 10 10
2444 40 20 20
1044 6 6
1430 10 10
560 0
1010 20
544 8 8
1288 0
41142 535 237 82 15 0 0 0 0 0

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
237 0.6% 45.14% 1
82 0.2% 15.62% 3
 15 0.0% 2.86% 5
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
30 0.1% 5.71% 4
10 0.0% 1.90% 6
151 0.4% 28.76% 2
525 1.3% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
9455.36 9296 159.36 6.64
49 7726.32 7619.01 107.31 2.19
7120.08 7079.16 40.92 6.82
12227.49 12129.04 98.45 19.69
9203.2 9203.2 0 7.19
9983.74 9944.61 39.13 5.59
22669.68 22304.04 365.64 30.47
5330.16 5330.16 0 20.19
2270.4 2251.48 18.92 9.46
12964 12964 0 32.41
32 10270.4 9921.94 348.46 9.17
5829.12 5580.72 248.4 16.56
16146 16035.5 110.5 6.5
16840.5 16758.75 81.75 16.35
11376 11328.6 47.4 7.9
11131.2 10976.6 154.6 30.92
10 17004 16807.8 196.2 16.35
17315.2 17160.6 154.6 30.92
5292 5115.6 176.4 14.7
16860.72 16653.84 206.88 12.93
5152.64 4687.84 464.8 6.64
30 10 7404.39 7316.79 87.6 2.19
7058.7 7058.7 0 6.82
12404.7 12404.7 0 19.69
40 9433.28 9145.68 287.6 7.19
9771.32 9771.32 0 5.59
22425.92 22121.22 304.7 30.47
23853.76 23691.71 162.05 32.41
10270.4 9995.3 275.1 9.17
6922.08 6590.88 331.2 16.56
16146 15886 260 6.5
17167.5 17069.4 98.1 16.35
11376 11297 79 7.9
17315.2 17315.2 0 30.92
20 16840.5 16513.5 327 16.35
17067.84 16820.48 247.36 30.92
16653.84 16653.84 0 12.93
0 30 10 151
Shift M/C No Part No Actual Qty
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 2592
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER
1 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1727
1 MP-08-B 91305-443-7400 (O-RING)-1 3430
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1053
1 MP-10-B U246 BOOT CANISTER (N9142050) 621
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 448
1 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 736
1 MP-16-B N9041920, TUBE INLET 672
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1120
1 MP-19 KA160410 BOOT ECU 888
1 MP-19 KA160410 BOOT ECU
1 MP-19 KA160410 BOOT ECU
1 MP-19 KA160410 BOOT ECU 528
1 MP-19 KA160410 BOOT ECU
1 MP-19 KA160410 BOOT ECU 96
1 MP-19 KA160410 BOOT ECU
1 MP-20 ND140310 BOOT CANISTER-1 660
1 MP-21 38506K0N D800 COVER,STARTER RELAY 2124
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552
1 MP-25 11345K0LAD003 DUCT,L COVER-2 1030
1 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 552
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 108
1 IMP-06 K6180220 BEADING DEFLECTOR-1 720
2 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 8208
2 MP-05-B BEP-F7114-10-00-80 STOPPER 2944
2 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1696
2 MP-08-B 91305-443-7400 (O-RING)-1 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1035
2 MP-10-B U246 BOOT CANISTER (N9142050) 621
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748
2 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 736
2 MP-14-B 576297/D DAMPER EXHAUST MOUNT 3150
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-2 1088
2 MP-19 KA160410 BOOT ECU 1656
2 MP-19 KA160410 BOOT ECU 1440
2 MP-19 KA160410 BOOT ECU 576
2 MP-19 KA160410 BOOT ECU
2 MP-20 ND140310 BOOT CANISTER-1 132
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484
2 MP-22 11345K0LAD003 DUCT,L COVER-1 1030
2 MP-23 19625K0JAN002 SEAL,SHROUD 1440
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552
2 MP-25 11345K0LAD003 DUCT,L COVER-2 1030
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 552
Total 57626

■ Daily Worst NG List

STT
Short Fill
Cut Mark
Flow Mark
Tearing
Air Bubbles
Sensor Problem
Power Cut
Stick Mark
Lamination Issue
Under Cure
Fast Cure
Others
Total
Good Qty Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark
2592 0

1707 20 20
3381 49
1048 5 5
618 3 2 1
448 0
726 10 4 6
672 0
1112 8 8
858 30 20 10

513 15

72 24

652 8 5 3
2052 72 41 31
1010 20 10 10
1435 5 5
549 3 3
1015 15 10 5
548 4 2 2
102 6 3 3
720 0
8208 0
2624 320 320
1696 0
3381 0
1035 0
617 4 4
1748 0
732 4 4
3130 20 5 15
1088 0
1632 24 12 12
1398 42 13 5 24
508 68 48

128 4 4
2454 30 10 20
1010 20 10 10
1440 0
 552 0
1026 4 4
548 4 4
56785 841 489 129 33 0 82 0 0 0

Worst NG List [ Unit : EA, % ]

QTY NG Rate Share Rank
489 34.0% 59.85% 1
129 9.0% 15.79% 2
33 2.3% 4.04% 5
0 0.0% 0.00% 7
82 5.7% 10.04% 3
0 0.0% 0.00% 7
0 0.0% 0.00% 7
0 0.0% 0.00% 7
20 1.4% 2.45% 6
0 0.0% 0.00% 7
0 0.0% 0.00% 7
64 4.4% 7.83% 4
817 56.7% 100.00%
Lamination Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
2825.28 2825.28 0 1.09

11467.28 11334.48 132.8 6.64

49 7511.7 7404.39 107.31 2.19
7181.46 7147.36 34.1 6.82
12227.49 12168.42 59.07 19.69
3221.12 3221.12 0 7.19
22425.92 22121.22 304.7 30.47
21779.52 21779.52 0 32.41
10270.4 10197.04 73.36 9.17
12831.6 12398.1 433.5 14.45

15 7629.6 7412.85 216.75 14.45

1387.2 1040.4 346.8 14.45

10929.6 10797.12 132.48 16.56

13806 13338 468 6.5
16840.5 16513.5 327 16.35
11376 11336.5 39.5 7.9
17067.84 16975.08 92.76 30.92
16840.5 16595.25 245.25 16.35
17067.84 16944.16 123.68 30.92
1587.6 1499.4 88.2 14.7
9309.6 9309.6 0 12.93
8946.72 8946.72 0 1.09
97681.92 87064.32 10617.6 33.18
11261.44 11261.44 0 6.64
7404.39 7404.39 0 2.19
7058.7 7058.7 0 6.82
12227.49 12148.73 78.76 19.69
9771.32 9771.32 0 5.59
22425.92 22304.04 121.88 30.47
147672 146734.4 937.6 46.88
9976.96 9976.96 0 9.17
23929.2 23582.4 346.8 14.45
20808 20201.1 606.9 14.45
20 8323.2 7340.6 982.6 14.45

2185.92 2119.68 66.24 16.56

16146 15951 195 6.5
16840.5 16513.5 327 16.35
11376 11376 0 7.9
 17067.84 17067.84 0 30.92
16840.5 16775.1 65.4 16.35
17067.84 16944.16 123.68 30.92
20 0 0 64
Shift M/C No Part No Actual Qty Good Qty
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 3024 2736
1 MP-05-B 340A0020066 SUPPORTING BLOCK SOLENOID 147 98
1 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1826 1776
1 MP-08-B 91305-443-7400 (O-RING)-1 3430 3373
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1062 1062
1 MP-10-B U246 BOOT CANISTER (N9142050) 594 590
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1311 1303
1 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 736 736
1 MP-14-B 576297/D DAMPER EXHAUST MOUNT 3717 3702
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1103
1 MP-21 38506K0N D800 COVER,STARTER RELAY 2160 2092
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1000
1 MP-23 19625K0JAN002 SEAL,SHROUD 1458 1448
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 560 549
1 MP-25 11345K0LAD003 DUCT,L COVER-2 1030 1018
1 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 552 552
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1236 1196
2 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1640 1640
2 MP-08-B 91305-443-7400 (O-RING)-1 3381 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1035 1030
2 MP-10-B N9042420 TUBE INLET-1 712 700
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748 1728
2 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 640 640
2 MP-14-B 576297/D DAMPER EXHAUST MOUNT 3213 3193
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1088 1088
2 MP-19 KA160410 BOOT ECU 1656 1626
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484 2454
2 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1020
2 MP-23 19625K0JAN002 SEAL,SHROUD 1512 1492
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 551
2 MP-25 11345K0LAD003 DUCT,L COVER-2 1030 1027
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 552 548
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1332 1312
Total 48598 47764

■ Daily Worst NG List

STT QTY
Short Fill 184
Cut Mark 155
Flow Mark 8
Tearing 298
Air Bubbles 70
Sensor Problem 0
Power Cut 0
Stick Mark 0
Lamination Issue 0
Under Cure 0
Fast Cure 0
Others 105
Total 820
 Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination
288 288
49
50 50
57 8
0
4 4
8 5 3
0
15 15
17 10
68 48 20
30 10 20
10 10
11 11
12 12
0
40 30
0
0
5 5
12 8
20 20
0
20 20
0
30 30
30 30
10 5 5
20 20
1 1
3 3
4 4
20 10 10
834 184 155 8 298 70 0 0 0 0

ist [ Unit : EA, % ]

NG Rate Share Rank
0.4% 22.44% 2
0.3% 18.90% 3
0.0% 0.98% 6
0.6% 36.34% 1
0.1% 8.54% 5
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.2% 12.80% 4
1.7% 100.00%
Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
3296.16 2982.24 313.92 1.09
49 636.51 424.34 212.17 4.33
12124.64 11792.64 332 6.64
49 7511.7 7386.87 124.83 2.19
7242.84 7242.84 0 6.82
11695.86 11617.1 78.76 19.69
7328.49 7283.77 44.72 5.59
22425.92 22425.92 0 30.47
174252.96 173549.76 703.2 46.88
7 10270.4 10114.51 155.89 9.17
14040 13598 442 6.5
16840.5 16350 490.5 16.35
11518.2 11439.2 79 7.9
17315.2 16975.08 340.12 30.92
16840.5 16644.3 196.2 16.35
17067.84 17067.84 0 30.92
18169.2 17581.2 588 14.7
10889.6 10889.6 0 6.64
7404.39 7404.39 0 2.19
7058.7 7024.6 34.1 6.82
17180.56 16891 289.56 24.13
9771.32 9659.52 111.8 5.59
19500.8 19500.8 0 30.47
150625.44 149687.84 937.6 46.88
9976.96 9976.96 0 9.17
23929.2 23495.7 433.5 14.45
16146 15951 195 6.5
16840.5 16677 163.5 16.35
11944.8 11786.8 158 7.9
17067.84 17036.92 30.92 30.92
16840.5 16791.45 49.05 16.35
17067.84 16944.16 123.68 30.92
19580.4 19286.4 294 14.7
0 0 105
Shift M/C No Part No Actual Qty Good Qty
1 MP-06-B 15421K0LAD003 SCREEN,OILFILTER 1632 1579
1 MP-08-B 91305-443-7400 (O-RING)-1 3087 3067
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1186 1181
1 MP-10-B N9042420 TUBE INLET-1 384 383
1 MP-11-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 320 280
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1140 1103
1 MP-13-B 6399023130A0 FILTER OUTLET PIPE N251 -KL040080-1 408 404
1 MP-14-B 576297/D DAMPER EXHAUST MOUNT 4032 4022
1 MP-15-B K4140150 BOOT CANISTER-1 660 655
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1116
1 MP-19 KA160410 BOOT ECU 432 402
1 MP-19 KA160410 BOOT ECU
1 MP-21 38506K0N D800 COVER,STARTER RELAY 2376 2306
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1030
1 MP-23 19625K0JAN002 SEAL,SHROUD 1440 1440
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 549
1 MP-25 11345K0LAD003 DUCT,L COVER-2 1050 1047
1 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 552 548
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1236 1195
2 MP-05-B BEP-F461D-00-00-80 HOLDER,VALVE 1800 1785
2 MP-05-B BEP-F461D-00-00-80 HOLDER,VALVE
2 MP-08-B 91305-443-7400 (O-RING)-1 2548 2528
2 MP-08-B 91305-443-7400 (O-RING)-1
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 1035 1025
2 MP-11-B N3040980 ADAPTOR CARBURETTOR 2268 2238
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1615 1615
2 MP-14-B 576297/D DAMPER EXHAUST MOUNT 3402 3339
2 MP-15-B K4140150 BOOT CANISTER-1 1272 1272
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1152 1152
2 MP-21 38506K0N D800 COVER,STARTER RELAY 2484 2484
2 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1030
2 MP-23 19625K0JAN002 SEAL,SHROUD 1296 1246
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 552
2 MP-25 11345K0LAD003 DUCT,L COVER-2 1030 1018
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-2 416 406
2 MP-26 6799032340A0 TUBE OUTLET (1570254)-2
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1236 1216
Total 45773 45213

■ Daily Worst NG List

STT QTY
Short Fill 245
Cut Mark 166
Flow Mark 30
Tearing 0
Air Bubble 0
Sensor Pro 0
Power Cut 0
Stick Mark 0
Lamination 14
Under Cur 10
Fast Cure 0
Others 95
Total 560
 Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination
53 53
20 10 10
5 5
1 1
40 8
37 17 20
4 4
10 10
5 5
4 4
30 30

70 45 25
0
0
3 1 2
3 3
4 4
41 10 27 4
15 15

20 20

10 10
30 30
0
63
0
0
0
0
50 50
0
12 2
10 10

20 20
560 245 166 30 0 0 0 0 0 14

orst NG List [ Unit : EA, % ]

NG Rate Share Rank
0.5% 43.75% 1
0.4% 29.64% 2
0.1% 5.36% 4
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 2.50% 5
0.0% 1.79% 6
0.0% 0.00% 7
0.2% 16.96% 3
1.2% 100.00%
Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
10836.48 10484.56 351.92 6.64
6760.53 6716.73 43.8 2.19
8088.52 8054.42 34.1 6.82
9265.92 9241.79 24.13 24.13
32 2300.8 2013.2 287.6 7.19
6372.6 6165.77 206.83 5.59
12431.76 12309.88 121.88 30.47
189020.16 188551.36 468.8 46.88
7352.4 7296.7 55.7 11.14
10270.4 10233.72 36.68 9.17
6242.4 5808.9 433.5 14.45

15444 14989 455 6.5

16840.5 16840.5 0 16.35
11376 11376 0 7.9
17067.84 16975.08 92.76 30.92
17167.5 17118.45 49.05 16.35
17067.84 16944.16 123.68 30.92
18169.2 17566.5 602.7 14.7
33930 33647.25 282.75 18.85

5580.12 5536.32 43.8 2.19

7058.7 6990.5 68.2 6.82

65817.36 64946.76 870.6 29.02
9027.85 9027.85 0 5.59
63 159485.76 156532.32 2953.44 46.88
14170.08 14170.08 0 11.14
10563.84 10563.84 0 9.17
16146 16146 0 6.5
16840.5 16840.5 0 16.35
10238.4 9843.4 395 7.9
17067.84 17067.84 0 30.92
10 16840.5 16644.3 196.2 16.35
12862.72 12553.52 309.2 30.92

18169.2 17875.2 294 14.7

10 0 95
Shift M/C No Part No Actual Qty Good Qty
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 9936 9936
1 MP-05-B 91301K0NAD001 O-RING,43.5X2.3 576 484
1 MP-06-B K6140800 GROMMET 6912 6832
1 MP-08-B 91305-443-7400 (O-RING)-1 3381 3341
1 MP-09-B K3010750 PACKING SEAL COVER CYL HEAD 1104 1069
1 MP-11-B N3040980 ADAPTOR CARBURETTOR 2304 2304
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748 1738
1 MP-14-B 576297/D DAMPER EXHAUST MOUNT 4347 4332
1 MP-15-B K4140150 BOOT CANISTER-1 1440 1428
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1110
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1011
1 MP-23 19625K0JAN002 SEAL,SHROUD 1314 1296
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 544
1 MP-25 Beading cowl top R (K2180350)-1 640 624
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1032 1002
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2
1 MP-28 983900098A-Gasket gear box 552 533
2 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 0 0
2 MP-05-B 91301K0NAD001 O-RING,43.5X2.3 432 423
2 MP-08-B 91305-443-7400 (O-RING)-1 3234 3194
2 MP-09-B K3010750 PACKING SEAL COVER CYL HEAD 1104 1100
2 MP-11-B N3040980 ADAPTOR CARBURETTOR 1404 1404
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 779 760
2 MP-13-B N9142240 BOOT CANISTER-1 0 0
2 MP-14-B 576279/C DAMPER SILENCER MOUNTING 5200 5110
2 MP-15-B K4140150 BOOT CANISTER-1 0 0
2 MP-16-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 0 0
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1120
2 MP-19 KA160410 BOOT ECU 192 144
2 MP-21 11345K0LAD003 DUCT,L COVER-1 0 0
2 MP-22 11345K0LAD003 DUCT,L COVER-2 1040 1020
2 MP-23 RAC00884/A RUBBER, BATTERY COVER 0 0
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 0 0
2 MP-25 Beading cowl top R (K2180350)-1 464 434
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1104 1096
2 MP-28 983900098A-Gasket gear box 488 486
Total 54549 53875

■ Daily Worst NG List

STT QTY
Short Fill 292
Cut Mark 104
Flow Mark 0
 Tearing 10
Air Bubble 48
Sensor Pro 0
Power Cut 0
Stick Mark 0
Lamination 0
Under Cur 36
Fast Cure 0
Others 172
Total 662
 Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination
0
92
80 80
40 40
35 10 25
0
10 10
15 15
12
10 10
19 9 10
18
8
16 10 6
30 30

19 19
0
9 9
40 40
4 4
0
19 19
0
90 10
0
0
0
48 48
0
20 10
0
0
30 14 16
8 8
2 2
674 292 104 0 10 48 0 0 0 0

orst NG List [ Unit : EA, % ]

NG Rate Share Rank
0.5% 44.11% 1
0.2% 15.71% 3
0.0% 0.00% 7
0.0% 1.51% 6
0.1% 7.25% 4
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 0.00% 7
0.1% 5.44% 5
0.0% 0.00% 7
0.3% 25.98% 2
1.2% 100.00%
Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
10830.24 10830.24 0 1.09
92 1399.68 1176.12 223.56 2.43
7119.36 7036.96 82.4 1.03
7404.39 7316.79 87.6 2.19
10730.88 10390.68 340.2 9.72
66862.08 66862.08 0 29.02
9771.32 9715.42 55.9 5.59
203787.36 203084.16 703.2 46.88
16041.6 15907.92 133.68 11.14
10270.4 10178.7 91.7 9.17
16840.5 16529.85 310.65 16.35
18 10380.6 10238.4 142.2 7.9
8 17067.84 16820.48 247.36 30.92
11289.6 11007.36 282.24 17.64
15170.4 14729.4 441 14.7

18618.96 17978.09 640.87 33.73

0 0 0 1.09
1049.76 1027.89 21.87 2.43
7082.46 6994.86 87.6 2.19
10730.88 10692 38.88 9.72
40744.08 40744.08 0 29.02
4354.61 4248.4 106.21 5.59
0 0 0 20.19
80 70824 69598.2 1225.8 13.62
0 0 0 11.14
0 0 0 7.19
10270.4 10270.4 0 9.17
2774.4 2080.8 693.6 14.45
0 0 0 16.35
10 17004 16677 327 16.35
0 0 0 30.61
0 0 0 30.92
8184.96 7655.76 529.2 17.64
16228.8 16111.2 117.6 14.7
16460.24 16392.78 67.46 33.73
36 0 172
Shift M/C No Part No Actual Qty Good Qty Rejection Q
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 9936 9936 0
1 MP-05-B 91301K0NAD001 O-RING,43.5X2.3 3240 3204 36
1 MP-06-B K6140800 GROMMET 5328 5184 144
1 MP-06-B K6140800 GROMMET
1 MP-08-B 91305-443-7400 (O-RING)-1 2695 2646 49
1 MP-08-B 91305-443-7400 (O-RING)-1
1 MP-08-B 91305-443-7400 (O-RING)-1
1 MP-09-B K3010750 PACKING SEAL COVER CYL HEAD 660 630 30
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1786 1786 0
1 MP-13-B N9142240 BOOT CANISTER-1 1012 982 30
1 MP-14-B 576279/C DAMPER SILENCER MOUNTING 5520 5510 10
1 MP-15-B K4140150 BOOT CANISTER-1 1380 1375 5
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1120 0
1 MP-19 KA160410 BOOT ECU 108 37 71
1 MP-21 11345K0LAD003 DUCT,L COVER-1 1030 990 40
1 MP-22 11345K0LAD003 DUCT,L COVER-2 1030 1020 10
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 552 0
1 MP-25 Beading cowl top R (K2180350)-1 640 634 6
1 MP-26 G4041780 TUBE OUTLET BSVI 72 71 1
1 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 1260 1236 24
1 MP-28 983900098A-Gasket gear box 552 546 6
2 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 7056 6912 144
2 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER
2 MP-06-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 776 746 30
2 MP-08-B 91305-443-7400 (O-RING)-1 3381 3341 40
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 805 790 15
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1748 1748 0
2 MP-13-B N9142240 BOOT CANISTER-1 1023 996 27
2 MP-14-B 576279/C DAMPER SILENCER MOUNTING 5520 5504 16
2 MP-15-B K4140150 BOOT CANISTER-1 1404 1394 10
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1088 1079 9
2 MP-20 ND140310 BOOT CANISTER-1 891 883 8
2 MP-21 11345K0LAD003 DUCT,L COVER-1 160 152 8
2 MP-22 11345K0LAD003 DUCT,L COVER-2 930 930 0
2 MP-23 RAC00884/A RUBBER, BATTERY COVER 0 0 0
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 536 536 0
2 MP-25 Beading cowl top R (K2180350)-1 656 642 14
2 MP-26 G4041780 TUBE OUTLET BSVI 180 177 3
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2 720 700 20
2 MP-27 50354K0LAD001 GUARD,ENG HANGERLINK-2
2 MP-28 983900098A-Gasket gear box 204 201 3
Total 64999 64190 809
■ Daily Worst NG List
STT QTY NG Rate
Short Fill 282 0.4%
Cut Mark 211 0.3%
Flow Mark 13 0.0%
Tearing 6 0.0%
Air Bubble 51 0.1%
Sensor Pro 0 0.0%
Power Cut 12 0.0%
Stick Mark 0 0.0%
Lamination 21 0.0%
Under Cur 20 0.0%
Fast Cure 0 0.0%
Others 193 0.3%
Total 809 1.2%
Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination Under Cure

36
144

8 10 12

30
10
5

50 21
20 20
4 6

6
1
24
6

30
40
15

9 14 4
16
10
9
8
8

14
3
12 8

3
282 211 13 6 51 0 12 0 21 20
[ Unit : EA, % ]
Share Rank
34.86% 1
26.08% 2
1.61% 7
0.74% 9
6.30% 4
0.00% 10
1.48% 8
0.00% 10
2.60% 5
2.47% 6
0.00% 10
23.86% 3
100.00%
Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
10830.24 10830.24 0 1.09
7873.2 7785.72 87.48 2.43
5487.84 5339.52 148.32 1.03

49 5902.05 5794.74 107.31 2.19

6415.2 6123.6 291.6 9.72

9983.74 9983.74 0 5.59
20432.28 19826.58 605.7 20.19
75182.4 75046.2 136.2 13.62
15373.2 15317.5 55.7 11.14
10270.4 10270.4 0 9.17
1560.6 534.65 1025.95 14.45
16840.5 16186.5 654 16.35
16840.5 16677 163.5 16.35
17067.84 17067.84 0 30.92
11289.6 11183.76 105.84 17.64
5903.28 5821.29 81.99 81.99
18522 18169.2 352.8 14.7
18618.96 18416.58 202.38 33.73
144 7691.04 7534.08 156.96 1.09

9537.04 9168.34 368.7 12.29

7404.39 7316.79 87.6 2.19
5490.1 5387.8 102.3 6.82
9771.32 9771.32 0 5.59
20654.37 20109.24 545.13 20.19
75182.4 74964.48 217.92 13.62
15640.56 15529.16 111.4 11.14
9976.96 9894.43 82.53 9.17
14754.96 14622.48 132.48 16.56
2616 2485.2 130.8 16.35
15205.5 15205.5 0 16.35
0 0 0 30.61
16573.12 16573.12 0 30.92
11571.84 11324.88 246.96 17.64
14758.2 14512.23 245.97 81.99
10584 10290 294 14.7

6880.92 6779.73 101.19 33.73

0 193
Shift M/C No Part No Actual Qty Good Qty
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 9936 9936
1 MP-06-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920 896
1 MP-08-B 91305-443-7400 (O-RING)-1 3136 3057
1 MP-08-B 91305-443-7400 (O-RING)-1
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 826 826
1 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1656 1646
1 MP-13-B N9142240 BOOT CANISTER-1 935 905
1 MP-14-B 576279/C DAMPER SILENCER MOUNTING 2320 2304
1 MP-15-B K4140150 BOOT CANISTER-1 1380 1351
1 MP-16-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 160 160
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1080
1 MP-20 ND140310 BOOT CANISTER-1 1012 1012
1 MP-22 11345K0LAD003 DUCT,L COVER-1 1030 1028
1 MP-23 RAC00884/A RUBBER, BATTERY COVER 516 486
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 544
1 MP-25 Beading cowl top R (K2180350)-1 640 640
1 MP-26 G4041780 TUBE OUTLET BSVI 180 175
2 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 7920 7920
2 MP-06-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920 899
2 MP-08-B 91305-443-7400 (O-RING)-1 3381 3381
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 805 805
2 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 528 508
2 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1
2 MP-12-B U262 BEADING LIP TOP (P7220110)-2 1458 1454
2 MP-13-B N9142240 BOOT CANISTER-1 979 958
2 MP-15-B K4140150 BOOT CANISTER-1 1236 1227
2 MP-16-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1344 1333
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1114
2 MP-20 ND140310 BOOT CANISTER-1 1012 994
2 MP-22 11345K0LAD003 DUCT,L COVER-1 40 30
2 MP-23 RAC00884/A RUBBER, BATTERY COVER 648 620
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 549
2 MP-25 Beading cowl top R (K2180350)-1 640 605
Total 48902 48443

■ Daily Worst NG List

STT QTY
Short Fill 86
Cut Mark 106
Flow Mark 42
Tearing 0
Air Bubble 14
Sensor Pro 0
Power Cut 94
Stick Mark 0
Lamination 0
Under Cur 57
Fast Cure 0
Others 60
Total 459
 Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination
0
24
79 30

0
10 10
30 30
16 16
29 5
0
40 32
0
2 2
30 18
8 8
0
5 5
0
21 21
0
0
20 4 16

4 4
21 8 2 11
9 1 8
11 11
6 6
18 7 11
10 10
28 12 16
3 1 2
35 15 20
459 86 106 42 0 14 0 94 0 0

orst NG List [ Unit : EA, % ]

NG Rate Share Rank
0.2% 18.74% 3
0.2% 23.09% 1
0.1% 9.15% 6
0.0% 0.00% 8
0.0% 3.05% 7
0.0% 0.00% 8
0.2% 20.48% 2
0.0% 0.00% 8
0.0% 0.00% 8
0.1% 12.42% 5
0.0% 0.00% 8
0.1% 13.07% 4
0.9% 100.00%
Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
10830.24 10830.24 0 1.09
24 11306.8 11011.84 294.96 12.29
49 6867.84 6694.83 173.01 2.19

5633.32 5633.32 0 6.82

9257.04 9201.14 55.9 5.59
18877.65 18271.95 605.7 20.19
31598.4 31380.48 217.92 13.62
24 15373.2 15050.14 323.06 11.14
1150.4 1150.4 0 7.19
8 10270.4 9903.6 366.8 9.17
16758.72 16758.72 0 16.56
16840.5 16807.8 32.7 16.35
12 15794.76 14876.46 918.3 30.61
17067.84 16820.48 247.36 30.92
11289.6 11289.6 0 17.64
14758.2 14348.25 409.95 81.99
8632.8 8632.8 0 1.09
11306.8 11048.71 258.09 12.29
7404.39 7404.39 0 2.19
5490.1 5490.1 0 6.82
14488.32 13939.52 548.8 27.44

8150.22 8127.86 22.36 5.59

19766.01 19342.02 423.99 20.19
13769.04 13668.78 100.26 11.14
9663.36 9584.27 79.09 7.19
10270.4 10215.38 55.02 9.17
16758.72 16460.64 298.08 16.56
654 490.5 163.5 16.35
19835.28 18978.2 857.08 30.61
17067.84 16975.08 92.76 30.92
11289.6 10672.2 617.4 17.64
57 0 60
Shift M/C No Part No Actual Qty Good Qty
1 MP-04-B 83545-KCJ-6900 RUBBER ,SIDE COVER 5616 5606
1 MP-06-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920 920
1 MP-08-B 91305-443-7400 (O-RING)-1 3430 3430
1 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 889 889
1 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 744 742
1 MP-11-B NF160740 BOOT ECU 686 665
1 MP-13-B N9142240 BOOT CANISTER-1 1012 964
1 MP-15-B K4140150 BOOT CANISTER-1 1380 1360
1 MP-16-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1344 1344
1 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1120
1 MP-20 ND140310 BOOT CANISTER-1 1023 1023
1 MP-22 11345K0LAD003 DUCT,L COVER-1 540 525
1 MP-23 RAC00884/A RUBBER, BATTERY COVER 720 700
1 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 528 526
1 MP-25 Beading cowl top R (K2180350)-1 648 646
1 MP-26 PACKING SEAL, COVER CYLINDER (K2010190) 1440 1400
2 MP-04-B B44-H5546-00-00-80 BAND 1380 1380
2 MP-06-B 1207R0150 REAR OIL GALLERY RUBBER SLEEVE 920 920
2 MP-08-B 91305-443-7400 (O-RING)-1 2548 2528
2 MP-09-B 15421-KSP-9102 ( SCREEN OIL FILTER )-1 805 798
2 MP-10-B 6799024860A0 (N6040200) TUBE INLET-1 544 541
2 MP-11-B NF160740 BOOT ECU 42 30
2 MP-13-B N9142240 BOOT CANISTER-1 803 761
2 MP-13-B N9142240 BOOT CANISTER-1
2 MP-14-B 91307K0JAN003 O-RING,95X2.0 1134 1114
2 MP-15-B K4140150 BOOT CANISTER-1 1260 1250
2 MP-16-B BF0511A001ANNA RUBBER DAMPER ATHER INTERMEDIATE PY-1 1312 1302
2 MP-17-B 340A0006563A INTEGRATED PULLEY RUBBER INSERT-1 1120 1110
2 MP-20 ND140310 BOOT CANISTER-1 1012 1012
2 MP-22 11345K0LAD003 DUCT,L COVER-1 1040 1020
2 MP-23 RAC00884/A RUBBER, BATTERY COVER 732 722
2 MP-24 6799032340A0 TUBE OUTLET (1570254)-1 552 552
2 MP-25 Beading cowl top R (K2180350)-1 272 266
2 MP-26 PACKING SEAL, COVER CYLINDER (K2010190) 1440 1404
Total 38956 38570

■ Daily Worst NG List

STT QTY
Short Fill 159
Cut Mark 99
Flow Mark 0
Tearing 0
Air Bubble 10
Sensor Pro 0
Power Cut 24
Stick Mark 0
Lamination 38
Under Cur 0
Fast Cure 0
Others 56
Total 386
 Rejection Q Short Fill Cut Mark Flow Mark Tearing Air Bubbles Sensor Pro Power Cut Stick Mark Lamination
10 10
0
0
0
2 2
21 7 14
48 24 24
20 20
0
0
0
15 15
20
2 2
2 2
40 40
0
0
20 20
7 7
3 3
12 12
42 20 22

20 20
10 10
10 10
10 10
0
20 5 15
10 10
0
6 6
36
386 159 99 0 0 10 0 24 0 38

orst NG List [ Unit : EA, % ]

NG Rate Share Rank
0.4% 41.19% 1
0.3% 25.65% 2
0.0% 0.00% 7
0.0% 0.00% 7
0.0% 2.59% 6
0.0% 0.00% 7
0.1% 6.22% 5
0.0% 0.00% 7
0.1% 9.84% 4
0.0% 0.00% 7
0.0% 0.00% 7
0.1% 14.51% 3
1.0% 100.00%
Under Cure Fast Cure Others Total Value OK Prod Va ReJ Value Rate /Pcs
6121.44 6110.54 10.9 1.09
11306.8 11306.8 0 12.29
7511.7 7511.7 0 2.19
6062.98 6062.98 0 6.82
20415.36 20360.48 54.88 27.44
13095.74 12694.85 400.89 19.09
20432.28 19463.16 969.12 20.19
15373.2 15150.4 222.8 11.14
9663.36 9663.36 0 7.19
10270.4 10270.4 0 9.17
16940.88 16940.88 0 16.56
8829 8583.75 245.25 16.35
20 22039.2 21427 612.2 30.61
16325.76 16263.92 61.84 30.92
11430.72 11395.44 35.28 17.64
23860.8 23198 662.8 16.57
16270.2 16270.2 0 11.79
11306.8 11306.8 0 12.29
5580.12 5536.32 43.8 2.19
5490.1 5442.36 47.74 6.82
14927.36 14845.04 82.32 27.44
801.78 572.7 229.08 19.09
16212.57 15364.59 847.98 20.19

4184.46 4110.66 73.8 3.69

14036.4 13925 111.4 11.14
9433.28 9361.38 71.9 7.19
10270.4 10178.7 91.7 9.17
16758.72 16758.72 0 16.56
17004 16677 327 16.35
22406.52 22100.42 306.1 30.61
17067.84 17067.84 0 30.92
4798.08 4692.24 105.84 17.64
36 23860.8 23264.28 596.52 16.57
0 0 56