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COM

AC/DC
LI-SI SGAD

User Manual

SHANGHAI JIUZHI ELECTRIC CO.,LTD.

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1 Automatic Control System

1.1 System Instruction

The control and measurement system for this test transformer system
30kVA/100kV consists of two major parts:
1. Host control computer
2. Lower computer and actuator
The host control computer includes operating console, industrial
computer, high-speed and high-precision AD acquisition card, emergency
button, isolation module and operating software. And the lower computer
includes PLC and its extensive module, the actuator consists of relay, switch,
and contactor etc. The upper and lower computers are connected via RS232
series port and RS485 connector.
The host computer is able to receive the status information transmitted
by the lower computer, to acquire real-time analog quantity and to transmit the
command to the lower computer. The operator can control the whole system
by operating the upper computer.

1.2 System Function

1) Manual testing: the operator can execute single command by clicking
the interface button, such as switch on, switch off, gap increase, gap
decrease, voltage increase, voltage decrease etc.

2) Semi-automatic testing: after the operator sets the target voltage and
clicks “start” button, the system will tune and track automatically, increase the
voltage to the target value, stabilize and start timing (taking second as unit).
When the withstand voltage times up, the operator click “stop”, the system will
record the testing data automatically and reduce the voltage quickly to zero,
and finally switch off power.

3) Automatic testing: The automatic testing means that the user edits the
automatic testing file. The testing file can set the target voltage, time for
voltage withstand in each procedure. The operator just use these testing files,
and the system can implement the procedures based on the testing file,
recording the test results, and reducing the voltage quickly to zero, switching
off power.

4) Status indication: The control system will display the real-time status of
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the whole system, such as power supply status, connection status, limit
status, over voltage and over current and flashover, system voltage and
current, the regulator’s voltage and current as well as reactor gap, transformer
voltage etc.

5) Curve preview: During test, the system will display the real-time curve
of voltage and current.

6) Waveform and curve view: the operator may view the detailed
information of each test, including the curve and waveform of system voltage.

7) After completion of the test, it can print the test report automatically. All
the data are stored in the access file.

8) Protection function: It contains over current, over voltage, flashover

protection and automatic grounding function.

System Characteristic:
1) Full-automatic tuning without pre-tuning process: The user may only
select the connection mode of reactor as per the estimated value of
capacitance of the test article, and designate the target voltage via the
interface or automatic testing file, then the system will carry out full-
automatic tuning tracking and increase voltage to the target voltage, which
shall greatly simplify the operational process and improve the operational
reliability.

2) Data storage: This system is able to record 30-min. test data of

voltage and current and 30-sec. waveform data of voltage and current, which
will ensure the overall test data. The file name of data storage: the user
designated name +hour:minute:second － month-day-year, which ensure the
names of files recorded at different time are different, and meanwhile it is easy
to know the time of testing file.

3) AD acquisition: This system adopts high-speed and high-precision

acquisition system to carry out sampling. The sampling rate of each channel
are sampling is 100KSPS (100K per second), and the sampling precision is
16-bit. High-speed and high-precision acquisition system ensures the
accuracy of test results.

4) High isolation: the data communication of the host computer and A/D
card are well isolated, with the isolation capability of 1500Vrms and 2400Vrms
per second, which will ensure personal safety and the stability of the system
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5) the protection for overvoltage, overcurrent, and flashover: once

overvoltage, over current and flashover occurs, the system shall switch off
automatically and then return to zero, to terminate the test and store testing
file at the same time.

6) All functions will be finished in one main interface, simple and obvious.

3 Software
3.1 Interface
Figure.1

Upper right side shows the status, including the following:

1) output voltage of the regulator, and the upper and lower limit of the
regulator. When the regulating limit occurs, the corresponding limit
switch will work.
2) output current of the regulator.
3) The system voltage display.
4) The system current display.
5) Total harmonic distortion value, the 3rd harmonic, 5th harmonic,
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the frequency display.

6) The main power indicating.

7) indicating over-current, over voltage If the overcurrent or
overvoltage occurs, the light will flash until it returns to zero.
8) flashover indicating.

Users can choose the manual , semi-automatic, automatic test mode in

the upper left side of the interface,

the top right are the button band (see above figure)
"pre-stage switch on", (Pre on)
" pre-stage switch off," (Pre off)
"subordinate stage switch on," (Sub on)
" subordinate stage switch off" (Sub off)
"volt up",
"volt down"
Press "pre-stage switch on", " pre-stage switch off," "subordinate stage switch
on," " subordinate stage switch off" button to switch on/off the main power

Press "volt up", "volt down" button to increase/decrease the voltage

"Re-record" button does clean the current computer storage of test

information, and to start recording.
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"Data Storage" button is used to manually put the current information in the
database.

The right side column is " Setting voltage" box , the ‘run’ button, ‘stop’ button
and timing indicator for semi-automatic test function. (see below figure)

"setting voltage" box is used to set the target voltage, "Run" button to start the
semi-automatic testing, "Stop" button for terminating testing process. Timing
indicator shows the time of voltage withstanding. Semi-automatic test can
easily be carried by single time or multi steps. When the target voltage is
setting, simply click "Run" button, the system automatically step-up and tuning
until the voltage to the target, then start the timer.

If the step-up test is required, just need to be graded to achieve the target
voltage and the voltage start timing again after tuning voltage and click "Run",
the system will automatically adjust to the voltage setting value and then re-
timing. voltage regulating will no be timed. When the test is complete click on
"stop" and regulator quickly zero.

the left downside of the interface show the curve of voltage up/down, and that
of the voltage waveform. Within the test area it will display real-time the
voltage curve, and the curve can be expanded or reduced automatically
based on time and amplitude, press "curve Zoom" button

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the automatic test file is located in the middle of the interface to display the
details of the automatic testing mode (see below figure). Only in the
automatic mode does this table works!

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The lower right side is the indicating the voltage regulating speed and the
speed of inductance regulating

3.2 Software Operation Introduction

The software running in four modes:
1) standby mode
2) Manual test mode
3) semi-automatic test mode
4) automatic test mode

When starting the software, it enters "standby" mode, which does not allow
any operating procedure, if the regulator is not zero, it will automatically reset.
In this mode, the "Start", "data storage", "re-record", "Exit" button is enabled,
the other buttons are disabled. Click the parameter settings, comes out
Figure 3

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Figure2
After typing the password, comes out interface in Figure 3, which is used to
set test parameters.

Figure3
Click “system setting” in Figure 4, where you can set the divider ratio.

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Figure4
Click on “parameter setting”, interface in Figure 5 comes out, any test
mode can view the saved data.

Figure 5

Under the status” standby mode”, no any data displays, only the status
display is useful.

Press” start” the system enter into the “Manual Test Mode” automatically,
the “Start” and “Exit” button are forbidden, but other buttons are valid. When
the system switch on, “Stop” button is forbidden; only when the pre-stage and
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sub-stage both switch off, you can use the “stop” button. After press ”stop”,
the “exit” button can work.
“Run” and “Stop” under the semi-automatic status, “Run”,” Edit automatic
test file” button under the full-automatic status are all forbidden.

In manual test mode, you can monitor the main system, perform the most
basic instructions, e.g.: switch on, switch off, voltage up, voltage down, etc.

“Re-record” is used to clear the current test data and start record again.
”store” is used to record the test data manually.

In the "Manual test" mode, if you want to use “semi-automatic mode”,

select semi-automatic button on the upper left, the system will automatically
block out the operations which is not allowed. Input the target voltage value,
then press “run”, it will voltage up to this value automatically and start timing.
When in the “semi-automatic mode”, it allows to set the target voltage again,
press ”run”, the system will adjust to the new value and start timing. When
finish, press ”stop”, the system auto-zero.

In the manual, semi-automatic test mode, the user can always switch to the
automatic test mode. Automatic test mode users need to edit the automatic
test procedure, press the "Edit Auto test file" button, pop-up Figure6

Figure6
User can create and load the automatic test files, select the item which
you want to delete; press” delete” is ok. Press “save” pops up Figure7

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Figure7
It will automatically store into the file and the file name will be the system
time(yy-mm-dd-hh-mm-ss). Press” OK” to finish editing. Press” run”on the
main interface, the result as followed Figure8.

Figure8
In the manual, semi-automatic, fully automatic test mode, the switch off
button is always effective; you can press the button to switch off at any time.
When overcurrent or overvoltage or flashover occurs, the system will
automatically switch off, and store data and auto-zero. After test set, if the
connection status is wrong (dark green) , it will be directly into the abnormal
state, but during the running, if the connection lost, it will not, you must press
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the emergency button manually, and click to stored data.

4. Report Management Introduction

Report management is used to edit, print, and search the report files and
waveform, the interface as follows (Figure 9):

Figure9
Every test data and the data of flashover will be stored in the database, In
figure 9 the waveform shows the test data of flashover. Click the menu
"Report Management", pop-up screen (Figure9). All test data will be shown in
the left listing. All the data file are named as the system - year - month - day -
time - minutes - seconds, the user can modify the name of data file on the
right side. Select one item, it will display the details in the middle (data name,
inspection unit, title of the report, testing personnel, report number, equipment
number, serial number, test name, test Model, test date, additional
information), and the waveform will be displayed on the right side. If you want
to edit the data or other information, you can edit each item and press” modify
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item" button to modify, then click "refresh" button, new data names will be
changed on the left list . As shown in Figure9.

If you want to delete a data file, select the item in the left list, click” delete
item" button to delete, then click "Refresh" button.

“Search” is used to search the report. There are totally ten retrieval items.
First choice one of the retrieval items, and then input the keyword, click
“search” button, automatically find all the reports file list of all eligible files. You
can search many times to find the exact file. (see below figure)

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“Print" button is used to print out the test report as per the following figure 10
Figure 10
Samgor transformer
Repot Number: 23
Test Date: 2011/06/03 Operator: chuwenming
Ambient 35 Ambient 37
Humidity: temperature:
Maximum 560KV Serial Number: 5487322
withstanding
Voltage:
Model of Test Manufacturing SAMGOR
object: Number:
Name of test transformer Rated Voltage: 600kv
Object:
Rated 00 Test Company: Yngzhou Jinxiu
Capacity: Electric..LTD
Installation Jiangsu Province Test result OK
Place:
Remark: perfect

Waveform

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curve

Click "delete all" button will pop-up prompt dialog box as followed: (Figure11)

Figure11

If you make sure to delete all data, press “ok”

5. Operation and Maintenance

Check the connection status constantly. Once the connection is interrupted
when running, you must immediately switch off power by manual, or press the
emergency button, then store the data.

If the computer has problems, such as data collection without any change, or
the keyboard or mouse can't action, you must press the emergency button.

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SG3004 IMPULSE MEASUREMENT SYSTEM

1） This SG3004 impulse measurement system matches all requirements of the IEC in all
respects for comparative measurements.
2） input channel: Two channel
3） Resolution: 12 bit/ 0.025%
4） Filter-Frequency: selectable
5） Sampling rate: 100MS/S
6） Record Length: 1024 . 4 000 000 samples for each channel
7) Analog Bandwidth: 50 MHz
8) Input impedance: 1 M_ 2% in parallel with 20 pF 3 Pf
7） Temperature Operating: 0C to +40C
Storage: -20C to +60C
11) relative humidity: <90%@ 0C to +40C
<60% @ >40C

Main interface

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I before testing, please press ‘setup’ to do the necessary data setting including:

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1）Wave shape: Lighting impulse wave、switch impulse wave 、Lighting chopping wave. or
impulse current generator.

2）Trigger source : CH1、CH2.

3）Trigger slope : +, -

4）Trigger volts : 15%*Upeak, 30%*Upeak, 45%*Upeak

5）Channel A:
CH1 status: select ‘on’, then Channel A is in use, and vice versa (when you do not make testing
by this channel, it had better select ‘off’ to close the channel.

Select the measuring object, ‘voltage’ or ‘current’

Bil Level: the measuring amplitude of voltage

CH1 divider: voltage dividing ratio

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The waveform display scale

For example: if the voltage measuring amplitude is 200kv, then the min value for display scale
shall be more than 200kv if the manual setting is made, or select ‘auto’ directly for automatic
setting

CHANNEL B setting is similar as that of CHANNEL A if you will use channel B

II Press ‘confirm’ once all the data are set and press’ exit’ back to main interface.

III Press ‘start’ button and check its status column at the bottom of the main interface. ‘open’
means the system is ready to test.
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IV Press ‘waiting for trigger’ to start testing

Once the impulse voltage /current is made by the generator, then the waveform will be showed in
the main interface as per the following picture:

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If only the front waveform shall be displayed, just press the button as the following picture

And use mouse to select the target area you want to see.

Figure 10

The waveform at the target area will be enlarged on the screen as following.

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Figure 11
Press to come back to the original waveform

Press ‘Save’ to record the waveform to the target files which you choose. While press’ load’ to
open the recorded waveform back to the main interface.
Press ‘Export ‘ to save the waveform as the pictures ( *.jpg)

Press ‘Smooth’ to make the waveform look more smooth

Press’ Filter’ to filter the waveform

Press ‘save data’ at the function ban like the following picture, the data of the waveform at two
channels.

The dialog window will be displayed after press ‘save data’ as per the following picture

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Figure 12
The functions for saving, filtering , seeking, modifying, comparing can be found in this dialog
window

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