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Energy Management System Manual
Energy Management System Manual
2
Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
2. scope
The scope of this manual applies to all functions / departments and processes of YMOK as a
part of the Energy Management System.
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Function Nom
B. Organization Presentation
Yazaki Morocco Kenitra is a division of Yazaki Europe Limited and is a subsidiary of Yazaki
Corporation, Japan. It operates under the business strategy defined by YEL Executive Management for
design and manufacturing wire harnesses for OEM Customers in the Automotive Industry.
4
Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
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2. Functionality
a) General manager
Formulates local level business policy, quality system processes / procedures, EHS strategy,
pertaining to manufacturing of products and providing resources (human, facilities and equipment)
needed in accordance with the business plan directives from Board for Manufacturing Operations,
ensuring the respect of the national legal requirements, ensure customer expectation and develop a
strong partnership
(Process Owner of: Management Process)
c) Production
Supervise the production of W/H in accordance with the definition of the product, the
requirements of the customer and the internal quality standards to achieve the production targets.
To ensure one optimal management physical and human resources
To supervise and motivate the production line teams to achieve the qualitative aims, costs and time.
(Process Owner of: Production Process)
5
Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
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h) Technical Department
Ensuring the technical support required for a good course of the production.
Identify the process equipment, put resources for maintenance of machine / equipment,
establish a preventive maintenance plan and optimize the efficiency of machine or equipment and
Improve key Indicators.
(Process Owner of: Technologies resources Process)
i) New projects & Production preparation “PLPP”
Manage new product development or changes from request for quotation to mass production
introduction.
Ensure the update wiring harnesses according to customer drawing & ECR, Updated
Manufacturing Process, Feasibility, costing / Product validation / Initial sample validation / SOP /
Product compliant with the requirements and manufactured on a validated process (PPAP).
(Process Owner of: Project Management Process “PLPP”)
6
Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
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EnMS A set of interrelated or interactive elements for developing energy policy and
objectives, and processes and procedures for achieving those objectives.
Energy policy A Statement from the Company of its intentions and direction with respect to
its energy performance, as formally expressed by senior management
Energy review Determination of the energy performance of the body based on data and
other information leading to the identification of opportunities for
improvement.
Energy Electricity, fuels, steam, heat, compressed air and other carriers.
Reference consumption Quantified references used as a basis for comparing energy efficiency
Reference consumption Quantified reference(s) used as a basis for comparing energy performance
situation
Continuous improvement Recurring process resulting in improved energy performance and energy
management system.
Adjustment Process for modifying the reference energy situation in order to compare
energy performance under equivalent conditions between the period studied
and the reference period
reference period Defined period used to compare energy performance with the period
studied.
reporting period Period defined for calculation and account of energy performance
relevant factor Quantifiable parameter having an impact on energy performance and subject
to changes: production parameters, weather conditions, operating hours,
operating parameters
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Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
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Static factor Identified parameter with an impact on energy performance and not subject
to regular changes: size of an installation, design of equipment, number of
production teams, number and type of occupants, product range.
Energy Performance IPE Compressed air, IPE lighting, IPE production, IPE Global...
Indicators
relevant factor Quantifiable parameter having an impact on energy performance and subject
to changes:
• Production figures: Type and Number of projects, Number of cables
manufactured.
• Weather conditions: indoor temperature, no sun.
• Hours of operation: Number of production hours.
• Operating parameters: Plant load rate.
Static factor Parameter identified with an impact on energy performance and not subject
to regular changes:
• Size of a facility,
• Equipment design,
• Product line
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C. Abbreviations
Abbreviations Définition
RE Responsible of SMEn
MME Energy management manual: document to document the SME and how it
works
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10
Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
V. Leadership
The Plant manager has overall responsibility for the energy of production of Yazaki Morocco
Kenitra Products, hence demonstrating leadership and commitment with respect continual
improvement of its energy performance and the effectiveness of the EnMS. This commitment
transcends to all levels of top management at YMOK which requires developing and implementing the
local level EnMS in order to meet:
VI. Planning
A. Actions to address risks and opportunities
Procedure of risks assessment (XXXXXXXXXXXXXXXXXXXXXXX)
YMOK management is responsible for incorporating risk-based thinking in Yazaki Morocco Kenitra
organization’s culture in accordance with this procedure. The scope of risk and opportunity
management process includes the assessment of internal and external issues as well as needs and
expectation of any interested parties. The potential risks and opportunities are assessed during two
stages of the project as defined in the “Risk Assessment and Contingency Plan (XXXXXXXXXXXXXXXX).
This is in order to achieve the improvement of EnMS to attain the intended results with an aim to
enhance desirable effect of the EnMS.
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Revision Date:
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12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
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Yazaki Morocco Kenitra management has primary responsibility for promoting continuous
improvement philosophy in Energy. This is to ensure the actions to be taken to address risks and
opportunities are strongly emphasized.
B. Objectives, energy targets and planning to achieve them
The status of objectives is monitored and reported in accordance “Yazaki Europe Business
performance Review” procedure (XXXXXXXXXXXXX) during the monthly Executive Committee Meeting.
At YMOK, objectives are reported via “Operations Performance Review & Plant monthly report”
Procedure (XXXXXXXXXXXXXXX) during the monthly management meeting and at the executive level
during planned operational meetings.
These objectives are established within the relevant functions of the organization and are
consistent with ISO 50001 in that they must be documented and in accordance with energy policy, be
measurable (if possible), take into account applicable requirements, Review ES, consider opportunities
to improve energy performance, be monitored, communicated, updated as required.
C. Energy review
Yazaki Morocco Kenitra has responsibility to implement a documented analysis of energy
efficiency, energy use, and energy consumption based on data and other information, leading to
identification of areas of SEUs and opportunities for energy performance improvement. The methods
and criteria by which it is produced should also be documented.
The energy review will help to establish energy performance indicators (EnPI’s), energy baseline(s) (see
below) and objectives and targets for improvement.
How the EnPIs are determined and updated has to be maintained as documented information. An EnPI
is an analysis or “ruler” that is used to compare energy performance before (reference EnPI value) and
after (resultant or current EnPI value).
E. Energy baseline
The organization has responsibility to establishing an Energy baseline using the energy review. Where
there are variables that have been identified, the baseline should be normalized (so that it makes
sense!) and also be revised when:
12
Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
Yazaki Morocco Kenitra will define and implement an energy data collection plan appropriate to its
size, its complexity, its resources and its measurement and monitoring equipment. The plan has to
specify the data necessary to monitor the key characteristics and state how and at what frequency the
data shall be collected and retained.
YMOK responsible to specify the frequency of reviews at defined intervals and as a result of the reviews
update the information as appropriate.
VII. Support
A. Resources
Yazaki Morocco Kenitra management have prime responsibility to determine and allocate
resources based on each department manager input for implementing and maintaining the EnMS.
B. Competence & awareness
the greatest challenge to Yazaki Morocco Kenitra is to provide competent and knowledgeable
personnel to support the requirements of the EnMS. This is particularly so in relation to energy as it is
highly technical and a specialized area that can sometimes only be catered for by having appropriate
consultants to assist inhouse employee(s). Creating a “training-needs” matrix based upon what
competency or awareness is required amongst organizations’ employees will highlight when
competency has been achieved or is required. For example, if it has been identified that there is a need
to undertake an energy assessment of air conditioning equipment, then there needs to be appropriate
competency and resource to carry this out.
C. Communication
Internal communication:
External communication:
13
Revision Date:
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12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
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Effective and efficient internal and external communication is important to running an EnMS.
The Standard is helpful in providing a framework in order to depict the communication process within
an organization. By turning this into a table and with reference to the “interested parties” or
“stakeholder” analysis undertaken in 4.2 a communications “plan” can be formed:
D. Documented information
Documentation requirements are defined in the table below
6.2.3 Planning of Energy The organization shall retain documented Energy Review - Action
Objectives and Targets, information on action plans Plan
and Energy
Management Action
Plans
14
Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
15
Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
16
Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
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6.3 Energy review Shull retain documented information related Energy review- Action
to energy review results Plan
6.5 Reference energy Shull keep information on reference energy Energy review- Action
situation situations, relevant factor data and changes Plan
in energy situation
6.6 Energy Data Collection Shull retain documented information about Energy review- Action
Planning measurement, monitoring and other means Plan- Management review
of establishing accuracy and repeatability
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Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
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10.1 Non-conformity and Shull retain documented information as MME- action plan
Corrective Action evidence:
VIII. Operation
A. Operational planning and control
Yazaki Morocco Kenitera has responsibility to establish and implement operating criteria for
controlling processes (including the effective operation and maintenance of facilities, equipment,
systems and energy-using processes) related to SEUs, and communicating the criteria to the relevant
persons.
B. Design
The organization consider the opportunities to improve energy performance and implement
operational controls within the design of new or renovated SEUs and incorporate the results into
specifications, design and procurement activities.
For new facilities, improved technologies and techniques, alternative energy such as renewables or
less polluting types of energy options should be considered.
C. Procurement
Yazaki Morocco Kenitera has responsibility to establish and implement criteria for evaluating
energy performance over the planned or expected operating lifetime, when procuring energy using
products, equipment and services which are expected to have a significant impact on the
organization’s energy performance. The organization must inform suppliers that energy performance
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Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
is one of the evaluation criteria for procurement. Since the organization has, or can have, an impact
on SEUs, when procuring energy using products, equipment and services.
In reality, this means that “energy” procurement needs to incorporate organizational procurement
policies/procedures and in some cases capital request processes.
As part of the communication with suppliers. YMOK shall define and communicate specifications for:
This may provide opportunity to influence not only direct suppliers but into a wider sphere into the
supply chain. Specifications for purchases of energy can include energy quality, quantity, reliability,
availability, cost structure, environmental impact and alternative types of energy. In some case though
YMOK can use the specification proposed by an energy supplier, if this is appropriate.
It should be noted though that a change to, or increase in, procurement of renewable energy from
outside the scope of the EnMS does not affect energy consumption, nor does it improve energy
performance. It can and usually will though, have positive environmental impacts.
In practice, the range and scope of energy related legislation that can impact the organisation can be
limited in number. Essentially a list of appropriate legal and other requirements can be compiled. Then
YMOK can determine if compliance is being achieved by sampling appropriate evidence.
B. Internal audit
Yazaki Morocco Kenitra Energy responsible personnel plans and conducts internal audits at
regular interval in accordance “Internal Energy Management Audits” procedure (XXXXXXXXXXXX).
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Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
Yazaki Morocco Kenitra objective of internal audit is to assess the effectiveness of EnMS using risk-
based-thinking with a notion of continual improvement as the main drivers and its compliance to ISO
50001 requirements.
The Standard asks the organization to produce documented information as evidence of the
implementation of an audit program and audit results. An audit program in its simplest form sets out
when and what is going to be carried out over a period of time.
The Standard also says that auditors should conduct audits to ensure objectivity and the impartiality
of the audit process.
When an audit has been carried out and the results of that audit, it is important that they are efficiently
communicated to appropriate stakeholders including appropriate Management. Some of the best
performing organizations ensure that the results are fed also into “Top Management”. This can be
important, especially where an audit has found deficiencies within the EnMS and resources are needed
to rectify the situation.
C. Management review
The widest ranging and strategic evaluation of performance is the Management Review
process. The Management Review must be carried out by Top Management and should essentially be
based upon factual input (generated by the EnMS) in order to make recommendations and
improvements going forward (outputs). The Standard is helpful in providing a framework of what a
management review should entail and it is suggested that these headings are used in the documented
information that is produced by an organization.
What extent previous management review actions have been carried out or not carried out and the
reasons why. Some organizations produce a comparative table.
• A review of the non-conformities and corrective actions that have taken place since the last
management review. If there have been particular trends in either corrective actions or non-
conformities they should be brought out as there may be decisions required to mitigate their
occurrence.
• Create a depiction to determine whether the monitoring and measurement that is carried out
is providing energy performance improvement and effectiveness of the EnMS.
• The results of audits carried out since the last Management Review should be appraised. To
cover this comprehensively it should include both internal and external audits. The depth to
which this is carried out will differ from organization to organization and the quantity of audits
carried out.
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Revision Date:
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xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
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CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
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• results of the evaluation of compliance with legal requirements and other requirements.
Opportunities for continual improvement may have been brought out of other sections of the
Management Review although any other opportunities for improved energy performance should be
reflected upon.
A review of energy policy can be whether it is still fit for purpose or whether it needs to be changed as
the organization has changed in some way.
Reviewing whether objectives and energy targets have been achieved needs to be carried out. This can
be produced in a variety of different ways but text; data tables/graphs are widely used.
Once again, reviewing whether the status of performance gives a good indication whether
improvement is or is not being achieved. This can be produced in a variety of different ways but text;
data tables/graphs are widely used.
The action plans that have been generated to provide a framework to improvement are reviewed to
see if they are being undertaken but also achieving what was anticipated.
The objective of the management review is to take decisions related to continual improvement
opportunities and any need for changes to the EnMS:
• Whether from the inputs to the management review there are ways that energy performance
can be improved;
• What the changes, if any, are to the energy policy;
• What performance has been achieved in terms of the data collected;
• Where objectives, energy targets, action plans or other parts of the EnMS have not been met,
decisions whether they could not be achieved for specific legitimate reasons need to be
brought out where appropriate and plans put in place to resolve them;
• To be an effective EnMS the closer the integration is to the organization and its processes
greater benefit is likely to be achieved;
• A recommendation as to whether resources are adequate to run the EnMS broadly or
resources to carry out individual process should be formulated;
• A recommendation should be formulated from the determination of whether competence,
awareness or communication needs further work.
21
Revision Date:
Europe Business Management System
12/Mars/2022
xxxxxxxxxxxxx Yazaki Morocco Kenitra Energy Management System Revision Level:
MANUAL Manual 1
CONFIDENTIAL: This information is Yazaki property and must follow applicable global and regional confidentiality rules. Copies are
reference only, see network for latest revision.
X. Improvement
A. Non-conformity and corrective action
The audit process, whilst evaluating the performance of the EnMS, can bring about non
conformities and resulting corrective actions. A non-conformity in relation to energy use/consumption
or related energy infrastructure can occur in an organization at any time. A methodology to capture,
manage and resolve needs to be undertaken and the Standard asks for the following:
According to the standard , this process should be documented. There are various ways to achieve
this but usually this comprises a “Corrective Action Request” (CAR) for each corrective action. This is
especially useful where YMOK numerous corrective actions are raised.
Date non-
Audit date Non-conformity Responsibility When due Action taken
conformity closed
B. Continual improvement
Yazaki Morocco Kenitra has responsibility to continually improve the suitability, adequacy and
effectiveness of the EnMS and demonstrate continual energy performance improvement.
• Reduction in normalized energy consumption for the scope and boundaries of the EnMS;
• Progress toward an energy target(s) and management of the SEUs.
It is important that YMOK selects objectives and EnPI’s carefully so that they can demonstrate energy
improvement.
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