Better Standards Are Needed For Membrane Materials: Feature

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Feature

https://doi.org/10.1038/s41563-023-01763-2

Better standards are needed for


membrane materials
Check for updates

Tae Hoon Lee and Zachary P. Smith argue that some of the most exciting materials that could be
used for gas separations are metastable or crystalline, with properties that are altered by sample
preparation and testing, but there are no widely accepted standards.

F
or well over half a century, mem- a b
branes have been heralded as the dis-
ruptive technology that can displace 6
2015
the giants of chemical engineering 2008
unit operations: distillation, absorp- 5
tion, adsorption and liquid–liquid extraction.

O2/N2 ideal selectivity


1991
Unfortunately, commercial membrane materi- 4
als still lack the performance needed for this
future industry, which has led to a prolifera-
tion of materials discovery research. The spe- 3 Published year
cific materials that will win out are still unclear, 2005

but we are beginning to see some trends.


For gas-separation membranes, the way 2023
to benchmark materials performance over 2
2
the past 30 years has been to use the Robeson 10 103
O2 permeability (barrer)
upper bounds1,2, an approach that is equally
loved and hated. Although a bit of a misno- Fig. 1 | Structure and properties of PIM-1 film. a, Chemical structure of PIM-1 and photograph of PIM-1 dense
mer, given that the upper bounds have actu- film. b, Reported data on PIM-1 films for O2/N2 separation plotted with 1991 (ref. 1), 2008 (ref. 2) and 2015
ally been surpassed time and time again (ref. 7) upper bounds for polymeric membranes8. Red triangles represent the as-cast films and blue circles
owing to their empirical nature, these plots represent the films that were measured after certain post-treatment steps like methanol soaking. The inset
do provide some guidance. They tell us how gradation bars depict the published year. Note: 1 barrer = 10−10 cm3 (STP) cm cm−2 s−1 (cmHg)−1.
materials operate at around 25–35 °C and with
pressure differentials of around 1–10 atmos-
pheres. This type of benchmarking is the metal–organic frameworks (MOFs), which PIM-1. Its O2 permeabilities (the rate of gas flux
simplest approach to determining whether a have hard-to-control defects. As a research normalized by feed pressure and film thick-
material is potentially worth further investiga- community, we need to map out the entire ness) and O2/N2 ideal selectivities (the ratio
tion. However, there is no information about ensemble of properties for our system — how of O2 and N2 permeabilities evaluated using
how materials perform over a range of tem- does performance change with temperature, pure component tests) can vary by 1,700% and
peratures, pressures and compositions. The pressure and gas composition? And of equal 120%, respectively.
Robeson upper bound tells us nothing about importance, we need to carefully consider As another example, within the MOF com-
the thermodynamic and transport landscape the physical state of the membrane material, munity, ZIF-8 has been widely viewed as the
of a separation. especially when this physical state is a slowly best material for propylene/propane (C3H6/
Put another way, each data point on an flowing glass. C3H8) separation. However, when we collect
upper bound is like a signpost in a strange As a starting point, we should consider PIM-1 various data points on an upper bound (Fig. 2),
land. It provides some indication about as the archetypal polymer of intrinsic micr- it becomes clear that the results are about as
the direction in which we should go, but we oporosity (PIM). PIM-1 is a metastable glassy predictable as winning the lottery. Although
need to understand the topography better. ladder polymer, which means that the specific Fig. 2 only shows permeance (calculated as
Further complicating matters, some of the volume and entropy of the solid-state material permeability divided by thickness, because
best-performing materials today are meta- change over time. Interestingly, the way the it is very challenging to prepare freestand-
stable glassy polymers that physically age polymer is cast, the way it is post-treated (for ing ZIF-8 films in which the permeability can
over time, so, to stick with our metaphor, example, soaking in methanol), the way it is be measured directly), its range spans three
the newest and most exciting signposts are stored and even the thickness of the polymer orders of magnitude and the selectivity, which
placed on a surface that is slowly flowing away all influence its upper-bound performance. is independent of thickness, spans nearly two
under our feet. There are related issues for Figure 1 presents an upper-bound plot for orders of magnitude. Besides, the collected

nature materials Volume 23 | January 2024 | 11–12 | 11


Feature

a b

102

3.4 Å

C3H6/C3H8 selectivity
Zn
N
C 101

Published year
2012

ZIF-8 layer
2023

Porous support 100


100 101 102 103
C3H6 permeance (GPU)

Fig. 2 | Structure and properties of ZIF-8 membrane. a, Schematic illustration constant-pressure variable-volume and constant-volume variable-pressure
of ZIF-8 membrane on a porous support. b, Reported data on supported methods, respectively. The inset gradation bars depict the published year.
ZIF-8 membranes for C3H6/C3H8 separation9. Red triangles, blue circles and Note: 1 GPU = 10−6 cm3 (STP) cm−2 s−1 (cmHg)−1. Crystalline structure in a adapted
green diamonds represent the films measured using the Wicke–Kallenbach, with permission from ref. 10, American Chemical Society.

ZIF-8 data do not converge on a singular point polymers (such as PIM-1) have not been per- element recovery, and in non-aqueous separa-
over time, similar to what we see for PIM-1. formed to develop standard protocols for syn- tions, such as solvent separations, crude oil
Further complicating this analysis, there are thesis, casting and testing. There are standard fractionation and flow battery membranes.
no American Society for Testing and Materials mixtures that have been proposed for testing6, These ideas certainly extend far beyond the
(ASTM) standards for typical gas-permeation but multi-laboratory and round-robin studies primary focus of this Feature on gas perme-
testing, and it appears that a surprising degree are missing, precluding uncertainty analysis. ability. To reach our larger goal of displacing
of reported performance data depends on Similar studies are also lacking for under­lying legacy unit operations, we must better under-
the method used to determine permeability. separation phenomena like diffusivity and sorp- stand the properties of the gas-separation
There are even some papers that report tion — where diffusivity depicts the mobi­lity of membranes we have.
non-physical behaviour for certain characteri- gas molecules and sorption reflects the parti-
zation techniques. For example, the Wicke– tioning of gas molecules in the membrane mate- Tae Hoon Lee & Zachary P. Smith
Kallenbach method measures gas flux driven rials. Given the extraordinary variation in the Department of Chemical Engineering,
by the partial pressure difference in the mem- properties of MOF materials caused by differ- Massachusetts Institute of Technology,
brane cell, and the mixed-gas selectivity can be ences in synthesis, there is an even greater need Cambridge, MA, USA.
overestimated because of the counterflow of to develop control samples within this field, and e-mail: zpsmith@mit.edu
the sweep gas on the permeating side. a great unknown is whether various measure-
These concerns bring us to perhaps the ment methods, like the Wicke–Kallenbach Published online: 3 January 2024
greatest need in membrane science today. As method, can be used to cross-compare data
the 2019 National Academies report A Research with other measurement techniques. References
1. Robeson, L. M. J. Membr. Sci. 62, 165–185 (1991).
Agenda for Transforming Separation Science This Feature is a call to action. For researchers 2. Robeson, L. M. J. Membr. Sci. 320, 390–400 (2008).
clearly noted, an urgent need for the com- publishing individual studies, there is a need 3. A Research Agenda for Transforming Separation Science
munity is “establishing standards to enhance to synthesize multiple batches of material (The National Academies Press, 2019); https://go.nature.
com/48aKKqK
reproducibility”3. These standards come in and to collect multiple data points for per- 4. Rodriguez, K. M. et al. J. Membr. Sci. 659, 1207846 (2022).
three forms: materials standards, synthe- meation and selectivity. Doing so enables 5. Teesdale, J. J., Lee, M., Lu, R. & Smith, Z. P. J. Am. Chem.
sis/processing standards and testing stand- an understanding of reproducibility within Soc. 145, 830–840 (2023).
6. Sholl, D. S. & Lively, R. P. JACS Au 2, 322–327 (2022).
ards. Within gas separations, there are a few one’s own laboratory. However, a far greater 7. Swaidan, R., Ghanem, B. & Pinnau, I. ACS Macro Lett. 4,
examples of understanding uncertainty in need is multi-laboratory studies and protocol 947–951 (2015).
permeation measurements for well-known development to understand uncertainty and 8. Lee, T. H. & Smith, Z. P. figshare https://doi.org/10.6084/
m9.figshare.24498583 (2023).
commercial polymers like polysulfone4, and reproducibility across laboratories, especially 9. Lee, T. H. & Smith, Z. P. figshare https://doi.org/10.6084/
there are studies on understanding the repro- for metastable materials. m9.figshare.24498607 (2023).
10. Qian, Q. et al. Chem. Rev. 120, 8161–8266 (2020).
ducibility of permeation through MOFs with Beyond gas separations, similar mecha-
systematically controlled defects5. However, nisms of transport apply for membranes Competing interests
similar studies with modern microporous being used for water purification and critical The authors declare no competing interests.

nature materials Volume 23 | January 2024 | 11–12 | 12

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