Professional Documents
Culture Documents
Module 2 - Hazards
Module 2 - Hazards
ยีสต์ (Yeast)
รา (Mold)
ไวรัส (Virus)
(Micro)Biological Hazards
Bacteria (spore-forming) Bacteria (non-spore-forming) Viruses Protozoa and parasites
Clostridium botulinum Brucella abortis Hepatitis A and E Cryptosporidium parvum
Clostridium perfringens Brucella suis Norwalk virus group Diphyllobothrium latum
Bacillus cereus Campylobacter spp. Rotavirus Entamoeba histolytica
Pathogenic Escherichia coli Giardia lamblia
Listeria monocytogenes Anasakis simplex
Salmonella spp. Ascaris lumbricoides
Shigella Taenia solium
Staphylococcus aureus Taenia solium
Streptococcus pyogenes Coronavirus ?? Trichinella spiralis
Vibrio cholerae Pseudoterranova dicepiens
Vibrio parahaemolyticus
Vibrio vulnificus
Yersinia enterocolitica
Symptoms “ Food poisoning“
“Food poisoning” is caused by
consumption of foodborne pathogen
contaminated food or drinks.
Headache
Nausea
Vomiting
Dehydration
Abdominal pain
Diarrhea
Fatigue
Fever
Basic Diagnosis Foodborne Outbreak
Presumptive
step (3 days) + + DNA-based
assay
++
Immunoassay
Confirmation
step (2-3 days)
Shorter detection time
Intensive capital investment
Reliable (Gold standard)
Required trained personnel
Time-consuming (5-7 days) Need high cell conc.
Labor intensive (104-105 CFU/ml)
Need confirmation by
Costly (Time+Labors+Media) conventional method
43
(ISO 6579:2005; BAM, 2005; FSIS; AOAC, 2005; Jasson et al., 2010; Velusamy et al., 2010)
Staphylococcus aureus
Staphylococcus aureus
Staphylococcus aureus
Gram-positive round-shaped bacterium
Septicemia
20 21 22 23
0:00 0:20 0:40 1:00
Foodborne pathogens: Infection types
Re-contamination to contaminate again. The way these products are processed and handled
may not kill all the bacteria or may allow the products to become recontaminated.
- Nutrients
- Antimicrobial constituents
- Biological structure
▪ Extrinsic Factors
- Temperature
- Moisture
- Gases
Aw
Types of water in food products Water activity, aw - is the ratio between the vapor pressure of the
food itself, when in a completely undisturbed balance with the
1. Bound water surrounding air media = Free water content available for microbial
growth support (aw = 0 – 1).
2. Free water
- High moisture foods Aw=0.9-1.0 : Most bacteria not grow at Aw < 0.91
meat, seafood, fresh produce Yeast not grow at Aw < 0.88
- Intermediate moisture foods Aw= 0.6-0.9 Mold not grow at Aw < 0.80
: Yam, dried shimp ** S. aureus not grow at < 0.83
- Aw < 0.6 : Dried food, powder, grains,
Instant coffee
pH of Selected Foods
“
pH 4.6 - 7.0: most microbes can grow rapidly.
pH<4.6 : Acid food (Retort pouch/can)
>> inhibit C. botulinum spores(Cannot produce toxin) Most bacteria grow pH 4.5-9.0
Yeasts grow pH 2.0-8.5
Source : https://ourdailybrine.com/how-to-test-the-ph-of-food-and-drink/ Molds grow pH 1.5-9.0
Microbial
growth
factor:
Temp.
Related to:
- Cooking
temp.+time
(Pasteurization,
sterilization, UHT)
- Storage temp.
Oxygen
“
o Aerobic bacteria: Escherichia ,
Pseudomonas
o Strictly anaerobic bacteria: Clostridium
o Facultative bacteria: Staphylococcus aureus
Six Conditions Bacteria Need
A
F
to Multiply
Food - High in protein
Acid - pH of 4.6 to 7.0
“ Bacteria need six conditions in
order to multiply. They need a
source of food, a mildly acid
environment, a temperature
between 41ºF and 140ºF (5º and
T Temperature - 41º to 140ºF 60ºC), time, different oxygen
Time - two hours, four hours, requiring environment, and
T enough moisture.
etc.
These requirements can be
Oxygen - different oxygen remembered using the acronym
O
requiring environments F-A-T-T-O-M.
Moisture (Free water: Aw) -
M
enough water or humidity
Six Conditions Bacteria Need
A
F
to Multiply
Food - High in protein
Acid - pH of 4.6 to 7.0
“ Food- most bacteria prefer foods that are
high in protein like meats, poultry, seafood,
dairy products, and cooked rice, beans, and
potattoes.
Acidity - most foods are acidic and have a
pH less than 7.0. Most bacteria prefer a
T Temperature - 41º to 140ºF neutral environment (pH of 7.0) but are
capable of growing in foods that have a pH
Time - two hours, four hours, in the range of 4.6 to 9.0.
T
etc. Temperature - time and temperature are
the most critical factors affecting the
Oxygen - different oxygen growth of bacteria in foods. Most disease-
O causing bacteria can grow within a
requiring environments
temperature range of 41º to 140ºF (5° and
Moisture - enough water or 60°C). This is commonly referred to as the
M food "Temperature Danger Zone".
humidity
Time - bacteria need about four hours
Six Conditions Bacteria Need to grow to high enough numbers to
A
F
to Multiply
Food - High in protein
Acid - pH of 4.6 to 7.0
“ cause illness. This includes the total
time that a food is between 41º and
140ºF.
Oxygen - aerobic bacteria must have
oxygen in order to grow. Anaerobic
T Temperature - 41º to 140ºF bacteria cannot survive when oxygen
is present because it's toxic to them.
Time - two hours, four hours, Moisture - disease-causing bacteria
T
etc. can only grow in foods that have a
water activity higher than 0.85. Water
Oxygen - different oxygen activity is a measure of the amount of
O
requiring environments water that is not bound to the food
and is therefore available for bacterial
Moisture - enough water or
M growth. Drying foods or adding salt or
humidity sugar reduces the amount of available
water.
Limiting Conditions
“ for Pathogen Growth
Source :
https://www.fda.gov/media/99598/download
http://www.foodnetworksolution.com/wiki/word/0429/pathogen-จุลน
ิ ทรีย ์ก่อโรค
INTRODUCTION:FOOD HAZARDS
Salmonella
Salmonella is still the most frequently
reported pathogen in food from member
countries (246 notifications, up by 19%)
but the same goes for non-member
countries (304 notifications, see later in
this report). Meat is taking up the bulk of
the notifications, poultry meat in
particular because of the food safety
criterion for absence of Salmonella
Typhimurium and Enteritidis in fresh
poultry meat.
Listeria monocytogenes
The diagram above reveals that Listeria
monocytogenes contamination is mostly
found on foods of animal origin.
Nevertheless, the major multi-country
foodborne outbreak related to frozen
corn in 2018 reminded that Listeria
contamination may be very relevant in
other foods as well, in particular in foods
that are not heat treated before
consumption. Listeria monocytogenes is
particularly dangerous and even lethal for
persons with weakened immune system.
67
http://www.fda.gov/downloads/Food/FoodborneIllnessContaminants/UCM297627.pdf
H A Z A R D
are hard or soft foreign objects in food that can cause illness and injury.
They include items such as fragments of glass, metal, unfrilled toothpicks,
jewelry, adhesive bandages, and human hair. These hazards result from
accidental contamination and poor food handling practices that can occur at
many points in the food chain from the source to the consumer.
Physical Hazards
แก้ว Glass
โลหะ Metal
เชือก String
เส้นใย Fibre
ขนแปรง Bristles
ไม้ Wood
กระดาษ Paper & cardboard
บรรจุภัณฑ์ Packaging
ผม/ขน Hair
เสื้อผ้า Clothing e.g. fastenings
เครื่องสำอาง Cosmetics e.g. false eyelashes,
fingernails, nail varnish
พลาสติก Plastic
พื้นผิว Surfaces
ความสกปรกที่เกิดจากการปนเปื้อนของสัตว์ Filth
Physical Hazards
Material Injury potential Sources
Glass Cuts, bleeding; may require surgery to find or Bottles, jars, light fixtures,
remove utensils, gauge covers, etc.
Wood Cuts, infection, choking; may require surgery to Field sources, pallets, boxes,
remove building materials
Stones Choking, broken teeth Fields, buildings
Metal Cuts, infection; may require surgery to remove Machinery, fields, Employees, wire,
Insulation Choking; long-term if asbestos Building materials
Bone Choking Improper processing
Plastic Choking, cuts, infection; may require surgery to Packaging, pallets, equipment
remove
Personal effects Choking, cuts, broken teeth; may require surgery Employees
to remove
Physical Contaminants
Durabulb :
artfully blends innovative
Shatterproof LED design and
Fluorescent Lamps contemporary styling with
rugged and lightweight
construction to resist
breakage.
Physical Contaminants
Bolt
Physical Contaminants
Physical Contaminants
H A Z A R D
Ochratoxin A Aspergillus (alliaceus, auricomus, carbonarius, cretensis, Whole commodity of raw common
flocculosus, glaucus, lacticoffeatus, meleus, niger, wheat, raw durum wheat, raw
ochraceus, pseudoelegans, roseoglobulosum, sclerotioniger, spelt and raw emmer, Rye,
sclerotiorum, steynii, sulphureus, westerdijkiae); Penicillium Barley, Dried chili.
(nordicum, verrucosum)
ผลผลิตทางการเกษตรหลักที่พบการ
Mycotoxin Molds ปนเปื้อน
Fumonisins B1+B2 Fusarium (anthophilum, dlamini, fujikuroi, globosum, Raw maize grain, Maize flour or
napiforme, maize meal based food
nygamai, oxysporum, polyphialidicum, proliferatum,
pseudonygamai, thapsinum, verticillioides)
Patulin Penicilliumpatulum, P. crustosum, P. expansum, Whole commodity (not
P.roqueforti concentrated) or commodity
reconstituted to the original
juice concentration.
Deoxynivalenol : DON Fusarium เช่น Fusarium culmorum และ Fusarium Cereal grains (wheat, maize and
graminearum barley), Flour, meal, semolina and
flakes derived from wheat, maize
or barley, Cereal-based foods for
infants and young children.
H A Z A R D
Antibody
Immunoglobulin E (IgE) antibodies are well known for their role
in mediating allergic reactions, and their powerful effector
functions activated through binding to Fc receptors FcεRI and
FcεRII/CD23.
Allergenic Hazards
Mechanism of allery
The underlying mechanism involves
immunoglobulin E antibodies (IgE),
part of the body's immune system,
binding to an allergen and then to a
receptor on mast cells or basophils
where it triggers the release of
inflammatory chemicals such as
histamine.
สับสน หรือกระวนกระวาย คันตา, น้าตาไหล, คันหู หรือคันปาก
ภาวะแพ้รุนแรง
แน่นหน้าอก
ความดันเลือดต่า
การหายใจผิดปกติ
ผิวหนังแดงเฉียบพลัน
Earthquake and Tsunami in Japan (2011), Fukishima; Radionuclides (I-131, Xenon-137, cesium-137)
contaminated into environments and food chain.
Radiological Hazards
Examples of radionuclides:
radium-226, radium-228, uranium-235, uranium-238,
plutonium-239, strontium-96, iodine-131, cesium-137
• admits that radiological hazards are rarely
encountered in food; however, when they do occur,
they can present a risk.
Radiological Hazards
IMPORTANCE Good personal hygiene can prevent all hazards and food
poisoning (Majorly caused by humans' cross contamination).
PERSONAL HYGIENE
Key topics in focus:
1. Health status
2. Personal hygiene - Protective clothes procedure
- Hand-washing
- Personal behaviors
3. Staff flow
4. Visitor procedure
5. Facilities
PERSONAL HYGIENE
1. Health status
Personnel known or suspected to be ill or carrying a disease likely to be
transmitted through food should not enter any food handling area if there is
a likelihood of their contaminating food. Any person so affected should
immediately report illness or symptoms of illness to the management.
It may be appropriate for personnel to be excluded for a specific time after
symptoms resolve or, for some illnesses, to get medical clearance before
returning to work.
PERSONAL HYGIENE
1. Health status No. 1 B.E. 2522 (1979) Issued pursuant to the Food Act B.E 2522 (1979).
2. Personal hygiene
Personal Cleanliness
Personnel should maintain a high degree of personal cleanliness and, where appropriate, wear
suitable protective clothing, head and beard covering, and footwear. Measures should be
implemented to prevent cross-contamination by personnel through adequate hand washing
and, where necessary, the wearing of gloves. If gloves are worn, appropriate measures should
be applied to ensure the gloves do not become a source of contamination.
Personnel, including those wearing gloves, should clean their hands regularly, especially when
personal cleanliness may affect food safety. In particular they should wash hands:
• at the start of food handling activities;
• when returning to work after breaks;
• immediately after using the toilet; and
• after handling any contaminated material, such as waste or raw and unprocessed foods
where this could result in contamination of other food items.
In order not to contaminate food, personnel should wash hands with soap and water and rinse
and dry them in a manner that does not recontaminate the hands. Hand sanitizers should not
replace hand washing and should be used only after hands have been washed.
PERSONAL HYGIENE Personal Cleanliness
Clothing step
- Protective clothes procedure
2 1 3 2
4 3
หมวกคลุมผม
ผ้ าปิ ดปาก เน็ตคลุมผม
หรื อตาข่ ายคลุมผม
เลือกแบบไหน ขึ้ นกับการตัดสินใจของบริษัท
5 4
1 5 6
B: Shirt +
A: long clothes trousers
รองเท้ าบูท
How to dress the clothes
Wear from inside to outside, and Remove the clothes from outside to inside
Wash and sanitize your hands when (1) Before and after dressing
(2) Touch/contact dirty/hazard materials (3) According to sanitation program (every 30 min when continuous
working, and change the gloves
7 Steps – Hand Washing https://www.youtube.com/watch?v=IisgnbMfKvI
Contact time
At least 20 seconds
• Five times/
step for
both hands
When you need wash your
hands?
Before After
Entering smoking
Processing
line
Contact ก่อน-หลัง
w/t รับประทาน
hazards/ อาหาร
Touch any
surface of
body in After
processing toilet
line
Unclean area on hand
Highly
Unclean
area
Moderately
unclean
area
อี โค ไล (E. coli)
ทำให้ท้องร่วง ท้องเสีย
แบคทีรอยด์ (Bacteriodes)
ทำให้หูอักเสบ
สแตรปฟิโลคอกคัส (Staphylococcus)
ซิเจลล่ำ (Shigella) ทำให้เกิดสีบนใบหน้ำ และอักเสบบวม
ทำให้เป็นโรคบิด
ซำโมเนลล่ำ (Salmonella)
ทำให้ท้องร่วง ท้องเสีย สเตร็ปโตคอคคัส (Streptococcus)
ทำให้เกิดกำรเจ็บคอ หลอดลมอักเสบ
สเตร็ปโตคอคคัส นิวโมเนีย
(Streptococcus Pneumonia)
Pneumonia
ซูโดโมแนส (Pseudomonas)
เฮปปำไตตัส เอ (Hepatitus A)
ทำให้แผลบนผิวหนังอักเสบ
Diarrhea, Hepatitus A
Wash basin
1 2
4 Clothing steps 0
3
Clothing area 5 Sanitizing agent
Sanitizing agent
Mirror Towel
Gloves
Staffs with Sticky roller
Sanitizing agent
Sanitizing agent
ถุงมือยาง
bath Or Air shower
Air shower
Door (Exit) Door (Enter)
Wash basin
** Hand-washing every 30 min 9
(During working) 8
Production line
PERSONAL HYGIENE
Automatic sensor
Hand washer
127
FACILITIES
Sanitizer
Near hand wash basin should prepare
Cleaning soap
Tissue papers
necessary facilities:
1. Food grade cleaning and sanitizing agents
Bin
2. Tissue or hand towel and/or hand dryer
Food pedal wash basin In addition,
1. Bin with foot pedal
2. Gloves
3. Guideline poster for hand washing
steps
Frozen seafood factory
2. ล้างด้วยน้า (Rinse)
3. ล้างด้วยสารทำความสะอาด
และอาจเพิ่มการขัดล้าง (Main clean)
5. ฆ่าเชื้อ (Disinfection)
6. ทำให้แห้ง (Drying)
H I G I E N E
Control of Physical Contaminants
FOREIGN-BODY DETECTION AND REMOVAL EQUIPMENT
อุปกรณ์ทั่วไปที่ต้องพิจารณาอาจรวมถึง:
‒ ตัวกรอง (filters)
‒ ตะแกรง (sieves)
‒ การตรวจจับโลหะ (metal detection)
‒ แม่เหล็ก (magnets)
‒ อุปกรณ์คัดแยกแสง (optical sorting equipment)
‒ อุปกรณ์ตรวจจับเอ็กซ์เรย์ (X-ray detection equipment)
‒ อุปกรณ์แยกทางกายภาพอื่นๆ (เช่น การแยกด้วยแรงโน้มถ่วง
เทคโนโลยีฟอลูอิดเบด) (other physical separation equipment
(e.g. gravity separation, fluid bed technology).)
Control of Physical Contaminants
Metal detector
H I G I E N E
Allergen control
Training: Allergen education may be easily
incorporated into good manufacturing training
periods. As always, you should document the
employees that attended as well as the materials
conveyed, the date of the training and the trainer
for your firm’s records.
Product Design
– เพิ่มสารก่อภูมิแพ้ลงในผลิตภัณฑ์ใหม่ก็ตอ่ เมื่อได้สร้างความ
แตกต่างทีเ่ ห็นชัด ในรสชาติหรือการนำไปใช้ของ
ผลิตภัณฑ์
– หลีกเลี่ยงการใช้ส่วนผสมที่เป็นสารก่อภูมิแพ้ในปริมาณที่
ตา่ ซึ่งไม่มีผลต่อการทำงานหรือมีผลน้อยมากในผลิตภัณฑ์
สำเร็จรูป
Allergen control
Establish Allergen management procedure/program:
The company shall have a developed system for the
management of allergenic materials which minimises
the risk of allergen contamination of products and
meets legal requirements for labelling.
1. Supplier Review/Monitoring and risk assessment on each
raw materials (using supplier questionnaire) This shall
include review of raw material specifications and, where
required, obtain additional information from suppliers,
for example through questionnaires to understand the
allergen status of the raw material, its ingredients and
the factory in which it is produced.
Allergen control
2. Raw material storage and color-coding systems
– The company shall identify and list allergen-containing
materials handled on site. This shall include raw materials,
processing aids, intermediate and finished products and any
new product development ingredients or products.
3. Production scheduling and cleaning
The first method involves producing all allergen-containing as
the last product on a production line. If all products
manufactured contain the same allergen, a label declaration is
enough to contain the allergen. However, if only one product
produced contains an allergen, run that last product last.
Non-allergen product >> Allergen product
Allergen products (a lot) >> Cleaning+test>> Non-allergen
Allergen control
4. Where rework is used, or reworking operations carried
out, procedures shall be implemented to ensure rework
containing allergens is not used in products that do not
already contain the allergen.
No
HIGH-CARE AREA
มีการให้ความร้อนที่ 70 ºC นาน 2 นาที Fresh prepared salads, sandwiches, cured meat, cold smoked
No salmon, dairy desserts with uncooked components, prepared
เป็ นอย่างน้อย มาก่อนเข้าพื้นที่ หรื อไม่
meals with garnishes, chilled pizza
Decision tree of Yes
BRCGS Food Issue 7 HIGH-RISK AREA
Regional Training Program on Food Hygiene and
Cooked meats, prepared meals without garnishes,
DR. PIMNIBHA HIRUNSORN
Sanitation for Food Handlers Dairy desserts with cooked components
Clearer and more
segregation
(Chilled-Frozen Vs
Ambient
Decision tree of
BRCGS Issue 8
Regional Training Program on Food Hygiene and
Sanitation for Food Handlers
DR. PIMNIBHA HIRUNSORN Appendix 2
High care area VS High risk area
4.3.5 Where high-care areas are part of the manufacturing site there should be physical
segregation between these areas and other parts of the site. Segregation shall take into
account the flow of product, nature of materials, equipment, personnel, waste, airflow, air
quality and utilities provision. Where physical barriers are not in place, the site shall have
undertaken a full evaluation of the risks of cross-contamination and alternative effective
processes shall be in place to protect products from contamination.
4.3.6 Where high-risk areas are part of the manufacturing site, there shall be physical
segregation between these areas and other parts of the site. Segregation shall take into
account the flow of product, nature of materials, equipment, personnel, waste, airflow, air
quality and utilities provision. The location of transfer points shall not compromise the
segregation between high-risk areas and other areas of the factory. Practices shall be in place
to minimise risk of product contamination (e.g. the disinfection of materials on entry).
Enclosed
product
Low-risk
area
area
Enclosed product area
Non-product area
Procedure (process/working) Product specification
Food Quality
Protect consumers
ISO 9001:2015
Management ISO 22000 (Customers + employees; owners; Advanced
suppliers; society)
Basic
HYGIENIC system (ISO 9000 series of standards
= 9001+9002+9003)
Basic
FOOD SAFETY
Management System
(FSMS)
FSSC 22000
+
ISO 22000
Assure that all the safety aspects of BRCGS, IFS, SQF QUALITY Adapted from
food and the necessary quality attributes Management Rotaru et al. (2005)
System (QMS)
are covered.
ISO 9001
157
Q&A
Post test
Pls consider on sanitation procedure of food restaurants
(Shabu buffet) according to photos below.
Hygiene and sanitation
practices good or
necessary for hazard
prevention? How? Why?
FOOD TECHNOLOGY,
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