DAP 102F-0801-1L: Ministry of Defence Depot Maintenance Manual Inspection Instructions

Non-configured print.
Valid only on 2022-12-29
DAP 102F-0801-1L
October 2011
(Superseding AP 102F-0801-1L, 2nd Edition dated June 2005)
Ministry of Defence
DEPOT MAINTENANCE MANUAL

INSPECTION INSTRUCTIONS
PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE
GCTP165-1, GTCP165-1A and GTCP165-1B
(GARRETT)
GENERAL AND TECHNICAL INFORMATION (-1)
EXPORT CONTROLLED DATA: This document contains technical information

whose export is governed by the U.S. International Traffic in Arms Regulations
(ITAR). This information must not be transferred to a foreign person without the
proper authorization of the U.S Government. Violations may result in administrative,
civil or criminal penalties.
Technical Assistance Agreement Number: 0031-13
Sponsored for use in the

United Kingdom Ministry of Defence
and Armed Services
by the
Air ISTAR Delivery Team
Publications Organization:
Team Sentry
Service users should send their comments through

the channel prescribed for the purpose in:
MAM-P
Sep 20 (Amdt 7) Page (i)

Non-configured print. Valid only on 2022-12-29
DAP 102F-0801-1L
AMENDMENT RECORD
Amdt Incorporated by Date Amdt Incorporated by Date

1 Previously Incorporated Dec 12 35
2 Previously Incorporated Apr 14 36
3 Previously Incorporated Sep 14 37
4 Previously Incorporated Apr 15 38
5 Previously Incorporated Oct 15 39
8 Previously Incorporated Oct 20 42
9 Incorporated Dec 20 43
10 44
11 45
12 46
13 47
14 48
15 49
16 50
17 51
18 52
19 53
20 54
21 55
22 56
23 57
24 58
25 59
26 60
27 61
28 62
29 63
30 64
31 65
32 66
33 67
34 68
Dec 20 (Amdt 9) Page (ii)

DAP 102F-0801-1L
RECORD OF ADVANCE INFORMATION LEAFLETS (AIL)
Deleted Deleted Deleted

Date by Date by Date by
AIL AIL AIL
received Amdt received Amdt received Amdt
or AIL or AIL or AIL
RECORD OF SERVICE AMENDMENT LEAFLETS (SAL)
Deleted by Deleted by
Date Date
SAL Amdt or AIL SAL Amdt or AIL
received received
or SAL or SAL
Sep 19 (Amdt 6) Page (iii)

DAP 102F-0801-1L
NOTES TO READERS
INTRODUCTION
1. This publication consists of Air Publication (AP) or Digital Air Publication (DAP) Preliminary pages, followed by
one or more United States Air Force (USAF) supplied Technical Orders (T.O.). When necessary, the T.O.
information is augmented by USAF and/or UK supplementary information. These supplements allow information to
be issued to the AP or DAP:
(a) Pending update to the existing T.O. information from formal T.O. Changes (USAF Supplementary
information).
(b) Issue of information specific to Sentry E-3D (UK Supplementary information), which is not covered in
the T.O. or by USAF supplementary information.
USAF SUPPLEMENTARY INFORMATION

2. Supplements supplied by the USAF are co-located with the T.O. in Chapter 1 of the AP or DAP. These
supplements introduce changes to T.O. information of a technical, non-technical, safety and operational nature.
The types of supplements issued by the USAF are:
2.1 Routine – Normally requested by the customer and only issued to a Time-Compliance Technical Order
(TCTO) or Country Standard Technical Orders (CSTO).
2.2 Safety – Issued in response to hazardous conditions, they have the same number as the basic T.O., but
are sequentially suffixed from ‘SS-1’. The first page of the supplement is bordered with ‘SS’ in red.
2.3 Operational – Issued in response to a work/production stoppage or an operational deficiency. The
supplements have the same number as the basic T.O., but are sequentially suffixed from ‘S-1’. The first
page of the supplement is bordered with ‘OS’ in black.
2.4 Identifying Technical Publication Sheet (ITPS) - Issued to supplement a commercial manual authorized for
USAF use. The supplements have the same number as the basic T.O., but are alphabetically and
sequentially suffixed. An ITPS may be incorporated as a separate and complete supplement following the
T.O. or as a covering ITPS title page, followed by the T.O. and then the ITPS data pages.
2.5 Technical Order Page Supplements (TOPS) - Issued to update individual T.O. page data. The
supplements have a title page and the relevant data pages, which are coloured green. The supplements
have the same number as the basic T.O., but are sequentially suffixed from ‘TP-1’.
2.6 Temporary Revisions (TR) - Issued to update individual T.O. page data. The supplements have a title
page and the relevant data pages, which are all bordered in yellow.
3. Changes are primarily made to electronic T.O. (AP or DAP), but can also be made to T.O. in hard copy (paper)
format. A supplement issued to a digital AP or DAP would be incorporated as a digital amendment. A supplement
issued to a hard copy T.O. would have an accompanying Amendment Instruction Sheet, detailing instructions for
the removal/insertion of the relevant pages. The supplemental data must be located correctly in both the electronic
and hard copy T.O. as follows:
NOTE:
Exceptions to the following are when the supplied T.O. are encrypted (locked) and cannot altered.
3.1 ITPS – Located in front of the T.O. title page and in reverse alphabetical order of issue.
3.2 TOPS – The TOPS title page is located in front of the T.O. title page and, if incorporated, in front of ITPS
supplements. The TOPS title pages are located in reverse order of issue. The individual TOPS data
pages are located directly before the T.O. pages affected.
3.3 Safety and/or Operational – Located in front of the T.O. title page and any ITPS or TOPS supplements.
When a single block of numbers has been allocated to both types of supplement, the supplements must
be located in reverse number order, regardless of being Safety or Operational supplements. If the
supplements have been allocated a specific block of numbers, the Safety supplements must be located
before the Operational supplements, both being located in reverse order of issue.
Sep 19 (Amdt 6) Page (iv)

DAP 102F-0801-1L
3.4 TR – The TR title page is to be located either after the T.O. title page or before the Temporary Revisions
record. The individual TR data pages are to be located either before or after the affected T.O. page (as
per the TR data page instructions).
3.5 Some T.O. contain individual Work Packages (WP). When a supplement is issued to a particular WP, the
supplement must be located in front of the affected WP and in reverse order of issue.
UK SUPPLEMENTARY INFORMATION
4. UK supplementary information takes one of the following forms:
4.1 AEW Supplements are issued to an AP or DAP to incorporate maintenance requirements of UK-unique
equipments fitted to the E-3D aircraft and which are not covered by the basic T.O. supplied by the
USAF. These supplements have same number as the basic T.O. supplied by the USAF, but are
prefixed ‘AEW’ and are located in the Chapter 2 of the AP or DAP.
4.2 Some AP or DAP do not include a USAF T.O. as the content is written to be E-3D specific. In these
AP or DAP, the publication code is prefixed by ‘AEW’.
4.3 Part Number/Drawing Number Indexes are an index of manufacturers part/drawing numbers to NATO
Stock Numbers of ranged spares and are extracted from the T.O. and its supplements. These indexes
are located in Chapter 3 of the AP or DAP.
4.4 Service Modifications, when issued, are located in Chapter 4 of the AP or DAP.
4.5 A Topic 5F (equipment bay maintenance data) consists of maintenance requirements for E-3D aircraft
equipment not included in the basic T.O. The Topic 5F data is located in Chapter 5 of the AP or DAP.
Sep 19 (Amdt 6) Page (v)

DAP 102F-0801-1L
CONTENTS
Preliminary Material
Title Page (i)
Amendment Record (ii)
Record of Advance Information Leaflets (AIL) (iii)
Record of Service Amendment Leaflets (SAL) (iii)
Notes to Readers (iv)
Contents (vi)
Introduction (vii)
List of Inserts and Supplements (ix)
Chapters
1. T.O. 2G-GTCP165-13-6 (21 July 2020)
2. AEW. 2G-GTCP165-13-6 (1 October 2020, Change 1 - 1 December 2020)
3. Index of Part/Drawing Numbers to NATO Stock Numbers – not issued
4. Service Modifications – not issued
5. Maintenance Procedures (Topic 5F) – not issued
Dec 20 (Amdt 9) Page (vi)

DAP 102F-0801-1L
INTRODUCTION
General
1. This manual has been produced in accordance with the requirements for a United States Air Force (USAF)
Technical Order (TO) and its technical content is common to all E-3 aircraft. It therefore differs from a standard RAF
Air Technical Publication in a number of important aspects. All personnel who are required to use this manual are to
be aware of differences in terminology and layout which could affect interpretation. This preface embraces the most
important TO-to-DAP differences where a risk of misinterpretation or different maintenance requirements has been
identified. Users having problems with interpretation are to refer the matter instantly to their immediate supervisor.
This introduction covers the following aspects:
Terminology
Trade Boundaries
Maintenance Procedures
Supplements
Aerospace Ground Equipment
Soft Consumables
Standard Practices
Safety
Reporting Requirements
Amendments
Unique Identification Code
Safety Data Sheet
Terminology
2. The terminology in this manual is based on that used by the USAF; it does not conform to the definitions laid
down in MAM-P, AP100B-01 Order 0.4, AP 100C-20 Chap 13 or AP 101B-5301-5A2. Care is to be taken to interpret
the given expressions in terms of their correct RAF equivalents. For example, the word “shall” as used in this manual
equates to phrases “is to” and “are to” in RAF use and is to be interpreted as an order or mandatory instruction.
Trade Boundaries
3. Procedures in this manual are written in accordance with USAF trade specializations and associated skills;
they do not equate to RAF ground trade boundaries and skills. Personnel are to ensure that, by following these
procedures, they do not carry out tasks for which they are not qualified, either by basic trade or by Trade Qualifications
Annotation (Q-annotation).
Maintenance Procedures
4. Where a Topic 5F has been issued, it is to take precedence over the procedures laid down in the TO.
Tradesmen are to ensure that they are familiar with the operation of test equipment required for the completion of the
procedures laid down in this publication.
Supplements
5. Equipment fitted to the Sentry AEW Mk 1 may differ from that covered by this manual. Personnel are to
ensure that the manual is directly applicable to the equipment being maintained, by comparing equipment part
numbers. Where any difference is significant, a manual Supplement may have been issued detailing these differences
and is listed in AP 101B-5300-1Z1. If a Supplement is required, but is not listed in AP 101B-5300-1Z1, the aircraft or
equipment Engineering Authority is to be informed. A list of Supplements contained in this publication can be found in
the List of Inserts and Supplements. An explanation of UK and USAF Supplements can be found in the Notes to
Readers.
Sep 20 (Amdt 7) Page (vii)

DAP 102F-0801-1L
Aerospace Ground Equipment

6. Aerospace Ground Equipment (AGE) detailed in this manual corresponds to that used by the USAF or
recommended by Boeing. RAF equipment may have been substituted for the items listed in this manual. If the AGE
detailed for use to carry out a Technical Order Procedure (TOP) is not available, then personnel are to check the E-3D
Sentry AEW Mk 1 AGE Cross-Reference List contained in AP 101B-5300-1Z3 to determine the approved alternative
item.
Soft Consumables
7. Soft Consumables detailed for use in this manual correspond to those used by the USAF or recommended by
Boeing. UK-sourced soft consumables may have been approved as alternative to the material listed in this manual. If
the TOP-detailed soft consumable is not available, personnel are to check AP 101B-5300-1Y to determine the
approved UK alternative.
Standard Practices
8. Reference may be made in this manual to other manuals which contain standard USAF trade practices.
Where the RAF has not procured such manuals, personnel are to carry out the work detailed in accordance with
normal trade practices.
Safety
9. RAF Health and Safety regulations must be observed at all times. If this manual requires a higher margin of
safety than would be applied under normal RAF procedures or regulations, then the higher safety requirement is to be
complied with.
Reporting Requirements
10. The content of the basic TO is controlled by the USAF; therefore USAF reporting procedures should be used.
When raising an Unsatisfactory Feature Report, the user is to complete the USAF AFTO 22 proforma as detailed in AP
101B-5301-2(R)1A Leaflet 12.
Amendments
11. Changes to this DAP mainly arise from changes to the USAF TO as issued by the USAF. These changes are
promulgated to the end user via regular trilogiView disc releases.
Item Unique Identification
12. Item Unique Identification (IUID) Mil-Std-130 labelling is not applicable to UK components, therefore IUID label
installation and inspection is not to be carried out.
Safety Data Sheet
13. Reference may be made in this manual to Material Safety Data Sheets (MSDS). Under the Registration,
Evaluation, Authorisation and restriction of Chemicals (REACH), the terminology MSDS is no longer used and has
been replaced by ‘Safety Data Sheet’ (SDS). The SDS process/procedure or other safety data for a consumable may
change and therefore will no longer agree with the information/procedure within this manual. Where this situation is
found, the SDS takes precedence and must be followed. Where the SDS process/procedure no longer agrees with the
information/procedure within this manual, a MoD Form 765 must be raised to highlight the anomaly to the Engineering
Authority.
Sep 19 (Amdt 6) Page (viii)

DAP 102F-0801-1L
LIST OF INSERTS AND SUPPLEMENTS

This page lists all inserts and supplements contained in this manual. An explanation of these can be found in Notes to
Readers.
TO Page No. Affected Insert/Supplement

iv AEW 2G-GTCP165-13-6
Oct 20 (Amdt 8) Page (ix)

TO 2G-GTCP165-13-6
TECHNICAL MANUAL
WORK PACKAGE
PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE
GTCP165-1
GTCP165-1A
GTCP165-1B
(ATOS-HILL)
GARRETT (99193)
N00019-80-G-0602
F33657-82-C-2117
THIS PUBLICATION SUPERSEDES TO 2G-GTCP165-13-6 DATED 13 APRIL 2020.
DISCLOSURE NOTICE - This information is furnished upon the condition that it will not be released to another nation without the specific
authority of the Department of the Air Force of the United States, that it will be used for military purposes only, that individual or corporate rights
originating in the information, whether patented or not, will be respected, that the recipient will report promptly to the United States, any known
or suspected compromise, and that the information will be provided substantially the same degree of security afforded it by the Department of
Defense of the United States. Also, regardless of any other markings on the document, it will not be downgraded or declassified without written
approval of the originating United States agency.
DISTRIBUTION STATEMENT C - Distribution authorized to U.S. Government agencies and their contractors, administrative or operational use,
1 August 2008. Other requests for this document shall be referred to OO-ALC/419 SCMS/GUMAA, Hill AFB, Utah 84056-5826.
WARNING - This document contains technical data whose export is restricted by the Arms Export Control Act (Title 22, U.S.C., Sec 2751, et
seq.) or the Export Administration Act of 1979 (Title 50, U.S.C., App. 2401 et seq.), as amended. Violations of these export laws are subject to
severe criminal penalties. Disseminate in accordance with provisions of DoD Directive 5230.25.
HANDLING AND DESTRUCTION NOTICE - Comply with distribution statement and destroy by any method that will prevent disclosure of
contents or reconstruction of the document.
Published Under the Authority of the Secretary of the Air Force
21 JULY 2020
TO 2G-GTCP165-13-6
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

LIST OF EFFECTIVE PAGES NOTE The portion of the text affected by the changes is indicated by a vertical line in the outer margins of
the page. Changes to illustrations are indicated by shaded or screened areas, or by miniature
pointing hands.
Dates of issue for original and changed pages are:

Original. . . . . . . .0 . . . . . . . 21 July 2020
THE TOTAL NUMBER OF PAGES IN THIS MANUAL IS 188.
Page *Change Page *Change Page *Change

No. No. No. No. No. No.
Title . . . . . . . . . . . . . . . . . . . . . 0
A. . . . . . . . . . . . . . . . . . . . . . . 0
VS-1 . . . . . . . . . . . . . . . . . . . . . 0
VS-2 Blank . . . . . . . . . . . . . . . . 0
i. . . . . . . . . . . . . . . . . . . . . . . . 0
ii Blank . . . . . . . . . . . . . . . . . . . 0
iii - iv. . . . . . . . . . . . . . . . . . . . 0
* Zero in this column indicates an original page.
A USAF
TO 2G-GTCP165-13-6
This manual contains unverified procedures. Unverified procedures shall only be performed dur-
ing verification, in accordance with TOs 00-5-1 and 00-5-3. Performance of unverified procedures
may result in injury to personnel or damage to equipment.
VERIFICATION STATUS REPORT
All safety information and essential procedure verification has been completed.
The following procedures require verification:
Procedure WP Paragraph
Standard Practices 004 00 Entire procedure
Chamber Assembly, Annular Combustion 005 00 Paragraph 12.6, step a.(1)(f)
Mount, Ball Bearing 005 00 Paragraph 18.6, step b.(3)
Diffuser Assembly, Compressor 005 00 Paragraph 20.6, steps a.(1)(a) and a.(1)(b)
Impeller, Compressor 005 00 Paragraph 22.6, steps b.(8) and b.(9)
Carrier, Bearing 005 00 Paragraph 23.6, step a.(7)
Wheel Assembly, Turbine, First-Stage 005 00 Paragraph 25.6, step a.(7)
Wheel Assembly, Turbine, Second-Stage 005 00 Paragraph 26.6, step a.
Cover, Turbine Mechanical 005 00 Paragraph 28.6, steps b.(1) and b.(2)
Shaft, Fuel Control Unit 005 00 Paragraph 41, entire procedure
Housing, Roller Bearing 005 00 Paragraph 67.6, steps a.(6) and b.(5)
Shaft Assembly, Splined 007 00 Paragraph 8.6, step b.(3)
Unique Identification 008 00 Paragraph 3.1 through 3.7
VS-1 of 2/(VS-2 of 2 blank)

TO 2G-GTCP165-13-6
NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES

NOTE
Only those work packages and subordinate work packages assigned to this manual are listed in
this index, therefore WP/SWP numbers may not be sequential.
WP/SWP Change Model

No. No. Application Title
001 00 0 ENGINE MODELS, GTCP165-1, ALPHABETICAL INDEX
GTCP165-1A, GTCP165-1B
002 00 0 ENGINE MODELS, GTCP165-1, INTRODUCTION
003 00 0 ENGINE MODELS, GTCP165-1, MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT, AND
GTCP165-1A, GTCP165-1B CONSUMABLES
004 00 0 ENGINE MODELS, GTCP165-1, STANDARD PRACTICES
005 00 0 ENGINE MODELS, GTCP165-1, INSPECTION PROCEDURES
006 00 0 ENGINE MODELS, GTCP165-1, NONDESTRUCTIVE INSPECTION (NDI) REQUIREMENTS
007 00 0 ENGINE MODELS, GTCP165-1, STARTER CLUTCH ASSEMBLY
008 00 0 ENGINE MODELS, GTCP165-1, UNIQUE IDENTIFICATION (UID) REQUIREMENTS
i/(ii blank)
TO 2G-GTCP165-13-6
SAFETY SUMMARY
1 GENERAL SAFETY INSTRUCTIONS.
This manual describes physical and chemical processes which may cause injury or death to personnel or damage to equip-
ment if not properly followed. This safety summary includes general safety precautions and instructions that must be
understood and applied during operation and maintenance to ensure personnel safety and protection of equipment. Prior to
performing any task, the WARNINGs, CAUTIONs, and NOTEs included in that task shall be reviewed and understood.
2 WARNINGS, CAUTIONS, AND NOTES.
WARNINGs and CAUTIONs are used in this manual to highlight operating or maintenance procedures, practices, conditions
or statements which are considered essential to protection of personnel (WARNING) or equipment (CAUTION). WARN-
INGs and CAUTIONs immediately precede the step or procedure to which they apply. WARNINGs and CAUTIONs consist
of four parts: heading (WARNING or CAUTION), a statement of the hazard, minimum precautions, and possible result if
disregarded. NOTEs are used in the manual to highlight operating or maintenance procedures, practices, conditions or
statements which are not essential to protection of personnel or equipment. NOTEs may precede or follow the step or
procedure, depending upon the information to be highlighted. The headings used and their definitions are as follows:
Highlights an essential operating or maintenance procedure, practice, condition, statement, etc., which, if not
strictly observed, could result in injury to or death of personnel or long-term health hazards.
Highlights an essential operating or maintenance procedure, practice, condition, statement, etc., which, if not
strictly observed, could result in damage to or destruction of equipment or loss of mission effectiveness.
NOTE
Highlights an essential operating condition or maintenance procedure, condition or statement.
3 SAFETY PRECAUTIONS.
The following are general safety precautions that are not related to any specific procedure and, therefore, do not appear
elsewhere in this technical manual. These are general safety precautions and instructions that personnel must understand and
apply during many phases of operation and maintenance to ensure personal safety and health and the protection of Air Force
property.
• WEAR PROTECTIVE CLOTHING. Wear protective clothing (gloves, apron, etc.) approved for the materials and
tools being used.
• USE OF SAFETY APPROVED EQUIPMENT. When cleaners are being applied, approved explosion-proof lights,
blowers, and other equipment shall be used. Ensure fire-fighting equipment is readily available and in working
order.
• GIVE CLEANERS SPECIAL CARE. Keep cleaners in approved safety containers and in minimum quantities.
Discard soiled cleaning cloths into safety containers.
iii
TO 2G-GTCP165-13-6
• KEEP AWAY FROM LIVE CIRCUITS. Maintenance personnel must at all times observe all safety regulations. Do
not replace components or make adjustments inside the equipment with the high-voltage supply turned on. Under
certain conditions, dangerous potentials may exist when the power control is in the off position due to charges
retained by capacitors. To avoid casualties, always remove power and discharge and ground a circuit before touch-
ing it.
• DO NOT SERVICE OR ADJUST ALONE. Under no circumstances should any person reach into or enter the
enclosure for the purpose of servicing or adjusting the equipment except in the presence of someone who is capable
of rendering aid.
• RESUSCITATION. Personnel working with or near high voltages should be familiar with modern methods of
resuscitation. Cardiopulmonary resuscitation training requirements are outlined in AFMAN 91-203. Information
and training sources may be obtained by the installation Medical Group, American Red Cross or other appropriate
organization.
iv
TO 2G-GTCP165-13-6
WP 001 00
WORK PACKAGE
ALPHABETICAL INDEX
PNEUMATIC AND SHAFT POWER GAS TURBINE
ENGINE
EFFECTIVITY: ENGINE MODELS
GTCP165-1
GTCP165-1A
GTCP165-1B
LIST OF EFFECTIVE WP PAGES

Total Number of Pages in this WP is 2 consisting of the following:

1. . . . . . . . . . . . . . . . . . . . . . . . . 0 2 Blank . . . . . . . . . . . . . . . . . . . 0
ALPHABETICAL INDEX OF EFFECTIVE WORK PACKAGES
NOTE
Only those work packages and subordinate work packages assigned to this manual are listed in
this index.
Subject WP/SWP
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 001 00
INSPECTION PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 005 00
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 002 00
MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT, AND CONSUMABLES . . . . . . . . . . . . . . . . . 003 00
NONDESTRUCTIVE INSPECTION (NDI) REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 006 00
STANDARD PRACTICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 004 00
STARTER CLUTCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 007 00
UNIQUE IDENTIFICATION (UID) REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 008 00
1/(2 blank)
TO 2G-GTCP165-13-6
WP 002 00
WORK PACKAGE
INTRODUCTION
ENGINE
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 7. . . . . . . . . . . . . . . . . . . . . . 0 8 Blank . . . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Description of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Instructions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4 Abbreviations/Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 Location of Inspection Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6 Leading Particulars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Maintenance Concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LIST OF TABLES
Number Title Page

1 Numerical Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Alphabetical Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1
TO 2G-GTCP165-13-6
WP 002 00
INTRODUCTION
1 INTRODUCTION.
This work package provides a description of this manual, instructions for use, and a list of abbreviations/symbols.
2 DESCRIPTION OF MANUAL.
This manual provides depot level maintenance procedures for inspection requirements of the pneumatic and shaft power gas
turbine engine, model No. GTCP165-1/-1A/-1B. Included is an alphabetical index of work packages.
3 INSTRUCTIONS FOR USE.
Follow these steps to select the correct work package.
a. The work package number is at the top of each page. Turn to WP 001 00 in the manual. This is the alphabetical index.
b. In the alphabetical index, find the information needed. For example:
Subject WP/SWP No.

Foreword 002 00
Standard Practices 004 00
c. Find the work package in the column to the right of the subject. Turn to the work package and find the needed
information.
4 ABBREVIATIONS/SYMBOLS.
The use of abbreviations are held to a minimum. Those abbreviations used will be in accordance with the requirements of
MIL-STD-12. The terms for new abbreviations and symbols will be provided in a list of abbreviations/symbols. Geometric
characteristic symbols are defined in WP 005 00.
Abbreviations/Symbols Definitions
C Centigrade/Celsius
F Fahrenheit
SWP Subordinate Work Package
WP Work Package
5 LOCATION OF INSPECTION PROCEDURES.
The following list provides the work package (WP 005 00 / WP 007 00) and page number location of inspection require-
ments for those parts requiring inspection. These parts are listed numerically by basic part number and alphabetically by part
nomenclature. Any part not listed will require only a visual inspection.
Table 1. Numerical Listing
WP 005 00 / WP 007
00
Part Number Part Nomenclature Page Number
AN737-TW58 Clamp, Hose 16
E70S1-170SS Clamp, Hose 16
E70S1-406S Clamp, Hose 16
2
TO 2G-GTCP165-13-6
WP 002 00
Table 1. Numerical Listing - Continued
WP 005 00 / WP 007
00
HTM-450 Clamp, Hose 16
MVB69282-150 Coupling, Clamp 17
U4301S12-400 Coupling, Clamp 17
10A251-150-66 Clamp 18
10A347-150-250 Coupling, Tube 19
3101874-1 Seal, Ring 20
3202AC274 Coupling, Clamp 21
3600471-1 Chamber Assembly, Annular Combustion 22
3601145-1 Bearing 189
3608855-1 Bracket, Tube Assembly 25
3608856-1/-2 Bracket, Tube Assembly 27
3609583-1 Bracket Assembly, Instrument Mounting 29
3609817-1 Bracket, Hourmeter and Start Counter 31
3610542-1/-2 Bracket, Connector Mounting 33
4268C373M Coupling, Clamp 21
4301BA150 Coupling, Clamp 17
56148-400 Coupling, Clamp 17
696093-3 Mount, Ball Bearing 35
* 698234-1 Gear, Spur 6
* 698235-1 Shaft Assembly, Shouldered 8
698240-1 Shaft, Shoulder Torsion 37
698244-1 Shaft, Turbine 43
698245-2 Impeller, Compressor 45
698246-1 Carrier, Bearing 50
698248-1 Coupling, Curvic 52
698249-1 Wheel Assembly, Turbine, First-Stage 56
698250-1 Wheel Assembly, Turbine, Second-Stage 62
698252-2 Cover, Turbine Mechanical 70
698269-1 Fitting Assembly, Oil Inlet 72
698270-1 Shield Assembly, Oil Inlet 74
698273-1 Fitting Assembly, Oil Scavenge 75
698274-1 Shield Assembly, Oil Scavenge 77
698282-1/-3 Coupling, Curvic 78
698284-1 Nut, Plain Round 83
698297-2 Pan Assembly, Oil Sump 85
* 698304-1 Retainer, Seal 10
* 698305-1 Retainer Assembly, Bearing 12
698310-1 Retainer Assembly, Bearing 87
698339-1 Tab, Retaining 92
698342-1 Screen, Compressor Inlet 94
698344-3 Housing Assembly Set, Matched 95
698354-1 Shaft, Fuel Control Unit 103
* 698452-1 Shaft Assembly, Splined 14
* 698453-1 Housing Assembly, Starter Clutch 16
3
TO 2G-GTCP165-13-6
WP 002 00
Table 1. Numerical Listing - Continued
WP 005 00 / WP 007
00
698455-1 Shaft, Output 105
698456-1 Nut Assembly, Bearing Retaining 107
698464-1 Bearing 189
698466-3 Gearshaft, Generator Drive 108
698467-1 Nut Assembly, Rear Output Shaft 110
698470-1 Retainer, Seal 111
698471-1 Gear, Pinion 112
698472-1 Bearing 189
698475-1 Tube, Oil Transfer 114
698481-1 Bearing 189
698517-1 Bearing 189
698518-1 Jet, Oil 116
867680-1 Seal, Ring 20
892300-1 Cap, Oil Filler 117
892320-1 Shroud, Fuel Atomizer 118
892327-1 Support Assembly, Turbine Bearing 119
892446-1/-3 Gear, Spur Idler 122
892923-1 Bracket Assembly, Plenum 124
899087-1 Hose, Air Duct 126
899146-1 Retainer, Compressor Bearing 127
899153-1 Duct, Air Cooling 129
899386-1 Cover, Turbine Support 131
* 899390-1/-2 Clutch, Friction 18
899436-1 Bracket, Retaining Duct 133
899631-1 Nut, Castellated Hexagon 135
899633-2 Plenum Half Assembly, Compressor Inlet Top 137
899634-2 Coupling Assembly, Curvic 139
899653-1 Support, Valve 145
899658-1/-2 Plenum Assembly, Turbine 146
899790-1/-3 Body, Filter 149
899875-1 Stator Assembly, Turbine, First-Stage 151
899878-1 Housing, Roller Bearing 155
968019-2/-3/-4/87299-01 Shroud Assembly, Compressor 157
968745-3 Pipe Assembly, Exhaust 160
968808-2/-3 Plenum Half Assembly, Compressor Inlet Bottom 162
969215-1/-4/-5 Bracket, Plenum Mounting 164
976768-2 Diffuser Assembly, Compressor 39
977307-1 Stator Assembly, Turbine, Second-Stage 165
977377-1 Hook, Hoist 169
*
Denotes part is located in WP 007 00.
4
TO 2G-GTCP165-13-6
WP 002 00
Table 2. Alphabetical Listing
WP 005 00 / WP
007 00
3601145-1 Bearing 189
698464-1 Bearing 189
698472-1 Bearing 189
698481-1 Bearing 189
698517-1 Bearing 189
899790-1/-3 Body, Filter 149
892923-1 Bracket Assembly, Plenum 124
3610542-1/-2 Bracket, Connector Mounting 33
3609817-1 Bracket, Hourmeter and Start Counter 31
969215-1/-4/-5 Bracket, Plenum Mounting 164
899436-1 Bracket, Retaining Duct 133
3608855-1 Bracket, Tube Assembly 25
3608856-1/-2 Bracket, Tube Assembly 27
892300-1 Cap, Oil Filler 117
3600471-1 Chamber Assembly, Annular Combustion 22
10A251-150-66 Clamp 18
AN737-TW58 Clamp, Hose 16
E70S1-170SS Clamp, Hose 16
E70S1-406S Clamp, Hose 16
HTM-450 Clamp, Hose 16
* 899390-1/-2 Clutch, Friction 18
899634-2 Coupling Assembly, Curvic 139
MVB69282-150 Coupling, Clamp 17
U4301S12-400 Coupling, Clamp 17
4268C373M Coupling, Clamp 21
4301BA150 Coupling, Clamp 17
56148-400 Coupling, Clamp 17
698282-1/-3 Coupling, Curvic 78
10A347-150-250 Coupling, Tube 19
698252-2 Cover, Turbine Mechanical 70
899386-1 Cover, Turbine Support 131
976768-2 Diffuser Assembly, Compressor 39
899153-1 Duct, Air Cooling 129
698269-1 Fitting Assembly, Oil Inlet 72
698273-1 Fitting Assembly, Oil Scavenge 75
698471-1 Gear, Pinion 112
* 698234-1 Gear, Spur 6
892446-1/-3 Gear, Spur Idler 122
698466-3 Gearshaft, Generator Drive 108
5
TO 2G-GTCP165-13-6
WP 002 00
Table 2. Alphabetical Listing - Continued
WP 005 00 / WP
007 00
977377-1 Hook, Hoist 169
899087-1 Hose, Air Duct 126
698344-3 Housing Assembly Set, Matched 95
* 698453-1 Housing Assembly, Starter Clutch 16
899878-1 Housing, Roller Bearing 155
698245-2 Impeller, Compressor 45
698518-1 Jet, Oil 116
696093-3 Mount, Ball Bearing 35
698456-1 Nut Assembly, Bearing Retaining 107
698467-1 Nut Assembly, Rear Output Shaft 110
899631-1 Nut, Castellated Hexagon 135
698284-1 Nut, Plain Round 83
698297-2 Pan Assembly, Oil Sump 85
968745-3 Pipe Assembly, Exhaust 160
899658-1/-2 Plenum Assembly, Turbine 146
968808-2/-3 Plenum Half Assembly, Compressor Inlet Bottom 162
899633-2 Plenum Half Assembly, Compressor Inlet Top 137
698310-1 Retainer Assembly, Bearing 87
* 698305-1 Retainer Assembly, Bearing 12
899146-1 Retainer, Compressor Bearing 127
698470-1 Retainer, Seal 111
* 698304-1 Retainer, Seal 10
698342-1 Screen, Compressor Inlet 94
3101874-1 Seal, Ring 20
867680-1 Seal, Ring 20
* 698235-1 Shaft Assembly, Shouldered 8
* 698452-1 Shaft Assembly, Splined 12
698354-1 Shaft, Fuel Control Unit 103
698455-1 Shaft, Output 105
698240-1 Shaft, Shoulder Torsion 37
698244-1 Shaft, Turbine 43
698270-1 Shield Assembly, Oil Inlet 74
698274-1 Shield Assembly, Oil Scavenge 77
968019-2/-3/-4/87299-01 Shroud Assembly, Compressor 157
892320-1 Shroud, Fuel Atomizer 118
977307-1 Stator Assembly, Turbine, Second-Stage 165
892327-1 Support Assembly, Turbine Bearing 119
899653-1 Support, Valve 145
698339-1 Tab, Retaining 92
698475-1 Tube, Oil Transfer 114
698249-1 Wheel Assembly, Turbine, First-Stage 56
698250-1 Wheel Assembly, Turbine, Second-Stage 62
*
6
TO 2G-GTCP165-13-6
WP 002 00
6 LEADING PARTICULARS.
Not Applicable.
7 MAINTENANCE CONCEPT.
Not Applicable.
7/(8 blank)
TO 2G-GTCP165-13-6
WP 003 00
WORK PACKAGE
MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT, AND

CONSUMABLES
ENGINE
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 2. . . . . . . . . . . . . . . . . . . . . . 0
LIST OF TABLES
Number Title Page

1 Master List of Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Master List of Test Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Master List of Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1. Master List of Special Tools
Part No./Specification CAGE Figure/

No./NSN Code Index No. Nomenclature Use
NONE
Table 2. Master List of Test Equipment
Part No./Specification CAGE Figure/

No./NSN Code Index No. Nomenclature Use
NONE
1
TO 2G-GTCP165-13-6
WP 003 00
Table 3. Master List of Consumable Materials
Specifications/ CAGE
Nomenclature Part No./NSN Code Use Reference
NONE
2
TO 2G-GTCP165-13-6
WP 004 00
WORK PACKAGE
TECHNICAL PROCEDURES
ENGINE
STANDARD PRACTICES
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 6. . . . . . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Illustrated Support Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 General Inspection Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 Visual Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Welded, Brazed or Soldered Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Tube and Hose Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.5 Internal and External Splines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.6 Gears and Gearshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.7 Threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.8 Rosan Studs, Inserts, and Lockrings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.9 Helicoil Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.10 Brackets and Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.11 Magnesium or Magnesium Alloy Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.12 Steel and Titanium Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.13 Aluminum or Aluminum Alloy Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.14 Bronze or Bronze Alloy Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.15 Copper Plated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.16 Dry Film Lubricated Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1
TO 2G-GTCP165-13-6
WP 004 00
TABLE OF CONTENTS - CONTINUED
Paragraph Page
3.17 Lead Plated Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3.18 Silver Plated Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.19 Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LIST OF TABLES
Number Title Page

1 General Physical Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
REFERENCE MATERIAL REQUIRED
Publication Number Publication Title
42E1-1-1 Aerospace Hose Assembly

1-1A-8 Aircraft and Missile Repair Structural Hardware
2G-GTCP165-13-10, WP 003 00 and WP Electrical Components Maintenance, Depot Maintenance Manual
004 00
WP 005 00, This Manual Inspection Procedures
MIL-P-83953 Pencil, Aircraft Marking
2G-GTCP165-13-7, WP 003 00 Repair Instructions, Depot Maintenance Manual
WP 007 00, This Manual Starter Clutch Assembly
APPLICABLE TCTOs
NONE
CONSUMABLE MATERIALS
NONE
APPLICABLE SUPPORT EQUIPMENT
Part Number Nomenclature CAGE Code
25-241 Dial Indicator -

- V-Block -
1 INTRODUCTION.
The information provided by this work package is general in nature and is considered to be good shop practices. Specific
inspection instructions for each part number are given in WP 005 00 and WP 007 00.
2 ILLUSTRATED SUPPORT EQUIPMENT.
None
2
TO 2G-GTCP165-13-6
WP 004 00
3 GENERAL INSPECTION PROCEDURES.
Marks left on stainless and high-temperature alloy parts by carbon base materials such as graphite, wax or grease
pencils may lead to an in-service failure of the parts. Even Dykem is a hazard if not completely removed. This
type of failure happens when parts are heat treated, welded or exposed to temperatures of 700°F (371°C) or more.
Exposure to these materials can lead to the start of a crack or an increase in size of an existing crack.
Do not use:
• Graphite pencils
• Wax pencils
• Grease pencils
• Black china markers
• Black Listo leads
• Black chalk
The following may be used for marking.
• Marking pencil (Specification MIL-P-83953).
• Yellow china markers - for use where marks may not be removed. Removed only with Toluene prior to final ac-
ceptance into stores.
• Dykem - may be used. Removed only with acetone before exposure to high temperatures. Approved for layout
scribing or stock removal proof only.
• Chalk - white or yellow.
NOTE
• Stabilize temperature of parts to be inspected to temperature of room they are to be inspected in.
• Material condemned as a result of Nondestructive Inspection (NDI), other inspection methods or for other
reasons, shall be mutilated and made incapable of further use or restoration to its original intent prior to
disposal.
3.1 Visual Inspection.
3.1.1 A visual inspection involves viewing the part for general appearance to determine conditions which cause deviation
from normal wear. Such conditions and their probable cause may be any of those defined in Table 1.
3.1.2 Parts which are normally replaced at each overhaul shall be given a visual inspection, since damage to these parts
may sometimes reflect malfunction of other components in the unit. This is not only a good assumption to make about parts
normally replaced, but shall be considered when any part has been damaged.
3.1.3 Check that Unique Identification (UID) Label/Data Matrix on part number(s) identified in WP 008 00 is present and
readable. Manufacture or replace as required. Reference WP 008 00 of this technical manual for supporting information.
3.2 Welded, Brazed or Soldered Assemblies. Visually inspect all welded, brazed or soldered assemblies for security of
joints.
3
TO 2G-GTCP165-13-6
WP 004 00
Table 1. General Physical Conditions
Term Definition Probable Cause

Abrasion A roughened area. Can be defined as Foreign particles between moving parts.
light to heavy dependent upon amount of
rework necessary to restore surface.
Blistering Raised areas indicating separation of the Imperfect bond with base, usually aggra-
surface from the base. Usually found on vated by presence of moisture, gas, heat
plated or painted surfaces. or pressure.
NOTE
Bearings which do not have full constant rotation and are subjected to shock loading have brinelling tendencies.
Brinelling Indentations sometimes found on surfaces Improper assembly or disassembly tech-

of ball or roller bearing parts. nique, such as removing or installing a
roller or ball bearing by pressure on free
race.
Burning Injury to surfaces by excessive heat. Evi- Improper clearance or lack of lubrication
denced by discoloration or sometimes by due to plugged oil passages, etc.
flow or loss of metal.
Burr A sharp projection or rough edge. Excessive wear; careless handling.
Chafing A rubbing action between two parts hav- Improper assembly techniques; improper
ing a limited relative motion. fits.
Chipping Breaking out of small particles of metal. Careless handling of parts; concentration
of stresses due to shock, nicks, scratches,
etc.
Corrosion Breakdown or pitting of surfaces by Improper surface treatment; wear or dam-
chemical action. age on treated surfaces.
Crack A partial failure. Excessive stress due to shock, overload-
ing or faulty processing; extension of a
nick or scratch; defective material; over-
heating.
Dent Small, smoothly rounded hollow in sur- Careless handling of parts.
face.
Distortion To twist out of shape or change the usual Careless handling of parts.
shape or appearance.
Erosion Carrying away of material by the flow of Blow-by; flow of corroding liquids, hot
hot gases, grit or chemical. gases or grit-laden oil.
Feathering The wearing away of material forming a Foreign particles in the air flow during
thin knife-like edge which may result in operation.
breaking away of pieces of material.
Flaking Breaking away of pieces of a plated or Incomplete bond; excessive load; blister-
painted surface. ing.
Galling A transfer of metal from one surface to Severe chafing action; metal particles
another. from relative parts are embedded in oppo-
site surfaces.
Grooving Smooth, rounded furrows, such as score Concentrated wear; parts out of align-
marks whose sharp edges have been pol- ment.
ished off.
Metal Buildup Forming of high spots between stationary Foreign particles in intake air.
and rotating parts.
Nick A sharp indentation. Careless handling or fine foreign particles
in unit during operation.
4
TO 2G-GTCP165-13-6
WP 004 00
Table 1. General Physical Conditions - Continued
Term Definition Probable Cause

Peening Deformation of the surface. Repeated impact of foreign object; mis-
alignment of rotating part.
Pitting Small cavities on a surface. Pressure of foreign material; improper
clearance or overload.
Scoring Deep scratches. Presence of foreign particles between sur-
faces having relative motion.
Scratches Narrow, shallow marks on surfaces. Careless handling; foreign particles in
unit during operation.
3.3 Tube and Hose Assemblies.
a. Visually inspect all tube assemblies for kinks, cracks, excessive wear, signs of corrosion or other damage in accor-
dance with TO 1-1A-8.
b. Repair minor nicks, scratches or burrs in accordance with TO 2G-GTCP165-13-7, WP 003 00.
c. Check hose assemblies in accordance with TO 42E1-1-1, except pressure test 10 percent above normal operation
pressure.
3.4 Electrical Wiring. Refer to TO 2G-GTCP165-13-10, WP 003 00 and WP 004 00.
3.5 Internal and External Splines.
a. No cracked, broken or chipped splines allowed. Replace part.
b. Repair minor nicks, scratches or burrs in accordance with TO 2G-GTCP165-13-7, WP 003 00, before measuring spline
wear.
c. To measure spline wear, use a V-block and 25-241 dial indicator or Micro 4 computer. Move dial indicator from worn
to unworn surface. Measurement shall not exceed that specified for each spline in accordance with WP 005 00 and WP
007 00.
3.6 Gears and Gearshafts.
a. Repair minor nicks, scratches, burrs or pitting in accordance with TO 2G-GTCP165-13-7, WP 003 00.
b. To measure teeth wear, use a V-block and 25-241 dial indicator or Micro 4 computer. Move dial indicator from worn
to unworn surface. Measurement shall not exceed that specified for each gear tooth in accordance with WP 005 00 and
WP 007 00.
3.7 Threads.
a. No cracked, broken, chipped or stripped threads allowed. Replace part.
b. Repair minor nicks, bends, flat spots or burrs in accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.8 Rosan Studs, Inserts, and Lockrings.
a. Inspect for security, corrosion, cracked or broken threads, nicks, burrs or other damage.
b. Repair or replace damaged part in accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.9 Helicoil Inserts.
5
TO 2G-GTCP165-13-6
WP 004 00
a. Inspect for security, corrosion or broken threads.
b. Frictional torque (5 inch-pounds minimum).
c. Replace damaged helicoil inserts in accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.10 Brackets and Supports.
a. Visually check brackets and supports for physical damage that would impair function. Replace part that does not have
specific inspection requirements in WP 005 00.
b. Repair minor nicks, scratches, burrs or pitting in accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.11 Magnesium or Magnesium Alloy Parts. Repair minor nicks, scratches, burrs, pitting, primer or painted surfaces in
accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.12 Steel and Titanium Parts. Repair minor nicks, scratches, burrs or pitting in accordance with TO 2G-GTCP165-
13-7, WP 003 00.
3.13 Aluminum or Aluminum Alloy Parts. Repair minor nicks, scratches, burrs, pitting or anodized coating in accordance
with TO 2G-GTCP165-13-7, WP 003 00.
3.14 Bronze or Bronze Alloy Parts. Repair minor nicks, scratches or burrs in accordance with TO 2G-GTCP165-13-7,
WP 003 00.
3.15 Copper Plated Parts. Repair minor nicks, scratches, burrs, chipping or flaking in accordance with TO 2G-
GTCP165-13-7, WP 003 00.
3.16 Dry Film Lubricated Parts. Repair minor nicks, scratches or burrs in accordance with TO 2G-GTCP165-13-7, WP
003 00.
3.17 Lead Plated Parts. Repair minor nicks or burrs in accordance with TO 2G-GTCP165-13-7, WP 003 00.
3.18 Silver Plated Parts. Repair minor nicks, scratches, burrs, chipping or flaking in accordance with TO 2G-GTCP165-
13-7, WP 003 00.
3.19 Bearings. Inspect selected bearings in accordance with WP 005 00, Table 2. Handling of all bearings shall be kept to
a minimum to prevent corrosion, contamination, and damage. Expiration dates on bearing packages may be disregarded, as
long as the bearing passes all point of use visual requirements and the oil is still intact. Bearings shall be inspected at point
of use for cleanliness, corrosion, preservation medium, packaging integrity, wear damage, and overall condition prior to
installation. For bearings preserved in a medium other than oil, bearing shall be cleaned in accordance with TO 44B-1-102
prior to use. All bearings that do not pass visual inspection shall be routed for Level 1 inspection in accordance with TO
44B-1-102.
6
TO 2G-GTCP165-13-6
WP 005 00
WORK PACKAGE
ENGINE
INSPECTION PROCEDURES
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 129 . . . . . . . . . . . . . . . . . . . . 0 130 Blank . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Parts Requiring Nondestructive Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5 Clamp, Hose, Part Nos. AN737-TW58, E70S1-170SS, E70S1-406S, and HTM-450 . . . . . . . . . . . . . . . 17
5.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Applicable Support Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Reference Material Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.4 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.5 Illustrated Support Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.6 Inspection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6 Coupling Clamp, Part Nos. MVB69282-150, U4301S12-400, 4301BA150, and 56148-400 . . . . . . . . . . 17
6.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7 Clamp, Part No. 10A251-150-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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7.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8 Coupling, Tube, Part No. 10A347-150-250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9 Seal, Ring, Part Nos. 3101874-1 and 867680-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 Bearing Inspection, Part Nos. 3601145-1, 698464-1, 698472-1, 698481-1, and 698517-1 . . . . . . . . . . . 21
10.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
10.7 Bearing Packaging and Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
11 Coupling, Clamp, Part Nos. 3202AC274, 3203AC373, and 4268C373M . . . . . . . . . . . . . . . . . . . . . . 23
11.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
12 Chamber Assembly, Annular Combustion, Part No. 3600471-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
12.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
13 Bracket, Tube Assembly, Part No. 3608855-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
13.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
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14 Bracket, Tube Assembly, Part No. 3608856-1/-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
14.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
15 Bracket Assembly, Instrument Mounting, Part Nos. 3609583-1 and 977259-1 . . . . . . . . . . . . . . . . . . . 28
15.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
16 Bracket Hourmeter and Start Counter, Part No. 3609817-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
16.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
17 Bracket, Connector Mounting, Part No. 3610542-1/-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
17.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
18 Mount, Ball Bearing, Part No. 696093-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
18.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
19 Shaft, Shoulder Torsion, Part No. 698240-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
19.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
20 Diffuser Assembly, Compressor, Part No. 976768-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
20.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
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21 Shaft, Turbine, Part No. 698244-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
21.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
22 Impeller, Compressor, Part No. 698245-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
22.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
22.7 Tooth Bearing Pattern Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
23 Carrier, Bearing, Part No. 698246-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
23.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
24 Coupling, Curvic, Part No. 698248-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
24.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
25 Wheel Assembly, Turbine, First-Stage, Part No. 698249-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
25.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
26 Wheel Assembly, Turbine, Second-Stage, Part No. 698250-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
26.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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27 Carrier Bearing, Part No. 698251-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

27.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
28 Cover, Turbine Mechanical, Part No. 698252-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
28.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
29 Fitting Assembly, Oil Inlet, Part No. 698269-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
29.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
30 Shield Assembly, Oil Inlet, Part No. 698270-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
30.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
31 Fitting Assembly, Oil Scavenge, Part No. 698273-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
31.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
32 Shield Assembly, Oil Scavenge, Part No. 698274-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
32.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
33 Coupling, Curvic, Part No. 698282-1/-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
33.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
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34 Nut, Plain Round, Part No. 698284-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
34.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
35 Pan Assembly, Oil Sump, Part No. 698297-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
35.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
36 Retainer Assembly, Bearing, Part No. 698310-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
36.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
37 Coupling, Curvic, Part No. 698316-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
37.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
38 Tab, Retaining, Part No. 698339-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
38.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
39 Screen, Compressor Inlet, Part No. 698342-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
39.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
40 Housing Assembly Set, Matched, Part No. 698344-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
40.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
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41 Shaft, Fuel Control Unit, Part No. 698354-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
41.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
42 Shaft, Output, Part No. 698455-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
42.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
43 Nut Assembly, Bearing Retaining, Part No. 698456-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
43.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
44 Gearshaft, Generator Drive, Part No. 698466-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
44.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
45 Nut Assembly, Rear Output Shaft, Part No. 698467-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
45.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
46 Retainer, Seal, Part No. 698470-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
46.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
47 Gear Pinion, Part No. 698471-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
47.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
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48 Tube, Oil Transfer, Part No. 698475-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
48.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
49 Jet, Oil, Part No. 698518-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
49.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
50 Cap, Oil Filler, Part No. 892300-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
50.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
51 Shroud, Fuel, Atomizer, Part No. 892320-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
51.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
52 Support Assembly, Turbine Bearing, Part No. 892327-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
52.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
53 Gear, Spur Idler, Part No. 892446-1/-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
53.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
54 Bracket Assembly, Plenum, Part No. 892923-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
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54.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

55 Hose, Air Duct, Part No. 899087-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
55.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
56 Retainer, Compressor Bearing, Part No. 899146-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
56.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
57 Duct, Air Cooling, Part No. 899153-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
57.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
58 Cover, Turbine Support,Part No. 899386-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
58.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
59 Bracket, Retaining Duct, Part No. 899436-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
59.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
60 Nut, Castellated Hexagon, Part No. 899631-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
60.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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61 Plenum Half Assembly, Compressor Inlet Top, Part No. 899633-2. . . . . . . . . . . . . . . . . . . . . . . . . . . 106
61.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
62 Coupling Assembly, Curvic, Part No. 899634-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
62.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
63 Support Valve, Part No. 899653-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
63.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
64 Plenum Assembly, Turbine, Part No. 899658-1/-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
64.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
65 Body, Filter, Part No. 899790-1/-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
65.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
66 Stator Assembly, Turbine, First-Stage, Part Nos. 899875-1 and 977210-1 . . . . . . . . . . . . . . . . . . . . . . 116
66.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
67 Housing, Roller Bearing, Part No. 899878-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
67.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10
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Paragraph Page

68 Shroud Assembly, Compressor, Part No. 968019-2/-3/-4 and 87299-01 . . . . . . . . . . . . . . . . . . . . . . . 120
68.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
69 Pipe Assembly, Exhaust, Part No. 968745-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
69.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
70 Plenum Half Assembly, Compressor Inlet Bottom, Part No. 968808-2/-3 . . . . . . . . . . . . . . . . . . . . . . 123
70.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
71 Bracket, Plenum Mounting, Part No. 969215-1/-4/-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
71.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
72 Stator Assembly, Turbine, Second-Stage, Part No. 977307-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
72.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
73 Hook, Hoist, Part No. 977377-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
73.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
11
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LIST OF ILLUSTRATIONS
Number Title Page

1 Geometric Characteristic Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2 Hose, Clamp (Clamp) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Clamp Coupling (Coupling) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Clamp - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Seal Coupling (Coupling) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 Ring Seal (Seal) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Clamp Coupling (Coupling) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
8 Annular Combustion Chamber Assembly (Chamber Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . 25
9 Tube Assembly Bracket (Bracket) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
10 Tube Assembly Bracket (Bracket) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11 Instrument Mounting Bracket Assembly (Bracket Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . 29
12 Hourmeter and Start Counter Bracket (Bracket) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
13 Connector Mounting Bracket (Bracket) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
14 Ball Bearing Mount (Mount) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15 Shoulder Torsion Shaft (Shaft) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
16 Compressor Diffuser Assembly (Diffuser Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
17 Turbine Shaft (Shaft) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
18 Support Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
19 Compressor Impeller (Impeller) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
20 Bearing Carrier (Carrier) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
22 Curvic Coupling (Coupling) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
24 First-Stage Turbine Wheel Assembly (Wheel Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 49
26 Second-Stage Turbine Wheel Assembly (Wheel Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . 54
27 Bearing Carrier (Carrier) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
28 Turbine Mechanical Cover (Cover) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
29 Oil Inlet Fitting Assembly (Fitting Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
30 Oil Inlet Shield Assembly (Shield Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
31 Oil Inlet Shield Assembly (Shield Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
32 Oil Scavenge Shield Assembly (Shield Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
35 Plain Round Nut (Nut) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
36 Oil Sump Pan Assembly (Pan Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
37 Bearing Retainer Assembly (Retainer Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
40 Retaining Tab (Tab) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
41 Compressor Inlet Screen (Screen) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
42 Matched Housing Assembly Set (Housing Assembly Set) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . 77
43 Front View of Match Set Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
44 Matched Housing Assembly Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
45 Fuel Control Unit Shaft (Shaft) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
46 Output Shaft (Shaft) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
47 Bearing Retaining Nut Assembly (Nut Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
48 Generator Drive Gearshaft (Gearshaft) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
49 Rear Output Shaft Nut Assembly (Nut Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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LIST OF ILLUSTRATIONS - CONTINUED
Number Title Page
50 Seal Retainer (Retainer) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

51 Pinion Gear (Gear) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
52 Oil Transfer Tube (Tube) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
53 Oil Jet (Jet) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
54 Oil Filler Cap (Cap) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
55 Fuel Atomizer Shroud (Shroud) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
56 Turbine Bearing Support Assembly (Support Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 96
57 Spur Idler Gear (Gear) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
58 Plenum Bracket Assembly (Bracket Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
59 Air Duct Hose (Hose) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
60 Compressor Bearing Retainer (Retainer) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
61 Air Cooling Duct (Duct) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
62 Turbine Support Cover (Cover) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
63 Retaining Duct Bracket (Bracket) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
64 Castellated Hexagon Nut (Nut) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
65 Compressor Inlet Top Plenum Half Assembly (Plenum Half Assembly) - Inspection . . . . . . . . . . . . . . 106
67 Curvic Coupling Assembly (Coupling Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
68 Valve Support (Support) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
69 Turbine Plenum Assembly (Plenum Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
70 Turbine Plenum Assembly (Plenum Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
71 Filter Body (Body) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
72 First-Stage Turbine Stator Assembly (Stator Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 117
73 Roller Bearing Housing (Housing) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
74 Compressor Shroud Assembly (Shroud Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
75 Exhaust Pipe Assembly (Pipe Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
76 Compressor Inlet Bottom Plenum Half Assembly (Plenum Half Assembly) - Inspection . . . . . . . . . . . . 124
77 Plenum Mounting Bracket (Bracket) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
78 Second-Stage Turbine Stator Assembly (Stator Assembly) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . 127
79 Hoist Hook (Hook) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
LIST OF TABLES
Number Title Page

1 Parts Requiring NDI Inspection - WP 006 00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Bearing Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Refer to affected part number.
13
TO 2G-GTCP165-13-6
WP 005 00
APPLICABLE TCTOS
TCTO No. Title Date
Nomenclature Specification/Part Number CAGE Code
1 INTRODUCTION.
This work package provides detailed visual and dimensional inspection requirements for depot maintenance use.
3 PARTS REQUIRING NONDESTRUCTIVE INSPECTION.
The part number and nomenclature of all parts requiring mandatory Nondestructive Inspection (NDI) are listed in Table 1.
4 INSPECTION.
Inspection procedures are identified by part number and are presented in part number sequence. Continuation pages are used
for the longer procedures of more complicated parts. Geometric characteristic symbols used in the inspection procedures are
defined in Figure 1.
NOTE
A Coordinate Measurement Machine (CMM) which gathers data points to mathematically arrive at the required
dimensional reading may be used in lieu of the required Total Indicator Reading (TIR).
4.1 Serviceable and reparable damage/wear limits are given for each part. Instructions as to whether the inspected part
should be replaced or repaired are also given.
4.2 Serviceable limits are the damage/wear limits acceptable for continued use.
4.3 Reparable limits are the damage/wear limits acceptable for repair.
4.4 Wear limits for spline and gear teeth are given for each part. Refer to WP 004 00 for procedures on measuring wear on
splines and gear teeth.
14
TO 2G-GTCP165-13-6
WP 005 00
Table 1. Parts Requiring NDI Inspection - WP 006 00
Part No. Nomenclature

698245 Impeller, Compressor
698249 Wheel Assembly, Turbine, First-Stage
698250 Wheel Assembly, Turbine, Second-Stage
892327 Support Assembly, Turbine Bearing
15
TO 2G-GTCP165-13-6
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Figure 1. Geometric Characteristic Symbols
16
TO 2G-GTCP165-13-6
WP 005 00
5 CLAMP, HOSE, PART NOS. AN737-TW58, E70S1-170SS, E70S1-406S, AND HTM-450.
5.1 NDI Required. None
5.2 Applicable Support Equipment. None
5.3 Reference Material Required. None
5.4 Consumable Materials. None
5.5 Illustrated Support Equipment. None
Figure 2. Hose, Clamp (Clamp) - Inspection
5.6 Inspection Procedure.
Inspect Serviceable Limits Repairable Limits Corrective Action

Visually
(1) Cracks No cracks allowed. -- Replace clamp.
(2) Distortions No distortions allowed. -- Replace clamp.
(3) Threads crossed, No damage allowed. -- If clamp is serviceable, replace
broken or stripped bolt and nut.
6 COUPLING CLAMP, PART NOS. MVB69282-150, U4301S12-400, 4301BA150, AND 56148-400.
17
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WP 005 00
Figure 3. Clamp Coupling (Coupling) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace coupling.
(2) Distortions No distortions allowed. -- Replace coupling.
(3) Threads crossed, No damage allowed. -- Replace coupling.
broken or stripped
(4) Nut No damage allowed. -- If clamp is serviceable, replace
nut.
7 CLAMP, PART NO. 10A251-150-66.
18
TO 2G-GTCP165-13-6
WP 005 00
Figure 4. Clamp - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace clamp.
(2) Distortions No distortions allowed. -- Replace clamp.
(3) Threads crossed, No damage allowed. -- Replace clamp.
broken or stripped
8 COUPLING, TUBE, PART NO. 10A347-150-250.
8.3 Reference Material Required.
Repair Instructions, Depot Maintenance Manual 2G-GTCP165-13-7, WP 003 00
19
TO 2G-GTCP165-13-6
WP 005 00
Figure 5. Seal Coupling (Coupling) - Inspection

Visually
(2) Dents and distortions No damage allowed. -- Replace coupling.
(3) Seals missing or No missing or worn seals -- Replace seals.
worn allowed.
(4) Minor nicks or burrs No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 003
00.
9 SEAL, RING, PART NOS. 3101874-1 AND 867680-1.
20
TO 2G-GTCP165-13-6
WP 005 00
Figure 6. Ring Seal (Seal) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace seal.
(2) Distortions No distortions allowed. -- Replace seal.
(3) Wear No wear allowed. -- Replace seal.
(4) Minor nicks, No damage allowed. -- Repair in accordance with TO
scratches or burrs 2G-GTCP165-13-7, WP 003
00.
10 BEARING INSPECTION, PART NOS. 3601145-1, 698464-1, 698472-1, 698481-1, AND 698517-1.
10.1 NDI Required. Optional
10.2 Applicable Support Equipment.
Universal Laser Systems Versa Laser VLS 3.60”

Bearing Analyzer Model BA-20-3 or BA-96
Universal Chuck BC-1
Antifriction Bearings 44B-1-102

Corrosion Prevention and Control for Aerospace Equipment 1-1-691
21
TO 2G-GTCP165-13-6
WP 005 00
a. Perform Level 1 inspection/reuse of bearings in accordance with TO 44B-1-102, and Table 2 as necessary.
b. Bearings shall be handled with clean lint-free gloves at all times.
Used bearings that have not passed a full Level 1 bearing inspection in accordance with TO 44B-1-102 shall not
be used.
NOTE
Handling of bearings shall be kept to a minimum to prevent corrosion, contamination, and damage. Expiration
dates on bearing packages may be disregarded, as long as the bearing passes all point of use visual requirements
and the oil is still intact. Bearings shall be inspected at point of use for cleanliness, corrosion, preservation
medium, packaging integrity, wear damage, and overall condition prior to installation. For bearings preserved in a
medium other than oil, bearing shall be cleaned in accordance with TO 44B-1-102 prior to use. All bearings that
do not pass visual inspection shall be routed for Level 1 inspection in accordance with TO 44B-1-102.
c. When inspecting bearings, keep track of the number of bearings that have failed, total number of bearings inspected
and the reason for failure.
Failure to properly inspect these bearings could result in severe engine failure.
d. Laser mark bearings using Universal Laser Systems Versa Laser VLS 3.60”. Mark the face of the race (either inner or
outer) that has the largest width as measured between chamfers. The first mark shall be “H”, the second time it is
inspected it will leave with “H I”, and the third time it is inspected, it will leave with “H I I”. The machine setting shall
be at 60 percent power and 5 percent speed. The marking shall be 50 percent of the height of the allowable space and
centered between chamfers. For example, if the face measures 0.20-inch between chamfers, the marking height will be
0.10-inch.
e. All bearings, unless otherwise noted, shall be limited to three reuses.
f. Inspect bearing using a bearing analyzer model BA-20-3 or BA-96, and universal chuck, part No. BC-1. Limits for test
analyzer: Test speed: 200 RPM. See Table 2 for the limits for the bearing analyzer.
10.7 Bearing Packaging and Preservation. Permissible to preserve bearings for one year using the following:
a. Preserve using MIL-PRF-6085.
b. Use VPCI126 or VPCI126 (MIL) bags to place bearings in. Then use MIL-PRF-131K bags to place VPCI126 bags
into.
c. Equivalent bags per MIL-PRF-22191, Type I, Class I may be used when previously stated bags have been exhausted.
Bags per MIL-PRF-22191 do not require placement into a bag per MIL-PRF-131K.
Table 2. Bearing Limits
Hardness Inner Analyzer

Part Outside Inside and Outer Rings Diametral
No. Diameter Diameter (Rockwell C) Clearance Material Peak RMS
698464-1 4.1339- 2.9528- 58 minimum 0.0013-0.0008 SAE 52100 2.964 0.384
4.1335 2.9524 under 2 pound Max Max
gage load
22
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Table 2. Bearing Limits - Continued
Hardness Inner Analyzer

Part Outside Inside and Outer Rings Diametral
No. Diameter Diameter (Rockwell C) Clearance Material Peak RMS
3601145-1 1.5748- 0.6693- 60-64 N/A CEVM M-50 Tool 1.000 0.100
1.5746 0.6691 Steel per AMS 6490 Max Max
698517-1 2.4406- 1.1809- 60 minimum 0.0029-0.0033 CEVM M-50 Tool 3.313 0.266
2.4409 1.1811 under 2 pound Steel per AMS 6490 Max Max
gage load
698481-1 1.8502- 0.9841- 60-64 0.0014-0.0018 CEVM M-50 Tool N/A N/A
1.8504 0.9843 under 2 pound Steel per AMS 6490
gage load
698472-1 1.4567- 0.7874- 60-64 0.0008-0.0011 CEVM M-50 Tool N/A N/A
1.4565 0.7872 under 2 pound Steel per AMS 6490
gage load
11 COUPLING, CLAMP, PART NOS. 3202AC274, 3203AC373, AND 4268C373M.
Figure 7. Clamp Coupling (Coupling) - Inspection

Visually
(2) Distortions No distortions allowed. -- Replace coupling.
23
TO 2G-GTCP165-13-6
WP 005 00

(3) Threads crossed, No damage allowed. -- Replace coupling.
broken or stripped
(4) Nut No damage allowed. -- If clamp is serviceable, replace
nut.
12 CHAMBER ASSEMBLY, ANNULAR COMBUSTION, PART NO. 3600471-1.

24
TO 2G-GTCP165-13-6
WP 005 00
Figure 8. Annular Combustion Chamber Assembly (Chamber Assembly) - Inspection
25
TO 2G-GTCP165-13-6
WP 005 00

a. Visually
(1) Cracks
(a) Welds (item 1) No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(b) Edges (item 2) 0.250-inch long permissible. -- Repair in accordance with TO
Cracks must not intersect or 2G-GTCP165-13-7, WP 004 00.
be in an intersecting plane.
(c) Minor stress relief 0.250-inch long permissible. -- Repair in accordance with TO
cracks around holes (item 2G-GTCP165-13-7, WP 004 00.
3)
(d) Holes (item 4) 0.250-inch long permissible -- Repair in accordance with TO
except where progression 2G-GTCP165-13-7, WP 004 00.
could cause material break-
away.
(e) Cooling skirts (item 5) No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(f) Outer skin (item 11) No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(2) Corrosion No corrosion allowed. -- Corrosion treat in accordance
with TO 1-1-691.
(3) Dents and distortions 0.062-inch out and 0.125- -- Repair in accordance with TO
(item 7) inch in maximum. 2G-GTCP165-13-7, WP 004 00.
(4) Erosion (item 6) 0.0288-inch minimum mate- -- Repair in accordance with TO
rial thickness. 2G-GTCP165-13-7, WP 004 00.
(5) Burned areas on inner No missing material allowed. -- Repair in accordance with TO
heat shield (smaller diameter) 2G-GTCP165-13-7, WP 004 00.
(item 8)
(6) Burned areas around fuel No missing material allowed. -- Repair in accordance with TO
nozzles (item 9) 2G-GTCP165-13-7, WP 004 00.
(7) Burned areas on inner No missing material allowed. -- Repair in accordance with TO
heat shield (larger diameter) 2G-GTCP165-13-7, WP 004 00.
(item 10)
(8) Swirls and grommets, No damaged or missing -- Repair in accordance with TO
broken, cracked or missing grommets allowed. 2G-GTCP165-13-7, WP 004 00.
(a) Wear groove on grom- 0.010-inch maximum. -- Repair in accordance with TO
mets and swirls 2G-GTCP165-13-7, WP 004 00.
(9) Tabs and retainers, No damage allowed. -- Repair in accordance with TO
cracked, broken or distorted 2G-GTCP165-13-7, WP 004 00.
13 BRACKET, TUBE ASSEMBLY, PART NO. 3608855-1.

26
TO 2G-GTCP165-13-6
WP 005 00
Figure 9. Tube Assembly Bracket (Bracket) - Inspection

Visually
(1) Cracks No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
(3) Dents and distortions No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
(4) Missing material No missing material al- -- Replace bracket.
lowed.
14 BRACKET, TUBE ASSEMBLY, PART NO. 3608856-1/-2.

27
TO 2G-GTCP165-13-6
WP 005 00
Figure 10. Tube Assembly Bracket (Bracket) - Inspection

Visually
(1) Cracks No cracks allowed. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
(2) Corrosion No corrosion allowed. -- Corrosion treat in accordance with
TO 1-1-691.
(3) Dents and distortions No damage allowed. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
(4) Missing material No missing material allowed. -- Replace bracket.
15 BRACKET ASSEMBLY, INSTRUMENT MOUNTING, PART NOS. 3609583-1 AND 977259-1.

28
TO 2G-GTCP165-13-6
WP 005 00
Figure 11. Instrument Mounting Bracket Assembly (Bracket Assembly) - Inspection

Visually
2G-GTCP165-13-7, WP 004 00.
with TO 1-1-691.
2G-GTCP165-13-7, WP 004 00.
(4) Missing material No missing material allowed. -- Replace bracket assembly.
16 BRACKET HOURMETER AND START COUNTER, PART NO. 3609817-1.

29
TO 2G-GTCP165-13-6
WP 005 00
Figure 12. Hourmeter and Start Counter Bracket (Bracket) - Inspection

Visually
2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
2G-GTCP165-13-7, WP 004
00.
17 BRACKET, CONNECTOR MOUNTING, PART NO. 3610542-1/-2.

30
TO 2G-GTCP165-13-6
WP 005 00
Figure 13. Connector Mounting Bracket (Bracket) - Inspection

Visually
(1) Cracks No cracks allowed. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
(2) Corrosion No corrosion allowed. -- Corrosion treat in accordance with
TO 1-1-691.
(3) Dents and distortions No damage allowed. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
18 MOUNT, BALL BEARING, PART NO. 696093-3.
Nondestructive Inspection (NDI) Requirements WP 006 00, This Manual

Standard Practices WP 004 00, This Manual
31
TO 2G-GTCP165-13-6
WP 005 00
Figure 14. Ball Bearing Mount (Mount) - Inspection

NOTE
If cracks are suspected during visual inspection, mark area (refer to CAUTION in WP 004 00, Paragraph 3.) and
perform magnetic-particle inspection in accordance with WP 006 00. If all inspection requirements have passed,
part will be considered serviceable.
a. Visually
(1) Cracks No cracks allowed. -- Replace mount.
(2) Broken or damaged No broken or damaged tangs -- Replace mount.
tangs allowed.
(3) Minor chipping, No damage allowed. -- Repair in accordance with TO
scratches or wear 2G-GTCP165-13-7, WP 003
00.
(4) Surface D for No grooves allowed. -- Replace mount.
grooves in tangs
(5) Pin slot for damage No damage allowed. -- Replace mount.
b. Dimensionally
(1) Diameter A 2.4404 to 2.4406-inches. -- Replace mount.
(2) Diameter B 0.296 to 0.306-inch. -- Replace mount.
(3) Dimension C 0.057 to 0.072-inch within -- Replace mount.
0.001-inch of all four tangs.
(4) Diameter E 2.6764 to 2.6766-inches. -- Replace mount.
32
TO 2G-GTCP165-13-6
WP 005 00

(5) Dimension F 0.007 to 0.012-inch. -- Replace mount.
(6) Dimension G 0.050 to 0.060-inch. -- Replace mount.
19 SHAFT, SHOULDER TORSION, PART NO. 698240-1.

Figure 15. Shoulder Torsion Shaft (Shaft) - Inspection

NOTE
• Spline wear measurement shall be made only if visual inspection indicates wear.
• If cracks are suspected during visual inspection, mark area (refer to CAUTION in WP 004 00, Paragraph 3.)
and perform magnetic-particle inspection in accordance with WP 006 00. If all inspection requirements have
passed, part will be considered serviceable.
a. Visually
(1) Cracks No cracks allowed. -- Replace shaft.
(2) Chipped or broken No damage allowed. -- Replace shaft.
splines
33
TO 2G-GTCP165-13-6
WP 005 00

(3) Copper plating on No damage allowed. -- Repair in accordance with TO
splines for chipping, 2G-GTCP165-13-7, WP 003
flaking, and wear 00.
b. Dimensionally
(1) Spline A 0.006-inch maximum. -- Replace shaft.
(2) Spline B 0.006-inch maximum. -- Replace shaft.
20 DIFFUSER ASSEMBLY, COMPRESSOR, PART NO. 976768-2.
Aircraft Weapons Systems, Cleaning and Corrosion Control 1-1-691

34
TO 2G-GTCP165-13-6
WP 005 00
Figure 16. Compressor Diffuser Assembly (Diffuser Assembly) - Inspection
35
TO 2G-GTCP165-13-6
WP 005 00

NOTE
perform fluorescent-penetrant inspection in accordance with WP 006 00. If all inspection requirements have passed,
a. Visually
(1) Cracks
NOTE
All dimension on vanes are from non-reworked surfaces.
(a) Vanes No damage allowed. 0.250-inch maximum. Repair in accordance with

TO 2G-GTCP165-13-7, WP
004 00.
(b) All other cracks No cracks allowed. -- Repair in accordance with
004 00.
with TO 1-1-691.
(3) Dents 20 maximum allowed in air -- Repair in accordance with
flow area not exceeding TO 2G-GTCP165-13-7, WP
0.375-inch in depth by 004 00.
0.375-inch wide by 0.750-
inch long.
Spherical dents not to ex- Replace diffuser.
ceed 0.750-inch diameter
and 0.300-inch in depth.
(4) Ring segments for No damage allowed. -- Repair in accordance with
crossed, broken or stripped TO 2G-GTCP165-13-7, WP
threads 003 00.
(5) Warpage No warpage allowed. -- Repair in accordance with
004 00.
NOTE
If one tang is broken, damaged or missing, remove all tangs from the diffuser before repairing.
(6) Broken, damaged or No damage allowed. -- Repair in accordance with

missing tangs TO 2G-GTCP165-13-7, WP
004 00.
(7) Diameter J for obstruc- No obstructions allowed. -- Repair in accordance with
tions TO 2G-GTCP165-13-7, WP
004 00.
b. Dimensionally
(1) Diameter B (Air Seal) 3.002 to 3.004-inches. -- Repair in accordance with
004 00.
36
TO 2G-GTCP165-13-6
WP 005 00

(2) Diameter C 17.86 to 17.89-inches. -- Repair in accordance with
004 00.
(2) Diameter F 16.54 to 16.57-inches. -- Repair in accordance with
004 00.
(2) Diameter G 16.86 to 16.90-inches. -- Repair in accordance with
004 00.
(2) Diameter H 5.518 to 5.522-inches. -- Repair in accordance with
004 00.
21 SHAFT, TURBINE, PART NO. 698244-1.

Repair Instructions, Depot Maintenance Manual 2G-GTCP165-13-7, WP 003 00 and WP 004 00
Figure 17. Turbine Shaft (Shaft) - Inspection
37
TO 2G-GTCP165-13-6
WP 005 00

NOTE
a. Visually
(2) Wear on bearing jour- No wear allowed. -- Repair in accordance with TO 2G-
nals GTCP165-13-7, WP 004 00.
(3) Threads crossed, bro- No damage allowed. -- Repair in accordance with TO 2G-
ken or stripped GTCP165-13-7, WP 003 00.
(4) Radius E, free from No damage allowed. -- Repair in accordance with TO 2G-
high metal, burrs, and GTCP165-13-7, WP 003 00.
other obstructions
(5) Bluing on aft end of Allowable -- None.
shaft due to high tempera-
ture
b. Dimensionally
(1) Dimension A 16.560 to 16.570-inches. -- Replace shaft.
(2) Diameter B 0.5996 to 0.6000-inch. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
(3) Diameter C 0.5690 to 0.5695-inch. -- Repair in accordance with TO 2G-
GTCP165-13-7, WP 004 00.
(4) Concentricity diameter 0.0005-inch. -- Repair in accordance with TO 2G-
B GTCP165-13-7, WP 004 00.
(5) Concentricity diameter 0.0005-inch. -- Repair in accordance with TO 2G-
C GTCP165-13-7, WP 004 00.
22 IMPELLER, COMPRESSOR, PART NO. 698245-2.
22.1 NDI Required. Fluorescent-penetrant inspection, WP 006 00.
Tool No. Nomenclature Figure No./Item

284734-1-1 Gage, Curvic Coupling (Convex) Figure 18, 1
289452-1 Fixture, Pneumatic, Tooth Bearing Pattern (Fixture) Figure 18, 2

General Information, Depot Maintenance Manual 2G-GTCP165-13-1, WP 003 00
38
TO 2G-GTCP165-13-6
WP 005 00
22.4 Consumable Materials.
NOTE
Index numbers are for reference to master consumable list, TO 2G-GTCP165-13-1. All references to consumables
in text will be preceded by 13. (Example: Oil (13-52))
Index No. Nomenclature

28 Compound, Gear Marking
34 Dykem (Hi-Spot #107 Blue)
52 Oil (Specification MIL-L-7808 or Specification MIL-L-23699)
81 Solvent, Dry Cleaning (Federal Specification P-D-680, Type II)
22.5 Illustrated Support Equipment.
Figure 18. Support Equipment
39
TO 2G-GTCP165-13-6
WP 005 00
Figure 19. Compressor Impeller (Impeller) - Inspection
40
TO 2G-GTCP165-13-6
WP 005 00
Extreme care shall be exercised when handling and storing couplings. Protective covers shall be installed on cou-
plings during storage. Couplings shall be free of all dirt, dust, and foreign matter prior to assembly.
NOTE
If visual and dimensional inspections pass all requirements, perform fluorescent-penetrant inspection in accordance
with WP 006 00.
a. Visually
(1) Cracks, nicks, dents or No damage allowed. 0.030-inch maximum from Repair in accordance with
scratches on blades inner third of leading edge. TO 2G-GTCP165-13-7, WP
0.060-inch maximum from 004 00.
outer two- thirds of leading
edge.
(2) Cracks (other than No damage allowed. -- Replace impeller.
blades)
with TO 1-1-691.
(4) Curvic couplings --
(a) Minor nicks, No damage allowed. -- Repair in accordance with
scratches or burrs TO 2G-GTCP165-13-7, WP
003 00.
(b) High Metal No high metal allowed. -- Repair in accordance with
003 00.
(c) Chafing No damage allowed. -- Replace impeller.
(d) Tooth bearing pat- See Figure 1. -- Replace impeller.
tern
b. Dimensionally
(1) Diameter A 10.495 to 10.505-inches. -- Replace impeller.
(2) Dimension B 0.315-inch minimum. -- Replace impeller.
(3) Dimension C 0.060-inch minimum. -- Replace impeller.
(4) Dimension D 0.18-inch minimum. -- Replace impeller.
(5) Dimension E 0.065-inch minimum. -- Replace impeller.
(6) Radius F No sharp edges allowed. -- Repair in accordance with
004 00.
(7) Radius G No sharp edges allowed. -- Repair in accordance with
004 00.
(8) Diameter U 1.380-inch maximum. -- Replace impeller.
NOTE
Curvic couplings must be stacked on master curvic before runout can be checked.
(9) Curvic couplings

(a) Face runout See Figure 1. -- Replace impeller.
(b) Radial runout See Figure 1. -- Replace impeller.
41
TO 2G-GTCP165-13-6
WP 005 00
22.7 Tooth Bearing Pattern Check.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284734-1-1 curvic coupling gage (convex) and 284778-1-1
curvic coupling gage (convex) using soft-bristled brush.
Lube oil may contain Tricresyl Phosphate. This additive is a skin and eye irritant. Make certain this oil does not
remain on the skin. The oil may burn if exposed to heat or flames. Use only in a well-ventilated area. Neoprene or
Nitrile (8 mil thick or greater) gloves and safety goggles shall be worn. When using a precision oil applicator,
where there is no splash hazard, Neoprene or Nitrile (8 mil thick or greater) gloves and safety glasses with side
shields shall be worn.
b. Mix gear marking compound (13-28) with oil (13-52) to a fine paste, apply thin layer to curvic coupling teeth I and II
of impeller.
NOTE
If 289452-1 fixture is not available, lightly tap with plastic hammer on the end face of the gage within diametrical
limits of the curvic teeth.
c. Position 284734-1-1 curvic coupling gage (convex) on curvic coupling I and 284778-1-1 curvic coupling gage (con-
vex) on curvic coupling II.
d. Place impeller and curvic coupling gages on 289452-1 fixture using care for a proper match of curvic coupling teeth.
e. Apply 68 psig regulated air pressure to fixture to establish tooth bearing color transfer.
f. Remove impeller from fixture and check tooth bearing pattern.
• Use approved personal protective equipment (goggles/face shield) when using dry cleaning solvent.
• Use dry cleaning solvent in a well-ventilated area. Avoid excessive skin contact or prolonged inhalation of
vapor. Do not use near open flame or in area where high temperatures prevail.
g. Using dry cleaning solvent (13-81), clean curvic coupling teeth to remove Dykem (13-34) and gear marking compound
(13-28).
23 CARRIER, BEARING, PART NO. 698246-1.

42
TO 2G-GTCP165-13-6
WP 005 00
Figure 20. Bearing Carrier (Carrier) - Inspection

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace carrier.
with TO 1-1-691.
(3) Minor nicks or burrs No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 003 00.
(4) Surface K for wear Light indications due to -- Contact cognizant engineer.
chafing is acceptable.
(5) Threads crossed, broken No damage allowed. -- Replace carrier.
or stripped
b. Dimensionally
(1) Diameter A 2.6760 to 2.6764-inches. -- Replace carrier.
(2) Diameter B 2.1865 to 2.1875-inches. -- Replace carrier.
(3) Diameter C 2.308 to 2.313-inches. -- Replace carrier.
43
TO 2G-GTCP165-13-6
WP 005 00

(4) Diameter D 2.8745 to 2.8750-inches. -- Replace carrier.
(5) Dimension E 1.519 to 1.529-inches. -- Replace carrier.
(6) Dimension F 1.465 to 1.469-inches. -- Replace carrier.
(7) Dimension G 0.706 to 0.714-inch within -- Replace carrier.
0.001-inch, four places.
(8) Radius H 0.09 to 0.11-inch. -- Replace carrier.
(9) Surface J for parallelism See Figure 1. -- Replace carrier.
(10) Angle L (reference 10 to 20 degrees. --
only)
(11) Dimension M 0.05 to 0.08-inch. -- Replace carrier.
24 COUPLING, CURVIC, PART NO. 698248-1.

284735-1-1 Gage, Curvic Coupling (Concave) (2 each) Figure 21, 1

NOTE

44
TO 2G-GTCP165-13-6
WP 005 00
Figure 22. Curvic Coupling (Coupling) - Inspection
45
TO 2G-GTCP165-13-6
WP 005 00
NOTE
If cracks are suspected during visual inspection, mark area (refer to CAUTION in WP 004 00, Paragraph 3) and
a. Visually
(2) Chipping and wear No damage allowed. -- Replace coupling.
(3) Vanes for dents or No damage allowed. -- Replace coupling.
wear
003 00.
003 00.
(c) Chafing No damage allowed. -- Replace coupling.
(d) Tooth bearing pat- See Figure 1. -- Replace coupling.
tern
(e) Chrome plated sur- Slight staining or discolor- -- Repair in accordance with
faces for surface dam- ation is allowed. While us- TO 2G-GTCP165-13-7, WP
age ing a 0.060-inch ball scribe 005 00.
or similar tool and passing
it across the surface, surface
damage that is detectable
should be repaired. Surface
damage that is not detect-
able is acceptable.
b. Dimensionally
(1) Diameter A 2.985 to 3.000-inches. -- Check allowable variations.
(Allowable variations) If one vane measures 2.915 Replace coupling.
to 2.984-inches then all
other vanes shall be 2.988
to 3.000-inches.
(2) Diameter B 0.6001 to 0.6004-inch. -- Repair in accordance with
004 00.
(3) Dimension C 0.050-inch minimum. -- Replace coupling.
(4) Dimension D 0.120-inch minimum. -- Replace coupling.
NOTE
Curvic couplings must be stacked on master curvic before runout can be checked. If face runout and radial runout
are within technical manual limits, the tooth bearing pattern check is not required.
46
TO 2G-GTCP165-13-6
WP 005 00

(5) Cervic couplings
(a) Face runout See Figure 1. -- Replace coupling.
(b) Radial runout See Figure 1. -- Replace coupling.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284735-1-1 curvic coupling gages (concave) using soft-bristled
brush.
of curvic coupling.
NOTE
c. Position 284735-1-1 curvic coupling gages (concave) and curvic coupling in place on 289452-1 fixture using care for
a proper match of curvic coupling teeth.
d. Apply 68 psig regulated air pressure to fixture to establish tooth bearing color transfer.
e. Remove curvic coupling from fixture and check tooth bearing pattern.
f. Using dry cleaning solvent (13-81), clean curvic coupling teeth to remove Dykem (13-34) and gear marking compound
(13-28).
25 WHEEL ASSEMBLY, TURBINE, FIRST-STAGE, PART NO. 698249-1.

284735-1-1 Gage, Curvic Coupling (Concave) Figure 23, 1
47
TO 2G-GTCP165-13-6
WP 005 00

NOTE

48
TO 2G-GTCP165-13-6
WP 005 00
Figure 24. First-Stage Turbine Wheel Assembly (Wheel Assembly) - Inspection
49
TO 2G-GTCP165-13-6
WP 005 00
NOTE
with WP 006 00.
a. Visually
(1) Cracked or missing No cracks or missing blades -- Replace wheel assembly.
blades allowed.
NOTE
Condemn wheel assembly if nicks are deeper than 0.0313-inch.
(2) Nicks on blades Not exceeding 0.005-inch -- Repair in accordance with

depth on all trailing edge TO 2G-GTCP165-13-7, WP
blades. 004 00.
More than 0.005-inch, but
less than 0.0156-inch on ten
trailing edge blades.
less than 0.0313-inch on
four leading edge blades.
(3) Erosion No erosion allowed. -- Repair in accordance with
004 00.
NOTE
Loose rivets are acceptable.
(4) Missing or damaged No missing or damaged -- Repair in accordance with

rivets rivets allowed. TO 2G-GTCP165-13-7, WP
004 00.
(5) Rivet hole cracks -- 0.060-inch maximum. Repair in accordance with
004 00.
003 00.
003 00.
(c) Chafing No damage allowed. -- Replace wheel assembly.
(d) Tooth bearing pat- See Figure 1. -- Replace wheel assembly.
tern
(7) Turbine wheel assem-
bly
b. Dimensionally
50
TO 2G-GTCP165-13-6
WP 005 00

(1) Diameter A 7.804 to 7.818-inches. -- Replace wheel assembly.
(2) Dimension B 0.050-inch minimum. -- Replace wheel assembly.
(3) Dimension C 0.120-inch minimum. -- Replace wheel assembly.
(4) Radius D 0.125-inch maximum. -- Repair in accordance with
004 00.
NOTE
Curvic couplings must be stacked on master curvic before runout can be checked. If surface flatness and radial
runout are within technical manual limits, the tooth bearing pattern check is not required.

(a) Surface flatness See Figure 1. -- Replace wheel assembly.
(b) Radial runout See Figure 1. -- Replace wheel assembly.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284735-1-1 curvic coupling gage (concave) using soft-bristled
brush.
of wheel assembly.
NOTE
c. Position 284735-1-1 curvic coupling gage (concave) on curvic coupling II and 284778-1-1 curvic coupling gage
(convex) on curvic coupling I.
d. Place wheel assembly and curvic coupling gages on 289452-1 fixture using care for a proper match of curvic coupling
teeth.
e. Apply 68 psig regulated air pressure to fixture to establish tooth bearing color transfer.
f. Remove curvic coupling from fixture and check tooth bearing pattern.
51
TO 2G-GTCP165-13-6
WP 005 00
g. Using dry cleaning solvent (13-81), clean curvic coupling teeth to remove Dykem (13-34) and gear marking compound
(13-28).
26 WHEEL ASSEMBLY, TURBINE, SECOND-STAGE, PART NO. 698250-1.

284735-1-1 Gage, Curvic Coupling (Concave) (2 each) Figure 25, 1

NOTE

52
TO 2G-GTCP165-13-6
WP 005 00
53
TO 2G-GTCP165-13-6
WP 005 00
Figure 26. Second-Stage Turbine Wheel Assembly (Wheel Assembly) - Inspection
54
TO 2G-GTCP165-13-6
WP 005 00
NOTE
with WP 006 00.
a. Visually
(1) Cracked or missing No cracks or missing blades -- Replace wheel assembly.
blades allowed.
NOTE
Condemn wheel assembly if nicks are deeper than 0.0625-inch.
(2) Nicks on blades Not exceeding 0.0156-inch -- Repair in accordance with

depth on all trailing edge TO 2G-GTCP165-13-7, WP
blades. 004 00.
less than 0.0313-inch on 10
trailing edge blades.
less than 0.0625-inch on
four leading edge blades.
(3) Erosion No erosion allowed. -- Repair in accordance with
004 00.
NOTE
Loose rivets are acceptable.
(4) Missing or damaged No missing or damaged -- Repair in accordance with

rivets rivets allowed. TO 2G-GTCP165-13-7, WP
004 00.
(5) Rivet hole cracks -- 0.060-inch maximum. Repair in accordance with
004 00.
003 00.
003 00.
(c) Chafing No damage allowed. -- Replace wheel assembly.
(d) Tooth bearing pat- See Figure 1. -- Replace wheel assembly.
tern
(7) Bent blades No bends allowed. -- Repair in accordance with
004 00.
55
TO 2G-GTCP165-13-6
WP 005 00

(8) Nicks or burrs on No damage allowed. -- Repair in accordance with
blade tip TO 2G-GTCP165-13-7, WP
004 00.
b. Dimensionally
(1) Diameter A 8.503 to 8.522-inches. -- Replace wheel assembly.
(2) Dimension B 0.050-inch minimum. -- Replace wheel assembly.
(3) Dimension C 0.120-inch minimum. -- Replace wheel assembly.
(4) Radius D 0.125-inch maximum. -- Repair in accordance with
004 00.
NOTE
Curvic couplings must be stacked on master curvic before runout can be checked. If surface flatness and radial
runout are within technical manual limits, the tooth bearing pattern check is not required.

(a) Surface flatness See Figure 1. -- Replace wheel assembly.
(b) Radial runout See Figure 1. -- Replace wheel assembly.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284735-1-1 curvic coupling gages (concave) using soft-bristled
brush.
of wheel assembly.
NOTE
c. Position 284735-1-1 curvic coupling gage (concave) and wheel assembly in place on 289452-1 fixture using care for a
proper match of curvic coupling teeth.
e. Remove wheel assembly from fixture and check tooth bearing pattern.
56
TO 2G-GTCP165-13-6
WP 005 00
(13-28).
27 CARRIER BEARING, PART NO. 698251-3.
27.1 NDI Required. Required

Figure 27. Bearing Carrier (Carrier) - Inspection
57
TO 2G-GTCP165-13-6
WP 005 00

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace carrier.
with TO 1-1-691.
(3) Minor nicks, burrs or No damage allowed. -- Repair in accordance with
scratches TO 2G-GTCP165-13-7, WP
003 00.
(4) Wear Light indications due to -- Contact cognizant engineer.
chafing is acceptable.
b. Dimensionally
(1) Diameter A 3.3194 to 3.3200-inches. Replace carrier.
(2) Diameter B 2.0547 to 2.0550-inches. Replace carrier.
(3) Dimension C 1.356 to 1.358-inches. Replace carrier.
(4) Surface D for flatness See Figure 1. Replace carrier.
28 COVER, TURBINE MECHANICAL, PART NO. 698252-2.

58
TO 2G-GTCP165-13-6
WP 005 00
Figure 28. Turbine Mechanical Cover (Cover) - Inspection

a. Visually
(1) Cracks No cracks allowed. -- Replace cover.
with TO 1-1-691.
(3) Minor nicks, burrs or No damage allowed. -- Repair in accordance with TO
scratches 2G-GTCP165-13-7, WP 003
00.
(4) Oil passages for obstruc- No obstructions allowed. -- If obstructions cannot be re-
tions moved, replace cover.
(5) Threads crossed, broken No damage allowed. -- Repair in accordance with TO
or stripped 2G-GTCP165-13-7, WP 003
00.
b. Dimensionally
(1) Surfaces A, C, and D for See Figure 1. -- Replace cover.
flatness
(2) Dimension B 0.094 to 0.096-inch. -- Replace cover.
29 FITTING ASSEMBLY, OIL INLET, PART NO. 698269-1.
59
TO 2G-GTCP165-13-6
WP 005 00

Figure 29. Oil Inlet Fitting Assembly (Fitting Assembly) - Inspection

a. Visually
(1) Cracks No cracks allowed. -- Replace fitting assembly.
with TO 1-1-691.
(3) Tube for obstructions No obstructions allowed. -- If obstructions cannot be re-
moved, replace fitting assem-
bly.
(4) Threads crossed, bro- No damage allowed. -- Repair in accordance with
ken or stripped TO 2G-GTCP165-13-7, WP
003 00.
(5) Warpage on mounting No warpage allowed. -- Replace fitting assembly.
flange
30 SHIELD ASSEMBLY, OIL INLET, PART NO. 698270-1.
60
TO 2G-GTCP165-13-6
WP 005 00
Figure 30. Oil Inlet Shield Assembly (Shield Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace shield assembly.
with TO 1-1-691.
(3) Heat damage No heat damage allowed. -- Replace shield assembly.
31 FITTING ASSEMBLY, OIL SCAVENGE, PART NO. 698273-1.

61
TO 2G-GTCP165-13-6
WP 005 00
Figure 31. Oil Inlet Shield Assembly (Shield Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace fitting assembly.
with TO 1-1-691.
moved, replace fitting assembly.
or stripped 2G-GTCP165-13-7, WP 003 00.
(5) Warpage on mounting No warpage allowed. -- Replace fitting assembly.
flange
32 SHIELD ASSEMBLY, OIL SCAVENGE, PART NO. 698274-1.
62
TO 2G-GTCP165-13-6
WP 005 00
Figure 32. Oil Scavenge Shield Assembly (Shield Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace shield assembly.
with TO 1-1-691.
(3) Heat damage No heat damage allowed. -- Replace shield assembly.
33 COUPLING, CURVIC, PART NO. 698282-1/-3.


63
TO 2G-GTCP165-13-6
WP 005 00
NOTE

64
TO 2G-GTCP165-13-6
WP 005 00
NOTE
a. Visually
with TO 1-1-691.
(3) Keyway slots for dam- No damage allowed. -- Replace coupling.
age
(4) Threads chipped, bro- No damage allowed. -- Replace coupling.
ken or stripped
65
TO 2G-GTCP165-13-6
WP 005 00

003 00.
003 00.
tern
b. Dimensionally
NOTE
Curvic coupling must be stacked on master curvic before runout can be checked.
(1) Diameter A 0.9843 to 0.9845-inches. -- Replace coupling.

Runout See Figure 34. -- Replace coupling.
(3) Dimension D 0.050-inch minimum. -- Replace coupling.
(4) Surface E perpendicu- See Figure 34. -- Consult engineering.
larity
(5) Surface F perpendicu- See Figure 34. -- Consult engineering.
larity
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284778-1-1 curvic coupling gage (convex) using soft-bristled
brush.
b. Mix gear marking compound (13-28) with oil (13-52) to a fine paste, apply thin layer to curvic coupling teeth of curvic
coupling.
NOTE
c. Position 284778-1-1 curvic coupling gage (convex) and curvic coupling in place on 289452-1 fixture using care for a
66
TO 2G-GTCP165-13-6
WP 005 00
(13-28).
34 NUT, PLAIN ROUND, PART NO. 698284-1.

Figure 35. Plain Round Nut (Nut) - Inspection

NOTE
Visually
(1) Cracks No cracks allowed. -- Replace nut.
67
TO 2G-GTCP165-13-6
WP 005 00

(2) Threads
(a) Crossed, broken or No damage allowed. -- Replace nut.
stripped
(b) Freedom of operation No binding allowed. -- Replace nut.
(3) Bearing contact face No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 003
00.
(4) Wrench slots for distor- No damage allowed. -- Replace nut.
tions
35 PAN ASSEMBLY, OIL SUMP, PART NO. 698297-2.

Figure 36. Oil Sump Pan Assembly (Pan Assembly) - Inspection
68
TO 2G-GTCP165-13-6
WP 005 00

NOTE
• Remove all corners of the drain plug boss except the one with the safety wire hole. This is to prevent a wrench
or socket from taking hold of the boss when removing the oil drain plug.
and perform fluorescent-penetrant inspection in accordance with WP 006 00. If all inspection requirements have
Visually
2G-GTCP165-13-7, WP 004
00.
(2) Dents No dents allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
00.
36 RETAINER ASSEMBLY, BEARING, PART NO. 698310-1.

69
TO 2G-GTCP165-13-6
WP 005 00
Figure 37. Bearing Retainer Assembly (Retainer Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace retainer assembly.
with TO 1-1-691.
(3) Dents and distortions No damage allowed. -- Repair in accordance with
003 00.
37 COUPLING, CURVIC, PART NO. 698316-1.
37.1 NDI Required. Fluorescent Penetrant Inspection, WP 006 00.

284778-1-1 Gage, Curvic Coupling (Convex) (2 each) Figure 38, 1

70
TO 2G-GTCP165-13-6
WP 005 00
NOTE

71
TO 2G-GTCP165-13-6
WP 005 00
NOTE
a. Visually
(2) Chipping and wear No damage allowed. -- Replace coupling.
(3) Vanes for dents or No damage allowed. -- Replace coupling.
wear
003 00.
72
TO 2G-GTCP165-13-6
WP 005 00

003 00.
tern
with TO 1-1-691.
b. Dimensionally
(1) Diameter A 2.998 to 3.000-inches. -- Check allowable variations.
(Allowable variations)
(One vane) 2.990 to 3.000-inches. -- Replace coupling.
(Three vanes) 2.994 to 3.000-inches. -- Replace coupling.
(2) Dimension B 0.120-inch minimum. -- Replace coupling.
NOTE
Curvic couplings must be stacked on master curvic before runout can be checked. If face runout and radial runout
are within technical manual limits, the tooth bearing pattern check is not required.

(a) Face runout See Figure 1. -- Replace coupling.
(b) Radial runout See Figure 1. -- Replace coupling.
c.
(1) Perform material hardness check on face of curvic coupling tooth. Check one tooth on fwd and aft face approxi-
mately 180 degrees apart. Hardness shall be 33 to 38 HRC. Replace coupling if requirement is not met.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284778-1-1 curvic coupling gages (convex) using soft-bristled
brush.
coupling.
NOTE
c. Position 284778-1-1 curvic coupling gages (convex) and curvic coupling in place on 289452-1 fixture using care for a
73
TO 2G-GTCP165-13-6
WP 005 00
(13-28).
38 TAB, RETAINING, PART NO. 698339-1.

Figure 40. Retaining Tab (Tab) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace tab.
with TO 1-1-691.
(3) Bends and distortions No damage allowed. -- Repair in accordance with
003 00.
74
TO 2G-GTCP165-13-6
WP 005 00

(4) Minor nicks and burrs No damage allowed. -- Repair in accordance with
003 00.
39 SCREEN, COMPRESSOR INLET, PART NO. 698342-1.
Figure 41. Compressor Inlet Screen (Screen) - Inspection

Visually
(1) Tears in fabric (wire) No tears allowed. -- Replace screen.
(2) Separation of lamina- No separation allowed. -- Repair in accordance with
tion TO 2G-GTCP165-13-7, WP
004 00.
40 HOUSING ASSEMBLY SET, MATCHED, PART NO. 698344-3.
75
TO 2G-GTCP165-13-6
WP 005 00

76
TO 2G-GTCP165-13-6
WP 005 00
Figure 42. Matched Housing Assembly Set (Housing Assembly Set) - Inspection (Sheet 1 of 2)
77
TO 2G-GTCP165-13-6
WP 005 00
Figure 42. Matched Housing Assembly Set (Housing Assembly Set) - Inspection (Sheet 2)
78
TO 2G-GTCP165-13-6
WP 005 00
Figure 43. Front View of Match Set Housing
79
TO 2G-GTCP165-13-6
WP 005 00
Figure 44. Matched Housing Assembly Set
80
TO 2G-GTCP165-13-6
WP 005 00
Housing assembly set to be inspected as a matched set. Any unmatched sets shall be repaired for rematching as a
matched set.
NOTE
a. Visually
(1) Cracks or broken No cracks or broken pieces -- Repair in accordance with
pieces allowed. TO 2G-GTCP165-13-7, WP
004 00.
(2) Corrosion No corrosion allowed. 0.070-inch deep maximum. Repair in accordance with
004 00.
(3) Chipped or peeled No bare metal allowed. -- Repair in accordance with
paint TO 2G-GTCP165-13-7, WP
003 00.
(4) Scratched, scored or No damage allowed. -- Repair in accordance with
worn bores TO 2G-GTCP165-13-7, WP
004 00.
(5) Bushings for scratches No damage allowed. -- Repair in accordance with
or scoring TO 2G-GTCP165-13-7, WP
004 00.
(6) Inserts and studs for No damage allowed. -- Repair in accordance with
crossed, broken or TO 2G-GTCP165-13-7, WP
stripped threads 003 00.
(7) Oil tube for obstruc- No obstruction or damage -- If obstructions or damage
tion and damage allowed. cannot be repaired, replace
tube in accordance with TO
2G-GTCP165- 13-7, WP 004
00.
(8) Oil filler necks and No dents, distortions or -- Repair in accordance with
drain tube for dents, dis- damage allowed. TO 2G-GTCP165-13-7, WP
tortions or damage 004 00.
(9) Mounting lugs for No damage allowed. -- Repair in accordance with
damage TO 2G-GTCP165-13-7, WP
004 00.
(10) Plugs for security and No movement or damage -- Repair in accordance with
damage allowed. TO 2G-GTCP165-13-7, WP
004 00.
(11) Packing groove 1.00-inch maximum missing -- Repair in accordance with
flange for missing material material allowed. TO 2G-GTCP165-13-7, WP
maintaining limits of di- 004 00.
mensions P and U
(12) Alignment pin holes No damage allowed. -- Repair in accordance with
for damage TO 2G-GTCP165-13-7, WP
004 00.
81
TO 2G-GTCP165-13-6
WP 005 00

(13) Vaneaxial fan assem- No damage allowed. -- Repair in accordance with
bly alignment pin hole for TO 2G-GTCP165-13-7, WP
damage 004 00.
(14) Filter body mounting No damage allowed. -- Repair in accordance with
holes for crossed, broken TO 2G-GTCP165-13-7, WP
or stripped threads 004 00.
(15) Oil plugs for obstruc- No obstruction or damage -- If obstructions or damage
tions and damage allowed. cannot be repaired, replace
plugs in accordance with TO
2G-GTCP165- 13-7 WP 004
00.
(16) Check that Unique -- -- Manufacture or replace as
Identification (UID) label required. Reference WP 008
on part number(s) identi- 00 of this technical manual
fied in WP 008 00 is pres- for supporting information.
ent and readable.
b. Dimensionally
NOTE
• Centerline I is established by diameter D.
• Centerline II is established by diameter B.
• Centerline III is established by diameter F.

• Centerline IV is established by diameter G.
• Centerline V is established by diameter AL.
• Centerline VI is established by diameter AK.
(1) Diameter A 9.000 to 9.003-inches. -- Repair in accordance with

004 00.
Concentricity and Per- See Figure 42, sheet 1. -- Repair in accordance with
pendicularity TO 2G-GTCP165-13-7, WP
004 00.
(2) Diameter B 4.1330 to 4.1335-inches. -- Repair in accordance with
004 00.
(3) Diameter C 2.4404 to 2.4409-inches. -- Repair in accordance with
004 00.
Concentricity See Figure 42, sheet 1. -- Repair in accordance with
004 00.
(4) Dimension D 1.4564 to 1.4569-inches. -- Repair in accordance with
004 00.
Concentricity See Figure 42, sheet 1 -- Repair in accordance with
004 00.
(5) Diameter E 2.8752 to 2.8760-inches. -- Repair in accordance with
004 00.
82
TO 2G-GTCP165-13-6
WP 005 00

Perpendicularity See Figure 42, sheet 2 -- Repair in accordance with
004 00.
004 00.
(7) Diameter G 2.932 to 2.934-inches. -- Repair in accordance with
004 00.
(8) Dimension H 1.000-inch maximum. -- Repair in accordance with
004 00.
(9) Dimension J 3.321 to 3.331-inches. -- Repair in accordance with
004 00.
(10) Dimension K 2.775 to 2.785-inches. -- Repair in accordance with
004 00.
(11) Dimension P 0.197 to 0.201-inch. -- Repair in accordance with
004 00.
(12) Dimension L 0.131 to 0.151-inch. -- Repair in accordance with
004 00.
(13) Diameter M 12.242 to 12.244-inches. -- Repair in accordance with
004 00.
(14) Diameter R 1.8750 to 1.8760-inches. -- Repair in accordance with
004 00.
(15) Dimension U 1.00-inch maximum. -- Repair in accordance with
004 00.
(15.1) Diameter W 2.750 to 2.755-inches. -- Repair in accordance with
004 00.
(15.2) Diameter X 2.9280 to 2.9303-inches. -- Repair in accordance with
004 00.
(16) Diameter AC 1.0238 to 1.0243-inches. -- Repair in accordance with
004 00.
(17) Diameter AK 2.750 to 2.753-inches. -- Repair in accordance with
004 00.
(18) Diameter AL 2.812 to 2.815-inches. -- Repair in accordance with
004 00.
(19) Diameter AV 0.031 to 0.038-inch. -- Repair in accordance with
004 00.
(20) Diameter AZ 0.042 to 0.047-inch -- Repair in accordance with
004 00.
83
TO 2G-GTCP165-13-6
WP 005 00

(21) Diameter CY 18.116 to 18.119-inches -- Repair in accordance with
004 00.
41 SHAFT, FUEL CONTROL UNIT, PART NO. 698354-1.

Figure 45. Fuel Control Unit Shaft (Shaft) - Inspection

NOTE
a. Visually
(2) Chipped or broken No damage allowed. -- Replace shaft.
splines
(3) Copper plating on ex- No damage allowed. -- Repair in accordance with
ternal splines for chipping, TO 2G-GTCP165-13-7, WP
flaking and wear 003 00.
84
TO 2G-GTCP165-13-6
WP 005 00

b. Dimensionally
(1) External splines 0.005-inch maximum. -- Replace shaft.
(2) Internal splines 0.005-inch minimum. -- Replace shaft.
42 SHAFT, OUTPUT, PART NO. 698455-1.

Figure 46. Output Shaft (Shaft) - Inspection

NOTE
a. Visually
85
TO 2G-GTCP165-13-6
WP 005 00

with TO 1-1-691.
(3) Surface E for chipping No damage allowed. -- Replace shaft.
and damage of splines
(4) Oil passages for ob- No obstructions allowed. -- If obstructions cannot be re-
structions moved, replace shaft.
(5) Threads crossed, bro- No damage allowed. -- Replace shaft.
ken or stripped
b. Dimensionally
004 00.
(2) Diameter B 1.3131 to 1.3134-inches. -- Replace shaft.
(3) Diameter C 0.6695 to 0.6698-inch. -- Repair in accordance with
004 00.
(4) Diameter D 1.7498 to 1.7503-inches. -- Replace shaft.
(5) Splines 0.008-inch minimum -- Replace shaft.
(6) Chrome plated surfaces Slight staining or discolor- -- Repair in accordance with
for surface damage ation is allowed. While us- TO 2G-GTCP165-13-7, WP
ing a 0.060-inch ball scribe 005 00.
able is acceptable.
43 NUT ASSEMBLY, BEARING RETAINING, PART NO. 698456-1.
86
TO 2G-GTCP165-13-6
WP 005 00
Figure 47. Bearing Retaining Nut Assembly (Nut Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace nut assembly.
00.
44 GEARSHAFT, GENERATOR DRIVE, PART NO. 698466-3.

87
TO 2G-GTCP165-13-6
WP 005 00
Figure 48. Generator Drive Gearshaft (Gearshaft) - Inspection

NOTE
• Gear teeth wear measurement shall be made only if visual inspection indicates wear.
a. Visually
(1) Cracks No cracks allowed. -- Replace gearshaft.
(2) Chipped or broken No damage allowed. -- Replace gearshaft.
teeth
able is acceptable.
b. Dimensionally
004 00.
004 00.
88
TO 2G-GTCP165-13-6
WP 005 00

(3) Diameter C 2.4055 to 2.4065-inches. -- Replace gearshaft.
004 00.
004 00.
(6) Gear teeth 0.009-inch maximum. -- Replace gearshaft.
45 NUT ASSEMBLY, REAR OUTPUT SHAFT, PART NO. 698467-1.
Figure 49. Rear Output Shaft Nut Assembly (Nut Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace nut assembly.
00.
89
TO 2G-GTCP165-13-6
WP 005 00
46 RETAINER, SEAL, PART NO. 698470-1.
Figure 50. Seal Retainer (Retainer) - Inspection

a. Visually
(1) Cracks No cracks allowed. -- Replace retainer.
(2) Minor nicks, scratches No damage allowed. -- Repair in accordance with
or burrs TO 2G-GTCP165-13-7, WP
003 00.
b. Dimensionally
(1) Diameter A 2.7475 to 2.7495-inches. -- Replace retainer.
(2) Dimension B 0.115 to 0.125-inch. -- Replace retainer.
47 GEAR PINION, PART NO. 698471-1.
90
TO 2G-GTCP165-13-6
WP 005 00

Figure 51. Pinion Gear (Gear) - Inspection

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace gear.
with TO 1-1-691.
(3) Chipped or broken No damage allowed. -- Replace gear.
gear teeth or splines
able is acceptable.
91
TO 2G-GTCP165-13-6
WP 005 00

b. Dimensionally
(1) Diameter A 0.7877 to 0.7879-inch. -- Repair in accordance with
004 00.
004 00.
(3) Gear teeth 0.012-inch maximum. -- Replace gear.
(4) Splines 0.007-inch minimum -- Replace gear.
48 TUBE, OIL TRANSFER, PART NO. 698475-1.

Figure 52. Oil Transfer Tube (Tube) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace tube.
with TO 1-1-691.
moved, replace tube.
92
TO 2G-GTCP165-13-6
WP 005 00

003 00.
49 JET, OIL, PART NO. 698518-1.
Figure 53. Oil Jet (Jet) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace jet.
(2) Orifice for obstructions No obstructions allowed. -- If obstructions cannot be re-
moved, replace jet.
50 CAP, OIL FILLER, PART NO. 892300-1.
93
TO 2G-GTCP165-13-6
WP 005 00
Figure 54. Oil Filler Cap (Cap) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace cap.
(2) Dents and distortions No damage allowed. -- Replace cap.
51 SHROUD, FUEL, ATOMIZER, PART NO. 892320-1.
Figure 55. Fuel Atomizer Shroud (Shroud) - Inspection
94
TO 2G-GTCP165-13-6
WP 005 00

Visually
(1) Cracks No cracks allowed. -- Replace shroud.
(2) Dents No dents allowed. -- Replace shroud.
(3) Burn damage No burn damage allowed. -- Replace shroud.
003 00.
52 SUPPORT ASSEMBLY, TURBINE BEARING, PART NO. 892327-1.

95
TO 2G-GTCP165-13-6
WP 005 00
Figure 56. Turbine Bearing Support Assembly (Support Assembly) - Inspection
96
TO 2G-GTCP165-13-6
WP 005 00

NOTE
with WP 006 00.
a. Visually
2G-GTCP165-13-7, WP 004 00.
with TO 1-1-691.
2G-GTCP165-13-7, WP 004 00.
(4) Minor nicks or scratches No damage allowed. -- Repair in accordance with TO
on mating surface 2G-GTCP165-13-7, WP 003 00.
(5) Damaged or missing clips No damaged or missing -- Repair in accordance with TO
clips allowed. 2G-GTCP165-13-7, WP 004 00.
(6) Warpage No warpage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(7) Missing material No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(8) Surfaces D, E, and F for No damage allowed. -- Repair in accordance with TO
damage 2G-GTCP165-13-7, WP 004 00.
(9) Nutplates for security No movement allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(10) Nutplates for crossed, No damage allowed. -- Repair in accordance with TO
broken or stripped threads 2G-GTCP165-13-7, WP 004 00.
b. Dimensionally
(1) Diameter B 3.3204 to 3.3210-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
(2) Surface D and F for par- See Figure 1. -- Repair in accordance with TO
allelism 2G-GTCP165-13-7, WP 004 00.
(3) Dimension X 1.368 to 1.372-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004 00.
53 GEAR, SPUR IDLER, PART NO. 892446-1/-3.
Nondestructive Inspection (NDI) Requirements WP 006 00,This Manual

Standard Practices WP 004 00,This Manual
97
TO 2G-GTCP165-13-6
WP 005 00
Figure 57. Spur Idler Gear (Gear) - Inspection

NOTE
• If cracks are suspected during visual inspection, mark area (refer to CAUTION in WP 004 00, Paragraph 3) and
a. Visually
(1) Cracks No cracks allowed. -- Replace bracket gear.
(2) Chipped or broken No chipped or broken gear -- Replace gear.
gear teeth teeth allowed.
(3) Surfaces E and F for No damage allowed. -- Repair in accordance with
damage TO 2G-GTCP165-13-7, WP
004 00.
able is acceptable.
98
TO 2G-GTCP165-13-6
WP 005 00

b. Dimensionally
(1) Diameter A 0.3939 to 0.3942-inch. -- Repair in accordance with
004 00.
004 00.
(3) Gear C teeth 0.010-inch maximum. -- Replace gear.
(4) Gear D teeth 0.008-inch minimum -- Replace gear.
54 BRACKET ASSEMBLY, PLENUM, PART NO. 892923-1.
Figure 58. Plenum Bracket Assembly (Bracket Assembly) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace bracket assembly.
(2) Nutplates for security and No movement or damage. -- Replace bracket assembly.
damage
(3) Threads crossed, broken No damage allowed. -- Replace bracket assembly.
or stripped
2G-GTCP165-13-7, WP 003
00.
99
TO 2G-GTCP165-13-6
WP 005 00

(5) Minor nicks, scratches or No damage allowed. -- Repair in accordance with TO
burrs 2G-GTCP165-13-7, WP 003
00.
55 HOSE, AIR DUCT, PART NO. 899087-1.
Figure 59. Air Duct Hose (Hose) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace hose.
(2) Holes or tears No holes or tears allowed. -- Replace hose.
(3) Inside to be clean and No dirt or scale allowed. -- Replace hose.
free of scale
56 RETAINER, COMPRESSOR BEARING, PART NO. 899146-1.
100
TO 2G-GTCP165-13-6
WP 005 00

Figure 60. Compressor Bearing Retainer (Retainer) - Inspection

NOTE
Visually
with TO 1-1-691.
(3) Minor nicks or burrs No damage allowed. -- Repair in accordance with
003 00.
(4) Chipped or broken No damage allowed. -- Replace retainer.
tangs
101
TO 2G-GTCP165-13-6
WP 005 00
57 DUCT, AIR COOLING, PART NO. 899153-1.

Figure 61. Air Cooling Duct (Duct) - Inspection

Visually
(1) Cracks in tube No cracks allowed. -- Repair in accordance with
004 00.
with TO 1-1-691.
(3) Holes or tears No holes or tears allowed. -- Repair in accordance with
004 00.
in tube TO 2G-GTCP165-13-7, WP
004 00.
102
TO 2G-GTCP165-13-6
WP 005 00
58 COVER, TURBINE SUPPORT,PART NO. 899386-1.

Figure 62. Turbine Support Cover (Cover) - Inspection

Visually
(1) Cracks No cracks allowed. -- Repair in accordance with
004 00.
with TO 1-1-691.
004 00.
(4) Minor galling, pitting, No damage allowed. -- Repair in accordance with
003 00.
103
TO 2G-GTCP165-13-6
WP 005 00
59 BRACKET, RETAINING DUCT, PART NO. 899436-1.

Figure 63. Retaining Duct Bracket (Bracket) - Inspection

Visually
2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
2G-GTCP165-13-7, WP 004
00.
104
TO 2G-GTCP165-13-6
WP 005 00
60 NUT, CASTELLATED HEXAGON, PART NO. 899631-1.

Figure 64. Castellated Hexagon Nut (Nut) - Inspection

NOTE
Visually
(1) Cracks No cracks allowed. -- Replace nut.
(2) Threads crossed, broken No damage allowed. -- Replace nut.
or stripped
(3) Worn or damaged retain- No damage allowed. -- Replace nut.
ing ring groove
105
TO 2G-GTCP165-13-6
WP 005 00

(4) Bearing contact face No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 003
00.
61 PLENUM HALF ASSEMBLY, COMPRESSOR INLET TOP, PART NO. 899633-2.

Figure 65. Compressor Inlet Top Plenum Half Assembly (Plenum Half Assembly) - Inspection

Visually
(1) Cracks (item 2) No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
(3) Loose or missing rivets No loose or missing rivets -- Repair in accordance with TO
allowed. 2G-GTCP165-13-7, WP 004
00.
106
TO 2G-GTCP165-13-6
WP 005 00

broken or stripped threads 2G-GTCP165-13-7, WP 004
(item 1) 00.
Nutplates shall be removed
and replaced in non-
bracket areas every 5 times
the plenum halves come
through depot for repair.
All hard to reach nutplates
attached to riveted brackets
shall be replaced once ev-
ery 15 times a bracket
comes through depot for
repair.
(5) Dents and distortions 0.060-inch maximum in or -- Repair in accordance with TO
out. 2G-GTCP165-13-7, WP 004
00.
(6) Bracket assembly for se- No movement or damage -- Repair in accordance with TO
curity and damage allowed. 2G-GTCP165-13-7, WP 004
00.
(7) Silicone rubber for cracks No cracks or damage al- -- Repair in accordance with TO
and damage (item 3) lowed. 2G-GTCP165-13-7, WP 004
00.
62 COUPLING ASSEMBLY, CURVIC, PART NO. 899634-2.

284781-1-1 Gage, Curvic Coupling (Concave) Figure 66, 1

NOTE
Index numbers are for reference to master consumable list TO 2G-GTCP165-13-1. All references to consumables

107
TO 2G-GTCP165-13-6
WP 005 00
108
TO 2G-GTCP165-13-6
WP 005 00
Figure 67. Curvic Coupling Assembly (Coupling Assembly) - Inspection
NOTE
109
TO 2G-GTCP165-13-6
WP 005 00
a. Visually
(1) Cracks No cracks allowed. -- Replace coupling assembly.
(2) Air passages for obstruc- No obstructions allowed. -- If obstructions cannot be re-
tions moved, replace coupling assem-
bly.
(3) Check plug for security No movement allowed. -- Repair in accordance with TO
by using extreme caution not 2G-GTCP165-13-7, WP 004
to damage internal threads on 00.
curvic coupling shaft lightly
push out on expansion plug
with a rod from the aft end
of shaft in the direction of
the forward end.
(a) Minor nicks, scratches No damage allowed. -- Repair in accordance with TO
or burrs 2G-GTCP165-13-7, WP 003
00.
(b) High Metal No high metal allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 003
00.
(c) Chafing No damage allowed. -- Replace coupling assembly.
(d) Tooth bearing pattern See Figure 67. -- Replace coupling assembly.
(5) Internal and external No damage allowed -- Repair in accordance with TO
threads chipped, broken or 2G-GTCP165-13-7, WP 003
stripped 00.
(6) Vanes for damage No damage allowed on the -- Repair in accordance with TO
group of four or the group 2G-GTCP165-13-7, WP 004
of two vanes at the same 00.
place.
(7) Chrome plated surfaces Slight staining or discolor- -- Repair in accordance with TO
for surface damage ation is allowed. While 2G-GTCP165-13-7, WP 005
using a 0.060-inch ball 00.
scribe or similar tool and
passing it across the sur-
face, surface damage that
is detectable should be
repaired. Surface damage
that is not detectable is
acceptable.
b. Dimensionally
NOTE
Curvic coupling must be stacked on master curvic before runout can be checked.
(1) Diameter A 1.1812 to 1.1814-inches. -- Repair in accordance with TO

2G-GTCP165-13-7, WP 004
00.
Runout See Figure 67. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
(2) Diameter B 1.8720 to 1.8745-inches. -- Replace coupling assembly.
(3) Surface D runout See Figure 67. -- Replace coupling assembly.
(4) Dimension F 0.060-inch minimum. -- Replace coupling assembly.
110
TO 2G-GTCP165-13-6
WP 005 00

(5) Internal splines 0.007-inch minimum. -- Replace coupling assembly.
a. Apply thin layer of Dykem (13-34) on curvic teeth of 284781-1-1 curvic coupling gage (concave) using soft-bristled
brush.
coupling.
NOTE
c. Position 284781-1-1 curvic coupling gage (concave) and curvic coupling in place on 289452-1 fixture using care for a
(13-28).
63 SUPPORT VALVE, PART NO. 899653-1.
111
TO 2G-GTCP165-13-6
WP 005 00
Figure 68. Valve Support (Support) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace support.
003 00.
64 PLENUM ASSEMBLY, TURBINE, PART NO. 899658-1/-2.
64.1 NDI Required. Required

112
TO 2G-GTCP165-13-6
WP 005 00
Figure 69. Turbine Plenum Assembly (Plenum Assembly) - Inspection
113
TO 2G-GTCP165-13-6
WP 005 00
Figure 70. Turbine Plenum Assembly (Plenum Assembly) - Inspection

NOTE
Visually
(1) Cracks (items 1 through No cracks allowed. -- Repair in accordance with TO
4) 2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
114
TO 2G-GTCP165-13-6
WP 005 00

out. 2G-GTCP165-13-7, WP 004
00.
(4) Inner baffle for damage No damage allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
(5) Fuel atomizer mounting No warpage allowed. -- Repair in accordance with TO
flanges for warpage (item 5) 2G-GTCP165-13-7, WP 004
00.
(6) Valves mating flanges for No warpage allowed. -- Repair in accordance with TO
warpage 2G-GTCP165-13-7, WP 004
00.
(7) Fuel drain lines for dam- No damage and obstruc- -- If damage and obstructions
age and obstructions tions allowed. cannot be removed, replace
drain lines.
00.
00.
(10) Fuel manifold mounting No warpage allowed. -- Repair in accordance with TO
flanges for warpage (item 6) 2G-GTCP165-13-7, WP 004
00.
(11) Mounting flange war- Not to exceed 0.010-inch -- Repair in accordance with TO
page (item 7) warpage. 2G-GTCP165-13-7, WP 004
00.
65 BODY, FILTER, PART NO. 899790-1/-3.
Aircraft Weapons Systems Cleaning and Corrosion Control 1-1-691

115
TO 2G-GTCP165-13-6
WP 005 00
Figure 71. Filter Body (Body) - Inspection

a. Visually
004 00.
with TO 1-1-691.
(3) Dents No dents allowed. -- Repair in accordance with
004 00.
(4) Paint for chips and No dents allowed. -- Repair in accordance with
scratches TO 2G-GTCP165-13-7, WP
004 00.
(5) Mounting flange for No damage or missing -- Repair in accordance with
damage or missing pieces pieces allowed. TO 2G-GTCP165-13-7, WP
004 00.
b. Dimensionally
Diameter A 2.245 to 2.248-inches. -- Repair in accordance with
004 00.
66 STATOR ASSEMBLY, TURBINE, FIRST-STAGE, PART NOS. 899875-1 AND 977210-1.

116
TO 2G-GTCP165-13-6
WP 005 00
Figure 72. First-Stage Turbine Stator Assembly (Stator Assembly) - Inspection

NOTE
a. Visually
(1) Cracks
117
TO 2G-GTCP165-13-6
WP 005 00

NOTE
All dimensions on vanes are from non-reworked surfaces.
(a) Cracks on vanes No cracks allowed. -- Repair in accordance with

004 00.
(b) Area F No cracks allowed. -- Repair in accordance with
004 00.
(c) Area G No cracks allowed. -- Repair in accordance with
004 00.
(d) Area H No cracks allowed. -- Repair in accordance with
004 00.
(e) Area J No cracks allowed. -- Repair in accordance with
004 00.
with TO 1-1-691.
(3) Dents and distortions
(a) Area F No damage allowed. 1.0-inch wide by 2.0-inch Repair in accordance with
axial. TO 2G-GTCP165-13-7, WP
004 00.
(b) Area H 0.050-inch deep by 0.750- -- Repair in accordance with
inch diameter. TO 2G-GTCP165-13-7, WP
004 00.
(c) Area J No damage allowed. -- Repair in accordance with
004 00.
b. Dimensionally
(1) Diameter A 5.445 to 5.455-inches. -- Replace stator assembly.
004 00.
(3) Diameter C 5.856 to 5.896-inches. -- Replace stator assembly.
(4) Diameter D 11.68 to 11.70-inches. -- Repair in accordance with
004 00.
004 00.
67 HOUSING, ROLLER BEARING, PART NO. 899878-1.
118
TO 2G-GTCP165-13-6
WP 005 00

Figure 73. Roller Bearing Housing (Housing) - Inspection

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace housing.
with TO 1-1-691.
(3) Chipped or broken No damaged allowed. -- Replace housing.
tabs
119
TO 2G-GTCP165-13-6
WP 005 00

or pitting TO 2G-GTCP165-13-7, WP
003 00.
(5) Wear No wear allowed. -- Replace housing.
(6) Pin slot for damage No damaged allowed. -- Replace housing.
b. Dimensionally
(1) Diameter A 1.8488 to 1.8492-inches. -- Replace housing.
(2) Diameter B 2.0553 to 2.0556-inches. -- Replace housing.
(3) Dimension C 0.722 to 0.728-inch. -- Replace housing.
(4) Dimension D 0.45 to 0.47-inch. -- Replace housing.
(5) Dimension E 0.473 to 0.477-inch within -- Replace housing.
0.001-inch all three tangs.
(6) Gouges or grooves on Not to exceed 0.010-inch -- Replace shroud assembly.
inside contour deep.
68 SHROUD ASSEMBLY, COMPRESSOR, PART NO. 968019-2/-3/-4 AND 87299-01.

120
TO 2G-GTCP165-13-6
WP 005 00
Figure 74. Compressor Shroud Assembly (Shroud Assembly) - Inspection

Visually
004 00.
with TO 1-1-691.
(3) Chipped or peeling No bare metal showing. -- Repair in accordance with
paint TO 2G-GTCP165-13-7, WP
003 00.
(4) Loose or missing riv- No loose or missing rivets. -- Repair in accordance with
ets TO 2G-GTCP165-13-7, WP
004 00.
(5) Metal buildup on in- No metal buildup allowed. -- Repair in accordance with
side controur TO 2G-GTCP165-13-7, WP
004 00.
(6) Gouges or grooves on 0.010-inch deep. 0.040-inch deep. Repair in accordance with
inside controur TO 2G-GTCP165-13-7, WP
(see Figure 1 ) 004 00.
121
TO 2G-GTCP165-13-6
WP 005 00
69 PIPE ASSEMBLY, EXHAUST, PART NO. 968745-3.

Figure 75. Exhaust Pipe Assembly (Pipe Assembly) - Inspection
122
TO 2G-GTCP165-13-6
WP 005 00

Visually
2G-GTCP165-13-7, WP 004 00.
(2) Fine stress cracks around Cracks are acceptable. -- No repair required.
mounting bolt holes
with TO 1-1-691.
(4) Dents 0.060-inch maximum in or -- Repair in accordance with TO
out. 2G-GTCP165-13-7, WP 004 00.
(5) Distortion No distortions allowed. -- Replace pipe assembly.
(6) Elating flange for war- Shall be flat within 0.015- -- Repair in accordance with TO
page inch maximum. 2G-GTCP165-13-7, WP 004 00.
(7) Mounting bosses for war- No warpage or damage -- Repair in accordance with TO
page and damage allowed. 2G-GTCP165-13-7, WP 004 00.
70 PLENUM HALF ASSEMBLY, COMPRESSOR INLET BOTTOM, PART NO. 968808-2/-3.

123
TO 2G-GTCP165-13-6
WP 005 00
Figure 76. Compressor Inlet Bottom Plenum Half Assembly (Plenum Half Assembly) - Inspection

Visually
(1) Cracks (item 2) No cracks allowed. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 004
00.
with TO 1-1-691.
(3) Loose or missing rivets No loose or missing rivets -- Repair in accordance with TO
allowed. 2G-GTCP165-13-7, WP 004
00.
(item 1) 00.
out. 2G-GTCP165-13-7, WP 004
00.
(6) Bracket assembly for se- No movement or damage -- Repair in accordance with TO
curity and damage allowed. 2G-GTCP165-13-7, WP 004
00.
(7) Silicone rubber for cracks No cracks or damage al- -- Repair in accordance with TO
and damage (item 3) lowed. 2G-GTCP165-13-7, WP 004
00.
71 BRACKET, PLENUM MOUNTING, PART NO. 969215-1/-4/-5.
124
TO 2G-GTCP165-13-6
WP 005 00

Figure 77. Plenum Mounting Bracket (Bracket) - Inspection

Visually
(1) Cracks No cracks allowed. -- Replace bracket.
003 00.
with TO 1-1-691.
72 STATOR ASSEMBLY, TURBINE, SECOND-STAGE, PART NO. 977307-1.

125
TO 2G-GTCP165-13-6
WP 005 00
126
TO 2G-GTCP165-13-6
WP 005 00
Figure 78. Second-Stage Turbine Stator Assembly (Stator Assembly) - Inspection
127
TO 2G-GTCP165-13-6
WP 005 00

NOTE
a. Visually
(1) Cracks
NOTE
All dimensions on vanes are from non-reworked surfaces.
(a) Vanes trailing edge No cracks allowed. 0.140-inch maximum. Repair in accordance with
004 00.
(b) Vanes leading edge No cracks allowed. 0.125-inch maximum. Repair in accordance with
004 00.
(c) Area Q No cracks allowed. -- Repair in accordance with
004 00.
(d) Area R No cracks allowed. -- Repair in accordance with
004 00.
(2) Leading edge for No damage allowed. 0.125-inch maximum. Repair in accordance with
nicks, burrs, scratches, and TO 2G-GTCP165-13-7, WP
erosion 004 00.
(3) Trailing edge for nicks, No damage allowed. 0.140-inch maximum. Repair in accordance with
burrs, scratches, and ero- TO 2G-GTCP165-13-7, WP
sion 004 00.
(4) Dents (Area R) 0.050-inch maximum in or -- Replace stator assembly.
out by 0.75-inch maximum
diameter.
with TO 1-1-691.
(6) Distortion 0.050-inch maximum in or -- Repair in accordance with
out. TO 2G-GTCP165-13-7, WP
004 00.
b. Dimensionally
004 00.
Concentricity See Figure 1. Repair in accordance with
004 00.
004 00.
004 00.
128
TO 2G-GTCP165-13-6
WP 005 00

(3) Diameter C 5.756 to 5.796-inches. -- Replace stator assembly.
(4) Diameter D 8.583 to 8.587-inches. -- Repair in accordance with
004 00.
004 00.
004 00.
73 HOOK, HOIST, PART NO. 977377-1.
Figure 79. Hoist Hook (Hook) - Inspection

Visually
(1) Cracks No cracks allowed. -- Repair hook.
003 00.
129/(130 blank)
TO 2G-GTCP165-13-6
WP 006 00
WORK PACKAGE
ENGINE
NONDESTRUCTIVE INSPECTION (NDI) REQUIREMENTS
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 4. . . . . . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3 Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
LIST OF TABLES
Number Title Page

1 NDI Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
WP 005 00, This Manual Inspection Procedures

33B-1-1 Nondestructive Inspection Methods
2G-GTCP165-13-7, WP 004 00 Repair Instructions, Depot Maintenance Manual
WP 007 00, This Manual Starter Clutch Assembly
1
TO 2G-GTCP165-13-6
WP 006 00
APPLICABLE TCTOs
NONE
NONE

NONE
1 INTRODUCTION.
This work package provides the NDI requirements for those pneumatic and shaft power gas turbine engine parts designated
for these procedures in WP 005 00 and WP 007 00. NDI will be performed in accordance with TO 33B-1-1.
None
3 REQUIREMENTS.
All components requiring NDI are listed numerically in Table 1.
Table 1. NDI Requirements
Surface Area of
Part No. Material Coating Inspection Limits
696093 Steel -- All over No cracks allowed. Replace ball bearing mount.
Ball Bearing Mount
* 698234 Steel -- All over No cracks allowed. Replace spur gear.
Spur Gear
* 698235 Steel -- All over No cracks allowed. Replace shouldered shaft as-
Shouldered Shaft sembly.
Assembly
698240 Steel -- All over No cracks allowed. Replace shoulder torsion
Shoulder Torsion Shaft shaft.
698243/976768 Inconel -- All over No cracks allowed. Repair in accordance with TO
Compressor Diffuser 2G-GTCP165-13-7, WP 004 00.
Assembly
698244 Inconel -- All over No cracks allowed. Replace turbine shaft.
Turbine Shaft
698245 Titanium -- All over No cracks allowed. Replace compressor impeller.
Compressor Impeller
698246 Steel -- All over No cracks allowed. Replace bearing carrier.
Bearing Carrier
698248 Inconel -- All over No cracks allowed. Replace curvic coupling.
Curvic Coupling
698249 Inconel Aluminum All over No cracks allowed. Replace first-stage turbine
First-Stage Turbine coating wheel assembly.
Wheel Assembly
698250 Inconel Aluminum All over No cracks allowed. Replace second-stage turbine
Second-Stage Turbine coating wheel assembly.
Wheel Assembly
2
TO 2G-GTCP165-13-6
WP 006 00
Table 1. NDI Requirements - Continued
Surface Area of
698251 CRES -- All over No cracks allowed. Replace bearing carrier.
Bearing Carrier
698282 Inconel -- All over No cracks allowed. Replace curvic coupling.
Curvic Coupling
698284 CRES -- All over No cracks allowed. Replace plain round nut.
Plain Round Nut
698297 Aluminum -- All over No cracks allowed. Repair in accordance with TO
Oil Sump Pan alloy 2G-GTCP165-13-7, WP 004 00.
Assembly
* 698304 Aluminum Anodize All over No cracks allowed. Replace seal retainer.
Seal Retainer coating
* 698305 Steel -- All over No cracks allowed. Replace bearing retainer as-
Bearing Retainer sembly.
Assembly
698316 Inconel -- All over Replace curvic coupling.
Curvic Coupling
698344 Dissimilar -- All over No cracks allowed. Replace matched housing
Matched Housing Metals assembly set.
Assembly Set
698354 Steel -- All over No cracks allowed. Replace fuel control unit
Fuel Control Unit Shaft shaft.
* 698452 Steel -- All over No cracks allowed. Replace splined shaft assem-
Splined Shaft Assembly bly.
* 698453 Magnesium Dow treat- All over No cracks allowed. Replace starter clutch housing
Starter Clutch Housing ment assembly.
Assembly
698455 Steel -- All over No cracks allowed. Replace output shaft.
Output shaft
698466 Steel -- All over No cracks allowed. Replace generator drive gear-
Generator Drive Shaft shaft.
698471 Steel -- All over No cracks allowed. Replace pinion gear.
Pinion Gear
892327 Hastelloy C -- All over No cracks allowed. Repair in accordance with TO
Turbine Bearing 2G-GTCP165-13-7, WP 004 00.
Support Assembly
892446 Steel -- All over No cracks allowed. Replace spur idler gear.
Spur Idler Gear
899146 Steel -- All over No cracks allowed. Replace compressor bearing
Compressor Bearing retainer.
Retainer
899631 Steel -- All over No cracks allowed. Replace castellated hexagon
Castellated Hexagon nut.
Nut
899634 CRES -- All over No cracks allowed. Replace curvic coupling as-
Curvic Coupling sembly.
Assembly
3
TO 2G-GTCP165-13-6
WP 006 00
Table 1. NDI Requirements - Continued
Surface Area of
899658 CRES -- All over No cracks allowed. Repair in accordance with TO
Turbine Plenum 2G-GTCP165-13-7, WP 004 00.
Assembly
899875/977210 Hastelloy X -- All over No cracks allowed. Repair in accordance with TO
First-Stage Turbine 2G-GTCP165-13-7, WP 004 00.
Stator Assembly
899878 Steel -- All over No cracks allowed. Replace roller bearing hous-
Roller Bearing Housing ing.
977307 Hastelloy X -- All over No cracks allowed. Repair in accordance with TO
Second-Stage Turbine 2G-GTCP165-13-7, WP 004 00.
Stator Assembly
*
4
TO 2G-GTCP165-13-6
WP 007 00
WORK PACKAGE
ENGINE
STARTER CLUTCH ASSEMBLY
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 13. . . . . . . . . . . . . . . . . . . . . 0 14 Blank . . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Parts Requiring Nondestructive Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Gear Spur, Part No. 698234-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Shaft Assembly, Shouldered, Part No. 698235-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Retainer, Seal, Part No. 698304-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1
TO 2G-GTCP165-13-6
WP 007 00
Paragraph Page
6.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

7 Retainer Assembly, Bearing, Part No. 698305-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 Shaft Assembly, Splined, Part No. 698452-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9 Housing Assembly, Starter Clutch, Part No. 698453-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
10 Clutch, Friction, Part No. 899390-1/-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10.1 NDI Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Number Title Page

1 Geometric Characteristic Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Spur Gear (Gear) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Shouldered Shaft Assembly (Shaft Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Seal Retainer (Retainer) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5 Bearing Retainer Assembly (Retainer Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Splined Shaft Assembly (Shaft Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Starter Clutch Housing Assembly (Housing Assembly) - Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 Friction Clutch (Clutch) - Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2
TO 2G-GTCP165-13-6
WP 007 00
APPLICABLE TCTOS
TCTO No. Title Date
1 INTRODUCTION.
This work package provides detailed visual and dimensional inspection requirements for depot maintenance use.
3 PARTS REQUIRING NONDESTRUCTIVE INSPECTION.
3.1 Inspection. Inspection procedures are identified by part number and are presented in part number sequence. Continu-
ation pages are used for the longer procedures of more complicated parts. Geometric characteristic symbols used in the
inspection procedures are defined in Figure 1.
3.1.1 Serviceable and reparable damage/wear limits are given for each part. Instructions as to whether the inspected part
should be replaced or repaired are also given.
3.1.2 Serviceable limits are the damage/wear limits acceptable for continued use.
3.1.3 Reparable limits are the damage/wear limits acceptable for repair.
3.1.4 Wear limits for spline and gear teeth are given for each part. Refer to WP 004 00 for procedures on measuring wear
on splines and gear teeth.
3
TO 2G-GTCP165-13-6
WP 007 00
Figure 1. Geometric Characteristic Symbols
4
TO 2G-GTCP165-13-6
WP 007 00
4 GEAR SPUR, PART NO. 698234-1.

Figure 2. Spur Gear (Gear) - Inspection

NOTE
• Gear teeth and spline wear measurement shall be made only if visual inspection indicates wear.
• If cracks are suspected during visual inspection, mark area (refer to CAUTION in WP 004 00, Paragraph 3) and
a. Visually
(1) Cracks No cracks allowed. -- Replace gear.
burrs 2G-GTCP165-13-7, WP 003 00.
with TO 1-1-691.
(4) Gear teeth chipped, bro- No damage allowed. -- Replace gear.
ken or worn
(5) Splines chipped, broken No damage allowed. -- Replace gear.
or worn
b. Dimensionally
(1) Gear teeth 0.011-inch maximum. -- Replace gear.
5
TO 2G-GTCP165-13-6
WP 007 00

(2) Splines 0.005-inch maximum. -- Replace gear.
5 SHAFT ASSEMBLY, SHOULDERED, PART NO. 698235-1.

Figure 3. Shouldered Shaft Assembly (Shaft Assembly) - Inspection

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace shaft assembly.
with TO 1-1-691.
tions moved, replace shaft assembly.
6
TO 2G-GTCP165-13-6
WP 007 00

(4) Splines chipped, broken No damage allowed. -- Replace shaft assembly.
or worn
burrs 2G-GTCP165-13-7, WP 003
00.
00.
b. Dimensionally
(1) Diameter A 0.7638 to 0.7642-inch. -- Replace shaft assembly.
(2) Diameter B 0.5905 to 0.5907-inch. -- Replace shaft assembly.
(3) Diameter C 0.5905 to 0.5907-inch. -- Replace shaft assembly.
(4) Splines 0.005-inch maximum. -- Replace shaft assembly.
6 RETAINER, SEAL, PART NO. 698304-1.

Figure 4. Seal Retainer (Retainer) - Inspection
7
TO 2G-GTCP165-13-6
WP 007 00

NOTE
a. Visually
with TO 1-1-691.
(3) Scoring, gouges, war- No damage allowed. -- Replace retainer.
page or wear
b. Dimensionally
(1) Diameter A 1.374 to 1.376-inches. -- Replace retainer.
(2) Diameter B 1.38 to 1.42-inches. -- Replace retainer.
(3) Diameter C 1.546 to 1.554-inches. -- Replace retainer.
(4) Diameter D 1.6519 to 1.6529-inches. -- Replace retainer.
(5) Dimension E 0.295 to 0.305-inch. -- Replace retainer.
7 RETAINER ASSEMBLY, BEARING, PART NO. 698305-1.

Figure 5. Bearing Retainer Assembly (Retainer Assembly) - Inspection
8
TO 2G-GTCP165-13-6
WP 007 00

NOTE
Visually
(1) Cracks No cracks allowed. -- Replace retainer assembly.
with TO 1-1-691.
00.
(4) Warpage No warpage allowed. -- Replace retainer assembly.
8 SHAFT ASSEMBLY, SPLINED, PART NO. 698452-1.

Repair Instructions, Depot Maintenance Manual 2G-GTCP165-13-7, WP 003 00 and 006 00
Figure 6. Splined Shaft Assembly (Shaft Assembly) - Inspection
9
TO 2G-GTCP165-13-6
WP 007 00

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace shaft assembly.
with TO 1-1-691.
tions moved, replace shaft assembly.
(4) Loose or Damaged inter- No loose or damaged plug -- Repair in accordance with TO
nal plug allowed. 2G-GTCP165-13-7, WP 006 00.
(5) Splines chipped, broken No damage allowed. -- Replace shaft assembly.
or worn
burrs 2G-GTCP165-13-7, WP 003 00.
(8) Chrome plated surfaces Slight staining or discolor- -- Repair in accordance with TO
for surface damage ation is allowed. While 2G-GTCP165-13-7, WP 007 00.
using a 0.060-inch ball
scribe or similar tool and
passing it across the sur-
face, surface damage that
is detectable should be
repaired. Surface damage
that is not detectable is
acceptable.
b. Dimensionally
(1) Diameter A 0.9845 to 0.9848-inch. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006 00.
(2) Diameter B 0.843 to 0.845-inch. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006 00.
(3) Diameter C 1.2600 to 1.2640-inches. -- Replace shaft assembly.
(4) Diameter D 1.5752 to 1.5755-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006 00.
(4) Splines 0.008-inch maximum. -- Replace shaft assembly.
9 HOUSING ASSEMBLY, STARTER CLUTCH, PART NO. 698453-1.

10
TO 2G-GTCP165-13-6
WP 007 00
Repair Instructions, Depot Maintenance Manual 2G-GTCP165-13-7, WP 003 00 and 006 00

Figure 7. Starter Clutch Housing Assembly (Housing Assembly) - Inspection

NOTE
a. Visually
(1) Cracks No cracks allowed. -- Replace housing assembly.
with TO 1-1-691.
(3) Studs for security and No movement or thread -- Repair in accordance with TO
thread damage damage allowed. 2G-GTCP165-13-7, WP 003
00.
(4) Inserts for security and No movement or thread -- Repair in accordance with TO
thread damage damage allowed. 2G-GTCP165-13-7, WP 003
00.
(5) Bushings
(a) Looseness No loose bushings al- -- Repair in accordance with TO
lowed. 2G-GTCP165-13-7, WP 006
00.
(b) Scratches 0.020-inch maximum deep. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006
00.
11
TO 2G-GTCP165-13-6
WP 007 00

(6) Oil passage for obstruc- No obstructions allowed. -- If obstructions cannot be re-
tions moved, replace housing assem-
bly.
(7) Painted surfaces for chip- No bare metal allowed. -- Repair in accordance with TO
ping, scratches or bare metal 2G-GTCP165-13-7, WP 003
00.
(8) Check that Unique Identi- -- -- Manufacture or replace as re-
fication (UID) label on part quired. Reference WP 008 00
number(s) identified in WP of this technical manual for
008 00 is present and read- supporting information.
able
b. Dimensionally
(1) Diameter A 3.252 to 3.260-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006
00.
(2) Diameter B 1.6534 to 1.6539-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006
00.
(3) Diameter C 2.4401 to 2.4406-inches. -- Repair in accordance with TO
2G-GTCP165-13-7, WP 006
00.
10 CLUTCH, FRICTION, PART NO. 899390-1/-2.
Figure 8. Friction Clutch (Clutch) - Inspection
12
TO 2G-GTCP165-13-6
WP 007 00

Visually
(1) Cracks No cracks allowed. -- Replace clutch.
(2) Burrs, chipped, de- No damage allowed. -- Replace clutch.
formed or broken pawls
(3) Wear No wear allowed. -- Replace clutch.
13/(14 blank)
TO 2G-GTCP165-13-6
WP 008 00
WORK PACKAGE
ENGINE
UNIQUE IDENTIFICATION (UID) REQUIREMENTS
GTCP165-1
GTCP165-1A
GTCP165-1B


1 - 13. . . . . . . . . . . . . . . . . . . . . 0 14 Blank . . . . . . . . . . . . . . . . . . 0
TABLE OF CONTENTS
Paragraph Page
1 Unique Identification (UID) Supporting Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Consumable Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 General Part Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Label Part Marking (LPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Polyacrylic Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.3 Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 2-D Label Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 2-D Data Matrix Verification Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.7 Label Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Direct Part Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Surface Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 Electrochemical Etch (ECE) Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1
TO 2G-GTCP165-13-6
WP 008 00
Number Title Page

1 Part Nos. 380594-1 and 380594-2 (380594-2 Not Illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Part Nos. 698477-1 and 698477-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Part No. 698344-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Part No. 976768-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5 Part No. 968808-2/-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Part No. 899633-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Part No. 899658-1/-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8 Crossing Out of a Bad Data Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LIST OF TABLES
Number Title Page

1 UID Label Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 UID Direct Part Marking Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 UID Label Supplement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4 Consumable Materials List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Electrochemical Etch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

NONE
APPLICABLE TCTOs
NONE
Cleaners MIL-PRF-87937, Type III or equivalent

Cloth, Cheesecloth CCC-C-440 or equivalent
Gloves MIL-G-87066 or equivalent
Isopropyl Alcohol TT-I-735 or equivalent
Tesa Tape Tesa Secure 6973 PV6

NONE
2
TO 2G-GTCP165-13-6
WP 008 00
1 UNIQUE IDENTIFICATION (UID) SUPPORTING INFORMATION.
Table 1. UID Label Requirements
Marked Item UID Label

Part Nos., Figure Showing UID Label/Data Application/
Figure, and UID Label Matrix Part Verification
Index Noun Location Nos. Information
380594-1/-2 Pneumatic and Shaft Figure 1 201025385 Reference TO 00-25-260
* Figure 1, 1 Power Gas Turbine
Engine
698477-1/-3 Starter Clutch Figure 2 200733803-31 Reference TO 00-25-260
* Figure 13, 28 Assembly
698344-3 Housing Assembly Figure 3 200733803-01 Reference TO 00-25-260
* Figure 15, 21, Set 200733803-31
and 158
*
See TO 2G-GTCP165-14, Figure/Index for additional part numbers that require Unique Identification (i.e., inter-
changeable, superseding, and/or replacement part numbers).
Table 2. UID Direct Part Marking Requirements
Figure Showing UID Marking

Marked Item UID Mark UID Marking and Verification
Part No. Noun Location Template Information
976768-2 Diffuser Assembly Figure 4 ECE976768-2 Ref: TO 00-25-260
968808-2/-3 Plenum Half Assembly Inlet Bottom Figure 5 ECE968808-3 Ref: TO 00-25-260
899633-2 Plenum Half Assembly Inlet Top Figure 6 ECE899633-2 Ref: TO 00-25-260
899658-1/-2 Turbine Plenum Assembly Figure 7 ECE899658-2 Ref: TO 00-25-260
See TO 2G-GTCP165-14, specific component sections and parts listing tables for additional part numbers that require
unique identification (i.e., interchangeable, superseding, and/or replacement part numbers).
Table 3. UID Label Supplement Data
• Inspect UID label/data matrix by using a 2D handheld electronic reader. Reference TO 00-25-260.
• If UID label/data matrix is missing or damaged, manufacture new label and install as shown in Table 1. Do not cover
any existing markings. Reference TO 00-25-260.
• CAGE code is that of the activity responsible for guaranteeing uniqueness of the sequencing code.
• For additional information, reference MIL-STD-130( ) and TO 00-25-260.
3
TO 2G-GTCP165-13-6
WP 008 00
Figure 1. Part Nos. 380594-1 and 380594-2 (380594-2 Not Illustrated)
Figure 2. Part Nos. 698477-1 and 698477-3
4
TO 2G-GTCP165-13-6
WP 008 00
Figure 3. Part No. 698344-3
5
TO 2G-GTCP165-13-6
WP 008 00
Figure 5. Part No. 968808-2/-3
6
TO 2G-GTCP165-13-6
WP 008 00
Figure 7. Part No. 899658-1/-2
7
TO 2G-GTCP165-13-6
WP 008 00
2 CONSUMABLE MATERIALS.
NOTE
MIL-PRF-87937, Type III cleaners are intended for full strength application with no dilution. They contain small
amounts of solvents, detergents, and thickening agents, which make them very effective in emulsifying and/or
cleaning heavy deposits of hydraulic fluids, oils, greases, and carbon. To be most effective, these materials are
applied full strength with no pre-rinsing of the surface, allowed to dwell 5 to 15 minutes, agitated with a non-
metallic bristle brush, and then rinsed thoroughly with water. These cleaners are not intended for and shall not be
used on transparent plastic aircraft canopies, windows, and windshields/windscreens.
3 GENERAL PART MARKING.
3.1 Label Part Marking (LPM). Where practical, the mark may appear on a data plate or label, providing it can withstand
normal wear and tear, including the range of solvents or other chemicals that may come in contact with the label.
3.2 Polyacrylic Labels. Polyacrylic labels are durable, flexible, and forgery resistant. These labels can be engraved using
Nd:YAG or CO2 lasers. Polyacrylic labels consist of a double-layered, highly cross-linked acrylic film with modified acrylic
adhesive and a dimensionally stable release paper. These labels are resistant to abrasion, grease, oils, and many other
chemicals and are easily applied. No rivets or screws are needed as the label has an adhesive backing, which adheres to most
plastics, metals, glass, and ceramics. The labels are temperature resistant. These labels can be formed into custom sizes and
shapes, offer flexible handling, provide tamper evident properties, and are economical alternatives to rigid labels.
NOTE
Laser-etched tapes should not be applied to surfaces that exceed the temperature extremes, are exposed to heavy
abrasive environments (without considerations for protective coatings), and are exposed to operational wear.
Chemical compliance should be verified and referenced to the product-specific chemical testing list.
3.3 Surface Preparation. Cleaning shall be performed in accordance with TO 1-1-691, Cleaning and Corrosion Preven-
tive and Control, Aerospace and Non-Aerospace Equipment. For electrical equipment, cleaning, and surface preparation
shall be in accordance with TO 00-25-234. Observe all warnings and cautions contained in these documents.
a. Surface should be dry and free from any visible contaminants. If not, wipe with dry cheesecloth, Federal Specification
CCC-C-440 or equivalent.
b. For metallic surfaces, apply isopropyl alcohol, Federal Specification TT-I-735 or MIL-PRF-87937, Type III or equiva-
lent, liberally to the surface, wipe surface to be labeled until the surface is free from visible contaminants, dirt,
hydraulic fluid, etc., and dry with cheesecloth. For electrical equipment, cleaning and surface preparation should be
done in accordance with TO 00-25-234.
c. Allow area to dry.
Table 4. Consumable Materials List
Nomenclature Specification/Part No. CAGE Code Reference

Cleaners MIL-PRF-87937, Type III or equivalent TO 1-1-691
Cloth, Cheesecloth CCC-C-440 or equivalent
Electrolyte Monode D-12 N/A Monode Marking
Gloves MIL-G-87066 or equivalent
Isopropyl Alcohol TT-I-735 or equivalent
Neutralizer Monode APC N/A Monode Marking
Stencil paper MATPMMI-TS20 N/A ID-Integration
Tesa Tape Tesa Secure 6973 PV6
8
TO 2G-GTCP165-13-6
WP 008 00
3.4 Inspection.
NOTE
All debris and corrosion must be removed from the UID mark prior to inspection.
a. Visually inspect for UID mark. If the item is not marked and markings are required, refer to Label Application,
Paragraph 3.7 for instructions.
NOTE
Damage may include scratches, wear and tear or environmental deterioration.
b. Visually inspect damage of UID mark. If the mark is damaged, read the mark and verify that it receives a PASS
condition.
c. Result 1: Reader display a PASS condition (an unused error correction of ≥25% or readability of ≤75%). Continue
processing part.
NOTE
If the mark continues to receive a fail condition after numerous attempts and the item is a label or Identification
(ID) plate, restoring is authorized. (See Restoring section of TO 00-25-260.) If not a label or ID plate, contact
Cognizant Engineer for directions.
d. Result 2: Reader displays a FAIL condition (an unused error of <25% or readability of >75%).
(1) If the mark receives a PASS condition, item passes inspection.
(2) If the mark receives a FAIL condition up to five times, see above note.
3.5 2-D Label Print.
NOTE
For Data Matrix Code symbols printed on labels, the minimum grade level of the mark (as defined in AIM
DPM-1-2006 Direct Part Mark Quality Guideline) shall be as listed.
DPM 2.0/7.5-25/640/(45Q/30Q/90), where:

• Minimum print quality grade = 2.0
• X dimension range of the application = 7.5 to 25 mils
• Inspection wavelength = 640 (±20) nanometers
9
TO 2G-GTCP165-13-6
WP 008 00
• Lighting conditions = Medium Angle Four Direction (45Q) or Low Angle Four Direction (30Q) or Diffuse Perpendicu-
lar (90).
3.6 2-D Data Matrix Verification Process.
NOTE
• The software may not automatically confirm validation of the UID or verify the grade of the 2-D data matrix
mark. The marking technician must select validation and verification from the menu.
• When performing verification of mark, adjustments of the verifier may be required to obtain a proper pass
condition.
• If the 2-D data matrix mark continues to receives a failure, contact the Cognizant Engineer for remarking
authority and location.
• Ensure proper lighting is available. Dim ambient lighting as well as excessive ambient lighting will adversely
affect verification results.
3.7 Label Application.
a. Perform steps in Surface Preparation, Paragraph 3.3 prior to label application.
b. Ensure area is dry prior to label application.
c. Clean hands to ensure they are free from any dirt, hydraulic fluids, grease, etc.
d. Peel label from backing by bending and lifting at the corners and/or edges. Affix label and apply pressure by rubbing
the label surface to thoroughly activate the adhesive and to work out any air bubbles between the tape and the surface.
If possible, allow the label to set for a minimum of 6 hours prior to any use of the labeled item. Maximum adhesion
occurs approximately 24 to 48 hours after applying the label.
4 DIRECT PART MARKING.
4.1 Surface Preparation. Prepare marking surface in accordance with Paragraph 3.3, Surface Preparation.
4.2 Inspection.
NOTE
All debris and corrosion must be removed from the UID mark prior to inspection.
a. Visually inspect for UID mark. If the item is not marked and markings are required, refer to Paragraph 4.3 for
electrochemical etch marking instructions.
NOTE
Damage may include minor scratches, wear and tear or environmental deterioration to the UID mark.
b. Visually inspect damage of UID mark. If the mark is damaged, attempt to read the mark using a 2-D handheld
electronic reader and verify that it receives a PASS condition.
c. Result 1: Reader displays a PASS condition, the mark is acceptable and no further UID marking action is required.
d. Result 2: Reader displays a FAIL condition.
(1) If mark receives a FAIL condition, repeat step b.
10
TO 2G-GTCP165-13-6
WP 008 00
(2) If after five attempts to read the mark, a PASS condition cannot be obtained, the current UID mark is unaccept-
able and needs to be remarked.
NOTE
Unacceptable direct UID marks shall be replaced with a new UID mark if an alternate marking location exists on
the part. If replaced, the unacceptable UID data matrix must be crossed out (Ref: MIL-STD-130), see Figure 8.
4.3 Electrochemical Etch (ECE) Marking.
a. Print marking stencil with a thermal transfer printer using the UID marking template from Table 2.
Use caution electrical shock may occur. Keep hands and arms away from part during etching process to prevent
grounding through operator. Ensure part is properly grounded.
b. Turn on the etching power unit and set to the required current and timer settings indicated in Table 5.
NOTE
Ensure marking pad is clean and free of excessive oxide deposits. A contaminated pad will cause poor marking
quality.
c. Moisten the etching pad with the correct electrolyte for the item (see Table 5).
d. Connect the black (anode) lead from the power unit to the etching wand and pad.
e. Connect the red (cathode) lead from the power unit to properly ground the item. A grounding plate may be used (when
feasible) to ground the part. When a ground plate is not available or feasible, an alligator clip may be attached to the
item in a location that will ground the part and not cause any damage to the form, fit or functionality of the part.
f. Position stencil on the part being marked at the location shown in the figure indicated in this WP.
NOTE
• Ensure stencil and pad do not move during marking cycle. Any movement will cause poor marking quality.
Take care to prevent the electrolyte from bleeding under the stencil when marking the item as this will typically
cause the UID mark to be unverifiable.
• When pressing wand against item, use a medium pressure. Too little may minimize the amount of electricity
that comes in contact with the part. Too much pressure typically squeezes out the electrolyte preventing it from
properly reacting with the part.
g. Sandwich the stencil between the item and the etching wand and pad. Hold etching wand in place during the marking
cycle with a medium amount of pressure.
h. Activate power unit to start the marking cycle. Continue to hold the etching pad firmly in place until the marking cycle
is complete (see Table 5 for proper length of time and number of cycles).
i. When the marking cycle is complete, remove the etching wand and stencil from the part.
11
TO 2G-GTCP165-13-6
WP 008 00
Failure to completely neutralize and remove all traces of the electrolyte may cause corrosion and failure of the
part. Always neutralize the marked area after Electrochemical Etch (ECE) mark has occurred.
NOTE
Verification step may occur at this point in time.
j. Neutralize and remove all traces of the electrolyte from the part being marked.
(1) Using a clean, dry pad or cheesecloth, blot and wipe away the electrolyte from the part.
(2) Saturate a new clean pad of cheesecloth with neutralizer and blot and/or wipe all areas where the electrolyte
contacted the part. Pay particular attention to any slots, grooves or crevices where the electrolyte may have
intruded.
(3) Using a clean, dry pad of cheesecloth, blot and/or wipe away any excess neutralizer from the part.
Use approved personal protective equipment (goggles/face shield) when using compressed air. Provide protection
from flying particles. Do not direct airstream towards self or other personnel. Air pressure is restricted to 30 psig.
(4) Dry with clean, filtered, compressed air regulated at 15 to 30 psig.
k. Crossing out a bad UID mark.
(1) Using a thermal transfer printer, print out a stencil with an X sufficiently large enough to span each corner of the
data matrix.
(2) Etch over the existing bad UID mark by laying the stencil with an X contained thereon directly over the UID
mark.
l. Verification of the UID mark.
(1) Verify part using an approved verification device as outlined in TO 00-25-260.
(2) For direct part marking, a grade of C or better must be achieved.
(3) It may be difficult to verify the Direct Part Mark (DPM). Use of different lighting setups may be required to
properly verify a mark. A piece of Scotch tape may also be applied over the UID mark to help diffract the light.
If Scotch tape is used, make sure to remove it from the part after verification has occurred and clean area with
isopropyl alcohol (13-10A).
(4) If verification is not achieved after multiple attempts of altering the light sources and location or adjusting the
distance and position of the verification camera, cross out the mark as outlined in Paragraph 4.3 step k. and
remark in adjacent area next to previous mark. Space all markings at least 0.5-inch away from all other markings.
(5) Permissible to make three adjacent marks. If all three marks fail verification, contact cognizant engineering
authority.
12
TO 2G-GTCP165-13-6
WP 008 00
Figure 8. Crossing Out of a Bad Data Matrix
Table 5. Electrochemical Etch Settings
Part Current Type (AC, DC or Power Setting Number of Time per

Number Electrolyte Alternating AC-DC) (volts) Cycles Cycle
976768-2 D-12 AC Voltage 15 Volts 2 2 sec.
968808-2/-3 D-12 AC Voltage 15 Volts 2 2 sec.
899633-2 D-12 AC Voltage 15 Volts 2 2 sec.
899658-1/-2 D-12 AC Voltage 15 Volts 3 2 sec.
13/(14 blank)
AEW-2G-GTCP165-13-6
SUPPLEMENTAL
TECHNICAL MANUAL
PNEUMATIC AND SHAFT POWER GAS

TURBINE ENGINE
MODELS GTCP165-1
GTCP165-1A
GCTP165-1B
(GARRETT)
THIS PUBLICATION SUPPLEMENTS AND IS INCOMPLETE WITHOUT BASIC T.O.2G-GTCP165-13-6,

DATED 21 JULY 2020.
PRODUCED BY:
OUTPUT 3, TEAM SENTRY
FOR AIR ISTAR DELIVERY TEAM
1 OCTOBER 2020
Change 1 - 1 December 2020
AEW-2G-GTCP165-13-6
INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.
LIST OF EFFECTIVE PAGES NOTE: The portion of the text affected by the changes is indicated by a vertical line in the outer margins of
the page. Changes to illustrations are indicated by miniature pointing hands. Changes to wiring
diagrams are indicated by shaded areas.
Dates of issue for original and changed pages are:
Original. .......... 0 ........................ 1 Oct 20

Change .............1 .........................1 Dec 20
TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 5 CONSISTING OF THE FOLLOWING:
PAGE NO. CHANGE NO. PAGE NO. CHANGE NO. PAGE NO. CHANGE NO.
Title ....................................................... .1
A............................................................. 1
1 ............................................................. 0
2 blank.................................................... 0
3...............................................................0
Pages with no amendment markers indicate the page has been reformatted with no technical changes.
A (Change 1)
AEW-2G-GTCP165-13-6
SUPPLEMENTAL DATA SHEETS
1. INTRODUCTION. The Inspection Instructions for

the part numbers included in this Supplemental
Technical Manual are the same as those contained in
parent manual TO 2G-GTCP165-13-6, except for the
specific differences noted on the supplemental data
sheets provided in this manual. The parent manual,
along with this supplemental manual, contain the
Service Instructions for the following:
Pneumatic and Shaft Power Gas Turbine Engine.
1/(2 blank)
AEW-2G-GTCP165-13-6
SUPPLEMENTAL DATA SHEETS

PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE PART NO. GTCP165-1, GTCP165-1A,
GTCP165-1B
THE INSTRUCTIONS CONTAINED IN PARENT MANUAL TO 2G-GTCP165-13-6 ARE APPLICABLE TO

THESE PART NUMBERS EXCEPT FOR THE DIFFERENCES CITED IN THESE SUPPLEMENTAL DATA
SHEETS
SAFETY SUMMARY.
Page iv, Paragraph 3, Safety Precautions, observe the following Warning:
* * WARNING * *
Hexavalent Chromium: The APU and attaching parts may have residue present on
their surfaces that may contain Hexavalent Chromium.
Hexavalent Chromium may cause adverse health effects if ingested, inhaled, or

contacted with skin and requires care in handling.
Carry out a risk assessment and follow local applicable environmental, health and
safety regulatory precautions/procedures before you move, touch, replace or discard
hardware that contains Hexavalent Chromium.
1. APHABETICAL INDEX.
Same as Parent manual.
2. INTRODUCTION.
3. MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT AND CONSUMABLES.
4. STANDARD PRACTICES.
5. INSPECTION PROCEDURES.
6. NONDESTRUCTIVE INSPECTION (NDI) REQUIREMENTS.
7. STARTER CLUTCH ASSEMBLY.
8. UNIQUE IDENTIFICATION (UID) REQUIREMENTS.

DAP 102F-0801-1L: Ministry of Defence Depot Maintenance Manual Inspection Instructions

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DEPOT MAINTENANCE MANUAL

PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE

GCTP165-1, GTCP165-1A and GTCP165-1B

GENERAL AND TECHNICAL INFORMATION (-1)

EXPORT CONTROLLED DATA: This document contains technical information

Technical Assistance Agreement Number: 0031-13

Sponsored for use in the

Service users should send their comments through

Sep 20 (Amdt 7) Page (i)

Amdt Incorporated by Date Amdt Incorporated by Date

Dec 20 (Amdt 9) Page (ii)

RECORD OF ADVANCE INFORMATION LEAFLETS (AIL)

Deleted Deleted Deleted

RECORD OF SERVICE AMENDMENT LEAFLETS (SAL)

Sep 19 (Amdt 6) Page (iii)

USAF SUPPLEMENTARY INFORMATION

Sep 19 (Amdt 6) Page (iv)

Sep 19 (Amdt 6) Page (v)

Dec 20 (Amdt 9) Page (vi)

Sep 20 (Amdt 7) Page (vii)

Aerospace Ground Equipment

Sep 19 (Amdt 6) Page (viii)

LIST OF INSERTS AND SUPPLEMENTS

TO Page No. Affected Insert/Supplement

Oct 20 (Amdt 8) Page (ix)

DEPOT MAINTENANCE MANUAL

PNEUMATIC AND SHAFT POWER GAS TURBINE ENGINE

THIS PUBLICATION SUPERSEDES TO 2G-GTCP165-13-6 DATED 13 APRIL 2020.

Published Under the Authority of the Secretary of the Air Force

INSERT LATEST CHANGED PAGES. DESTROY SUPERSEDED PAGES.

Dates of issue for original and changed pages are:

Page *Change Page *Change Page *Change

* Zero in this column indicates an original page.

VERIFICATION STATUS REPORT

VS-1 of 2/(VS-2 of 2 blank)

NUMERICAL INDEX OF EFFECTIVE WORK PACKAGES

WP/SWP Change Model

1 GENERAL SAFETY INSTRUCTIONS.

2 WARNINGS, CAUTIONS, AND NOTES.

Highlights an essential operating condition or maintenance procedure, condition or statement.

LIST OF EFFECTIVE WP PAGES

* Zero in this column indicates an original page.

ALPHABETICAL INDEX OF EFFECTIVE WORK PACKAGES

LIST OF EFFECTIVE WP PAGES

* Zero in this column indicates an original page.

Number Title Page

3 INSTRUCTIONS FOR USE.

Follow these steps to select the correct work package.

b. In the alphabetical index, find the information needed. For example:

Subject WP/SWP No.

5 LOCATION OF INSPECTION PROCEDURES.

Table 1. Numerical Listing

MASTER LIST OF SPECIAL TOOLS, TEST EQUIPMENT, AND

LIST OF EFFECTIVE WP PAGES

* Zero in this column indicates an original page.

Number Title Page

Table 1. Master List of Special Tools

Part No./Specification CAGE Figure/

Table 2. Master List of Test Equipment

Part No./Specification CAGE Figure/

LIST OF EFFECTIVE WP PAGES

Page Change Page Change Page *Change