IGUS CABLES - ESS - IN - Chain-CF - ScreenPDF - 06-2012'

.in...
.plastics for longer

.life...24 hrs express
®
.catalogue
... ...
Ex-stock at igus® India
Despatched in 24hrs or today*
E-ChainSystems... ®
Chainflex.cables...
®
Phone +91-80-39 12 78 00 info@igus.in www.igus.in
ESS_Cover_ChainCF.indd 1 16.04.12 10:14

Plastics for longer life® – make your
machines more durable with polymers
No lubrication, less maintenance, lower costs, lon- igus® (India) Pvt Ltd
ger life cycles, ready availability ex stock – these key 36/1, Sy No. 17/3, K R Puram Hobli
principles formulated by us apply to all igus® pro- Mahadevapura, Bangalore-560048
ducts, systems and services. We are looking forward Phone: +91-80-39 12 78 00
to your phone call or e-mail. Fax: +91-80-39 12 78 02
E-mail: info@igus.in
igus® in india...
igus® bearings are used in many components of Indian rickshaws.

More application examples in Internet: www.igus.in
24 hrs* despatched Installation of your system

The goods leave igus® within 24 hrs. On on your site
request we can deliver via express or special Installation of your system from
delivery. Please inform us about your wishes the plan up to the delivery.
* Delivery time means time until despatch of goods. Please contact us.
No minimum order Hotline

igus® has no minimum order. Phone +91-80-39 12 78 00
Just order the amount you need Fax +91-80-39 12 78 02
Ordering times Onlineshop

From Monday to Friday 9:00 am - 6:00 pm See www.igus.in There you
Saturday 9:00 am - 3:00 pm can find our whole product range.
Order around the clock.
You have questions?

For questions and more
information call us or use our
online productfinders on
www.igus.in
www.igus.in/online-tools
Reduce costs with 26 online-tools...no registration...free CAD downloads...easy to use..

Energy Supply – E-Chains®
Polymer Energy Chains® for
guidance and protection of
moving cables, hoses and
2
other services. The most popular
sizes and types to suit virtually
any application.
Page
Special Cables – Chainflex ®

Special cables for dynamically
flexing applications. Ideal for
use in Energy Chains®. Tested
166
for millions of cycles. No
minimum order or surcharges.
Page
Assembled drive cables - ReadyCables®

Harnesses cables for drive tech-
nology, tested in E-Chains® with
many millions cycles. Assem-
220
bled cables according to several
standards. No minimum order or
surcharges.
Page
Turnkey solutions with warranty

Complete E-ChainSystems® ready
for connection are planned and deli-
vered in very short time. Save time
230
and money on maintenance and
installation of your Energy Chain
Systems®.
Page
Tests, quality Have a look at the igus®

laboratory and discover
and application some application examples
with igus® products.
examples
Page234
igus® EnergyChains®
igus® E-Chains®
features and benefits
● Multitude of possibilities in terms of movement and

length. Space-saving installation.
● To Accommodate very high dynamic loads and

stringent service life requirements.
● High levels of acceleration can be achieved.
● Simple assembly of modular system on site and

rapid retrofitting of cables possible
Save time and money
● Innovative products that can be assembled quickly.
● Rapid delivery time – saves you storage costs.
● Large range of products – find the right solution

immediately.
● System quotes, including made-to-measure

production and “turnkey” assembly.
● Rapid system design and support with an ever-

growing close-knit network of local sales engineers
in Germany and worldwide.
● Calculate now the life time of your igus® E-Chain®

on www.igus.in
Application examples
on page 236
Assembled, just as your design
requires. Please see page 230
or contact us!
Configuration of your E-Chain System®
in only few clicks
www.igus.in/echain-configurator
The award-winning igus® E-ChainSystems®
are certified and tested.
ESS_IN_EChain_002-003_orange.indd 2 05.06.12 22:27

10% min 2 mm 10% min 2 mm
10% 10%
min 1 mm min 1 mm
10% 10%
D1 min 1 mm min 1 mm
D2
d1 d2
D1 + D2 > 1,2 x hi d1 + d2 ≤ 1,2 x hi d1 + d2 ≤ 1,2 x hi
igus® interior separation systems significantly lengthen the life cycle

of cables and enable neat separation of E-Chains®.
FLG FLB
FLG FLB
HF
HF
H
H
R R
S/2 S/2
S S
Large unsupported lengths with igus® E-Chains®.
0.25
igus®
product
0.20
0.15
0.10
Cable wear [mm]
0.05
PUR
PUR
PUR
PVC
PVC
PVC
TPE
TPE
TPE
0
Crossbars Crossbars igus®
aluminium, narrow aluminium, wide Series E4.56
Optimum service life for cables

Reduce cable wear with igus® polymer separators.
Proven toughness – strength tests during fabrication in the

igus® laboratory.
ESS_IN_EChain_002-003_orange.indd 3 05.06.12 22:27

E-Chain-
Systems®
E-ChainSystems® | Product overview
Opening Series / Inner height Inner width Outer height Outer width Bending radius
principle Product hi [mm] + Bi [mm] ha [mm] Ba [mm] R [mm]
ø cable max. from - to max. from - to from - to
hi ha R
ø max.
Bi Ba
Easy Chain® - very easy to fill - simply press cable in

E-Version, split crossbar along the outer radius
E03 5 Ø3 5 - 10 8 8,7 - 13,7 10 - 28
E04 7 Ø 4,5 7 10 13 15 - 48
E045 9,4 Ø 5,5 10-27 12,5 16 - 37 18 - 38
E06 10,7 Ø 6,5 10 - 20 15 16,5 - 26,5 18 - 38
E065 11,3 Ø7 16 - 36 15 24,8 - 49,3 18 - 38
E08 14,6 Ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48
E14 19 Ø 13 15 - 50 25 27 - 62 28 - 125
E200 24,3 Ø 20 57 35 74,4 55 - 200
E200.2 24,3 Ø 18 37 - 50 35 94,4 - 120,4 55 - 200
E16 32 Ø 25 23 - 100 39 37,5 - 115,3 60 - 100
E26 36,5 Ø 28 75 50 92 63 - 250
E26.2 37,1 Ø 20 48 / 48 50 117 63 - 250
E26.3 37,1 Ø 20 47 / 48 / 47 50 167 63 - 250
E300 48,5 Ø 35 75 64 95 75 - 300
E300.2 48,5 Ø 18 48 / 48 64 120 75 - 300
E300.3 48,5 Ø 18 47 / 46 / 47 64 170 75 - 300
Z-Version, split crossbar along the inner radius

Z045 9,4 Ø 5,5 14 - 16 12,5 23 18 - 38
Z06 10,5 Ø 6,5 10 - 16 15 16,5 - 22,5 18 - 38
Z065 11,3 Ø7 27 15 39,3 18 - 38
Z08 14,7 Ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48
Z14 19 Ø 13 15 - 50 25 27 - 62 28 - 125
Z200 24,3 Ø 20 57 35 74,4 55 - 200
Z200.2 24,3 Ø 18 37 - 50 35 94,4 - 120,4 55 - 200
Z16 32 Ø 25 23 - 100 39 37,5 - 115,3 40 - 100
Z26 36,5 Ø 28 75 50 92 63 - 250
Z26.2 37,1 Ø 20 48 / 48 50 117 63 - 250
Z26.3 37,1 Ø 20 47 / 48 / 47 50 167 63 - 250
Z300 48,5 Ø 35 75 64 95 75 - 300
Z300.2 48,5 Ø 18 48 / 48 64 120 75 - 300
Z300.3 48,5 Ø 18 47 / 46 / 47 64 170 75 - 300
System E1 - modular, 1-piece strip design for simple applications

zip-open along the outer radius
E1.10 10 Ø9 13 15,5 16,5 18
E1.17 17 Ø 15 21 - 44 25 26 - 49 28
E1.18 18 Ø 16 15 26 20 28
E1.20 20 Ø 18 15 27 22 28
4 More informations www.igus.in/in/echain
ESS_IN_EChain_004-019_Overview.indd 4 16.04.12 10:24

E-Chain-
E-ChainSystems® | Product overview Systems®
Pitch Unsupported fill weight Unsupported Long travel Delivery time

[mm] max [kg/m] length FL B max [m] Ex-stock India, delivery in 24hrs or today
max [m] (delivery means time until despatch of goods)
kg
Standard: 2 weeks Express: 3 days

m m
10 0,23 0,4 – Check available widths and radius page 24

16,7 0,35 0,55 – More information www.igus.in/in/E04
13 0,25 0,4 – More information www.igus.in/in/E045
15 0,45 0,6 – More information www.igus.in/in/E065
20 0,7 1 – Check available widths and radius page 28
30,5 0,5 0,65 – Check available widths and radius page 30
46 2 1,75 – Check available widths and radius page 32
46 2 1,75 – More information www.igus.in/in/E200.2
30,5 0,7 1 – More information www.igus.in/in/E16
56 4 2 – Check available widths and radius page 34
56 4 2 – More information www.igus.in/in/E26.2
56 4 2 – More information www.igus.in/in/E26.3
67 8 2,25 – More information www.igus.in/in/E300
13 0,25 0,4 – More information www.igus.in/in/Z045

15 0,45 0,6 – More information www.igus.in/in/Z065
46 2 1,75 – More information www.igus.in/in/Z200.2
30,5 0,7 1 – More information www.igus.in/in/Z16
56 4 2 – More information www.igus.in/in/Z26.2
56 4 2 – More information www.igus.in/in/Z26.3
67 8 2,25 – More information www.igus.in/in/Z300
67 8 2,25 – More information www.igus.in/in/Z300.2
20 on request – – Check available widths and radius page 38

25,5 on request – – More information www.igus.in/in/E1.17
23,5 on request – – More information www.igus.in/in/E1.18
25 on request – – More information www.igus.in/in/E1.20
igus® (India) Pvt. Ltd, Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in 5

E-Chain-
Systems®
hi ha R
ø max.
Bi Ba
Zipper E-Chains® and E-Tubes - lightning-fast opening and closing

E-Chains®, zip-open along the outer radius
047 9,0 Ø7 10 - 16 12,5 16 - 22 18 - 38
07 10,3 Ø8 6 - 64 15 12,5 - 71 18 - 48
09 15 Ø 13 10 - 50 19,3 18,2 - 58,2 28 - 48
15 17 Ø 15 15 - 100 24 26 - 113 38 - 180
17 32 Ø 28 15 - 100 39 26 - 113 63 - 125
E-Tubes, zip-open along the outer radius

R07 10,3 Ø8 10 - 50 15 16,5 - 57 38 - 48
R09 15 Ø 13 10 - 50 19,3 18,2 - 58,2 48 - 100
R15 17 Ø 15 25 - 80 24 36 - 94 63 - 180
R17 32 Ø 28 15 - 63 39 26 - 76 63 - 125
E2 micro - one-piece E-Chains® - small sizes

E2 micro, non snap-open
03 5 Ø 3,5 5 - 10 8 8,7 - 13,7 10 - 24
04 7 Ø5 7 - 30 10 12 - 35 15 - 48
045 10,3 Ø8 6 - 64 12,5 12 - 70 18 - 38
05 10 Ø8 6 - 64 12 10 - 68 18 - 38
06 10,5 Ø8 6 - 64 15 12,5 - 71 18 - 38
08 15 Ø 12 10 - 50 19,3 18,2 - 58,2 25 - 48
E2 micro, snap-open along inner radius

074 10,9 Ø 8,5 10 15 16,3 18
094 15 Ø 13 10 19,3 18,2 28
E2 micro, snap-open along outer radius

B07 10,3 Ø8 16 - 40 15 22,5 - 47 18 - 38
B09 14,3 Ø 12,5 16 - 40 19,3 24,2 - 48,2 28 - 48
E2 mini - one/two-piece E-Chains® - small and medium sizes

E2 mini, non snap-open
10 18 Ø 16 15 - 100 23 26 - 113 28 - 180
11.031 23 Ø 21 31 28 41,2 45 - 70
11.080 28 Ø 26 80 33,4 93 38
11.1/11.2 41 Ø 22 15 - 25 46 25,5 - 35,5 40 - 100
E2 mini, snap-open along inner radius
14 20 Ø 16 15 - 50 25 26 - 61 28 - 125
B15i 17 Ø 14 15 - 100 23 26 - 113 38 - 180
B17i 32 Ø 28 38 39 48,5 48 - 125
F17 32 Ø 14 15 39 26 48
E2 mini, snap-open along outer radius

B15 17 Ø 14 15 - 100 23 26 - 113 38 - 180
B17 32 Ø 28 15 - 100 39 25,5 - 113 48 - 125

E-Chain-

kg

m m
13 0,25 0,4 – More information www.igus.in/in/047

30,5 1,5 1,2 – More information www.igus.in/in/15
30,5 1 1 – More information www.igus.in/in/17
20 0,4 0,55 – More information www.igus.in/in/R07

20 0,7 1 – More information www.igus.in/in/R09
30,5 1,5 1,2 – More information www.igus.in/in/R17

16,7 0,35 0,5 – More information www.igus.in/in/04

20 0,7 1 – More information www.igus.in/in/094
20 0,4 0,55 – More information www.igus.in/in/B07

20 0,7 1 – More information www.igus.in/in/B09

30,5 1,5 1,35 – More information www.igus.in/in/11.031

30,5 1,5 1,2 – More information www.igus.in/in/B15i
30,5 1 1 – More information www.igus.in/in/B17i
30,5 1,5 1,2 – More information www.igus.in/in/F17

30,5 1 1 – Check available widths and radius page 60

E-Chain-
Systems®
hi ha R
ø max.
Bi Ba
E2/000 E-Chain® - two-piece E-Chains® - the E2 standard!

E-Chains® snap-open along inner radius
1400 21 Ø 18 15 - 125 28 28,5 - 138,5 35 - 180
2400 25 Ø 23 25 - 125 35 41 - 141 55 - 250
2600 35 Ø 32 50 - 175 50 66 - 194 63 - 250
3400 45 Ø 42 50 - 250 64 70 - 270 75 - 300
E-Chains® snap-open along outer radius

1500 21 Ø 18 15 - 125 28 28,5 - 138,5 35 - 180
2500 25 Ø 23 25 - 125 35 41 - 141 55 - 250
2700 35 Ø 32 50 - 175 50 66 - 194 63 - 250
3500 45 Ø 42 50 - 250 64 70 - 270 75 - 300
255 24 Ø 22 38 - 103 35 54 - 119 55 - 250
Half E-Tubes snap-open along inner radius

1450 21 Ø 18 15 - 125 28 28,5 - 138,5 75 - 180
2450 25 Ø 23 25 - 103 35 41 - 141 75 - 180
2650 35 Ø 32 50 - 150 50 66 - 166 100 - 250
3450 45 Ø 42 50 - 270 64 70 - 270 125 - 300
E-Tubes snap-open along inner radius

1480 21 Ø 18 15 - 125 28 28,5 -138,5 75 - 180
2480 25 Ø 23 38 - 103 35 41 - 141 75 - 180
2680 35 Ø 32 50 - 150 50 66 - 166 100 - 250
3480 45 Ø 42 50 - 270 64 70 - 270 125 - 300
E2 R100 - two-piece E-Tube - hinged lids

E2 R100, snap-open along inner radius
R117 21 Ø 17 20 - 100 28 32 - 112 63 - 180
R157 40 Ø 37 40 - 200 50 56 - 216 100 - 250
R167 50 Ø 46 50 - 250 64 68 - 268 100 - 300
E2 R100, snap-open along outer radius

R118 21 Ø 17 25 - 80 28 37 - 92 63 - 180
R158 40 Ø 37 40 - 200 50 56 - 216 100 - 250
R168 50 Ø 46 50 - 200 64 68 - 218 100 - 300
E2 R - two-piece E-Tubes - small pitch

E2 R, snap-open along outer radius
R48 25 Ø 22 25 - 130 36 36 - 141 60 - 250
R58 35 Ø 32 50 - 200 50 66 - 216 75 - 250
R68 45 Ø 42 50 - 250 64 68 - 268 100 - 300

E-Chain-

kg

m m
33,3 2 1,75 75* Check available widths and radius page 64

46 5 2,25 100* Check available widths and radius page 66
67 13 3 150* Check available widths and radius page 74
33,3 2 1,75 75 Check available widths and radius page 64

46 5 2,25 100 Check available widths and radius page 66
67 13 3 150 Check available widths and radius page 74
27,8 2 1,8 100 More information www.igus.in/in/255
28 28,5 - 138,5 75 - 180 75* More information www.igus.in/in/1450

35 41 - 141 75 - 180 100* Check available widths and radius page 66
33,3 2 1,75 75* More information www.igus.in/in/1480

67 13 3 150* Check available widths and radius page 74

58,8 10 2,5 – Check available widths and radius page 86

58,8 10 2,5 – Check available widths and radius page 86

* on request, conditionally suitable in inner radii

E-Chain-
Systems®
hi ha R
ø max.
Bi Ba
E4.1 - ONE E-Chain® family for all applications

E4.1/H4.1 - crossbars every link / every 2nd link - robust version
E4.21 21 Ø 18 30 - 120 28 44 - 134 38 - 200
E4.28 28 Ø 25 40 - 300 42 60 - 320 55 - 250

E4.1
E4.32/H4.32 32 Ø 28 50 - 400 54 73 - 423 63 - 300
E4.42/H4.42 42 Ø 38 50 - 400 64 76 - 426 75 - 350
E4.56/H4.56 56 Ø 50 50 - 600 84 84 - 634 135 - 500
H4.1 E4.80/H4.80 80 Ø 74 50 - 600 108 100 - 650 150 - 1000
800 200 Ø 184 200 - 600 236 260 - 660 325 - 1000
840 204 Ø 184 100 - 563 236 160 - 623 325 - 1000
E4.350 350 Ø 315 400 - 800 450 540 - 940 500 - 1000
R4.1 - E-Tube fully enclosed - protection against chips, dust and dirt
R4.28 28 Ø 25 50 - 300 42 70 - 320 75 - 250
R4.32 32 Ø 28 50 - 300 54 73 - 323 125 - 300
R4.42 42 Ø 38 50 - 300 64 76 - 326 125 - 350
R4.56 56 Ø 50 75 - 462 84 109 - 497 150 - 500
R4.80 80 Ø 74 200 - 400 108 250 - 450 200 - 1000
E4/light- specialty: light weight - low price, cost effective

E4/light- crossbar every link / every 2nd link, snap-open from both sides
14040/14140 56 Ø 50 50 - 600 84 76 -626 135 -500
14240/14340 62 Ø 56 50 - 400 84 76 - 426 135 -500
14550/14650 70 Ø 64 50 - 600 98 77 - 627 150 - 600
15050/15150 80 Ø 74 50 - 600 108 80 - 630 150 - 500
15250/15350 86 Ø 77 50 - 400 108 80 - 430 150 - 600
1640 112 Ø 100 50 - 600 140 84 - 634 200 - 600
E4/light- E-Tube, fully enclosed, snap-open from both sides

18840 56 Ø 50 75 - 462 84 101 - 489 150 - 500
19050 70 Ø 64 50 - 600 98 77 - 627 200 - 600
19850 80 Ø 74 75 - 462 108 105 - 493 200 - 500
1608 112 Ø 100 200 - 400 140 234 - 434 250 - 600
E4/4 - For new designs we recommend E4.1!

E4/4 HD - "Heavy-Duty"- crossbars every link - very sturdy
4040HD 56 Ø 50 50 - 600 84 104 - 654 135 - 300
5050HD 80 Ø 74 50 - 600 108 110 - 660 200 - 500
E4/4 HD - "Heavy-Duty" E-Tube - fully enclosed - very sturdy

R8840HD 56 Ø 50 75 - 462 84 129 - 516 150 - 300
R9850HD 80 Ø 74 75 - 462 108 135 - 522 200 - 500

E-Chain-

kg

m m
Can be opened from both sides - the E4 standard!
30,5 4 2,5 120 More information www.igus.in/in/E4.21

91 62,5 5 400 Check available widths and radius page 104
250 90 8 450 More information www.igus.in/in/800
250 90 8 450 More information www.igus.in/in/840
470 600 6,2 - More information www.igus.in/in/E4.350

91 62,5 5 400 Check available widths and radius page 104

91 55 4,6 on request Check available widths and radius page 128

Can be opened from both sides - the E4 standard!
91 48 4,5 > 350 Check available widths and radius page 136
91 60 6 > 500 Check available widths and radius page 140
91 48 4,5 > 350 Check available widths and radius page 136
91 60 6 > 500 Check available widths and radius page 140

E-Chain-
Systems®
ha
hi ø max. R
Bi Ba
E3 - 3-piece E-Chain®, small, high dynamics - smooth and low noise

E3 E-Chain®, zip open lids
E3.10 10 Ø8 20 - 60 15 32 - 72 15 - 48
E3.15 15 Ø 13 20 - 60 20 32 - 72 32 - 75
E3.22 22 Ø 20 20 - 60 27 32 - 72 44 - 75
E6 - 6-piece E-Chain® - for extremely low-noise operations

E6 E-Chain®, crossbars every other link
E6.29 29 Ø 25 30 - 120 35 46 - 136 55 - 150
E6.35 35 Ø 31 30 - 120 42 50 - 140 55 - 100
E6.40 40 Ø 36 40 - 300 54 60 - 320 63 - 200
E6.52 52 Ø 46 40 - 300 65 64 - 324 75 - 250
E6.62 62 Ø 54 50 - 400 84 86 - 436 115 - 350
E6.80L 80 Ø 72 87 - 550 108 115 - 578 175
E6.80 80 Ø 72 50 - 600 108 100 - 650 150 - 450
E6 E-Chain®, crossbars every other link

R6.29 28 Ø 25 30 - 120 35 46 - 136 55 - 150
R6.40 40 Ø 36 62 54 82 63 - 200
R6.52 52 Ø 46 50 - 175 65 74 - 199 75 - 250
Triflex® R - 3D E-Chain® for robot applications

TRC - closed design
TRC.30 12/10 Ø 34,5 12/10 ø 34,5 50 50
TRC.40 15/13 Ø 43 15/13 ø 43 58 58
TRC.60 22,5/19,5 Ø 65 22,5/19,5 ø 65 87 87
TRC.70 28/24 Ø 81 28/24 ø 81 110 110
TRC.85 33/28 Ø 94,5 33/28 ø 94,5 135 135
TRC.100 37,5/32,5 Ø 108 37,5/32,5 ø 108 145 145
TRC.125 43,3/43,3 Ø 135 43,3/43,3 ø 135 182 182
TRE - "easy" design for fast installation of conduits
TRE.30 12/10 Ø 34,5 12/10 ø 34,5 50 50
TRE.40 15/13 Ø 43 15/13 ø 43 58 58
TRE.60 22,5/19,5 Ø 65 22,5/19,5 ø 65 87 87
TRE.70 28/24 Ø 81 28/24 ø 81 110 110
TRE.85 33/28 Ø 94,5 33/28 ø 94,5 135 135
TRE.100 37,5/32,5 Ø 108 37,5/32,5 ø 108 145 145
TRE.125 43,3/43,3 Ø 135 43,3/43,3 ø 135 182 182
TRL - light version with "easy" design
TRL.30 12/10 Ø 34,5 12/10 ø 34,5 50 50
TRL.40 15/13 Ø 45 15/13 ø 45 58 58
TRL.60 22,5/19,5 Ø 65 22,5/19,5 ø 65 87 87
TRL.70 28/24 Ø 81 28/24 ø 81 110 110
TRL.100 37,5/32,5 Ø 108 37,5/32,5 ø 108 145 145

E-Chain-

kg

m m
16,7 0,3 0,75 – More information www.igus.in/in/E3.10


27,8 10 2,75 60* More information www.igus.in/in/E6.40
30 15 3 80* More information www.igus.in/in/E6.52
50 43 4 100* More information www.igus.in/in/E6.62
65 25 2,5 – More information www.igus.in/in/E6.80L
65 55 5,25 120* More information www.igus.in/in/E6.80
22 3 1,75 – More information www.igus.in/in/R6.29

27,8 10 2,75 60* More information www.igus.in/in/R6.40
30 15 3 80* More information www.igus.in/in/R6.52
11,3 – – – More information www.igus.in/in/TRC.30

13,9 – – – Check available widths and radius page 144
44,6 – – – More information www.igus.in/in/TRC.125
11,3 – – – More information www.igus.in/in/TRE.30

44,6 – – – More information www.igus.in/in/TRE.125

* on request, conditionally
suitable in inner radii

E-Chain-
Systems®
hi ha R
ø max.
Bi Ba
TwisterChain® new - new generation for circular and spiral movements

Snap-open along inner radius from both sides
TC32 32 Ø 28 87,5 - 150 54 108,5 - 171 100 - 250
TC42 42 Ø 38 87,5 - 200 64 110,5 - 223 100 - 250
TC56 56 Ø 50 125 - 200 84 155,0 - 230 150 - 400
hi ha R
ø max.
Bi Ba
E2 medium Classic - For new designs we recommend E2/000

E2 medium, closed design
200 Classic 25 Ø 23 25 - 125 35 41 - 141 55 - 250
26 Classic 35 Ø 32 50 - 200 50 66 - 219 63 - 250
E2 medium, snap-open along inner radius

240 Classic 25 Ø 23 25 - 125 35 41 - 141 55 - 250
27i Classic 35 Ø 32 50 - 200 50 66 - 219 63 - 250
340 Classic 45 Ø 42 50 - 250 64 70 - 270 75 - 300
Snap-open with film-hinge or to be opened with "easy"-principle

250 Classic 25 Ø 23 25 - 125 35 41 - 141 55 - 250
27 Classic 35 Ø 32 50 - 200 50 66 - 219 63 - 250
350 Classic 45 Ø 42 50 - 250 64 70 - 270 75 - 300
igus® Chainfix strain relief.

More information
www.igus.in/in/chainfix

E-Chain-
Pitch Fill wight max [kg/m] Unsupported Long travel Delivery time
[mm] 0°- 180° 180°- 360° length FL B max [m] Ex-stock India, delivery in 24hrs or today
kg

m m
56 4 2 – – More information www.igus.in/in/TC32

67 6 3,6 – – More information www.igus.in/in/TC42
91 8 5 – – More information www.igus.in/in/TC56

kg

m m

46 4 2 100 More information www.igus.in/in/240classic

56 8 2,2 120 More information www.igus.in/in/27iclassic
67 10 2,5 150 More information www.igus.in/in/340classic
46 4 2 100 More information www.igus.in/in/250classic


E-Chain-
Systems®
Guide troughs | Long travel applications
Trough side part

Series / Series Series Series Series System System
Aluminium, sea water-resistant
Outer height
Product zipper E2 mini E2/000 E2 E4.1 E4/light
[mm]
Galvanized steel *Conditionally E-Tubes
suitable
Stainless steel upon request
in inner radii
Galvanized steel/polymer
Specialty: Steel guide trough - for harsh environments

2400*/2450*/
92.30 / 92.31 70 2480*/2500/255
2600/2650/
95.30 / 95.31 100 2680*/2700 R58
99.30 / 99.31 100 E4.28/R4.28
E4.32/H4.32/
97.30 / 97.31 130 R4.32
3400/3450/ E4.42/H4.42/
93.30 / 93.31 130 3480*/3500 R68 R4.42
14040/14140/
E4.56/H4.456/
94.30 / 94.31 170 R4.56 14240/14340/
18840
15050/15150/
96.30 / 96.31 220 E4.80/H4.80 19850
98.30 / 98.31 300 1640/1608
90.30 / 90.31 480 800/840

One-piece
trough
91.10 - 91.71 48 15/R15 10/B15
Super-aluminium-trough, basic version - for general machinery

970.30.SL / 77 15/R15 10/B15
970.31.SL
970.30.SL / 77 1400/1450/ E4.21*
970.32.SL 1480/1500
971.30.SL / 2400*/2450*/
971.31.SL 87 2480*/2500/255 R48
972.02.30.SL / 117 E4.28/
972.02.31.SL
972.30.SL / 117 E4.32/H4.32/
972.31.SL R4.32
972.30.SL / 2600/2650/
972.32.SL 117 2680*/2700 R58
973.30.SL / 3400/3450/ E4.42/H4.42/
973.31.SL 144 3480*/3500 R68 R4.42
974.30.SL / 184 E4.56/H4.456/ 14040/14140/18840/
974.31.SL R4.56 14240/14340
975.30.SL / E4.80/H4.80/ 15050/15150/
236 R4.80 19850
975.31.SL
HD-version
974.30.SL /
184
974.31.SL
975.30.SL /
236
975.31.SL

E-Chain-
Guide troughs | Long travel applications Systems®
System System System Delivery time
(see legend)
Material of
E4/00 E4/4 E6
side parts
Ex-stock India, delivery in 24hrs or today
*consult (delivery means time until despatch of goods)
igus®
On request
E6.29/R6.29 See page 152
See page 154
220/R760 E6.35 More information www.igus.in/in/steeltrough
280/290/R770 2828/2928/R7728 E6.40/R6.40 See page 156
380/390/R780 3838/3938/R7838 E6.52/R6.52 See page 158
400/410/R880 4040/4140/R8840 E6.62 See page 160
5050/5150/R9850 E6.80 See page 162

600/601/
More information www.igus.in/in/steeltrough
R608/640
E6.29/R6.29 More information www.igus.in/in/salun
210* E6.35 More information www.igus.in/in/salun
E6.40/R6.40 More information www.igus.in/in/salun
220/R760 More information www.igus.in/in/salun
280/290/R770 2828/2928/R7728 E6.52/R6.52 More information www.igus.in/in/salun
E6.62 More information www.igus.in/in/salun
380/390/R780 3838/3938/R7838 E6.80 More information www.igus.in/in/salun
400/410/R880 4040/4140/R8840 More information www.igus.in/in/salun
5050/5150/R9850 More information www.igus.in/in/salun
More information www.igus.in/in/salun
4040HD/R8840HD More information www.igus.in/in/salun
5050HD/R9850HD More information www.igus.in/in/salun

E-Chain-
Systems®
Guide troughs | Long travel applications
Series / Series Series Series Series System System
Trough side part

Aluminium, sea water-resistant
Outer height
Product zipper E2 mini E2/000 E2 E4.1 E4/light
Galvanized steel *Conditionally E-Tubes
[mm]
suitable
Stainless steel upon request
in inner radii
Galvanized steel/polymer
Specialty: Tubular trough system RS - lets light and chips through

2400*/2450*/
92.70 / 92.71 90 2480*/2500/255
3400/3450/
93.70 / 93.71 146 3480*/3500
2600/2650/
95.70 / 95.71 126,3 2680*/2700
Specialty: Snap-in trough system SP - simple and cost effective

91.930 55,5 15/R15 10/B15
2400*/2450*/
92.930 76,6 2480*/2500
3400/3450/
93.930 138,6 3480*/3500
2600/2650/
95.930 106,6 2680*/2700
Special Solutions | Long travel applications

Description
guidelok slimline "F" - safe vertical guidance
For E-Chains® in high-speed rack feeders - up to 7 m/s and 10 m/s2. No swinging of the E-Chain®,
high reliability through lever mechanism and guiding rails. No bouncing of E-Chains® in vertical
applications with horizontal dynamics
micro flizz® - small E-Chains® in aluminum profile
Compact, cost-saving complete system for safe guidance of energy, data and air.
Maintenance-free alternative for power bar.
Support tray - support of the lower run
For support of the lower run - Support tray

Simple one-piece support trays for the lower E-Chain® run, according with your requirements
and specification. Your width, height and color - we supply the fitting E-Chain®, together with the support tray
system. Ready to install onto your machine or application. Save on procurement and design time.

E-Chain-
Guide troughs | Long travel applications Systems®
System System System Material of Delivery time

E4/00 E4/4 E6 side parts Ex-stock India, delivery in 24hrs or today
*consult (see legend) (delivery means time until despatch of goods)
igus®
On request
E6.29/R6.29 More information www.igus.in/in/guide

E6.52/
More information www.igus.in/in/guide
R6.52**

E6.29/
R6.29**
E6.52/R6.52 More information www.igus.in/in/guide
** without distance plate
Typical Travel max. Travel speed Inner heights Delivery time

industries [m] max. [m/s] [mm] Ex-stock India, delivery in 24hrs or today
and (delivery means time until despatch of goods)
applications
hi On request
• Automated storage/ ≈ 80 ≈3 25 mm More information www.igus.in/in/glsl-f

retrieval systems
• Lifts
• Revolving storage systems
• Diagonal lifts
• All vertical applications
• Indoor-cranes Available standard

lengths: 2 m, 3 m,
≈6 11/13 mm More information www.igus.in/in/microflizz
• Storage and retrieval 6 m. Any number
(Inner height of the
machines of troughs possib-
applied E-Chain®)
• Industry gates le. Special lengths
upon request
• Control panels
• Studio equipment (lighting)
More information www.igus.in/in/supporttray

Designing
with igus
E-Chain® | Selection Assistance
®
E-Chains ®
Ba
Bi
Dimensioning E-Chains®
1 Determine the size of the E-Chain® based on the specified installation
ha
hi
space of your machine and/or of the selected filling.
Determine fill weight kg
2 Determine fill weight in [kg/m] using Chainflex®

[m]
Quick Selection or manufacturer specification.
Determine length of travel

3 Compare the fill weight calculated in (point ) to the maximum fill weight of
the selected E-Chain® and check suitability for „unsupported application“. [m]
4 Unsupported length
The maximum unsupported length initially depends on the fill weight and
2
3
the E-Chain® selected. There are three different levels of unsupported 6.0
4.0
length: FLG - Recommended Range of Application FLB 2.0
FLB
- Permitted Sag Critical Sag: Should never be on operative 1.5
FLG
1.0
installation! The values FLG and FLB are in table form for each series 0.5
in the catalog. They are necessary for: Finding the fill weight and length 0
0 0.5 1 1.5 2 2.5
of travel for the appropriate E-Chain® Identifying the maximum load
0 1 2 3 4 5
of the E-Chain® used.
In case of suitability for In case there is no possibility

„unsupported straight“: of self-supporting E-Chain®:
Opening Principle - The You can choose the

5 quick selection gives you an
overview of the type offilling A next and more stable
E-Chain®, that can be
potential of the E-Chain®. operated „unsupported“.
Determine the possible

Bending Radius R [mm] or
6 of the E-Chain® with respect
R
to the cable diameter.

You can design your
Interior separation is possible with…
Separators Full-width shelves Shelves B application to be
7 „gliding“.
3D-CAD Files, Configurator, Service life calculation and many online features www.igus.in
20
ESS_IN_EChain_020-023.indd 20 16.04.12 10:26

Designing
Chainfix
Technical information | Lengths and Camber with igus ®
E-Chains ®
Calculation of E-Chain® lengths

If the fixed end of the E-Chain® is located in the center of the travel, the E-Chain®
length „LK“ is calculated by using half the length of travel and adding the value The fixed end in the center of the
„K“ for the curved length. (You can obtain the value „K“ from the tables in the travel is the most favorable solution
catalog.) Placing the Fixed End in the center of the travel is the most cost-effective
solution because it requires the shortest E-Chain®, cables and hoses.
LK = E-Chain® length
LK = S/2 + K
This formula is generally valid for all types of
applications if the fixed end is in the center of S = Length of travel
S/
the travel. Exceptions: rotary movements and 2 = Half length of travel
most long travels. R = Bending radius
S ∆M = Deviation from the center
S/2 S/2 point
K = π • R + „safety“
Add-on for bending radius
R
(K is taken from the data tables
of the individual igus® Series
H = Nominal clearance height
HF = Required clearance height
LK = S/2 + ∆M + K
This formula is valid if the fixed
end is outside the center of the
travel.
S
S/2 S/2
ΔM
Camber „No Camber“ -

Camber is the curve of the upper run along its unsupported length. All igus® Special „NC“ E-Chains® with no camber
E-Chains® are manufactured with camber, special „no camber“ E-Chains® on also available. Please consult igus®.
request. The camber allows for longer unsupported lengths and increases service
life and operating safety. In the Installation Dimensions section of each respective Necessary clearance height -
E-Chain® description, you will find the measurement HF, which specifies the depends on the camber of the E-Chain®.
necessary clearance height, taking the camber into account. Find values for the necessary clearance
height „HF“ on each product page.
HF
H
E-Chain® Configuration
www.igus.in/quickchain100
Principle of camber for igus® E-Chains® HF = required installation height

Designing
with igus®
E-Chains ® E-Chains® | Find, select and configurate

your E-Chain® online
Find quickly the requested E-Chain®. You have just to

specify the inner dimensions. If you already know what you
are looking for, then you can use the advanced search op-
tions. Enter the required inner width and height or click
on ”Switch to advanced search“ . There you’ll find many
options to individually configure your E-Chain®.
If you do not have the required dimensions, please give us
your contact information. We’ll be glad to send you a project
plan tailored for you .
The E-Chains® for your specific requirements are shown on

the next page .
Easily find an E-Chain® for unsupported applications

up to 13 m travel. In few steps you can check our wide
range of application possibilities for E-Chains® and find the
right chain for your application. Using the scroll bars, set the
parameters for inner height, inner width , bending radius,
travel and fill weight, and choose how to open the chain (do
not select if not required) .
The results are shown below .
This tool will help you to plan your E-chain®, from cables
to energy supply systems. Please determine the filling re-
quirements and enter the weight first , – or just select the
igus® Chainflex® cables . Then select the type of installa-
tion and set speed, acceleration, and stroke/cycles per hour
. Choose the length of the travel and the inner diameter of
the chain . To find the chain that fits your needs best, se-
lect the conditions to which your E-Chain® will be exposed
(if applicable) .
In the next step, select the correct E-Chain® and the desi-
red performance features. If you need help while filling the
E-Chain® , from here you can go directly to the “QuickFill”
shelving configurator.
22 Online tools www.igus.in/online-tools

Designing
Chainfix
with igus®
E-Chains® | Find, select and configurate E-Chains ®
your E-Chain® online
Optimize the available space in your E-Chain®. First, en-

ter the chain data either via the part number or via the selec-
tion. On the next screen, select the bending radius and the
inner width of the chain , followed by the necessary ca-
bles from the drop-down lists .
Then by clicking and dragging, place the separators in your
virtual chain , followed by the cables to ensure a good
form fit and a long product life.
You can then save this configuration or download as 3D-
CAD, inquire or order .
Calculate the lifetime of your E-Chain®. After you have

selected the EnergyChain System®, the series and the
type, the inner width and the radius are calculated auto-
matically.
Select whether the EnergyChain® application is unsup-
ported or gliding . With the scroll bars, set the variables for
temperature, dirt and chips . Enter data for speed, weight
and travel .
The calculation is done with mouse clicks, and the results
are shown at the bottom of the page .
Generate 3D-CAD models for E-Chains® with rotary

motion. Please choose first the E-Chain® with rotary motion
that you want to configure .
In the next step you start with the configuration of the spe-
cific components. You can specify bending radii, direction of
rotation , rotation angle (°), the type and design of the
brackets, etc. . In the CAD preview box you can follow
6
the design process of your E-Chain® .
You can choose from seven different angles, both in 3D and
2D . You can also create a CAD drawing for download. To
do this, select a format and click on “Create” 6 .
You will find your CAD drawing in the download center for
easy transfer to igus® for your inquiry.
Online tools www.igus.in/online-tools 23

ESS_IN_EChain_024-149_1_INDIEN-Echain-EXPRESS_INHALT-01-2011 14.06.12 10:42 Seite 24
E03 5
Easy Chain® | Series E03
Ba
Series E03 - split cross- Bi
bar along the outer radius.
Very easy to fill - ideal for 3
5
8
harnessed cable assemblies max.
Small pitch for low-noise,
smooth operation
For high acceleration
Limited torsion tolerance
Cable -friendly smooth interior
Mounting brackets available
Torsion Option UL94-V2 Test on

request
S
Installation Dimensions
D S/2
Fill weight [kg/m]
0.75
HF = H + 10
0.50 17
H-8
R Pitch = 10 mm/link
H
Links/m = 100 (1000 mm)

8
0.25
FLB 10 14
FLG
0 R 010 012 015 018 028
0 0.25 0.50 0.75
Unsupported length FLG / FLB [m] H 28 32 38 44 64
D 29 31 34 37 47
Length of travel S [m]
K 55 60 70 80 110
The required clearance height is HF = H + 10 mm (with 0,1 kg/m fill weight). Please consult igus® if
0 0.5 1.0 1.5
space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!
24 igus® (India) Pvt. Ltd, Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in

E03
Easy Chain® | Series E03 | Inner height: 5 mm
Part No. Bi Ba R Bending radius Weight Mounting
on stock
at igus® India [mm] [mm] [mm] [kg/m] Bracket
Series E03 - split crossbar along the outer radius

E03.05. R .0 5 8,7 010 ≈ 0,03 03.05.12Z
E03.10. R .0 10 13,7 018 ≈ 0,05 03.10.12Z
Supplement Part No. with required radius. Example: E03.05. 10 .0 - If you don't see a size you need - we probably have it - just call us!
More dimensions available on demand or in internet: www.igus.in
Mounting Brackets
14 14
4 4
Mounting Brackets -
Part. No. 03.05.12Z
Order example text for complete E-Chain® Available from stock at igus® India.
For 1,0 m E-Chain®, color black, with mounting brackets and integrated strain relief: Delivery in 24hrs or today!
1,0 m: E03.05.010.0 + 03.05.12Z (Delivery time means time until despatch of goods)
Indicate E-Chain®-lenghts or
E-Chain® number of links: 1,0 m or 100 links
Part No. E03.05.010.0 E03. 05. 010. 0
1 set mounting brackets Color black
+ Mounting brackets with integrated strain relief
Part No. 03.05.12Z
Bending radius
Prices and orders online Width
www.igus.in/in/E03 Series
More product variety, CAD-files E-Chain® configuration

www.igus.in/in/E03 www.igus.in/quickchain100 25
E06
10,7 10,5
Z06 Easy Chain® | Series E06·Z06
Ba
Series Z06 - split cross-
10,7 / 10,5
bar along the inner radius. 6,5
15
Very easy to fill - ideal for
max.
harnessed cable assemblies
smooth operation

request
S
D S/2
Fill weight [kg/m]
0.75
HF = H + 10
0.50
H - 15
Links/m = 50 (1000 mm)
FLB
15
0.25
FLG
20 22
0 R 018 028 038

0 0.25 0.50 0.75
H 51 71 91
Unsupported length FLG / FLB [m] D 56 66 76
Length of travel S [m] K 100 130 160
0 0.5 1.0 1.5

E06
Easy Chain® | Series E06·Z06 | Inner height: 10,7/10,5 mm Z06

on stock

E06.10. R .0 10 16,5 018 ≈ 0,14 060.10.12PZ
E06.20. R .0 20 26,5 038 ≈ 0,18 060.20.12PZ
Series Z06 - split crossbar along the inner radius

Z06.16. R .0 16 22,5 028 ≈ 0,16 060.16.12PZ
Mounting Brackets
17 4 8 10 10 8 4
3,2 5,8/90°
Mounting Brackets -
Part. No. 060.10.12PZ
1,0 m: E06.10.018.0 + 060.10.12PZ (Delivery time means time until despatch of goods)
Part No. E06.10.018.0 E06. 10. 018. 0
Part No. 060.10.12PZ
Bending radius
www.igus.in/in/E06 www.igus.in/in/Z06 Series

www.igus.in/in/E03 www.igus.in/in/Z06 www.igus.in/quickchain100 27
E08 14,6 14,7

Ba
10,7 / 10,5
bar along the inner radius. 10
19,3
max.
smooth operation

request
Installation Dimensions S
D S/2
Fill weight [kg/m]
1.5
HF = H + 15
1.0
H - 19,3
Links/m = 50 (1000 mm)
FLB
19,3
0.5
FLG
20 28
0 R 025* 028 038 048

0 0.5 1.0 1.5
H 69 75 95 115
Unsupported length FLG / FLB [m] D 65 68 78 88
Length of travel S [m] K 120 130 160 195
0 1.0 2.0 3.0

E08
Easy Chain® | Series E08·Z08 | Inner height: 14,6/14,7 mm Z08

on stock

E08.10. R .0 10 18,2 028 ≈ 0,21 080.10.12PZ
E08.20. R .0 20 28,2 038 ≈ 0,25 080.20.12PZ
E08.40. R .0 40 48,2 048 ≈ 0,31 080.40.12PZ

Z08.16. R .0 16 24,2 028 ≈ 0,24 080.10.12PZ
Z08.30. R .0 30 38,2 038 ≈ 0,28 080.30.12PZ
Z08.50. R .0 50 58,2 048 ≈ 0,37 080.50.12PZ
Mounting Brackets
17 5 8 15 15 8 5
2°
3°
3°
3,2 3,2
Mounting Brackets -
5,8/90° 5,8/90° Part. No. 080.10.12PZ
Part No. E08.10.028.0 E08. 10. 028. 0
Bending radius

www.igus.in/in/E08 www.igus.in/inZ08 www.igus.in/quickchain100 29
E14
19 19
Ba
Series E14- split cross- Bi
bar along the inner radius. 13
19
25
max.
smooth operation

request
S
D S/2
Fill weight [kg/m]
1.50
HF = H + 10
1.25
1.00
H - 25
R Pitch = 30,5 mm/link

0.75 Links/m = 33 (1006,5 mm)
25
0.50
FLB 30,5 38
0.25
FLG
0 R 028 038 048 075 100 125
0 0.25 0.50 0.75 1.00 1.25 1.50 H 81 101 121 175 225 275
Unsupported length FLG / FLB [m] D 86 96 106 133 158 183
Length of travel S [m] K 150 185 215 300 380 455
0 0.5 1.0 1.5 2.0 2.5 3.0 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

E14
Easy Chain® | Series E14·Z14 | Inner height: 19 mm Z14

on stock

E14.1. R .0 15 27 038 ≈ 0,31 114.1.12PZ
E14.3. R .0 38 50 075 ≈ 0,40 114.3.12PZ

Z14.2. R .0 25 37 048 ≈ 0,32 114.2.12PZ
Z14.4. R .0 50 62 075 ≈ 0,44 114.4.12PZ
Mounting Brackets
17 7 14 17 17 14 7
6,5
4
Mounting Brackets -
Part. No. 114.1.12PZ
Part No. E14.1.028.0 E14. 1. 028. 0
Part No. 114.1.12PZ
Bending radius

E200 24,3 24,3

Ba
Series E200- split cross- Bi
Series Z200 - split crossbar
along the inner radius
24,3
35
20
max.
Very easy to fill - cables only
have to be pushed in
Large pins for long service life
Torsion Option UL94-V2
IPA Qualification Certificate:

Air Cleanless Class ISO Class
2 (at v = 1 m/s) upon request
D S/2
Fill weight [kg/m]
2.5
2.0
HF = H + 40
1.5 R+6 Pitch = 46 mm/link

H
H - 35
FLB Links/m = 22 (1,012 mm)

1.0
FLG
35
0.5
46
0 R 055 075 100 150 200

0 0.5 1.0 1.5 2.0 2.5 H +4 145 185 235 335 435
Unsupported length FLG / FLB [m] D 142 162 187 237 287
K 265 330 410 565 725
0 1 2 3 4 5 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

E200
Easy Chain | Series E200·Z200 | Inner height: 24,3 mm
® Z200

on stock
E200.05. R .0 57 74,4 075 ≈ 0,7 2050.34PZB
Z200.2./50 R .0 50 120,0 100 ≈ 0,82 2100.34PZB
Mounting Brackets
32 12/90° 17 15
48°
10
48°
30 30
Ba + 1
Ba - 3
6.1 t=7 Mounting Brackets -

Part. No. XXXX.34PZB
10 10 8 2
40 40
1,0 m: E200.05.038.0 + 2050.34PZB (Delivery time means time until despatch of goods)
E-Chain® Part No. E200.05.038.0
number of links: 1,0 m or 22 links E200. 05. 075. 0
Part No. 2050.34PZB
Bending radius

E26 36,5 36,5

Series E26 - split crossbar Ba
along the outer radius Bi
along the inner radius For Series E26
36,5
28
50
Very easy to fill max.
Cable-friendly interior
IPA Qualification Certificate: Ba

Air Cleanless Class ISO Class 2 Bi 1 4 Bi 2
(at v = 1 m/s) upon request
For
37,1
UL94-V2 Series
50
classifications
20 Z26.2
max.
Torsional
motion possible
Special equipment:
Electrically conductive ESD/ATEX
version upon request
S
6.0
D S/2
Fill weight [kg/m]
4.0
2.0
HF = H + 35
FLB
Pitch = 56 mm/link
1.5 R+6
H - 50
Links/m = 18 (1,008 mm)

H
56
1.0
50
FLG
0.5
R 063 075 100 125 150 175 200 250

0
0 0.5 1.0 1.5 2.0 2.5 H +5 176 200 250 300 350 400 450 550
Unsupported length FLG / FLB [m] D 172 184 209 234 259 284 309 359
Length of travel S [m] K 310 350 430 505 585 665 745 900
The required clearance height: HF = H + 35 mm (with 2,0 kg/m fill weight). Please consult igus® if space
0 1.0 2.0 3.0 4.0 5.0 is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

E26
Easy Chain® | Series E26·Z26| Inner height: 36,5/37,1 mm Z26

on stock

E26.07. R .0 75 92 100 ≈ 0,96 2607.12PZB

Z26.2./45 R .0 48/48 117 125 ≈ 1,14 2610.12PZB
Mounting Brackets
34 16/90° 17 17
10
40 40
90° 53°
Ba + 2
Ba + 2
A
t=8 t=8 53° 90°

6,1 90° 53°
53° 90°
11,5
Mounting Brackets -
Part. No. XXX.12PZB
17 17 8 2
54 54
1,0 m: E26.07.100.0 + 2607.12PZB (Delivery time means time until despatch of goods)
Part No. E26.07.100.0 E26. 07. 100. 0
Part No. 2607.12PZB
Bending radius

E300 48,5 48,5

Series E300 - split crossbar Ba
along the outer radius Bi 1 4 Bi 2
along the inner radius For Series E300.2
48,5
Very easy to fill
64
Limited torsion tolerance 18
max.
Cable-friendly interior
IPA Qualification Certificate: Ba

Air Cleanless Class ISO Class 2
Bi 1 Bi 2 Bi 3
(at v = 1 m/s) upon request
48,5
UL94-V2 For
64
77
18
14
classifications Series
max. Z300.3
Torsional
motion possible
Special equipment:
D S/2
Fill weight [kg/m]
10.0
8.0
6.0 FLB
HF = H+ 40
4.0
2.0
H - 64
R+6 Pitch = 67 mm/link

H
1.5 Links/m = 15 (1,005 mm)

FLG
64
1.0
0.5 67
0 R 075 100 125 150 200 250 300

0 0.5 1.0 1.5 2.0 2.5 H +5 214 264 314 364 464 564 664
Unsupported length FLG / FLB [m] D 208 233 258 283 333 383 433
Length of travel S [m] K 370 450 530 610 765 920 1080
The required clearance height: HF = H + 40 mm (with 2,5 kg/m fill weight). Please consult igus® if space
0 1.0 2.0 3.0 4.0 5.0 is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

E300
Easy Chain® | Series E300·300| Inner height: 48,5 mm Z300

on stock

E300.2/45 R .0 48/48 120 125 ≈ 1,78 3100.12PZB

Z300.3./45 R .0 47/46/47 170 150 ≈ 1,92 3150.12PZB
Supplement Part No. with required radius. Example: E300.2/45. 125 .0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
34 16/90° 17 17
10
90° 53°
40 53° 90°
40
Ba + 2
Ba + 2
90° 53°
A
t=8 t=8
53° 90°
8,2
Mounting Brackets -
Part. No. XXXX.12PZB
7
20 20 8 2
60 60
1,0 m: E300.2/45.125.0 + 3100.12PZB (Delivery time means time until despatch of goods)
Part No. E300.2/45.125.0 E300. 2/45.125. 0
Part No. 3100.12PZB
Bending radius
Prices and orders online 2 chambers width

10
E1
System E1 | Series E1.10
E1- Modular, one-piece strip
design for simple Ba
applications . Bi
Economic solution for high

volumes
ha
A universal and easily
hi
9
adaptable E-Chain® concept
Easy shortening/lengthening
max. Ø 4,5
through molded-on, modular
strip
Easy to snap open
Easy fixation at each end
UL94-V2
classifications
S
D S/2
HF = H + 40
A Moving end
R
H
H - ha
Fixed end
ha
E1.10 E1.17 E1.18 E1.20

R 018 028 028 028
H 62 92 92 92
D 66 76 76 76
K 100 120 120 120

E1
System E1 | Series E1.10| Inner height: 10 mm
Part No. Bi Ba R Bending radius
on stock
at igus® India [mm] [mm] [mm]
Series E1 - snap-open along outer radius
E1.10.013. R .0 13 16,5 018
Supplement Part No. with required radius. Example: E1.10.013. 018 .0 - If you don't see a size you need - we probably have it - just call us!
Please indicate chain-lengths or number of links Example: 1 Band = 250 mm of length Delivery in 24hrs or today!
(Delivery time means time until despatch of goods)
1 m E1.10.013.018.0 (= 4 x 255 mm Band) E1. 10. 013. 018. 0

Color black
Bending radius
www.igus.in/in/E01 hi
Series
www.igus.in/in/E01 www.igus.in/quickchain100 39
snapchain
Snapchain | Series TE14
snapchain - to be opened
Fit cable assemblies quickly in

bunches
Adjust and change loops at
any time
Well-suited to short lengths,
ideally 5 - 10 links
Favorable alternatively to
complex hinged cable trays
iF-Design-Award
for snapchain-Design
55,5
30,5
50
25
21
Cable package max.: 18 mm

Pitch = 30,5 mm
Links/m = 33 (1006,5 mm)

snapchain
Snapchain | Series TE14
Part No. R Bending radius
on stock
at igus® India [mm]
snapchain - TE14 - to be opened
TE14.50. R .0 100
Supplement Part No. with required radius. Example: TE14.50. 100 .0 - If you don't see a size you need - we probably have it - just call us!
Please indicate chain-lengths or number of links Example: 1 m or 18 links Delivery in 24hrs or today!
1 m TE14.50.100.0 TE14. 50. 100. 0

Color black
Bending radius
www.igus.in/in/snapchain Series

www.igus.in/in/snapchain www.igus.in/quickchain100 41
07
Zipper | Series 07
Ba
Series 07 E-Chains® - Bi
zip-open along outer radius.
"Zipper-fast" opening and closing 8
10,3
15
Small pitch for low-noise, max.
smooth operation
Zipper lids can be separated
and joined at each chain link
Light weight
Mounting bracket with
integrated strain relief
Option Low noise
iF-Design-Award
S
D S/2
0.75
Fill weight [kg/m]
HF = H + 10
0.50 Pitch = 20 mm/link

H
H - 15
R +3 Links/m = 50 (1000 mm)
FLG
15
0.25
FLB 20 22
0 R 018 028 038 048*

0 0.25 0.5 0.75
H 51 71 91 111
0 0.5 1.0 1.5
* Radius 048 only for Series 07.64 - more widths on demand

07
Zipper | Series 07 | Inner height: 10,3 mm
on stock
Series 07 E-Chain® - zip-open along outer radius

07.10. R .0 10 16,5 018 028 ≈ 0,14 060.10.12PZ
07.20. R .0 20 27,0 028 ≈ 0,16 060.20.12PZ
07.40. R .0 40 47,0 038 ≈ 0,23 060.40.12PZ
Supplement Part No. with required radius. Example: 07.10. 018 .0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
90°
90°
Mounting Brackets -
060.06.12 - 060.20.12: center bores only - 060.30.12 - 060.64.12: outer bores only Part. No. 060.10.12PZ
1,0 m: 07.10.018.0 + 060.10.12PZ (Delivery time means time until shipping of goods)
Part No. 07.10.018.0 07. 10. 018. 0
Bending radius
www.igus.in/in/07 Series
More product variety, CAD-files E-Chain® configuration .

www.igus.in/in/07 www.igus.in/quickchain100 43
09 15
Zipper | Series 09
Ba
Series 09 E-Chains® - Bi
zip-open along outer radius.
"Zipper-fast" opening and closing 12,5
19,3
15
Small pitch for low-noise, max.
smooth operation
Zipper lids can be separated
and joined at each chain link
Light weight
Option Low noise
iF-Design-Award
S
D S/2
Fill weight [kg/m]
1.5
HF = H + 15
Pitch = 20 mm/link
H - 19,3
1.0
R+3 Links/m = 50 (1000 mm)
19,3
0.5 FLB
20 28
FLG
0 R 028 038 048

0 0.5 1.0 1.5 H 75 95 115
0 1.0 2.0 3.0

09
Zipper | Series 09 | Inner height: 15 mm
on stock
Series 09 E-Chain® - zip-open along outer radius

09.20. R .0 20 28,2 038 048 ≈ 0,25 080.20.12PZ
09.30. R .0 30 38,2 038 ≈ 0,28 080.30.12PZ
09.40. R .0 40 48,2 028 048 ≈ 0,31 080.40.12PZ
Mounting Brackets
17 5 8 15 15 8 5
5,8/90° 5,8/90°
2°
3°
3°
3,2 3,2
Mounting Brackets -
080.06.12 - 080.20.12: center bores only - 080.30.12 - 080.50.12: bores (see figure above) Part. No. 080.20.12PZ
1,0 m: 09.20.038.0 + 080.20.12PZ (Delivery time means time until shipping of goods)
Part No. 09.20.038.0 09. 20. 038. 0
Bending radius

R15 17
Zipper | Series R15
Series R15 -E-Tube zip-open
along outer radius
15
24
17
max.
Bi
Large pin for high stability Ba
smooth running
Can be separated and joined
at each link
For high accelerations
S
Fill weight [kg/m]
2.0
Example
D S/2
Fill weight = 0,75 [kg/m]
Unsupported length FLB = 0,85 m
HF = H + 20
Length of travel = 1,70 m

1.5
Pitch = 30,5 mm/link

H - 23
FLB R Links/m = 33 (1006,5 mm)

H
30,5 38
1.0
FLG
23
0.5
R 063 075 100 110 125 145 180

H 149 173 223 243 273 313 383
0
0 0.5 1.0 1.5 2.0 D 120 132 157 167 182 202 237
Unsupported length FLG / FLB [m]
K 260 300 380 410 455 520 630
0 1.0 2.0 3.0 4.0
The required clearance height: HF = H + 20 mm (with 0,5 kg/m fill weight)

R15
Zipper | Series R15 | Inner height: 17 mm
on stock
Zipper - R15 - zip-open along outer radius

R15.063. R .0 63 76 110 ≈ 0,68 105.34PZ
Supplement Part No. with required radius. Example: R15.063. 110 .0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
17 7,5 14 16,5 10.015. - 10.050. 16,5 14 7,5
90° 27°
6,5
For E-Tubes:
B
A
90°
R15.015 to
27°
R15.050
11
27° 27°
17 21 17 10.5. - 10.7. 17 21
Mounting Brackets -
Part. No. 105.34PZ
For E-Tubes:
6,2
B
A
A
R15.063 to
R15.100
Order example text for complete E-Tube Available from stock at igus® India.
For 1,0 m E-Tube, color black, with mounting brackets and integrated strain relief: Delivery in 24hrs or today!
1 m: R15.063.110.0 + 105.34PZ (Delivery time means time until despatch of goods)
E-Tube number of links: 1,0 m or 33 links
Part No. R15.063.110.0 R15. 063. 110. 0
Part No. 105.34PZ
Bending radius
www.igus.in/in/R15 Series

www.igus.in/in/R15 www.igus.in/quickchain100 47
03 5
E2 micro | Series 03
Ba
Series 03 - non snap-open. Bi
Small pitch for

very quiet operation 3,5
5
8
Very light weight - max.
ideal for low inertia applications
Dirt-repellent exterior
One-piece E-Chain®
Option Test on
request
D S/2
Fill weight [kg/m]
0.75
HF = H + 5
0.50 17
H
H-8
Links/m = 100 (1000 mm)
8
0.25
FLB
10 14
FLG
0 R 010 012 015 018 028
0 0.25 0.50 0.75 H 28 32 38 44 64
Length of travel S [m] K 55 60 70 80 110
The required clearance height is HF = H + 5 mm (with 0,1 kg/m fill weight). Please consult igus® if space
0 0.5 1.0 1.5
is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

ESS_IN_EChain_024-149_INDIEN-Echain-EXPRESS_INHALT-01-2011 17.06.12 20:45 Seite 49
03
E2 micro | Series 03 | Inner height: 5 mm
on stock
Series 03 - non snap-open.

03.07. R .0 7 10,7 015 ≈ 0,05 03.07.12PZ
Mounting Brackets
14 14
4 4
3
60°
23°
Mounting Brackets -
1,0 m: 03.07.015.0 + 03.07.12PZ (Delivery time means time until despatch of goods)
Part No. 03.07.015.0 03. 07. 015. 0
Part No. 03.07.12PZ
Bending radius

06 10,5
Ba
Small pitch for

very quiet operation 8
10,5
15
One-piece E-Chain®
Option Test on
request
S
D S/2
Fill weight [kg/m]
0.75
HF = H + 10
0.50
Pitch = 20 mm/link
H
H - 15
R+3 Links/m = 50 (1.000 mm)
FLB
15
0.25
FLG 20 22
0 R 018 028 038

0 0.25 0.50 0.75 H 51 71 91
0 0.5 1.0 1.5 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

06
E2 micro | Series 06 | Inner height: 10,5 mm
on stock

06.06. R .0 6 12,5 018 ≈ 0,13 060.06.12PZ
06.16. R .0 16 22,5 028 ≈ 0,16 060.16.12PZ
06.20. R .0 20 27 018 028 ≈ 0,17 060.20.12PZ
06.40. R .0 40 47 038 ≈ 0,23 060.40.12PZ
Mounting Brackets
17 4 8 10 10 8 4
5,8/90° 5,8/90°
3,2 3,2
Mounting Brackets -
060.06.12 - 060.20.12: center bores only - 060.30.12 - 060.64.12: outer bores only Part. No. 060.06.12PZ
Part No. 06.06.018.0 06. 06. 018. 0
Bending radius

08 15
Ba
Small pitch for

very quiet operation 12
19,3
15
One-piece E-Chain®
Option Test on
request
S
D S/2
Fill weight [kg/m]
1.5
HF = H + 15
1.0
Pitch = 20 mm/link
H - 19,3
R +3 Links/m = 50 (1.000 mm)

19,3
FLB
0.5 20 28
FLG
0
R 025* 028 038 048
0 0.5 1.0 1.5 H 69 75 95 11
0 1.0 2.0 3.0
*Radius 025 only for Part No. 08.10 and 08.20

08
E2 micro | Series 08 | Inner height: 15 mm
on stock

08.10. R .0 10 18,2 028 048 ≈ 0,21 080.10.12PZ
08.16. R .0 16 24,2 028 038 048 ≈ 0,24 080.16.12PZ
08.30. R .0 30 38,2 038 048 ≈ 0,28 080.30.12PZ
08.50. R .0 50 58,2 038 048 ≈ 0,37 080.50.12PZ
Mounting Brackets
17 5 8 15 15 8 5
2°
5,8/90° 5,8/90° 3°
3°
3,2 3,2
Mounting Brackets -
Part. No. 080.10.12PZ
080.06.12 - 080.20.12: center bores only - 080.30.12 - 080.50.12: all bores
Part No. 08.10.028.0 08. 10. 028. 0
Bending radius

10
E2 mini | Series 10
Ba
Large pins and double stop

dog for superior life and long 16
18
23
unsupported length max.
Interior separation available
One piece each link
Molded-in separator available
Series 10.050.075.S
Option Test on
request
Interior Separation
Vertical separator
1,5
for E-Chains®
unassembled Part No. 101
assembled Part No. 111 8
S
D S/2
Fill weight [kg/m]
2.0
HF = H + 20
1.5
R
H
H - 23
Pitch = 30,5 mm/link 30,5 38

1.0 Links/m = 33 (1006,5 mm)
FLB
23
0.5
FLG
R 028 038 048 075 100 110 125 145 180
0 H 79 99 119 173 223 243 273 313 383
0 0.5 1.0 1.5 2.0
D 85 95 105 132 157 167 182 202 237
Unsupported length FLG / FLB [m] K 150 185 215 300 380 410 455 520 630
0 1.0 2.0 3.0 4.0

10
E2 mini | Series 10 | Inner height: 18 mm
on stock

10.015. R .0 15 26 028 048 075 ≈ 0,35 1015.34PZ
10.025. R .0 25 36 028 038 048 075 ≈ 0,40 1025.34PZ
10.038. R .0 38 49 048 075 ≈ 0,46 1038.34PZ
10.5. R .0 63 76 100 ≈ 0,63 105. 34PZ
Mounting Brackets
17 7,5 14 16,5 16,5 14 7,5
10.015. to 10.050
For E-Chain®:
6,5 90° 27°

11
27° 90°
90° 27°
17 21 17 17 21 90°
27°
Mounting Brackets -
Part. No. 1015.34PZ
For E-Chain®:
10.5. to 10.7
6,2
1,0 m: 10.015.028.0 + 1015.34PZ + 2 x Part No. 111 assembled every 2nd link (Delivery time means time until despatch of goods)
Indicate E-Chain -lenghts or

®
10. 015. 028. 0
Part No. 10.015.028.0
Color black
1 set mounting brackets
Part No. 1015.34PZ Bending radius
Width
+ Interior separation (with 2 separators 2 x Part No. 111
assembled every 2nd link) Series
Prices and orders online

www.igus.in/in/10

14 20
E2 mini | Series 14
Ba
Series B14 snap-open Bi
along inner radius.
Large pins and double stop 16
20
25
dog for superior life and long max.
unsupported length
One piece each link
Option UL94-V2 Test on

request
S
D S/2
Fill weight [kg/m]
1.50
1.25
HF = H + 20
1.00 Pitch = 30,5 mm/link

R
H
H - 25
Links/m = 33 (1006,5 mm) 30,5 38

0.75
25
0.50
FLB
0.25
FLG
R 028 038 048 075 100 125
0
0 0.25 0.50 0.75 1.00 1.25 1.50 H 81 101 121 175 225 275
D 86 96 106 133 158 183
Unsupported length FLG / FLB [m] K 150 185 215 300 380 455
0 0.5 1.0 1.5 2.0 2.5 3.0

14
E2 mini | Series 14 | Inner height: 20 mm
on stock
Series 14 - snap-open along inner radius

14.1. R .0 15 26 028 038 048 100 ≈ 0,31 114.1.12PZ
14.2. R .0 25 36 028 038 048 075 ≈ 0,32 114.2.12PZ
14.3. R .0 38 49 028 038 048 075 ≈ 0,40 114.3.12PZ
14.4. R .0 50 61 028 075 100 ≈ 0,41 114.4.12PZ
Mounting Brackets
17 7 14 17 17 14 7
6,5
4
Mounting Brackets -
E-Chain® number of links: 1,0 m or 33 links Part No. 14.1.028.0 14. 1. 028. 0
Part No. 114.1.12PZ
Bending radius

B15
17 17
B15i E2 mini | Series B15·B15i
Ba
Series B15 snap-open along Bi
outer radius. Series B15i,
snap-open along inner radius.
14
17
23
Large pins and double stop
max.
dog for superior life and long
unsupported length
One piece each link
Option Test on
request
Interior Separation
Vertical separator
1,5
for E-Chains®
S
D S/2
Fill weight [kg/m]
2.0
HF = H + 20
1.5
H - 23
FLB R Links/m = 33 (1006,5 mm)

H
30,5 38
1.0
23
0.5
FLG
R 038 048 075 100 110 125 145 180

0 0.5 1.0 1.5 2.0
H 99 119 173 223 243 273 313 383
0 1.0 2.0 3.0 4.0 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

B15
E2 mini | Series B15·B15i | Inner height: 17 mm B15i

on stock
Series B15 snap-open along outer radius

B15.025. R .0 25 36 048 ≈ 0,40 1025.34PZ
B15.5. R .0 63 76 048 075 ≈ 0,63 105.34PZ
B15.7. R .0 100 113 075 110 ≈ 0,76 107.34PZ
Series B15i, snap-open along inner radius

B15i.015. R .0 15 26 038 075 ≈ 0,35 1015.34PZ
B15i.038. R .0 38 49 048 075 ≈ 0,46 1038.34PZ
B15i.050. R .0 50 61 048 075 100 ≈ 0,52 1050.34PZ
B15i.6. R .0 80 94 075 125 ≈ 0,70 106.34PZ
Supplement Part No. with required radius. Example: B15.025. 038 .0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
17 7,5 14 16,5 16,5 14 7,5
B15i·B15.015 to
For E-Chain®:
B15i·B15.050
6,5
11
17 21 17 17 21
B15i·B15.5 to
For E-Chain®:
B15i·B15.7
Mounting Brackets -
6,2
Part. No. 1025.34PZ
For 1,0 m E-Chain , color black, with mounting brackets and integrated strain relief:
® Delivery in 24hrs or today!
1,0 m: B15.025.038.0 + 1015.34PZ + 2 x Part No. 154 assembled every 2nd link (Delivery time means time until despatch of goods)

®
E-Chain® Part No. B15.025.038.0 B15. 025. 038. 0

number of links: 1,0 m or 33 links
Part No. 1015.34PZ Bending radius
(with 2 separators Width
+ Interior separation assembled every 2nd link) 2 x Part No. 154 Series

www.igus.in/in/15

B17 32
E2 mini | Series B17
Ba
Series B17 snap-open Bi
along outer radius.
Large pins and double stop 28
32
39
dog for superior life and long max.
unsupported length
One piece each link
Option Test on
request
Interior Separation
Vertical separator
2
for E-Chains®
unassembled Part No. 171B
assembled Part No. 172B 10
S
D S/2
Fill weight [kg/m]
1.50
1.25
HF = H + 25
1.00 Pitch = 30,5 mm/link

H
R
Links/m = 33 (1006,5 mm)
H - 39
0.75
FLB
39
0.50
FLG
30,5 38
0.25
0
0 0.50 1.00 1.50 R 048 063 075 100 125
0.25 0.75 1.25 H 135 165 189 239 289
Length of travel S [m] K 215 260 300 380 455
0 0.5 1.0 1.5 2.0 2.5 3.0 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!

B17
E2 mini | Series B17 | Inner height: 32 mm
on stock
Series B17 - snap-open along outer radius

B17.4. R .0 50 60,5 075 125 ≈ 0,70 117.4.12PZ
B17.6. R .0 80 93 100 125 ≈ 0,92 117.6.12PZ
Supplement Part No. with required radius. Example: B17.4. 048 .0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
17 7 14 17 17 14 7
10/90˚ 10/90˚
5,2 5,2
Mounting Brackets -
117.1.12PZ - 080.20.12: center bores only - 117.2.12PZ - 117.7.12PZ: outers bores only
1,0 m: B17.075.0 + 117.4.12PZ + 2 x Part No. 172B assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ®
Part No. B17.4.075.0 B17. 4 075. 0
Part No. 117.4.12PZ
Bending radius
+ Interior separation assembled every 2nd link) 2 x Part No. 172B
Series
www.igus.in/in/17

1400
21 21
1500 E2/000 | Series 1400·1500
Ba
Series 1400 E-Chain® Bi
Series 1500 E-Chain®
snap-open along outer radius. 18
21
28
Double stop dog for long
max.
unsupported length
Rapid opening, either
from the right or the left
Cross bars with
high locking range
Lateral glide surfaces for
side-mounted operation
Also available as ESD version
Option Cleanroom
ISO class 3
Interior Separation
Vertical separator
1,5
for E-Chains®
5
D S/2
20
Fill weight [kg/m]
32
10
8.0
HF = H + 25
6.0
H - 28
4.0 R Pitch = 33,3 mm/link

H
2.0
FLB 33.33 Links/m = 30 (1000 mm) 37.5
1.5
28
1.0 FLG
0.5
R 035 038 048 075 100 125 145 180
0 H 98 104 124 178 228 278 318 388
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
D 99 102 112 139 164 189 209 244
K 180 190 220 305 385 460 525 635

1400
E2/000 | Series 1400·1500 | Inner height: 21 mm 1500

on stock
Series 1400 E-Chain® - snap-open along inner radius

1400.025. R .0 25 38,5 048 075 ≈ 0,49 14025.34PZ
1400.050. R .0 50 63,5 075 100 ≈ 0,58 14050.34PZ
Series 1500 E-Chain® - snap-open along outer radius

1500.025. R .0 25 38,5 038 ≈ 0,49 14025.34PZ
1500.038. R .0 38 51,5 048 ≈ 0,54 14038.34PZ
1500.050. R .0 50 63,5 048 075 100 ≈ 0,58 14050.34PZ
1500.068. R .0 68 81,5 048 075 100 ≈ 0,64 14068.34PZ
1500.100. R .0 100 113,5 075 145 ≈ 0,74 14100.34PZ
Mounting Brackets
20 12 32
12
34° 34°
34°
34°
34°
34°
34°
34°
Mounting Brackets -
ø 6,2 ø 5,5 ø 5,5 ø 6,2 Part. No. 14XXX.34.PZB
Pivoting mounting bracket - igus® standard for unsupported and gliding applications.
Upon request, locking mounting bracket for vertical hanging and standing applications and high speeds applications available.
More interior separations next page!
1,0 m: 1400.025.048.0 + 14025.34.PZB + 2 x Part No. 14011 assembled every 2nd link (Delivery time means time until despatch of goods)

®
E-Chain® Part No. 1400.025.048.0 1400. 025. 048. 0

Part No. 14025.34.PZB Bending radius
+ Interior separation 2 x Part No. 14011 Series
assembled every 2nd link)
www.igus.in/in/1400 www.igus.in/in/1500

www.igus.in/in/1400 www.igus.in/in/1500 www.igus.in/quickchain100 63
1400
1500 E2/000 Series 1400·1500 Accessories
Interior separation | New generation - Previous with optional elements www.igus.in/in/1400
X - 6 mm
9,5
21
2,5
9,5
21.1.1 21.2.1 21.3.1 2310.X 21.4.1
In the standard configuration separators are assembled every 2nd E-Chain® link
Previous interior separation with optional elements www.igus.in/in/1400
2,5
Standard separator,
Standard - for all applications
Separator with wide base for maximum locking
21.1 wide base
strength and safe standing in E-Chains®.
unassembled 21.1
10 assembled 21.1.1
3 Separator, For even faster installation

2,5 Firm hold to one side with a wide base, narrow on opposed
21.2 narrow head
side for easy cable assembly (slight grip).
unassembled 21.2
10 assembled 21.2.1
For many thin cables
2,5
Separator, Separator with a narrow base for a large number of thin
21.3 narrow base cables side by side. Saves space in E-Chains®.
unassembled 21.3
5 assembled 21.3.1
2,5
For side-mounted applications
Separator, Asymmetrical separator, for defined distance.
21.4 asymmetrical No additional spacers necessary.
1,25
6,25 unassembled 21.4
10 assembled 21.4.1
Horizontal separation
2,5
Full-width shelf,
X -1
Full-width shelf locks safely into separators on both ends,
lockable
fixed width possible. Separators can be moved freely over
unassembled 2300.X the shelf in horizontal direction. Usable in 1 level.
assembled 2310.X
Lockable full-width shelves - for the standard interior separation

Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled
015 2300.15 2310.15 060 2300.60 2310.60 087 2300.87 2310.87

025 2300.25 2310.25 062 2300.62 2310.62 090 2300.90 2310.90
030 2300.30 2310.30 065 2300.65 2310.65 100 2300.100 2310.100
038 2300.38 2310.38 070 2300.70 2310.70 103 2300.103 2310.103
040 2300.40 2310.40 075 2300.75 2310.75 110 2300.110 2310.110
050 2300.50 2310.50 077 2300.77 2310.77 120 2300.120 2310.120
057 2300.57 2310.57 080 2300.80 2310.80 125 2300.125 2310.125
64 3D-CAD files, configurators, PDF www.igus.in/in/1400 www.igus.in/in/1500

1400
E2/000 Series 1400·1500 Applications 1500
E2/000 Series 1400 in aircraft refuelling truck; telescopic crane with six sections

2400
2500
25 25
2450
2480
E2/000 | Series 2400·2500·2450·2480
Ba
Series 2400 E-Chain®, Bi
2450 half E-Tube and 2480
E-Tube, snap-open along inner
radius. Series 2500 E-Chain®, 23
25
35
snap-open along outer radius. max.
unsupported length
Cross bars with
high locking range
Option UL94-V2 Cleanroom

ISO class 3
Interior Separation
Vertical separator
2
for E-Chains®
Vertical separator
2
for E-Tubes 5
S
D S/2
20
Fill weight [kg/m]
10
8.0
HF = H + 25
6.0
4.0
H - 35
H
2.0 FLB
Links/m = 22 (1012 mm) 46
1.5 FLG
35
1.0
0.5
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
R 055 075 100 125 150 175 200 225 250

Unsupported length FLG / FLB [m] H 145 185 235 285 335 385 435 485 535
Length of travel S [m] D 142 162 187 212 237 262 287 312 337
K 265 330 410 485 565 645 725 800 880
0 2.0 4.0 6.0

2400
2500
E2/000 | Series 2400·2500·2450·2480 | Inner height: 25 mm 2450
2480
on stock

2400.02. R .0 25 41 055 075 ≈ 0,77 2020.34PZB+
2400.03. R .0 38 54 055 075 100 125 ≈ 0,83 2030.34PZB+
2400.05. R .0 57 73 055 075 100 125 150 ≈ 0,91 2050.34PZB+
2400.07. R .0 77 93 075 100 125 150 ≈ 1,01 2070.34PZB+
2400.09. R .0 89 105 100 125 ≈ 1,08 2090.34PZB+
2400.10. R .0 103 119 055 – 125 150 ≈ 1,15 2100.34PZB+
2400.12. R .0 125 141 100 125 150 ≈ 1,22 2125.34PZB+

2500.02. R .0 25 41 055 075 ≈ 0,77 2020.34PZB+
2500.03. R .0 38 54 055 075 100 125 ≈ 0,83 2030.34PZB+
2500.05. R .0 57 73 055 075 100 125 150 ≈ 0,91 2050.34PZB+
2500.07. R .0 77 93 055 100 125 150 200 ≈ 1,01 2070.34PZB+
2500.10. R .0 103 119 100 150 200 ≈ 1,15 2100.34PZB+
2500.12. R .0 125 141 100 150 175 ≈ 1,22 2125.34PZB+
Series 2450 half E-Tube - snap-open along inner radius

2450.03. R .0 38 54 100 150 ≈ 0,88 2030.34PZB+
2450.05. R .0 57 73 100 125 ≈ 0,99 2050.34PZB+
2450.10. R .0 103 119 125 150 ≈ 1,27 2100.34PZB+
Series 2480 E-Tube - snap-open along inner radius, fully enclosed

2480.03. R .0 38 54 100 150 ≈ 0,88 2030.34PZB+
2480.05. R .0 57 73 100 125 ≈ 0,99 2050.34PZB+
2480.10. R .0 103 119 125 150 ≈ 1,27 2100.34PZB+
Mounting Brackets and More interior separations next page!
1,0 m: 2400.02.055.0 + 2020.34PZB+ + 2 x Part No. 212 assembled every 2nd link (Delivery time means time until despatch of goods)
+ Mounting brackets with integrated strain relief Part No. 2020.34PZB+
Bending radius
+ Interior separation assembled every 2nd link)
2 x Part No. 212
Series
www.igus.in/in/2400

2400
2500
2450 E2/000 Series 2400·2500·2450·2480 Accessories
2480
5 - 6 mm
12,5
25
2,5
12,5
21.4.4 21.2.4 21.3.4 234X.5 21.0.4
Previous interior separation with optional elements www.igus.in/in/2400
2,5
Standard separator, Standard - for all applications
25.1 wide base Separator with a wide base for maximum locking
unassembled 25.1
10 assembled 25.1.1
3
2,5
Separator, For even faster installation
25.2 narrow head Firm hold to one side with a wide base, narrow on opposed
unassembled side for easy cable assembly (slight grip).
25.2
10 assembled 25.2.1
2,5
25.3 narrow base cables side by side. Saves space in E-Chains®.
unassembled 25.3
5 assembled 25.3.1
2,5 For side-mounted applications

Separator,
Asymmetrical separator, for defined distance.
25.4 asymmetrical No additional spacers necessary.
1,25
10 assembled 25.4.1
2,5
Full-width shelf,
X -1 Full-width shelf locks safely into separators on both ends,
lockable
fixed width possible. Separators can be moved freely over
unassembled 2300.X the shelf in horizontal direction. Usable in 1 level.
assembled 2310.X

015 2300.15 2310.15 060 2300.60 2310.60 087 2300.87 2310.87

025 2300.25 2310.25 062 2300.62 2310.62 090 2300.90 2310.90
030 2300.30 2310.30 065 2300.65 2310.65 100 2300.100 2310.100
038 2300.38 2310.38 070 2300.70 2310.70 103 2300.103 2310.103
040 2300.40 2310.40 075 2300.75 2310.75 110 2300.110 2310.110
050 2300.50 2310.50 077 2300.77 2310.77 120 2300.120 2310.120
057 2300.57 2310.57 080 2300.80 2310.80 125 2300.125 2310.125

2400
2500
2450
E2/000 | Series 2400·2500·2450·2480 2480
32 12/90° 17 15
Mounting Brackets
10
30 30
Ba + 1
Ba - 3
A
A
t=7
6,1
90° 48°
48° 90°
90° 48°
10 10 8 2
48° 90° 40 40
Mounting Brackets -
Part. No. 2XXX.34PZB+
Steel guide trough for Series 2500 -

very stable and rugged for heavy duty applications
page 152

2600
2700
35 35
2650
2680
E2/000 | Series 2600·2700·2650·2680
Ba
Series 2600 E-Chain®, 2650 Bi
half E-Tube and 2680 E-Tube,
Series 2700 E-Chain® snap- 32
35
50
open along outer radius. max.
unsupported length
Cross bars with
high locking range

ISO class 3
Interior Separation
Vertical separator
3
for E-Chains®
Vertical separator
4
for E-Tubes
6
S
D S/2
20
Fill weight [kg/m]
10
HF = H + 35
8.0
6.0 FLB
4.0
H - 50
2.0 R Pitch = 56 mm/link

H
Links/m = 18 (1008 mm) 56

1.5
FLG
50
1.0
0.5
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
R 063 075 100 125 150 175 200 250

Unsupported length FLG / FLB [m] H 176 200 250 300 350 400 450 550
Length of travel S [m] D 172 184 209 234 259 284 309 359
K 310 350 430 505 585 665 745 900
0 2.0 4.0 6.0
*for Series 2650/2680 upon request. Before using Series 2600/2650/2680 on long travels please consult igus®.

2600
2700
E2/000 | Series 2600·2700·2650·2680 | Inner height: 35 mm 2650
2680
on stock

2600.05. R .0 50 66 063 075 125 ≈ 1,17 2605.34PZB
2600.06. R .0 65 81 100 125 ≈ 1,24 2606.34PZB
2600.07. R .0 75 91 075 100 125 150 ≈ 1,30 2607.34PZB
2600.10. R .0 100 116 100 125 150 ≈1,39 2610.34PZB
2600.12. R .0 125 141 100 150 175 ≈ 1,48 2612.34PZB
2600.15. R .0 150 166 125 150 200 ≈ 1,62 2615.34PZB

2700.05. R .0 50 66 063 100 125 150 ≈ 1,17 2605.34PZB
2700.07. R .0 75 91 063 075 100 125 150 200 ≈ 1,30 2607.34PZB
2700.09. R .0 90 106 063 125 150 ≈ 1,37 2609.34PZB
2700.10. R .0 100 116 075 100 125 150 200 ≈ 1,39 2610.34PZB
2700.12. R .0 125 141 075 125 150 200 ≈ 1,48 2612.34PZB
2700.15. R .0 150 166 100 150 200 250 ≈ 1,62 2615.34PZB
Series 2650 half E-Tube - snap-open along inner radius

2650.05. R .0 50 66 100 ≈ 1,25 2605.34PZB
2650.07. R .0 75 91 125 150 ≈ 1,40 2607.34PZB
2650.12. R .0 125 141 125 150 200 ≈ 1,70 2612.34PZB
Series 2680 E-Tube - snap-open along inner radius
2680.05. R .0 50 66 100 ≈ 1,33 2605.34PZB
2680.07. R .0 75 91 125 150 ≈ 1,51 2607.34PZB
2680.12. R .0 125 141 125 150 200 ≈ 1,99 2612.34PZB
1,0 m: 2600.07.100.0 + 2607.34PZB + 2 x Part No. 261 assembled every 2nd link (Delivery time means time until despatch of goods)
®
0 + Mounting brackets with integrated strain relief Part No. 2607.34PZB
Bending radius
0 (with 2 separators Width
9 + Interior separation assembled every 2nd link) 2 x Part No. 261
Series
0
www.igus.in/in/2600

2600
2700
2680
X - 6 mm (X - 1 mm)
17,5
3,4
10
35
10
17,5
35.1.1 35.2.1 35.3.1 3210.X 35.4.1
Previous interior separation with optional elements www.igus.in/in/2600 www.igus.in/in/2700
3 Standard - for all applications

Standard separator,
wide base Separator with a wide base for maximum locking
35.1
unassembled 35.1
12 assembled 35.1.1
For even faster installation
4
Separator, Firm hold to one side with a wide base, narrow on opposed
3
narrow head side for easy cable assembly (slight grip).
25.3
unassembled 35.2
12 assembled 35.2.1
3 For many thin cables

35.3
narrow base cables side by side. Saves space in E-Chains®.
unassembled 35.3
7 assembled 35.3.1
3 For side-mounted applications

Separator,
Asymmetrical separator, for defined distance.
48,5
asymmetrical No additional spacers necessary.
2
7 unassembled 35.4
12 assembled 35.4.1
3,4
Full-width shelf,
X -1
Full-width shelf locks safely into separators on both ends, fixed
lockable
width possible. To be used as full-width shelf for a consequent
unassembled 3200.X subdivision or as shelf for a pattern system in 3 levels.
assembled 3210.X

050 3200.050 3210.050 100 3200.100 3210.100 125 3200.125 3210.125

075 3200.075 3210.075 115 3200.115 3210.115 150 3200.150 3210.150

2600
2700
2650
E2/000 | Series 2600·2700·2650·2680 2680
Mounting Brackets
34 16/90° 17 17
10
40 40
Ba + 2
Ba + 2
A
A
t=8 t=8
6,1
90° 48-50°
11,5
48-50° 90°
90° 45° 17 17 8 2
54 54
45° 90°
Mounting Brackets -
Part. No. 26XX.34PZB

page 154

3400
3500
45 45
3450
3480
E2/000 | Series 3400·3500·3450·3480
Ba
Series 3400 E-Chain®, Bi
3450 half E-Tube and 3480 E-
Tube, snap-open along inner
radius. Series 3500 E-Chain®, 42
45
64
snap-open along outer radius. max.
unsupported length
Cross bars with
high locking range

ISO class 3
Interior Separation
Vertical separator
2,5
for E-Chains®
S
D S/2
20
Fill weight [kg/m]
10 FLB
HF = H + 40
8.0
6.0
4.0
H - 64
2.0 FLG R Pitch = 67 mm/link

H
Links/m = 15 (1005 mm) 67

1.5
64
1.0
0.5
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Unsupported length FLG / FLB [m] R 075 100 125 150 200 250 300
Length of travel S [m] H 214 264 314 364 464 564 664
D 208 233 258 283 333 383 433
0 2.0 4.0 6.0
K 370 450 530 610 765 920 1080

3400
3500
E2/000 | Series 3400·3500 3450·3480 | Inner height: 45 mm 3450
3480
on stock

3400.050. R .0 50 70 075 100 ≈ 1,60 3050.34PZB
3400.075. R .0 75 95 075 100 125 150 200 ≈ 1,78 3075.34PZB
3400.100. R .0 100 120 075 100 150 200 ≈ 1,93 3100.34PZB
3400.115. R .0 115 135 100 150 200 250 ≈ 1,99 3115.34PZB
3400.125. R .0 125 145 075 125 150 200 250 ≈ 2,03 3125.34PZB
3400.150. R .0 150 170 075 100 150 250 ≈ 2,17 3150.34PZB
3400.175. R .0 175 195 125 150 200 ≈ 2,28 3175.34PZB
3400.200. R .0 200 220 150 200 ≈ 2,45 3200.34PZB
3400.225. R .0 225 245 125 200 ≈ 2,59 3225.34PZB
3500.050. R .0 50 70 100 125 ≈ 1,60 3050.34PZB
3500.075. R .0 75 95 075 100 125 200 ≈ 1,78 3075.34PZB
3500.100. R .0 100 120 100 125 150 200 ≈ 1,93 3100.34PZB
3500.115. R .0 115 135 100 150 200 ≈ 1,99 3115.34PZB
3500.125. R .0 125 145 125 150 ≈ 2,03 3125.34PZB
3500.150. R .0 150 170 100 150 200 250 ≈ 2,17 3150.34PZB
3500.175. R .0 175 195 150 250 ≈ 2,28 3175.34PZB
3500.225. R .0 225 245 150 200 ≈ 2,59 3225.34PZB
3500.250. R .0 250 270 075 150 ≈ 2,73 3250.34PZB
Series 3450 E-Tubes - snap-open along inner radius
3450.075. R .0 75 95 125 ≈ 1,95 3075.34PZB
3450.100. R .0 100 120 125 150 ≈ 2,15 3100.34PZB
3450.115. R .0 115 135 150 ≈ 2,30 3115.34PZB
3450.175. R .0 175 195 125 150 200 ≈ 2,75 3175.34PZB
Series 3480 Full E-Tubes - snap-open along inner radius

3480.075. R .0 75 95 125 ≈ 2,07 3075.34PZB
3480.100. R .0 100 120 125 150 ≈ 2,30 3100.34PZB
3480.115. R .0 115 135 150 ≈ 2,46 3115.34PZB
3480.175. R .0 175 195 125 150 200 ≈ 2,80 3175.34PZB
Available from stock at igus® India.

Order example text for complete E-Chain® Delivery in 24hrs or today!
For 1,0 m E-Chain®, color black, with mounting brackets and integrated strain relief: (Delivery time means time until despatch of goods)
1,0 m: 3400.075.075.0 + 3075.34PZB + 2 x Part No. 311 assembled every 2nd link
Indicate E-Chain®-lenghts or 3400. 075. 075. 0
Part No. 3400.075.075.0
Color black
1 set mounting brackets Bending radius
Part No. 3075.34PZB
Width
+ Interior separation (with 2 separators 2 x Part No. 311 Series
www.igus.in/in/3400 www.igus.in/in/3500

www.igus.in/in/3400 www.igus.in/in/3500 www.igus.in/quickchain100 75
3400
3500
3480
X - 6 mm (X - 1 mm)
22,1
5,6
94
61
94
22,1
45.1.1 45.2.1 45.3.1 3210.X 45.4.1
Previous interior separation with optional elements www.igus.in/in/3400 www.igus.in/in/3500
3
Standard separator,
45.1
Separator with a wide base for maximum locking
wide base
unassembled 45.1
14 assembled 45.1.1
4 For even faster installation

Separator,
3 25.4
narrow head Firm hold to one side with a wide base, narrow on opposed
side for easy cable assembly (slight grip).
unassembled 45.2
14 assembled 45.2.1
3
48,5
narrow base cables side by side. Saves space in E-Chains®.
unassembled 45.3
7 assembled 45.3.1

Separator, Asymmetrical separator, for defined distance.
45.4
asymmetrical No additional spacers necessary.
2
9 unassembled 45.4
14 assembled 45.4.1
3,4
Full-width shelf,
Full-width shelf locks safely into separators on both ends, fixed
X -1 lockable width possible. To be used as full-width shelf for a consequent
unassembled 3200.X subdivision or as shelf for a pattern system in 3 levels.
assembled 3210.X

050 3200.050 3210.050 115 3200.115 3210.115 175 3200.175 3210.175
075 3200.075 3210.075 125 3200.125 3210.125
100 3200.100 3210.100 150 3200.150 3210.150

3400
3500
3450
E2/000 | Series 3400·3500·3450·3480 3480
Mounting Brackets
34 16/90° 17 17
10
40 40
A
90° 53°
Ba
Ba
t=8 t=8
53° 90° 8,2
90° 53°
53° 90° 7
Mounting Brackets - 20 20 8 2
Part. No. XXXX.34PZB 60 60

page 158

200
E2 medium "classic" | Series 200
Ba

unsupported length 23
25
35
Snap-open, hinged to left or max.
right, accessible from the top
Lateral glide surfaces for side-
mounted operation
Interior Separation
Vertical separator
2
for E-Chains®
S
D S/2
Fill weight [kg/m]
5.0
4.0
HF = H + 25
3.0
H - 35
2.0 FLB
Links/m = 22 (1012 mm) 46
1.5
FLG
35
1.0
0.5
0 R 055 075 100 125 150 175 200 225 250

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
H 145 185 235 285 335 385 435 485 535

Unsupported length FLG / FLB [m] D 125 150 170 195 220 245 270 295 320
Length of travel S [m] K 276 346 414 496 578 660 742 814 920

200
E2 medium "classic" | Series 200 | Inner height: 25 mm
on stock
Series 200 E-Chain® - non snap-open

200.02. R .0 25 41 055 075 100 125 ≈ 0,74 2020.34PZ
200.03. R .0 38 54 055 075 100 125 ≈ 0,82 2030.34PZ
200.05. R .0 57 73 055 075 100 125 150 175 ≈ 0,90 2050.34PZ
200.07. R .0 77 93 055 075 100 125 150 ≈ 1,01 2070.34PZ
200.10. R .0 103 119 075 100 125 150 200 ≈ 1,17 2100.34PZ
200.12. R .0 125 141 125 150 ≈ 1,23 2125.34PZ
Supplement Part No. with required radius. Example: 200.12. 125 .0.0 - If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
32 12/90° 17 15
10
30 30 90° 48°
Ba + 1
Ba - 3
A
t=7 48° 90°

6,1
90° 48°
48° 90°
Mounting Brackets -
10 10 8 2
40 40 Part. No. 2XXX.34.PZB

page 152
1,0 m: 200.12.125.0 + 2125.34.PZB + 2 x Part No. 211 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ®
Part No. 200.12.125.0 200. 12. 125. 0
+ Mounting brackets with integrated strain relief Part No. 2125.34.PZB
Color black
+ Interior separation (with 2 separators 2 x Part No. 211 Bending radius
assembled every 2nd link) Width
Prices and orders online Series
www.igus.in/in/200

26 35
E2 medium "classic" | Series 26
Ba

unsupported length 32
35
50
Snap-open, hinged to left or max.
right, accessible from the top
mounted operation
Interior Separation
Vertical separator
for E-Chains® 3

S
D S/2
12.0
Fill weight [kg/m]
10.0
8.0
HF = H + 35
6.0
FLB
4.0
3.0
H - 50
2.0 R Pitch = 56 mm/link

H
Links/m = 18 (1008 mm) 56

1.5
FLG
50
1.0
0.5
0 R 063 075 100 125 150 175 200 250

0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
H 180 200 250 300 350 400 450 550

0 2.0 4.0 6.0

26
E2 medium "classic" | Series 26 | Inner height: 35 mm
on stock
Series 26 E-Chain® - non snap-open

26.05. R .0 50 66 075 125 ≈ 1,17 2605.34PZ
26.07. R .0 75 91 100 125 150 ≈ 1,32 2607.34PZ
26.10. R .0 100 116 125 150 175 ≈ 1,40 2610.34PZ
26.12. R .0 125 141 125 150 ≈ 1,49 2612.34PZ
26.15. R .0 150 166 150 ≈ 1,62 2615.34PZ
26.17. R .0 175 194 150 ≈ 1,85 2617.34PZ
Mounting Brackets
34 16/90° 17 17
10
40 40 90° 48-50°
Ba + 2
Ba + 2
A
t=8 t=8
48-50° 90°
6,1
90° 45°
11,5
45° 90°
Mounting Brackets -
17 17 8 2 Part. No. 26XX.34PZBK1
54 54

page 154
1,0 m: 26.05.075.0 + 2605.34PZBK1 + 2 x Part No. 211 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ®
number of links: 1,0 m or 18 links Part No. 26.05.075.0 26. 05 075. 0
Part No. 2605.34PZBK
Bending radius
+ Interior separation (with 2 separators 2 x Part No. 261 Width
www.igus.in/in/26

R117 21 21
R118 E2 E-Tubes | R100 | Series R117·R118
Series R117 hinged, snap-

open on both sides of the Ba
inner radius. Series R118 Bi
hinged, snap-open on both
sides of the outer radius.
21
28
Very good protection against 17
chips (including hot chips) max.
Space-efficient with optimized
ratio of inner dimension to outer
dimension
Double stop dog for long service
life and strong unsupported
lengths
UL94-V2 classifications
upon request
iF-Design Award Winner

Series R117/R118
E-Tubes with HT-material

for hot chips up to 850°C
available upon request
S
1.5
Fill weight [kg/m]
D S/2 37,4
HF = H + 25
1.0
H - 28
R
H
Links/m = 33 (1000,6 mm)

FLB
28
0.5
FLG
30,5 30,6
0
0 0.5 1.0 1.5
R 063 075 100 110 125 145 180
H 154 178 228 248 278 318 388
D 123 135 160 170 185 205 240
0 1.0 2.0 3.0 K 260 300 380 410 455 520 630

R117
E2 E-Tubes | R100 | Series R117·R118 | Inner height: 21 mm R118

on stock
Series R117 - hinged, snap-open on both sides of the inner radius

117.020. R .0 20 32,0 063 075 ≈ 0,43 11800.020.14
117.038. R .0 38 50,0 075 100 145 ≈ 0,56 11800.038.14
117.048. R .0 48 60,0 180 ≈ 0,66 11800.048.14
117.063. R .0 63 75,0 075 100 125 ≈ 0,76 11800.063.14
117.100. R .0 100 112,0 100 145 ≈ 1,06 11800.100.14
Series R118 - hinged, snap-open on both sides of the outer radius

118.025. R .0 25 37,0 063 075 100 ≈ 0,46 11800.025.14
118.048. R .0 48 60,0 063 075 110 ≈ 0,66 11800.048.14
118.080. R .0 80 92,0 075 110 145 ≈ 0,89 11800.080.14
Mounting Brackets
A
B
Bi
10-28°
6 4 14
30.6 37.4
Mounting Brackets -
Part. No. 11800.XXX.14
Order example text for complete E-Tube Available from stock at igus® India.
For 1,0 m E-Tube, color black, with mounting brackets and integrated strain relief: Delivery in 24hrs or today!
1 m: 117.020.063.0 + 11800.020.14 (Delivery time means time until despatch of goods)
E-Tube number of links: 1,0 m or 33 links Part No. 117.020.063.0 117. 020 063. 0
Part No. 11800.020.14
Bending radius
Width
www.igus.in/in/R117 www.igus.in/in/R118

www.igus.in/in/R117 www.igus.in/in/R118 www.igus.in/quickchain100 83
R157
40 40
Ba
Series R157 - hinged, Bi
Series R158 - hinged,
40
60
Snap-open lids along
max.
inner or outer radius
Snap-open from the side,
covered pin/bore connection
Effective chip protection,
even against hot metal chips
Double stop dog for strong
unsupported length
KMA mounting brackets with
attachment points on all sides
Option UL94 HB
Interior Separation
Vertical separator
3
for E-Chains®
unassembled Part No. 1585.01
assembled Part No. 1586.01 16
D S
10.0
Fill weight [kg/m]
8.0
50
6.0
HF = H + 40
4.0 FLB
2.0 12
R
H-50
Pitch = 46 mm/link
H
FLG
Links/m = 22 (1012 mm)
22
1.5
50
1.0
46 6
0.5
0
0 0.5 1.0 1.5 2.0 2.5 R 100 125 150 175 200 250
Unsupported length FLG / FLB [m] H 250 300 350 400 450 550
Length of travel S [m] D 194 219 244 269 294 344
K 410 485 565 645 725 880
0 1.0 2.0 3.0 4.0 5.0

R157

on stock
Series R157 E-Tube - hinged, snap-open along inner radius

157.050. R .0 50 66 100 ≈ 1,30 15800.050.12
157.075. R .0 75 91 100 125 ≈ 1,50 15800.075.12
157.100. R .0 100 116 100 125 ≈ 1,71 15800.100.12
157.125. R .0 125 141 100 ≈ 1,92 15800.125.12
157.150. R .0 150 166 100 150 200 ≈ 2,13 15800.150.12
Series R158 E-Tube - hinged, snap-open along outer radius
158.050. R .0 50 66 100 ≈ 1,30 15800.050.12
158.088. R .0 75 91 100 125 ≈ 1,50 15800.088.12
158.100. R .0 88 104 100 150 200 ≈ 1,63 15800.100.12
158.150. R .0 150 166 125 200 ≈ 2,13 15800.150.12
158.175. R .0 50 66 125 175 ≈ 2,34 15800.175.12
Mounting Brackets
12 40 40 12
10°-26°
A
B
B
A
depending
26°
94 94 22 Mounting Brackets -
For 1,0 m E-Tube, color black, with KMA mounting brackets: Delivery in 24hrs or today!
1,0 m: 157.050.100.0 + 15800.050.12 + 2 x Part No. 1586.01 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ® Indicate E-Chain®-lenghts or Part No. 157.050.100.0

number of links: 1,0 m or 22 links 157. 050. 100. 0
+ Mounting brackets 1 set KMA Part No. 15800.050.12

mounting brackets Color black
+ Interior separation (with 2 separators 2 x Part No. 1586.01 Bending radius

R167
Ba
Series R167 - hinged, Bi
Series R168 - hinged,
50
64
Snap-open lids along
max.
inner or outer radius
Snap-open from the side,
covered pin/bore connection
Effective chip protection,
even against hot metal chips
Double stop dog for strong
unsupported length
attachment points on all sides
Option UL94 HB
Interior Separation
Vertical separator
3
for E-Chains®
assembled Part No. 1686.01 16
D S/2 118
Fill weight [kg/m]
10.0
8.0 FLB
6.0
HF = H + 40
4.0
2.0 R
Pitch = 58,8 mm/link 118
H - 64
H
FLG
Links/m = 17 (999,6 mm)
1.5
64
1.0
58.8
0.5
R 100 125 150 175 200 225 250 300
0 H 264 314 364 414 464 514 564 664
0 0.5 1.0 1.5 2.0 2.5
0 1.0 2.0 3.0 4.0 5.0

R167

on stock
Series R167 E-Tube - hinged, snap-open along inner radius

167.050. R .0 50 68 100 ≈ 1,58 1680.050.12
167.100. R .0 100 118 125 150 200 ≈ 2,09 1680.100.12
167.125. R .0 125 143 150 200 ≈ 2,35 1680.125.12
167.150. R .0 150 168 100 150 200 250 ≈ 2,60 1680.150.12
167.200. R .0 200 218 150 200 ≈ 3,11 1680.200.12
Series R168 E-Tube - hinged, snap-open along outer radius

168.075. R .0 75 93 125 150 200 ≈ 1,84 1680.075.12
168.100. R .0 100 118 150 200 ≈ 2,09 1680.100.12
168.150. R .0 150 168 125 175 225 ≈ 2,60 1680.150.12
168.175. R .0 175 193 150 250 ≈ 2,86 1680.175.12
Mounting Brackets
45
29 118 118
29.5 29.5
6
6
26
17
12°-34°
B
A
B
Bi
depending
34°
12
Mounting Brackets -
12.5 40 40 12.5
12
12
1,0 m: 167.050.100.0 + 1680.050.12 + 2 x Part No. 1686.01 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain Indicate E-Chain®-lenghts or

number of links: 1,0 m or 17 links Part No. 167.050.100.0
®
167. 050. 100. 0
1 set KMA Color black
+ Mounting brackets mounting brackets
Part No. 1680.050.12
Bending radius
2 x Part No. 1686.01
Series

R48 25
E2 E-Tubes | R | Series R48
Ba
Series R48 - snap-open Bi
along outer radius.
Protection for cables and 22
25
36
hoses, against hot chips max.
Removable lids
along outer radius
Large pins for high stability
Smooth, chip-repellent exterior
smooth operation
Fully enclosed
attachment capability on all sides
Option UL94 HB
Interior Separation
Vertical separator
2,5
for E-Chains®
D S/2
Fill weight [kg/m]
10.0
8.0
6.0
4.0
HF = H + 20
30
2.0 R
H - 36
Pitch = 30,3 mm/link 4

H
1.5 Links/m
30.3= 33 (999,9 mm)
1.0
7
36
FLB
0.5
FLG
0 R 060 075 100 125 150 175 200 250
0 0.5 1.0 1.5 2.0 2.5 H 156 186 236 286 336 386 436 536
0 1 2 3 4 5

R48
E2 E-Tubes | R | Series R48 | Inner height: 25 mm
on stock
Series R48 - snap-open along outer radius

48.050. R .0 50 61 060 100 ≈ 0,84 480.050.12
48.075. R .0 75 86 100 175 ≈ 1,03 480.075.12
48.100. R .0 100 111 075 100 150 ≈ 1,23 480.100.12
Mounting Brackets
5
5
25°
B
A
7°
7°
5
18 9 9 Mounting Brackets -
36 30 27,5 Part. No. 480.XXX.12
1,0 m: 48.050.060.0 + 480.050.12 + 2 x Part No. 482 assembled every 2nd link (Delivery time means time until despatch of goods)

+ Mounting brackets 1 set KMA Part No. 480.050.12

mounting brackets Color black
(with 2 separators Bending radius
+ Interior separation assembled every 2nd link) 2 x Part No. 482
Width
www.igus.in/in/R48

R58 35
Ba
along outer radius.
35
50
Removable lids
along outer radius
smooth operation
Fully enclosed
Option UL94 HB
Interior Separation
Vertical separator
3
for E-Chains®
6
D S 70,5
S/2
10.0
Fill weight [kg/m]
8.0
6.0
4.0
2.0
HF = H + 35
FLB Pitch = 30,3 mm/link 33,3 67

H - 50
1.5 R
H
Links/m = 30 (999 mm)

FLG
1.0
50
0.5
0 R 075 100 125 150 200 250

0 0.5 1.0 1.5 2.0 2.5 H 200 250 300 350 450 550
Unsupported length FLG / FLB [m] D 150 175 200 225 275 325
Length of travel S [m] K 305 385 460 540 695 855
0 1 2 3 4 5

R58
on stock

58.050. R .0 50 66 100 150 ≈ 1,50 580.050.12
58.075. R .0 75 91 075 125 150 250 ≈ 1,77 580.075.12
58.100. R .0 100 116 100 125 150 ≈ 2,04 580.100.12
58.125. R .0 125 141 100 ≈ 2,31 580.125.12
58.150. R .0 150 166 – – 125 150 200 – ≈ 2,61 580.150.12
Mounting Brackets
45
29 67,1 70,5
5,5 12,5
26
17
Bi
B
A
A
B
20°
18°
12
12,5
Mounting Brackets -
15 Part. No. 580.XXX.12
Steel guide trough for Series R58 -

page 154

+ Mounting brackets 1 set KMA Part No. 580.050.12 Color black
mounting brackets
Bending radius
(with 2 separators
2 x Part No. 582 Width
Series
www.igus.in/in/R58

R68 45
Ba
along outer radius.
45
64
Removable lids
along outer radius
smooth operation
Fully enclosed
Option UL94 HB
Interior Separation
Vertical separator
2,5
for E-Chains®
D S 72
S/2
10.0
Fill weight [kg/m]
8.0 FLB
6.0
HF = H + 40
4.0
2.0 36 72
H
Pitch = 36 mm/link
H - 64
FLG R
1.5 Links/m = 28 (1008 mm)
64
1.0
0.5
0
R 100 125 150 175 200 225 250 300
0 0.5 1.0 1.5 2.0 2.5 H 264 314 364 414 464 514 564 664

R68
on stock

68.050. R .0 50 68 100 125 ≈ 1,90 680.050.12
68.100. R .0 100 118 100 150 200 ≈ 2,46 680.100.12
68.150. R .0 150 168 150 250 ≈ 3,05 680.150.12
Mounting Brackets
45
29
12,5 15 15 12,5
26
17
Bi
B
A
B
A
9,5°
21°
12
5,5
72 Mounting Brackets -
Steel guide trough for Series R68 -

page 158
E-Chain® Indicate E-Chain -lenghts or

®
Part No. 68.050.100.0 68. 050. 100. 0
1 set KMA Color black
+ Mounting brackets mounting brackets Part No. 680.050.12
Bending radius
Series
www.igus.in/in/R68

E4.28
28 28
R4.28 E4.1 | Series E4.28 · R4.28
Ba
Series E4.28 E-Chain®, cross- Bi
bars removable along both radii.
R4.28 E-Tube removable lids
along outer radius. 25
28
42
15% more tensile strength and max.
better unsupported length (com-
pared to the best old E4 Series)
Straight run
Low-noise operation
through integrated brake
Very high stiffening and carrying
capacity on lateral forces
Version "without pretension"
simply by turning outer links
Wide, rounded plastic crossbars,
cable friendly
Option Low noise Test on

request
Interior Separation
2
Vertical separator for E-Chains®
3
Vertical separator for E-Tubes
D S/2
50
Fill weight [kg/m]
40
30
HF = H + 40
20
R
H - 42
10 FLB
H
6.0
46
4.0
Links/m = 22 (1012 mm)
2.0
42
1.5 FLG
1.0
0.5
R 055 063 075 100 125 150 175 200 250
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 H 152 168 192 242 292 342 392 442 542
Unsupported length FLG / FLB [m] D 122 130 142 167 192 217 242 267 317
Length of travel S [m] K 265 290 330 410 485 565 655 725 880
0 2.0 4.0 6.0 8.0 10

E4.28
E4.1 | Series E4.28 · R4.28 | Inner height: 28 mm R4.28

on stock
Series E4.28 - E-Chain® with crossbars every link

E4.28.040. R .0 40 60 055 075 100 150 ≈ 1,06 E4.280.040. * .12
E4.28.050. R .0 50 70 055 075 100 150 ≈ 1,11 E4.280.050. * .12
E4.28.075. R .0 75 95 055 075 100 150 ≈ 1,23 E4.280.075. * .12
E4.28.100. R .0 100 120 055 075 100 150 ≈ 1,37 E4.280.100. * .12
E4.28.150. R .0 150 170 055 075 100 150 ≈ 1,61 E4.280.150. * .12
Series R4.28 - Fully enclosed E-Tube

R4.28.050. R .0 50 70 – 075 100 150 ≈ 2,20 R4.280.050. * .12
R4.28.075. R .0 75 95 – 075 100 150 ≈ 2,32 R4.280.075. * .12
R4.28.100. R .0 100 120 – 075 100 150 ≈ 2,54 R4.280.100. * .12
R4.28.150. R .0 150 170 – 075 100 150 ≈ 3,02 R4.280.150. * .12
Mounting Brackets
58,5 58,5
30°
Bi + 12
Bi + 12
Bi + 24
Bi + 24
Bi + 12
Bi
30°
5,5
12,5 15 15 12,5 17 KMA Mounting Brackets -

Part. No. E4.280.XX. 1 or 2 .12
*Note: The E4.1 System may end with either an inner side or an outer side link. Keep in mind that an 2
1
2
1
outer side link always forms the first E-Chain® link at the moving end. The Part No. depend on an even =1 =2
or odd numbers of links. Please insert: 1 for odd number of links or 2 for even number of links 3 4 5
3 4
For 1,0 m E-Chain®, color black, with KMA mounting brackets: Delivery in 24hrs or today!
1,0 m: E4.28.040.100.0 + E4.280.040.1.12 + 2 x Part No. 2211 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain® number of links: 1,0 m or Part No. E4.28.040.100.0 E4.28. 040. 100. 0
22 links
1 set KMA mounting brackets Color black
+ Mounting brackets with odd numbers of links
Part No. E4.280.040.1.12
Bending radius
www.igus.in/in/E4.28 www.igus.in/in/R4.28

www.igus.in/in/E4.28 www.igus.in/in/R4.28 www.igus.in/quickchain100 95
E4.32
32 32
R4.32 E4.1 | Series E4.32 · R4.32
Ba
32
54
Straight run
Low-noise operation
cable friendly

request
Interior Separation
2,5
2,5
8
unassembled Part No. 281T
assembled Part No. 282T 12
D S/2
50
Fill weight [kg/m]
40
30
HF = H + 40
20
R
H - 54
10 FLB Pitch = 56 mm/link 56

H
8.0
6.0 Links/m = 18 (1008 mm)
4.0
54
2.0
1.5 FLG
1.0
0.5
R 063 075 100 125 150 175 200 220 250 300
0
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 H +20
0 180 204 254 304 354 404 454 494 554 654
Unsupported length FLG / FLB [m] D 146 158 183 208 233 258 283 303 333 383
Length of travel S [m] K 310 350 430 505 585 665 745 805 900 1055
0 2.0 4.0 6.0 8.0 10

E4.32

on stock

E4.32.05. R .0 50 73 075 100 125 150 200 250 ≈ 1,567 E4.320. 05. * .12. C
E4.32.06. R .0 68 91 075 100 125 150 200 250 ≈ 1,697 E4.320. 06. * .12. C
E4.32.07. R .0 75 98 075 100 125 150 200 250 ≈ 1,730 E4.320. 07. * .12. C
E4.32.087. R .0 87 110 075 100 125 150 200 250 ≈ 1,803 E4.320.087. * .12. C
E4.32.10. R .0 100 123 075 100 125 150 200 250 ≈ 1,886 E4.320. 10. * .12. C
E4.32.11. R .0 108 131 075 100 125 150 200 250 ≈ 1,942 E4.320. 11. * .12. C
E4.32.12. R .0 125 148 075 100 125 150 200 250 ≈ 2,069 E4.320. 12. * .12. C
E4.32.137. R .0 137 161 075 100 125 150 200 250 ≈ 2,122 E4.320.137. * .12. C
E4.32.15. R .0 150 173 075 100 125 150 200 250 ≈ 2,212 E4.320. 15. * .12. C
E4.32.162. R .0 162 186 075 100 125 150 200 250 ≈ 2,240 E4.320.162. * .12. C
E4.32.17. R .0 168 191 075 100 125 150 200 250 ≈ 2,323 E4.320. 17. * .12. C
E4.32.18. R .0 175 198 075 100 125 150 200 250 ≈ 2,345 E4.320. 18. * .12. C
E4.32.187. R .0 187 211 075 100 125 150 200 250 ≈ 2,392 E4.320.187. * .12. C
E4.32.20. R .0 200 223 075 100 125 150 200 250 ≈ 2,518 E4.320. 20. * .12. C
E4.32.212. R .0 212 236 075 100 125 150 200 250 ≈ 2,568 E4.320.212. * .12. C
E4.32.23. R .0 225 248 075 100 125 150 200 250 ≈ 2,669 E4.320. 23. * .12. C
E4.32.25. R .0 250 273 075 100 125 150 200 250 ≈ 2,834 E4.320. 25. * .12. C
E4.32.262. R .0 262 286 075 100 125 150 200 250 ≈ 2,917 E4.320.262. * .12. C
E4.32.28. R .0 275 298 075 100 125 150 200 250 ≈ 2,989 E4.320. 28. * .12. C
E4.32.30. R .0 300 323 075 100 125 150 200 250 ≈ 3,151 E4.320. 30. * .12. C
E4.32.312. R .0 312 336 075 100 125 150 200 250 ≈ 3,175 E4.320.312. * .12. C
E4.32.350. R .0 350 373 075 100 125 150 200 250 ≈ 3,565 E4.320.350. * .12. C
E4.32.375. R .0 375 398 075 100 125 150 200 250 ≈ 3,735 E4.320.375. * .12. C
E4.32.400. R .0 400 423 075 100 125 150 200 250 ≈ 3,868 E4.320.400. * .12. C

R4.32.05. R .0 50 73 125 150 200 250 ≈ 2,450 R4.320. 05. * .12. C
R4.32.07. R .0 75 98 125 150 200 250 ≈ 2,570 R4.320. 07. * .12. C
R4.32.10. R .0 100 123 125 150 200 250 ≈ 2,650 R4.320. 10. * .12. C
R4.32.15. R .0 150 173 125 150 200 250 ≈ 3,010 R4.320. 15. * .12. C
R4.32.17. R .0 168 191 125 150 200 250 ≈ 3,210 R4.320. 17. * .12. C
R4.32.20. R .0 200 223 125 150 200 250 ≈ 3,410 R4.320. 20. * .12. C
R4.32.25. R .0 250 273 125 150 200 250 ≈ 3,860 R4.320. 25. * .12. C
For 1,0 m E-Chain®, color black, with KMA mounting brackets and integrated C-profiles: Delivery in 24hrs or today!
1,0 m: E4.32.05.100.0 + E4.320.05.1.12.C + 2 x Part No. 282 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ®
Part No. E4.32.05.100.0 E4.32. 05. 100. 0
1 set KMA mounting brackets
+ Mounting brackets (with odd numbers of links and Part No. E4.320.05.1.12.C Color black
integrated C-profile) Bending radius
2 x Part No. 282
Series

E4.32
R4.32 E4.1 Series E4.32 · R4.32 Accessories
Interior separation | New generation - Previous with optional elements www.igus.in/in/E4.32
25
1,
236
1,
32.1.1 32.2.1 32.3.1 3210.X 32.4.1 32.5.1 min.30
Note E-Tube: Please observe a lateral spacing of 30 mm to the side links.
In the standard configuration separators are assembled every 2nd E-Chain® link.
3
Separator with a wide base for maximum locking strength
wide base
and safe standing in E-Chains® and E-Tubes.
unassembled 3 2 . 1
12 assembled 32.1.1
7
Separator for For even faster installation
3
QuickLock crossbar Separator for igus® QuickLock crossbar 385.X.Q. Firm hold
to one side with a wide base, narrow on opposed side for
unassembled 32.2
easy cable assembly (slight grip). For E-Tubes also.
12 assembled 32.2.1
3
Separator, Separator with a narrow base for a large number of thin cables
narrow base side by side. Saves space in E-Chains® and E-Tubes. Also
unassembled 32.3 available for QuickLock crossbars.
8 assembled 32.3.1

Separator,
Asymmetrical separator, for defined distance. No additional
asymmetrical spacers necessary for E-Chains® and E-Tubes.
2,75
6,25 unassembled 3 2 . 4
12 assembled 32.4.1
7
Notch separator Locks safely in 5 mm increments
3 Notch separator for the new notch crossbar, with scaling on
for notch crossbar
the notch crossbars. For exact positioning in E-Chains® and
unassembled 32.5 E-Tubes. Recommended for side-mounted applications.
12 assembled 32.5.1
Shelf locks safely into separators on both ends, fixed width
3,4
Full-width shelf,
X -1
lockable possible. Separators can be moved freely over the shelf in
horizontal direction. Usable in 1 level.
unassembled 520.X
assembled 521.X
Lockable full- Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled
width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225
075 3200.075 3210.075 150 3200.150 3210.150 250 3200.250 3210.250
100 3200.100 3210.100 175 3200.175 3210.175
115 3200.115 3210.115 200 3200.200 3210.200
98 3D-CAD files, configurators, PDF www.igus.in/in/E4.32 www.igus.in/in/R4.32

E4.32
E4.1 | Series E4.32 · R4.32 R4.32
Mounting Brackets
73 73 22
5,5
Bi + 14
Bi + 14
Bi + 27
Bi
30°
30°
12,5 22,5 22,5 12,5

KMA Mounting Brackets - with C-profile
option Part. No. E4.320.XX. 1 or 2 .12. C
1
2
1
3 4
Steel guide trough for Series E4.42 and R4.42 -

page 156
igus® E-Chains® in a stamping machine which produces coke cake. These are used in blast furnace in steelplant, India.
Series 5050HD.20/20.350.0 with Chainflex® Cables CF130, CF140 and CF30. Speed - 1m/sec max., travel - 18 meters

E4.42
42 42
R4.42 E4.1 | Series E4.42 · R4.42
Ba
42
64
Straight run
Low-noise operation
cable friendly

request
Interior Separation
2,5
3
unassembled Part No. 381T
assembled Part No. 382T 14
D S/2
50
Fill weight [kg/m]
40
30 FLB
HF = H + 40
20
R
H - 64
10 Pitch = 67 mm/link 67
H
8.0
6.0 Links/m = 15 (1005 mm)
4.0
2.0 FLG
64
1.5
1.0
0.5
R 075 100 115 125 150 160 175 200 250 300 350
0
-0
H +25 214 264 294 314 364 389 414 464 564 664 764
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
Unsupported length FLG / FLB [m] D 174 199 214 224 249 261,5 274 299 349 399 449
Length of travel S [m] K 370 450 500 530 610 645 685 765 920 1080 1235
0 2.0 4.0 6.0 8.0 10
E4.42
Part No.
on stock Bi Ba R Bending radius Weight Mounting

E4.42.05. R .0 50 76 075 125 150 200 250 300 ≈ 1,923 E4.420. 05. * .12. C
E4.42.06. R .0 68 94 075 125 150 200 250 300 ≈ 2,031 E4.420. 06. * .12. C
E4.42.07. R .0 75 101 075 125 150 200 250 300 ≈ 2,059 E4.420. 07. * .12. C
E4.42.087. R .0 87 114 075 125 150 200 250 300 ≈ 2,119 E4.420.087. * .12. C
E4.42.10. R .0 100 126 075 125 150 200 250 300 ≈ 2,188 E4.420. 10. * .12. C
E4.42.11. R .0 108 134 075 125 150 200 250 300 ≈ 2,235 E4.420. 11. * .12. C
E4.42.12. R .0 125 151 075 125 150 200 250 300 ≈ 2,341 E4.420. 12. * .12. C
E4.42.137. R .0 137 164 075 125 150 200 250 300 ≈ 2,385 E4.420.137. * .12. C
E4.42.15. R .0 150 176 075 125 150 200 250 300 ≈ 2,460 E4.420. 15. * .12. C
E4.42.162. R .0 162 189 075 125 150 200 250 300 ≈ 2,484 E4.420.162. * .12. C
E4.42.17. R .0 168 194 075 125 150 200 250 300 ≈ 2,553 E4.420. 17. * .12. C
E4.42.18. R .0 175 201 075 125 150 200 250 300 ≈ 2,571 E4.420. 18. * .12. C
E4.42.187. R .0 187 214 075 125 150 200 250 300 ≈ 2,610 E4.420.187. * .12. C
E4.42.20. R .0 200 226 075 125 150 200 250 300 ≈ 2,715 E4.420. 20. * .12. C
E4.42.212. R .0 212 239 075 125 150 200 250 300 ≈ 2,757 E4.420.212. * .12. C
E4.42.23. R .0 225 251 075 125 150 200 250 300 ≈ 2,841 E4.420. 23. * .12. C
E4.42.25. R .0 250 276 075 125 150 200 250 300 ≈ 2,979 E4.420. 25. * .12. C
E4.42.262. R .0 262 289 075 125 150 200 250 300 ≈ 3,048 E4.420.262. * .12. C
E4.42.28. R .0 275 301 075 125 150 200 250 300 ≈ 3,108 E4.420. 28. * .12. C
E4.42.30. R .0 300 326 075 125 150 200 250 300 ≈ 3,243 E4.420. 30. * .12. C
E4.42.312. R .0 312 339 075 125 150 200 250 300 ≈ 3,262 E4.420.312. * .12. C
E4.42.350. R .0 350 376 075 125 150 200 250 300 ≈ 3,588 E4.420.350. * .12. C
E4.42.375. R .0 375 402 075 125 150 200 250 300 ≈ 3,730 E4.420.375. * .12. C
E4.42.400. R .0 400 426 075 125 150 200 250 300 ≈ 3,840 E4.420.400. * .12. C

R4.42.05. R .0 50 76 125 150 200 250 300 ≈ 2,150 R4.420. 05. * .12. C
R4.42.07. R .0 75 101 125 150 200 250 300 ≈ 2,280 R4.420. 07. * .12. C
R4.42.10. R .0 100 126 125 150 200 250 300 ≈ 2,520 R4.420. 10. * .12. C
R4.42.15. R .0 150 176 125 150 200 250 300 ≈ 2,980 R4.420. 15. * .12. C
R4.42.17. R .0 168 194 125 150 200 250 300 ≈ 3,150 R4.420. 17. * .12. C
R4.42.20. R .0 200 226 125 150 200 250 300 ≈ 3,450 R4.420. 20. * .12. C
R4.42.25. R .0 250 276 125 150 200 250 300 ≈ 4,250 R4.420. 25. * .12. C
R4.42.30. R .0 300 326 125 150 200 250 300 ≈ 4,890 R4.420. 30. * .12. C
E-Chain ®
number of links: 1,0 m or 15 links Part No. E4.42.05.075.0 E4.42. 05. 075. 0
+ Mounting brackets (with odd numbers of links and Part No. E4.420.05.1.12.C
integrated C-profile) Color black

E4.42
R4.42 E4.1 Series E4.42· R4.42 Accessories
21
3,4
7,5 7,5
42
21
32.4.4 32.2.4 32.1.4 1240.X 32.3.4 32.5.4 min.30
Note E-Tube: Please observe a lateral spacing of 30 mm to the side links.

3
wide base Separator with a wide base for maximum locking strength
unassembled 4 2 . 1
14 assembled 42.1.1
4
3
unassembled 42.2 to one side with a wide base, narrow on opposed side for
assembled easy cable assembly (slight grip). For E-Tubes also.
14 42.2.1

Separator,
Separator with a narrow base for a large number of thin cables
7 assembled 42.3.1
3
Separator, For side-mounted applications
asymmetrical
2,75 spacers necessary for E-Chains® and E-Tubes.
14 assembled 42.4.1
4
3
for notch crossbar Notch separator for the new notch crossbar, with scaling on
unassembled 4 2 . 5
E-Tubes. Recommended for side-mounted applications.
14 assembled 42.5.1
3,4
Full-width shelf, Shelf locks safely into separators on both ends, fixed width
X -1 possible. Separators can be moved freely over the shelf in
lockable
unassembled 3200.X horizontal direction. Usable in 3 levels.
assembled 3210.X
width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225
075 3200.075 3210.075 150 3200.150 3210.150 250 3200.250 3210.250
100 3200.100 3210.100 175 3200.175 3210.175
115 3200.115 3210.115 200 3200.200 3210.200

E4.42
E4.1 | Series E4.42 · R4.42 R4.42
Mounting Brackets 82 82
6,5
Bi + 32
Bi + 16
Bi + 16
Bi
30°
30°
15 22,5 22,5 15 22
1
2
1
3 4

page 158
Shuttle conveyors for dumping iron ores in bunkers of a steelplant, India.

Series 5050 with Chainflex cables CF300 and CF34. Speed - 1 m/sec max., travel - 50 m
E4.56
56 56
R4.56 E4.1 | Series E4.56 · R4.56
Ba
56
84
Straight run
Low-noise operation
cable friendly

request
Interior Separation
Vertical separator for

3
E-Chains® and E-Tubes
D S/2
85
Fill weight [kg/m]
75
65
60
HF = H + 50
50
H - 84
40 FLB R
H
Pitch = 91 mm/link 91
30
20 FLG Links/m = 11 (1001 mm)
10
84
8.0
4.0
2.0
1.5
1.0
R 135 150 175 200 240 250 300 350 400 450 500
0.5 -0
0
H +25 354 384 434 484 564 584 684 784 884 984 1084
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 D 268 283 308 333 373 383 433 483 533 583 633
K 610 655 735 815 940 970 1125 1285 1440 1600 1755
0 2.0 4.0 6.0 8.0 10 12
E4.56
Part No.

E4.56.05. R .0 50 84 150 175 200 250 300 400 ≈ 3,301 E4.560.05. * .12. C
E4.56.06. R .0 65 99 150 175 200 250 300 400 ≈ 3,390 E4.560.06. * .12. C
E4.56.07. R .0 75 109 150 175 200 250 300 400 ≈ 3,458 E4.560.07. * .12. C
E4.56.10. R .0 100 134 150 175 200 250 300 400 ≈ 3,633 E4.560.10. * .12. C
E4.56.11. R .0 112 147 150 175 200 250 300 400 ≈ 3,749 E4.560.11. * .12. C
E4.56.12. R .0 125 159 150 175 200 250 300 400 ≈ 3,827 E4.560.12. * .12. C
E4.56.13. R .0 137 172 150 175 200 250 300 400 ≈ 3,963 E4.560.13. * .12. C
E4.56.15. R .0 150 184 150 175 200 250 300 400 ≈ 4,000 E4.560.15. * .12. C
E4.56.16. R .0 162 197 150 175 200 250 300 400 ≈ 4,113 E4.560.16. * .12. C
E4.56.17. R .0 175 209 150 175 200 250 300 400 ≈ 4,245 E4.560.17. * .12. C
E4.56.18. R .0 187 222 150 175 200 250 300 400 ≈ 4,357 E4.560.18. * .12. C
E4.56.20. R .0 200 234 150 175 200 250 300 400 ≈ 4,413 E4.560.20. * .12. C
E4.56.21. R .0 212 247 150 175 200 250 300 400 ≈ 4,484 E4.560.21. * .12. C
E4.56.22. R .0 225 259 150 175 200 250 300 400 ≈ 4,553 E4.560.22. * .12. C
E4.56.23. R .0 237 272 150 175 200 250 300 400 ≈ 4,663 E4.560.23. * .12. C
E4.56.25. R .0 250 284 150 175 200 250 300 400 ≈ 4,774 E4.560.25. * .12. C
E4.56.27. R .0 275 309 150 175 200 250 300 400 ≈ 4,865 E4.560.27. * .12. C
E4.56.30. R .0 300 334 150 175 200 250 300 400 ≈ 4,967 E4.560.30. * .12. C
E4.56.32. R .0 325 359 150 175 200 250 300 400 ≈ 5,317 E4.560.32. * .12. C
E4.56.35. R .0 350 384 150 175 200 250 300 400 ≈ 5,639 E4.560.35. * .12. C
E4.56.38. R .0 387 422 150 175 200 250 300 400 ≈ 5,762 E4.560.38. * .12. C
E4.56.40. R .0 400 434 150 175 200 250 300 400 ≈ 6,031 E4.560.40. * .12. C
E4.56.45. R .0 450 484 150 175 200 250 300 400 ≈ 6,420 E4.560.45. * .12. C
E4.56.50. R .0 500 534 150 175 200 250 300 400 ≈ 6,755 E4.560.50. * .12. C
E4.56.51. R .0 512 547 150 175 200 250 300 400 ≈ 6,668 E4.560.51. * .12. C
E4.56.52. R .0 525 559 150 175 200 250 300 400 ≈ 6,842 E4.560.52. * .12. C
E4.56.60. R .0 600 634 150 175 200 250 300 400 ≈ 7,584 E4.560.60. * .12. C

R4.56.07. R .0 75 109 150 175 200 250 300 400 ≈ 3,910 R4.560. 07. * .12. C
R4.56.10. R .0 100 134 150 175 200 250 300 400 ≈ 4,200 R4.560. 10. * .12. C
R4.56.12. R .0 125 159 150 175 200 250 300 400 ≈ 4,560 R4.560. 12. * .12. C
R4.56.15. R .0 150 184 150 175 200 250 300 400 ≈ 4,940 R4.560. 15. * .12. C
R4.56.20. R .0 200 234 150 175 200 250 300 400 ≈ 5,560 R4.560. 20. * .12. C
R4.56.25. R .0 250 284 150 175 200 250 300 400 ≈ 6,290 R4.560. 25. * .12. C
R4.56.27. R .0 275 309 150 175 200 250 300 400 ≈ 6,650 R4.560. 27. * .12. C
R4.56.30. R .0 300 334 150 175 200 250 300 400 ≈ 6,950 R4.560. 30. * .12. C
R4.56.35. R .0 350 384 150 175 200 250 300 400 ≈ 7,650 R4.560. 35. * .12. C
R4.56.40. R .0 400 434 150 175 200 250 300 400 ≈ 8,650 R4.560. 40. * .12. C
Mounting Brackets and Order Example for complete E-Chain® next page!
For your online order, more product variety and configurationalso use
www.igus.in/in/E4.56· www.igus.in/in/R4.56 105
E4.56
28
4,5
14
56
14
28
min.40/16 56.1.1 56.2.1 56.3.1 521.X 56.4.1 56.5.1
Note: Please observe a lateral spacing to the side links. E-Tube: 40 mm | E-Chain®: 16 mm

Standard separator,
wide base
unassembled 5 6 . 1
18 assembled 56.1.1
8
4
unassembled 56.2
18 assembled 56.2.1

8 assembled 56.3.1

Separator,
2,5
18 assembled 56.4.1
8
for notch crossbar
unassembled 5 6 . 5 E-Tubes. Recommended for side-mounted applications.
18 assembled 56.5.1
4,5
Full-width shelf,
X -1
lockable Shelf locks safely into separators on both ends, fixed width
possible. Separators can be moved freely over the shelf in
unassembled 520.X
horizontal direction. Usable in 3 levels.
assembled 521.X
width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225
065 520.065 521.065 150 520.150 521.150 250 520.250 521.250
075 520.075 521.075 175 520.175 521.175 300 520.300 521.300
100 520.100 521.100 200 520.200 521.200 450 520.450 521.450

E4.56
E4.1 | Series E4.56 · R4.56 R4.56
Mounting Brackets
125 125
Bi + 41
Bi + 41
Bi + 23
Bi
30°
30°
20 35 35 20 45

1
2
1
3 4

page 160

Order example text for complete E-Chain®
1,0 m: E4.56.05.200.0 + E4.560.05.1.12.C + 2 x Part No. 411 assembled every 2nd link
®
E4.56. 05. 200. 0
Part No. E4.56.05.200.0
+ Mounting brackets (with odd numbers of links and Part No. E4.560.05.1.12.C
Bending radius
integrated C-profile)
+ Interior separation 2 x Part No. 411 Series


E4.80
80 80
R4.80 E4.1 | Series E4.80 · R4.80
Ba
108
80
Straight run
Low-noise operation
cable friendly

request
Interior Separation

3
D S/2
85
Fill weight [kg/m]
75
65
60
HF = H + 60
50 FLB
H - 108
40 R
H
Pitch = 111 mm/link 111

30
FLG Links/m = 9 (999 mm)
20
108
10
8.0
4.0
2.0
1.5
1.0
R 150 200 250 300 350 400 500 550 600 1000
0.5 -0
H +25 408 508 608 708 808 908 1108 1208 1308 2108
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 D 315 365 415 465 515 565 665 715 765 1165
K 695 855 1010 1165 1325 1480 1795 1950 2110 3365
0 2.0 4.0 6.0 8.0 10 12 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!
E4.80

on stock

E4.80.05. R .0 50 100 200 250 300 400 ≈ 5,339 E4.800.05. * .12. C
E4.80.06. R .0 65 115 200 250 300 400 ≈ 5,411 E4.800.06. * .12. C
E4.80.07. R .0 75 125 200 250 300 400 ≈ 5,467 E4.800.07. * .12. C
E4.80.10. R .0 100 150 200 250 300 400 ≈ 5,610 E4.800.10. * .12. C
E4.80.11. R .0 112 163 200 250 300 400 ≈ 5,705 E4.800.11. * .12. C
E4.80.12. R .0 125 175 200 250 300 400 ≈ 5,769 E4.800.12. * .12. C
E4.80.13. R .0 137 188 200 250 300 400 ≈ 5,880 E4.800.13. * .12. C
E4.80.15. R .0 150 200 200 250 300 400 ≈ 5,911 E4.800.15. * .12. C
E4.80.16. R .0 162 213 200 250 300 400 ≈ 6,003 E4.800.16. * .12. C
E4.80.17. R .0 175 225 200 250 300 400 ≈ 6,111 E4.800.17. * .12. C
E4.80.18. R .0 187 238 200 250 300 400 ≈ 6,202 E4.800.18. * .12. C
E4.80.20. R .0 200 250 200 250 300 400 ≈ 6,248 E4.800.20. * .12. C
E4.80.21. R .0 212 263 200 250 300 400 ≈ 6,306 E4.800.21. * .12. C
E4.80.22. R .0 225 275 200 250 300 400 ≈ 6,363 E4.800.22. * .12. C
E4.80.23. R .0 237 288 200 250 300 400 ≈ 6,453 E4.800.23. * .12. C
E4.80.25. R .0 250 300 200 250 300 400 ≈ 6,543 E4.800.25. * .12. C
E4.80.27. R .0 275 325 200 250 300 400 ≈ 6,701 E4.800.27. * .12. C
E4.80.30. R .0 300 350 200 250 300 400 ≈ 6,873 E4.800.30. * .12. C
E4.80.32. R .0 325 375 200 250 300 400 ≈ 6,988 E4.800.32. * .12. C
E4.80.35. R .0 350 400 200 250 300 400 ≈ 7,251 E4.800.35. * .12. C
E4.80.38. R .0 387 438 200 250 300 400 ≈ 7,352 E4.800.38. * .12. C
E4.80.40. R .0 400 450 200 250 300 400 ≈ 7,572 E4.800.40. * .12. C
E4.80.45. R .0 450 500 200 250 300 400 ≈ 7,890 E4.800.45. * .12. C
E4.80.50. R .0 500 550 200 250 300 400 ≈ 8,093 E4.800.50. * .12. C
E4.80.51. R .0 512 563 200 250 300 400 ≈ 8,165 E4.800.51. * .12. C
E4.80.52. R .0 525 575 200 250 300 400 ≈ 8,235 E4.800.52. * .12. C
E4.80.60. R .0 600 650 200 250 300 400 ≈ 8,843 E4.800.60. * .12. C
Series E4.80 - Fully enclosed E-Tube

R4.80.20. R .0 200 250 200 250 300 400 ≈ 7,230 R4.800.20. * .12. C
R4.80.30. R .0 300 350 200 250 300 400 ≈ 8,730 R4.800.30. * .12. C
R4.80.40. R .0 400 450 200 250 300 400 ≈ 10,21 R4.800.40. * .12. C
E-Chain® Indicate E-Chain®-lenghts or Part No. E4.80.05.200.0

number of links: 1,0 m or 9 links E4.80. 05. 200. 0
+ Mounting brackets (with odd numbers of links and Part No. E4.800.05.1.12.C Color black
integrated C-profile)
Bending radius
Series

E4.80
5
14 14 14 14
40
4,5
56
80
40
min.40/16 80.1.1 80.2.1 80.3.1 521.X 80.4.1 80.5.1
4
wide base
unassembled 8 0 . 1
18 assembled 80.1.1
8
4 Separator for igus® QuickLock crossbar 450.X.Q. Firm hold
QuickLock crossbar
unassembled 8 0 . 2
18 assembled 80.2.1
4
unassembled 8 0 . 3 available for QuickLock crossbars.
8 assembled 80.3.1

Separator, Asymmetrical separator, for defined distance. No additional
3,5
18 assembled 80.4.1
8 Notch separator
Locks safely in 5 mm increments
for notch crossbar
18 assembled 80.5.1
4,5
Full-width shelf,
X -1 Shelf locks safely into separators on both ends, fixed width
lockable
unassembled 520.X
assembled 521.X
width shelves 050 520.050 521.050 125 520.125 521.125 225 520.225 521.225
065 520.065 521.065 150 520.150 521.150 250 520.250 521.250
075 520.075 521.075 175 520.175 521.175 300 520.300 521.300
100 520.100 521.100 200 520.200 521.200 450 520.450 521.450

E4.80
R4.80
E4.1 | Series E4.80 · R4.80
Mounting Brackets 125 125
Bi + 55
Bi + 55
Bi + 28
Bi + 28
Bi + 28
Bi
30°
11
30°
20 35 35 20 66
1
2
1
3 4

page 162
E-Chainsystem® on a Mixture-Crane in a Steelplant. A lot of graphite dust and high temperatures of molten metals (1000° C) below the crane
14040
56 56
R18840 E4/light | Serie 14040 · R18840
Ba
Series 14040 E-Chain®, cross- Bi
R18840 E-Tube removable lids
56
84
Low weight
max.
Optimized ratio of interior
and exterior dimension
Cost-effective
High stiffening and carrying
All crossbars are removable
Wide, rounded plastic
crossbars, cable friendly
Option
Interior Separation

3
S
D S/2
Fill weight [kg/m]
50.0
40.0
HF = H + 50
30.0
20.0 FLB
10.0
R
H - 84
Pitch = 91 mm/link
H
6.0 FLG 91
Links/m = 11 (1001 mm)
2.0
84
1.5
1.0
0.5
0 R 135 150 175 200 250 300 400 500
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
-0
H+25 360 385 435 485 585 685 885 1085
14040
E4/light | Serie 14040 · R18840 | Inner height: 56 mm R18840

on stock
Series 14040 - E-Chain® with crossbars every link

14040.05. R .0 50 76 135 150 175 200 250 300 ≈ 2,66 141400.05.12. C
14040.06. R .0 65 91 135 150 175 200 250 300 ≈ 2,47 141400.06.12. C
14040.07. R .0 75 101 135 150 175 200 250 300 ≈ 2,75 141400.07.12. C
14040.10. R .0 100 126 135 150 175 200 250 300 ≈ 2,93 141400.10.12. C
14040.11. R .0 112 139 135 150 175 200 250 300 ≈ 3,06 141400.11.12. C
14040.12. R .0 125 151 135 150 175 200 250 300 ≈ 3,12 141400.12.12. C
14040.13. R .0 137 164 135 150 175 200 250 300 ≈ 3,26 141400.13.12. C
14040.15. R .0 150 176 135 150 175 200 250 300 ≈ 3,32 141400.15.12. C
14040.16. R .0 162 189 135 150 175 200 250 300 ≈ 3,43 141400.16.12. C
14040.17. R .0 175 201 135 150 175 200 250 300 ≈ 3,54 141400.17.12. C
14040.18. R .0 187 214 135 150 175 200 250 300 ≈ 3,65 141400.18.12. C
14040.20. R .0 200 226 135 150 175 200 250 300 ≈ 3,67 141400.20.12. C
14040.21. R .0 212 239 135 150 175 200 250 300 ≈ 3,78 141400.21.12. C
14040.22. R .0 225 251 135 150 175 200 250 300 ≈ 3,85 141400.22.12. C
14040.23. R .0 237 264 135 150 175 200 250 300 ≈ 3,98 141400.23.12. C
14040.25. R .0 250 276 135 150 175 200 250 300 ≈ 4,07 141400.25.12. C
14040.27. R .0 275 301 135 150 175 200 250 300 ≈ 4,27 141400.27.12. C
14040.30. R .0 300 326 135 150 175 200 250 300 ≈ 4,51 141400.30.12. C
14040.32. R .0 325 351 135 150 175 200 250 300 ≈ 4,60 141400.32.12. C
14040.35. R .0 350 376 135 150 175 200 250 300 ≈ 4,93 141400.35.12. C
14040.38. R .0 387 414 135 150 175 200 250 300 ≈ 5,04 141400.38.12. C
14040.40. R .0 400 426 135 150 175 200 250 300 ≈ 5,24 141400.40.12. C
14040.45. R .0 450 476 135 150 175 200 250 300 ≈ 5,68 141400.45.12. C
14040.50. R .0 500 526 135 150 175 200 250 300 ≈ 5,68 141400.50.12. C
14040.51. R .0 512 539 135 150 175 200 250 300 ≈ 5,98 141400.51.12. C
14040.52. R .0 525 551 135 150 175 200 250 300 ≈ 6,03 141400.52.12. C
14040.60. R .0 600 626 135 150 175 200 250 300 ≈ 6,98 141400.60.12. C
Series R18840 - Fully enclosed E-Tube

18840.07. R .0 50 76 150 175 200 250 300 ≈ 3,20 189400.07.12. C
18840.10. R .0 100 126 150 175 200 250 300 ≈ 3,49 189400.10.12. C
18840.12. R .0 125 151 150 175 200 250 300 ≈ 3,85 189400.12.12. C
18840.15. R .0 150 176 150 175 200 250 300 ≈ 4,28 189400.15.12. C
18840.17. R .0 175 201 150 175 200 250 300 ≈ 4,28 189400.17.12. C
18840.20. R .0 200 226 150 175 200 250 300 ≈ 4,85 189400.20.12. C
18840.25. R .0 250 276 150 175 200 250 300 ≈ 5,58 189400.25.12. C
18840.30. R .0 300 326 150 175 200 250 300 ≈ 6,24 189400.30.12. C
18840.35. R .0 350 376 150 175 200 250 300 ≈ 6,24 189400.35.12. C
For your online order, more product variety and configurationalso use
www.igus.in/in/14040· www.igus.in/in/R18840 113
14040
R18840 E4/light Serie 14040·R18840 Accessories
28
4,5
14
56
14
28
min.40/16 56.1.1 56.2.1 56.3.1 521.X 56.4.1 56.5.1
4
Standard separator,
wide base
unassembled 5 6 . 1
18 assembled 56.1.1
8 For even faster installation

Separator for
4
unassembled 5 6 . 2
18 assembled 56.2.1
4
unassembled 5 6 . 3 available for QuickLock crossbars.
8 assembled 56.3.1

2,5
18 assembled 56.4.1
8 Locks safely in 5 mm increments

Notch separator
for notch crossbar the notch crossbars. For exact positioning in E-Chains® and
18 assembled 56.5.1
4,5
Full-width shelf,
lockable
assembled 521.X
Lockable full-
width shelves Width X [mm] unassembled assembled Width X [mm] unassembled assembled Width X [mm] unassembled assembled
050 520.050 521.050 125 520.125 521.125 225 520.225 521.225
065 520.065 521.065 150 520.150 521.150 250 520.250 521.250
075 520.075 521.075 175 520.175 521.175 300 520.300 521.300
100 520.100 521.100 200 520.200 521.200 450 520.450 521.450
114 3D-CAD files, configurators, PDF www.igus.in/in/14040 www.igus.in/in/R18840

14040
R18840
E4/light | Serie 14040 · R18840
Mounting Brackets 125 125 45
Bi + 12
Bi + 29
Bi + 12
Bi + 29
45°
Bi +12
Bi - 7
Bi - 7
Bi
45°
45°
20 20 ø8,5 / t=11,2 20 20
45°
option Part. No. 141400.XX.12. C
Steel guide trough for Series 14040 and R18840 -

page 160
1,0 m: 14040.05.200.0 + 141400.05.12.C + 2 x Part No. 411 assembled every 2nd link (Delivery time means time until despatch of goods)

14040. 05. 200. 0
+ Mounting brackets with integrated C-profile)
Part No. 141400.12.C
Bending radius
www.igus.in/in/14040 www.igus.in/in/R18840

www.igus.in/in/14040 www.igus.in/in/R18840 www.igus.in/quickchain100 115
14240 62
E4/light | Serie 14240
Ba
Low weight 56
62
84
Optimized ratio of interior max.
Cost-effective
Option
Interior Separation
2,5
S
D S/2
50.0
Fill weight [kg/m]
40.0
30.0
HF = H + 50
20.0 FLB
H - 84
10.0 R
Pitch = 91 mm/link
6.0 FLG Links/m = 11 (1001 mm)
2.0
84
1.5
1.0 91
0.5
0 R 135 150 175 200 250 300 400 500
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 -0
H+25 360 385 435 485 585 685 885 1085
D 270 285 310 335 385 435 535 635
K 650 750 825 900 1050 1225 1450 1775
0 2 4 6 8 10
14240
E4/light | Serie 14240 | Inner height: 62 mm
on stock

14240.05. R .0 50 76 150 200 250 300 400 ≈ 2,37 143400. 05.12. C
14240.06. R .0 68 94 150 200 250 300 400 ≈ 2,40 143400. 06.12. C
14240.07. R .0 75 101 150 200 250 300 400 ≈ 2,42 143400. 07.12. C
14240.10. R .0 100 126 150 200 250 300 400 ≈ 2,52 143400. 10.12. C
14240.11. R .0 108 134 150 200 250 300 400 ≈ 2,55 143400. 11.12. C
14240.12. R .0 125 151 150 200 250 300 400 ≈ 2,62 143400. 12.12. C
14240.15. R .0 150 176 150 200 250 300 400 ≈ 2,72 143400. 15.12. C
14240.17. R .0 168 194 150 200 250 300 400 ≈ 2,79 143400. 17.12. C
14240.18. R .0 175 201 150 200 250 300 400 ≈ 2,82 143400. 18.12. C
14240.20. R .0 200 226 150 200 250 300 400 ≈ 2,89 143400. 20.12. C
14240.23. R .0 225 251 150 200 250 300 400 ≈ 3,01 143400. 23.12. C
14240.25. R .0 250 276 150 200 250 300 400 ≈ 3,10 143400. 25.12. C
14240.28. R .0 275 301 150 200 250 300 400 ≈ 3,19 143400. 28.12. C
14240.30. R .0 300 326 150 200 250 300 400 ≈ 3,30 143400. 30.12. C
14240.350. R .0 325 351 150 200 250 300 400 ≈ 3,56 143400.350.12. C
14240.400. R .0 400 426 150 200 250 300 400 ≈ 3,73 143400.400.12. C
Mounting Brackets
125 125 45
40°
Bi + 31
Bi + 12
Bi + 12
Bi - 7
Bi + 31
Bi +12
Bi - 7
40°
Bi
40°
40°
KMA Mounting Brackets - with C-
20 20 ø8,5 / t=11,2 20 20 profile option Part. No.
143400.XX.12. C
E-Chain ®
number of links: 1,0 m or 11 links Part No. 14240.05.200.0 14240. 05. 200. 0
+ Mounting brackets 1 set KMA mounting brackets Part No. 143400.05.12.C

(with odd numbers of links) Color black
(with 2 separators Bending radius
Width
www.igus.in/in/14240

14240
E4/light Serie 14240 Accessories
31
3,4
14
62
28
14
31
62.1.1 62.2.1 62.3.1 3210.X 62.4.1 62.5.1
Note: No lateral spacing to side links necessary!

In the standard configuration separators are assembled every 2nd E-Chain® link!

Standard separator,
wide base
and safe standing in E-Chains®.
unassembled 6 2 . 1
14 assembled 62.1.1
4
3
unassembled 62.2
easy cable assembly (slight grip).
14 assembled 62.2.1

narrow base* side by side. Saves space in E-Chains®. Also available for
unassembled 62.3 QuickLock crossbars.
*Available upon request, please consult igus® for delivery time
4 assembled 62.3.1

Separator,
asymmetrical* spacers necessary for E-Chains®.
unassembled 6 2 . 4 *Available upon request, please consult igus® for delivery time
14 assembled 62.4.1
4
for notch crossbar
the notch crossbars. For exact positioning in E-Chains®.
unassembled 6 2 . 5 Recommended for side-mounted applications.
14 assembled 62.5.1
3,4
Full-width shelf,
X -1
lockable Shelf locks safely into separators on both ends, fixed width
unassembled 3200.X
assembled 3210.X
width shelves 050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225
075 3200.075 3210.075 150 3200.150 3210.150 250 3200.250 3210.250
100 3200.100 3210.100 175 3200.175 3210.175
115 3200.115 3210.115 200 3200.200 3210.200
118 3D-CAD files, configurators, PDF www.igus.in/in/14240

14240
E4/light Serie 14240 Application
With the space-saving igus® E4 Polymer E-Chains® the overall dimension for the installation of this crane system was considerably reduced

page 160
14550
14650
19050 E4/light | Series 14550 · 14650 · 19050 70 70
Ba
Series 14550 E-Chain® with Bi
crossbars every link. Series
14650 E-Chain® with crossbars
every 2nd link. Series 19050 - 62
70
98
fully enclosed E-Tube max.
All-sides attachment
sidemounted operation
Very high capacity due to the
undercut design
For unsupported lengths up to
4,2 m and fill weights up to
48 kg/m
Option
Interior Separation
4
assembled Part No. 70.1.1
18
D S/2
Fill weight [kg/m]
85
75
65
60
HF = H + 50
50
40 Pitch = 91 mm/link
H - 98
30
FLB R Links/m = 11 (1001 mm)
H
20
FLG 91
10
8.0
98
4.0
2.0
1.5
1.0
0.5
0 R 150 175 200 250 300 350 400 450 500 600
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0

H 400 450 500 600 700 800 900 1000 1100 1300
Length of travel S [m] D 290 315 340 390 440 490 540 590 640 740
0 2.0 4.0 6.0 8.0 10 12
K 655 735 815 970 1125 1285 1440 1600 1755 2070
14550
14650
E4/light | 14550 · 14650 · 19050 | Inner height: 70 mm 19050
Part No.

14550.05. R .0 50 77 150 200 250 300 400 ≈ 3,28 145500.05.12. C
14550.06. R .0 65 92 150 200 250 300 400 ≈ 3,37 145500.06.12. C
14550.07. R .0 75 102 150 200 250 300 400 ≈ 3,44 145500.07.12. C
14550.10. R .0 100 127 150 200 250 300 400 ≈ 3,61 145500.10.12. C
14550.11. R .0 112 139 150 200 250 300 400 ≈ 3,73 145500.11.12. C
14550.12. R .0 125 152 150 200 250 300 400 ≈ 3,81 145500.12.12. C
14550.15. R .0 150 177 150 200 250 300 400 ≈ 3,98 145500.15.12. C
14550.17. R .0 175 202 150 200 250 300 400 ≈ 4,23 145500.17.12. C
14550.18. R .0 187 214 150 200 250 300 400 ≈ 4,34 145500.18.12. C
14550.20. R .0 200 227 150 200 250 300 400 ≈ 4,39 145500.20.12. C
14550.23. R .0 237 264 150 200 250 300 400 ≈ 4,46 145500.23.12. C
14550.25. R .0 250 277 150 200 250 300 400 ≈ 4,76 145500.25.12. C
14550.28. R .0 287 314 150 200 250 300 400 ≈ 5,01 145500.28.12. C
14550.30. R .0 300 327 150 200 250 300 400 ≈ 5,16 145500.30.12. C
Series 14650 - E-Chain® with crossbars every 2nd link

14650.05. R .0 50 77 150 200 250 300 400 ≈ 3,27 145500.05.12. C
14650.06. R .0 65 92 150 200 250 300 400 ≈ 3,31 145500.06.12. C
14650.07. R .0 75 102 150 200 250 300 400 ≈ 3,35 145500.07.12. C
14650.10. R .0 100 127 150 200 250 300 400 ≈ 3,43 145500.10.12. C
14650.11. R .0 112 139 150 200 250 300 400 ≈ 3,49 145500.11.12. C
14650.12. R .0 125 152 150 200 250 300 400 ≈ 3,53 145500.12.12. C
14650.15. R .0 150 177 150 200 250 300 400 ≈ 3,62 145500.15.12. C
14650.17. R .0 175 202 150 200 250 300 400 ≈ 3,74 145500.17.12. C
14650.18. R .0 187 214 150 200 250 300 400 ≈ 3,8 145500.18.12. C
14650.20. R .0 200 227 150 200 250 300 400 ≈ 3,82 145500.20.12. C
14650.23. R .0 237 264 150 200 250 300 400 ≈ 3,95 145500.23.12. C
14650.25. R .0 250 277 150 200 250 300 400 ≈ 4,00 145500.25.12. C
14650.28. R .0 287 314 150 200 250 300 400 ≈ 4,13 145500.28.12. C
14650.30. R .0 300 327 150 200 250 300 400 ≈ 4,21 145500.30.12. C
Series 19050 - fully enclosed E-Tube

19050.07. R .0 75 102 200 250 300 400 ≈ 4,00 190500.07.12. C
19050.10. R .0 100 127 200 250 300 400 ≈ 4,33 190500.10.12. C
19050.12. R .0 125 152 200 250 300 400 ≈ 4,7 190500.12.12. C
19050.15. R .0 150 177 200 250 300 400 ≈ 5,04 190500.15.12. C
19050.17. R .0 175 202 200 250 300 400 ≈ 5,41 190500.17.12. C
19050.20. R .0 200 227 200 250 300 400 ≈ 5,64 190500.20.12. C
19050.25. R .0 250 277 200 250 300 400 ≈ 6,32 190500.25.12. C
19050.30. R .0 300 327 200 250 300 400 ≈ 6,99 190500.30.12. C
121
14550
14650
19050 E4/light | Series 14550 · 14650 · 19050 | Accessories
5
12,5 12,5 12,5 12,5
35
4,5
50
70
35
min.40/16 70.1.1 70.2.1 70.3.1 521.X 70.4.1 70.5.1
4
wide base
unassembled 7 0 . 1
18 assembled 70.1.1
8
QuickLock crossbar
unassembled 7 0 . 2
18 assembled 70.2.1
4
Separator, For many thin cables
narrow base Separator with a narrow base for a large number of thin cables
unassembled 7 0 . 3 side by side. Saves space in E-Chains® and E-Tubes. Also
assembled available for QuickLock crossbars.
8 70.3.1

Separator,
2,5
11,5 unassembled 704
18 assembled 70.4.1
8
for notch crossbar
18 assembled 70.5.1
4,5
Full-width shelf,
lockable
unassembled 520.X
assembled 521.X
Lockable full-
050 520.050 521.050 125 520.125 521.125 225 520.225 521.225
065 520.065 521.065 150 520.150 521.150 250 520.250 521.250
075 520.075 521.075 175 520.175 521.175 300 520.300 521.300
100 520.100 521.100 200 520.200 521.200 450 520.450 521.450

14550
14650
E4/light | Series 14550 · 14650 · 19050 19050
Mounting Brackets
125 125 50
Bi + 14
Bi + 32
Bi + 14
Bi + 14
Bi + 32
Bi - 7
Bi - 7
Bi
Bi
45°
9
45°
45° ø9 / t=11,2
20 20 20 20
45°

option Part. No. 14550.XX.12.C
E-Chain ®
number of links: 1,0 m or 11 links Part No. 14550.05.150.0 14550. 05. 150. 0
+ Mounting brackets (with odd numbers of links)
Part No. 14550.05.12.C
Bending radius

15050
80 80
R19850 E4/light | Serie 15050 · R19850
Ba
R19850 E-Tube removable lids
80
84
Low weight
max.
Optimized ratio of interior
Cost-effective
Option
Interior Separation
4
assembled Part No. 80.1.1 18
S
D S/2
60.0
Fill weight [kg/m]
50.0
HF = H + 60
40.0 FLB
30.0
R
H - 108
20.0
Pitch = 91 mm/link
H
10.0 FLG 91
Links/m = 11 (1001 mm)
6.0
108
2.0
1.5
1.0
0.5
R 150 200 250 300 350 400 500 600
0 -0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 H +25 410 510 610 710 810 910 1110 1310
0 2 4 6 8 10
15050
E4/light | Serie 15050 · R19850 | Inner height: 80 mm R19850

on stock

15050.05. R .0 50 80 150 200 250 300 400 ≈ 3,85 150500.05.12. C
15050.06. R .0 65 95 150 200 250 300 400 ≈ 3,95 150500.06.12. C
15050.07. R .0 75 105 150 200 250 300 400 ≈ 4,00 150500.07.12. C
15050.10. R .0 100 130 150 200 250 300 400 ≈ 4,18 150500.10.12. C
15050.11. R .0 112 143 150 200 250 300 400 ≈ 4,31 150500.11.12. C
15050.12. R .0 125 155 150 200 250 300 400 ≈ 4,38 150500.12.12. C
15050.13. R .0 137 168 150 200 250 300 400 ≈ 4,51 150500.13.12. C
15050.15. R .0 150 180 150 200 250 300 400 ≈ 4,58 150500.15.12. C
15050.16. R .0 162 193 150 200 250 300 400 ≈ 4,69 150500.16.12. C
15050.17. R .0 175 205 150 200 250 300 400 ≈ 4,80 150500.17.12. C
15050.18. R .0 187 218 150 200 250 300 400 ≈ 4,91 150500.18.12. C
15050.20. R .0 200 230 150 200 250 300 400 ≈ 4,93 150500.20.12. C
15050.21. R .0 212 243 150 200 250 300 400 ≈ 5,04 150500.21.12. C
15050.22. R .0 225 255 150 200 250 300 400 ≈ 5,10 150500.22.12. C
15050.23. R .0 237 268 150 200 250 300 400 ≈ 5,24 150500.23.12. C
15050.25. R .0 250 280 150 200 250 300 400 ≈ 5,32 150500.25.12. C
15050.27. R .0 275 305 150 200 250 300 400 ≈ 5,52 150500.27.12. C
15050.30. R .0 300 330 150 200 250 300 400 ≈ 5,76 150500.30.12. C
15050.32. R .0 325 355 150 200 250 300 400 ≈ 5,85 150500.32.12. C
15050.35. R .0 350 380 150 200 250 300 400 ≈ 6,18 150500.35.12. C
15050.38. R .0 387 418 150 200 250 300 400 ≈ 6,29 150500.38.12. C
15050.40. R .0 400 430 150 200 250 300 400 ≈ 6,49 150500.40.12. C
15050.45. R .0 450 480 150 200 250 300 400 ≈ 6,93 150500.45.12. C
15050.50. R .0 500 530 150 200 250 300 400 ≈ 7,22 150500.50.12. C
15050.51. R .0 512 543 150 200 250 300 400 ≈ 7,24 150500.51.12. C
15050.52. R .0 525 555 150 200 250 300 400 ≈ 7,28 150500.52.12. C
15050.60. R .0 600 630 150 200 250 300 400 ≈ 8,12 150500.60.12. C

19850.07. R .0 75 105 – 200 250 300 400 ≈ 4,46 198500.07.12. C
19850.10. R .0 100 130 – 200 250 300 400 ≈ 4,74 198500.10.12. C
19850.12. R .0 125 155 – 200 250 300 400 ≈ 5,10 198500.12.12. C
19850.15. R .0 150 180 – 200 250 300 400 ≈ 5,53 198500.15.12. C
19850.20. R .0 200 230 – 200 250 300 400 ≈ 6,11 198500.20.12. C
19850.25. R .0 250 280 – 200 250 300 400 ≈ 6,83 198500.25.12. C
19850.30. R .0 300 330 – 200 250 300 400 ≈ 7,49 198500.30.12. C
19850.35. R .0 350 380 – 200 250 300 400 ≈ 8,24 198500.35.12. C

Delivery in 24hrs or today!
For 1,0 m E-Chain , color black, with KMA mounting brackets and integrated C-profiles:
®
1,0 m: 15050.05.200.0 + 150500.05.12.C + 2 x Part No. 80.1.1 assembled every 2nd link
® 15050. 05. 200. 0
Part No. 15050.05.200.0
+ Mounting brackets with integrated C-profile) Part No. 150500.12.C
Bending radius
+ Interior separation (with 2 separators 2 x Part No. 80.1.1 Width
More product variety, CAD-files 125

E-Chain® configuration
www.igus.in/in/14550 www.igus.in/quickchain100
15050
R19850 E4/light 15050·R19850 Accessories
5
14 14 14 14
40
4,5
56
80
40
min.40/16 80.1.1 80.2.1 80.3.1 521.X 80.4.1 80.5.1
4
wide base
unassembled 8 0 . 1
18 assembled 80.1.1
8
QuickLock crossbar
unassembled 8 0 . 2
18 assembled 80.2.1
4
Separator, For many thin cables
narrow base Separator with a narrow base for a large number of thin cables
unassembled 8 0 . 3 side by side. Saves space in E-Chains® and E-Tubes. Also
available for QuickLock crossbars.
8 assembled 80.3.1

3,5
10,5 unassembled 804
18 assembled 80.4.1
8
Notch separator
Locks safely in 5 mm increments
for notch crossbar
18 assembled 80.5.1
Shelf locks safely into separators on both ends, fixed width
4,5
Full-width shelf,
X -1 possible. Separators can be moved freely over the shelf in
lockable
unassembled 520.X
assembled 521.X
width shelves 050 520.050 521.050 150 520.150 521.150 300 520.300 521.300
065 520.065 521.065 175 520.175 521.175 450 520.450 521.450
075 520.075 521.075 200 520.200 521.200
100 520.100 521.100 225 520.225 521.225
125 520.125 521.125 250 520.250 521.250

15050
E4/light | Series 15050 · R19850 R19850
Mounting Brackets
125 125 45
45°
Bi + 12
Bi + 29
Bi + 12
Bi + 29
Bi +12
Bi - 7
Bi - 7
Bi
45°
45°
45°
KMA Mounting Brackets - with C- 20 20 ø8,5 / t=11,2 20 20
profile option Part. No.
150500.XX.12. C

page 162
Spray-painting robot with System E4 E-Chain® used in an ATEX version made of igumid ESD.
High accelerations of up to 6 m/s2 and high braking rates with a weight of the robot of approx. one ton
15250
86
15350 E4/light | Series 15250 · 15350
Ba
Series 15250 E-Chain® with Bi

15350 E-Chain® with crossbars
every 2nd link.
108
75
86
max.
All-sides attachment
sidemounted operation
Very high capacity due to the
undercut design
For unsupported lengths up to
4,6 m and fill weights up to 54
kg/m
For long travels up to 250 m
Option
Interior Separation

assembled Part No. 86.1.1
18
D S/2
Fill weight [kg/m]
85
75
65
60
HF = H + 60
50
40 Pitch = 91 mm/link
H - 108
30 FLB R Links/m = 11 (1001 mm)

H
20
FLG 91
10
8.0
108
4.0
2.0
1.5
1.0
0.5
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 R 150 200 250 300 350 400 500 600
Unsupported length FLG / FLB [m] -0
H +25 410 510 610 710 810 910 1110 1310
0 2.0 4.0 6.0 8.0 10 12 D 300 350 400 450 500 550 650 750
K 750 900 1050 1225 1375 1450 1755 2070
15250
E4/light | Series 15250 · 15350 | Inner height: 86 mm 15350

on stock
15250.05. R .0 50 820 150 200 250 300 400 ≈ 3,64 152500.05.12. C
15250.06. R .0 68 98 150 200 250 300 400 ≈ 3,72 152500.06.12. C
15250.07. R .0 75 105 150 200 250 300 400 ≈ 3,74 152500.07.12. C
15250.10. R .0 100 130 150 200 250 300 400 ≈ 3,84 152500.10.12. C
15250.11. R .0 108 138 150 200 250 300 400 ≈ 3,87 152500.11.12. C
15250.12. R .0 125 155 150 200 250 300 400 ≈ 3,95 152500.12.12. C
15250.137. R .0 137 167 150 200 250 300 400 ≈ 3,98 152500.137.12. C
15250.15. R .0 150 180 150 200 250 300 400 ≈ 4,04 152500.15.12. C
15250.162. R .0 162 193 150 200 250 300 400 ≈ 4,06 152500.162.12. C
15250.17. R .0 168 198 150 200 250 300 400 ≈ 4,11 152500.17.12. C
15250.18. R .0 175 205 150 200 250 300 400 ≈ 4,12 152500.18.12. C
15250.20. R .0 200 230 150 200 250 300 400 ≈ 4,23 152500.20.12. C
15250.212. R .0 212 243 150 200 250 300 400 ≈ 4,26 152500.212.12. C
15250.23. R .0 225 255 150 200 250 300 400 ≈ 4,32 152500.23.12. C
15250.25. R .0 250 280 150 200 250 300 400 ≈ 4,42 152500.25.12. C
15250.30. R .0 300 330 150 200 250 300 400 ≈ 4,61 152500.30.12. C
15250.325. R .0 325 355 150 200 250 300 400 ≈ 4,69 152500.325.12. C
15250.350. R .0 350 380 150 200 250 300 400 ≈ 4,87 152500.350.12. C
15250.387. R .0 387 418 150 200 250 300 400 ≈ 5,01 152500.387.12. C
15250.400. R .0 400 430 150 200 250 300 400 ≈ 5,05 152500.400.12. C
Series 15350 - E-Chain® with crossbars every 2nd link

15350.05. R .0 50 820 150 200 250 300 400 ≈ 3,56 152500.05.12. C
15350.06. R .0 68 98 150 200 250 300 400 ≈ 3,60 152500.06.12. C
15350.07. R .0 75 105 150 200 250 300 400 ≈ 3,61 152500.07.12. C
15350.10. R .0 100 130 150 200 250 300 400 ≈ 3,65 152500.10.12. C
15350.11. R .0 108 138 150 200 250 300 400 ≈ 3,67 152500.11.12. C
15350.12. R .0 125 155 150 200 250 300 400 ≈ 3,71 152500.12.12. C
15350.137. R .0 137 167 150 200 250 300 400 ≈ 3,73 152500.137.12. C
15350.15. R .0 150 180 150 200 250 300 400 ≈ 3,75 152500.15.12. C
15350.162. R .0 162 193 150 200 250 300 400 ≈ 3,76 152500.162.12. C
15350.17. R .0 168 198 150 200 250 300 400 ≈ 3,79 152500.17.12. C
15350.18. R .0 175 205 150 200 250 300 400 ≈ 3,8 152500.18.12. C
15350.20. R .0 200 230 150 200 250 300 400 ≈ 3,85 152500.20.12. C
15350.212. R .0 212 243 150 200 250 300 400 ≈ 3,86 152500.212.12. C
15350.23. R .0 225 255 150 200 250 300 400 ≈ 3,89 152500.23.12. C
15350.25. R .0 250 280 150 200 250 300 400 ≈ 3,94 152500.25.12. C
15350.30. R .0 300 330 150 200 250 300 400 ≈ 4,04 152500.30.12. C
15350.325. R .0 325 355 150 200 250 300 400 ≈ 4,08 152500.325.12. C
15350.350. R .0 350 380 150 200 250 300 400 ≈ 4,17 152500.350.12. C
15350.387. R .0 387 418 150 200 250 300 400 ≈ 4,24 152500.387.12. C
15350.400. R .0 400 430 150 200 250 300 400 ≈ 4,26 152500.400.12. C
For your online order, more products variety and configurationalso use
www.igus.in/in/15250 www.igus.in/in/15350 129
15250
15350 E4/light 15250·15350 Accessories
5
14 14 14 14
43
3,4
56
86
43
86.1.1 86.2.1 86.3.1 3210.X 86.4.1 86.5.1
Note: No lateral spacing to side links necessary!
In the standard configuration separators are assembled every 2nd E-Chain® link!
4
Standard separator,
wide base
and safe standing in E-Chains®.
unassembled 86.1 *Available upon request, please consult igus® for delivery time
18 assembled 86.1.1
For even faster installation
Separator for Separator for igus® QuickLock crossbar 385.X.Q. Firm hold
4
QuickLock crossbar to one side with a wide base, narrow on opposed side for
easy cable assembly (slight grip).
unassembled 8 6 . 2
14 assembled 86.2.1
4
narrow base* side by side. Saves space in E-Chains®. Also available for
unassembled 8 6 . 3 QuickLock crossbars.
*Available upon request, please consult igus® for delivery time
8 assembled 86.3.1

asymmetrical* spacers necessary for E-Chains®.
unassembled 8 6 . 4 *Available upon request, please consult igus® for delivery time
18 assembled 86.4.1
8 Locks safely in 5 mm increments

Notch separator
for notch crossbar* the notch crossbars. For exact positioning in E-Chains®.
unassembled 8 6 . 5 Recommended for side-mounted applications.
18 assembled 86.5.1 *Available upon request, please consult igus® for delivery time
3,4
Full-width shelf,
lockable
assembled 3210.X
Lockable full-
050 3200.050 3210.050 125 3200.125 3210.125 225 3200.225 3210.225
075 3200.075 3210.075 150 3200.150 3210.150 250 3200.250 3210.250
100 3200.100 3210.100 175 3200.175 3210.175
115 3200.115 3210.115 200 3200.200 3210.200

15250
15350
E4/light | Series 15250 · 15350
Mounting Brackets 125 125 66
Bi + 20
Bi + 37
Bi + 20
Bi + 37
Bi +20
Bi
Bi
Bi
45°
9
45°
45°
20 35 ø9 / t=11,2 35 20
45°
KMA Mounting Brackets -

with C-profile option Part.
No. 15250.XX.12. C
For 1,0 m E-Chain , color black, with KMA mounting brackets and integrated C-profiles:

®
15250. 05. 150. 0
Part No. 15250.05.150.0
+ Mounting brackets with integrated C-profile)
Part No. 152500.12.C Bending radius
+ Interior separation assembled every 2nd link) 2 x Part No. 511 Series


1640
112 112
1608 E4/light | Series 1640 · R1608
Ba
Series R1608 E-Tube fully hi - inner height:
112/108
enclosed 100 E-Chain® 112 mm
140
Wide, rounded plastic crossbars, max.
E-Tbe 108 mm
cable friendly
Interior separation possibilities
mounted operation
E-Chains® also available with
reverse bending radius "RBR"
Option Torsional Side-mounted

rigidity unsupported
Interior Separation
4
D S/2
60.0
Fill weight [kg/m]
50.0
FLB
HF = H + 100
40.0
30.0
20.0
H - 140
R
H
Pitch = 143 mm/link

10.0 FLG
Links/m = 7 (1001 mm)
6.0
140
2.0
1.5
143
1.0
0.5 R 200 250 300 350 400 450 500 550 600
0 H 545 645 747 845 945 1045 1145 1245 1345
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
D 415 465 515 565 615 665 715 765 815
K 920 1080 1240 1400 1560 1720 1870 2020 2175
1640
E4/light | Series 1640· R1608 | Inner height: 112/108 mm 1608

on stock

1640.05. R .0 40 84 250 300 350 400 450 500 ≈ 5,10 16000. * .12
1640.06. R .0 65 99 250 300 350 400 450 500 ≈ 5,18 16000. * .12
1640.07. R .0 75 109 250 300 350 400 450 500 ≈ 5,27 16000. * .12
1640.10. R .0 100 134 250 300 350 400 450 500 ≈ 5,36 16000. * .12
1640.11. R .0 112 146 250 300 350 400 450 500 ≈ 5,45 16000. * .12
1640.12. R .0 125 159 250 300 350 400 450 500 ≈ 5,54 16000. * .12
1640.13. R .0 137 171 250 300 350 400 450 500 ≈ 5,63 16000. * .12
1640.15. R .0 150 184 250 300 350 400 450 500 ≈ 5,67 16000. * .12
1640.16. R .0 162 196 250 300 350 400 450 500 ≈ 5,74 16000. * .12
1640.17. R .0 175 209 250 300 350 400 450 500 ≈ 5,81 16000. * .12
1640.18. R .0 187 221 250 300 350 400 450 500 ≈ 5,88 16000. * .12
1640.20. R .0 200 234 250 300 350 400 450 500 ≈ 5,89 16000. * .12
1640.21. R .0 212 246 250 300 350 400 450 500 ≈ 5,96 16000. * .12
1640.22. R .0 225 259 250 300 350 400 450 500 ≈ 6,01 16000. * .12
1640.23. R .0 237 271 250 300 350 400 450 500 ≈ 6,09 16000. * .12
1640.25. R .0 250 284 250 300 350 400 450 500 ≈ 6,15 16000. * .12
1640.27. R .0 275 309 250 300 350 400 450 500 ≈ 6,27 16000. * .12
1640.30. R .0 300 334 250 300 350 400 450 500 ≈ 6,34 16000. * .12
1640.32. R .0 325 359 250 300 350 400 450 500 ≈ 6,48 16000. * .12
1640.35. R .0 350 384 250 300 350 400 450 500 ≈ 6,61 16000. * .12
1640.38. R .0 387 421 250 300 350 400 450 500 ≈ 6,76 16000. * .12
1640.40. R .0 400 434 250 300 350 400 450 500 ≈ 6,89 16000. * .12
1640.45. R .0 450 484 250 300 350 400 450 500 ≈ 7,17 16000. * .12
1640.50. R .0 500 534 250 300 350 400 450 500 ≈ 7,35 16000. * .12
1640.51. R .0 512 546 250 300 350 400 450 500 ≈ 7,36 16000. * .12
1640.52. R .0 525 559 250 300 350 400 450 500 ≈ 7,39 16000. * .12
1608.20. R .0 200 234 250 300 350 400 450 500 ≈ 7,69 16000. * .12
1608.30. R .0 300 334 250 300 350 400 450 500 ≈ 9,09 16000. * .12
1608.40. R .0 400 434 250 300 350 400 450 500 ≈ 10,49 16000. * .12

For 1,0 m E-Chain®, color black, with steel mounting brackets:
1,0 m: 1640.05.200.0 + 16000.1.12 + 2 x Part No. 6411 assembled every 2nd link Delivery in 24hrs or today!
Part No. 1640.05.200.0 1640. 05. 200. 0
+ Mounting brackets 1 set steel mounting brackets Part No. 16000.1.12
(with odd numbers of links) Color black
www.igus.in/in/1640

1640
1608 E4/light Series 1640·R1608 Accessories
Interior separation | Option 1 | Separators and spacers
5
E-Chain®
108
112
min.16 3211 214X8 3215 min.32
4 Separator 6401 (E-Chains® only)

Separator
For a vertical subdivision. Offers safe stability due to its wide
for E-Chains® base design, also when used with thick cables or hoses
unassembled 6 4 0 1 (Separator for E-Tubes 1608 upon request).
20 assembled 6411
Locking separator 6408 (E-Chains® only)
4
Locking separator For applications exposed to very high humidity (> 85%).
Locks with extra retention force. Tip: one locking separator
for E-Chains®
per E-Chain® link for better mounting.
unassembled 6 4 0 8
20 assembled 6418 Spacer* 405.XX (E-Chains® only)
Separators can be fixed in position by spacers. The available
Spacer* interior height is reduced by 2 mm per spacer (4 mm when
for E-Chains® spacers are fitted on both sides). To avoid this, the parts can
also be installed from the outside on the opening crossbar.
XX unassembled 405.XX
(not for long travel applications). XX = width of the spacer
assembled 415.XX (please choose between 10, 15, 20, 30, 40 mm).
Rollclip
Additional elements - interior separation
Rollclip
for E-Chains®
Minimizes abrasion of particularly sensitive hoses - simply clamped
9
unassembled 489.27 onto the opening crossbar. The movable rollers compensate for
27
assembled 490.27 relative movement between the E-Chain® and hose.
Interior separation option 2: shelves

www.igus.in/in/1640

1640
1608
E4/light | Series 1640 · 1608
16000.10 16000.21
22,5
Mounting Brackets
13,5 13,5
80
Bi - 30
Bi - 30
40°
Bi
40°
110 110
40°
60° 74° 50 15
45
60°
74°
35
50
Steel Mounting Brackets
21,25
22,5
Part. No. 16000. 1 or 3 .12
17
16000.11 16000.20
*Note: Depending on the E-Chain® length, the carrier will end with outer or inner side links. For the best appearance, make sure the
chain ends with outer side link whenever possible. An odd number of links will always end with outer side links.
Please insert: 1 for odd number of links or 3 for even number of links
Unsupported, harnesses Series 1640 in a stone machining application
www.igus.in/in/E4.80· www.igus.in/in/R4.80 135
4040HD 56 56
R8840HD E4/4 | Series 4040HD · R8840HD
Ba
Series 4040HD E-Chain® with Bi
R8840HD, fully enclosed E-Tube
56
84
High torsional rigidity 50
max.
Very wide gliding surface, less
wear
Closed and open styles can be
combined
Wide, rounded plastic Ba
crossbars - cable friendly Bi
Robust Steel-Mounting
Brackets
"Heavy-Duty" version
56
84
for long travel applications 50
max.
Very high torsional rigidity

and and tensile force
ESD classification:
Interior Separation

3
D S/2
50.0
Fill weight [kg/m]
40.0
30.0 FLB
HF = H + 50
20.0
H - 84
10.0 FLG R Pitch = 91 mm/link

6.0 Links/m = 11 (1001 mm)
2.0
84
1.5
1.0 91
0.5
0 R 135 150 200 250 300 350 400
0 1.0 2.0 3.0 4.0 5.0 H 354 384 484 584 684 784 884
Unsupported length FLG / FLB [m] D 240 255 305 355 405 455 505
Length of travel S [m] K 425 475 630 790 945 1100 1260
4040HD
E4/4 | Series 4040HD · R8840HD | Inner height: 56 mm R8840HD

on stock
Series 4040HD - E-Chain® with crossbars every link

4040HD.05. R .0 50 104 200 250 ≈ 5,03 40400HD.12.E.
4040HD.06. R .0 65 119 200 250 ≈ 5,12 40400HD.12.E.
4040HD.07. R .0 75 129 200 250 ≈ 5,19 40400HD.12.E.
4040HD.10. R .0 100 154 200 250 ≈ 5,36 40400HD.12.E.
4040HD.11. R .0 112 166 200 250 ≈ 5,48 40400HD.12.E.
4040HD.12. R .0 125 179 200 250 ≈ 5,56 40400HD.12.E.
4040HD.13. R .0 137 191 200 250 ≈ 5,69 40400HD.12.E.
4040HD.15. R .0 150 204 200 250 ≈ 5,73 40400HD.12.E.
4040HD.16. R .0 162 216 200 250 ≈ 5,84 40400HD.12.E.
4040HD.17. R .0 175 229 200 250 ≈ 5,97 40400HD.12.E.
4040HD.18. R .0 187 241 200 250 ≈ 6,09 40400HD.12.E.
4040HD.20. R .0 200 254 200 250 ≈ 6,14 40400HD.12.E.
4040HD.21. R .0 212 266 200 250 ≈ 6,21 40400HD.12.E.
4040HD.22. R .0 225 279 200 250 ≈ 6,28 40400HD.12.E.
4040HD.23. R .0 237 291 200 250 ≈ 6,39 40400HD.12.E.
4040HD.25. R .0 250 304 200 250 ≈ 6,50 40400HD.12.E.
4040HD.27. R .0 275 329 200 250 ≈ 6,70 40400HD.12.E.
4040HD.30. R .0 300 354 200 250 ≈ 6,91 40400HD.12.E.
4040HD.32. R .0 325 379 200 250 ≈ 7,05 40400HD.12.E.
4040HD.35. R .0 350 404 200 250 ≈ 7,37 40400HD.12.E.
4040HD.38. R .0 387 441 200 250 ≈ 7,49 40400HD.12.E.
4040HD.40. R .0 400 454 200 250 ≈ 7,76 40400HD.12.E.
4040HD.45. R .0 450 504 200 250 ≈ 8,15 40400HD.12.E.
4040HD.50. R .0 500 554 200 250 ≈ 8,48 40400HD.12.E.
4040HD.51. R .0 512 566 200 250 ≈ 8,40 40400HD.12.E.
4040HD.52. R .0 525 579 200 250 ≈ 8,57 40400HD.12.E.
4040HD.60. R .0 600 654 200 250 ≈ 9,31 40400HD.12.E.
Series R8840HD - Fully enclosed E-Tube

8840HD.07. R .0 75 129 200 250 ≈ 5,64 40400HD.12.E.
8840HD.10. R .0 100 154 200 250 ≈ 5,93 40400HD.12.E.
8840HD.12. R .0 125 179 200 250 ≈ 6,29 40400HD.12.E. 2
8840HD.15. R .0 150 204 200 250 ≈ 6,67 40400HD.12.E.

3
8840HD.20. R .0 200 254 200 250 ≈ 7,29 40400HD.12.E.
8840HD.25. R .0 250 304 200 250 ≈ 8,02 40400HD.12.E.
8840HD.30. R .0 300 354 200 250 ≈ 6,68 40400HD.12.E.
8840HD.35. R .0 350 404 200 250 ≈ 9,38 40400HD.12.E.
Supplement Part No. with required radius. Example: 4040HD.05. 200 .0 - If you don't see a size you need - we probably have it - just call us!
137
www.igus.in/in/4040HD · www.igus.in/in/8840HD
4040HD
R8840HD E4/4 | Series 4040HD · R8840HD Accessories
Interior separation | New generation - Previous with optional elements www.igus.in/in/4040HD
Vertical separators are used if a E-Chain®

vertical subdivision is required.
In the standard configuration, a
separator is mounted at every
min. 16 mm 411A 415.X 484 411 414 411 484 min. 33 mm
second link. Note: Observe a
lateral spacing of at least 33 mm
(E-Tube) and 16 mm (E-Chain®)!
3
Vertical separator Option 1: Vertical separators and spacers
Vertical separator for E-Chains®/E-Tubes Standard separator 401 for E-Chains®/E-Tubes offers safe
401 unassembled 401 stability due to its broad foot design, also when used with thick
18
assembled 411 cables or hoses.
3
Vertical separator Vertical separator 483 with a narrow foot for E-Chains® and
Vertical separator for E-Chains®/E-Tubes E-Tubes with applications where a large number of small cables
483 unassembled 483 need to be individually separated.
8
assembled 484
Separators (e.g. "side mounted") for E-Chains® can be fixed in
Spacer* their position with Spacers 405.XX. The available inner height will
Spacer for E-Chains® be reduced by 2 mm, per spacer and side. To avoid this, the parts
405.XX unassembled 405.XX can be assembled on outside of the crossbar (not for long travels)
10
assembled 415.XX XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
3
Locking separator Additionally:
Locking separator for E-Chains® Locking separator for E-Chains® 404 - with increased retention
404 unassembled 404 force for applications exposed to very high humidity or extreme
21
assembled 414 loads. The extra retention force is achieved by asymmetric claws
for the crossbar. Ensure proper alignment
3,5
Vertical separator
Vertical separator for E-Tubes Locking separator 406 for E4-Tubes - safe fitting locked on
406 unassembled 406 lid or bottom of the Tube and sideways slideable. The opposing
18
assembled 416 lid or bottom can easily be opened and closed. Especially capable
3 if many separators need to be assembled on a tight inner width

Asymmetric separator
Asymmetric for E-Chains® 4,5 Asymmetric separator 401A for E-Chains® with an 18-mm
separator 401A unassembled 401A base, for combinations between spacers of different widths and
18
assembled 411A vertical separators in side-mounted applications, for instance.
*For side-mounted applications

www.igus.in/in/4040HD
138 3D-CAD files, configurators, PDF www.igus.in/in/4040HD

4040HD
R8840HD
E4/4 | Series 4040HD · R8840HD
D
40400HD.10.E 40400HD.21.E
Mounting Brackets
70 12
Bi - 20
Bi - 20
40°
40°
100 77
40°
74°
40 45 15
60°
35
60°
74°
18
11
option Part. No. 40400HD.12. E 40400HD.11.E 40400HD.20.E
Steel guide trough for Series 4040HD and R8840HD -

page 160
1,0 m: 4040HD.05.200.0 + 40400HD.12.E + 2 x Part No. 411 assembled every 2nd link (Delivery time means time until despatch of goods)
E-Chain ®
number of links: 1,0 m or 11 links Part No. 4040HD.05.200.0 4040HD. 05. 200. 0

+ Mounting brackets Part No. 40400HD.12.E Color black
with integrated C-profile)
Bending radius
Series

www.igus.in/in/4040HD www.igus.in/quickchain100 139
5050HD
80 80
R9850HD E4/4 | Series 5050HD· R9850HD
Ba
Series 5050HD E-Chain®, Bi
crossbars removable along both
radii. Serie R9850HD, fully
enclosed E-Tube. 72
108
80
Heavy-Duty Verion - For very long max.
travels or high tadditional loads
High side-mount stability
due to undercut
High torsional rigidity
High tensile stability
Very wide gliding
surface, less wear
Interior separation possibilities
Robust Steel-Mounting Brackets
Option
Interior Separation
3
S
D S/2
70.0
Fill weight [kg/m]
60.0
50.0
HF = H + 60
40.0 FLB
30.0
H - 108
FLG R
10.0 Links/m = 11 (1001 mm)
6.0
108
2.0
1.5
1.0 91
0.5
0 R 200 300 350 500
0 1.0 2.0 3.0 4.0 5.0 6.0
0.5 1.5 2.5 3.5 4.5 5.5 H 508 708 808 1108

0 2 4 6 8 10 12 space is particularly restricted. If you don't see a radius you need - we probably have it - just call us!
5050HD
E4/4 | Series 5050HD· R9850HD | Inner height: 80 mm R9850HD

on stock
Series 5050HD - E-Chain® with crossbars every link

5050HD.05. R .0 50 110 200 300 350 ≈ 6,65 50500HD.12.E
5050HD.06. R .0 65 125 200 300 350 ≈ 6,74 50500HD.12.E
5050HD.07. R .0 75 135 200 300 350 ≈ 6,81 50500HD.12.E
5050HD.10. R .0 100 160 200 300 350 ≈ 6,99 50500HD.12.E
5050HD.11. R .0 112 172 200 300 350 ≈ 7,10 50500HD.12.E
5050HD.12. R .0 125 185 200 300 350 ≈ 7,18 50500HD.12.E
5050HD.13. R .0 137 197 200 300 350 ≈ 7,32 50500HD.12.E
5050HD.15. R .0 150 210 200 300 350 ≈ 7,35 50500HD.12.E
5050HD.16. R .0 162 222 200 300 350 ≈ 7,470 50500HD.12.E
5050HD.17. R .0 175 235 200 300 350 ≈ 7,60 50500HD.12.E
5050HD.18. R .0 187 247 200 300 350 ≈ 7,71 50500HD.12.E
5050HD.20. R .0 200 260 200 300 350 ≈ 7,77 50500HD.12.E
5050HD.21. R .0 212 272 200 300 350 ≈ 7,84 50500HD.12.E
5050HD.22. R .0 225 285 200 300 350 ≈ 7,91 50500HD.12.E
5050HD.23. R .0 237 297 200 300 350 ≈ 8,02 50500HD.12.E
5050HD.25. R .0 250 310 200 300 350 ≈ 8,13 50500HD.12.E
5050HD.27. R .0 262 335 200 300 350 ≈ 8,32 50500HD.12.E
5050HD.30. R .0 300 360 200 300 350 ≈ 8,53 50500HD.12.E
5050HD.32. R .0 325 385 200 300 350 ≈ 8,67 50500HD.12.E
5050HD.35. R .0 350 410 200 300 350 ≈ 8,99 50500HD.12.E
5050HD.38. R .0 387 447 200 300 350 ≈ 9,11 50500HD.12.E
5050HD.40. R .0 400 460 200 300 350 ≈ 9,38 50500HD.12.E
5050HD.45. R .0 450 510 200 300 350 ≈ 9,55 50500HD.12.E
5050HD.50. R .0 500 560 200 300 350 ≈ 10,02 50500HD.12.E
5050HD.51. R .0 512 572 200 300 350 ≈ 10,11 50500HD.12.E
5050HD.52. R .0 525 585 200 300 350 ≈ 10,19 50500HD.12.E
5050HD.60. R .0 600 660 200 300 350 ≈ 10,94 50500HD.12.E
Series R9850HD - Fully enclosed E-Tubes
9850HD.07. R .0 75 125 200 300 350 ≈7,25 50500HD.12.E
9850HD.10. R .0 100 150 200 300 350 ≈7,55 50500HD.12.E
9850HD.12. R .0 125 175 200 300 350 ≈7,91 50500HD.12.E
9850HD.15. R .0 150 200 200 300 350 ≈8,29 50500HD.12.E
9850HD.20. R .0 200 250 200 300 350 ≈8,91 50500HD.12.E
9850HD.25. R .0 250 300 200 300 350 ≈9,64 50500HD.12.E
9850HD.30. R .0 300 350 200 300 350 ≈10,30 50500HD.12.E
9850HD.35. R .0 350 400 200 300 350 ≈11,00 50500HD.12.E
Supplement Part No. with required radius. Example: 5050HD.05. 300 .0 - If you don't see a size you need - we probably have it - just call us!
www.igus.in/in/5050HD · www.igus.in/in/9850HD 141
5050HD
R9850HD E4/4 | Series 5050HD· R9850HD Accessories
Interior separation | New generation - Previous with optional elements www.igus.in/in/5050HD
Vertical separators are used if a

vertical subdivision is required.
E-Chain®
In the standard configuration, a
separator is mounted at every
second link. Note: Observe a
lateral spacing of at least 33 mm
min. 16 mm 511A 518 511 415.X 514 511 min. 33 mm
(E-Tube) and 16 mm E-Chain®)!
3
Vertical separator Option 1: Vertical separators and spacers
Vertical separator for E-Chains® Standard separator 501 for E-Chains® offers safe stability
501 unassembled 501 due to its broad foot design, also when used with thick cables or
assembled 511 18 hoses.
Spacer* Separators (e.g. "side mounted") for E-Chains® can be fixed in

Spacer for E-Chains® their position with spacers 405.XX. The available inner height will
405.XX unassembled 405.XX be reduced by 2 mm, per spacer and side. To avoid this, the parts
assembled 415.XX 10 can be assembled on outside of the crossbar (not for long travels)
XX = width of the spacer (available 10, 15, 20, 30 and 40 mm)
4
Locking separator
Locking separator for E-Chains® Additionally:
504 unassembled 504 Locking separator for E-Chains® 504- with increased retention
assembled 514 22 force for applications exposed to very high humidity or extreme
loads. If locking separators are used, the E-Chain® is more difficult
4
Locking separator to open
Locking separator for E-Chains®
508 unassembled 508 The locking separator for E-Chains® 508 is designed for
assembled 518 22 applications exposed to extremely high humidity, for example, at
composting plants. The lateral cam serves for uniform alignment
3
Asymmetric separator of the vertical separators; if these separators are misaligned, they
Asymmetric for E-Chains® 11,5 will inevitably get damaged on an attempt to open the E-Chain®.
3,5
separator 501A unassembled 501A
assembled 511A 18 Asymmetric separator 501A for E-Chains® (not for E-Tubes)
*For side-mounted applications with an 18-mm base, for combinations between spacers of different
widths and vertical separators in side-mounted applications, for
instance.

142 3D-CAD files, configurators, PDF www.igus.in/in/5050HD

5050HD
E4/4 | Series 5050HD· R9850HD R9850HD
Mounting Brackets
50500HD.10.E 50500HD.21.E
70 12
45°
Bi - 20
Bi - 20
45°
45° 45° 100 100

45°
40 45 15
45°
38
45° 45°
Steel Mounting Brackets -
14
18
Part. No. 50500HD.12.E

50500HD.11.E 50500HD.20.E
Steel guide trough for Series 5050HD and R9850HD -

page 162

For 1,0 m E-Chain , color black, with steel mounting brackets:
1,0 m: 5050HD.05.300.0 + 50500HD.12.E + 2 x Part No. 511 assembled every 2nd link
®
E-Chain® number of links: 1,0 m or 11 links Part No. 5050HD.05.300.0 5050HD. 05. 300. 0
1 set steel Color black
+ Mounting brackets mounting brackets Part No. 50500HD.12.E
Bending radius
2 x Part No. 511
Series

www.igus.in/in/5050HD www.igus.in/quickchain100 143
10-43,3
TRC
Triflex® R | Series TRC
Series TRC - closed

design - dirt-resistant.
Bi 1
The first choice for d1
multi-axis-robots
Ba
Universal for general machinery
Multi-axis (3D) movement
High torsional stability
Bi 2
Easy shortening and lengthening d2
Smooth interior
and exterior edges
Small bending radius
Ball- and socket-principle
Triflex® R-Set - compact module
for all movements on robots,
which can be fixed on existing
fastening points available
High tensile strengths without
additional elements like steel
cable and spring elements etc
Option UL94 HB Test on

request
153
Ba ø 108
Installation Dimensions Ba ø 94,5
Ba ø 81
Ba ø 65
37,5
Part No. Pitch [mm] Links/m Ba ø 43

33
22,5
28
TRC.40. 13,9 72
15
TRC.60. 20,4 49
13
19,5
TRC.70. 25,6 39
24
32,5
28
TRC.40
TRC.85. 30,6 33 TRC.60
TRC.70
TRC.100. 34,5 29 TRC.85
TRC.100
Left
Universal Triflex® RS module
View
Standard-package for all applications for immediate-
View installation Integrated spring mechanism The first
choice for robotic applications with limited space Saves
space - small installation height and closely routed on the
Right robotic arm Outstanding service life Universal installation
For more information please contact us!
TRC
Triflex® R | Series TRC | Inner height: 10 - 43,3 mm
Part No. Bi 1 Bi 2 Ba d1 d2 R Bending radius Weight Mounting
on stock
at igus® India [mm] [mm] [mm] [mm] [mm] [mm] [kg/m] Bracket
Series TRC - closed design - dirt-resistant

TRC. 40.058.0 15 13 43 13 11 058 ≈ 0,37 TR.40.01
TRC. 60.087.0 22,5 19,5 65 20,5 17,5 087 ≈ 0,85 TR.60.01
TRC. 70.110.0 28 24 81 26 22 110 ≈ 1,32 TR.70.01
TRC. 85.135.0 33 28 94,5 31 26 135 ≈ 1,75 TR.85.01
TRC.100.145.0 37,5 32,5 108 35,5 30,5 145 ≈ 2,38 TR.100.01
If you don't see a size you need - we probably have it - just call us!
Mounting Brackets
TR.100.XX TR.85.XX TR.70.XX TR.60.XX TR.40.XX

85
ø122,6 ø122,6 ø82

153
126
126
ø152 ø152
153
2,5
4
ø3
4
ø6 ø6 40
ø6 ø6 60 60
60 60
Strain relief is possible on the moving end and/or the fixed end. Standard: Trough holes in ØF - Option: with insert nuts, steel, M6/M8
Light mounting brackets available for the Sereies TRC, please see page 149
For 2,0 m E-Chain®, color black, with KMA mounting brackets and integrated C-profiles:
2,0 m: TRC.40.058.0 + TR40.01 (Delivery time means time until despatch of goods)
E-Chain® number of links: 2,0 m or Part No. TRC.40.058.0 TRC. 40. 058. 0
144 links
+ Mounting brackets 1with set mounting brackets

strain relief
Part No. TR40.01 Color black
Bending radius
Prices and orders online ø Width
www.igus.in/in/TRC Series

www.igus.in/in/TRC www.igus.in/quickchain100 145
10-43,3
TRE
Triflex® R | Series TRE
Series TRE - "Easy" Design -

simply press cables in.
Bi 1
The first choice for d1
multi-axis-robots
Ba
Bi 2
Easy shortening and lengthening d2
Cables easy to assemble
and to replace
Triflex® R-Set - compact module

request
153
Ba ø 108
Installation Dimensions Ba ø 94,5
Ba ø 81
Ba ø 65
37,5
Ba ø 43
33
Part No. Pitch [mm] Links/m

22,5
28
TRE.40. 13,9 72
15
TRE.60. 20,4 49
13
19,5
24
TRE.70. 25,6 39
28
32,5
TRE.40
TRE.85. 30,6 33 TRE.60
TRE.70
TRE.100. 34,5 29 TRE.85
TRE.100
Left
Universal Triflex® RS module
View
Standard-package for all applications for immediate-
View installation Integrated spring mechanism The first
choice for robotic applications with limited space Saves
space - small installation height and closely routed on the
Right robotic arm Outstanding service life Universal installation
For more information please contact us!
TRE
Triflex® R | Series TRE | Inner height: 10 - 43,3 mm
on stock
Series TRE - "Easy" Design - simply press cables in

TRE. 40.058.0.B 15 13 43 13 11 058 ≈ 0,36 TR.40.01
TRE. 60.087.0.B 22,5 19,5 65 20,5 17,5 087 ≈ 0,83 TR.60.01
TRE. 70.110.0.B 28 24 81 26 22 110 ≈ 1,30 TR.70.01
TRE. 85.135.0.B 33 28 94,5 31 26 135 ≈ 1,67 TR.85.01
TRE.100.145.0.B 37,5 32,5 108 35,5 30,5 145 ≈ 2,35 TR.100.01
*For quick and easy insertion / removal of cables using the Easy Chain® principle, we recommend a maximum cable diameter of 70%
of the specified value.
Mounting Brackets
TR.100.XX TR.85.XX TR.70.XX TR.60.XX TR.40.XX

85
ø122,6 ø122,6 ø82

153
126
126
ø152 ø152
153
2,5
4
ø3
4
ø6 ø6 40
ø6 ø6 60 60
60 60
Strain relief is possible on the moving end and/or the fixed end. Standard: Trough holes in ØF - Option: with insert nuts, steel, M6/M8
Light mounting brackets available for the Sereies TRE, please see page 149
2,0 m: TRE.40.058.0 + TR40.01 (Delivery time means time until despatch of goods)
Indicate E-Chain®-lenghts or TRE. 40. 058. 0
E-Chain® number of links: 2,0 m or Part No. TRE.40.058.0
144 links
Color black
+ Mounting brackets with strain relief
Part No. TR40.01 Bending radius
ø Width
www.igus.in/in/TRE

www.igus.in/in/TRE www.igus.in/quickchain100 147
TRL
Triflex® R | Series TRL 12-38
Series TRL - the light alternative

with an "Easy" design.
The first choice for d1 d1
multi-axis-robots
Ba
Bi 1
d1
Easy shortening and lengthening
Cables easy to
Bi 1
d1 *TRL.30. with
assemble and to replace
Ba
2-chamber system
Bi 2
Triflex® R-Set - compact module d2

One piece, thus very lightweight

request
Installation Dimensions 130
Part No. Pitch [mm] Links/m

TRL.30. 11,3 89 ø19 ø25,4
ø15,2
Ba ø108
Ba ø81
11
ø12
Ba ø 34,5
Ba ø65
Ba ø45
TRL.40. 13,9 72
12,5
TRL.60. 20,4 49 TRL.30

15
TRL.40
TRL.60
23
28
TRL.70
38
TRL.70. 25,6 39
TRL.100
TRL.100. 34,5 29
TRL
Triflex® R | Series TRL | Inner height: 10 - 43,3 mm
on stock
Series TRL - the light alternative with an "Easy" design

TRL. 30.050.0 12 10 34,5 10 8 050 ≈ 0,15 TL.30.01.Z1
TRL. 40.058.0 15 – 45 13 – 058 ≈ 0,20 TL.40.01.Z2
TRL. 60.087.0 23 – 65 20,5 – 087 ≈ 0,40 TL.60.01.Z2
TRL. 70.110.0 28 – 81 26 – 110 ≈ 0,70 TL.70.01.Z2
TRL.100.145.0 38 – 108 35,5 – 145 ≈ 1,20 TL.100.01.Z2
*For quick and easy insertion / removal of cables using the Easy Chain® principle, we recommend a maximum cable diameter of 70% of
the specified value.
Mounting Brackets
TL.100 TL.70 TL.60 TL.40 TL.30

134
ø6,5 90 105
ø6,5 84
70 ø5,5 50 60 45
130
100
96
70
56
44
80
58
2,0 m: TRE.70.110.0 + TL.70.01.Z1 (Delivery time means time until despatch of goods)
E-Chain® number of links: 2,0 m or Part No. TRL.70.110.0
78 links TRL. 70. 110. 0
+ Mounting brackets with strain relief
Part No. TL.70.01.Z1
Bending radius
Prices and orders online ø Width
www.igus.in/in/TRE Series

www.igus.in/in/TRE www.igus.in/quickchain100 149
ESS_IN_EChain_150-165_In_ESS_EChain 16.04.12 11:17 Seite 150
Steel
Guide
Troughs
150
Steel guide troughs

Steel Guide Troughs | "Heavy Duty"
Steel guide trough - very stable

and rugged for heavy duty applications
If the igus installation sets are used, the guide troughs are particularly
®
easy to assemble. All the steel guide troughs are constructed

according to the same basic principle. On the following pages, you
will find information about dimensions, weights and accessories
according to the trough size. You will find all necessary design data
to stipulate the assembly width on. All sizes use a common C-profile
on which the guide parts are assembled. The assembly brackets
used vary in height only.
Easy assembly with installation set
Big range, two piece design, adjustable to E-Chain width ®
Available in galvanized steel and stainless steel

Glide bar made of PE
Trough joint
Side view of trough joint. All the dimensions, Installation set for joint and attachment surface connections
apart from the height, apply to all sizes secure connection without misalignment and without welding
C-profile drilling pattern
Length of the C-profile according to dimension BRi Length of C-Profile
Normally galvanized version - Part No. 92.52. XX / Stainless steel version - Part No. 92.52. XX .E
Tolerance of c-profile lengths -5 mm possible
igus (India) Pvt. Ltd, Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in

®
151
92.30
92.31 Steel Guide Troughs | "Heavy Duty"
Part No. 92.30 | 92.31 | Trough height:
BRa 70 mm
For the following 20 BRi ≥ Ba + 5

®
igus Series Ba
Bi
System E2
 2500
System E medium “classic”
 200
HRi ≥ 2 • ha
HRa = 70
ha
2
4
FL 40 x 4
20
Individual
12 attachment
34
38
without C-profile
24 ø11
ø9
Fixed end module
18
26
Quick installation of the mounting
brackets due to the prepared bores Length of the C-profile according to dimension BRi - Length of C-profile see right page
Ba = Outer E-Chain width ®

Steel Guide Trough components - Sets and single parts
kg
Bi = Inner E-Chain width
®
Complete guide trough sets - description Part No. Weight
ha = E-Chain outer height
®
Set of 2 trough side parts without glide bars, 2 m section 92.30 ≈ 7,60 kg
HRi = Inner trough height Set of 2 trough side parts with glide bars, 2 m section 92.31 ≈ 9,60 kg
HRa = Outer trough height 1 Installation set with C-profile 92.50.
BRi = Inner trough width 1 Installation set without C-profile 92.50 ≈ 0,34 kg
depends on dim. Ba Single parts - description
BRa = Outer trough width 1 glide bar, individual, each 2 m 92.01 ≈ 0,75 kg
nMon = Number of installation 1 glide bar, individual, each 2 m + 11 screw sets 92.20 ≈ 0,98 kg
sets (left/right) 11 screw sets for 2 m sections 92.21 ≈ 0,23 kg
nRi = Number of trough 1 Clamping bracket, individual 92.51 ≈ 0,12 kg
sets (left/right) 1 Countersunk-head screw M6 x 14, individual 92.53
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
1 Hexagon nut M6, individual
1 Hexagon-head screw M10 x 16, individual
1 Glide nut M10, individual
92.54
92.55
92.56
= Glide bar 1 C-profile, individual 92.52. ≈ 0,90 kg/m
= Installation set Supplement Part No. with the indicated C-profile-length-index. Example: 92.50. 175
= C-profile C-profile-length-index for your chosen trough inner width BRi right table
Trough side parts also available in stainless steel. Please add index "E" to the Part No. 92.30.E
Principle sketch: Number of installation sets which have to be installed
nMon = nRi + 1 nRi x 2000 mm
Calculation - travel Order example: Length of travel 30 m -

center mounted Center mounted for Series 2500.05.200.0 with BRi = 78
Half travel length, rounded down Guide trough-set of 2 trough side parts, without glide bars:
to full 2 m sections = X m guide 16 m Guide trough = 8 x 2 m sections (without glide bars) Part No. 92.30
trough length without glide bars Guide trough-set of 2 trough side parts, with assembled glide bars:
+ X m guide trough length with 16 m Guide trough = 8 x 2 m sections (with glide bars) Part No. 92.31
glide bars + installation sets Installation sets complete (Guide trough-sets + 1)
(number of trough pieces + 1) 17 Installation sets (with C-profile) Part No. 92.50. 200
152 ®
igus Guide Troughs online www.igus.in/in/steeltrough
92.30
Steel Guide Troughs | C-Profile 92.31
Part No. Installation set: Steel Guide Trough with C-profile (in dependance of the width)
2500/200
2500.03.200.0
BRi Part No.

[mm] Installation set
.02 46 *
.03 59 92.50.175
.05 78 92.50.200
.07 98 92.50.225
.09 110 92.50.225
.10 124 92.50.250
.12 146 92.50.275
*upon request
The inner width of the guide through and the length of the C-Profile of the
assembly kit can differ according to the bracket you choose. Please call us!
Available from stock at igus® India. More product variety

Delivery in 24hrs or today! www.igus.in/in/steeltrough
(Delivery time means time until shipping of the goods)
Prices on request

®
153
95.30
Part No. 95.30 | 95.31 | Trough Height: 100 mm
BRa
®
igus Series Ba
System E2 Bi
l 2700
System E2 E-Tube
l R58
System E medium “classic”
HRa = 100
HRi ≥ 2 • ha
l 26
ha
2
4
FL 40 x 4
20
Individual
attachment
38 15 without C-profile
50
24 ø11
ø 11
Fixed end module
18
Quick installation of the mounting 35

kg
®
®
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
92.54
92.55
92.56

154 ®
95.30
2700/26 R58
2700.05.200.0 58.050.200.0
BRi Part No. BRi Part No.

[mm] Installation set [mm] Installation set
.05 71 95.50.200 .050 71 95.50.200
.07 96 95.50.225 .075 96 95.50.225
.09 111 95.50.225 .100 121 95.50.250
.10 121 95.50.250 .125 146 95.50.275
.12 146 95.50.275 .150 171 95.50.300
.15 171 95.50.300

Prices on request

®
155
97.30
BRa

®
igus Series Ba
System E4 Bi
l E4.32/R4.32
HRa = 130
HRi ≥ 2 • ha
ha
2
4
FL 40 x 4
20
Individual
attachment
38 15
54
without C-profile
24 ø11
ø 11
Fixed end module
18
35

kg
®
®
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
92.54
92.55
92.56

to full 2 m sections = X m guide 16 m Guide trough = 8 x 2 m sections (without glide bars) Part No.
trough length without glide bars Guide trough-set of 2 trough side parts, with assembled glide bars: 97.30
+ X m guide trough length with 16 m Guide trough = 8 x 2 m sections (with glide bars) Part No.
glide bars + installation sets Installation sets complete (Guide trough-sets + 1) 97.31
(number of trough pieces + 1) 17 Installation sets (with C-profile) Part No.
93.50. 200
156 ®
97.30
E4.32/R4.32
E4.32.05.200.0
BRi Part No.

[mm] Installation set
.05 78 93.50.200
.06 96 93.50.225
.07 103 93.50.225
.087 115 93.50.225
.10 128 93.50.250
.11 136 93.50.250
.12 153 93.50.275
.137 166 93.50.275
.15 178 93.50.300
.162 191 93.50.300
.17 196 93.50.325
.18 203 93.50.325
.187 216 93.50.325
.20 228 93.50.350
.212 241 93.50.350
.23 253 93.50.375
.25 278 93.50.400
.262 291 93.50.400
.28 303 93.50.425
.30 328 93.50.450
.312 341 93.50.450
.350 378 93.50.500
.375 403 93.50.525
.400 428 93.50.550

Prices on request

®
157
93.30
93.31
BRa

®
igus Series Ba
System E2 Bi
l 3500
System E2 E-Tube
l R68
System E4
HRa = 130
HRi ≥ 2 • ha
ha
l E4.42/R4.42
4
FL 40 x 4
30
Individual
attachment
38 15
64
without C-profile
24 ø11
ø9
18
35
Fixed end module
Quick installation of the mounting Length of the C-profile according to dimension BRi - Length of C-profile see right page
brackets due to the prepared bores

kg
®
®
Set of 2 trough side parts with glide bars, 2 m section 93.31 ≈ 16,20 kg
HRi = Inner trough height 1 Installation set with C-profile 93.50.
HRa = Outer trough height 1 Installation set without C-profile 93.50 ≈ 0,49 kg
BRi = Inner trough width Single parts - description
depends on dim. Ba 1 glide bar, individual, each 2 m 93.01 ≈ 1,68 kg
BRa = Outer trough width 1 glide bar, individual, each 2 m + 11 screw sets 93.20 ≈ 2,22 kg
nMon = Number of installation 11 screw sets for 2 m sections 93.21 ≈ 0,54 kg
sets (left/right) 1 Clamping bracket, individual 93.51 ≈ 0,20 kg
nRi = Number of trough 1 Countersunk-head screw M6 x 14, individual 92.53
sets (left/right) 1 Hexagon nut M6, individual 92.54
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
1 C-profile, individual
92.55
92.56
92.52. ≈ 0,90 kg/m
= Glide bar Supplement Part No. with the indicated C-profile-length-index. Example: 93.50. 225
= Installation set C-profile-length-index for your chosen trough inner width BRi right table
= C-profile Trough side parts also available in stainless steel. Please add index "E" to the Part No. 93.30.E

158 ®

93.31
3500 E4.42/R4.42
3500.050.200.0 E4.42.07.200.0
BRi Part No. BRi Part No.

[mm] Installation set [mm] Installation set
.050 75 93.50.200 .05 81 93.50.200
.075 100 93.50.225 .06 99 93.50.225
.100 125 93.50.250 .07 106 93.50.225
.115 140 93.50.250 .087 119 93.50.250
.125 150 93.50.275 .10 131 93.50.250
.150 175 93.50.300 .11 139 93.50.250
.175 200 93.50.325 .12 156 93.50.275
.200 225 93.50.350 .137 169 93.50.300
.225 250 93.50.375 .15 181 93.50.300
.250 275 93.50.400 .162 194 93.50.325
.17 199 93.50.325
.18 206 93.50.325
.187 219 93.50.350
.20 231 93.50.350
R68 .212 244 93.50.375
68.050.200.0 .23 256 93.50.375
.25 281 93.50.400
BRi Part No. .262 294 93.50.425
[mm] Installation set .28 306 93.50.425
.050 73 93.50.200 .30 331 93.50.450
.100 123 93.50.250 .312 344 93.50.475
.150 173 93.50.300 .350 381 93.50.500
.375 407 93.50.525
.387 419 93.50.550
.400 431 93.50.550

Prices on request

®
159
94.30
94.31
BRa
®
igus Series Ba
System E4 Bi
l E4.56/R4.56
l 4040HD/R8840HD
l 14040/R18840
l 14240
HRa = 170
HRi ≥ 2 • ha
ha
2
4
FL 40 x 4
30
Individual
attachment
84
24 ø11
ø 11
Fixed end module
18
Quick installation of the mounting 50

kg
®
®
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
92.54
92.55
92.56

center mounted Center mounted for Series E4.56.06.200.0 with BRi = 104
160 ®

94.31
E4.56/R4.56 4040HD/R8840HD 14040/14140/R18840

E4.56.10.200.0 4040HD.05.200.0 14040.05.200.0
BRi Part No. BRi Part No. BRi Part No.

[mm] Installation set [mm] Installation set [mm] Installation set
.05 89 * .05 109 94.50.225 .05 81 *
.06 104 94.50.225 .06 124 94.50.250 .06 96 *
.07 114 94.50.225 .07 134 94.50.250 .07 106 94.50.225
.10 139 94.50.250 .10 159 94.50.275 .10 131 94.50.250
.11 152 94.50.275 .11 171 94.50.300 .11 144 94.50.275
.12 164 94.50.275 .12 184 94.50.300 .12 156 94.50.275
.13 177 94.50.300 .13 196 94.50.325 .13 169 94.50.300
.15 189 94.50.300 .15 209 94.50.325 .15 181 94.50.300
.16 202 94.50.325 .16 221 94.50.350 .16 194 94.50.325
.17 214 94.50.325 .17 234 94.50.350 .17 206 94.50.325
.18 227 94.50.350 .18 246 94.50.375 .18 219 94.50.350
.20 239 94.50.350 .20 259 94.50.375 .20 231 94.50.350
.21. 252 94.50.375 .21 271 94.50.400 .21 244 94.50.375
.22 264 94.50.375 .22 284 94.50.400 .22 256 94.50.375
.23 277 94.50.400 .23 296 94.50.425 .23 269 94.50.400
.25 289 94.50.400 .25 309 94.50.425 .26 294 94.50.425
.27 314 94.50.425 .27 334 94.50.450 .27 306 94.50.425
.30 339 94.50.450 .30 359 94.50.475 .30 331 94.50.450
.32 364 94.50.475 .32 384 94.50.500 .32 356 94.50.475
.35 389 94.50.500 .35 409 94.50.525 .35 381 94.50.500
.37 414 94.50.525 .38 446 94.50.575 .38 419 94.50.550
.38 427 94.50.550 .40 459 94.50.575 .40 431 94.50.550
.40 439 94.50.550 .45 509 94.50.625 .45 481 94.50.600
.45 489 94.50.600 .50 559 94.50.675 .50 531 94.50.650
.50 539 94.50.650 .51 571 94.50.700 .51 544 94.50.675
.51 552 94.50.675 .52 584 94.50.700 .52 556 94.50.675
.52 564 94.50.675 .60 659 94.50.775 .60 631 94.50.750
.60 639 94.50.750
*upon request
Trough (Part No. 94.30 and 94.31)

with reinforced mounting angles for
very rugged and extreme applications

Prices on request

®
161
96.30
96.31
BRa

®
igus Series Ba
System E4 Bi
l E4.80/R4.80
l 5050HD/R9850HD
l 15050/R19850
HRa = 220
HRi ≥ 2 • ha
ha
2,5
4
FL 40 x 4
30
Individual
attachment
108
24 ø11
ø 14
Fixed end module
18
50

kg
®
®
HRi ≥ 2 • ha
! BRi ≥ Ba + 5
= Guide trough
92.54
92.55
92.56

162 ®
96.30
E4.80/R4.80 5050HD/R9850HD 15050/15150/R19850

E4.80.10.200.0 5050HD.10.200.0 15050.07.200.0
BRi Part No. BRi Part No. BRi Part No.

[mm] Installation set [mm] Installation set [mm] Installation set
.05 105 96.50.225 .05 115 96.50.225 .05 85 *
.06 120 96.50.250 .06 130 96.50.250 .06 100 *
.07 130 96.50.250 .07 140 96.50.250 .07 110 96.50.225
.10 155 96.50.275 .10 165 96.50.275 .10 135 96.50.250
.11 168 96.50.300 .11 177 96.50.300 .11 148 96.50.275
.12 180 96.50.300 .12 190 96.50.300 .12 160 96.50.275
.13 193 96.50.325 .13 202 96.50.325 .13 173 96.50.300
.15 205 96.50.325 .15 215 96.50.325 .15 185 96.50.300
.16 218 96.50.350 .16 227 96.50.350 .16 198 96.50.325
.17 230 96.50.350 .17 240 96.50.350 .17 210 96.50.325
.18 243 96.50.375 .18 252 96.50.375 .18 223 96.50.350
.20 255 96.50.375 .20 265 96.50.375 .20 235 96.50.350
.21 268 96.50.400 .21 277 96.50.400 .21 248 96.50.375
.22 280 96.50.400 .22 290 96.50.400 .22 260 96.50.375
.23 293 96.50.425 .23 302 96.50.425 .23 273 96.50.400
.25 305 96.50.425 .25 315 96.50.425 .25 285 96.50.400
.27 330 96.50.450 .27 340 96.50.450 .27 310 96.50.425
.30 355 96.50.475 .30 365 96.50.475 .30 335 96.50.450
.32 380 96.50.500 .32 390 96.50.500 .32 360 96.50.475
.35 405 96.50.525 .35 415 96.50.525 .35 385 96.50.500
.38 443 96.50.575 .38 452 96.50.575 .38 423 96.50.550
.40 455 96.50.575 .40 465 96.50.575 .40 435 96.50.550
.45 505 96.50.625 .45 515 96.50.625 .45 485 96.50.600
.50 555 96.50.675 .50 565 96.50.675 .50 535 96.50.650
.51 568 96.50.700 .51 577 96.50.700 .51 548 96.50.675
.52 580 96.50.700 .52 590 96.50.700 .52 560 96.50.675
.60 655 96.50.775 .60 665 96.50.775 .60 635 96.50.750
*upon request
Trough (Part No. 96.30 and 96.31)

with reinforced mounting angles for
very rugged and extreme applications

Prices on request

®
163
PMA-Program | On stock at igus® India

PMAFLEX | Conduits | Cable protection
Conduit sizes from 10 - 80 mm available from stock at igus® India.

Please contact us.
PMAFLEX | Connectors | Safety and sealing systems
PG connectors for above conduits vailable from stock at igus® India.

Please contact us.
PMAFLEX | Accessories
Lock Nuts - PG vailable from stock at igus® India.

Please contact us.


www.igus.in/in/pma
164 More information www.igus.in/in/pma

165
igus®
Chainflex® cables
igus® Chainflex® cables

features and benefits
● Smallest bending radii – from 4 x d
● PVC, PUR and TPE jackets
● Very resistant
● Stranding in bundles
● Gusset-filled extruded jacket
● For gliding or unsupported applications
● Compatibility and compliance with standards and

guidelines such as UL, CE, RhHS, DESINA
Save time and money

● Tested quality
● No cutting costs
● No minimum order quantity
● 950 types available froom stock
● Chainflex® samples for free
Configure Chainflex® cables

and connectors in 3 minutes
www.igus.in/in/quickpin
Application examples
on page 238 and
www.igus.in/in/CF-applications
igus® Chainflex® cables are certified and tested.
166166
ESS_IN-CF_166-169_orange.indd 166 06.06.12 10:24

7 rules for making a good automation cable
1. Strain-relieved core
The core space should be filled to the greatest possible
extent with a proper cord (not with the usual fillers or
dummy wires made of waste material).
2. Strand
The strand structure should be as flexible as possible.
3. Core insulation
Insulating materials should be designed so that they do
not stick together once inside the cable. They should
also brace the individual wires of the cable.
4. Braids
Braids must have an optimized, short pitch around a
stable, strain-resistant core. To co-exist properly with
the insulating Starting from a quantity of 12 cores, how
ever, the method of stranding in bundles should be
applied.
5. Inner jacket
A gusset-filling, extruded inner jacket should be used
instead of low-cost non-woven fabric, filler or tracer.
6. Shielding
The shield should generally have a taut structure with an
optimized angle of twist about an extruded inner jacket.
A taut shield braid makes the underlying wire braid more
resistant to torsional strain.
7. Outer jacket
An external jacket made of ideal materials can meet
a wide range of specifications (UV and oil resistant...)
However they also should be highly resistant to abrasion
without sticking and highly flexible while still supportive.
In addition, all external jackets should be extruded at
high pressure (gusset-filling).
2 3
1 4
5
Conventional igus® Chainflex®

”chain suitable“cable special cable
167

Chainflex®
Chainflex®... lasts or
The tricks and ingenious features of the Chainflex® design and
Chainflex® control cable, unshielded radius of the cable and stretches the core in the outer
radius. Initially, this works quite well because the ela-
sticity of the material is still sufficient. But very soon,
material fatigue causes permanent deformations, and
Individual bundles with optimized then, due to excursion from the specified paths, the
pitch length and pitch direction cores make their „own compressing and stretching
zones“: The corkscrew is created, then followed rather
quickly by core ruptures most of the time.
Center element for
high tensile stresses
Stranding in bundles tried and tested
expensively and efficiently millions
Single-wire diameter
optimized for Energy Chains® of times since 1989
Highly abrasion-resistant, Stranding in bundles eliminates these problems by
gusset-filled extruded jacket
means of its very sophisticated, multiply stranded
internal structure. Here, the litz wires are stranded with
a special pitch length first and then the resulting cores
Chainflex® control cable, shielded are stranded into single core bundles. For large cross
sections, this is done around a strain relief element.
The next step is the renewed stranding of this core
bundle around a tension-proof center – a genuine
center cord.
Total shield with optimized braiding
angle (covering approx. 70% linear,
approx. 90% optical) Due to this multiple stranding of the cores, all cores
change the inner radius and the outer radius of the
Gusset-filled extruded inner
bent cable several times at identical spacing distances.
jacket supports stranding
Pulling and compressing forces balance one ano-
Center element for high
tensile stresses
ther around the high-tensile center cord that gives
the stranded structure its necessary inner stability.
Accordingly, the stranding remains stable even under
Tension-proof center
element in individual bundles maximum bending stress.
Pressure extruded jacket What are EMC problems and shield

wire breakage?
In principle, cable shields must fulfil two tasks:
How can „corkscrews“ be prevented? ● Protecting the cables from external interferences
● Shielding any interferences before transmitting them
Here, the term „corkscrew“ does not refer to a useful instrument for wine to the outside
connoisseurs. Instead, it refers to the permanent deformation of guided,
moved cables caused by excessive stressing – which, in most cases, results Both tasks are equally important because faulty signals
in core rupture almost immediately afterwards. How does this happen? How can cause considerable consequential damage in
can „corkscrews“ be prevented? An important factor here – in addition to a the system itself as well as in any external systems.
sensible design of the total Energy Chain System® – is the construction of the Furthermore, this is an especially problematic point
guided cables. Basically speaking, a clear distinction can be made between due to the fact that incorrect shielding usually cannot
cables stranded in bundles and cables stranded in layers. be detected from outside, and this is something that
makes the trouble-shooting procedure extremely dif-
ficult. How can these kinds of problems arise in the
Properties of stranding in layers first place?
Stranding in layers is significantly easier to produce and is therefore offered on In the case of so-called „chain-suitable“ cables, for
the market in so-called „chain-suitable“ cables at low cost. But what appears example, the stranding bond of an intermediate layer
to be tempting at first glance can quickly turn into an expensive mistake when is wrapped up with foils or fleeces. This stranding bond
a „corkscrew“ immobilizes the system being operated with these cables. How is supposed to guarantee the separation between
do these problems arise? A look at the cable structure can be quite helpful. the cores and the shield braid. But something that
In the case of stranding in layers, the cable cores are mostly stranded more functions quite well for the fixed installation of cables
or less firmly and relatively long in several layers around a center and are then is often quite insufficient in the case of moving cables.
provided with a jacket extruded to the form of a tube. In the case of shielded This has to do with the fact that the foils and fleeces do
cables, the cores are wrapped up with fleece or foils. But what, for example, not create a bond between the stranding, shield and
happens to a similarly structured 12-core cable during normal operation? jacket and may fall apart under stress. Consequently,
The bending process compresses, in the movement of the core, the inner the metallic shield then rubs on the insulation of the
168

Chainflex®
your money back!

why we feel so confident about this design
Chainflex® data/sensor cable, shielded use in moved flexible energy supply systems!
This is a problem that igus® has now solved with its
direct approach:
● The shield braiding angle determined in long-term

Stranded elements with optimized tests efficiently neutralizes the tensile forces and is
pitch length and pitch direction
therefore highly suitable for Energy Chains®.
Gusset-filled extruded inner jacket ● Due to the stable inner jacket, the shield cannot
supports stranding wander uncontrolled.
Center element for high ● The shield itself has a torsion protection effect on
tensile stresses the
Pair braid shield stranded structure.
angle (covering approx. 70% linear,
approx. 90% optical) Jacket abrasion/ jacket breakage
Pressure extruded jacket Whereas defects in the internal structure are hardly
detectable on the outside, jacket problems strike the
eye immediately. The jacket is the first protection for
Chainflex® servo cable, shielded the complicated internal structure. This is why broken,
worn and swollen jackets are a serious quality defect.
To prevent this problem, the igus® customer can
select among 7 acket materials to adapt his Energy
angle (covering approx. 70% linear, Chain® cables to suit the conditions of the respective
approx. 90% optical) environment.
Gusset-filled extruded inner jacket
Center element for high

Gusset-filled extruded jacket
tensile stresses
Stranding with optimized Here, not only the material is an important factor but
pitch length and pitch direction also the production process. In the case of the so-
Optimized single-wire diameter called „chain-suitable“ cables, the jackets are usually
Pair braid shield over produced extruded to the form of a tube and there-
optimized stranded core pair fore do not provide the stranded structure with the
Highly abrasion-resistant necessary support for constant bending processes.
pressure extruded jacket The stranded structure can fall apart.
Therefore, igus® is the first manufacturer of Energy

Chain Systems® to offer the so-called the „gusset-filled
cores – short circuits are then to be expected. extruded“ jacket.
In its up to approx. 70% linearly and approx. 90% optically covered cables,
igus® eliminates these weak points by means of an optimized internal structure. Here, the jacket material is injected between the core
In virtually all shielded Chainflex® cables, a gusset-filled extruded inner jacket stranding powdered with talc and ensures that the
over the stranded structure is therefore used. This „second jacket“ fulfils two stranded structure does not open up and also makes
tasks: sure that the cores are guided as in a channel. The
special characteristic of this type of production is that
● It holds the stranded structure together and guides the individual cores as the intermediate spaces, which are created between
the cores during the stranding process, are completely
in a channel.
filled with jacket material by the high extrusion pressu-
● It serves as a firm, round base for a very tight-fitting shield.
re. As a result, the jacket material creates a channel-
like guide which allows the cores to carry out a defined
Shield wire breakage – and how this can be preven- longitudinal movement. The jacket also provides a
ted supporting function for the stranding.
In the case of „chain-suitable“ cables, a tensile load of the shield wires in the The quality bundles of igus®
outer radius of the cable must usually be taken into account. If an unfavorable Chainflex® cables
braiding angle is to be added, the tensile load increases even further and shield ● Strain-relieving center
wire breakage is the result. The consequences range from reduced shielding ● Stranding in bundles
effects right up to short circuits whenever the sharp wire ends penetrate ● Gusset-filled extruded inner jacket in shielded
through the fleeces or foils into the cores. cables
● Enclosed shield braid
Here, a useful tip: If, after the insulation has been stripped off, the shield can ● Optimized shield braiding angle
be easily pushed back over the jacket, the shield is then usually unsuitable for ● Gusset-filled extruded jacket
169

ESS_IN-CF_170-171_Blanko CF-Katalog 16.04.12 11:24 Seite 170
Chainflex®
Tests
Chainflex® | tested, tested and tested
Example 1: Servo cable structure

Servo cable structure. Comparison between the igus® solution
with the gusset-filled internal jacket and the fleece version with
fillers.
www.igus.in/in/test1
Example 3: "Millions of double strokes"

Profibus cables in permanently moving industrial use.
Example 6: Selection from test results

Since 1989, we have been working on the development of elec-
trical cables.
Example 8: Tested: FOC – 84,000 km completed

Go 84,000 km or 2 times round the world with Chainflex® fibre
optic cables.
Example 11: Torsional movements ...

... completely turned ... Profibus cables in permanently moving
industrial use.
Example 13: Container crane with 50 m travel

Tested – CF9 in container crane: Tested live
Example 14: Comparison of jacket ...

... materials in various oils. Specially developed tests tailored to
the individual requirements of igus® customers have been used
to obtain more meaningful results.
Example 15: Torsional movements ...

... completely turned off, the second. The "torsion-resistant"
requirement for cables for Energy Chains® is not new, but is sel-
dom defined exactly.
170 Have a look at the 15 tests examples online www.igus.in/in/chainflex-tests

ESS_IN-CF_170-171_Blanko CF-Katalog 16.04.12 11:24 Seite 171
Chainflex®
® Online-tools
Chainflex | Configure the predictable Chainflex cables online ®
Find & compare cables. Which cable is the best suited

for your application? Select the cable type the connec-
tion and other desired product properties as well as the num-
ber of cores and the cross-section , the nominal voltage
and type of the E-Chain® for your application. Select the ben-
ding radius, the maximum and minimum operating tempera-
ture , torsion, maximum speed and acceleration, as well as
the travel .
The results are displayed at the bottom edge of the
screen .
Calculate service life of cables. Enter the name of your

system and select cable type, series and part number .
Enter the system information , of your Energy Chain® and
select whether you have an unsupported or gliding applica-
tion. By clicking on ”Calculate” , you will be shown the
results
Online copper surcharge calculator for igus® Chainflex®

cables. Simply select your cable in the drop-down list .or
enter a product number. Then you enter the length of the cable
, and how often it is needed.
Then click on ”Calculate” . The price of cable is shown,
then the calculated price of copper below and finally the total
costs .
Connector-cable configurator. Begin by selecting the appro-

priate cable .Enter a description of the cable and its length
. Select the connection type . and configure the connec-
tor by selecting the manufacturer (if available) and other varia-
bles. Then you can assign the cores and pins. Define the assig-
nment of the connections manually, whereby you are guided
in the selection by the numbers on the connector, or choose
the automatic option .
In the next steps, you can select the other connections, connec-
tors and the length of cable reinforcement. Or order directly
and create an ePLAN P8 macro for the future configuration
of your cables.
Online-tools www.igus.in/in/online-tools 171
Chainflex®
Chainflex® cable | Product overview
bending radius,
Approvals and
moved [factor
from/to [°C]
Temperatur
standards
Chainflex®
Minimum
moved
Jacket
Shield
cable
x d]
Control cables
CF130.UL PVC 7,5-10 -5 / +70
CF140.UL PVC 7,5-15 -5 / +70
CF5 PVC 6,8-7,5 -5 / +70
CF6 PVC 6,8-7,5 -5 / +70
CF170.D PUR 7,5-10 -35/ +80
CF180 PUR 7,5-15 -35/ +80
CF77.UL.D PUR 6,8-7,5 -35/ +80
CF78.UL PUR 6,8-7,5 -35/ +80
CF2 PUR 5 -20/ +80
CF9 TPE 5 -35/ +100
CF10.UL TPE 5 -35/ +100
CF9.UL TPE 5 -35/ +100
CF10.UL TPE 5 -35/ +100
CF98 TPE 4 -35/ +90
CF99 TPE 4 -35/ +90
Data cables - Stranded in layers
CF240 PVC 10-12 -5 / +70
CF240.PUR PUR 10-12 -20/ +80
Data cables - Twisted pair
CF211 PVC 7,5 -5 / +70
CF113 PUR 10 -20/ +80
CF11 TPE 6,8 -35/ +100
Data cables - Twisted pair/Pair shield
CF112 PUR 10 -20/ +80
CF12 TPE 10 -35/ +100
Data cables - Coax
CF Koax 1 TPE 10 -35/ +100
Bus cables
CFBUS.PVC PVC 12,5 -5 / +70
CFBUS.PUR PUR 12,5 -20/ +70
CFBUS TPE 10-12,5 -35/ +70
CF11.LC TPE 10 -35/ +70
CF11.LC.D TPE 10 -35/ +70
CF14CAT5 TPE 12,5 -35/ +70
Fibre optic cable (FOC)
CFLK PUR 12,5 -20/ +70
CFLG.LB TPE 5 -40/ +60
CFLG.G TPE 15 -40/ +60
Measuring system cables
CF211 PVC 10 -5 / +70
CF113.D PUR 10 -20/ +80
172 More informations www.igus.in/in/chainflex
ESS_IN-CF_172-177_overview.indd 172 03.05.12 22:06

Chainflex®
Delivery time
a max. [m/s2]
unsupported
Halogen-free
UV-resistant
Oil-resistant
resistant
retardant
Torsion (delivery means time until despatch of the goods)
gliding
Flame-
v max.
v max.
[m/s]
[m/s]
3 2 20 Check available types page 180

3 2 20 More information www.igus.in/in/CF170D
3 2 20 More information www.igus.in/in/CF180
10 6 100 More information www.igus.in/in/CF9UL



10 5 100 More information www.igus.in/in/CFKOAX1
2 30 Check available types page 200

10 6 100 More information www.igus.in/in/CFBUS
10 6 100 More information www.igus.in/in/CF11LC
10 6 100 More information www.igus.in/in/CF11LCD
10 5 20 More information www.igus.in/in/CFLK

10 6 20 More information www.igus.in/in/CFLGLB
10 6 20 More information www.igus.in/in/CFLGG


Chainflex®
bending radius,
Approvals and
moved [factor
from/to [°C]
Temperatur
Chainflex®
standards
Minimum
moved
Jacket
Shield
cable
x d]
Measuring system cables
CF111.D PUR 12 -35/ +100
CF11.D TPE 10 -35/ +100
Servo cables
CF210.UL PVC 10 -5 / +70
CF21.UL PVC 7,5 -5 / +70
CF270.UL.D PUR 10 -20 / +80
CF27.D PUR 7,5 -20 / +80
Power cables
CF30 PVC 7,5 -5 / +70
CF31 PVC 7,5 -5 / +70
CF34.UL.D TPE 7,5 -35/ +90
CF35.UL TPE 7,5 -35/ +90
CF37.D TPE 7,5 -35/ +90
CF38 TPE 7,5 -35/ +90
CF300.UL.D TPE 7,5 -35/ +90
CFPE TPE 7,5 -35/ +90
CF310.UL TPE 7,5 -35/ +90
CF330.D TPE 7,5 -35/ +90
CF340 TPE 7,5 -35/ +90
CFCRANE igupren 7,5 -20/ +80
Pneumatic hose
CFAIR PU 10 -25 / +80
CFCleanAIR PE 10 -25 / +60
Twistable cables
CFROBOT9 PUR 10 -25 / +80
CF77.UL.D PUR 6,8-7,5 -35 / +80
CFROBOT5 TPE 12,5 -20 / +60
CFROBOT TPE 10 -35 / +100
Special cables - Data cables
CFTHERMO PUR 12,5-15 -20 / +80
Special cables - Power cables
CF FLAT TPE 5 -35 / +90
CFBRAID TPE 7,5 -35 / +70
CFBRAID.C TPE 7,5 -35 / +70
Special cables - Bus cables for hanging applications
CFSP1 PUR 10 -20 / +70

Chainflex®
Delivery time
a max. [m/s2]
unsupported
Halogen-free
UV-resistant
Oil-resistant
resistant
retardant
Torsion (delivery means time until despatch of the goods)
gliding
Flame-
v max.
v max.
[m/s]
[m/s]



10 6 100 More information www.igus.in/in/CFPE
10 6 50 More information www.igus.in/in/CFCRANE
10 6 50 More information www.igus.in/in/CAPU

10 6 50 More information www.igus.in/in/CAPE
10 10 More information www.igus.in/in/CFROBOT

10 5 80 More information www.igus.in/in/CF77R
2 1 20 More information www.igus.in/in/CFTHERMO
10 6 100 More information www.igus.in/in/CFFLAT

10 6 80 More information www.igus.in/in/CFBRAID
10 6 80 More information www.igus.in/in/CFBRAID
10 6 100 More information www.igus.in/in/CFSP1

Chainflex®
Chainflex® | ReadyCable® - Product overview
Delivery time
Cable type
Chainflex®
(delivery means time until despatch of the goods)
Jacket
cable
Video-, vision engineering/bus technology

FireWire Ready-made cable TPE More information www.igus.in/in/vision
USB Ready-made cable TPE More information www.igus.in/in/vision
GigE Ready-made cable TPE More information www.igus.in/in/vision
FOC Ready-made cable PUR More information www.igus.in/in/vision
FOC Ready-made cable TPE More information www.igus.in/in/vision
(Robotics)
Coax Ready-made cable TPE More information www.igus.in/in/vision
Network-/ethernet-/fibre cables (FOC)/fieldbus
CFLG.6G Gradient fibre glass cables, TPE

ready-made More information www.igus.in/in/network
CFLG.12G Gradient fibre glass cables, TPE More information www.igus.in/in/network

ready-made
PVC
CAT5 Ethernet cable,
ready-made PUR More information www.igus.in/in/network
TPE
PVC
CAT5 Ethernet cable, ready-made,
PUR More information www.igus.in/in/network
L-/T-angle
TPE
CAT6 Ethernet cable, ready-made TPE More information www.igus.in/in/network
PVC
Profibus Field bus cable, ready-made PUR More information www.igus.in/in/network
TPE
Initiators CF9 - CF.INI (minimum bending radius 5 x d)
Direct line /
TPE More information www.igus.in/in/CFINI
Connecting cable
Initiators CF10 - CF.INI (minimum bending radius 5 x d) 360º shielded
Direct line / TPE

Connecting cable More information www.igus.in/in/CFINI
Direct line / TPE More information www.igus.in/in/CFINI

Connecting cable
Chainflex® cables for actuator/sensor distribution box
Direct line /
Connecting TPE More information www.igus.in/in/CFINI
cable M23

Chainflex®
Delivery time
Manufacturer
PUR Jacket
PVC Jacket
TPE Jacket
Harnessed cables for Drive Technology

Allen Bradley /
Rockwell More information www.igus.in/readycable
B& R More information www.igus.in/readycable
Baumüller More information www.igus.in/readycable
Beckhoff More information www.igus.in/readycable
Berger Lahr More information www.igus.in/readycable
Control Techniques More information www.igus.in/readycable

k
Danaher Motion More information www.igus.in/readycable
k
ELAU More information www.igus.in/readycable
Fagor More information www.igus.in/readycable

k
Fanuc Check available types page 225
Heidenhain More information www.igus.in/readycable

k
Jetter More information www.igus.in/readycable
k Lenze More information www.igus.in/readycable
Lti DRIVES More information www.igus.in/readycable

k
NUM More information www.igus.in/readycable
Omron More information www.igus.in/readycable
Rexroth Check available types page 225
SEW More information www.igus.in/readycable
Siemens Check available types page 224
Stöber More information www.igus.in/readycable

ESS_IN-CF_178-179_Layout 1 16.04.12 11:30 Seite 178
Chainflex® The Chainflex® “class”(ification)

To make the choice easier for you, we have classified all Chainflex® cables according to the criteria "requirements,
oil-resistance and travel distance". The higher the number the better the cable.
Example: You are looking for a cable which is suitable for the highest mechanical load. In addition, it should be
oil-resistant following DIN EN 50363-10-2. The travel distance should be up to 100 m for freely suspended and
gliding applications.
You choose from the classification overview:

Requirements: 6
Travel distance: 3
Resistance to oil: 3
This results in the cable's class – here "Class 6.3.3", that you can find on each product's page.
The Chainflex® class is composed of 3 parts:

Requirements Travel distance Resistance to oil
1 to 7 1 to 4 1 to 4
Resistance to oil
1: 1: No resistance to oil
2: Oil-resistant (following DIN EN 50363-4-1)
3: Oil-resistant (following DIN EN 50363-10-2)
4: Oil-resistant (following DIN EN 60811-2-1), bio-oil-resistant (following VDMA 24568 with Plantocut 8 S-MB
tested by DEA)
Travel distance
1: Freely suspended
2: Freely suspended and gliding up to 50 m
3: Freely suspended and gliding up to 100 m
4: Freely suspended and gliding up to 400 m and more
Requirements
1: Flexible cables
2: Highly flexible cables
3: Chain-suitable cables without special structure (e.g. stranding in layers) for the use in e-chains®.
4: Cables with special structure for permanent movement in E-Chains® for medium requirements and radii from 7.5 x d,
speed up to 3 m/s
5: Cables for permanent movement in E-Chains® for high-load requirements and radii from 6.8 x d, speed up to 10 m/s
6: Cables for permanent movement in E-Chains® for highest load requirements and radii from 5 x d, speed up to 10 m/s
7: Cables for permanent movement in E-Chains® for highest load requirements and smallest radii, indoor and outdoor,
radii from 4 x d, speed up to 10 m/s and more
178 In theory the following classes would be possible: lowest "Class 1.1.1", highest "Class 7.4.4"
ESS_IN-CF_178-179_Layout 1 16.04.12 11:30 Seite 179
Chainflex® selection according to "Class" Chainflex®
Resistance to oil
Resistance to oil
Travel distance
Travel distance
Requirements
Requirements
Chainflex®
Chainflex®
cable
cable
CFBUS.PVC 4 1 2 CF113.D 6 3 3
CF210.UL 4 1 2 CF27.D 6 3 3
CF170.D 4 1 3 CF14 CAT5 6 3 4
CF180 4 1 3 CF9.UL 6 4 4
CFBUS.PUR 4 1 3 CF10.UL 6 4 4
CF111.D 4 1 4 CF11 6 4 4
CF270.UL.D 4 1 4 CF12 6 4 4
CF130.UL 4 2 1 CF Koax1 6 4 4
CF140.UL 4 2 1 CFBUS 6 4 4
CF240 4 2 2 CF11.LC 6 4 4
CF240.PUR 4 2 3 CF11.LC.D 6 4 4
CFLK 5 1 3 CF11.D 6 4 4
CF THERMO 5 2 3 CF34.UL.D 6 4 4
CF5 5 3 2 CF35.UL 6 4 4
CF6 5 3 2 CF300.UL.D 6 4 4
CF211 (Data) 5 3 2 CFPE 6 4 4
CF211 (Measuring) 5 3 2 CF310.UL 6 4 4
CF21.UL 5 3 2 CF BRAID 6 4 4
CF30 5 3 2 CF BRAID.C 6 4 4
CF31 5 3 2 CF CRANE 6 4 4
CF77.UL.D 5 3 3 CFLG.2LB 7 3 4
CF78.UL 5 3 3 CF9 7 4 4
CF 77.UL.D (Robot) 5 3 3 CF10 7 4 4
CF ROBOT9 6 1 3 CF98 7 4 4
CF ROBOT8 6 1 3 CF99 7 4 4
CF ROBOT4 6 1 3 CFLG.G 7 4 4
CF ROBOT6 6 1 3 CF37.D 7 4 4
CF ROBOT7 6 1 3 CF38 7 4 4
CF ROBOT5 6 1 4 CF330.D 7 4 4
CF ROBOT 6 1 4 CF340 7 4 4
CF2 6 3 3 CF FLAT 7 4 4
CF113 6 3 3
CF112 6 3 3
igus® (India) Pvt. Ltd., Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in 179
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 180
CF130.UL
PVC
7,5-10xd PVC Control cable CF130.UL
 for medium load requirements
 PVC outer jacket
 flame-retardant
Conductor Fine-wire stranded conductor consisting of bare copper wires

(following EN 60228).
Core insulation Mechanically high-quality TPE mixture.
Core stranding Number of cores < 12: cores stranded in a layer with short pitch
length. Number of cores ≥ 12: cores combined in bundles and
stranded together around a centre for high tensile stresses with
adapted, short pitch lengths and pitch directions, especially low-
torsion structure.
Core identification Cores < 0,5 mm2: Colour code in accordance with DIN 47100
Cores ≥ 0,5 mm2: cores black with white numerals, one core
green-yellow
Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suit the
requirements in energy chains® (following DIN VDE 0281 Part 5).
Colour: Silver gray (similar to RAL 7001)
T/R moved -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2.
+5 °C to +70 °C for use in energy chains® with > 50.000 cycles.
Minimum bending radius 7,5 x d with < 10 m travel distance,
minimum bending radius 10 x d with ≥ 10 m travel distance.
T/R fixed -20 °C to +70 °C, minimum bending radius 5 x d
v max. 3 m/s, 2 m/s

unsupported/gliding
a max. 20 m/s2
Travel distance Freely suspended travel distances, but also for gliding
applications up to 50 m, Class 2
Torsion ± 90 °, with 1 m cable length
Nominal voltage Number of cores < 12: 300/500 V

Number of cores < 12 (0,25-0,34): 300/300 V
Number of cores ≥ 12: 300/300 V (following DIN VDE 0245).
Testing voltage 2000 V (following DIN VDE 0281-2).
.
Flame-retardant According to IEC 60332-1-2, CEI 20-35, FT1, VW-1
Silicon-free Free from silicon which can affect paint adhesion

(following PV 3.10.7 – status 1992).
UL/CSA Style 10493 and 20200, 300 V, 60 °C
CEI Following CEI 20-35

Image exemplary.
CE Following 2006/95/EG
igus® (India) Pvt. Ltd., Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 181
CF130.UL
PVC
Class 4.2.1 (4 medium load requirements 2 travel distance up to 50 m 1 no oil-resistance) 7,5-10xd
Lead free Following 2002/95/EG (RoHS).
Typical application area

 without influence of oil
 preferably indoor applications
 especially for freely suspended travel distances, but also for gliding applications up to 50 m
 Wood/stone processing, packaging industry, supply system, handling, adjusting equipment
Available* from stock at igus® India

(more dimensions available on demand or in internet www.igus.in)
Delivery program Number of cores and External Copper Weight
Part No. conductor nominal diameter index [kg/km]
cross section [mm2] approx. [mm] [kg/km]
CF130.05.03.UL 3 G 0,5 6,0 14 55
CF130.05.04.UL 4 G 0,5 6,5 19 60
CF130.05.05.UL 5 G 0,5 7,0 24 65
CF130.05.07.UL 7 G 0,5 8,0 34 100
CF130.05.12.UL 12 G 0,5 9,5 55 116
CF130.05.18.UL 18 G 0,5 12,0 90 158
CF130.07.07.UL 7 G 0,75 8,5 50 130
CF130.10.03.UL 3 G 1,0 7,0 29 75
CF130.10.04.UL 4 G 1,0 7,5 39 90
CF130.10.07.UL 7 G 1,0 9,0 68 170
CF130.10.12.UL 12 G 1,0 11,5 108 185
CF130.10.18.UL 18 G 1,0 14,0 161 263
CF130.10.25.UL 25 G 1,0 17,0 224 371
CF130.15.03.UL 3 G 1,5 7,0 44 90
CF130.15.04.UL 4 G 1,5 8,0 58 120
CF130.15.05.UL 5 G 1,5 8,5 72 140
CF130.15.07.UL** 7 G 1,5 10,5 101 210
CF130.15.12.UL 12 G 1,5 13,0 162 263
CF130.15.18.UL 18 G 1,5 16,5 242 386
CF130.15.25.UL 25 G 1,5 19,5 350 541
CF130.25.03.UL 3 G 2,5 8,5 72 116
CF130.25.04.UL 4 G 2,5 9,5 96 180
CF130.25.07.UL** 7 G 2,5 13,0 168 350
CF130.25.12.UL 12 G 2,5 16,0 265 406
Note: The mentioned external diameters are maximum values and may tend toward lower tolerance limits.
G = with green-yellow earth core x = without earth core
* No minimum order quantity – Please call us if your required cores & cross sections are not in this list.
Tell us your regular cable requirement and we will customize our stock program accordingly.
** Using the cables with "7 G 1,5" and "7 G 2,5" it is essential: travel ≥ 5 m and bending radius ≥ 17 x d. When the travel is
not less than 5 m, a bending radius not less than 17 x d has to be used.
Order example: CF130.05.03.UL – length in 0.5 m steps Available from stock at igus® India.
CF130.UL Chainflex® series Delivery in 24hrs or today!
.05 Code nominal cross section (Delivery time means time until shipping of the goods)
.03 Number of cores
Prices and orders online Chainflex® configuration
www.igus.in/in/CF130 www.igus.in/in/quickpin
More product variety, CAD-files

www.igus.in/in/CF130
181
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 182
CF140.UL
PVC
7,5-15xd PVC Control cable CF140.UL
 shielded
 flame-retardant

torsion structure.
green-yellow
Inner jacket PVC mixture adapted to suit the requirements in energy chains®.
Overall shield Bending-resistant, tinned braided copper shield.

Coverage approx. 55% linear, approx. 80% optical.
Outer jacket Low-adhesion mixture on the basis of PVC, adapted to suit the
Colour: Silver gray (similar to RAL 7001)
T/R fixed -20 °C to +70 °C, minimum bending radius 7,5 x d
v max. 3 m/s, 2 m/s

unsupported/gliding
a max. 20 m/s2
Travel distance Freely suspended travel distances, but also for gliding
applications up to 50 m, Class 2
Number of cores < 12 (0,25-0,34): 300/300 V
Number of cores ≥ 12: 300/300 V (following DIN VDE 0245).

Image exemplary.
Configuration assistance www.igus.in/in/CF140

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 183
CF140.UL
PVC
Class 4.2.1 (4 medium load requirements 2 travel distance up to 50 m 1 no oil-resistance) 7,5-15xd

 without influence of oil
 preferably indoor applications
 especially for freely suspended travel distances, but also for gliding applications up to 50 m

CF140.02.12.UL (12 x 0,25)C 10,0 69 111
CF140.07.04.UL (4 G 0,75)C 9,0 57 130
CF140.07.07.UL (7 G 0,75)C 10,5 84 170
CF140.07.12.UL (12 G 0,75)C 13,0 130 220
CF140.15.04.UL (4 G 1,5)C 10,0 89 180
CF140.15.07.UL** (7 G 1,5)C 12,5 135 260
CF140.15.12.UL (12 G 1,5)C 15,0 215 407
CF140.25.04.UL (4 G 2,5)C 12,0 174 250
Order example: CF140.02.12.UL – length in 0.5 m steps Available from stock at igus® India.
.04 Number of cores

www.igus.in/in/CF140 183
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 184
CF5
PVC
6,8-7,5xd PVC Control cable CF5
 for high load requirements
 oil-resistant
 flame-retardant

Core insulation Cores < 0,5 mm2: Mechanically high-quality PP mixture.
Cores ≥ 0,5 mm²: Mechanically high-quality PVC mixture
(following DIN VDE 0207 Part 4).
torsion structure.
green-yellow
Outer jacket Low-adhesion, oil-resistant mixture on the basis of PVC, adap-
ted to suit the requirements in energy chains® (following DIN VDE
0281 Part 13). Colour: Moss green (similar to RAL 6005)
minimum bending radius 7,5 x d with ≥ 10 m travel distance.
v max. 10 m/s, 5 m/s

unsupported/gliding
a max. 80 m/s2
Travel distance Freely suspended and gliding travel distances up to 100 m,

Class 3
UV-resistant Medium
Nominal voltage 300/500 V (following DIN VDE 0245).
Oil Oil-resistant (following DIN EN 50363-4-1), Class 2.

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 185
CF5
PVC
Class 5.3.2 (5 high load requirements 3 travel distance up to 100 m 2 oil-resistant) 6,8-7,5xd
UL/CSA < 0,5 mm2: Style 10492 and 2570, 600 V, 80 °C

≥ 0,5 mm2: Style 11113 and 2570, 600 V, 80 °C
Clean room According to ISO Class 2, material/cable tested by IPA according to ISO standard 14644-1

 light oil influence
 preferably indoor applications, but also outdoor ones at temperatures > 5 °C
 especially for freely suspended and gliding travel distances up to 100 m
 Storage and retrieval units for high-bay warehouses, machining units/packaging machines, quick handling,
indoor cranes

CF5.05.30 30 G 0,5 17,5 144 402
CF5.10.12 12 G 1,0 13,5 116 260
CF5.15.03 3 G 1,5 7,5 44 95
CF5.15.07** 7 G 1,5 10,5 101 220
CF5.15.12 12 G 1,5 15,0 173 320
CF5.25.04 4 G 2,5 11,5 96 200
CF5.25.07** 7 G 2,5 14,5 168 340
Order example: CF5.05.30 – length in 0.5 m steps Available from stock at igus® India.
CF5 Chainflex® series Delivery in 24hrs or today!
.30 Number of cores
Chainflex® configuration
www.igus.in/in/quickpin
www.igus.in/in/CF5

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 186
CF6
PVC
6,8-7,5xd PVC Control cable CF6
 shielded
 oil-resistant
 flame-retardant

Core insulation Cores < 0,5 mm2: Mechanically high-quality PP mixture.
Cores ≥ 0,5 mm²: Mechanically high-quality PVC mixture
(following DIN VDE 0207 Part 4).
torsion structure.
green-yellow
Overall shield Extremely bending-resistant, tinned braided copper shield.

0281 Part 13). Colour: Moss green (similar to RAL 6005)
minimum bending radius 7,5 x d with ≥ 10 m travel distance.

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 187
CF6
PVC

UL/CSA < 0,5 mm2: Style 10492 and 2570, 600 V, 80 °C
≥ 0,5 mm2: Style 11113 and 2570, 600 V, 80 °C
Clean room According to ISO Class 2. Outer jacket material complies with CF5.10.07, tested by IPA
according to standard 14644-1.

indoor cranes

CF6.15.04 (4 G 1,5)C 10,0 85 170
CF6.15.07 (7 G 1,5)C 12,0 153 270
CF6.25.04 (4 G 2,5)C 13,0 135 275
.04 Number of cores


ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 188
CF77.UL.D
PUR
6,8-7,5xd PUR Control cable CF77.UL.D
 PUR outer jacket
 oil-resistant and coolant-resistant
 flame-retardant
 notch-resistant
 PVC-free/halogen-free

(following EN 60228)
torsion structure.
green-yellow
Outer jacket Low-adhesion, highly abrasion-resistant mixture on the basis of
PUR, adapted to suit the requirements in energy chains® (following
DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040)
T/R moved -35 °C to +80 °C, minimum bending radius 6,8 x d with < 10 m
travel distance, minimum bending radius 7,5 x d with ≥ 10 m
travel distance

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Number of cores < 12 (0,25-0,34): 300/300 V
Number of cores ≥ 12: 300/300 V (following DIN VDE 0245)
Testing voltage 2000 V (following DIN VDE 0281-2)
Offshore MUD-resistant following NEK 606 – status 2009.

Image exemplary.
(following PV 3.10.7 – status 1992)

Halogen-free Following EN 50267-2-1

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 189
CF77.UL.D
PUR
DESINA According to VDW, DESINA standardisation

 almost unlimited resistance to oil
 indoor and outdoor applications with average sun radiation
 Machining units/machine tools, storage and retrieval units for high-bay warehouses, packaging industry, quick
handling, refrigerating sector


CF77.UL.05.04.D 4 G 0,5 6,0 19 48
CF77.UL.05.12.D 12 G 0,5 10,0 57 128
CF77.UL.05.18.D 18 G 0,5 12,0 86 188
CF77.UL.10.03.D 3 G 1,0 6,5 29 61
CF77.UL.10.04.D 4 G 1,0 7,0 39 75
CF77.UL.10.07.D 7 G 1,0 9,0 68 112
CF77.UL.10.12.D 12 G 1,0 12,5 116 222
CF77.UL.10.18.D 18 G 1,0 15,0 174 321
CF77.UL.15.03.D 3 G 1,5 7,5 42 81
CF77.UL.15.04.D 4 G 1,5 8,0 55 99
CF77.UL.15.07.D** 7 G 1,5 10,5 96 164
CF77.UL.15.12.D 12 G 1,5 14,0 165 290
CF77.UL.15.18.D 18 G 1,5 17,0 260 397
CF77.UL.25.04.D 4 G 2,5 9,5 91 145
CF77.UL.25.07.D** 7 G 2,5 12,5 168 253
.04 Number of cores


ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 190
CF78.UL
PUR
6,8-7,5xd PUR Control cable CF78.UL
 shielded
 flame-retardant
 notch-resistant

torsion structure.
green-yellow
Inner jacket PUR mixture adapted to suit the requirements in energy chains®.

DIN VDE 0282 Part 10). Colour: Window gray (similar to RAL 7040)
T/R moved -35 °C to +80 °C, minimum bending radius 6,8 x d with < 10 m
travel distance, minimum bending radius 7,5 x d with ≥ 10 m
travel distance

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Number of cores < 12 (0,25-0,34): 300/300 V
Number of cores ≥ 12: 300/300 V (following DIN VDE 0245)

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 191
CF78.UL
PUR

Halogen-free Following EN 50267-2-1


CF78.UL.07.04 (4 G 0,75)C 8,5 47 94
CF78.UL.15.04 (4 G 1,5)C 10,0 80 145
CF78.UL.15.07 (7 G 1,5)C 12,5 131 225
CF78.UL.15.12 (12 G 1,5)C 15,5 215 370
CF78.UL.25.04 (4 G 2,5)C 11,5 123 205
Order example: CF78.UL.07.04 – length in 0.5 m steps Available from stock at igus® India.
.04 Number of cores

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 192
CF240
PVC
10-12 x d PVC Data cable CF240
 shielded
 oil-resistant
 flame-retardant
Conductor Very finely stranded special cores of particularly high-flex

design made of bare copper wires.
Core insulation Mechanically high-quality PP mixture.
Core stranding The individual cores are stranded in layers with short pitch
lengths.
Core identification Colour code in accordance with DIN 47100.
Intermediate jacket Foil taping over the external layer.

0281 Part 13). Colour: Silver gray (similar to RAL 7001)
Minimum bending radius 10 x d with < 10 m travel distance,
v max. 3 m/s, 2 m/s

unsupported/gliding
a max. 20 m/s2

Class 2
Testing voltage 1500 V


Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 193
CF240
PVC
Class 4.2.2 (4 medium load requirements 2 travel distance up to 50 m 2 oil-resistant) 10-12 x d

 Storage and retrieval units for high-bay warehouses, machining units/packaging machines, handling, indoor cranes


CF240.01.04 (4 x 0,14)C 5,0 18 38
CF240.01.07 (7 x 0,14)C 6,0 25 51
CF240.01.14 (14 x 0,14)C 7,0 42 76
CF240.01.24 (24 x 0,14)C 9,5 60 113
CF240.02.05 (5 x 0,25)C 6,0 27 52
CF240.02.07 (7 x 0,25)C 7,0 35 66
CF240.02.08 (8 x 0,25)C 7,5 40 74
CF240.03.04 (4 x 0,34)C 6,0 28 51
CF240.03.07 (7 x 0,34)C 7,0 43 75
CF240.03.24 (24 x 0,34)C 12,0 115 203
.04 Number of cores

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 194
CF240.PUR
PUR
10-12 x d PUR Data cable CF240.PUR
 shielded
 notch-resistant
 flame-retardant
 hydrolysis-resistant and microbe-resistant

Core stranding The individual cores are stranded in layers with short pitch
lengths.
Core identification Colour code in accordance with DIN 47100
Intermediate jacket Foil taping over the external layer

DIN VDE 0282 Part 10). Colour: Silver gray (similar to RAL 7001)
T/R moved -20 °C to +80 °C, minimum bending radius 10 x d with < 10 m travel
distance, minimum bending radius 12 x d with ≥ 10 m travel distance
v max. 3 m/s, 2 m/s

unsupported/gliding
a max. 20 m/s2

Class 2.
UV-resistant Medium
Nominal voltage 300/300 V (following DIN VDE 0245)

Halogen-free Following EN 50267-2-1.
UL/CSA Style 10493 and 20233, 300 V, 80°C

Image exemplary.
Configuration assistance www.igus.in/in/CF240PUR

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 195
CF240.PUR
PUR
Class 5.2.3 (5 high load requirements 2 travel distance up to 50 m 3 oil-resistant) 10-12 x d
Clean room According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D,
tested by IPA according to standard 14644-1


CF240.PUR.01.04 (4 x 0,14)C 6,0 18 38
CF240.PUR.01.14 (14 x 0,14)C 8,0 42 77
CF240.PUR.02.04 (4 x 0,25)C 6,0 24 44
CF240.PUR.02.07 (7 x 0,25)C 7,0 35 63
CF240.PUR.02.08 (8 x 0,25)C 7,5 40 69
CF240.PUR.03.04 (4 x 0,34)C 6,5 28 52
CF240.PUR.03.07 (7 x 0,34)C 8,0 43 82
Order example: CF240.PUR.01.04 – length in 0.5 m steps Available from stock at igus® India.
CF240.PUR Chainflex® series Delivery in 24hrs or today!
.04 Number of cores

www.igus.in/in/CF240PUR www.igus.in/in/quickpin

www.igus.in/in/CF240PUR 195
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 196
CF211
PVC
7,5 x d PVC Data cable CF211
 shielded
 twisted-pair
 oil-resistant
 flame-retardant

Core stranding 2 cores each stranded in pairs with short pitch lengths,
core pairs also stranded with short pitch lengths.
Core identification Colour code in accordance with DIN 47100.

T/R moved -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2. +5 °C
to +70 °C for use in energy chains® with > 50.000 cycles. Minimum
bending radius 7,5 x d. Following an extensive series of tests, the
bending radius of CF211 has been reduced from 10 x d to 7,5 x d.
v max. 5 m/s, 3 m/s

unsupported/gliding
a max. 50 m/s2

Class 3

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 197
CF211
PVC
Class 5.3.2 (5 high load requirements 3 travel distance up to 100 m 2 oil-resistant) 7,5 x d


CF211.02.04.02 (4x(2x0,25))C 8,0 44 85
CF211.02.10.02 (10x(2x0,25))C 13,0 93 195
CF211.05.01.02 (1x(2x0,5))C 5,5 23 50
CF211.05.05.02 (5x(2x0,5))C 11,0 80 145
CF211.05.10.02 (10x(2x0,5))C 16,0 175 320
.4 Number of cores


ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 198
CF11
TPE
6,8 x d TPE Data cable CF11
 for maximum load requirements
 TPE outer jacket
 shielded
 twisted-pair
 oil-resistant, biooil-resistant
Conductor Fine-wire stranded conductor in especially bending-resistant

version consisting of bare copper wires (following EN 60228).
Core stranding 2 cores each stranded in pairs with short pitch lengths,
core pairs also stranded with short pitch lengths.
Cores ≥ 1,0 mm2: Cores black with white numerals
Inner jacket TPE mixture adapted to suit the requirements in energy chains®.

Outer jacket Low-adhesion mixture on the basis of TPE, especially abrasion-
resistant and highly flexible, adapted to suit the requirements in
energy chains®. Colour: Steel blue (similar to RAL 5011)
T/R moved -35 °C to +100 °C, minimum bending radius 6,8 x d.
Following an extensive series of tests, the bending radius of
CF11 has been reduced from 10 x d to 6,8 x d.

unsupported/gliding
a max. 100 m/s2
Travel distance Freely suspended and gliding travel distances up to 400 m

and more, Class 4
UV-resistant High
Oil Oil-resistant (following DIN EN 60811-2-1), biooil-resistant (fol-

lowing VDMA 24568 with Plantocut 8 S-MB tested by DEA),
Class 4.
Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 199
CF11
TPE
Class 6.4.4 (6 maximum load requirements 4 travel distance up to 400 m and more 4 oil-resistant) 6,8 x d
according to standard 14644-1

 almost unlimited resistance to oil, also with bio-oils
 Indoor and outdoor applications, UV-resistant
 especially for freely suspended and gliding travel distances up to 400 m and more
 Storage and retrieval units for high-bay warehouses, machining units/machine tools, quick handling, clean room,
semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications


CF11.10.04.02 (4x(2x1,0))C 12,0 121 180
CF11.15.06.02 (6x(2x1,5))C 17,0 242 419
Order example: CF11.10.04.02 – length in 0.5 m steps Available from stock at igus® India.
.04 Number of cores

www.igus.in/in/CF11
199
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 200
CFBUS.PVC
PVC
12,5 x d PVC Bus cable CFBUS.PVC
 shielded
 oil-resistant
 flame-retardant

Core insulation According to bus specification.
Core stranding According to bus specification.
Core identification According to bus specification

Schedule Delivery Program
0281 Part 13). Colour: Red lilac (similar to RAL 4001)
T/R moved -5 °C to +70 °C following DIN EN 60811, part 1-4 chapter 8.2,
+5 °C to +70 °C for use in energy chains® with > 50.000 cycles,
minimum bending radius 12,5 x d
v max. 2 m/s
freely suspended
a max. 30 m/s2
Travel distance Freely suspended travel distances, Class 1
UV-resistant Medium
Nominal voltage 30 V

Image exemplary.
Configuration assistance www.igus.in/in/CFBUSPVC

ESS_IN-CF_180-219_01-12 06.06.12 10:30 Seite 201
CFBUS.PVC
PVC
Class 4.1.2 (4 medium load requirements 1 freely suspended 2 oil-resistant) 12,5 x d
Lead free Following 2011/65/EU (RoHS-II).

 especially for freely suspended travel distances
 Bus connection cable for storage and retrieval units for high-bay warehouses, machining units/machine tools,
handling, indoor cranes

Profibus
CFBUS.PVC.001 (2 x 0,25)C 8,0 22 71
Ethernet/CAT5/GigE
CFBUS.PVC.045 (4 x 2 x 0,15)C 7,0 34 62
Delivery program Characteristic Number of cores Colour code

Part No. wave impedance and conductor
approx. [Ω] nominal cross
Profibus section [mm2]
CFBUS.PVC.001 150 (2x0,25)C red, green
Ethernet/CAT5/GigE
CFBUS.PVC.045 100 (4x(2x0,15))C white-blue/blue, white-orange/orange, white-green/green,
white-brown/brown
Order example: CFBUS.PVC.001 – length in 0.5 m steps Available from stock at igus® India.
CFBUS Chainflex® series Delivery in 24hrs or today!
PVC outer jacket (Delivery time means time until shipping of the goods)
.01 Code BUS-type
www.igus.in/in/CFBUSPVC www.igus.in/in/quickpin

www.igus.in/in/CFBUSPVC 201
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 202
CFBUS.PUR
PUR
12,5 x d PUR Bus cable CFBUS.PUR
 shielded
 notch-resistant
 flame-retardant

Core insulation According to bus specification.
Core stranding According to bus specification.
Core identification According to bus specification

DIN VDE 0282 Part 10). Colour: Red lilac (similar to RAL 4001)
T/R moved -20 °C to +70 °C, minimum bending radius 12,5 x d
v max. 2 m/s
freely suspended
a max. 30 m/s2
UV-resistant Medium


Image exemplary.
Configuration assistance www.igus.in/in/CFBUSPUR

ESS_IN-CF_180-219_1_01-12 06.06.12 10:42 Seite 203
CFBUS.PUR
PUR
Class 4.1.3 (4 medium load requirements 1 freely suspended 3 oil-resistant) 12,5 x d
Lead free Following 2011/65/EU (RoHS-II).

 indoor and outdoor applications without direct sun radiation
 Bus connection cable for machining units/machine tools, low-temperature applications


Profibus
CFBUS.PUR.001 (2 x 0,25)C 8,0 22 67
Ethernet/CAT5/GigE
CFBUS.PUR.045 (4 x 2 x 0,15)C 7,0 34 62
Delivery program Characteristic Number of cores Colour code

Part No. wave impedance and conductor
approx. [Ω] nominal cross
Profibus section [mm2]
CFBUS.PUR.001 150 (2x0,25)C red, green
Ethernet/CAT5/GigE
CFBUS.PUR.045 100 (4x(2x0,15))C white-blue/blue, white-orange/orange, white-green/green,
white-brown/brown
Order example: CFBUS.PUR.001 – length in 0.5 m steps Available from stock at igus® India.
CFBUS Chainflex® series Delivery in 24hrs or today!
PUR outer jacket (Delivery time means time until shipping of the goods)
.001 Code BUS-type

www.igus.in/in/CFBUSPUR www.igus.in/in/quickpin

www.igus.in/in/CFBUSPUR 203
ESS_IN-CF_180-219_01-12 16.04.12 11:33 Seite 204
CF211
PVC
10 x d PVC Measuring system cable CF211
 shielded
 oil-resistant
 flame-retardant

Core stranding According to measuring system specification.
Core identification According to measuring system specification

Element shield Extremely bending-resistant, tinned braided copper shield.
Element jacket TPE mixture adapted to suit the requirements in energy chains®
over pair shield.

Minimum bending radius 10 x d.
v max. 5 m/s, 3 m/s

unsupported/gliding
a max. 50 m/s2

Class 3

Image exemplary.
Configuration assistance www.igus.in/in/CF211M

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 205
CF211
PVC
Class 5.3.2 (5 high load requirements 3 travel distance up to 100 m 2 oil-resistant) 10 x d


Part No. conductor nominal cross diameter index [kg/km]
section [mm2] approx. [mm] [kg/km]
CF211.001 (3x(2x0,14)C+(4x0,14)+(2x0,5))C 9,0 61 100
CF211.006 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 9,5 72 120
Delivery program Core group Colour code

Part No.
CF211.001 3x(2x0,14)C yellow/green, black/brown, red/orange

4x0,14 gray, blue, white-yellow, white-black
2x(0,5)C brown-red, brown-blue
CF211.006 3x(2x0,14)C green/yellow, black/brown, red/orange
4x0,23 brown-yellow, brown-gray, green-black, green-red
2x0,5 brown-red, brown-blue
Order example: CF211.001 – length in 0.5 m steps Available from stock at igus® India.
.001 Code Measuring system (Delivery time means time until shipping of the goods)

www.igus.in/in/CF211M www.igus.in/in/quickpin

www.igus.in/in/CF211M 205
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 206
CF111.D
TPE
12 x d TPE Measuring system cable CF111.D
 shielded
 oil-resistant
 biooil-resistant
 flame-retardant

Core stranding According to measuring system specification.
Core identification According to measuring system specification

Element shield Bending-resistant, tinned braided copper shield.

energy chains®. Colour: Yellow-green (similar to RAL 6018)
T/R moved -35 °C to +100 °C, minimum bending radius 12 x d
v max. 2 m/s
freely suspended
a max. 30 m/s2
UV-resistant Medium

Class 4.

Image exemplary.
Configuration assistance www.igus.in/in/CF111D

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 207
CF111.D
TPE
Class 4.1.4 (4 medium load requirements 1 freely suspended 4 oil-resistant) 12 x d
Clean room According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested
by IPA according to standard 14644-1

 for medium load requirements  almost unlimited resistance to oil, also with bio-oils  indoor and outdoor app-
lications without direct sun radiation  especially for freely suspended travel distances  Machining units/machine
tools, low temperature applications

Part No. conductor nominal cross diameter index [kg/km]
section [mm2] approx. [mm] [kg/km]
CF111.001.D (3x(2x0,14)C+(4x0,14)+(2x0,5))C 8,5 56 87
CF111.006.D (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 69 112
CF111.015.D (4x(2x0,14)+(4x0,5))C 8,0 49 76
CF111.021.D (6x0,5+5x2x0,25)C 10,0 79 125
CF111.022.D (5x0,5+(2x0,25))C 8,0 49 78
Delivery program Core group Colour code
Part No.
CF111.001.D 3x(2x0,14)C yellow/green, black/brown, red/orange
CF111.006.D 4x0,5 brown-green, white-green, blue, white
3x(2x0,14)C green/yellow, black/brown, red/orange
4x0,23 brown-yellow, brown-gray, green-black, green-red
CF111.015.D 4x(2x0,14) brown/green, violet/yellow, gray/pink, red/black
4x0,5 blue, white, brown-green, white-green
CF111.021.D (3x0,5) black (numeral printing 1-3)
(3x0,5) red (numeral printing 1-3)
(5x2x0,25) yellow/white, gray/white, black/orange, white/brown, black/gray
CF111.022.D (5x0,5) blue, green, yellow, gray, pink
(2x0,25)white, brown
Order example: CF211.001 – length in 0.5 m steps Available from stock at igus® India.
CF211Chainflex® series Delivery in 24hrs or today!
.001 Code Measuring system (Delivery time means time until shipping of the goods)

www.igus.in/in/CF111D www.igus.in/in/quickpin

www.igus.in/in/CF111D 207
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 208
CF210.UL
PVC
10 x d PVC Servo cable CF210.UL
 shielded
 oil-resistant
 flame-retardant
Conductor Fine-wire stranded conductor in bending-resistant version

consisting of bare copper wires (following EN 60228).
Core insulation Mechanically high-quality, especially low-capacitance TPE
mixture.
Core stranding Energy conductor with signal pair elements stranded together
with elements for high tensile stresses.
Core identification Energy conductor: Cores black with white numerals, one core
green-yellow.
1. core: U / L1 / C / L+ 2. core: V / L2
3. core: W / L3 / D / L-
1 signal pair: Cores black with white numerals.
1. control core: 4 2. control core: 5
2 signal pairs: Cores black with white numerals.
Star-quad: yellow, black, red, white

0281 Part 13). Colour: Pastellorange (similar to RAL 2003)
Minimum bending radius 10 x d.
v max. 10 m/s
freely suspended
a max. 50 m/s2
UV-resistant Medium

Image exemplary.
Configuration assistance www.igus.in/in/CF210UL

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 209
CF210.UL
PVC

UL Style 10989 and 2570, 1000 V, 80 °C


Delivery program Number of cores External Copper Weight
Part No. and conductor diameter index [kg/km]
nominal cross approx. [mm] [kg/km]
1 signal pair shielded section [mm2]
CF210.UL.15.15.02.01 (4 G 1,5+(2x1,5)C)C 12,0 149 250
CF210.UL.25.15.02.01 (4 G 2,5+(2x1,5)C)C 13,5 203 320
2 signal pairs shielded
CF210.UL.25.15.02.02 (4 G 2,5+2x(2x1,5)C)C 15,5 260 408
CF210.UL.40.15.02.02 (4 G 4,0+2x(2x1,5)C)C 17,0 330 506
Order example: CF210.UL.15.15.02.01 – length in 0.5 m steps Available from stock at igus® India.
CF210.UL.D Chainflex® series Delivery in 24hrs or today!
.15 Code nominal cross section signalpairs
.02 Identification pairs
.01 Number of pairs
www.igus.in/in/CF210UL www.igus.in/in/quickpin

www.igus.in/in/CF210UL 209
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 210
CF270.UL.D
PUR
10 x d PUR Servo cable CF270.UL.D
 PUR outer jacket  for medium load requirements
 shielded  oil-resistant and coolant-resistant
 notch-resistant  hydrolysis-resistant and microbe-resistant
 flame-retardant  PVC-free/halogen-free
Conductor Fine-wire stranded conductor in bending-resistant version

consisting of bare copper wires (following EN 60228)
mixture.
Core identification Energy conductor: Cores black with white numerals, one core
green-yellow.
1. core: U / L1 / C / L+ 2. core: V / L2
3. core: W / L3 / D / L-
1 Control triple: Cores black with white numerals.
3. control core: 3

Outer jacket Low-adhesion mixture on the basis of PUR, adapted to suit the
Colour: Pastel orange (similar to RAL 2003)
T/R moved -20 °C to +80 °C, minimum bending radius 10 x d
v max. 10 m/s
freely suspended
a max. 50 m/s2
UV-resistant Medium

Image exemplary.
Configuration assistance www.igus.in/in/CF270ULD

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 211
CF270.UL.D
PUR

Clean room According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D,
tested by IPA according to standard 14644-1

 for medium load requirements  almost unlimited resistance to oil  indoor and outdoor applications without direct sun
radiation  especially for freely suspended travel distances  Machining units/machine tools, low temperature applications

CF270.UL.15.15.02.01.D (4 G 1,5+(2x1,5)C)C 12,0 149 246
CF270.UL.25.15.02.01.D (4 G 2,5+(2x1,5)C)C 13,5 203 317
2 signal pairs shielded
CF270.UL.25.15.02.02.D (4 G 2,5+2x(2x1,5)C)C 15,5 260 408
CF270.UL.40.15.02.02.D (4 G 4,0+2x(2x1,5)C)C 17,0 330 506
Without signal pair
CF270.UL.15.04.D (4 G 1,5)C 9,0 82 147
CF270.UL.25.04.D (4 G 2,5)C 11,0 141 224
CF270.UL.40.04.D (4 G 4,0)C 12,5 211 309
CF270.UL.60.04.D (4 G 6,0)C 14,5 306 434
CF270.UL.160.04.D (4 G 16,0)C 21,5 782 1052
CF270.UL.250.04.D (4 G 25,0)C 25,5 1197 1572
Order example: CF270.UL.15.15.02.01.D – length in 0.5 m steps Available from stock at igus® India.
.01 Number of pairs
Prices and orders online More product variety, CAD-files Chainflex® configuration
www.igus.in/in/CF270UL www.igus.in/in/CF270UL www.igus.in/in/quickpin 211
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 212
CF27.D
PUR
7,5 x d PUR Servo cable CF27.D
 shielded
 notch-resistant
 flame-retardant

mixture.
Core identification Energy conductor: Cores black with white numerals, one core green-yellow.
1. core: U / L1 / C / L+ 2. core: V / L2
3. core: W / L3 / D / L-
Element shield Extremely bending-resistant, tinned braided copper shield.
Inner jacket PUR mixture adapted to suit the requirements in energy chains®.

DIN VDE 0282 Part 10). Colour: Pastel orange (similar to RAL 2003)

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Image exemplary.
Configuration assistance www.igus.in/in/CF27D

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 213
CF27.D
PUR
Class 6.3.3 (6 maximum load requirements 3 travel distance up to 100 m 3 oil-resistant) 7,5 x d

Clean room According to ISO Class 1. Outer jacket material complies with CF27.07.05.02.01.D, tested

semiconductor insertion, outdoor cranes, low-temperature applications


CF27.60.15.02.02.D (4 G 6,0+2x(2x1,5)C)C 20,0 410 643
CF27.100.15.02.02.D (4 G 10,0+2x(2x1,5)C)C 23,5 594 1000
Order example: CF27.60.15.02.02.D – length in 0.5 m steps Available from stock at igus® India.
.02 Number of pairs
www.igus.in/in/CF27D www.igus.in/in/quickpin

www.igus.in/in/CF27D
213
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 214
CF30
PVC
7,5 x d PVC Power cable CF30
 oil-resistant
 flame-retardant
Conductor < 10 mm2: Fine-wire stranded conductor in especially bending-

resistant version consisting of bare copper wires (following EN
60228). ≥ 10 mm2: conductor cable consisting of pre-leads
mixture.
Core stranding Cores stranded in short pitch lengths over a centre for high
tensile stresses.
1. core: U / L1 / C / L+ 2. core: V / L2
3. core: W / L3 / D / L- 4. core: 4 / N
0281 Part 13). Colour: Jet black (similar to RAL 9005)
Minimum bending radius 7,5 x d.

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 215
CF30
PVC

indoor cranes

CF30.15.04 4 G 1,5 8,5 58 105
CF30.25.04 4 G 2,5 10,5 96 165
CF30.40.04 4 G 4,0 12,0 158 242
CF30.60.04 4 G 6,0 14,0 239 351
CF30.100.04 4 G 10,0 18,0 411 581
CF30.160.04 4 G 16,0 21,0 639 904
CF30.250.04 4 G 25,0 26,0 1020 1425
.04 Number of pairs
www.igus.in/in/CF210UL www.igus.in/in/quickpin

www.igus.in/in/CF210UL 215
ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 216
CF31
PVC
7,5 x d PVC Power cable CF31
 shielded
 oil-resistant
 flame-retardant
Conductor < 10 mm2: Fine-wire stranded conductor in especially bending-

resistant version consisting of bare copper wires (following EN
60228). ≥ 10 mm2: conductor cable consisting of pre-leads
mixture.
Core stranding Cores stranded in short pitch lengths over a centre for high
tensile stresses.
1. core: U / L1 / C / L+ 2. core: V / L2
3. core: W / L3 / D / L- 4. core: 4 / N

0281 Part 13). Colour: Jet black (similar to RAL 9005)
Minimum bending radius 7,5 x d.

unsupported/gliding
a max. 80 m/s2

Class 3
UV-resistant Medium

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 217
CF31
PVC


indoor cranes


CF31.15.04 (4 G 1,5)C 10,5 85 171
CF31.25.04 (4 G 2,5)C 12,0 129 237
CF31.40.04 (4 G 4,0)C 13,5 197 326
CF31.60.04 (4 G 6,0)C 16,0 299 475
CF31.160.04 (4 G 16,0)C 24,0 748 1090
CF31.250.04 (4 G 25,0)C 28,5 1160 1643
.04 Number of pairs


ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 218
CF300.UL.D
TPE
7,5 x d TPE Power cable CF300.UL.D
CF11.D (TPE)
CFBUS.050

CFBUS.PUR.001
CF10
CFBUS.PVC.001
CFBUS.PVC.045

CFROBOT8.045
oil-resistant, biooil-resistant
(PVC) / CF9
 flame-retardant
CFROBOT5
CFBUS.001
/ CFBUS.044
 UV-resistant
CFLG.2H

CFLG.G
hydrolysis-resistant and microbe-resistant

CFBUS
/ CF211 Mess
/ CFROBOT8.045
Conductor Conductor cable consisting of pre-leads (following EN 60228).

(PVC) / CF11(TPE)

energy chains®. Colour: Jet black (similar to RAL 9005)
/ CFBUS.PUR.045

(PUR) /CF211 Daten
unsupported/gliding
a max. 100 m/s2
CF21.UL (PVC) / CF27.DCFBUS.PVC.045
Travel distance Freely suspended and gliding travel distances up to 400 m and
more, Class 4
UV-resistant High

Class 4.

Image exemplary.

ESS_IN-CF_180-219_01-12 16.04.12 11:34 Seite 219
CF300.UL.D
TPE
Class 6.4.4 (6 maximum load requirements 4 travel distance up to 400 m and more 4 oil-resistant) 7,5 x d
CFBUS.PUR.045
CF10
CFLG.2H CF9
CFROBOT5
CFBUS.044
Clean room According to ISO Class 1. Outer jacket material complies with CF34.UL.25.04.D, tested
CFBUS

 almost unlimited resistance to oil, also with bio-oils
 especially for freely suspended and gliding travel distances up to 400 m and more
semiconductor insertion, ship to shore, outdoor cranes, low-temperature applications


CF300.UL.60.01.D 1x6,0 7,0 56 77
CF300.UL.100.01.D 1x10,0 8,0 96 119
CF300.UL.250.01.D 1x25,0 11,5 239 281
CF300.UL.350.01.D 1x35,0 12,5 333 377
CF300.UL.500.01.D 1x50,0 14,5 479 525
CF300.UL.1200.01.D 1x120,0 21,5 1059 1145
Order example: CF300.UL.60.01.D – length in 0.5 m steps Available from stock at igus® India.
.01 Number of pairs


igus® ReadyCable® -
Assembled drive cables
for EnergyChains®
Assembled drive cables for high stressing
● 1400 defined drive cables according to 20 manufacturer
standards
● Assembled cables for bending radii from 7.5 x d
● UL, CSA, CE and Desina compliances
● Professionally produced
● 100% tested
Save time and money with an optimised

assembly
● From single piece

● Easing your capacities
● Minimised assembly time - assemble and runs
● One order number
● No cuttings costs
● No minimum order quantity
Configure Chainflex® cables

and connectors in 3 minutes
igus® Chainflex® cables are certified and tested. www.igus.in/in/quickpin
220
ESS_IN-CF_220-221_Ready_orange.indd 220 16.04.12 11:36

Chainflex® harnessed PVC cables -
Typical application areas
These cables are suitable for high load requirements and
under light oil influence, preferably for indoor applications,
but also outdoor ones at temperatures higher than 5 °C.
They are especially recommended for freely suspended and
gliding travel distances up to 100 m.
Some examples: storage and retrieval units for high-bay
warehouses, machining units/packaging machines, quick
handling, indoor cranes, timber processing
Chainflex® harnessed PUR cables -

These cables are suitable for maximum load require-
ments and have almost an unlimited resistance to oil. They
are recommended for indoor and outdoor applications,
especially for freely suspended and gliding travel distances
up to 100 m.
Some examples: storage and retrieval units for high-
bay warehouses, machining units/machine tools, quick
handling, clean room, semiconductor insertion, outdoor
cranes, low-temperature applications.
Chainflex® harnessed TPE cables -

TPE cables have similar properties to PUR cables and
can therefore be used for indoor and outdoor applications
submitted at maximum load requirements. They are parti-
culary suitable for travel distances up to 400 m.
Some examples: ship to shore, semiconductor industry,
storage and retrieval units for highbay warehouses, machi-
ning units/machine tools, quick handling, clean room,
semiconductor insertion, outdoor cranes, low-tempera-
ture applications
More information www.igus.in/readychain
Movie: Tour of our

ReadyChain® factory
www.igus.eu/ReadyChain/factory
221

Chainflex®
Delivery time
Cable type
Chainflex®
Jacket
cable
Video-, vision engineering/bus technology

FireWire Ready-made cable TPE More information www.igus.in/in/vision
USB Ready-made cable TPE More information www.igus.in/in/vision
GigE Ready-made cable TPE More information www.igus.in/in/vision
FOC Ready-made cable PUR More information www.igus.in/in/vision
FOC Ready-made cable TPE More information www.igus.in/in/vision
(Robotics)
Coax Ready-made cable TPE More information www.igus.in/in/vision
Network-/ethernet-/fibre cables (FOC)/fieldbus
CFLG.6G Gradient fibre glass cables,

ready-made TPE More information www.igus.in/in/network
CFLG.12G Gradient fibre glass cables, TPE More information www.igus.in/in/network

ready-made
PVC
CAT5 Ethernet cable,
ready-made PUR More information www.igus.in/in/network
TPE
PVC
CAT5 Ethernet cable, ready-made,
PUR More information www.igus.in/in/network
L-/T-angle
TPE
CAT6 Ethernet cable, ready-made TPE More information www.igus.in/in/network
PVC
Profibus Field bus cable, ready-made PUR More information www.igus.in/in/network
TPE
Direct line /
Connecting cable
Initiators CF10 - CF.INI (minimum bending radius 5 x d) 360º shielded
Direct line /
Connecting cable
Direct line /
Connecting cable TPE More information www.igus.in/in/CFINI
Chainflex® cables for actuator/sensor distribution box
Direct line /
Connecting TPE More information www.igus.in/in/CFINI
cable M23

Chainflex®
Delivery time
Manufacturer
PUR Jacket
PVC Jacket
TPE Jacket
Harnessed cables for Drive Technology

Allen Bradley /
Rockwell More information www.igus.in/readycable
B& R More information www.igus.in/readycable
Baumüller More information www.igus.in/readycable
Beckhoff More information www.igus.in/readycable
Berger Lahr More information www.igus.in/readycable
Control Techniques More information www.igus.in/readycable

k
Danaher Motion More information www.igus.in/readycable
k
ELAU More information www.igus.in/readycable
Fagor More information www.igus.in/readycable

k
Fanuc Check available types page 225
Heidenhain More information www.igus.in/readycable

k
Jetter More information www.igus.in/readycable
k Lenze More information www.igus.in/readycable
Lti DRIVES More information www.igus.in/readycable

k
NUM More information www.igus.in/readycable
Omron More information www.igus.in/readycable
Rexroth Check available types page 225
SEW More information www.igus.in/readycable
Siemens Check available types page 224
Stöber More information www.igus.in/readycable

ESS_IN-CF_224-225_4_ESS_IN 12.06.12 12:37 Seite 224
Siemens
ReadyCable® Siemens | Harnessed signal cables
• power cables • servo cables
/CF211 Daten (PVC) / CF11(TPE) / CF211 Mess (PVC) / CF11.D (TPE)
Technical information
PVC, see CF140.UL Page 182 | PUR, see CF270.UL.D Page 210 | TPE, see CF11.D Page 206
Harnessed according to Siemens standard
Manufacturer Jacket igus® Number of cores and conductor ø Used Page
Part No. material Part No. nominal cross section [mm2] [mm] Chainflex®
cable
Signal cable (Basic)
6FX8002-2CB31 PVC MAT9751503 (12 x 0,25)C 10,0 CF140.02.12.UL 182
6FX8002-2CA31 TPE MAT9270004 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 CF111.006.D 206

6FX8002-2EQ10 TPE MAT9270017 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 CF111.006.D 206
Signal cable (Extension)
6FX8002-2CA34 TPE MAT9071004 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 CF111.006.D 206

6FX8002-2CF04 TPE MAT9271011 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 CF111.006.D 206
6FX8002-2EQ14 TPE MAT9271017 (3x(2x0,14)C+2x0,5+4x0,14+4x0,23)C 10,0 CF111.006.D 206
Power cable (Basic)
6FX8002-5CA01 PUR MAT9861504 (4 G 1,5)C 9,0 CF270.UL.15.04.D 210

(TPE)
(PUR) (TPE)
6FX8002-5CA21 PUR MAT9861506 (4 G 1,5)C 9,0 CF270.UL.15.04 210

CF35.UL
CF35.UL

CF27.D
6FX8002-5CS01 PUR MAT9861512 (4 G 1,5)C 9,0 CF270.UL.15.04.D 210

(PVC),
CF31/(PVC),
Power cable (Extension)

CF31
CF21.UL (PVC)

6FX8002-5CA38 PUR MAT9861518 (4 G 2,5)C 11,0 CF270UL.25.04.D 210
6FX8002-5CA58 PUR MAT9861520 (4 G 6 )C 14,5 CF270.UL.60.04.D 210
Servo cables (Basic)
6FX8002-5DA01 PUR MAT9851501 (4 G 1,5+(2x1,5)C)C 12,0 CF270.UL.15.15.02.01.D 210

6FX8002-5DS01 PUR MAT9851509 (4 G 1,5+(2x1,5)C)C 12,0 CF270.UL.15.15.02.01.D 210

6FX8002-5DS21 PUR MAT9851510 (4 G 1,5+(2x1,5)C)C 12,0 CF270.UL.15.15.02.01.D 210
Servo cable (Extension)

Similar images
224 More information www.igus.in/in/readycable
ESS_IN-CF_224-225_ESS_IN 16.04.12 13:31 Seite 225
Fanuc/
Rexroth
Fanuc | Harnessed power cables • signal cables ReadyCable®
PUR, see CF27 Page 212 and CF270 Page 210 | TPE, see CF111 Page 206
Harnessed according to Fanuc standard
Jacket igus® Number of cores and conductor ø Used Page
Manufacturer material Part No. nominal cross section [mm2] [mm] Chainflex®
Part No. cable
Power cable (Basic)
LX660-8077-T267 PUR MAT9200067 (4 G 2,5)C 11,0 CF270.UL.25.04.D 210
CF21.UL (PVC), CF27.D (PUR)

Signal cable (Basic)
LX660-4077-T297 TPE MAT9300297 (5x0,5+(2x0,25))C 8,0 CF111.022.D 206
Rexroth | Harnessed power cables

PUR, see CF27 Page 212 and CF270 Page 210
Harnessed according to Fanuc standard
Manufacturer Jacket igus® Number of cores and conductor ø Used Page
Part No. material Part No. nominal cross section [mm2] [mm] Chainflex®
cable
Power cable (Basic)
IKL0121 PUR MAT9090019 (4 G 10,0+2x(2x1,5)C)C 23,5 CF27.100.15.02.02.D 212

IKL0041 PUR MAT9851305 (4 G 2,5+2x(2x1,5)C)C 15,5 CF270.UL.25.15.02.02.D 212
Power cable (connecting cable with adapter plugs)
IKG4161 PUR MAT9090036 (4 G 10,0+2x(2x1,5)C)C 23,5 CF27.100.15.02.02.D 212

Delivery in 24hrs or today! www.igus.in/in/readycable

www.igus.in/in/readycable www.igus.in/in/quickpin
igus® (India) Pvt. Ltd., Bangalore | Phone: +91-80-39 12 78 00 | info@igus.in | www.igus.in 225
ESS_IN-CF_226-229_01-12 16.04.12 11:41 Seite 226
Chainflex®
Chainflex® Designing the filling
CF11.D (TPE)
CFBUS.050
Information on assembly and strain relief of electrical round cables

CFBUS.PUR.001
1. The cables must be installed twist-

Correct!
CF10
CFBUS.PVC.001
CFBUS.PVC.045
CFROBOT8.045
(PVC) / CF9
free. Drums or rings are not allowed

CFROBOT5
CFBUS.001
to be pulled off across the top. igus®

/ CFBUS.044
CFLG.2H
Chainflex® cables are ready to be laid

CFLG.G
CFBUS
immediately. They do not need to be

detached or laid out prior to the
/ CF211 Mess
assembly procedure.
2. The cables must be laid so that each
/ CFROBOT8.045
individual cable can move freely in

longitudinal direction.
3. The cables must be able to move
freely in the radius. This must be Wrong!
(PVC) / CF11(TPE)
checked when the upper section

reaches the biggest clear length.
/ CFBUS.PUR.045
4. The separation of the interior space

by means of separators or by means
of the igus ® interior separation
system is required whenever sever-
al or many cables with different dia-
meters are being installed. It is
(PUR) /CF211 Daten
important to make sure that the

Wrong!
CF21.UL (PVC) / CF27.DCFBUS.PVC.045
cables cannot wrap themselves aro-

und one another in spiral form.
5. In the case of cables with different
external jackets, it is important to
make sure that they do not become
"stuck together". If appropriate, they
may need to be separated. igus ®
Chainflex ® cables of all the series
can be combined with one another.
6. Electrical round cables must be
Cables must be able to move freely in the radius
fastened in strain-relieved form on
both sides. In cases of exception,
the cables must at least be fastened
in strain-relieved form at the moving
end of the energy chains®. A sepa-
rating distance of 10-30 x cable dia-
meter is recommended for most
cables. Chainflex® cables, however,
can be strain-relieved directly at the
connection element, as confirmed
Chainflex® cables can be strain-relieved directly at the
by many series of tests.
connection element.
We will be glad to make you
an offer on our fully harnes-
sed Energy Chain Systems®.
Please contact us or visit
www.igus.in/readychain
Corkscrewing: An imperfectly matched system can

result in these failures.
226 More information www.igus.in/in/Chainflex

ESS_IN-CF_226-229_01-12 16.04.12 11:41 Seite 227
Chainflex®
Chainflex® Colour code and copper price
DIN 47100 colour code (however, deviating from DIN:
without colour repetition after 44th core)*
CFBUS.PUR.045
CF10
CFLG.2H CF9
1 white 17 white-gray 33 green-red 49 white-green-black
CFROBOT5
2 brown 18 gray-brown 34 yellow-red 50 brown-green-black
CFBUS.044
3 green 19 white-pink 35 green-black 51 white-yellow-black
4 yellow 20 pink-brown 36 yellow-black 52 yellow-brown-black
CFBUS
5 gray 21 white-blue 37 gray-blue 53 white-gray-black
6 pink 22 brown-blue 38 pink-blue 54 gray-brown-black
7 blue 23 white-red 39 gray-red 55 white-pink-black
8 red 24 brown-red 40 pink-red 56 pink-brown-black
9 black 25 white-black 41 gray-black 57 white-blue-black
10 violet 26 brown-black 42 pink-black 58 brown-blue-black
11 gray-pink 27 gray-green 43 blue-black 59 white-red-black
12 red-blue 28 yellow-gray 44 red-black 60 brown-red-black
13 white-green 29 pink-green 45 white-brown-black 61 black-white
14 brown-green 30 yellow-pink 46 yellow-green-black
15 white-yellow 31 green-blue 47 gray-pink-black
16 yellow-brown 32 yellow-blue 48 red-blue-black
* Exception: 4-core cables are braided in the colour sequence white, green, brown, yellow.
The first colour indicates the basic colour of the core insulation, and the second colour indicates the colour of the printed-
on ring. In the case of three colours, the second and colours are printed on the basic colour.
Calculation of the copper surcharge The copper index specifies the weight of the copper share in a
The copper surcharge is the calculation of the difference bet- cable in kg/km. The product from the copper index (kg/km) and
ween the calculated price (copper basis) and the fluctuating, the price difference per kg of copper according to the DEL quo-
actual price of the copper share in a cable. In calculatory terms, tation then provides the copper surcharge in € per km of cable.
the list price of each Chainflex® cable is based on a copper Here, the following example:
price to the amount of € 150,-/100 kg of copper. In the end, Cable: Chainflex® CF9.15.18
however, this copper share is calculated on the basis of the Copper index: 260 kg/km
current daily price according to the DEL (German abbr. = Ger- DEL quotation: € 189,–/100 kg Cu
man electrolyte copper for conducting purposes) quotation. Copper basis: € 150,–/100 kg Cu
DEL quotation [ €/100 kg] – Copper basis [ €/100 kg]

Copper index [kg/km] x = Copper surcharge [€/km]
100
189 – 150
260 x = Copper surcharge [€/km]
100
Copper surcharge = 101,40 €/km
For this example, the copper surcharge amounts to € 101.40/km of cable. Any discounts that are granted only apply
to the cable prices but not to the copper surcharge. The copper surcharge is shown separately on our invoices.
New: You now have the possibility of calculating the individual extra charge for copper for your cable on-line
www.igus.eu/en/cfcu
Copper wire dimensions according to Anglo-American AWG numbers

AWG Diameter Cross section AWG Diameter Cross section
No. mm mm2 No. mm mm2
500 17,96 253,00 18 1,024 0,823
350 15,03 177,00 20 0,813 0,519
250 12,70 127,00 22 0,643 0,324
4/0 11,88 107,20 24 0,511 0,205
3/0 10,40 85,00 26 0,405 0,128
2/0 9,27 67,50 28 0,320 0,0804
1/0 8,25 53,50 30 0,255 0,0507
1 7,35 42,40 32 0,203 0,0324
2 6,54 33,60 34 0,160 0,0200
4 5,19 21,20 36 0,127 0,0127
6 4,12 13,30 38 0,102 0,00811
8 3,26 8,37 40 0,079 0,00487
10 2,59 5,26 42 0,064 0,00317
12 2,05 3,31 44 0,051 0,00203
14 1,63 2,08
16 1,29 1,31
More information www.igus.in/in/Chainflex 227

ESS_IN-CF_226-229_01-12 16.04.12 11:41 Seite 228
Chainflex®
Chainflex® Load carrying capacity of cables
The values from the tables on the side of this page have Table 1: Cables for fixed installation in energy-conducting
been taken from the standard DIN VDE 0298, Part 4. chains and tubes
These values have been simplified and only apply
Insulation PVC TPE
approximately. For each user, it is advisable to obtain
material
and comply with the regulations that apply to each indi- chainflex® type CF5, CF6, CF2, CF130.UL, CF140.UL,
vidual case of application (e.g. measures for protec- CF211(D) CF77.UL.D, CF78.UL, CF9,
CF10, CF9.UL, CF10.UL, CF98,
tion in case of indirect contact in accordance with DIN CF99, CF240, CF211, CF112,
VDE 0100 Part 410, overcurrent protective devices in CF113, CF11, CF12, CF211(M),
CF113.D, CF111.D, CF11.D,
accordance with DIN VDE 0100 Part 430 or voltage CF210.UL, CF21.UL,
drop in accordance with DIN VDE 0100 Part 520). It is CF270.UL.D, CF27.D, CF30,
CF31, CF34.UL.D, CF35.UL,
not possible to provide all the regulations or overviews CF37.D, CF38, CF300.UL.D,
in this catalog. Due to the harmonization that has been CFPE, CF310.UL, CF330.D,
CF340, CFBRAID, CFROBOT,
carried out, it is possible that different load-carrying CFROBOT 6,7,9
values may be permissible for the same cable in some
Number of cores 2 or 3
cases. For the selection of the relevant cross sections,
the load capacity in undisturbed operation is the deter- Installation
mining factor, i.e. the use with permissible operating
temperature or permissible maximum temperature on
Nominal cross section Load-carrying capacity in amperes
the conductor. Nominal cross of PVC TPE
copper cable in insulation insulation
mm2
The load-bearing capacity according to Table 1 on this 0,14 2,5 2,5
page applies to operating-current-carrying conductors. 0,25 4 5
0,34 5 7
Normally, these are 2 loaded conductors in the case 0,50 8 10
of 2-core and 3-core cables, as well as 3 loaded con- 0,75 12 14
1 15 17
ductors in the case of 4-core and 5-core cables. Plea- 1,50 18 21
se take this into account when planning for the use of 2,50 26 30
4 34 41
multi-core cables in electrical installation conduits or
6 44 53
energy chains®. This information is based on an ambient 10 61 74
temperature of 30°C and a non-loaded cable. Please 16 82 99
25 108 131
apply the conversion factors according to Table 2 in 35 135 162
case the air temperature is increased due to the heat 50 168 202
70 207 250
loss of the cables (please take thermal radiation into 95 250 301
account as well, e.g. effects of exposure to the sun). 120 292 352
150 – 404
185 – 461
The possible cable installation types in energy chains®
result in such a broad range of loading profiles that no
generalized conversion factors can be mentioned for Table 2: Conversion factors in case of varying ambient
this large accumulation of cables. The installation type temperatures
Conversion factor
and the conversion factors must be looked up in Table
Ambient PVC TPE
3 according to each individual application. temperature °C insulation insulation
10 1,22 1,15
15 1,17 1,12
20 1,12 1,08
25 1,06 1,04
Table 3: Conversion factors for multi-core cables with 30 1,00 1,00
cable cross sections up to 10 mm2 35 0,94 0,96
40 0,87 0,91
Loaded cores Conversion factor
45 0,79 0,87
50 0,71 0,82
5 0,75 55 0,61 0,76
7 0,65 60 0,50 0,71
10 0,55 65 – 0,65
14 0,50 70 – 0,58
19 0,45 75 – 0,50
24 0,40 80 – 0,41
40 0,35 85 – 0,29
61 0,30 90 – 0,14
228 More information www.igus.in/in/Chainflex

ESS_IN-CF_226-229_01-12 16.04.12 11:41 Seite 229
Chainflex®
More information www.igus.in/in/Chainflex 229

E-Chain®. Cable. Warranty.
● Reduce assembly time with ready-to-install

ReadyChain® systems.
● Assembly and delivery according to your

requirements.
● No minimum lot sizes.
● Quick offer and delivery
● 11 ReadyChain® factories worldwide
● igus® offers a professional production,

100% tested with warranty
Acceptance report and warranty

● Installation certificate.
● System guarantee applicable to igus® components

that drop out due to wear according to yet-to-be
agreed technical parameterss.
Exciting application examples page 236 and

www.igus.in/in/readychain-applications
230
ESS_IN-CF_230-233_Turnkey2.indd 230 16.04.12 11:43

You determine the degree of harnessing
Any degree is possible. We harness from simple E-ChainSystems®
with pre-harnessed Chainflex® cables to complex systems. These sys-
tems may include all cables and hoses (pneumatic, hydraulic), patch
plugs, inner partitions, connecting elements and connecting parts as
required.
You determine the size

Any size is possible. Because of our up to-date production pro-
cesses we can deliver fast and cost effective custom build or serial
production products.
You determine the travel length

Choose the travel length. ReadyChains® offers the whole spectrum
of possible travels of the igus® E-Chains®. We harness anything
from short to long travels. Safe transportation guarantees, damage-
free delivery of any lengths.
More Information www.igus.in/readychain
Example of an igus® project
231

Turnkey
Solutions
Our
Turnkey solutions /
Our
for specialists
you:
Project management:
(1) selecting components
(2) define interfaces
(3) documentation
(4) continous project report
(5) time shedule
(6) cost optimisation
Project
manager
Production:
Customer igus®
1) trained specialists
(2) quality assurance
(3) stock
(4) standardised processes
(5) transparence
(6) lean management
ReadyCable®. As unique as your project.

Professionally produced... ...100% tested.
More Information www.igus.in/readychain

www.igus.in/readycable
232

Turnkey
Solutions
Turnkey solutions | Installation and maintenance
Your advantages:
● calculable fixed price
● fault-free and quick installation - no downtimes, low
downtimes
● service from one source - less
logistics costs for you
● warranty
● low-priced - through specialized assemblers and all
components from the manufacturer
Quick and reliable support with warranty.

● from concept plan up to the final details
● with complete parts lists
● including construction of transport and installation aids
as well as delivery
● a personal service, as unique as your project
● professionnally produced, 100% tested
Montage example: Processing plant for sand extraction
igus® (India) Pvt. Ltd, Bangalore Phone: +91-80-39 12 78 00 info@igus.in www.igus.in

233

quality...
Quality from the igus® laboratory: Tested thou-
sands of times, proven millions of times.
igus® regularly conducts tests at its own laboratory
under realistic conditions. Every year, we conduct
more than 4,300 tests on E-Chains® and cables,
and over 7,490 tests on plain bearings.
The igus® factory
Standard and certificates
234
ESS_IN-CF_234-239_AW 234 16.04.12 11:48

tests...
E-Chains®
The focal points of our tests are push-
pull forces, friction values and abrasion
under widely varying conditions and
speeds, as well as factors such as dirt,
weathering or impact and bumps. We
test all system components such as ca-
bles, hoses, strain relief and other ac-
cessories, in addition to the E-Chains® or
E-Tubes and Guide Troughs. Partial view of the E-Chains® laboratory
Push Pull forces speed up

to 10m/s, acceleration up to
200 m/s2
Computer-aided high-voltage testing igus® ESD-tests in the production line

positions ensure tested quality
Chainflex® Cables
In the Chainflex® laboratory, igus® cables un-
dergo constant tests which can be used to
obtain important information on the service
life of a cable and to derive improvements
for the future structural design of the cable.
Applications involving high cycle counts,
speeds and accelerations or demanding
environmental conditions require proven
systems providing durable and reliable The igus® cold chamber for tests
operation.
235
ESS_IN-CF_234-239_AW 235 16.04.12 11:48

application
long strokes
System E6, side mounted, in high-speed camera positioning igus® steel guide trough used in a shelf conveyor applica-
system – high speeds and less vibrations tion, series 350 and Chainflex® cables
Long travel lenght with the super-alu-trough in a cold store Stable guidance without os cil la tion. Crane opera ting
speed 80 m/min
igus® E-Chains® 4040RHD „Rol E-Chain®“ in an igus® super- Travel up to 195 m with the igus® System E4, safe guided
alu-trough = 75% less driving power in an igus® steel trough
236 More application examples on www.igus.in
ESS_IN-CF_234-239_AW 236 16.04.12 11:48

examples...
machine tools
Series E4.42 in a machine tool, completely assembled with ReadyChain® with combined motions on tooling machines.
igus® Chainflex® cables Turnkey delivered with special parts for your machines
circular & 3D movements
Circular movement with Series E4/4 – safe energy supply on Laser measuring telescope with Triflex® R. Rotary motion in
cranes both directions ≤ 310°. Also possible at high speeds ≤ 20 m/s
E2 mini, Series B15 – The motor spindle has swivelling range 3-axis robot for loading and unloading functions
of approx. 210° with Series R48 and easy to fill igus® 3D E-Chain® Triflex® R
(TRE)
ESS_IN-CF_234-239_AW 237 16.04.12 11:48

applications...
Successful applications
with ReadyChain®
igus® ReadyChain®used for GEORG disposal vehicle - tested igus® ReadyChain® used for travel axles for 6-axles robots –
quality among hard conditions standard filling with additional options
igus® ReadyChain® for plastic processing machines – perfect igus® ReadyChain® with industry patch plugs – faster starting-
filling for high service life up, simple assembling
igus® ReadyChain® used for a zigzag application of an illumina- igus® ReadyChain® used for terotechnology – serial applications
tion cross arm, Royal Opera, London with different travels
238 More application examples on www.igus.in
ESS_IN-CF_234-239_AW 238 16.04.12 11:48

. igus india ®
11
12
10
1 igus® Bangalore 6 igus® Chennai
igus® (India) Pvt Ltd Phone: 9341136351 for E-Chains®

36/1, Sy No. 17/3, K R Puram Hobli Phone: 9381518700 for Bearings
Mahadevapura, Bangalore-560048
7 igus® Ahmedabad
Phone: +91-80-39 12 78 00
Fax: +91-80-39 12 78 02 Phone: 9328220662 for E-Chains®
E-mail: info@igus.in Phone: 9375440499 for Bearings
Mobile E-Chains : 9379260844
®
Mobile Bearings: 9342401293 8 igus Kolkata

®
9379517976
Phone: 9333508331 for E-Chains®
2 igus Mumbai
®
Phone: 9379514146 for Bearings
Phone: 9324061005 for Bearings 9 igus Coimbatore
®

9 3 igus® Pune Phone: 9381518700 for Bearings
Phone: 9371201177 for E-Chains® 10 igus Raipur
®

Phone: 9333508331
4 igus® Delhi
11 igus Indoor
®

Phone: 9350922339 for Bearings Phone: 9328220662
5 igus® Hyderabad 12 igus Jamshedpur

®
Phone: 9347534422 for E-Chains® Phone: 9333508331

The terms „igus“, „Chainflex“, „Easy Chain“, „E-Chain“, „E-Chain System“, „E-Ketten“, „E-KettenSysteme“, „Energy Chain“, „Energy
Chain Systems“, „Flizz“, „invis“, „ReadyChain“, „ReadyCable“,“Triflex“, „TwisterChain“, „DryLin“, „iglidur“, „igubal“, „xiros“, „xirodur“, „plas-
tics for longer life“, „manus“ and „vector“ are legally protected trademarks for igus® GmbH, Cologne, in the Federal Republic of Germany
and, where applicable, in some foreign countries.
239
ESS_IN-CF_234-239_AW 239 16.04.12 11:48

igus® worldwide
igus® offices 9 Canada 17 Ecuador 23 Hungary 33 Malaysia
igus® Office Canada Ecuainsetec Tech-Con Kft. igus® Malaysia Sdn Bhd
igus® distributors 201 Millway Ave. El Zurriago E9-32 y el Vengador Vésõ utca 9-11 No. 19-1, Jalan PJU 1/3F
UNIT 25 Quito 1133 Budapest Sunway Mas Commercial
1 Germany Concord Phone +593-2-2253-757 Phone +36-1-412 41 61 Centre
Ontario L4K 5K8 Fax +593-2-2461-833 Fax +36-1-412 41 71 47301 Petaling Jaya
igus® GmbH Phone +1-905-760 84 48 infouio@ecuainsetec.com.ec tech-con@tech-con.hu Selangor D.E.
Spicher Str. 1a Fax +1-905-760 86 88 Phone +603-7880 5475
51147 Cologne (Porz-Lind) webmaster@igus.com 18 Egypt 24 India Fax +603-7880 5479
P.O.Box 90 61 23 sales_malaysia@igus.de
51127 Cologne 10 Chile Fedicom Trading igus® (India) Pvt. Ltd.
Phone +49-22 03-96 49-0 Fayed Sami & Co. 36/1, Sy No. 17/3 33 Malaysia
Fax +49-22 03-96 49-2 22 Vendortec 12, El Mahaad El Swissri St., Euro School Road,
info@igus.de, www.igus.de San Martín # 2097 Flat 10 – 2nd Floor-Zamalek Dodda Nekkundi Industrial Automation Industry &
Maipú – Santiago Cairo – A.R of Egypt Area, - 2nd Stage Systems
2 Australia Phone +56-2-710 58 25 Phone +202-2736 25 37 Mahadevapura Post (M) SDN.BHD.
ventas@vendortec.cl Fax +202-2736 31 96 Bangalore 560048 50, Lorong Nagasari 11,
Treotham Automation mohamed.fayed@fedicom.com Phone +91-80-39 12 78 00 Taman Nagasari
Pty. Ltd. 11 China Fax +91-80-39 12 78 02 13600 Prai, Penang
Unit 36, 9 Powells Road, 18 Egypt info@igus.in Phone +60-4-390 56 07
Brookvale NSW 2100 igus® Shanghai Co., Ltd. Fax +60-4-399 73 27
Phone +61-2-99 07 17 88 No.46 Warehouse, IEE International Company 25 Indonesia sales_malaysia@igus.de
Fax +61-2-99 07 17 78 11 Debao Road, WGQ FTZ, for Electrical Engineering
info@treotham.com.au Shanghai 200131, 2nd floor, 25 Orabi St Pt. Energi Canggih 34 Morocco
P.R.China Down Town, Cairo Indonesia
3 Austria Shanghai 200131, P.R.C. Phone +202-25 76 73 70 Kelapa Gading Selatan AFIT
®
Phone +86-21-51 30 31 00 Fax +202-25 76 73 75 BJ 08 No. 14 5, Rue Amir Abdelkader
igus Polymer Innovationen Fax +86-21-51 30 32 00 kamel@iee-egypt.com Gading Serpong 20300 Casablanca
GmbH master@igus.com.cn Tangerang 15810 Phone +212 522 63 37 69
Ort 55 19 Finland Phone +62-21-547 43 64 Fax +212 522 61 83 51
4843 Ampflwang 12 Columbia Fax +62-21-547 43 65 souria.vu@premium.net.ma
Phone +43-76 75-40 05-0 SKS Mekaniikka Oy sales_indonesia@igus.com.sg
Fax +43-76 75-32 03 Colsein Ltda Martinkyläntie 50 35 Mexico
igus-austria@igus.at Calle 82 # 5–48 01720 Vantaa 26 Ireland
Bogota Phone +358-20-764 65 22 igus® México S. de R.L. de C.V.
Phone +57 61 08 448-121 Fax +358-20-764 68 24 igus® Ireland Boulevad Aeropuerto Miguel
4 Argentinia Alemán 160 Int. 135
mercadeo@colsein.com.co mekaniikka@sks.fi Fitzwilliam Business Centre
Borimport S.R.L. 26 Upper Pembroke Street Col. Corredor Industrial
Guevara 275 (C1427BRE) – 13 Costa Rica Dublin 2 Toluca Lerma
19 Finland – chainflex® Lerma, Estado de México
Capital Federal Phone +353 1 6373921
Buenos Aires - Argentina Enesa Equipos Neumati- SKS Automaatio Oy Fax +353 1 6620365 C.P. 52004
Phone +54-11-4556-1000 cos S.A. Martinkyläntie 50 sales@igus.ie Tel. +52-728-284-31 85
Fax +54-11-4556-1000 Del Colegio Marista 01720 Vantaa Fax +52-728-284-31 87
Mobil (011) 15-5261-7545 100 este, 200 sur, 25 este Phone +358-20-764 6748 fmarquez@igus.com
27 Israel
igus@borimport.com Urbanizacion Ciruelas Fax +358-20-764 6820
Alajuela, Costa Rica automaatio@sks.fi Conlog LTD 36 Netherlands
5 Belarus Phone +506-2440-2393 P.O. Box 35 71
Fax +506-2440-2393 Petach Tikva 49134 igus® Nederland
20 France Sterrenbergweg 9
STS Stromtehservis equiposneumaticos@ Phone +972-3-926 95 95
16-554, Ul. Sharangovicha enesa.net igus® SARL Fax +972-3-923 33 67 3769 BS Soesterberg
Minsk, 220018 49, avenue des Pépinières conlog@conlog.co.il Phone +31-346-35 39 32
Phone +375 17 313 4513 Parc Médicis Fax +31-346-35 38 49
14 Croatia igus.nl@igus.de
Fax +375 17 313 4514 94260 Fresnes 28 Italy
common@strom-ts.com Hennlich, Industrijska Phone +33-1-49 84 04 04
d. o. o. Fax +33-1-49 84 03 94 igus® S.r.l. 36 Netherlands –
5 Belarus Franje Wölfla 4 info@igus.fr Via delle Rovedine, 4 Bearings
10000 Zagreb 23899 Robbiate (LC) Elcee Holland BV
COOO Hennlich Phone +385-1-3 87 43 34 21 Greece – e-chains® Phone +39-039 5906.1
Charkovskaya Str. 90-8 Kamerlingh Onnesweg 28
Fax +385-1-3 87 43 36 Fax +39-039 5906.222 NL-3316 GL Dordrecht
Minsk, 220015 hennlich@hennlich.hr Chrismotor s.a. igusitalia@igus.it
Phone +375 17 207-1828 71, Sp. Patsi str. Phone +31-78-6544777
Fax +375 17 207-3921 118 55 Athens Fax +31-78-6544733
15 Czech Republic 29 Japan info@elcee.nl
info@hennlich.by Phone +30-210-34 25 574
Hennlich Industrietechnik Fax +30-210-34 25 595 igus® k.k.
6 Belgium/Luxembourg spol. s r.o., o.z. Lin-tech info@chrismotor.gr Arcacentral 7F, 1-2-1 Kinshi, 37 New Zealand
®
Českolipská 9 Sumida-ku Tokyo JAPAN Automation Equipment
igus B.V.B.A. 41201 Litoměřice 21 Greece – Bearings Zip 130-0013
Kolonel Begaultlaan 75 Ltd.
Phone Chains Phone +81 3 58 19 20 30
3012 Wilsele +420-416-71 13 32 J. & E. Papadopoulos S.A. Fax +81 3 58 19 20 55 26 Tawn Place
Phone +32-16-31 44 31 Phone Bearings 12 Polidefkous str info@igus.co.jp PO Box 5656
Fax +32-16-31 44 39 +420-416-71 13 39 Piraeus, 185 40 Hamilton
info@igus.be Fax +420-416-71 19 99 Phone +30-210-4113133 30 Latvia Phone+64-7-849 02 81
lin-tech@hennlich.cz Fax +30-210-4116781 Fax +64-7-849 24 22
7 Brazil sales@papadopoulos-sa.com INPAP sales@autoequip.co.nz
Katrinas Str. 16
igus® do Brasil Ltda. 16 Denmark Phone +371-750 94 04
22 Hong Kong Fax +371-750 94 03 38 Norway/Iceland
Av. Eng. Alberto de igus® ApS
Zagottis 655 Postboks 243 Sky Top Enterprises Ltd. office@inpap.lv ASI Automatikk AS
Santo Amaro 8800 Viborg Room 1707, Block C; Wah Tat Ingv. Ludvigsensgate 23
04675-085 São Paulo - SP Phone +45-86-60 33 73 Ind Centre; Wah Sing Street; 31 Lebanon 3007 Drammen
Phone +55-11-35 31 44 87 Kwai Chung; Hong Kong Phone +47-9006-1100
Fax +45-86-60 32 73 Mecanix Shops info@asiflex.no
Fax +55-11-35 31 44 88 info@igus.dk Phone +852-22 43 42 78
vendas@igus.com.br Fax +852-22 43 42 79 Gebran Safi
skytop@ctimail.com Charles Helou Avenue 39 Panama
16 Denmark – e-chains® Beirut
8 Bulgaria Phone +961 1 486 701 Automatizaciones Indust-
Solar A/S 23 Hungary
Hennlich OOD, BG Industrievej Vest 43 Fax +961 1 490 929 riales, S.A.
4000 Plovdiv 6600 Vejen igus® Hungária Kft. mecanix@dm.net.lb Via principal a 300 Mts del
Konstantin Velichkov, 69, Centro Comercial Los
Phone +45-76-96 12 00 Mogyoródi u.32. Pueblos
Et. 3 Fax +45-75-36 47 59 1149 Budapest 32 Lithuania Phone +507-399-7728/29
Phone +359-32-511 326 solar@solar.dk Phone +36-1-306-64 86 Fax +507-393-1155
Fax +359-32-621 929 Fax +36-1-431-03 74 Hitech UAB
Terminalo g. 3 mschossow@automati-
office@hennlich.bg info@igus.hu zacionesindustriales.com
54469 Biruliskiu k.
Kauno raj.
Phone +370 37 323271
Fax +370 37 203273
info@hitech.lt
240
ESS_IN-CF_234-239_AW 240 19.06.12 10:00

38
38 19
54 30
9 26 61 26 16 42 32 5 45
64
36
6 1 15 23 49 47
62
20 55 3 50 44 8
43 43
53 28 14 21 52 29
59
58 31
34 34 18 27 11
46 22 56
35 60
13 24 56 66
39 65 31 41
40 Peru 12 48
17 25
Profaco S.A.C.
Calle San Lorenzo 300 40
Surquillo 7
Lima 34 – Perú
Phone +51-1-241 43 70 10 63
+51-1-242 52 95
Fax +51-1-242 86 08 4 51 2 37
ventas@profaco.com
41 Philippines
Silicon Exponents Corp.
Suite 6A, 8414 Dr. A.
Santos Ave., Sucat, 1700 46 Saudi Arabia 52 South Korea 57 Thailand 62 Ukraine
Paranaque City,
Metro Manila, AFI igus® Korea Co. Ltd. Autoflexible Engineering Cominpro Ltd.
Khalaf Bin Hesham Street 25BL 13LT Namdong Ind. Co., Ltd. Romena Rollana 12,
Phone +63 2 8250 126 Box 9998 Complex 111 Soi. Sukhumvit, 62/1 Office 220
Fax +63 2 8250 141 31423 Dammam 446-11 Nonhyundong, Bangjak, Phakanong 61058 Kharkov
sales_philippines@igus.com.sg Phone +966 3 87 400 33 Namdonggu Bangkok 10260 Phone +38-057 717 49 14
Fax +966 3 84 700 77 Incheon City, 405-300 Phone +66-2-311 21 11 Fax +38-057 717 49 14
42 Poland marketing@afi.com.sa Phone +82-32-821 29 11 Fax +66-2-332 79 00 cominpro@gmail.com
igus® Sp zo.o Fax +82-32-821 29 13 sales_thailand@igus.com.sg
ul. Nakielska 3 47 Serbia info@igus.kr 62 Ukraine
01-106 Warszawa Hennlich doo Beograd 58 Tunesia
Phone +48-22-863 57 70 53 Spain Hennlich Ukraine LLC (HQ)
Ul. S. Markovica 3/4 BOUDRANT Kramatorska Street 15
Fax +48-22-863 61 69 11400 Mladenovac igus® S.L. 53, Avenue de Carthage 84100 Slovyansk City,
info@igus.pl Phone +381-11 39 43 414 C/ Llobatona, 6 1000 Tunis – Tunisia Donetsky Region
Fax +381-11 39 43 412 Polígono Noi del Sucre Phone +216 71 34 02 44 Phone +38-06262-335 40
43 Portugal office@hennlich.rs 08840 Viladecans – BCN Fax +216 71 34 89 10 hennlich@hennlich.com.ua
igus® Lda. Phone +34-936-473 950 info@boudrant.com.tn
R. Eng. Ezequiel Campos, 48 Singapore – HQ ASEAN Fax +34-936-473 951 63 Uruguay
239 igus.es@igus.es 59 Turkey
4100-231 Porto igus® Singapore Pte Ltd. Larrique Rulemanes SA
Phone +351-22-610 90 00 15 Shaw Road, #03-02 54 Sweden HIDREL Hidrolik Elemanlar Galicia 1204
Fax +351-22-832 83 21 Singapore 367953 Sanayi ve Ticaret A.S. Montevideo-Uruguay
info@igus.pt Phone +65-64 87 14 11 igus® ab Percemli Sk. No. 7 Phone +598-29021773
Fax +65-64 87 15 11 Knut Påls väg 8 Tünel Mevkii Fax +598-29084824
Hotlines #: 256 69 Helsingborg 80000 Karaköy / Istanbul larrique@larrique.com.uy
44 Romania Malaysia +603 7880 5475 Phone +46-42-32 92 70 Phone +90-212-249 48 81
TechCon Industry SRL Thailand +668 1792 4440 Fax +46-42-21 15 85 Fax +90-212-292 08 50
Vietnam +84 90 929 4487 info@igusab.se info@hidrel.com.tr 64 USA
Calea Crangasi nr. 60
060346 Bucuresti Indonesia +62 812 986 11002 igus® inc.
Phone +40-21-2219-640 asia-sales@igus.de 54 Sweden – e-chains ®
60 United Arab Emirates 50 N. Broadway
Fax +40-21-2219-766 P.O. Box 14349
automatizari@meteor.ro 49 Slovakia OEM Automatic AB Unigroup (FZE) East Providence, RI 02914
Box 1011 Dalagatan 4 1st floor Phone +1-401-438 22 00
Hennlich Industrietechnik 573 28 Tranås Rasana Building Fax +1-401-438 72 70
44 Romania s.r.o. Phone +46-75-2424100 M602 webmaster@igus.com
Hennlich SRL Miletičova 16 Fax +46-75-2424159 Sharjah Airport Free zone
Str. Patria, Nr17 SK-821 08 Bratislava info@aut.oem.se Sharjah
Phone +421-2-50 20 25 04 65 Venezuela
Phone +971 6 55 78 386
310106 Arad
Phone +40-257-21 11 19 Fax +421-2-50 20 25 20 54 Sweden – Bearings Fax +971 6 55 78 387
Neumatica Rotonda C.A.
Fax +40-257-21 10 21 technik@hennlich.sk automation@unigroup.ae
Prolong Av. Michelena
igus@hennlich.ro Colly Components AB C.C. Atlas Locales B-10 y
50 Slovenia P.O. Box 76 60 United Arab Emirates B-11
45 Russia 164 94 Kista Valencia, Edo. Carabobo
Hennlich, d. o. o. Phone +46-8-7030100 Power & Technology Trd. Co. Phone +58-241-832.64.64
OOO Hennlich Industrijska tehnika Fax +46-8-7039841 P.O. Box 33372 +58-241-832.32.50
Ozernaja 16, building 1, Podnart 33 info@me.colly.se Sharjah +58-241-838.88.19
office 4 SI-4244 Podnart Phone +971 6 54 21 300 Fax +58-241-832.62.83
170008 Tver Phone +386-4-532 06 10 Fax +971 6 54 23 700 ventas@neumaticar.com
Phone +7-4822 630-180 Fax +386-4-532 06 20 55 Switzerland
sales@powertech.ae
Fax +7-4822 630-180 info@hennlich.si igus® Schweiz GmbH
hennlich@hennlich.ru Industriestr. 11 66 Vietnam
51 South Africa 61 United Kingdom
4623 Neuendorf KY LUC CO., LTD
45 Russia Phone +41-62-38 89 797 igus ®
UK Ltd.
®
igus Pty. Ltd. 4A Vu Ngoc Phan, P.13,
Barti OOO Unit 29 Fax +41-62-38 89 799 51A Caswell Road Quan Binh Thanh, TP.
p/b 333 Midline Business Park info@igus.ch Brackmills HCM, Vietnam
194358 St. Petersburg Cnr Le Roux & Richards Drive Northampton NN4 7PW Phone +84 8 3553 2301
Phone +7-812-972 49 14 Midrand 1682 Phone +44-1604-67 72 40 Fax +84 8 3553 2316
56 Taiwan Fax Chain sales_vietnam@igus.com.sg
Fax +7-812-448 38 28 Tel. +27-11-312-1848
barti@barti.ru Fax +27-11-312-1594 igus® Taiwan Company Ltd. +44-01604 67 72 42
sales.sa@igus.de 5F, No. 35, 24th Road Fax Bearing
45 Russia Taichung Industrial Park +44-01604 67 72 45
Taichung 40850 sales@igus.co.uk
Eka-Service Kompani Phone +886-4-23 58-1000
1-aja Dubrowskaja, 2A, k. 35 Fax +886-4-23 58-1100
109044 Moskau igus-taiwan@igus.com.tw
Phone +7-495-6 32 66 23
Fax +7-495-6 77 17 78
zakaz@ekaservice.ru
Issue June, 2012
241
ESS_IN-CF_234-239_AW 241 19.06.12 10:00

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.in...

.plastics for longer

Phone +91-80-39 12 78 00 info@igus.in www.igus.in

ESS_Cover_ChainCF.indd 1 16.04.12 10:14

igus® bearings are used in many components of Indian rickshaws.

24 hrs* despatched Installation of your system

No minimum order Hotline

Ordering times Onlineshop

You have questions?

ESS_Cover_ChainCF.indd 2 16.04.12 10:14

Special Cables – Chainflex ®

Assembled drive cables - ReadyCables®

Turnkey solutions with warranty

Tests, quality Have a look at the igus®

● Multitude of possibilities in terms of movement and

● To Accommodate very high dynamic loads and

● High levels of acceleration can be achieved.

● Simple assembly of modular system on site and

Save time and money

● Innovative products that can be assembled quickly.

● Rapid delivery time – saves you storage costs.

● Large range of products – find the right solution

● System quotes, including made-to-measure

● Rapid system design and support with an ever-

● Calculate now the life time of your igus® E-Chain®

ESS_IN_EChain_002-003_orange.indd 2 05.06.12 22:27

D1 + D2 > 1,2 x hi d1 + d2 ≤ 1,2 x hi d1 + d2 ≤ 1,2 x hi

igus® interior separation systems significantly lengthen the life cycle

Large unsupported lengths with igus® E-Chains®.

Optimum service life for cables

Proven toughness – strength tests during fabrication in the

ESS_IN_EChain_002-003_orange.indd 3 05.06.12 22:27

Easy Chain® - very easy to ﬁll - simply press cable in

E045 9,4 Ø 5,5 10-27 12,5 16 - 37 18 - 38

E06 10,7 Ø 6,5 10 - 20 15 16,5 - 26,5 18 - 38

E065 11,3 Ø7 16 - 36 15 24,8 - 49,3 18 - 38

E08 14,6 Ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48

E200 24,3 Ø 20 57 35 74,4 55 - 200

E200.2 24,3 Ø 18 37 - 50 35 94,4 - 120,4 55 - 200

E16 32 Ø 25 23 - 100 39 37,5 - 115,3 60 - 100

E26 36,5 Ø 28 75 50 92 63 - 250

E26.2 37,1 Ø 20 48 / 48 50 117 63 - 250

E26.3 37,1 Ø 20 47 / 48 / 47 50 167 63 - 250

E300 48,5 Ø 35 75 64 95 75 - 300

E300.2 48,5 Ø 18 48 / 48 64 120 75 - 300

E300.3 48,5 Ø 18 47 / 46 / 47 64 170 75 - 300

Z-Version, split crossbar along the inner radius

Z06 10,5 Ø 6,5 10 - 16 15 16,5 - 22,5 18 - 38

Z065 11,3 Ø7 27 15 39,3 18 - 38

Z08 14,7 Ø 10 10 - 50 19,3 18,2 - 58,2 28 - 48

Z200 24,3 Ø 20 57 35 74,4 55 - 200

Z200.2 24,3 Ø 18 37 - 50 35 94,4 - 120,4 55 - 200

Z16 32 Ø 25 23 - 100 39 37,5 - 115,3 40 - 100

Z26 36,5 Ø 28 75 50 92 63 - 250

Z26.2 37,1 Ø 20 48 / 48 50 117 63 - 250

Z26.3 37,1 Ø 20 47 / 48 / 47 50 167 63 - 250

Z300 48,5 Ø 35 75 64 95 75 - 300

Z300.2 48,5 Ø 18 48 / 48 64 120 75 - 300

Z300.3 48,5 Ø 18 47 / 46 / 47 64 170 75 - 300

System E1 - modular, 1-piece strip design for simple applications

4 More informations www.igus.in/in/echain

ESS_IN_EChain_004-019_Overview.indd 4 16.04.12 10:24

Pitch Unsupported ﬁll weight Unsupported Long travel Delivery time