Professional Documents
Culture Documents
PDF c80 Element Overhaul PDF - Compress
PDF c80 Element Overhaul PDF - Compress
Maintenanc
tenance
e & Overhaul Manual
1 General
General inf orm ation
C80 Overhaul
Overhaul Instruct ion
Printed Matter Number : 2946 1722 00
Appl
Ap pl ic abl e to : Compressors with C80 elements
Preliminary Operations: : –
Safety
Safety Instructi ons : General
Persons Required : 1
Special Tools : C80 overhaul kit, Torque wrench, Overhaul stand, Induction heater, Adjustable induction
heater
Consumables : Loctite 243, Loctite 641, oil, cleaning product
2 Document overview
1 General information............................................................
information..............................................................................................................................
................................................................................................
.............................. 1
2 Document overview............................................................
overview..............................................................................................................................
................................................................................................
.............................. 1
4 Parts overview
overvie w ...............................................................................................................
...................................................................................................................................................................
.................................................... 3
7 Packing ....................................................................................................
......................................................................................................................................................................
........................................................................
...... 26
07/10/2013
PM 2946 1722 00 Page 1 of 26
Safety
Safety fir st
07/10/2013
PM 2946 1722 00 Page 2 of 26
3 Parts
Parts overvi ew
3.2
3.2 Other necessary parts
• Fine sandpaper
• Loctite 243
• Loctite 641
• Cleaning product
• Oil
07/10/2013
PM 2946 1722 00 Page 3 of 26
4 Tools overview
07/10/2013
PM 2946 1722 00 Page 4 of 26
4.2
4.2 Other tools
• Thickness gauge foil 0.04mm
• nut M10
• Torque wrench
• Overhaul stand
• Induction heater:
• 2908 0048 00 (50Hz)
• 2908 0048 01 (60Hz)
• Adjustable induction heater
• 2230 0102 00 (50Hz)
• 2230 0103 00 (60Hz)
07/10/2013
PM 2946 1722 00 Page 5 of 26
5 Overhaul
5.1 Dismantling
5.1.1
5.1.1 Element hou sin g
07/10/2013
PM 2946 1722 00 Page 6 of 26
4. Remove the oil spray nozzle (A).
07/10/2013
PM 2946 1722 00 Page 7 of 26
8. Disconnect the housing of the
element (A) from the outlet flange A
(B).
07/10/2013
PM 2946 1722 00 Page 8 of 26
5.1.
5.1.2
2 Fe
Female
male rotor and
and female roto r bearings
07/10/2013
PM 2946 1722 00 Page 9 of 26
3. Unscrew and remove the nut of
the female rotor (A).
07/10/2013
PM 2946 1722 00 Page 10 of 26
Support the female rotor to
prevent it from falling!
07/10/2013
PM 2946 1722 00 Page 11 of 26
5.1.
5.1.3
3 Male rotor and male rotor bearings
bearings
07/10/2013
PM 2946 1722 00 Page 12 of 26
3. Use the pulley puller and the
blocking tool (A) to press out the
male rotor (B).
07/10/2013
PM 2946 1722 00 Page 13 of 26
5.1.
5.1.4
4 Inner races of the bearing at the inlet side
07/10/2013
PM 2946 1722 00 Page 14 of 26
5.2
5.2 Cleaning
Cleaning and inspectio n
5.2.1
5.2.1 Male and female rot or s
1. Clean the rotors
5.2.
5.2.2
2 Eleme
Element
nt housin g and outl et flange
If the condition of the housing and/or outlet flange is doubtful, replace the element.
5.3 Reassembly
5.3.
5.3.1
1 Inner races of the roller bearings at
at the inlet side of the male
male a
and
nd female roto rs
Al way
wayss u se heat
h eat r esi stin
st in g A
gloves during all operation
with the inductio n heate
heater!
r!
07/10/2013
PM 2946 1722 00 Page 15 of 26
3. Take a brush and put some
Loctite 641 on the inner race seat A
of the female rotor shaft. Closed
circle around the shaft.
07/10/2013
PM 2946 1722 00 Page 16 of 26
5.3.
5.3.2
2 Bearings at the outlet side of the female rotor
Take the roller bearing 1616742600 and the ball bearing 0504020054 from the kit and install them iinto
nto the outlet flange of
the element.
Pa
Pay
y attention to the position of the bearings.
07/10/2013
PM 2946 1722 00 Page 17 of 26
3. Take roller bearing (1616 7426
B
00) and position the inner race (A)
over female rotor shaft. Position
the inner race press tool (B) over
this bearing.
A
housing.
07/10/2013
PM 2946 1722 00 Page 18 of 26
Check the po sition bea
Check bearing.
ring.
The side with broad inner
race should be upwards (A).
07/10/2013
PM 2946 1722 00 Page 19 of 26
10. Install the nut (A) on the female
rotor (B) and tighten it with the
torque value of 4 Nm.
5.3.
5.3.3
3 Bearing at outlet side of male rotor
A B
07/10/2013
PM 2946 1722 00 Page 20 of 26
5.3.
5.3.4
4 Bearings at the outlet side of the male rotor
Pa
Payy attention to the posit ion
of the bearings! A
07/10/2013
PM 2946 1722 00 Page 21 of 26
5. Take the male rotor (A) and catch
the threaded hole of the rotor at
the outlet side by the threaded
rod.
B
Ap pl ied to rq
rque
ue s ho
houl
ul d n ot A
be more them 15 Nm during
this operation A
5.3.
5.3.5
5 Space
Spacerr at the outlet side of the male rotor
1. Remove old O-ring (A) of the
female cap (B) and replace it with
a new one from the overhaul kit
(C). A
C
B
07/10/2013
PM 2946 1722 00 Page 22 of 26
2. Remove old O-ring (A) of the
male cap (B) and replace it with a C
new one from the overhaul kit (B).
A
07/10/2013
PM 2946 1722 00 Page 23 of 26
6. Remove old O-ring (0663 2106 B
70) (A) at the outlet flange of the A
housing and replace it with a new
one from the overhaul kit (B).
07/10/2013
PM 2946 1722 00 Page 24 of 26
9. Install the outer race of the roller
A
bearing (0508 1100 46) (A) at the
inlet side of the female rotor.
07/10/2013
PM 2946 1722 00 Page 25 of 26
6 Packing
07/10/2013
PM 2946 1722 00 Page 26 of 26