QS-550 Service Manual

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Model QS-550

Free-Standing Tube
Stand

Service Manual

Manual Part No. DC30-009 Revision M


This manual is copyrighted and all rights are reserved. No portion of this document
may be copied, photocopied, reproduced, translated, or reduced to any electronic
medium or machine readable form without prior consent in writing from Quantum
Medical Imaging, LLC. (QMI)

This Service Manual is incomplete without Operator’s Manual DC30-034

Copyright© 2015 QMI

Quantum Medical Imaging, LLC


Division of Carestream2002-B Orville Drive North
Made in U.S.A.
Ronkonkoma, New York 11779 USA
Phone: (631) 567-5800
Fax: (631) 567-5074
E-mail: qmiinfo@carestream.com
www.quantummedical.net
Revision History

REVISION DATE TYPE OF MODIFICATION


A 2000-12-07 Initial Release.

B 2001-02-28 Minor modification made to installation of tube


stand on floor track procedure.

C 2001-09-19 Incorporated ECO 0396, 0402, 0423.

D 2002-06-13 Minor revisions to assembly and installation proce-


dure. Incorporated ECO 0788.

E 2003-07-03 Incorporated ECO 0945, 1038, 1057.

F 2004-03-15 Incorporated ECO 1359, 1372.

G 2010-03-22 Incorporated ECO 1404, 1691, 1889, added Tech-


Vision option

H 2012-05-29 Added EU Representative and Safety Notices,


Updated to IEC 60601-1:2005, Incorporated ECO
2587, 2686

J 2012-08-29 Corrected Tables 2-1 & 2-2 per ECO 2686 updates

K 2013-01-10 Revised safety standard reference

L 2014-10-01 Reference to collimator manufacturer mounting


instruction, and warning regarding security of colli-
mator mounting.hardware.

M 2015-03-05 Incorporated ECO 3399

Page Page Page


Number Rev Number Rev Number Rev

i - xiv M
1-1 thru 1-6 M
2-1 thru 2-28 M
3-1 thru 3-6 M
4-1 thru 4-10 M
5-1 thru 5-6 M

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Quantum Medical Imaging, LLC i
Revision History

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ii Quantum Medical Imaging, LLC
Table of Contents

SAFETY NOTICES
GENERAL SAFETY INFORMATION ............................................................ v
WARNINGS, CAUTIONS, NOTES ............................................................... v
REGULATORY COMPLIANCE ................................................................... vii
CLASSIFICATION ............................................................................viii
COMPATIBILITY ..............................................................................viii
INTENDED OPERATOR ....................................................................viii
TRAINING ....................................................................................... ix
ACCOMPANYING DOCUMENTATION .................................................. ix
Applicable Standards ........................................................................ ix
ENVIRONMENTAL PROTECTION .............................................................. ix
ELECTROMAGNETIC COMPATIBILITY
(EN 60601-1-2:2007/IEC 60601-1-2:2007) .............................................. ix
ABBREVIATION DEFINITION .................................................................xiv

CHAPTER 1 - SPECIFICATIONS
PHYSICAL SPECIFICATIONS .................................................................1-3
SYSTEM SPECIFICATIONS ..............................................................1-3
HANDGRIP SPECIFICATIONS ..........................................................1-3
PERFORMANCE SPECIFICATIONS ....................................................1-3
ELECTRICAL SPECIFICATIONS ..............................................................1-4
SYSTEM OPTIONS ................................................................................1-4
SYSTEM OPERATING ENVIRONMENT ....................................................1-5
NON-OPERATING ENVIRONMENT .........................................................1-5
COMPATIBILITY STATEMENT ................................................................1-5

CHAPTER 2 - ASSEMBLY & INSTALLATION


OVERVIEW ..........................................................................................2-3
ROOM CONSTRUCTION ..................................................................2-3
INSTALLATION PRECAUTIONS ........................................................2-3
CDRH CERTIFICATION ...................................................................2-3
REQUIRED TOOLS AND MATERIALS ................................................2-3
UNPACKING ...................................................................................2-4
INSTALLATION INSTRUCTIONS ......................................................2-4
Floor Track Installation .............................................................2-4
Vertical Column/Base Assembly Attachment ...............................2-5
INSTALLING TUBE STAND ON FLOOR TRACK ...................................2-6
INSTALLING THE X-RAY TUBE, COLLIMATOR
AND HANDGRIPS ...........................................................................2-7
Trunnion Configuration .............................................................2-8
Tube Mounting Fork Configuration ........................................... 2-14
Leveling the Collimator ........................................................... 2-15

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Quantum Medical Imaging, LLC iii
Table of Contents

TRANSVERSE ARM COVERS INSTALLATION .............................2-15


VERTICAL COUNTERWEIGHT BALANCING INSTRUCTIONS ..............2-17
VERTICAL COLUMN ROTATION ADJUSTMENT ................................2-18
ADJUSTING LONGITUDINAL BRAKE (ELECTROMAGNETIC LOCK) .....2-18
HORIZONTAL SID SWITCH ASSEMBLY INSTALLATION ....................2-19
VERTICAL SID SWITCH ASSEMBLY INSTALLATION .........................2-21
TUBE STAND INPUT POWER .........................................................2-22
CONNECTION OF THE HIGH-VOLTAGE CABLES/CABLE ROUTING ....2-23
HORIZONTAL SID SWITCH ACTUATOR/INDICATOR
INSTALLATION .............................................................................2-26
VERTICAL SID SWITCH ACTUATOR INSTALLATION ........................2-26
VERTICAL DISTANCE SCALES ........................................................2-27
Bucky SID ..............................................................................2-27
Table SID ...............................................................................2-27
ALIGNMENT OF THE SYSTEM ........................................................2-28
Collimator Light Field Versus Actual X-Ray Field ........................2-28

CHAPTER 3 - THEORY OF OPERATION


OVERVIEW .......................................................................................... 3-3
THEORY OF OPERATION ...................................................................... 3-3
VERTICAL MOTION OPERATION ..................................................... 3-3
LONGITUDINAL MOTION OPERATION ............................................ 3-3
ANGULATION MOTION OPERATION ................................................ 3-3
TRANSVERSE MOTION TRAVEL ...................................................... 3-4
ALL LOCKS RELEASE OPERATION ................................................... 3-4
AUTO-STOP OPERATION ................................................................ 3-4
HAND GRIP DISPLAYS ................................................................... 3-5

CHAPTER 4 - SERVICE INSTRUCTIONS


OVERVIEW .......................................................................................... 4-3
SERVICE MAINTENANCE ................................................................ 4-3
Visual Inspection ..................................................................... 4-3
Perform Every Six Months: ....................................................... 4-3
Perform Annually: .................................................................... 4-4
TROUBLESHOOTING PROCEDURE .................................................. 4-4
REPLACEMENT PARTS AND ORDERING INFORMATION .................... 4-5
ORDERING INFORMATION ............................................................. 4-6

CHAPTER 5 - DIAGRAM
Model QS-550 Tube Stand Sample Configuration Diagram ...................... 5-3
Model QS-550 Tube Stand Wiring Diagram - Manual Collimator ............... 5-4
Model QS-550 Tube Stand Wiring Diagram - Automatic Collimator
(Progeny Linear II) .............................................................................. 5-5
Model QS-550 Tube Stand Wiring Diagram - Progeny Linear IV
Automatic Collimator ........................................................................... 5-6

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iv Quantum Medical Imaging, LLC
Safety Notices

GENERAL SAFETY INFORMATION


Quantum products are designed to meet stringent safety standards. All medical elec-
trical equipment requires proper installation, operation, and maintenance (particularly
with regard to safety).
It is vital that the user read, understand, note, and where applicable, strictly observe
all Warnings, Cautions, Notes and Safety markings within this document and on the
equipment, and that the user strictly follow all safety directions in this manual to help
ensure the safety of users and patients.
Every reasonable precaution has been taken during manufacture to safeguard the
health and safety of persons who will operate this equipment. The following precau-
tions must be observed at all times.
WARNINGS, CAUTIONS, NOTES
The following samples show how warnings, cautions, and notes appear in this docu-
ment. The text explains their intended use.

WARNING Indicates injury or death is possible if the


instructions are not obeyed.

CAUTION Indicates that damage to equipment is possible


if the instructions are not obeyed.

NOTE Indicates essential information that should be


read to avoid incorrect operation.

The purpose of safety icons, such as those shown below, is to indicate at a glance the
type of caution, warning or danger.

WARNING Ionizing radiation: indicates the possibility of


increased levels of radiation.

WARNING Indicates that damage to equipment is possible


if the instructions are not obeyed.

WARNING Indicates essential information that should be


read to avoid incorrect operation.

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Safety Notices

WARNING
Quantum Medical Imaging, LLC disclaims all responsibility from any injury
resulting from improper application of this equipment.
This equipment is sold to be used exclusively under the prescribed direc-
tion of a person who is licensed by law to operate equipment of this nature.
This equipment must be used in accordance with all safety procedures
described in this manual and must not be used for purposes other than
those described herein. In the United States, Federal law restricts this
device to sale, distribution, and use by or on order of a licensed physician.
Quantum Medical Imaging, LLC cannot assume responsibility for any mal-
functioning of this equipment resulting from improper operation, mainte-
nance, or repair, or from damage or modification of its components.
Failure to observe these warnings may cause serious injuries.

X-RAY PROTECTION
WARNING! X-rays are hazardous to both patient and operator unless
established safe exposure factors and operating instructions are observed.
Only qualified and authorized personnel shall operate this system. In this
context, qualified means those legally permitted to operate this equipment
in the jurisdiction in which the equipment is being used, and authorized
means those authorized by the authority controlling the use of the equip-
ment. Full use must be made of all radiation protection features, devices,
systems, procedures and accessories.
It is important that everyone having anything to do with x-radiation be
properly trained and fully acquainted with the recommendations of the
National Council on Radiation Protection and Measurements as published
in NCRP Reports available from NCRP Publications, 7910 Woodmont Ave-
nue, Suite 800, Bethesda, Maryland 20814-3095 (www.ncrp.com), and of
the International Commission on Radiological Protection (www.icrp.org),
and take adequate steps to protect against injury.

WARNING
X-ray equipment may cause injury if used improperly. The instructions con-
tained in this manual must be read and followed when operating this unit.
Personal radiation monitoring and protective devices are available. You are
urged to use them to protect against unnecessary X-ray exposure.

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Safety Notices

NOTE: This device is designed to support the loads imposed by


the specific X-ray Tube and Collimator combinations referenced in
Service Manual DC30-009. The application of components not
shown therein is not authorized.
REGULATORY COMPLIANCE
The Free-Standing Tube Stand, Model QS-550 (hereinafter referred to as the Tube
Stand) is not a CDRH certifiable product. However, the Tube Stand must be compati-
ble and operate in conjunction with other components in the X-ray System so that the
X-ray System performs in compliance with H.E.W. Performance Standards. This prod-
uct has been factory tested to assure its required performance in an X-ray System.
Those responsible for the planning of x-ray equipment installations must be thor-
oughly familiar and comply completely with NCRP Report No. 49, “Structural Shielding
Design and Evaluation for Medical Use of X-Rays and Gamma Rays of Energies up to
10 MeV”, as revised or replaced in the future. Those authorized to operate, test, par-
ticipate in or supervise the operation of the equipment must be thoroughly familiar
and comply completely with the currently established safe exposure factors and pro-
cedures described in publications such as Subchapter J of Title 21 of the Code of Fed-
eral Regulations, “Diagnostic X-Ray Systems and Their Major Components,” and NCRP
Report No. 102, “Medical X-Ray, Electron Beam and Gamma Ray Protection for Ener-
gies Up to 50 MeV—Equipment Design and Use” as revised or replaced in the future.
This equipment must only be used in rooms that comply with all applicable laws or
regulations that have the force of law, concerning electrical safety for this type of
equipment.
Scheduled maintenance is essential to the assurance of continued integrity of this
equipment with respect to regulatory compliance. The continuance of certified perfor-
mance to the regulatory standard is incumbent upon the user's diligent conformance
to recommended maintenance instructions.
Complies with EC Directive 93/42/EEC for Medical Devices.

Carestream Health France


1, rue Galilée
93192 NOISY-LE-GRAND CEDEX
France

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Safety Notices

CLASSIFICATION
This product has been classified as Class I, Type B by Underwriters Laboratories,
Inc. Equipment not suitable for use in the presence of a flammable anesthetic
mixture of air with oxygen or with nitrous oxide. Protection against Harmful
Ingress of Water (Ordinary), enclosed equipment without protection against
ingress of liquids.

MEDICAL ELECTRICAL EQUIPMENT


WITH RESPECT TO ELECTRIC SHOCK, FIRE,
MECHANICAL HAZARDS ONLY IN ACCORDANCE
WITH UL 60601-1 AND CAN/CSA C22.2 NO. 601.1
98UA

The following symbols may be used for marking on this equipment or equipment
documentation:

Earth (ground) Type B Equipment

Protective Earth (ground) Enable Longitudinal Tube


Motion

Enable Tube Angulation Enable Vertical Tube


Motion Motion

Enable Tube Motion in All Enable Transverse Tube


Directions Motion

Enable Rotation of Vertical Non-ionizing radiation


Column Motion

Enable Auto-Stop Function

COMPATIBILITY
The equipment described in this manual must only be used in combination with
other equipment or components if these are expressly recognized by Quantum
Medical Imaging, LLC as compatible.

INTENDED OPERATOR
This equipment is intended to be installed, used and operated only in accordance
with the safety procedures given within this manual for the purpose for which it
was designed. Before attempting to work with this equipment, read, understand,
note and strictly observe all warnings, cautions and safety markings on the equip-
ment.
Users include those persons who actually handle the equipment and those who
have authority over the equipment.

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viii Quantum Medical Imaging
Safety Notices

TRAINING
Users of this equipment shall have received adequate training on its safe and
effective use before attempting to work with the equipment. Training require-
ments may vary from country to country. The User shall make sure that training is
received in accordance with local laws or regulations that have the force of law.
ACCOMPANYING DOCUMENTATION
The documentation consists of a Model QS-500 Floor to Ceiling/Wall Tube Stand
and QS-550 Free-Standing Tube Stand Operator Manual (DC30-034).
The documentation shall be kept with the system for easy reference.
APPLICABLE STANDARDS
This equipment complies with the following regulatory standards:
• EN 60601-1: 1990 + A1:1993 + A2:1995 + A3:1996
• IEC 60601-2-32: 1994
• CAN/CSA-C22.2 No. 601.1-M90, 2005 (Medical Electrical Equipment, part 1:
General Requirements for Safety)
• UL 60601-1, 1st Edition, 2006-04-26 (Medical Electrical Equipment, part 1:
General Requirements for Safety)
• IEC 60601-1 Medical electrical equipment, Part 1: General requirements for
safety
• IEC 60601-1-2: 2007
ENVIRONMENTAL PROTECTION
This equipment contains certain materials and chemical compounds incidental to the
manufacture of electrical and electronic equipment, and improper “end-of-life” dis-
posal of such equipment can result in environmental contamination. Therefore, this
equipment should not be disposed of as ordinary household waste, but should instead
be delivered to a designated electrical and electronic waste disposal or recycling cen-
ter. For further information on disposing of electrical and electronic waste, contact
the cognizant authority within the jurisdiction.

ELECTROMAGNETIC COMPATIBILITY (EN 60601-1-2:2007/IEC 60601-


1-2:2007)
The tube stand is intended for use in the electromagnetic environment specified
below. As such, it must be installed and put into service according to the information
provided in the accompanying Service Manual.
Portable and mobile RF communications equipment can affect medical electrical
equipment. It is therefore recommended that the operation of equipment of this
type, such as mobile telephones, cordless microphones and other similar mobile radio
equipment, be restricted from the vicinity of this device.

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Quantum Medical Imaging ix
Safety Notices

Use of accessories, transducers and cables, other than those specified in the accom-
panying documents, may result in increased emissions or decreased immunity of the
equipment.

Guidance and manufacturer's declaration - electromagnetic emissions

The Tube Stand is intended for use in the electromagnetic environment specified below. The
customer or the user of the Tube Stand should assure that it is used in such an environment.
Emissions test Compliance Electromagnetic environment -
guidance

RF emissions Group 1 The Tube Stand uses RF energy only


CISPR 11 for their internal functions. There-
fore, the RF emissions are very low
and are not likely to cause any inter-
ference in nearby electronic equip-
ment.

RF emissions Class A The Tube Stand is suitable for use in


CISPR 11 all establishments other than domes-
tic and those directly connected to
Harmonic emissions Class A the public low-voltage power supply
IEC 61000-3-2 network that supplies buildings used
Voltage fluctuations/ Complies for domestic purposes.
flicker emissions
IEC 61000-3-3

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x Quantum Medical Imaging
Safety Notices

Guidance and manufacturer's declaration - electromagnetic immunity

The Tube Stand is intended for use in the electromagnetic environment specified below. The customer or the
user of the Tube Stand should assure that it is used in such an environment.
Immunity test IEC 60601 Compliance Electromagnetic environ-
test level level ment - guidance

Electrostatic ±6 kV contact ±6 kV contact Floors should be wood, concrete


discharge (ESD) ±8 kV air ±8 kV air or ceramic tile. If floors are cov-
IEC 61000-4-2 ered with synthetic material, the
relative humidity should be at
least 30 %.

Electrical fast ±2 kV for power supply ±2 kV for power supply Mains power quality should be
transient/burst lines lines that of a typical commercial or
IEC 61000-4-4 ±1 kV for input/output ±1 kV for input/output hospital environment.
lines lines

Surge ±1 kV differential mode ±1 kV differential mode Mains power quality should be


IEC 61000-4-5 ±2 kV common mode ±2 kV common mode that of a typical commercial or
hospital environment.

Voltage dips, < 5 % UT < 5 % UT Mains power quality should be


short interruption, (>95 % dip in UT) (>95 % dip in UT) that of a typical commercial or
and voltage for 0.5 cycle for 0.5 cycle hospital environment. If the
variations on power user of the Tube Stand requires
supply 40 % UT 40 % UT continued operation during
input lines power mains interruptions, it is
(60 % dip in UT) (60 % dip in UT)
IEC 60601-4-11 recommended that the Tube
for 5 cycles for 5 cycles Stand be powered from an unin-
terruptible power supply or bat-
70 % UT 70 % UT tery.
(30 % dip in UT) (30 % dip in UT)
< 5 % UT < 5 % UT
(> 95 % dip in UT) (> 95 % dip in UT)
for 5 s for 5 s

Power frequency 3 A/m 3 A/m Power frequency magnetic fields


(50/60 Hz) should be at levels characteristic
IEC 61000-4-8 of a typical location in a typical
commercial or hospital environ-
ment

NOTE: UT is the A.C. mains voltage prior to application of the test level.

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Quantum Medical Imaging xi
Safety Notices

Guidance and manufacturer's declaration - electromagnetic immunity

The Tube Stand is intended for use in the electromagnetic environment specified below. The customer or
the user of the Tube Stand should assure that it is used in such an environment.
Immunity test IEC 60601 Compliance Electromagnetic environment - guid-
test level level ance

Portable and mobile RF communications


equipment should be used no closer to any
part of the Tube Stand, including cables,
than the recommended separation distance
calculated from the equation applicable to
the frequency of the transmitter.

Recommended separation distance

Conducted RF 3 Vrms 3 Vrms


IEC 61000-4-6 150 kHz to 80MHz

Radiated RF 3 V/m 3 V/m


IEC 61000-4-3 80 MHz to 2,5 GHz , 80 MHz to 800 MHz

, 800 MHz to 2,5 GHz

where P is the maximum output power


rating of the transmitter in watts (W)
according to the transmitter manufacturer
and d is the recommended separation dis-
tance in metres (m).

Field strengths from fixed RF transmitters,


as determined by an electromagnetic site
surveya, should be less than the compli-
ance level in each frequency range.b
Interference may occur in the vicinity of
equipment marked with the following sym-
bol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

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xii Quantum Medical Imaging
Safety Notices

Guidance and manufacturer's declaration - electromagnetic immunity

a
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones
and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an
electromagnetic site survey should be considered. If the measured field strength in the location in which
the Tube Stand is used exceeds the applicable RF compliance level above, the Tube Stands (including Tech-
Vision option) should be observed to verify normal operation. If abnormal performance is observed, addi-
tional measures may be necessary, such as re-orienting or relocating the Tube Stand.
b
Over the frequency range 150 kHz to 80 kHz, field strengths should be less than 3 V/m.

Recommended separation distances between


portable and mobile RF communications equipment and the
Tube Stand (including TechVision option)

The Tube Stand is intended for use in an electromagnetic environment in which radiated RF disturbances
are controlled. The customer or the user of the Tube Stand can help prevent electromagnetic interfer-
ence by maintaining a minimum distance between portable and mobile RF communications equipment
(transmitters) and the Tube Stand as recommended below, according to the maximum output power of
the communications equipment.
Rated maximum output Separation distance according to frequency of transmitter
power of transmitter m
W
150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2,5 GHz

0,01 0,12 0,12 0,23

0,1 0,38 0,38 0,73

1 1,2 1,2 2,3

10 3,8 3,8 7,3

100 12 12 23

For transmitters rated at a maximum output power not listed above, the recommended separation dis-
tance d in metres (m) can be estimated using the equation applicable to the frequency of the transmitter,
where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter
manufacturer.

NOTE 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.

NOTE 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

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Quantum Medical Imaging xiii
Safety Notices

ABBREVIATION DEFINITION
The following abbreviations and acronyms may be found in this document. Their def-
inition is explained below.
cm Centimeters

CCW Counterclockwise

CW Clockwise

in. Inches

GHz Gigahertz

mm Millimeters

MHz Megahertz

SAE Society of Automotive Engineers

SID Source-to-image distance

W Watts

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xiv Quantum Medical Imaging
Chapter
1

SPECIFICATIONS

1-1
1-2
Chapter 1 Specifications

PHYSICAL SPECIFICATIONS
Refer to Figure 5-1 in Chapter 5, DIAGRAMS for Model QS-550 Tube Stand dimen-
sions.
SYSTEM SPECIFICATIONS
• Column Height: 2336.8 mm (92.0 in.)
• Tube Mount: Fork or Trunnion
• Weight: 272.0 kg (600 lb)
• Collimator
Compatibility: Manual, Selectable or Automatic, 4.5 to 9.1 kg
(10-20 lb) typical. Mounting to fork/tube housing
requires four 1/4-20 or M6 x 16 bolts spaced on a
92 mm (3.625 in.) diameter circle
• X-ray Tube
Compatibility: 76.2 or 101.6 mm (3 in. or 4 in.) rotating anode
type, 13.6 to 18.1 kg (30 - 40 lb) typical)
• Max combined load
(Tube & Collimator) 31.8 kg (70 lb)
• Heat Dissipation: 200 BTU per hour
• Compatible X-Ray
Tube Housing Styles: Toshiba E7239, E7242, E7252 E7254, E7269; Var-
ian Diamond, Varian Sapphire, Dunlee DA10
• Compatible
Collimators Carestream MC150, MC150 Pinnacle; Linear II, Lin-
ear IV, Ralco R 221/A DHHS; Huestis 150MC,
Huestis CM32211-QMI (Programmable)
HANDGRIP SPECIFICATIONS
• Push Button
Switches: Vertical lock release, Longitudinal lock release,
Angulation lock release, Transverse lock release, All
Locks release, Auto-Stop
• LED Indicators: 100 cm (40 in.) SID, 180 cm (72 in.) SID

PERFORMANCE SPECIFICATIONS
• Tube Stand
Longitudinal Travel: 1752.6 mm (96.0 in.)
• Vertical Travel (x-ray
tube): 1524.0 mm (60.0 in.)

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Quantum Medical Imaging, LLC 1-3
Chapter 1 Specifications

• X-ray Tube Height: 1848.2 mm (72.5 in.) maximum to


349.3 mm (13.75 in.) minimum
• Transverse Tube
Travel: ±127 mm (5 in.) from center line of table
• Transverse Travel
Detent: Center position
• X-ray Tube
Angulation: 240 ° (±120 °)
• X-ray Tube Angulation
Detents: 0 °, 90 ° (CW) and 90 ° (CCW)
• Column Rotation: 180 ° (±90 °)
• Column Rotation
Detents: 0°, 90 ° (L), 90 ° (R)
ELECTRICAL SPECIFICATIONS
Note: The following specifications are for the tube stand only and do
not apply to the x-ray tube or collimator. Refer to x-ray tube and
collimator manufacturer’s documentation (supplied with the tube stand)
for applicable specifications.
• Locking System
Power: +24 Vdc, 1.0 A
• Mode of Operation: Continuous
• Power Supply Type: Double (or Reinforced) Insulated (must meet con-
struction/performance criteria per UL 60601-1)
• Electrical
Interfacing: Tube Stand-mounted terminal strip for interfacing
+24 Vdc and, when equipped with automatic colli-
mator, tray sensing signals
SYSTEM OPTIONS
• Auto-Tracking System, with Motorized Vertical Motion (QS-MAT)
• Fork Mount (replaces Trunnion Mount)
• Automatic collimator interface (QS-ACT-550)
• Model QS-550 tube stands equipped with TechVision Hand Grips option:
• TechVision replaces the standard equipment hand grips to provide tube
stand position controls and indicators and serves as a generator remote

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1-4 Quantum Medical Imaging, LLC
Chapter 1 Specifications

control panel. Refer to the table below for the appropriate documentation for
the application:

OPERATOR SERVICE
APPLICATION TYPE
MANUAL MANUAL

Carestream Integration DC30-126 DC30-049

Canon Integration DC30-102 DC30-049

NX-DR Integration DC30-113 DC30-049

SYSTEM OPERATING ENVIRONMENT


Note: The tube stand is not designed for use in the presence of
explosive or flammable gases as might be found in operating rooms.
Ambient Temperature: 10 °C to 40 °C (50 °F to 104 °F)
Relative Humidity: 30 to 75 %, non-condensing
Atmospheric Pressure: 700 hPa to 1060 hPa
NON-OPERATING ENVIRONMENT
Note: Operation or prolonged storage temperatures below 32 degrees
Fahrenheit should be avoided as it will cause lubricants to become more
resistive to manually-operated motions.
Ambient Temperature: -18 °C to +70 °C (-0.4 °F to 158 °F)
Relative Humidity: 20 to 95 %, non-condensing
Atmospheric Pressure: 500 hPa to 1060 hPa
COMPATIBILITY STATEMENT
The Quantum Medical Imaging, LLC tube stand is compatible with all Quantum Medi-
cal Imaging, LLC. manufactured tables, wall stands, and high-voltage x-ray genera-
tors, and with other manufacturer’s equipment having equivalent means for indication
of SID and perpendicularity.

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Chapter 1 Specifications

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1-6 Quantum Medical Imaging, LLC
Chapter
2

ASSEMBLY &
INSTALLATION

2-1
2-2
Chapter 2 Assembly & Installation

OVERVIEW
This chapter describes the steps required to assemble and install the Model QS-550
tube stand, including making all required electrical connections, and performing all
required alignments and calibrations.
ROOM CONSTRUCTION
A conventional radiographic room construction should be used in the area where
the tube stand is to be installed. Consult with your State Health Department or
local Building Codes for specific radiation shielding requirements.
INSTALLATION PRECAUTIONS
Install the tube stand before installing the radiographic table.
Check that the space location, conduit arrangements and junction boxes are pre-
pared for the permanent installation of the tube stand. Verify that the location
and space allowed is sufficient for the full range of tube stand/Transverse Arm
travel without hitting any walls or structures in the room (see Figure 5-1 for
equipment dimensions). Note that the Transverse Arm in/out adjustment and the
Vertical Column position relative to the rear wall are critical. Column rotation in
the counterclockwise (right-hand) direction could result in the Tube Housing strik-
ing the wall before the 90 degree index position is reached.
CDRH CERTIFICATION
The tube stand is not a CDRH certifiable product. However, it must be compatible
and operate in conjunction with other components in the x-ray system so that the
x-ray system performs in compliance with CDRH performance standards.
REQUIRED TOOLS AND MATERIALS
The following tools and materials are required to complete the assembly and
installation procedures:
• Double-bubble level - two feet minimum length
• Tape Measure - eight feet minimum length
• Standard hand tools
• Alcohol - to clean the high-tension cable ends, tube head, and high- tension
transformer sockets
• Dow-Corning DC4 vapor-proofing compound, silicon insulating grease or
equivalent - for packing x-ray tube head and high-tension cable terminals
• Special film cassette (11" x 14" cassette with scribed center line)
• Electric drill and drill bits
• Lubricant - white lithium grease

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UNPACKING
Open crate or carton marked “packing list enclosed” first. Remove packing list
and use it as a guide to open the remaining cartons. Do not dispose of packing
material until packing list is matched with actual parts received. Should there be
a shortage or damage, notify Quantum Medical Imaging, LLC.’s customer service
department immediately. The manufacturer is relieved of any responsibility for
damage during shipment after unit is picked up by the carrier.
NOTE: Examine all cartons and crates at time of delivery. If
damage is apparent, have delivery driver write a “Damaged
Shipment Note” on copies of freight bill, sign it, and file appro-
priate carrier claim. Should you discover concealed damage,
immediately notify the transporting agent and ask for an
“Inspection of Damage”. Carrier will not accept concealed
damage claim if filed after 15 days from date of receipt of mer-
chandise
INSTALLATION INSTRUCTIONS
When the tube stand is used with a vertical wall frame or wall stand, care should
be taken during room planning and pre-installation to allow for the accurate align-
ment of these components. Alignment accuracy must be within 2 % of the SID
used. After the tube stand Floor Track is aligned with the table receptor, the track
cannot be adjusted transversely. Therefore, transverse alignment of the x-ray
field to the image receptor in the vertical wall frame or wall stand must be made
by adjusting the position of the image receptor within the wall stand or relocation
of the entire wall stand.
All mounting procedures must be approved before and checked after installation
by the hospital or facility engineering department and a registered, professional,
structural engineer. It is recommended that a leakage current measurement be
taken following installation to verify system meets allowable levels.
To assemble and install the tube stand, proceed as follows:
Floor Track Installation
The area of the floor on which the Floor Track is to be mounted must be
level in all directions. Shims may be used, however, grouting is recom-
mended.
1. Position the Floor Track in the proper location for installation.
2. Using a bubble-level, check that the Floor Track is level both lon-
gitudinally and transversely. If not, shims can be used to level
track, however, grout is recommended.
3. Fasten the Floor Track to the floor using appropriate fastening
hardware (capable of supporting 100 lb. pull-load) depending on
the installation site (see Figure 2-1).
4. Install five (5) Hole Plugs in holes for floor mounting screws.

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Vertical Column/Base Assembly Attachment


1. Remove the shipping bolt located in the end of the Vertical Col-
umn shaft.
2. Remove eight (8) screws securing the left and right side Base
Access Panels to the Base Assembly and remove panels.
3. Mount the Base Assembly to the Vertical Column and secure to
Vertical Column Shaft using the supplied retaining ring (see Fig-
ure 2-2).

MOUNTING
HOLES (5X)

Figure 2-1. Floor Track Installation

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RETAINING
RING

Figure 2-2. Installing the Vertical Column Retaining Ring


INSTALLING TUBE STAND ON FLOOR TRACK
1. Remove the End Cap from one end of the Floor Track.
2. At the end of Floor Track without End Cap, slide the Front and Rear Bearing
Bracket Assemblies into the Floor Track.
3. Raise the Base and Vertical Column onto the Floor Track.
4. Secure the Front and Rear Bearing Brackets to the Base Assembly (see Fig-
ures 2-3 and 2-4).

FRONT
BEARING
BRACKET

Figure 2-3. Bearing Bracket Locations

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BEARING W/
ECCENTRIC
BUSHING (2X)
REAR
BEARING
BRACKET (2X)

Figure 2-4. Vertical Column Angle Adjustment

CAUTION! When Bearing Brackets are removed,


extreme care must be taken not to tip over the
Base Assembly and Vertical Column. The Base
Assembly and Vertical Column should not be left
standing unattended at any time. Re-install Front
and Rear Bearing Brackets immediately once the
column is raised.

1. Re-install the End Cap to the end of the Floor Track using four (4) 5/16-18 x
1/2” hex head bolts, lockwashers and flat washers.
2. Using a two-foot (minimum) double-bubble level, placed on the front of the
Vertical Column, check that the Vertical Column is plumb. If not, adjustment
can be made by rotating the two (2) Vertical Angle Adjustment Bearings with
eccentric bushings (see Figure 2-4). Loosen the two (2) eccentric bearings
mounted to the rear of the Base Assembly; rotate the bearings to adjust. Re-
tighten the bearings after the column angle adjustment is made.
INSTALLING THE X-RAY TUBE, COLLIMATOR AND HANDGRIPS

CAUTION! The tube angulation lock is not a


mechanical lock; electrical power must be applied
to hold angulation. During installation, the x-ray
tube and collimator must be held to prevent free-
turning. Mount the collimator per instructions
supplied by the collimator manufacturer.

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The system is supplied with either a Trunnion type x-ray tube mounting bracket or
a Tube Mounting Fork. Refer to the appropriate paragraph that follows corre-
sponding with the type of x-ray tube mounting bracket used on your system. On
systems equipped with optional TechVision Hand Grips, refer to TechVision Ser-
vice Manual for complete hand grips mounting instructions.
Trunnion Configuration
1. Install the Trunnion Assembly onto the Transverse Arm using four
(4) 1/4-20 x 2" hex head bolts and lockwashers (see Figures 2-5
and 2-6). There are two sets of four (4) Trunnion mounting holes
that can be used as shown in Figure 2-5. The upper set of holes
is used when mounting 3-inch x-ray tubes. The lower set of
holes is used for mounting 4-inch x-ray tubes.
2. Remove top half of Trunnion Rings.
3. Place x-ray tube onto lower half of Trunnion Rings and re-mount
upper half.
4. Install Trunnion Handle on Trunnion Assembly using two (2) 1/4-
20 x 1/2” button head socket screws (see Figure 2-7).

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5. Check trunnion handle locking. If too loose, remove Trunnion


Handle and rotate each Trunnion Cam clockwise a few turns. If
too tight, remove Trunnion Handle and rotate each Trunnion Cam
counterclockwise a few turns. Re-install Trunnion Handle and re-
check locking. Repeat until properly adjusted.

Figure 2-5. Trunnion Mounting Holes

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TUBE SUPPORT
BRACKET

TRUNNION
ASSEMBLY

1/4-20 X 2" HEX COLLIMATOR


HEAD BOLT MOUNTING
AND LOCK- PLATE
WASHER (4X)

Figure 2-6. Mounting the Tube and Trunnion Assembly

TRUNNION
HANDLE
1/4-20 X 1/2”
BUTTON HEAD
TRUNNION SOCKET SCREW
CAM (2X)

Figure 2-7. Trunnion Handle Installed

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6. Remove the Collimator Mounting Plate from the collimator.


7. Attach the Collimator Mounting Plate to the Tube Support Bracket
and x-ray tube. Install required screws and spacer(s) supplied
with collimator between x-ray tube and Tube Support Bracket
(refer to the installation instructions provided with the collimator
for complete mounting instructions.
8. Mount Tube Support Bracket onto Trunnion using four (4) 1/4-20
hex head bolts.

WARNING!: Double-check collimator


mounting hardware for security, after
installation in accordance with instruc-
tions provided by collimator manufac-
turer. Personal injury can result, if the
collimator separates from its mounting
bracket.

9. Mount Handgrips Assembly on Tube Support Bracket (in front of


the x-ray tube) using four (4) 1/4-20 x 1" hex head bolts (see
Figure 2-8).

HANDGRIP
ASSEMBLY

1/4-20 X 1" HEX


HEAD BOLT (4X)

Figure 2-8. Installing the Handgrips


10. Rotate the Handgrips/tube 120° (i.e., nearly upside down).

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Install collimator on Collimator Mounting Plate using Collimator


Mounting Ring (see Figure 2-9).
11. Affix supplied rubber bumper to Angulation Plate in location
where collimator contacts Angulation Plate when in fully rotated
position.
12. Affix Trunnion angulation labels (scales and pointers) as follows:
a. Affix pointers on x-ray tube.
b. Place angulation scales on Trunnion Mounting Rings so that a
scale can be viewed from either side of the tube stand, and
with the pointers (on tube) pointing to 0 ° on angulation
scales.
13. Route Handgrip cable (from terminal block TB1) to D-connector
on rear side of the Handgrip Assembly and connect (see note).
Note: When installing Techvision Option, route the Ethernet Cable
from the switch or hospital LAN to J2 at rear of TechVision, and
the cable from TB1 on the Vertical Column to J5 (see Figure 2-
9b). Refer to the TechVision Service Manual (DC30-049) for addi-
tional information on installing TechVision).
14. Connect collimator cables as required (refer to collimator manual
and to Figure 5-2, 5-3 or 5-4 in Chapter 5, DIAGRAMS).

COLLIMATOR
MOUNTING RING

Figure 2-9. Collimator Installed

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Figure 2-9a. TechVision Option

CANBUS DATA
NETWORK
CABLE (AY51-123)
ETHERNET
PORT
CANBUS
POWER CANBUS NOT NETWORK
FROM DATA 1 USED ETHERNET
QS-550 PORT

DATA1
NOT
NETWORK USED
COLLIMATOR ETHERNET
(OPTIONAL) PORT CANBUS
DATA1

QS-550 POWER
AND LOCKS

T:\Storage\Manuals\QS-550\Service Manual\TechvisionII - Full Rear Panel - no shroud.cdr

Figure 2-9b. TechVision Electrical and Communications Connections

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Tube Mounting Fork Configuration


1. Position the Tube Support Bracket on the Tube Arm Extension,
with the top two slots centered on mounting holes, and secure
using four (4) 1/4-20 x 2" hex head bolts and lockwashers (see
Figure 2-10). Remove Collimator Mounting Plate from collimator
and install Collimator Mounting Plate (with appropriate spacers,
supplied with collimator) and x-ray tube on Tube Fork.
2. Mount the Handgrip Assembly (in front of the x-ray tube) using
four (4) 1/4-20 hex head bolts (see Figure 2-8).
3. Install collimator on Collimator Mounting Plate using Collimator
Mounting Ring (see Figure 2-9).
4. Route Handgrip cable (from terminal block TB1) to D-connector
on rear side of the Handgrip Assembly and connect.
5. Connect collimator cables as required (refer to collimator manual
and to Figure 5-2, 5-3 or 5-4 in Chapter 5, DIAGRAMS).

TUBE FORK

1/4-20 X 2" HEX


HEAD BOLTS (4X)

Figure 2-10. Mounting the Tube Fork

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Leveling the Collimator


Place a level on top or bottom of the collimator (from front to back). If
not level, proceed as follows:
1. Loosen four (4) 1/4-20 x 2" hex head bolts securing Trunnion (or
Tube Mounting Fork) to Transverse Arm.
2. Adjust set screws as required to level collimator (see Figure
2-11).
3. Re-tighten four (4) 1/4-20 x 2" hex head bolts.

COLLIMATOR
LEVELING SET
SCREW (4X)

Figure 2-11. Collimator Leveling Adjustment Set Screws


TRANSVERSE ARM COVERS INSTALLATION
Refer to Figures 2-12 and 2-13 and proceed as follows:
1. If not already installed, position the Transverse Arm Inner Cover as shown in
Figure 2-12 and secure to Transverse Arm using six (6) 8-32 x 1/4” button
head socket screws.
2. Carefully position the Transverse Arm Outer Cover over the Transverse Arm
Inner Cover. The holes in the four (4) mounting tabs attached to the inside
bottom edge of the Transverse Arm Outer Cover should be aligned with the
holes in the four (4) mounting blocks on the underside of the Transverse Arm
Assembly.
3. Position the Transverse Arm Lower Cover as shown in Figure 2-13 and secure
it to the Transverse Arm using four (4) 6-32 x 3/4” flat head screws.

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TRANSVERSE ARM
INNER COVER

8-32 X 1/4” BUTTON


HEAD SOCKET
SCREW (6X)

Figure 2-12. Installing the Transverse Arm Inner Cover.

TRANSVERSE ARM
OUTER COVER

6-32 X 3/4” FLAT


HEAD SCREW (4X)
TRANSVERSE ARM
LOWER COVER

Figure 2-13. Installing the Lower Transverse Arm Cover

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VERTICAL COUNTERWEIGHT BALANCING INSTRUCTIONS


1. Verify that the vertical counterweight is balanced properly, so that it provides
a smooth up and down motion of the tube head.
2. If additional weights are necessary, add trim weights as required. There are
two configurations of the Vertical Column; one has the trim weight access
opening located in the front side, the other has it located in both the front
and rear sides). To add trim weight to rear side opening, remove access
opening cover, add required trim weight(s), and re-install cover. To add trim
weight to front side opening, proceed as follows:
a. Bring the tube head down to minimum vertical height position.
b. Remove top two Column Center Cover mounting screws and carefully
tilt cover forward enough to gain access to trim weight opening (see
Figure 2-14).
c. Bring the tube head up until the top of the counterweight is in level
with bottom of opening.
NOTE: Be careful not to drop trim weights when adding
through opening in Vertical Column.

d. Add trim weight as required.


e. Re-install Column Center Cover mounting screws.

ACCESS
OPENING

Figure 2-14. Trim Weight Access Opening (Front Side of Vertical Column)

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VERTICAL COLUMN ROTATION ADJUSTMENT


Rotate the Vertical Column to feel the mechanical indexing. If too loose or too
tight, the tension of indexing is adjusted by loosening or tightening two (2) 1/4-
20 socket head screws, one on each side of the Vertical Column near the base
(see Figure 2-15).

1/-20 x 1 HEX BOLTS


FOR MOUNTING
LONGITUDINAL
BRAKE ASSEMBLY

LONGITUDINAL
BRAKE
ASSEMBLY

COLUMN ROTATION
ADJUSTMENT
SCREW (2X)

Figure 2-15. Vertical Column Rotation Adjustment Screws

ADJUSTING THE LONGITUDINAL BRAKE (ELECTROMAGNETIC LOCK)


The Longitudinal Brake Assembly is mounted inside the Base Assembly (on the
right side when facing the front of column). To adjust height, proceed as follows:
1. Loosen two (2) 1/4-20 x 1” hex head bolts securing the Longitudinal Brake
Assembly to the Base Assembly (see Figure 2-15).
2. The space between electromagnetic lock and contacting part of the Floor
Track should not exceed 20/1000” (ideally between 0.010” and 0.020”).
Adjust electromagnetic lock brake height as required.
3. When electromagnetic lock height is correct, re-tighten two (2) 1/4-20 x 1”
hex head bolts.

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HORIZONTAL SID SWITCH ASSEMBLY INSTALLATION

HORIZONTAL
SID SWITCH
ASSEMBLY

Figure 2-16. Horizontal SID Switch Installation

The Horizontal SID Switch Assembly mounts inside the Base Assembly (on the left
side when facing front of column) as shown in Figure 2-16. Proceed as follows:
1. Loosely install Horizontal SID Switch Assembly on rear wall of Base Assembly
using two (2) 10-32 x 1/2” phillips pan head screws, flat washers and kep
nuts.
2. Using a Switch Actuator placed on the Floor Track as a reference (do not peel
off adhesive backing at this time), adjust the height of the switch so that
when it contacts the actuator, the switch activates (clicks).
3. When the switch height is correct, tighten the two (2) 10-32 x 1/2” phillips
pan head screws.
4. Remove terminal strip cover from back of tube stand.

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5. Connect wires from Horizontal SID Switch Assembly and Longitudinal Brake
Assembly to terminal block TB1 as follows:
Table 2-1. Manual Collimator TB1 Wiring

WIRE CONNECTION
WIRE DESCRIPTION
COLOR ON TB1
LONGITUDINAL MAGNET RED TB1-7

LONGITUDINAL MAGNET BLACK TB1-3

40" SID WALL SWITCH YELLOW TB1-2

40" SID WALL SWITCH ORANGE TB1-5

72" SID WALL SWITCH GREEN TB1-2

72" SID WALL SWITCH BROWN TB1-6

40" SID TABLE SWITCH RED TB1-2

40" SID TABLE SWITCH BLACK TB1-5

6. If tube stand is being interfaced with automatic collimator, connect four (4)
wires from Horizontal SID Switch Assembly as follows:

Table 2-2. Automatic Collimator TB1 Wiring

WIRE CONNECTION
WIRE DESCRIPTION
COLOR ON TB1
LONGITUDINAL MAGNET RED TB1-7

LONGITUDINAL MAGNET BLACK TB1-3

40" SID WALL SWITCH BLUE TB1-18

40" SID WALL SWITCH PURPLE TB1-19

72" SID WALL SWITCH WHITE TB1-16

72" SID WALL SWITCH GRAY TB1-19

40" SID TABLE SWITCH BROWN TB1-17

40" SID TABLE SWITCH ORANGE TB1-20

7. Re-install terminal strip cover on back of tube stand.


8. Install left and right Base Access Panels on the Base Assembly.

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VERTICAL SID SWITCH ASSEMBLY INSTALLATION


The Vertical SID Switch Assembly mounts to the lower section of the Cable Clamp
(on the anode side) as shown in Figure 2-17. Proceed as follows:

VERTICAL SID
SWITCH VERTICAL
ASSEMBLY COLUMN

SID SWITCH
CABLE CLAMP CABLE
LOWER HALF

Figure 2-17. Vertical SID Switch Installation


1. Install two (2) Cable Clamp lower sections on each side of Tube Arm Exten-
sion using two (2) 1/4-20 x 2" socket head cap screws.
2. Loosely mount the Vertical SID Switch Assembly to the lower section of
anode-side Cable Clamp using two (2) 10-32 x 1/4” socket head cap screws.
3. Using a switch actuator placed on the Vertical Column as a reference (do not
peel off adhesive backing at this time), adjust the height of the switch so that
when it contacts the actuator, the switch activates (clicks).
4. When switch height is correct, tighten the two (2) 10-32 x 1/4” socket head
cap screws.
5. On SID switch cable (from terminal block TB1), connect red and black wires
to NO and COM terminals, respectively, on Vertical SID Switch Assembly
switch S7. On automatic collimator systems, connect brown and orange
wires to NO and COM terminals, respectively, on Vertical SID Switch Assembly
switch S10.

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TUBE STAND INPUT POWER


The tube stand requires a +24 Vdc power input connection. Refer to Figure 5-2,
5-3 or 5-4 in Chapter 5, DIAGRAMS and proceed as follows:
1. Locate 25 ft power input cable provided with system.
2. Connect power input cable as follows:
a. Connect end of 25 ft power cable with fast-on terminals to tube stand
terminal block TB1-1 (+24 Vdc) and TB1-2 (24 Vdc RTN). Terminal
block TB1 is located on the rear side of the Vertical Column.
b. Connect opposite end of cable (end without fast-on terminals) to
power source (e.g., x-ray generator) +24 Vdc and 24 Vdc RTN termi-
nals. The input power source(s) must be double (or reinforced) insu-
lated and meet construction/performance criteria per UL 2601-1.
3. Locate the ground stud on the exterior rear wall of the vertical column, adja-
cent to TB1, and attach the ground cables for the X-ray Tube Cable, and
ground cable for TechVision or Hand Grip, (if the system is equipped with that
option) to the stud, as shown in Figure 2-18 below.
4. Measure resistance of less than 0.1 ohms between the tube stand Protective
Earth Stud and the housing of the X-ray Tube (unpainted surface).
5. Measure resistance of less than 0.1 ohms between the tube stand Protective
Earth Stud and the enclosure of the Hand Grip or Techvision (unpainted sur-
face).

Figure 2-18. Ground Wire Connection to Ground Stud

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CONNECTION OF THE HIGH-VOLTAGE CABLES/CABLE ROUTING


To make the required electrical connections, refer to the appropriate system inter-
connection diagram (see Figure 5-2, 5-3 or 5-4 in Chapter 5, DIAGRAMS) and
proceed as follows:
1. Connect the Anode and Cathode high-voltage cables to the x-ray tube hous-
ing. Allow sufficient cable drape (see Figure 2-19) in order to facilitate
angling of the x-ray tube 90 ° clockwise or counterclockwise.

CABLE
CLAMP (2X) TERMINAL
STRIP COVER

Figure 2-19. Cable Clamping and Management


2. Insert the high-voltage cables along with the cables from the collimator,
Handgrip Assembly, and Vertical SID Switch Assembly into corrugated (slit)
tubing and/or velcro wrap provided with system (the tubing will need to be
cut to required lengths). Use tie-wraps to secure cable in slit tubing as
required.

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3. Route high-voltage cables (and additional cables as necessary) as shown in


Figure 2-19 to Terminal Strip Bracket (mounted on rear of tube stand vertical
column) and secure each cable to bracket using two (2) gray tie-wraps
passed through the holes provided in each cable inlet as shown in
Figure 2-20.

Figure 2-20. Cable Securement


4. Install Terminal Strip Cover to Terminal Strip Bracket using four (4) screws.

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5. Install a High Voltage Cable Strain Relief on each high voltage cable attach-
ment to x-ray tube horns. (see Figure 2-21).

HIGH VOLTAGE
CABLE
STRAIN RELIEFS
(2X)

Figure 2-21. Installing the High Voltage Cable Strain Reliefs


6. Fasten the corrugated tubing into the Cable Clamps (see Figure 19) on each
side of the Vertical Trolley by installing upper halves of Cable Clamps to lower
halves using two (2) 8-32 x 1” socket head cap screws.
7. From the Terminal Strip Assembly, route the tube stand cables along with the
+24 Vdc power input cable, to the x-ray generator.

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HORIZONTAL SID SWITCH ACTUATOR/INDICATOR INSTALLATION


Install the Horizontal SID switches actuators and indicator decals as follows:
1. Position the tube stand at 40" and 72" SID and mark each position on Floor
Track.
2. Clean marked area with alcohol and secure actuator in marked location using
double-sided tape. Check switch height to ensure activation at 40" and 72"
SID.
3. Affix 40” and 72” (wall) SID indicators on Floor Track at each SID position
(see Figure 2-22).

Figure 2-22. Installing SID Indicator Labels


VERTICAL SID SWITCH ACTUATOR INSTALLATION
The Vertical SID Switch actuating arm faces towards the Vertical Column.
1. Attach the Vertical SID Indicator Bracket to the Vertical Trolley. This is done
by inserting the end of the bracket with the square cut-out and slot into the
opening between the trolley and Vertical Column. The square opening in the
bracket is then hung onto the inside of the trolley. Pull down on bracket to
ensure it is fully seated in slot.
2. Bring the Vertical Trolley down to the desired 40" SID mark on the Vertical
Column.
3. Mark the location for the Vertical SID Switch actuator.

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4. Clean marked area with alcohol and secure actuator in marked location using
double-sided tape.
5. Check switch height to ensure activation at 40" SID.
VERTICAL DISTANCE SCALES
The Vertical Distance Scales mount on the front side of the Vertical Column (see
Figure 2-23). The Vertical Distance Scales, calibrated in either centimeters (met-
ric system) or inches (SAE system), indicate the focal spot-to-bucky and focal
spot-to-tabletop distances

NOTE: Bucky and table SID measurements and


markings are made separately and independently of
each other.

Bucky SID
1. Set tube position for 40" (100 cm) bucky SID.
2. Affix label on Vertical Column so that the 40" (100 cm) mark lines
up with the arrow in the bucky SID window of the SID Indicator
Bracket.
Table SID
1. Set tube position for 40" (100 cm) tabletop SID.
2. Affix label on Vertical Column so that the 40" (100 cm) mark lines
up with the arrow in the table SID window of the SID Indicator
Bracket.

“BUCKY”
VERTICAL SID SID INDICATOR
INDICATOR BRACKET

“TABLE”
VERTICAL SID
INDICATOR

Figure 2-23. Vertical SID Scales Mounted on Vertical Column

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Chapter 2 Assembly & Installation

ALIGNMENT OF THE SYSTEM


Once installed, the tube stand must be aligned with other components of the x-
ray system, such as a radiographic table and/or vertical wall stand. If both a
radiographic table and vertical wall stand are used, align the table first, then the
vertical wall stand. Alignment instructions are provided in the installation and
operation manual provided with each component.

NOTE: For this test, it is very important to use the


collimator light for aligning the table and vertical
wall stand.

Refer to the collimator manual for additional alignments and performance verifi-
cations associated with beam limiting device.
Collimator Light Field Versus Actual X-Ray Field
1. Using any size film with cassette, set the proper technique in the
x-ray generator.
2. Make an exposure and develop the film to verify actual x-ray field
versus collimator light field alignment is within required specifica-
tions.
3. Use collimator horizontal cross light to align the table. Rotate the
x-ray tube to check the pitch adjustment as required.
4. Verify vertical movement and alignment with bucky stand or cas-
sette holder using collimator light.

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Chapter
3

THEORY
OF OPERATION

3-1
3-2
Chapter 3 Theory of Operation

OVERVIEW
The Model QS-550 tube stand is a free-standing x-ray tube support device (i.e., does
not require wall and/or ceiling mounting) that provides a wide range of tube positions
through longitudinal, vertical, rotational, and transverse tube stand motions. The
Handgrip Assembly is designed for operator convenience with ergonomically posi-
tioned push button switches that enable tube stand movement when pressed.
The following paragraphs provide detailed theory of operation of the various tube
stand functions. See Figure 5-2, 5-3, 5-4 in Chapter 5, DIAGRAMS for system sche-
matics.

THEORY OF OPERATION
VERTICAL MOTION OPERATION
The vertical motion of the x-ray tube is controlled by a fail-safe type “vertical
brake”; when power is removed from the system, the brake remains mechanically
locked. A +24 VDC input, typically provided from the radiographic system’s x-ray
generator, is applied through connector TB1-1 and switch S1-2 to Vertical Lock
Switch S2-1. When S2 is pressed, the +24 VDC is applied to electromagnetic Ver-
tical Lock Coil L1, releasing the brake (i.e., magnetic lock) and enabling vertical
positioning of the x-ray tube. When Vertical Lock Switch S2 is released, +24 VDC
is immediately removed from L1 and the vertical brake (magnetic lock) is acti-
vated inhibiting x-ray tube vertical motion.
LONGITUDINAL MOTION OPERATION
The longitudinal motion of the x-ray tube (i.e., entire Vertical Column) is con-
trolled by a “longitudinal brake” located in the tube stand’s Base Assembly. The
+24 VDC input is applied through connector TB1-1 and switch S1 to Longitudinal
Lock Switch S3-1. When S3 is pressed, the +24 VDC is removed from electro-
magnetic Longitudinal Lock Coil L3, releasing the brake (i.e., magnetic lock) and
enabling longitudinal positioning of the x-ray tube. When push button S3 is
released, +24 VDC is immediately applied to L3 and the longitudinal brake (mag-
netic lock) is activated inhibiting x-ray tube longitudinal motion.
ANGULATION MOTION OPERATION
The angulation motion of the x-ray tube (i.e., clockwise and counter-clockwise
rotation of the x-ray tube) is controlled by an “angulation brake” located in the
tube stand’s Transverse Arm Assembly. The +24 VDC input is applied through
connector TB1-1 and switch S1 to Angulation Lock Switch S4-1. When S4 is
pressed, the +24 VDC is removed from electromagnetic Angulation Lock Coil L2,
releasing the brake (i.e., magnetic lock) and enabling rotation of the x-ray tube.
When push button S4 is released, +24 VDC is immediately applied to L2 and the
angulation brake (magnetic lock) is activated inhibiting x-ray tube angulation
motion.

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Chapter 3 Theory of Operation

TRANSVERSE MOTION TRAVEL


The transverse motion of the x-ray tube (i.e., cross-table movement of the x-ray
tube) is controlled by a “transverse brake” located in the tube stand’s Transverse
Arm Assembly. The +24 VDC input is applied through connector TB1-1 and
switch S1 to Transverse Lock Switch S5-1. When S5 is pressed, the +24 VDC is
removed from electromagnetic Transverse Lock Coil L4, releasing the brake (i.e.,
magnetic lock) and enabling transverse motion of the x-ray tube. When push
button S5 is released, +24 VDC is immediately applied to L4 and the transverse
brake (magnetic lock) is activated inhibiting x-ray tube transverse motion.
ALL LOCKS RELEASE OPERATION
The All Locks Release button provides the operator with a single button that,
when pressed, enables x-ray tube positioning in the vertical, longitudinal, rota-
tional, and transverse directions simultaneously. The +24 VDC input is applied
through connector TB1-1 to normally-closed switch S1-2 and S1-5. With the
switch closed, the +24 VDC power input is routed through contact S1-1 to the
Transverse Lock Switch S5-1, Longitudinal Lock Switch S3-1, and Angulation Lock
Switch S4-1 and to contact S1-4, which is not connected. The +24 VDC is then
routed through switches S5, S3 and S4 to the Transverse, Longitudinal, and
Angulation Lock Coils L4, L3, and L2, respectively, which activate the locks for
each of these motions. The fail-safe Vertical lock remains locked since the +24
VDC is not connected in this switch state.
When switch S1 is pressed, the +24 VDC power input is routed to switch contacts
S1-3 and S1-4. In this state, +24 VDC input power is removed from the Trans-
verse Lock Switch S5-1, Longitudinal Lock Switch S3-1, and Angulation Lock
Switch S4-1 disabling the locks (thus enabling transverse, longitudinal, and angu-
lation x-ray tube motions). The +24 VDC power input is routed through switch
contact S1-6 to the fail-safe Vertical Lock, releasing the brake, thereby enabling
vertical motion of the x-ray tube.
AUTO-STOP OPERATION
The Auto-Stop function is provided to enable quick longitudinal positioning of the
x-ray tube at the 40" (or 100 cm) and 72 “(or 180 cm) SID positions. This func-
tion requires that the operator simultaneously press the Longitudinal Lock
Release button (switch S3) and the Auto-Stop button (switch S6). The circuit
operation is as follows:
The +24 VDC input is applied through connector TB1-1 to 40" Table SID switch
S7, 40" Wall SID switch S8, and 72" Wall SID switch S9. If the tube stand’s Verti-
cal Column is moved over a 40" or 72" SID actuator on the floor track, it closes
the corresponding SID switch, which routes the +24 VDC to the Longitudinal Lock
Coil L3. The longitudinal brake (magnetic lock) is activated, locking the x-ray
tube in the current SID position. To re-activate the Auto-Stop function, both the
Longitudinal Lock Release and Auto-Stop buttons must be pressed.

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Chapter 3 Theory of Operation

HAND GRIP DISPLAYS


The analog-type Hand Grip display includes an analog angle indicator for display-
ing the rotation angle (i.e., “angulation”) of the x-ray tube, and two SID light-
emitting diodes (LEDs). When the Vertical Column is positioned over the 72" SID
actuator, located on the floor track, +24 VDC is applied from connector TB1-1
through 72" Wall SID switch S9, to the 72 Inch LED, lighting the LED. Similarly,
when the Vertical Column or the Vertical Trolley is positioned over the 40" SID
actuator, +24 VDC is applied from connector TB1-1 through 40" Wall SID switch
S8 or 40" Table SID switch S7, respectively, to the 40 Inch LED, lighting the LED.
Optionally, TechVision Hand Grips replace the standard analog-type hand grips on
systems equipped with this feature. Refer to the TechVision Service Manual for
theory of operation.

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Chapter
4

SERVICE
INSTRUCTIONS

4-1
4-2
Chapter 4 Service Instructions

OVERVIEW
This chapter is designed to assist the service technician in maintaining the smooth
operation of the tube stand. The tube stand will function reliably when maintained
according to the instructions provided in this chapter. Safe equipment performance
requires the attention of service personnel who are specifically trained and experi-
enced with medical x-ray apparatus. Applicable preventive maintenance or any repair
service should be performed by these skilled individuals. Failure to follow manufac-
turer’s or service personnel’s recommendations may result in serious injury.

WARNING! Personnel engaged in maintenance


activities should exercise normal caution and care
while working with electromechanical equipment.
Before removing or opening any electrical power
panels or covers, verify that the incoming power
supply is turned OFF. In the event maintenance
procedures require power to be supplied to the
unit, extreme care MUST be exercised to insure
the safety of service or other personnel in the
area. Verify equipment is properly grounded
before attempting any electrical operation.

SERVICE MAINTENANCE

WARNING! Always disconnect the equipment


from the main power supply prior to any cleaning.

Visual Inspection
The following inspection and adjustment procedures are recommended to
maintain the system in its original operating condition.
Perform Every Six Months:
• Check for evidence of loose hardware or loose wires
• Check all bearings and bearing surfaces for cleanliness and
corrosion
• Clean Bearing Tracks, Floor Track
• Conduct a general inspection for worn or damaged parts
• Check for proper counterbalancing and smoothness of
vertical (up/down) tube stand motion
• Verify that all ground conductors are properly and securely
installed and free of corrosion or damage
• Check all electrical cabling and wiring for wear and fraying

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Chapter 4 Service Instructions

Perform Annually:
• Lubricate tube rotation detents, angulation plate, transverse
assembly bearing wheels, column rotation detents using
lithium grease
TROUBLESHOOTING PROCEDURE
The following table provides instructions for troubleshooting problems that could
be encountered on Model QS-550 tube stand.

Table 4-1. Troubleshooting Information

Problem/ Possible Cause(s) Remedial Action


Indication
System will not oper- No Power to the tube stand 1. Verify +24 Vdc present
ate across terminal block TB1-1
and TB1-2.

40" SID or 72" SID • Loss of +24 Vdc power. 1. Check for +24 Vdc on hand-
indicators not function- grips cable connector A3P1-
• Horizontal Switch (40"
ing 24.
WALL SID or 72" WALL
2. Check Horizontal Switch (40"
SID) failure
WALL SID or 72" WALL SID).
• SID lamp failure 3. Replace SID lamp.

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Chapter 4 Service Instructions

REPLACEMENT PARTS AND ORDERING INFORMATION


Table 4-2 provides a list of replaceable parts for the tube stand. Figures 4-1
through 4-10 show the locations of the replaceable parts in the system.
Table 4-2. Replaceable Parts

Part Qty Used


Item Description Number on System
1 Magnet, Small (Transverse) EL58-007 1

2 Magnet, Large (Longitudinal, Angula- EL58-006 2


tion)

3 Fail-safe Brake EL80-002 1

4 SID Switch Actuator ME10-218 3 (manual col-


limator)
4 (automatic
collimator)

5 SID Switch EL50-006 2

6 SID Indicator Light, Blue EL31-003 2

7 Push-button Switch, Transverse EL50-002-1 1

8 Push-button Switch, Longitudinal EL50-002-2 1

9 Push-button Switch, All Locks Release EL50-002-3 1

10 Push-button Switch, Auto-Stop EL50-002-4 1

11 Push-button Switch, Angulation EL50-002-5 1

12 Push-button Switch, Vertical EL50-002-6 1

13 Bearing, R6ZZ ME40-018 4

14 Bearing, 1628-ZZ ME40-017 8

15 +24 Vdc Power Cable EL75-005 35 ft.


(not shown)

16 Horiz. SID Switch, DPDT (automatic EL50-019 2


(not shown) collimator systems only)

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Chapter 4 Service Instructions

ORDERING INFORMATION
To order replacement parts for the tube stand, contact the Service Department at;
Quantum Medical Imaging, LLC.
2002-B Orville Drive North
Ronkonkoma, New York 11779-7661 USA
Phone: (631) 567-5800 (x2)
Fax: (631) 567-5074
e-mail: service@qmiteam.com
When ordering replacement parts, supply the following information:
• Model and serial number of equipment
• Part number
• Part description
• Quantity required
• P.O. Number
• Shipping Instructions
When ordering components or parts not listed in Table 4-2, a complete descrip-
tion of the part, including its function and location should be provided with the
model number and serial number of the unit. Use only original replacement
parts, as supplied or recommended by Quantum Medical Imaging, LLC

1
2
(ANGULATION
MAGNET)

Figure 4-1. Model QS-550 Tube Stand Parts Location Diagram

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Chapter 4 Service Instructions

2
(LONGITUDINAL
MAGNET)

Figure 4-2. Model QS-550 Tube Stand Parts Location Diagram

Figure 4-3. Model QS-550 Tube Stand Parts Location Diagram

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Chapter 4 Service Instructions

5
NOTE: Vertical SID
switch and actuator
are shown in this
figure; the
Horizontal SID
switch, located in
the Base Assembly,
and longitudinal
actuators have the
same respective
part numbers.

Figure 4-4. Model QS-550 Tube Stand Parts Location Diagram

6
7 10

8 11

9 12

Figure 4-5. Model QS-550 Tube Stand Parts Location Diagram

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Chapter 4 Service Instructions

14

13

Figure 4-6. Model QS-550 Tube Stand Parts Location Diagram

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Chapter 4 Service Instructions

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Chapter
5

DIAGRAMS

5-1
5-2
Chapter 5 Diagrams

(5) .750 [19] DIAMETER MOUNTING


4" [102] HOLES 28" [711] APART

61/2" [165]
1/2
18 " [470]

52.34 [1329] ±5" [127]


NOTE 1
9. DIMENSION WITH AUTO-TRACK (Q-TRACK) OPTION. 55.84±5" NOTE 9
10. WHEN ACTIVATED, RECEPTOR AND TUBE WILL
AUTOMATICALLY TRACK RECEPTOR TRAVEL. 45.50 [1156] ±5" [127]
(Q-TRACK OPTION ONLY). NOTE 1
49.00±5" NOTE 9
OF TUBESTAND 40" F.F.D.
ROTATION [1016] REF
FILM
PLANE
DELUXE 72" F.F.D.
FLOOR MOUNTED [1829] REF
TUBESTAND
QS-550
VERTI-Q
WALL STAND
REFERENCE ONLY
QUIET-LIFT TABLE, FOCAL
REFERENCE SPOT
ONLY

AUTO-TRACK
ENABLE SWITCH
72.75 MAX NOTE 10
92.00 [1848]
[2337] 40"
NOTE 8 [1016] C.G.
93.38 7.92 NOTE 7
NOTE 9
72.75 MAX.
[1848]
13.00 MIN.
32.5 [330] AUTO-TRACK
[825] ENABLE SWITCH
NOTE 10

13.00 MIN
[330]

5.00 [127] C.G. NOTE 7


NOTE 4 NOTE 2 DC80-017 Rev. D
8.50 MIN. NOTE 9 10' [3048]
17.7 [450]
C.G. LOCATION

Figure 5-1. Model QS-550 Tube Stand


Sample Configuration Diagram

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Chapter 5 Diagrams

Figure 5-2. Model QS-550 Tube Stand Wiring


Diagram - Manual Collimator

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Chapter 5 Diagrams

Figure 5-3. Model QS-550 Tube Stand Wiring


Diagram - Automatic Collimator (Progeny Linear II)

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Chapter 5 Diagrams

Figure 5-4. Model QS-550 Tube Stand Wiring


Diagram - Progeny Linear IV Automatic Collimator

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Quantum Medical Imaging, LLC 5-6

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