Download as pdf or txt
Download as pdf or txt
You are on page 1of 61

PRODUCT MANUAL

February 2020

SWIFT™ 28
WINDOW (28 mm)

A product of

crealco
creative aluminium
WISPECO
Aluminium
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
LEGAL DISCLAIMER

General Documentation Disclaimer

This manual is intended as a manufacturing and installation advisory document. For correct
specifications, sizing of profiles and structural information please consult the StarFront
Application. If the information you require is not available through the StarFront Application,
please contact your stockist before proceeding. It is advisable to have all sizing and
performance criteria checked by a qualified structural engineer to ensure that the required
criteria will be met.

All information, recommendations or advice contained in this documentation is given in good


faith to the best of Wispeco’s knowledge and is based on current procedures in effect.

Since the actual use of this documentation by the user is beyond the control of Wispeco, such
use is within the exclusive responsibility of the user. Wispeco cannot be held responsible for
any loss incurred through incorrect or faulty use of this documentation. Training of Wispeco
systems is important for ensuring correct procedures in the manufacturing of products.
WINDOW (28 mm)
SWIFT™ 28

Great care has been taken to ensure that the information provided is correct.

Ensure that you have the latest available manual. The revision number and date can be
checked on the latest StarFront version.

Wispeco will accept no responsibility for any errors and/or omissions, which may have
inadvertently occurred.

Specifications concerning products and applications

This manual is based on standard configurations only. As there are many configurations not
covered in this manual, contact your stockist with regards to a configuration not represented
herein if required.

AutoDesk drawings (CAD Symbol Library) are available on request and can be issued with the
consent of the Wispeco Technical Department.

All mechanical joints must be sealed with a Crealco approved joint sealer. Failure to
correctly seal the joints can affect the performance of the system. Information on joint sealing
can be found in the Cleaning & Maintenance Manual** available for download from
www.crealco.co.za or from StarFront.

All drawings in the Wispeco Documentation are NOT to scale and are used for illustrative
purposes only.

Wispeco will not accept responsibility for the use of standard products since Wispeco does not
know where these products are being installed.

The hardware recommended in this documentation is suitable for use in most atmospheric
environments. When hardware is used in severe coastal environments the manufacturer of
the hardware must be consulted.

For the coastal regions and any other high corrosion areas, the following is advised: to minimize
phylliform corrosion use SurTec650 RTU spray during the manufacturing of aluminium profile
systems. This should be applied, before assembly, on all pre-work aluminium where the powder
coating covering has been removed thereby exposing the raw aluminium base.

The use of non-specified hardware or incorrect mechanical fasteners can adversly affect
the mechanical and weathering performance of the system and we strongly advise against
deviations. A Wispeco Consultant can advise you of any hardware issues and limitations with
regard to this system.

The use of anti-magnetic stainless steel screws and aluminium pop rivets is recommended to
reduce galvanic corrosion in harsh environments.

Fixing lugs on frames must be positioned as per the user manual and used in accordance to
the AAMSA specifications. When profiles are screwed together the screw centres must also
be according to the user manual or as specified by an engineer.

All glass used within Wispeco products must comply with SAGGA regulations. Laminated
glass must not stand in water.

**For Cleaning and Maintenance of this system please download the Wispeco Installation, Cleaning
and Maintenance Procedures from the Crealco website (www.crealco.co.za).

By continuing to use this documentation you acknowledge that you understand


and accept the legal disclaimer.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved ii
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
INDEX

Index ....................................................................... ........................................................................................................ ii

Legal Disclaimer....................................................................... .................................................................................... 1

General System

Profile Identification....................................................................... ............................................................................ 3-4


Hardware Components ............................................................................................................................................. 5-7
Butterfly Gasket & Wedge Codes ................................................................................................................................................. 8
Sash Limitation Guides ............................................................................................................................................... 9
Typical Fastening Positions....................................................................... ............................................................................ 10
Typical Cross Sectional Details....................................................................................................................................
Double Top Hung Over Fixed.............................................................................. ................................................................................................................................ 11
WINDOW (28 mm)
SWIFT™ 28

Side Hung Over Fixed.............................................................................. ................................................................................................................................. 12


Cottage Pane 2x2 Top Hung Over 2x1 Fixed Panel............................................................................................................................................................................................................. 13
Clip 44 with Short Leg Outer Frame Double Top Hung over Fixed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Typical Outer Frame Construction....................................................................... ............................................................................ 15
Typical Sash Frame Construction............................................................................................................................................. 16
Typical Outer Frame Machining Details ....................................................................................................................................
Equal Leg .............................................................................. ................................................................................................................................ 17
Unequal Leg .............................................................................. ................................................................................................................................. 18
54mm .................................................................................................................................................................................................. 19
70mm .................................................................................................................................................................................................. 20
Typical Mullion Machining Details....................................................................................................................................
Standard Machining Detail for End Milling on Equal Leg Outer Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Standard Machining Detail for End Milling on Unequal Leg Outer Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Standard Machining Detail for End Milling on 54mm Outer Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Standard Machining Detail for End Milling on 70mm Outer Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Typical Transom with W/Bar Machining Details....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 25
for End Milling on Unequal Leg Outer Frame ............................................................................................................................................................................................................... 26
for End Milling on 54mm Outer Frame .................................................................................................................................................................................................. 27
for End Milling on 70mm Outer Frame .................................................................................................................................................................................................. 28
Typical 54mm Mullion Machining Detail....................................................................................................................................
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................ 29
Typical 70mm Mullion Machining Detail....................................................................................................................................
for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 30
for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................ 31
for End Milling on 54mm Outer Frame ............................................................................................................................................................................................................. 32
for End Milling on 70mm Outer Frame ............................................................................................................................................................................................................. 33

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 1
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
INDEX

Typical Cottage Pane Mullion Machining Detail....................................................................................................................................


for End Milling on Equal Leg Outer Frame .............................................................................. ................................................................................................................................ 34

for End Milling on Unequal Leg Outer Frame .............................................................................. ................................................................................................................................ 35


for End Milling on 54mm Outer Frame ............................................................................................................................................................................................................. 36
for End Milling on 70mm Outer Frame ............................................................................................................................................................................................................. 37
Typical Corner Cleat Assembly Detail for Tubular Sash.................................................................................................................................... 38
Typical Cross Joint Assembly Detail....................................................................................................................................
Standard Mullion .............................................................................. ................................................................................................................................ 39
WINDOW (28 mm)
SWIFT™ 28

Cottage Pane Mullion.............................................................................. ................................................................................................................................ 40


Typical Friction Stay Assembly Detail.................................................................................................................................... 41
Typical Handle Assembly Detail.................................................................................................................................... 42
Typical Fixing Lug Preparation Detail.................................................................................................................................... 43
Typical Compensating Head & Sill Detail.................................................................................................................................... 44
Typical Bead-Cut Out for Setting Block.................................................................................................................................... 45

Multi-Locking Sash
Typical Cross-Sectional Details....................................................................... ............................................................................ 46
Typical Corner Joint Detail ....................................................................................................................................
Option A - Using the Joining Corner.............................................................................. ................................................................................................................................ 47
Option B - Using the Corner Connector............................................................................................................................................................................................................... 48
Typical Machining Detail....................................................................................................................................
Sash & Locking Bar.............................................................................. ................................................................................................................................ 49
Handle.............................................................................. ................................................................................................................................. 50
Typical Fitting of Multi-Locking Sash.......................................................................
Handles ............................................................................ 51
Typical Cutting Detail for Multi-Locking
.......................................................................
Bead ............................................................................ 52
Typical Assembly Detail....................................................................................................................................
Corner Joint.............................................................................. ................................................................................................................................ 53
Corner Connector.............................................................................. ................................................................................................................................. 54
Typical Lock Handle Detail ....................................................................... ............................................................................ 55

Locking Handle Detail....................................................................... ............................................................................ 56


Spacer Detail....................................................................... ............................................................................ 57

Typical Glazing Procedure.................................................................................................................................... 58-59

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 2
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Profile Identification
Swift 28 Window Profiles

Swift 28 Mullion Swift 28 Mullion Swift 28 Mullion


DIE No. W55683 DIE No. W54348 DIE No. W54329
28mm 54mm 70mm

Swift 28 Mullion 28mm Swift 28 Mullion Swift 28 Frame


DIE No. W13142 DIE No. W53283 DIE No. W52007
Weather Bar 28mm Cottage Pane 54mm

Swift 28 Frame 70mm Swift 28 Sash Swift 28 Sash


DIE No. W70963 DIE No. W57496 DIE No. W55497
Sidelight Multi Lock Picture Frame

Swift 28 Frame 28mm Swift 28 Frame 28mm Swift 28


DIE No. W32026 DIE No. W32025 DIE No. W55682
Equal Leg Unequal Leg Sash Tubular

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 3
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Profile Identification
Swift 28 Window Profiles

Locking Bar
DIE No. W29131

Swift 28 Sidelight Swift 28


* DIE No. W57052 Sill 65mm * DIE No. W32204 Compensating Head
Swift 28 Bead
DIE No. W29697
12mm Gap

Swift 28 Bead
Swift 28 Swift 28 DIE No. W31137
13mm Gap
DIE No. W36832
Short Leg Frame * DIE No. W32205 Sill Rail

Swift 28 Bead Multi


DIE No. W35487
Lock 13mm Gap

Swift 28 Fixing Lug Swift 28 Corner Cleat


DIE No. W24052 DIE No. W52695
Twist In 50mm
Swift28 Bead
DIE No. W52693
4mm

Swift 28 Fixing Lug


DIE No. W26780 DIE No. W30607
Adaptor Sidelight

* - Non-Stock Profile ( Available from the Mill only)

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 4
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Hardware Components
RECOMMENDED SWIFT 28 COMPONENTS
All hardware is available through our Stockists as well as through Crealco Components, and
can be viewed on www.crealco-components.com

HPT-WLLH-BLK HPT-ES-BLK
HPT-CWPHR-BLK HPT-ES-WHT
Wedgeless PT Handle Euro Handle Kit

LGR-CC28R LGR-28CP LGR-MP28R


Swift 28 Cross Swift 28 Cottage Pane Glazing Bar
Connector PVC (Red) Cross Connector 28mm (Black) Packer (Red)

.00
24

LGC-28-PVC or LGC-52695-28 LGR-CCES LGC-J2410N


Crealco Swift 28 Corner Cleat PVC or Euro Sash Joining Corner
Crealco Swift 28 Corner Cleat Corner Connector 24x10 Glass Filled Nylon
0
.0
30

Multi Fixing Lug Crealco Swift 28


LGF-MULTI LGF-TL28-24052
Alum 15mm Twist Lug 11.5mm

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 5
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Hardware Components
RECOMMENDED SWIFT 28 COMPONENTS
All hardware is available through our Stockists as well as through Crealco Components, and
can be viewed on www.crealco-components.com

SGD-FMG520 SGD-FM48 HPT-ESS


Alignment Mitre Corner Frame Mitre Guide Euro Sash Spacer

TLP-CJ TLP-CT28
Crealco Swift Jig Crealco Swift 28 Crimp Tool
5.00

4.80

GFP-4850 GWG-01G GSL-AL-H602 GBF-ORG


Butterfly Gasket
Finpile GWG-02B Y Seal Gasket
GWG-03R
GWG-04Y
GWG-05P
Wedge Gasket

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 6
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Hardware Components
RECOMMENDED SWIFT 28 COMPONENTS
All hardware is available through our Stockists as well as through Crealco Components, and
can be viewed on www.crealco-components.com

FRC-410 FRD-4810
C/Sunk Rivet Dome Rivet 1.8x10

STF-SH300S-304
STF-SH400S-304
STF-TH200S-304
STF-TH300R-304
STF-TH400S-304
STF-TH500S-304
STF-TH600S-304
Friction Stay

FSC-0809HBP
Handle Screw -
Blunt Point 8x9 C/S

FSN-GSB
Glass Setting Blocks NON STOCK ITEM FSP-0830P-SS
P/Head POSI P/Head POSI
4x30 S/S Screw 8x30 S/S Screw

FSP-0630P-SS FSC-0840P-SS
P/Head POSI Countersunk POSI
6x30 S/S Screw 8x40 S/S Screw
Crealco Silicone Tube

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 7
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Butterfly Gasket & Wedge Codes

Butterfly Gasket
A GBF-ORG

Wedge Gasket Wedge Gasket Wedge Gasket


B GWG-03R C GWG-02B D GWG-01G

4mm Glass 5mm Glass 6 & 6.38mm Glass

7.00 6.00 5.00

W31137 W31137 W31137

A + B A + C A + D

W32026 W32026 W32026

Wedge Gasket Chart


Code Description Wedge Gap To Fit
GWG-01G Wedge 01 Green 6mm & 6.38mm Glass 4.10mm To 5.50mm
GWG-02B Wedge 02 Blue 5mm Glass 5.60mm To 6.70mm
GWG-03R Wedge 03 Red 4mm Glass 6.80mm To 7.50mm
GWG-05P Wedge 01 Purple 20mm Double Glazing 7.60mm To 8.80mm

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 8
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Sash Limitation Guide
The sash limitations of the system are strictly calculated in accordance to AAMSA guidelines and take into account the aluminium specifications as well as the glass used.
Please ensure that these are adhered to as any product produced outside of these limitations will not adhere to AAMSA regulations.

Maximum Vent Maximum Vent


Width Height
STANDARD SASH in mm in mm
Top Hung 900 600
W55682
Side Hung 600 1200

1200.00
600.00

900.00 600.00

Maximum Vent Maximum Vent


Width Height
MULTI LOCK SASH in mm in mm
Top Hung 1100 1200
W57496
Side Hung 700 1200
1200.00
1200.00

1100.00 700.00

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 9
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Fastening Positions
IMPORTANT: Failure to fix the window to correct building or engineer specifications will result in
As there are many different methods of fixing the window to the the door not meeting the required specifications.
structure, the illustration below is a general fixation detail. The illustration
defines the general method and hole fixing. Before installation or machining DISCLAIMER: Please note that fixation of the frame to the structure is an
of the holes, please ensure that you have checked the required fixing method element which MUST be specified and certified by an appropriate engineer and
with the appropriated building engineer and that your chosen methods meets is not the responsibility of Wispeco.
their specifications

150 Max. 750 150


150
Max. 750
150

150 Max. 750 150 150 Max. 750 Max. 750 150
150
Max. 750

Max. 750
150
Max. 750 150

Max. 750
150
150
150

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 10
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross-Sectional Details
Double Top Hung Over Fixed

B SECTION B-B
Section not to scale

22.35
SHOWING TRANSOM WITH
WEATHER BAR OVERLAP

53.03

54.42
A A

C C W55682

W13142

7.37

38.05

39.45
SECTION A - A
Section not to scale
W55682

W31137

22.35
51.93
54.42
16.5
15.1

SECTION C-C W55683


Section not to scale

29.58
W32026
32.07
32.07
29.85

W32026

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 11
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross-Sectional Details
Side Hung Over Fixed

B SECTION B-B
Section not to scale

22.35

52.48

54.42
A A
W55682

C C

SECTION A - A
Section not to scale
W55682 W55683
14.99

16.5
W31137

22.35
51.63
54.42

SECTION C-C
Section not to scale
32.07
29.85

W32026
29.58
W32026 32.07

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 12
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross-Sectional Details
Cottage Pane 2x2 Top Hung Over 2x1 Fixed Panel

B SECTION B-B
Section not to scale

22.35
A A

53.03

54.42
W55682

C C

W53283

9.5
8.06
SECTION A - A
Section not to scale

37.78

39.18
22.35 W32026
51.63
54.42
14.99 7.1

W55683
16.5

W31137

SECTION C-C
Section not to scale W53283

29.28
32.07
30.44

32.07

W32026

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 13
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross-Sectional Details
Clip 44 with Short Leg Outer Frame Double Top Hung over Fixed

B SECTION B-B
Section not to scale

W44084

A A

W36832

W55682

W31137

C C

W13142

SECTION A - A
Section not to scale

W55683

SECTION C-C
Section not to scale

W44088

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 14
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Outer Frame Construction

System Profiles Hardware


ITEM QTY DIE No. DESCRIPTION ITEM QTY COMPONENT DESCRIPTION
1 4 W32026 Swift 28 Frame 28mm Equal Leg Std 2 4 Finpile Finpile
3 4 Corner Cleat Swift 28 Corner Cleat 50mm

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 15
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Sash Frame Construction

5
7
6

System Profiles Hardware


ITEM QTY DIE No. DESCRIPTION ITEM QTY COMPONENT DESCRIPTION
1 4 W55682 Swift 28 Sash Std 2 4 Finpile Finpile
3 4 Corner Cleat Swift 28 Corner Cleat 50mm
4 2 Friction Stay Friction Stay
5 1 Handle Euroline PT Handle
6 4 Screw Handle Screw Blunt Point
7 12 Pop Rivet Dome Rivet

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 16
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Outer Frame Machining Details
Equal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W32026

VIEW A-A
VIEW A Section not to scale

VIEW B

W32026

VIEW B-B
Section not to scale

45°

W32026

W32026

FINISHED SILL
LEVEL (INSIDE)

FINISHED SILL
LEVEL (OUTSIDE)

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 17
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Outer Frame Machining Details
Unequal Leg
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W32025

VIEW A
VIEW A-A
Section not to scale

VIEW B

W32025

VIEW B-B
Section not to scale

45°

W32025

W32025
FINISHED SILL
LEVEL (INSIDE)

FINISHED SILL
LEVEL (OUTSIDE)

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 18
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Outer Frame Machining Details
54mm
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W52007

VIEW A

VIEW A-A
Section not to scale

W52007
VIEW B
VIEW B-B
Section not to scale

19.00
2.50

W52007

4.00

26.38 21.50 2.50

W52007

FINISHED SILL FINISHED SILL


LEVEL (INSIDE) LEVEL (OUTSIDE)

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 19
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Outer Frame Machining Details
70mm
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W70963

VIEW A

VIEW A-A
Section not to scale

VIEW B

VIEW B-B
Section not to scale
W70963

W70963
19.00

4.00
2.50

42.00 24.00

W70963
19.00

FINISHED SILL FINISHED SILL


LEVEL (INSIDE) LEVEL (OUTSIDE)
34.18
2.50

49.78

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 20
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Mullion Machining Details
Standard Machining Detail for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W55623

VIEW A-A
Standard Mullion
W55623

EXPLODED VIEW VIEW A


SHOWING MULLION
AGAINST FRAME VIEW C

ISOMETRIC VIEW
SHOWING MULLION
W32026 AGAINST FRAME

W55623
VIEW B
59.80
28.00

4.00
23.00 2.50
21.50
28.00
18.40
15.90

4.00
15.90

W32026

Alternative Machining Detail VIEW B-B VIEW C-C


for Mullions Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 21
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Mullion Machining Details
Standard Machining Detail for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W55683

VIEW A-A
Standard Mullion
W55683

EXPLODED VIEW VIEW A


SHOWING MULLION
AGAINST FRAME VIEW C

ISOMETRIC VIEW
SHOWING MULLION
W32025 AGAINST FRAME

VIEW B
59.80
28.00

4.00
23.00 2.50
21.50
18.40
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 22
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Mullion Machining Details
Standard Machining Detail for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W55683

VIEW A-A
Standard Mullion
W55683

VIEW A
EXPLODED VIEW VIEW C
SHOWING MULLION
AGAINST FRAME

W52007

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME
VIEW B
29.90
. 00
54
28.00

23.00 4.00 2.28


21.72
19.00
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 23
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Mullion Machining Details
Standard Machining Detail for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W55683

VIEW A-A
Standard Mullion
W55683
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME

VIEW A
VIEW C

W70963
ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

59.80
VIEW B
.00
70
28.00

4.00
23.00 2.50
21.50
18.40
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 24
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Transom with W/Bar Machining Detail
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W32026

VIEW A-A
Transom with W/Bar
W13142

EXPLODED VIEW
SHOWING TRANSOM
AGAINST FRAME VIEW C

W13142

ISOMETRIC VIEW
SHOWING TRANSOM
AGAINST FRAME

VIEW B
59.80 VIEW A
28.00

23.00
4.00 13.00
8.40
2.50
21.50
30.70
18.40
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 25
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Transom with W/Bar Machining Detail
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W32025

VIEW A-A
Transom with W/Bar
W13142

EXPLODED VIEW
SHOWING TRANSOM
AGAINST FRAME VIEW C

W13142
ISOMETRIC VIEW
SHOWING TRANSOM
AGAINST FRAME

VIEW B
59.80
VIEW A

28.00

23.00
4.00 13.00
8.40
2.50
21.50
30.70
18.40
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 26
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Transom with W/Bar Machining Detail
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

VIEW A-A
W52007 Transom with W/Bar
W13142

EXPLODED VIEW
SHOWING TRANSOM
AGAINST FRAME

VIEW C

ISOMETRIC VIEW
SHOWING TRANSOM
AGAINST FRAME

VIEW B
W13142
VIEW A

59.80
28.00
23.00 13.00
8.40 4.00 2.50

21.50
31.30
16.50
19.00

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 27
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Transom with W/Bar Machining Detail
for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W70963

VIEW A-A
Transom with W/Bar
W13142

EXPLODED VIEW
SHOWING TRANSOM VIEW C
AGAINST FRAME

W13142 ISOMETRIC VIEW


SHOWING TRANSOM
AGAINST FRAME

59.80 VIEW B
VIEW A
28.00

23.00
4.00 13.00
8.40
2.50
21.50
30.70
18.40
15.90

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 28
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical 54mm Mullion Machining Detail
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W54348
VIEW A-A
Heavy Duty Mullion
W54348

54.00
VIEW A

VIEW C
EXPLODED VIEW
SHOWING MULLION
AGAINST FRAME

ISOMETRIC VIEW
W32025 SHOWING MULLION
AGAINST FRAME

VIEW B
59.76

4.00
28.00
26.00 2.50
23.00 21.50 11.18
29.58
2.50

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 29
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical 70mm Mullion Machining Detail
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W54329
VIEW A-A
Heavy Duty Mullion
W54329

70.00

EXPLODED VIEW VIEW A


SHOWING MULLION
AGAINST FRAME
VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W32026

59.80 VIEW B
28.00

23.60

23.00 4.00
42.00
27.08

29.58

2.50
21.50
45.48

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 30
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical 70mm Mullion Machining Detail
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W54329
VIEW A-A
Heavy Duty Mullion
W54329

70.00

EXPLODED VIEW VIEW A


SHOWING MULLION
AGAINST FRAME
VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W32025

VIEW B

59.76

4.00
28.00
42.00 2.50
23.00 21.50
11.18

29.58
2.50

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 31
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical 70mm Mullion Machining Detail
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W54329
VIEW A-A
EXPLODED VIEW Heavy Duty Mullion
SHOWING MULLION W54329
AGAINST FRAME

70.00
VIEW A

VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W52007

VIEW B
59.80
28.00
.00
23.00 54
15.50 21.50

2.50
19.00
16.50

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 32
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical 70mm Mullion Machining Detail
for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

VIEW A-A
Heavy Duty Mullion
W54329 W54329

70.00
VIEW A

EXPLODED VIEW
SHOWING MULLION VIEW C
AGAINST FRAME

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W70963
VIEW B .00
70
59.80
28.00 4.00 2.50

23.00 2.50
42.00
21.50
18.40

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 33
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cottage Pane Mullion Machining Detail
for End Milling on Equal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W53283
VIEW A-A
Cottage Pane Mullion
W53283

EXPLODED VIEW 28.00


SHOWING MULLION
AGAINST FRAME VIEW A

VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W32026
VIEW B
46.00

14.00

9.00
21.50

4.00
2.50

2.50
18.40

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 34
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cottage Pane Mullion Machining Detail
for End Milling on Unequal Leg Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W53283
VIEW A-A
Cottage Pane Mullion
W53283

EXPLODED VIEW 28.00


SHOWING MULLION
AGAINST FRAME VIEW A

VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W32025

VIEW B
46.00

14.00

9.00
21.50

4.00
2.50

2.50
18.40

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 35
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cottage Pane Mullion Machining Detail
for End Milling on 54mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W53283
VIEW A-A
Cottage Pane Mullion
W53283

EXPLODED VIEW
SHOWING MULLION 28.00
AGAINST FRAME
VIEW A

VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W52007

VIEW B
.00
54
46.00 4.00 2.50
14.00
9.00
2.50

21.50
16.50

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 36
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cottage Pane Mullion Machining Detail
for End Milling on 70mm Outer Frame
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W53283
VIEW A-A
Cottage Pane Mullion
W53283

EXPLODED VIEW
SHOWING MULLION 28.00
AGAINST FRAME
VIEW A
VIEW C

ISOMETRIC VIEW
SHOWING MULLION
AGAINST FRAME

W70963

VIEW B
46.00

14.00

9.00
21.50

4.00
2.50

2.50
18.40

VIEW B-B VIEW C-C


Section not to scale Section not to scale

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 37
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Corner Cleat Assembly Detail
for Tubular Sash
Please Note: These details pertain to the machining of profiles. Lengths of profiles and cutting lists need to
be confirmed using the StarFront Program to ensure compliance to the SANS Building Regulations.

W52695

NOTE:
ALL JOINTS MUST BE SEALED WITH
CREALCO SILICONE. FINPILE
MUST BE FITTED TO SASH AND
CORRESPONDING SURFACES OF
FRAME BEFORE CRIMPING (NOT
TO AREAS TO BE GLAZED)

W55682

VIEW A
THE CORNER CLEAT HAS BEEN
SPECIALLY DESIGNED SO THAT THE
CORNER CAN BE CRIMPED EITHER
FROM THE INSIDE WITH A HAND
OPERATED CRIMPING MACHINE
OR FROM THE OUTSIDE WITH A
HYDRAULICALLY OPERATED
CRIMPING MACHINE

24
.00
50.00

W52695
VIEW A-A

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 38
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross Joint Assembly Detail
Standard Mullion

NOTE: ALL JOINTS MUST BE SEALED WITH CREALCO


SILICONE. FINPILE MUST BE FITTED
PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED
INTO FRAME. FINPILE MUST NOT RUN
BEHIND GLAZING BAR AND GAP MUST BE
SEALED TO PREVENT WATER INFILTRATION.

MULLION ENDS MILLED W55683


TO ENGAGE MULLION

6x30 P/HEAD POSI


S/S ST SCREW
FSP-0630P-SS

W55683

LGR-CC28R

SHOWING FINPILE MEETING


AND NOT RUNNING TO EDGE
OF THE PROFILE

SILICONE SEALANT

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 39
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross Joint Assembly Detail
Cottage Pane Mullion

W50956

MULLION ENDS MILLED


TO ENGAGE MULLION

4x30 P/HEAD POSI


S/S ST SCREW
(NON STOCK ITEM)

W50956

LGR-CC28R

NOTE: ALL JOINTS MUST BE SEALED WITH CREALCO


SILICONE. FINPILE MUST BE FITTED
PRIOR TO ASSEMBLY IF SASH IS TO BE FITTED
INTO FRAME. FINPILE MUST NOT RUN
BEHIND GLAZING BAR AND GAP MUST BE
SEALED TO PREVENT WATER INFILTRATION.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 40
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Friction Stay Assembly Detail

14.00
W55682
Swift 28
Sash Tubular

W32026
Swift 28
Frame 28mm
Equal Leg

OUTSIDE

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 41
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Handle Assembly Detail

W55682

VIEW A

NO 8 x 10 COUNTERSUNK SELF-TAPPING
FLAT END SCREWS

14.00

W55682
ø 3.5mm Swift 28
Sash Tubular
10

2.18
38.50
10

W32026
Swift 28
Frame 28mm
Equal Leg

VIEW A-A

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 42
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Fixing Lug Preparation Detail

TWIST IN LUG FITTED TO


EQUAL LEG OUTER FRAME

LGF-MULTI

TWIST IN LUG FITTED TO


EQUAL LEG OUTER FRAME

LGF-T28-24052

TWIST IN LUG FITTED TO


UNEQUAL LEG OUTER FRAME

LGF-T28-24052

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 43
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Compensating Head & Sill Detail
40.15
W32204 *
Swift 28 Compensating Head

GSL-675S

25.00
Bubble Seal

W31137
Bevel Bead
W32026
Swift 28 Outer Frame
59.18

W32205*
Swift 28 Sill Rail
13.70

55.50

W29719
Icon Frame Jamb Double Track

W26780
Swift 28 Adaptor Sidelight

W32026
Swift 28 Frame 28mm Equal Leg

* Non Stock Profiles


(Available from the Mill only)

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 44
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Bead Cut-Out for Setting Block
Bead must be notched out at position of all glass setting blocks according to the length of the glass setting block used.

ss
gla
f i t d.
n to uire
w eq
ho e r
s s her
ad a ck w
be lo
tch g b
No ettin
s

FSN-GSB
Glass Setting Blocks

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 45
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Cross-Sectional Details
Double Top Hung Over Fixed

B SECTION B-B
Section not to scale

22.68
A A

65.00
61.43
W57496

W13142
B

7.1
45.85
49.00
W35487

W29131

SECTION A-A W55683


Section not to scale
W32026 W29131 W57496
45.48
28.00

W31137

38.75 W32026
22.68
W35487 6.9
61.43
65.00

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 46
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Corner Joint Detail
Option A - Using the Joining Corner

OPTION A - USING THE JOINING CORNER

10.00
W57496

10.00

Note:
The Y-Seal gasket to be used for
both the fixed frame & sash.
45
18.00

For drilling of holes


a jig is available from the stockists

10.00
42.00

42.00

10.00
10.0
0

All holes to be silicone sealed All mechanical joints to be silicone sealed

Prior assembling the sash profiles together, ensure


that a locking bar profile is fitted for each friction stay.

Cut locking bar to the same length as the friction stay.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 47
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Corner Joint Detail
Option B - Using the Corner Connector

OPTION B - USING THE CORNER CONNECTOR

W57496

Note:
The Y-Seal gasket to be used for
both the fixed frame & sash.
45

For drilling of holes for the corner connector,


using the sash jig, only drill a hole to pop rivet
42.00

the corner connector.

All mechanical joints to be silicone sealed

Prior assembling the sash profiles together, ensure


that a locking bar profile is fitted for each friction stay.

Cut locking bar to the same length as the friction stay.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 48
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Machining Detail
Sash & Locking Bar

W57496

10.00
W57496
8.00

15.00
6.00

9.00
9.50
Fit pins before sliding locking
bar into the sash profile
EQ.
EQ.

10.00
Handle Pin

0 8.00
3.0
0
8.0
40.00

15.00

Before assembly of sash profiles,


slide locking bar into the profile
for the sash handle, then fit
pin through centre hole and
fix with screws.

Please note, that the shorter pin


is to be used for the sashes.
EQ.
EQ.

Note:
Before assembly of the sash frame, the locking bar needs to be inserted
into the bottom sash profile with the locking pins fitted & holes drilled to
receive the handle pin.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 49
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Machining Detail
Handle

W29131

Min. 9.00

EQ. EQ.

All holes to be silicone sealed


as well as around the handle
25.30
25.30

5.00
5.00

40.00

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 50
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Fitting of Multi-Locking Sash Handles

Sash Handle
T-Pin
Sash Profile
Locking Bar
Locking Pin
Locking Angle

Frame Profile

Once all frame profiles have been cut to length and deburred, machine the handle profile according to Insert the locking pins into the locking bar. Deform
Maching details as shown on the previous page. the protruding part of the pin using a ball peen
hammer or punch to fix them onto the locking bar.
Cut the locking bar as per StarFront & machine as shown in diagram 2.

Insert the locking bar into the Sash Profile Insert the T-Pin supplied with the screws
prior to any assembly of the sash profiles, and ensure that the locking bar slides in
as the Locking bar will not be able to be both directions with ease.
added later.

3 4

5 The sash profiles can now be assembled 6 Install the locking angles to the outer frame
together with the relevant corner connectors profile ensuring that they correctly align
& guides, then handle can be affixed after the with the locking pins. Please note that the
frame has been fully assembled. locking angles are not equally spaced due to
the offset of the handle.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 51
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Cutting Detail
Multi-Locking Bead

W35487
45

Rebate - 2 Rebate - 1

Vertical Glazing Bead Horizontal Glazing Bead

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 52
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Assembly Detail
Corner Joint

OPTION A - USING THE JOINING CORNER


Mitre Guide
Joining Corner

Alignment Mitre Corner

Alignment Mitre Corner

Joining Corner

Mitre Guide

All mechanical joints to be Crealco silicone sealed


Note:
Remember to fit the locking bars for friction stays
before assembly of sash frame.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 53
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash Assembly Detail
Corner Connector

OPTION B - USING CORNER CONNECTOR


Mitre Guide
Corner Connector

Alignment Mitre Corner

Alignment Mitre Corner

Corner Connector

Mitre Guide

All mechanical joints to be Crealco silicone sealed


Note:
Remember to fit the locking bars for friction stays
before assembly of sash frame.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 54
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Multi-Locking Sash
Lock Handle Detail
W32026

Silicone Sealant

200.00
W57496
11.00

25.00
Silicone Sealant

W32026

Note:
No Y-seal gasket to be fitted
for the bottom sash profile unless
the building is over 5 stories high.
Ensure the Y-seal gasket sits
between the drainage cut-out.
180.00

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 55
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Locking Handle Detail

W57496

40.00
9.00
9.00

14.00

W32026
1.00 1.00
180.00

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 56
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Spacer Detail
Note:
To assist the top hung sash in opening & closing squarely, a Multi Lock
sash spacer needs to be fitted as shown on each side of the sash 50mm
from the bottom edge.

Multi Lock Sash Spacer

No. 8x20 Panhead Screw

50.00

50.00
Multi Lock Sash Spacer

Note:
To assist the top hung sash in opening & closing squarely, a Multi Lock
sash spacer needs to be fitted as shown on each side of the sash 50mm
No. 8x20 Panhead Screw from the bottom edge.

Multi Lock Sash Spacer 50.00


Multi Lock Sash Spacer

50.00

14.00

Note:
For optimal performance against air & water infiltration,
it is important to position friction stays as shown so that the sash fits almost
right against the frame.

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 57
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Glazing Procedure

Note:

Insert the pull-in vinyl gasket into the glazing bead by


sliding or pressing it into the groove (1). Before cutting the
gasket, ensure that it has not been stretched & cut 6mm
longer so that the corners are in compression at all times. 1
Position the bottom glazing bead in the glazing bead
rebate of the relevant profile (2).

Insert the top then the side glazing beads ensuring that
they are correctly positioned into place.
Relevant Glass
Starting from the top centre, insert the wedge gasket (4) Thickness
without stretching it. Stop 150mm from the corner & partly
cut the wedge gasket 6mm longer than the vertical bead.
Insert the gasket into the corner & then roll in remaining 2
150mm (5). Repeat this on the other sides. Where
the gasket end meets, cut the gasket 6mm longer, then
insert.

Relevant Glass
Thickness
GLAZING BLOCK 3
ENSURE GASKETS ARE NOT
STRETCHED AT ANY STAGE

TOP VIEWED FROM THE INSIDE

START END

NOTCH GASKET
AT CORNERS

5
4

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 58
SWIFT™ 28
WINDOW (28 mm)

PRODUCT MANUAL
Typical Glazing Procedure

FIXED PIVOTING

Fixed Light Vertical Pivot Vertical Pivot Horizontal Pivot


(hung off-centre) (hung centrally) and reversible

CASEMENT

Top Hung Bottom Hung Side Hung

SLIDING GLAZING
1. Selection of glazing methods.

1.1 Glass Setting Blocks

Glass to metal contact must be avoided at all times by


using approved Crealco setting blocks which have a
shore hardness of 50 to 90 shore hardness.

Use only setting blocks made of Neoprene, EPDM,


Silicone or other elastomeric materials.

Setting blocks are to have a minimum thickness of 3mm


& must be at least 27mm in length per square meter of
glass area.

Horizontally sliding Vertically sliding


6 setting blocks per pane 6 setting blocks per pane

This manual must be read in conjunction with the Installation, Cleaning & Maintenance Document and
the Performance Certificates for the relevant system. The manual must also be used in conjunction with
the design and cutting list from the latest version of StarFront.

crealco Disclaimer: The right to make alterations is reserved


© 2013 Wispeco (Pty) Ltd, All Rights Reserved 59

You might also like