LIGHTWEIGHT, ECO-FRIENDLY, PREMIXED, BREATHABLE AND THERMAL INSULATION

MORTAR, BASED ON NATURAL HYDRAULIC LIME (NHL) AND SPECIAL BINDERS, FOR
MAKING PLASTER SUBSTRATES AND FOR STRUCTURAL WORK ON BRICK, STONE AND
CONCRETE BLOCK MASONRY IN COMBINATION WITH PRE-FORMED G.F.R.P. (GLASS
FIBER REINFORCED POLYMER) MESHES IMPREGNATED WITH THERMOSETTING
RESINS AND WITH THE RI-STRUTTURA AND RETICOLA REINFORCEMENT SYSTEMS.

CODE CNHLT800-25
25 kg bag

EPOCA CALCE-NHL THERMIC 800 is a lightweight, eco-friendly, pre-mixed mortar made from natural
hydraulic lime (NHL) and special binders. It's designed for the application of base and structural
FB 12 STC 050 IT 03 - 06/2022 – pag. 1 di 5

plastering both indoors and outdoors, in combination with preformed G.F.R.P. (Glass Fiber Reinforced
Polymer) mesh impregnated with thermo-curing resins, as well as with Ri-Struttura and Reticola
reinforcement systems.
Thanks to its porosity, compatibility, and breathability, it ensures the maintenance of the thermo-
hygrometric balance of masonry, adhering to the principles of sustainable building practices.
It's suitable for application on new building facades as well as historical and traditional masonry
structures

EPOCA CALCE - NHL THERMIC 800 can be applied by hand for localised applications after mixing with
a whisk mixer or by means of a plastering machine for premixed products.

Component of RI-STRUTTURA C.R.M. (Composite Reinforced Mortar) System, qualified with ETA-19/0004,
according to a specific EAD, issued on 28 Feb 2019(1) and RETICOLA System.
INFORMATION FOR USE

Average consumption 8 kg/m2 per cm in thickness applied

Mixing water 30 % - (7.5 litres per 25 kg bag)
Granulometry ≤ 1,5 mm
Minimum thickness per layer 10 mm
Maximum thickness per layer 25 mm
Application temperature + 5 °C / + 35 °C
Application Mechanical and manual
Packaging 25 kg bag
12 months in original, undamaged packaging, protected from
Storage
moisture.

PERFORMANCE CHARACTERISTICS

EPOCA CALCE - NHL THERMIC 800 meets the performance requirements of European standard EN 998 -1
Rendering and plastering mortar for general purposes (GP) and those required by EN 998-2 Masonry
mortars.

Properties Values Testing method

LW - CS IV - W0 EN 998-1
Class and typology
M5 EN 998-2
Appearance Powder
Color Whitish
Bulk density (loose-dry material) 750 kg/m3 Internal method
Density of fresh mortar 1.150 kg/m3 EN 1015-6
Density of dried hardened mortar 880 kg/m3 EN 1015-10
Water absorption by capilarity Wc 0 (> 0,4 kg/m2∙h0,5) EN 998-1
Water vapor permeability (tabulated value) 5 / 20 EN 1745
Compressive strength - 28 days ≥ 8 Mpa EN 1015-11
Flexural strength - 28 days ≥ 2,0 Mpa EN 1015-11
Adhesion to substrate ≥ 0,1 MPa (FP: B) EN 1015-12
Compressive modulus of elasticity ≤ 5 GPa EN 13412
FB 12 STC 050 IT 03 - 06/2022 – pag. 2 di 5

Chloride content ≤ 0,1 % EN 1015-17

Thermal conductivity λ10dry (P = 50 %,
0,23 W/m· K EN 1745
tabulated value)
Reaction to fire Class A1 EN 13501-1
METHOD OF USE

PREPARATION OF THE SUBSTRATE

The substrate must be consistent, clean and free of friable parts, dust and salt efflorescence. Otherwise,
remove all parts and substances that may affect the adhesion of the product. Perform cleaning wash
with water. Any cracks and cavities in the substrate must be filled before application. Before application,
wet the substrate until saturation and then remove any excess free water. The substrate must be
“saturated with dry surface”.

PREPARATION O THE MIXTURE – MANUAL MIXING

Batch preparation can be done with an electric mixer with a low-speed whisk.
Place approx. 6.5 - 7.0 litres of water in a basin and gradually pour in the powdered mortar contained in
the 25 kg bag.
Mix for about 3 minutes with the mixer and add the remaining water (max. 7.5 litres per bag - 30%) until
the right consistency of the mixture is reached.

MANUAL APPLICATION OF MORTAR

Apply EPOCA CALCE NHL THERMIC 800 mortar to the previously prepared substrate, always starting from
the bottom.
Then proceed upwards with a rendering straightedge to make the surfaces flat.
Thicknesses will vary from a minimum of 10 mm to a maximum of 25 mm per layer.

BATCH PREPARATION- MECHANICAL MIXING

For mechanical mixing, plastering machines such as TURBOSOL's PFT G4, GIOTTO or other machines with
similar characteristics can be used.
It is always advisable to carry out preliminary tests by adopting the best configuration of the mixing-
spraying machine.
It should have a certain operating margin on power available, in order to allow the material to be
processed with the correct consistency and transported to the desired distance from the mixing point to
the point of application.
In this sense, is always recommended to observe the following indications:
- a machine powered with three-phase current is always preferable;
- use type D8 -1.5 lung and screw ;
- appropriately choose the use of the "turbo" function, if necessary;
- if available, use the accessories specifically intended for lightweight mortars;
- always prefer wide-bladed mixers and larger diameter conveying pipes (possibly 35 - 45 mm
external diameter);
- never exceed a 20 bar pressure.
However, it is best to seek advice from the manufacturers or rental companies of plastering machines on
the most suitable machine configurations.
Always ask a qualified technician or a representative of the plastering machine manufacturer to be
present on starting up the plastering machine on the first day of production.
FB 12 STC 050 IT 03 - 06/2022 – pag. 3 di 5
PRODUCT USE
Always saturate the pipe with a slurry of water and cement or premixed mortar every time the plastering
machine starts or restarts;

In order to avoid problems with the stability of fresh material on vertical surfaces, EPOCA CALCE NHL
THERMIC 800 plaster shall be applied from the bottom upwards in two layers: the first layer will cover the
F.R.P. mesh and the second one will be applied after 24 hours and will act as a finishing plaster.

The overall thickness will be between 20 and 50 mm.

To ensure an adequate curing of plaster, especially when the application surface is exposed to direct
sunlight or wind, spray water during the first 48 hours

Follow the Fibre Net system instructions, ensuring that the mesh is embedded in the centre of the plaster
layer thickness.
Always apply EPOCA CALCE NHL THERMIC 800 mortar using a rendering straight edge in order to obtain
plane and smooth surfaces
Absolutely avoid adding water to make up for difficulties in mixing, pumping and/or transporting.
It is possible, once the product has fully matured, to apply EPOCA CALCE RASO NHL - NHL 105, an eco-
compatible pre-mixed smoothing mortar based on natural hydraulic lime NHL 3,5.

SAFTY INSTRUCTIONS

Wear protective clothing and gloves, goggles and dust masks during handling and application. In case
of contact with skin, wash with soap and water. In case of contact with the eyes, wash with water and if
irritation persists, seek medical attention. For safety information and for product use and storage, the user
should refer to the latest Safety Data Sheet.

WARNINGS

Do not apply at ambient and substrate temperatures below +5 °C or above +35 °C.
Do not add cement, lime or aggregates.
Wet substrates in hot weather.
Protect mortars from frost, high temperatures, excessive sunlight and wind during the curing period. Store
in a dry place.

SPECIFICATION VOICE

EPOCA CALCE - NHL THERMIC 800 - Lightweight, eco-compatible, premixed, breathable, thermal-
insulating mortar based on natural hydraulic lime (NHL) and special binders. The mortar is intended for
making plaster substrates and for structural work on brick, stone and concrete block masonry in
combination with G.F.R.P. glass meshes pre-formed and impregnated with thermosetting resins and with
FB 12 STC 050 IT 03 - 06/2022 – pag. 4 di 5

the Ri-Struttura and Reticola reinforcement systems using the C.R.M. (Composite Reinforced Mortar)
technique, in order to counteract gravitational, wind and seismic actions.
The mortar should have the following characteristics :
Class and type LW - CS IV - W0 (EN 998-1)
M5 (EN 998-2)
Bulk density (loose-dry material) : 750 kg/m3
Density of fresh mortar: 1.150 kg/m3 (EN 1015-6)
Density of dried hardened mortar 880 kg/m3 (EN 1015-10)
Water absorption by capillarity W0 (> 0,4 kg/m2∙h0,5) (EN 998-1)
Water vapor permeability (tabulated value) 5 / 20 (EN 1745)
Compressive strength - 28 days ≥ 8 MPa (EN 1015-11)
Fexural strength - 28 days ≥ 2,0 MPa (EN 1015-11)
Dhession to substrate ≥ 0,1 MPa (FP: B) (EN 1015-12)
Compressive modulus of elasticity ≤ 5 GPa (EN 13412)
Chloride content ≤ 0,1 % (EN 1015-17)
Thermal conductivity λ10dry (P=50 %, tabulated value) 0,23 W/m· K (EN 1745)
Reaction to fie Class A1 (EN 13501-1)

For further information on specification items, cost analyses, construction details, work cycles, maintenance plans and
more, please contact Fibre Net SpA's Technical Department.

FB 12 STC 050 IT 03 - 06/2022 – pag. 5 di 5

The purchaser is responsible for verifying the suitability of the products described in this document for their intended use and purpose.
Fibre Net SpA accepts no liability for improper use of the material. The customer is responsible for verifying that this sheet and the data
contained herein are valid for the product batch of interest and are not superseded by later editions and/or new product formulations
or certifications. The customer is invited to contact our Technical Department in advance. This edition cancels and replaces all previous
editions.