Professional Documents
Culture Documents
Pfmea 714-A54838-004
Pfmea 714-A54838-004
No FM-ENG-16-04
MTD Industries Sdn. Bhd. Issued Date 28 Jun 2022
Material Handling or
Wrong type Fill up Material Tag during In-coming
Delayed schedule 7 discrepancies caused 2 4 56 N/A N/A N/A N/A N/A N/A N/A N/A
Material from supplier
by Supplier
Not achieved
Cutting Laser Wrong processing
cosmetic 4 3 Save and record the Parameter control 3 36 N/A N/A N/A N/A N/A N/A N/A N/A
Damage parameters
requirement
Dimension out of
Delayed schedule 6 Wrong profile 3 Use process drawing as reference 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
Spec
Dimension out of
Wrong Profile 7 Wrong program 3 Save and record the Parameter control 3 63 N/A N/A N/A N/A N/A N/A N/A N/A
Spec
Not achieved
Dimension out of Wrong processing
functional 6 3 Save and record the Parameter control 3 54 N/A N/A N/A N/A N/A N/A N/A N/A
Spec parameters
requirement
Not achieved
Speed Pressure
High Burr functional 4 5 Save and record the Parameter control 3 60 N/A N/A N/A N/A N/A N/A N/A N/A
control
requirement
Not achieved
Laser Cut Process Wrong processing Overlook the Setting Review before start up the program and
functional 5 3 3 45 N/A N/A N/A N/A N/A N/A N/A N/A
parameters during Program Use process drawing as reference
requirement
Not achieved
Wrong handling
Missing Process functional 3 4 Check against with Process drawing 4 48 N/A N/A N/A N/A N/A N/A N/A N/A
method
requirement
Not achieved
Review Process Drawing as reference
Missing Profile functional 6 Wrong program 3 3 54 N/A N/A N/A N/A N/A N/A N/A N/A
before start up the program
requirement
Overlook the Setting
Wrong program Delayed schedule 6 3 Save and record the Parameter control 3 54 N/A N/A N/A N/A N/A N/A N/A N/A
during Program
Not achieved
Speed Pressure
Burn Marking cosmetic 4 3 Appearance check and visual Inspection 6 72 N/A N/A N/A N/A N/A N/A N/A N/A
control
requirement
Not achieved
Lack of Dimension Wrong processing
functional 6 4 Check against Process drawing 4 96 N/A N/A N/A N/A N/A N/A N/A N/A
of specification parameters
requirement
Not achieved
Check against Work instruction and Visual
Missing Process customer drawing 6 Not follow sequence 3 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
requirement
Not achieved
Wrong processing
Warpage / functional 6 4 Check against Process Control Plan (PCP) 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
checklist
requirement
flatness of the
Not achieved
parts Wrong processing Work Instruction & Checking jig
functional 6 4 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
In-process Inspection checklist (Poka Yoke)
requirement
Not achieved Have been trained on process
Appearance not Wrong method of
functional 7 3 requirement by internal Qualified 2 42 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable handling
requirement Inspector
Wrong checking Dimension out No guideline and Leader will print and check the label Shall
7 2 6 84 N/A N/A N/A N/A N/A N/A N/A N/A
method of specification training verify by Packing Coordinator
Wrong Judgment Process Ability Not understand on Provide Training for
7 2 3 42 N/A N/A N/A N/A N/A N/A N/A N/A
condition Effected requirement requirement
Use suitable
Not achieved Provide
Dimension out of Wrong processing handling Superior &
functional 6 Over buffing 4 Check against with Process drawing 4 96 training and 6 3 4 72
specification parameters method for TBA
requirement WI
run machine
Have assign only qualified operator to
Operator and do not
Not achieved perform the buffing process that
Uneven buffing on understand
cosmetic 4 2 understand customer requirements. 4 32 N/A N/A N/A N/A N/A N/A N/A N/A
product surface customer
requirement Process shall monitor by Supervisor and
requirement
QC.
Not achieved
Under/ over Wrong method of Visual inspection by compare with master
cosmetic 4 4 4 64 N/A N/A N/A N/A N/A N/A N/A N/A
buffing handling sample
requirement
Not achieved
Wrong grid of Wrong method of Visual inspection by compare with master
cosmetic 4 4 4 64 N/A N/A N/A N/A N/A N/A N/A N/A
sand paper use handling sample
requirement
Buffing process
Not achieved
Wrong handling
Deform functional 6 2 Appearance check and visual Inspection 7 84 N/A N/A N/A N/A N/A N/A N/A N/A
method
requirement
Not achieved
Surface cosmetic and Material Handling or
4 2 Appearance check and visual Inspection 7 56 N/A N/A N/A N/A N/A N/A N/A N/A
Roughness functional discrepancies
requirement
Not achieved
cosmetic and Wrong processing
Damage 4 3 Appearance check and visual Inspection 7 84 N/A N/A N/A N/A N/A N/A N/A N/A
functional parameters
requirement
Not achieved
Wrong handling
Line Marking cosmetic 4 2 Appearance check and visual Inspection 7 56 N/A N/A N/A N/A N/A N/A N/A N/A
method
requirement
Not achieved
Wrong method of Visual inspection by compare with master
Wrong direction cosmetic 4 4 2 32 N/A N/A N/A N/A N/A N/A N/A N/A
handling sample
requirement
Not achieved
Lack of Dimension Wrong processing
functional 6 4 Check against Process drawing 4 96 N/A N/A N/A N/A N/A N/A N/A N/A
of specification parameters
requirement
Not achieved
Check against Work instruction and Visual
Missing Process customer drawing 6 Not follow sequence 3 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
requirement
Not achieved
Wrong processing
functional 6 4 Check against Process Control Plan (PCP) 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
Warpage / checklist
requirement
flatness of the
parts Not achieved
Wrong processing Work Instruction & Checking jig
functional 6 4 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
checklist (Poka Yoke)
requirement
In-process Inspection
Not achieved Have been trained on process
Appearance not Wrong method of
functional 7 3 requirement by internal Qualified 2 42 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable handling
requirement Inspector
Wrong checking Dimension out No guideline and Leader will print and check the label Shall
7 2 6 84 N/A N/A N/A N/A N/A N/A N/A N/A
method of specification training verify by Packing Coordinator
Wrong processing
Bending Slanting Delayed schedule 6 3 Add Laser line mark as per guide line 3 54 N/A N/A N/A N/A N/A N/A N/A N/A
parameters
Not achieved
Not proper handling
Bending Slanting functional 7 4 Add Laser line mark as per guide line 3 84 N/A N/A N/A N/A N/A N/A N/A N/A
method
requirement
Wrong processing
Bending Crack Delayed schedule 6 3 Review before start up the program 3 54 N/A N/A N/A N/A N/A N/A N/A N/A
parameters
Not achieved
Wrong processing
Chemical Trap cosmetic 4 3 Review before start up the program 3 36 N/A N/A N/A N/A N/A N/A N/A N/A
parameters
requirement
Not achieved
Lack of Dimension Wrong processing
functional 6 4 Check against Process drawing 4 96 N/A N/A N/A N/A N/A N/A N/A N/A
of specification parameters
requirement
Not achieved
Check against Work instruction and Visual
Missing Process customer drawing 6 Not follow sequence 3 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
requirement
Not achieved
Wrong processing
functional 6 4 Check against Process Control Plan (PCP) 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
Warpage / checklist
requirement
flatness of the
parts Not achieved
Wrong processing Work Instruction & Checking jig
functional 6 4 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
checklist (Poka Yoke)
requirement
In-process Inspection
Not achieved Have been trained on process
Appearance not Wrong method of
functional 7 3 requirement by internal Qualified 2 42 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable handling
requirement Inspector
Wrong checking Dimension out No guideline and Leader will print and check the label Shall
7 2 6 84 N/A N/A N/A N/A N/A N/A N/A N/A
method of specification training verify by Packing Coordinator
Not achieved
Appearance not Wrong method of
cosmetic 2 2 Visual inspection 7 28 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable handling
requirement
Not achieved
Appearance not Wrong Position of Check against with
Stamp Code Process cosmetic 2 2 4 16 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable stamp code process drawing
requirement
Not achieved Wrong P/N or
Appearance not Check against with
cosmetic 2 Revision of stamp 2 4 16 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable process drawing
requirement code
Not achieved
Lack of Dimension Wrong processing
functional 6 4 Check against Process drawing 4 96 N/A N/A N/A N/A N/A N/A N/A N/A
of specification parameters
requirement
Not achieved
Check against Work instruction and Visual
Missing Process customer drawing 6 Not follow sequence 3 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
requirement
Not achieved
Wrong processing
Warpage / functional 6 4 Check against Process Control Plan (PCP) 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
checklist
flatness of the requirement
Not achieved
parts Wrong processing Work Instruction & Checking jig
functional 6 4 2 48 N/A N/A N/A N/A N/A N/A N/A N/A
checklist (Poka Yoke)
requirement
In-process Inspection Not achieved Have been trained on process
Appearance not Wrong method of
functional 7 3 requirement by internal Qualified 2 42 N/A N/A N/A N/A N/A N/A N/A N/A
acceptable handling
requirement Inspector
Wrong checking Dimension out No guideline and Leader will print and check the label Shall
7 2 6 84 N/A N/A N/A N/A N/A N/A N/A N/A
method of specification training verify by Packing Coordinator
Not following
Functionality may
Packaging Damage 6 Packaging 3 Check against Packing Instruction 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
be affected
Instruction
Not following
Functionality may Conduct testing before implementation
Packaging Damage 3 Packaging 2 2 12 N/A N/A N/A N/A N/A N/A N/A N/A
be affected following procedure
Requirement
Not following
Shortage quantity Delay schedule 6 Packaging 3 Check against Packing Instruction 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
Packing Instruction
Checking of labels by operators when
Wrong information Wrong entry of
Wrong label 2 5 pasting and by inspectors during outgoing 4 40 N/A N/A N/A N/A N/A N/A N/A N/A
to customer information
inspection
Operator did not
follow in process
Missing label Customer rejection 4 2 Supervisor and line leader verify 7 56 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
instructions
Not achieved
Lack of Dimension Wrong processing
functional 6 3 Check against Process drawing 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
of specification parameters
requirement
Not achieved
Check against Work instruction and Visual
Missing Process functional 6 Not follow sequence 3 4 72 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
requirement
Sampling Method
Escape of
not thorough,
dimensional & Final Inspection follow the Outgoing
Customer rejection 7 process capability 2 3 42 N/A N/A N/A N/A N/A N/A N/A N/A
appearance inspection report sheet
not good,
defective parts
inconsistent quality
Not following
Functionality may Conduct testing before implementation
Packaging Damage 3 Packaging 2 2 12 N/A N/A N/A N/A N/A N/A N/A N/A
be affected following procedure
Requirement
Operator did not
follow in process
Missing label Customer rejection 4 2 Supervisor and line leader verify 7 56 N/A N/A N/A N/A N/A N/A N/A N/A
inspection
instructions
Storage Unidentified parts
Wrong Part sent to No Approval from Store Keeper Verify the Label Before
release to 7 3 3 63 N/A N/A N/A N/A N/A N/A N/A N/A
Customer Inspector storage
store
Rejected by
Wrong quantity customer due to Wrong information Preparation of D/O and verified with
2 2 7 28 N/A N/A N/A N/A N/A N/A N/A N/A
sent to customer wrong quantity given by planner planner
sent
No / wrong data Rejected by
Delivery Wrong information
package sent to customer upon 2 2 Verified by shipping clerk prior to delivery 7 28 N/A N/A N/A N/A N/A N/A N/A N/A
given by QA
customer receipt
Rejected by
Store Keeper not
Wrong sent part customer 2 2 Verify the shipment list 7 28 N/A N/A N/A N/A N/A N/A N/A N/A
alert
upon received
Doc Rev No. Revision Description Date
00 Supersede from Process Failure Mode And Effect Analysis (FM-QCD-45 to Process Failure Mode and Effect Analysis (FM-ENG-16) 01-Dec-16
01 Added Value ˃125 or customer specific requirement __________________(Action Needed) 25-Oct-21
02 Added PFMEA Number Column 18-Jan-22
03 Change value of RPN control from value ˃125 to value ˃100 28-Apr-22
04 Change PFMEA revision to Revision part number and added history revision column 28-Jun-22