PERIYAR CENTENARY POLYTECHNIC COLLEGE

PERIYAR NAGAR - VALLAM - 613 403 - THANJAVUR.

DEPARTMENT OF MECHANICAL ENGINEERING
MEASUREMENTS AND METROLOGY

II YEAR/III SEM

ASSIGNMENT-I

S.N UNIT I UNIT II

O

1 Basic units of measurements Classification of linear measurement

instrument
2 System concepts used in measuring technology Construction and the principles only
Steel rule and calipers
outsidecaliper,

3 Measuring instruments Construction and the principles only

inside caliper, Jenny caliper and
combination set

4 length, angles and surface Construction and the principles only

feeler gauge and pitch screw gauge

5 Construction and the principles only

Scope of Metrology
Vernier caliper and digitalcaliper

6 Introductionof
standardizationinternationalstandardization,theburea
vernierbevelprotractorandopticalbe
uofIndianstandards velprotractor.

7 definition of Precisionand accuracy Sinebartypes,usesandlimitations

8 mechanical comparator and optical

differencebetweenprecisionandaccuracy
comparator

9 factorsaffectingtheaccuracyofthemeasuringsystem electricalcomparator,pneumaticco
mparator

10 generalrulesforaccuratemeasurements advantagesanddisadvantages
 ASSIGNMENT-II

S.N UNIT III UNIT IV UNIT V

O

1 Screw BasicConceptsOfLasers And Types Measurement Of Force And Direct

Thread Of Lasers Methods
Terminology

2 Classificatio Two Frequency Laser Tumbler Gear Mechanism

n Of Plug Interferometer
Screw
Gauges

3 Function Of MichelsonInterferomete Unequal Arm Balance

Various r, AndElectromagneticBalance
Types Of
Gauges

4 Spur Gear Introduction Of LoadCells,HydraulicLoadCell And

Measuremen CoordinatingMeasuringMachine And Pneumatic LoadCell
t Types

5 Tooth PerformanceOfCMM And StroboscopeForTorqueMeasureme

Measuremen Applications nt
t

6 David FeaturesOfCMMSoftware Diaphragm Gauge With

Brown StrainGaugesAnd
Tangent
PiezoelectricSensors.
Comparator

Staff incharge Head of the

department

PERIYAR CENTENARY POLYTECHNIC COLLEGE

PERIYAR NAGAR - VALLAM - 613 403 - THANJAVUR.
DEPARTMENT OF MECHANICAL ENGINEERING
 MEASUREMENTS AND METROLOGY
SEMINAR PLAN
S.
Register number
No
11119027, 11119064, 11120001,
1
11120002, 11120003
11120004, 11120005,11120006,
2 CompareSystematicErrorAndRandomErro
11120007,11120008
11120009, 11120010,11120011,
3
11120012,11120014
11120015, 11120016,11120017,
4 11120018,11120019
11120020, 11120021,11120022,
5 11120023,11120024
11120025, 11120026,11120027,
6 11120028,11120029
11120030, 11120031,11120032,
7 11120033,11120034
11120035, 11120036,11120037,
8 11120038,11120039
11120040, 11120041,11120042,
9 11120043,11120044
Topics
SystemConceptsUsedInMeasuringTechnol
ogy
Scope Of Metrology
PrecisionAndAccuracy And Difference
r
OutsideCaliper,InsideCaliper,JennyCalipe
r
CombinationSet-FeelerGauge
LightWaveAnd Optical Micrometer
Vernier And UniversalBevelProtractor
SineBarTypesAnd Uses and Limitations
WorkingPrincipleOfClinometer,Autocollim
ator
Mechanical Comparator, Optical
Comparator
ElectricalComparator,PneumaticComparat
or
ClassificationOfPlugScrewGauges,RingSc
rewGauges
Caliper And AdjustableThreadGauge
FloatingCarriageMicrometer
Types Of Gear And GearTerminology
ParkinsonGearTesterAnd
RollingGearTesting Machine
TracerTypeProfilogramAnd
DoubleMicroscope.
 LaserTelemetricSystem,LaserAndLEDBa
11120045, 11120046,11120047, sedDistanceMeasuringInstruments
10 11120048,11120049
Two Frequency Laser Interferometer

Interferometry And Use Of Laser In

11120051, 11120052,11120053, Interferometry
11 11120054,11120055 StandardInterferometer,SingleBeamInterfer
ometer

CoordinatingMeasuringMachine And Types

11120056, 11120057,11120058,
12 11120059,11120060 CausesOfErrorsInCMM-3Co-
OrdinateMeasuringMachine

Pendulum Scale And Directand

IndirectMethods
11120061, 11120062,11120063
13 StroboscopeForTorqueMeasurement And
Measurement Of Power

Staff incharge Head of the

department
 PERIYAR CENTENARY POLYTECHNIC COLLEGE
PERIYAR NAGAR – VALLAM – THANJAVUR 613 403

DEPARTMENT OF MECHANICAL ENGINEERING

ASSIGNMENT – III

II YEAR / III SEM

COURSE :MEASUREMENTS AND METROLOGY

Objective type questions

1. What is the relation between variation due to
observation,manufacturingprocessandmeasuringprocessofaproduct
?
A.?observation= ?process + ?measurement

B.?observation= ?process – ?measurement

C.?observation= ?process * ?measurement

D.?observation= ?process / ?measurement

2. What is the maximum permissible error for class I micrometers?

A. 0.002 mm B.0.004 m C.0.008mm D.0.016 mm
3. Movements?
A. 0.04 mm B. 0.05 mm C. 0.07 mm D. 0.06 mm
4. Rotation in universal micrometer?
A.dial indicator B. slip gauges

C.control shaft D. universal microscope

5. Used for setting of helix angles in universal micrometer?

A.1’ B.2’ C.3’ D.4’

6. What is the permissible error in straight movement of longitudinal andtransverse table

in horizontal plane?

A.0.002 mm B. 0.003 mm C. 0.004 mm D. 0.005 mm

7. Which of the following is true for checking the Relative perpendicularmotion of the
longitudinal and transverse carriage?
A.the permissible error allowed is 0.005 mm in 2500 mm length.

B.this is checked using a slip gauges

C.precision square of class i or 0 is used

D.maximum error in precision error is of ± 10? in squareness

 8. What is the maximum permissible error in wear of centres?
A. 0.04 mm B.0.03 mm C.0.02 mm D.0.01 mm
9. What is the least count of dial indicators which can be calibrated usingpassmeter?
A.0.01 mm B.0.03 mm C.0.05 mm D.0.07 mm

10. Which of the following is caused bycareless handling?

A.systematic error B. gross error

C. random error D.none of the mentioned

11. Which of the following is not afundamental quantity?

A.lengthB.angleC.time D. luminous intensity
12. Which standard is fixed and used forindustrial laboratories?
A.international standard B.primary standard

C.secondary standard D.working standard

13. Which of the following error is caused bypoor calibration of theinstrument?

A.random error B. gross error

C.systematic error D. precision error

14. Which of the following is not among the methods of

linearmeasurements?
A.direct measurements B. measurements by optical means

C.indirect measurements D. electromagnetic methods or edm

15. Which of the following is not a method of measuring the distancesdirectly?

A.pacingB.measurement with passometer

C.measurement with pedometer D.measurement with theodolite

16. Which of the following measurements varies with an individual beforecomputing the
length of line?
A. Chaining B. pacing C.levellingD.contouring
17. Which method consists in counting the number of paces between thetwo points of a
line?
A. Chaining B. pacing C.levellingD.contouring
18. Pacing is difficult in
A.smooth surfaces B.plain areas C.rough ground D.plateaus

19. Which instrument registers total distance covered by any number ofpace?
A. PassometerB. pedometer C.odometer D. Chaining

20. Most accurate method of direct measuring is with

A.passometer B. pedometer
C.theodoliteD.chaining

21. Which of the following is not under direct measurement?

A.pacing B. chaining C. taping D. triangulation

22. ground?
A.spirit level B. plumb bob C. butt rod D. pegs

23. What is used for measuring offsets, but it is often used by buildingsurveyors or
architects?
A. plum bob B. butt rod C. pegs D. laths

24. What is used in centering aid in theodolites, compass, plane table andvariety of other
surveying instruments?
A.butt rod B.whitesC.lathsD.plumb bob

25. What are the main considerations for deciding the limits of a particularpart?
A.functional requirement B.economics and interchangeability

C.interchangeability and functional requirement

D.interchangeability, functional requirement and economics

26. Which of the following option is incorrect about interchangeability?

A.increase output B. increase cost of production
C.useful in mass production D. assembly time increases

27. For full interchangeability, what is the relation between the processcapability of a
machine and manufacturing tolerance of the part?
A.process capability = manufacturing tolerance
B.process capability ? manufacturing tolerance
C.process capability > manufacturing tolerance
D.processcapability ? manufacturing tolerance
28. Which of the following option is not correct for
‘fullinterchangeability’?
A.this type of interchangeability is not feasible sometimes

B.requires machine which can maintain low process capability

C.machines with very high accuracy are necessary

D.for interchangeable production, this type of interchangeability is not must

29. What is the correct formula to find no. of groups in selectiveassembly?

A.process capability / tolerance desired

B.tolerance desired / process capability

C.tolerance desired * process capability

D.tolerance desired + process capability

30. What is a limit system?

 A.series of tolerances B.series of fits

B.series of clearances D.series of limits

31. Which of the following is correct for selective assembly?

A.not suitable for industrial purposes

B.cost increases due to automatic gauging

C.wastage is high due to selective selection

D.this method is followed in ball and roller bearing units

32. Which of the following is used to check change in ocular lines positiondue to column
rotation in universal micrometer?
A.dial indicator B. slip gauges

C. control shaft D. universal microscope

33. How 34’ can be built by using angle gauges?

A. 27’+9’-3’+1’ B. 26’+10’-2’
C. 27’+10’-3’ D. 27’+8’
34. In how many series the gauges can be divided?
A.1 B. 2 C. 3 D.4

35. What is the approximate size of angle gauges?

A.76mm long and 16 wide B.85mm long and 26 wide
C.16mm long and 75 wide D.70mm long and 18 wide

36. What is the accuracy of master angle gauges?

A.0.1 sec B. 1 sec C. 0.25 sec D.3 sec

37. Which gauges are present in the first series (degree) of angle gauges?
A.5°, 10°, 15°, 25° and 40° B.1°, 3°, 9°, 27° and 41°
C.1°, 5°, 9°, 25° and 45° D. 5°, 10°, 15°, 30° and 45°
38. How many sets of angle gauges are available?
A.1 B.2 C.3 D.4

39. Which of the following is not a gauge from standard B angle gauges?
A. 0.05’ B. 1’ C. 27’ D. 30’
40. Statement 2: Interferometry can be used to calibrate angle gauges.
A. t, f B.f, f C.f, t D.t, t

41. What are the two grades of angle gauges?

A.master and tool room B.precise and normal

C.standard and industrial D.high and low

42. How angle greater than 90° is measured?

A.by repeating gauges B.using square plate
C.using sine bar D.using auto collimator
 43. Which of the following is not a gauge from standard B angle gauges?
A.0.05’ B. 1’ C. 27’ D.30
44. Which of the following is not true about metrology lasers used in laserinspection?
A. these are high-power instruments

B.used for rapid non-contact gauging of delicate parts

C.have low optical cross-talk

D. wid dynamic range

45. What is the wavelength of light produced by He-Ne laser in laserinspection?

A. 6988 Å B. 5328 Å C. 5928 Å D. 6328 Å
46. Which technique is not suitable to measure large diameter parts orlarge gaps?
A.diffraction pattern techniqueB.scanning laser technique

C.photodiode array imagine D.laser triangulation sensor

47. Which of the following is true about resolution in two frequency laserinterferometer?
A.straightness resolution – 90 nm B. angular resolution – 3 arc seconds
C.flatness resolution – 2 nm D. linear resolution-1nm

48. How much accuracy can be achieved by photodiode array imaging?

A.±0.05 ?m B.±0.15 ?m
C.±0.5 ?m D.±0.25 ?m
49. Which application is ideally suited for two frequency
laserinterferometer?
A.pitch and yaw measurementB.hole diameters

C.thickness measurementD.measurement of edge locations

50. The location of the image spot directly depends on which factor inlaser
triangulation sensor technique?
A.wavelength of laser B.measuring range

C.standoff distance D.focal length of lense

51. Which technique from given laser inspection techniques is useful formeasuring the
diameter of hot steel bars?
A.laser scanning gauge B.frequency laser interferometer

B.laser triangulation sensors C.photodiode array imaging

52. Where does wire is placed in a measurement of diameter using

thetechniqueofgaugingwidediameterfromthediffractionpatternformedin a laser beam?
A.between collimator and lensB.between collimator and source

C.between collimator and plane of measurementD.between collimator and detectors

53. How many sensors are needed to measure part thickness by usinglaser
triangulation sensors?
A.1 B. 2 C. 3 D. 4
 54. What precise movement does CMM have?
A.precise movement in x coordinate B.precise movement in x and y coordinates

C.precise movement in y and z coordinates D. precise movement in x, y and z coordinates

55. Which type of CMM is most suited for large heavy workpieces?
A.cantilever type B.bridge type

C.horizontal boring mill type D.floating bridge type

56. Which direction is sensed by a linear measurement transducer used inCMM?

A.positive direction only B.negative direction only

C.both positive and negative direction D.not used to sense directions

57. What is the accuracy of present day co- ordinate measuring machine?
A.10 microns B.5 microns C.2 microns D.1 micron

58. What is the name of an element which uses inductive coupling?

A.inducto conduct B.inductosyn

C.conductosynD.conducto induct

59. Which principle is used in the three master guideways and probelocation?
A.principle of dynamic design B.principle of static design

C.principle of kinematic design D.principle of effective design

60. What is the cause of translational errors in CMM?

A.error in scale division B.error in straightness

C.twisting error D.roll error

61. Which of the following is not related to the geometrical accuracy ofCMM?
A.straightness of axes B.squareness of axes

C.position accuracy D.axial length measuring accuracy

62. How many measurement parameters are considered in checking axesaccuracy of

straightness in CMM?
A.2 B.4 C.6 D.8

63. How many reference gauges are measured for volumetric lengthmeasuring
accuracy in CMM?
A.2 B.3 C.4 D.5
64. Which of the following is true for trigger type probe system used incomputer
controlled CMM?
A.bucking mechanism is a 2 point bearing

B.current coordinate position stored when circuit is close

C.contacts of point bearing arranged at 90 degree

D.contacts of point bearing act electrical micro switches

65. What does the total number of pixels in the region defines?
A.perimeterB.areaC.intensityD.brightness

66. What is the unit of compactness of a region?

A.meter B.meter2 C.no unit D.meter-1

67. For which of the following regions, compactness is minimal?

A.rectangleB.squareC.irregularD.disk

68. Compactness is insensitive to orientation.

A.trueB.false

69. Which of the following measures are not used to describe a region?
A.mean and median of grey values
B.minimum and maximum of grey values

C.number of pixels alone

D.number of pixel above and below mean

70. What is the study of properties of a figure that are unaffected by anydeformation?
A.topologyB.geographyC.statisticsD.deformation

71. On which of the following operation of an image, the topology of theregion changes?
A.stretchingB.rotationC.foldingD.change in distance measure

72. What is the Euler number of the image shown below?

A.0 B.1 C.2 D.-1

73. What is the Euler number of a region with polygonal networkcontaining

V,Q and F as the number of vertices, edges and facesrespectively?
A.v+q+fB.v-q+fC.v+q-fD.v-q-f

74. What is the Euler number of the region shown in the figure below?
A.1 B.-2 C.-1 D.2

75. The texture of the region provides measure of which of the followingproperties?
A.smoothness alone B. coarseness alone

C.regularity alone D.smoothness, coarseness and regularity

76. Which of the following techniques is based on the Fourier transform?

A.structuralB.Spectral C. statistical D.topological

77. Who gave the fundamental principle of straightness measurement?

A.bryanB.moireC.eulerD.amedeo

78. Which of the following represents the quality of straightness inprecision

engineering?
A.spirit level B.straight edge C.autocollimatorD.dial indicator
 79. What is the name of a pair of straight edges?
A.drum sticks B.lower pair C.winding sticks D.self closed pair

80. What is the range of straightness measurement in straightnessmeasurement

optics?
A.±2.5 mm B.±5 mm C.±10 mm D.±20 mm

81. Which of the following is not the factor affecting the accuracy ofstraightness
measurement by optics?
A.air turbulence B.optics fixed rigidly

C.slope error D.localised heat sources

82. At which part of the precision straight edge is generally lapped?

A.edges only B.base only

C.base and edges both D.all over the surface

83. What type of thread is formed on female screw gauge?

A.external thread B.internal thread

C.both internal and external D.major screw thread

84. Which of the following is not a name of the major diameter of anexternal
thread?
A.outside diameter B.crest diameter

C.full diameter D.cone diameter

85. Which of the following is not true about the axial thickness of screwthread?
A.measured in direction perpendicular to the axis of thread

B.measured on pitch cylinder

C.distance between opposite faces of same thread

D.measured at the same thread

86. What is the alternative name of functional diameter?

A.cone diameter B.virtual diameter

C.root diameter D.inside diameter

87. Which of the following error is caused by poor calibration of theinstrument?

A.random errorB.gross error

C.systematic errorD.precision error

88. How systematic errors are eliminated?

 A.frequent measurementB.replacement of instrument

C.finding mean of readingD.finding variance of reading

89. Starting position of an object is represented as x=5.1±0.2m andfinishing position as

y=6.9±0.3m. What will be the displacement and errorin displacement?
A.displacement = 1m, error = 0.5mB.displacement = 2m, error = 0.36m

C.displacement = 1.8m, error = 0.36mD.displacement = 1.5m, error = 0.4m

90. Which of the following is not among the methods of

linearmeasurements?
A.direct measurementsB.measurements by optical means

C.indirect measurementsD.electromagnetic methods or edm

91. Which of the following is not a method of measuring the distancesdirectly?

A.pacingB.measurement with passometer

C.measurement with pedometerD.measurement with theodolite

92. Which of the following measurements varies with an individual beforecomputing the
length of line?
A.chainingB.pacingC.levellingD.contouring

93. Pacing is difficult in

A.smooth surfacesB.plain areasC.rough groundD.plateaus

94. Which instrument mechanism is operated by motion of the body andit automatically
registers the number of paces, thus avoiding themonotony and strain of counting the
paces, by the surveyor?
A.passometerB.pedometerC.odometerD.chaining

95. Instrument for registering the number of revolutions of a wheel is

A.odometerB.pedometerC.pedometerD.chaining

96.Most accurate method of direct measuring is with

A.passometerB.pedometerC.theodoliteD.chaining

97. Which of the following is not under direct measurement?

A.pacingB.chainingC.tapingD.triangulation

98. What is used for measuring offsets, but it is often used by buildingsurveyors or
architects?
A.plum bobB.butt rodC.pegsD.laths

99. What is used in centering aid in theodolites, compass, plane table andvariety of other
surveying instruments?
A.butt rodB.whitesC.lathsD.plumb bob

100.Which of the following option is incorrect about interchangeability?

 A.increase outputB.increase cost of production

C.useful in mass productionD.assembly time increases

PERIYAR CENTENARY POLYTECHNIC COLLEGE

PERIYAR NAGAR - VALLAM - 613 403 - THANJAVUR.
DEPARTMENT OF MECHANICAL ENGINEERING
MEASUREMENTS AND METROLOGY

SEMINAR PLAN

S.
Register number Topics
No

Types of pattern
1
11120064, 11120068 Centre lathe

Pattern allowances
2
11120069,11120074 Headstock mechanism

Moulding sand preparation

3
11120075,11120080 Tumbler gear mechanism

Gas injection moulding

4 11120081,11120085 Rotational moulding

Types of moulds
5 Apron mechanism
11120086,1112009
Moulding machines
6 11120092,11120097 Work holding device for lathe

Pressure die casting

7 11120098,21121102 Lathe operation

MIG Welding
8 21121103,21121107 Capstan & turret lathe

Resistance welding
9 21121108,21121112 Reciprocating screw injection mould

Laser beam welding

10 21121117,21121113 Full annealing

21121122,21121118 Hot working operation

11 sintering
Electron beam welding
21121127,21121123
12 Methods of manufacturing metal powder

NDT Test
13 21121132,21121128 Shearing operation

14
21121133,21121136

Staff incharge Head of the

department