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Composition and luminescence properties of highly robust green-emitting


LuAG:Ce/Al2O3 composite phosphor ceramics for high-power solid-state
lighting

Article in Journal of Advanced Ceramics · January 2023


DOI: 10.26599/JAC.2023.9220710

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Journal of Advanced Ceramics
2023, 12(3): 625–633 ISSN 2226-4108
https://doi.org/10.26599/JAC.2023.9220710 CN 10-1154/TQ
Research Article

Composition and luminescence properties of highly robust


green-emitting LuAG:Ce/Al2O3 composite phosphor
ceramics for high-power solid-state lighting

Ziqiu Chenga,b, Xin Liua,b, Xinrong Chenc, Jian Xuc,*, Yanbin Wanga,d, Tengfei Xiea,b,
Lexiang Wua,b, Zhengfa Daia,b, Guohong Zhoua,b, Jun Zoue,f, Jiang Lia,b,*
a
Transparent Ceramics Research Center, Shanghai Institute of Ceramics,
Chinese Academy of Sciences, Shanghai 201899, China
b
Center of Materials Science and Optoelectronics Engineering, University of
Chinese Academy of Sciences, Beijing 100049, China
c
Lab of New Energy Materials and Devices, School of Physics and Electronic Information,
Henan Polytechnic University, Jiaozuo 454000, China
d
School of Material Science and Engineering, Jiangsu University, 301 Xuefu Road, Zhenjiang 212013, China
e
Shanghai Institute of Technology, Shanghai 201418, China
f
Institute of New Materials & Industrial Technology, Wenzhou University, Wenzhou 325024, China

Received: November 13, 2022; Revised: December 20, 2022; Accepted: December 21, 2022
© The Author(s) 2022.

Abstract: The major advantage of laser lighting over white light-emitting-diode is the possibility to
achieve ultra-high luminance. However, phosphors usually suffer laser-induced luminescence
saturation, which limits the peak luminance of laser lighting devices. The aim of the present study is
to develop LuAG:Ce/Al2O3 composite ceramics (LACCs) with a high saturation threshold for
high-luminance laser lighting. Owning to the rigid crystal structure, proper synthetic process, and
optimized thermal design, the LACCs possess small thermal quenching (16% loss in luminescence at
225 ℃), high quantum yield (> 95%), and excellent luminescence properties. When the LACCs are
irradiated by blue laser diodes in a reflection mode, a high luminous flux of 4634 lm and luminous
efficacy of 283 lm·W−1 are realized. Furthermore, they show no sign of luminescence saturation even
when the power density reaches 20.5 W·mm−2. With these favorable properties, the designed LACCs
show great potential in high-luminance laser lighting.
Keywords: LuAG:Ce/Al2O3 composite ceramics (LACCs); luminescence saturation; luminous efficacy;
high-luminance laser lighting

* Corresponding authors.
E-mail: J. Xu, xujian@hpu.edu.cn;
J. Li, lijiang@mail.sic.ac.cn
626 J Adv Ceram 2023, 12(3): 625–633

1 Introduction enhance their luminescence saturation performance.


In contrast to YAG:Ce, LuAG:Ce ceramics have
Solid-state lighting (SSL) devices are environmentally higher thermal conductivity and thermal quenching,
friendly lighting sources that have developed rapidly which can quickly dissipate the accumulated heat and
during the last two decades due to the advantages of extend the service life of lighting devices [28–32].
high brightness, high efficiency, long lifetime, and Doping Ce3+ in LuAG ceramics can obtain green light
compactness, showing great potential in the applications emission.
of high brightness lighting, display, and projection Inspired by the design of YAG:Ce/Al2O3 composite
[1–3]. Among several ways of producing white light, phosphor ceramics, a series of LuAG:Ce/Al2O3 composite
the combination of blue light-emitting diodes (LEDs)/ ceramics (LACCs) were prepared. The synthetic technique
laser diodes (LDs) and phosphor converter is the most of LACCs was performed. The thermal performance
commonly used and successful to generate white light was investigated and the optical properties such as
[4–6]. luminous flux, luminous efficacy, color coordinates,
As we all know, the operating temperature of core and correlated color temperature (CCT) by combining
devices in high-power white LEDs/LDs can reach up LACCs with blue LEDs and LDs were measured.
to 200 ℃, which places high demands on the thermal
performance of color converter [7–10]. Currently, the
main phosphor converters used in commercial white 2 Experimental
LEDs are manufactured by mixing YAG:Ce phosphor
powders and silicone resins [11,12]. However, they are 2. 1 Synthesis method
subject to yellowing and aging problems at high Commercial Lu2O3 (99.995%, Shanghai Jingyun Material
excitation power density, resulting in reduced luminous Technology Co., Ltd., China), α-Al2O3 (99.99%, Fenghe
efficacy and color drift. To solve the problem, Ceramic Co., Ltd., China), and CeO2 (99.995%, Fujian
phosphor-in-glass (PiG) obtained by incorporating Changting Golden Dragon Co., Ltd., China) were used
YAG:Ce powders into glass has been developed as a as raw materials. LuAG:Ce/Al2O3 composite phosphor
new color converter with high thermal conductivity ceramics with different Al2O3 contents were fabricated
(~1.17 W·m−1·K−1) [13–17]. As an alternative, YAG:Ce by the solid-state reaction and vacuum sintering
ceramics are gaining increasing interest for their high method. An amount of 0.5 wt% tetraethyl orthosilicate
thermal conductivity (5–8 W·m−1·K−1) and homogeneity
(TEOS) was added as the sintering additive. The Ce
[18–20]. Due to the robust material properties of
concentration was fixed at 0.3 at%, and the weight
phosphor ceramics, they can produce high-brightness
ratio of Al2O3 to LuAG:Ce/Al2O3 was in the range of
white light under high-power density LEDs/LDs
0–70 wt%. The raw materials were weighed according
irradiation without obvious thermal quenching.
to the stoichiometric composition of composite ceramics.
A variety of factors, such as the concentration and
The powder mixture of raw materials and alumina
distribution of activated ions in phosphor ceramics,
balls in a weight ratio of 1 : 3 were milled for 12 h
porosity, secondary phase, and even grain size can
with ethanol as a dispersant. Then, they were dried in
affect the luminescence properties [21–23]. To increase
air at 70 ℃ for 2 h, sieved through a 200-mesh screen,
the transmission path of incident blue light and thus
and calcined in air at 600 ℃ for 4 h. The calcined
increase the absorption of blue light, various secondary
powder mixture was pressed into disks with a diameter
phases such as Al2O3, MgAl2O4, ZrO2, and
of 18 mm at 20 MPa and then further compacted by
Ca10(PO4)6(OH)2 have been attempted to be incorporated
cold-isostatic-pressing (CIP) at 250 MPa for 3 min.
into YAG:Ce phosphor ceramics as optical scattering
The disks were sintered in a vacuum furnace at 1750 ℃
centers to prepare composite phosphor ceramics for
for 10 h and annealed at 1450 ℃ for 10 h in air.
increasing the luminous efficacy of phosphor converters
[24–27]. Among them, Al2O3 has been chosen as an Eventually, the composite ceramics were double-surface
efficient optical scattering center because of its high polished to 0.6 and 1 mm for further measurements.
thermal conductivity and well-matching with YAG:Ce,
2. 2 Characterization
which can enhance the thermal conductivity of color
converters, increase the thermal stability, and further The FESEM micrographs were obtained by a high-
J Adv Ceram 2023, 12(3): 625–633 627

resolution field-emission scanning electron microscope composite ceramics gradually decreases with the
(FESEM; SU8220, Hitachi, Japan) equipped with an increase of Al2O3 content. As plotted in Fig. 1(b), the
energy-dispersive X-ray spectroscope (EDS). The total LuAG:Ce ceramic phosphor has the highest transmittance
transmittance of LACCs with a thickness of 0.6 mm of 82%. The total transmittance of LACCs is
over the wavelength range from 200 to 800 nm was approximately 40%. The absorption peaks at 360 and
tested by a UV–VIS spectrophotometer (Cary 5000, 460 nm for all ceramic samples correspond to the 4f→5d2
Varian Medical System Inc., Palo Alto, USA). The and 4f→5d1 transitions of Ce3+, respectively.
internal quantum efficiency was measured by a Figure 2 shows the FESEM micrographs of LACCs
spectroradiometer system, which consists of a 450 nm with different Al2O3 contents. Based on the imaging
blue laser diode and an integrating sphere. The principle of the backscattered electron image, bright
photoluminescence (PL) and photoluminescence excitation and dark grains can be identified as LuAG:Ce and
(PLE) spectra were obtained using a steady state and Al2O3. No secondary phase can be observed in the
transient state fluorescence spectrofluorometer (Edinburgh, LuAG:Ce ceramic phosphor, but some pores can be
FLS1000, UK) equipped with an integrating sphere. found at grain boundaries. The existence of pores can
The temperature-dependent PL and PLE spectra in the alter the path of incident blue light, increasing the
temperature range from 25 to 225 ℃ were collected absorption efficiency and thus the luminous efficacy.
by a fluorescence spectrophotometer (Hitachi, F-4600, In composite ceramics, the Al2O3 particles are
Japan) equipped with a 150 W xenon lamp as the uniformly dispersed in the LuAG:Ce matrix. With the
excitation source. The thermal conductivity was gradual increase of Al2O3 content, the Al2O3 phase in
calculated by the formula κ = α·cp·ρ, where α, cp, and ρ the FESEM micrographs gradually changes from a
are the thermal diffusivity, specific heat, and density, dispersed phase to a continuous phase. The composite
respectively. The thermal diffusivity was recorded by a ceramic phosphor with an Al2O3 content of 50 wt%
laser flash apparatus (LFA467, Netzsch, Germany). was selected for elemental surface scanning (Fig. 3).
The specific heat was measured by a high-temperature The darker area has a higher content of both Al and O,
specific heat meter (MHTC96, Setaram, France). The while the brighter part has a higher content of Lu,
bulk densities of these composite ceramics were tested which is consistent with the above results.
by the Archimedes principle. The optical properties of The quantum efficiency can accurately evaluate the
LACCs under LEDs/LDs excitation were measured luminescence properties of luminescent materials. The
using a spectroradiometer with an integrating sphere internal quantum efficiency is the ratio between the
(HASS-2000, Hangzhou, China). The laser spot area number of photons converted by the luminescent
was adjusted to 0.8 mm2 by a lens system. material and the number of incident photons. As shown
in Fig. 4(a), the internal quantum efficiency (IQE) of
composite phosphor ceramics roughly shows a slightly
3 Results and discussion increasing trend. This is because the increase of Al2O3
content increases the light propagation path of incident
Figure 1(a) shows the photograph of LACCs with blue light in the composite ceramics. The multiple
different Al2O3 contents. The optical transmittance of scattering of blue light increases the conversion

Fig. 1 (a) Photograph and (b) total transmittance of LACCs with different Al2O3 contents.
628 J Adv Ceram 2023, 12(3): 625–633

Fig. 2 FESEM micrographs of LACCs with Al2O3 contents of (a) 0 wt%, (b) 20 wt%, (c) 40 wt%, (d) 50 wt%, (e) 60 wt%, and
(f) 70 wt%.

Fig. 3 (a) Local FESEM micrograph of 50 wt% LACCs and the corresponding elemental mappings of (b) Al, (c) Lu, and
(d) O elements.

efficiency to yellow light, leading to the increase of and increasing the conversion efficiency [33]. However,
IQE. Figure 4(b) shows the PL/PLE spectra of LACCs as the amount of Al2O3 continues to increase, there is a
with different Al2O3 contents tested by an integrating decrease in the emission intensity because of the
sphere. The PL intensity of composite ceramics initially decrease of Ce3+ luminescent centers in the same
increases and then decreases with increasing Al2O3 volume of the ceramics.
content, reaching the maximum value at an Al2O3 Thermal stability is one of the key properties of
content of 40 wt%. The secondary phase optical scattering color converters and their applications in high-power
centers play a vital role in enhancing the total light and high-brightness LEDs/LDs lighting. Figure 4(c)
emission by multiple scattering of incident blue light shows the temperature-dependent PL spectra of LACCs
J Adv Ceram 2023, 12(3): 625–633 629

with the Al2O3 content of 50 wt%. Under 450 nm blue Due to the addition of Al2O3, the appearance of some
light excitation, the emission band of the ceramic pores in the ceramics negatively impacts the heat
phosphor appears in the 475–600 nm range with a peak dissipation capacity, resulting in the thermal conductivity
around 510 nm. As the reabsorption of the short of LuAG:Ce and LACCs being relatively close at high
wavelength portion of the emitted light increases with temperatures. However, the positive effect of Al2O3 on
increasing temperature, the position of its emission the thermal conductivity outweighs the negative effect
peak gradually shifts towards the long wavelength. of pores, so the thermal conductivity of LACCs is
When the temperature increases from 25 to 225 ℃, higher than that of Al2O3-free LuAG:Ce ceramics at
the luminous intensity of the ceramic phosphor temperatures ranging from 25 to 225 ℃.
decreases to 84% of that at room temperature, indicating Figure 5 shows the electroluminescence (EL) spectra
that it is thermally stable and expected to work at of LACCs with different Al2O3 contents combined
higher excitation power density. Using the ratio of the with 450 nm blue chip-on-board (COB) LEDs. When
integrated PL intensity at high temperature to that at the LACCs have low Al2O3 content and high
room temperature as a parameter to measure the transmittance, the absorption of the excited blue light
thermal stability performance of composite phosphor is strong due to the higher Ce3+ concentration. As the
ceramics, it can be found that the LACCs have better Al2O3 content increases, the transmitted blue light
thermal stability than LuAG:Ce ceramics at high component in the final spectrum increases, which
temperature (Fig. 4(d)). The thermal conductivity is a means that more blue light can participate in the
vital parameter for high-power solid-state lighting composition of the spectrum, making it more suitable
applications, determining the reliability of the laser for green lighting.
device. The thermal conductivity was investigated to The luminescence properties of LEDs based on
evaluate the thermal performance of LACCs. As shown LACCs are listed in Table 1. The luminous flux and
in Fig. 4(e), the thermal conductivity of LACCs luminous efficacy of composite phosphor ceramics do
generally decreases with increasing temperature due to not change much when the Al2O3 content is less than
the thermal quenching effect. It is 13.6 W·m−1·K−1 at 40 wt%, and the luminous efficacy is at a maximum of
25 ℃ for the samples consisting of 50 wt% Al2O3, 155 lm·W−1 when the Al2 O3 content is 10 wt%.
which is higher than 11.1 W·m−1·K−1 for LuAG:Ce. Moreover, as the Al2O3 content increases, the CCT and

Fig. 4 (a) Internal quantum efficiency and (b) PL/PLE spectra of LACCs with different Al2O3 contents. (c) Temperature-
dependent PL spectra of 50 wt% LACCs. (d) Thermal stability and (e) thermal conductivity of LuAG:Ce and 50 wt% LACCs
with increasing temperature.
630 J Adv Ceram 2023, 12(3): 625–633

Fig. 5 EL spectra of LACCs with different Al2O3 contents under the excitation of blue COB LEDs.

Table 1 Luminescence properties of LACCs with To verify the performance of LACCs for high-power
different Al2O3 contents under the excitation of 450 nm
blue COB LEDs at 0.6 W
laser lighting applications, the luminescence properties
such as luminous flux, luminous efficacy, and EL
Al2O3 Luminous Color
content
Luminous
efficacy coordinate
CCT
CRI spectra of LACCs with a thickness of 1 mm were
flux (lm) (K)
(wt%) (lm·W−1) (x, y) measured in a reflection mode under 450 nm laser
0 200 147 (0.31, 0.51) 5907 46 excitation, where the composite ceramics were glued
10 209 155 (0.31, 0.52) 6026 43 to an aluminum heat sink. The luminous flux of
20 209 152 (0.31, 0.52) 6121 43 LACCs is plotted as a function of the incident blue
30 213 151 (0.43, 0.40) 6385 45 laser, as shown in Fig. 6(a). With the increase of
40 216 147 (0.29, 0.47) 6693 47 excitation power, the luminous flux of LACCs gradually
50 215 140 (0.28, 0.45) 7083 49 increases, and no obvious luminescence saturation
60 222 131 (0.26, 0.39) 8495 53 phenomenon occurs, which can be attributed to the fast
70 230 113 (0.23, 0.34) 16250 61 decay of Ce3+ (around 70 ns) and excellent thermal
conductivity of LACCs. A maximum luminous flux of
color rendering index (CRI) increase because the content 4634 lm is achieved under 16.4 W blue laser excitation
of Ce3+ luminescent centers in the composite phosphor at an Al2O3 content of 40 wt%. The luminous efficacy
ceramics decreases, thus decreasing the absorption of and EL spectra versus Al2O3 content are shown in Figs.
blue light. 6(b) and 6(c), respectively. The 40 wt% LACCs give a
J Adv Ceram 2023, 12(3): 625–633 631

Fig. 6 (a) Luminous flux of LACCs as a function of incident blue laser. (b) Luminous efficacy and (c) EL spectra of LACCs
under 16.4 W blue laser excitation. (d) Color temperature distribution of LuAG:Ce and 70 wt% LACCs.

maximum luminous efficacy of 283 lm·W−1, which is sintering method. The addition of Al2O3 improves the
enhanced by 22% compared to LuAG:Ce ceramics. All internal quantum efficiency and thermal stability of
the EL spectra have a broad emission peak in the range LuAG:Ce ceramics. After combining LACCs with blue
of 500–650 nm and the emission intensity near 545 nm COB LEDs, the luminous efficacy of the composite
reaches the highest value when the Al2O3 content is phosphor ceramics with different Al2O3 contents does
40 wt%. As the LACCs have poor color rendering properties not differ much due to the limited excitation power.
for laser lighting, they can be further combined with The luminous efficacy of LACCs is 230–283 lm·W−1
red phosphor to produce a composite phosphor and under high-power laser excitation and the luminous
tested in a reflection mode. As seen in Fig. 6(d), the flux continues to increase without showing luminescence
color temperature distribution of the single-phase ceramics saturation, when the laser power increases from 1.0 to
16.4 W, indicating that the designed LuAG:Ce/Al2O3
with a thickness of 0.6 mm is more uniform than that
composite ceramics can be used in high-power
of the composite ceramics, except for 0°, indicating that
LEDs/LDs lighting.
the color temperature stability of the composite ceramics
needs to be further improved by structural design. The
color temperature of LuAG:Ce and 70 wt% LACCs is Acknowledgements
greater than 10,000 K when the sensor angle is 0°,
which is caused by the strong reflection of incident This work was supported by the Strategic Priority Research
blue light on the surface of the polished ceramics. Program of the Chinese Academy of Sciences (Grant No.
XDA22010301) and the key research project of the
frontier science of the Chinese Academy of Sciences
4 Conclusions (Grant No. QYZDB-SSW-JSC022).

To further meet the demand for green light sources in Declaration of competing interest
high-power LEDs/LDs lighting, a series of LACCs
were prepared by the solid-state reaction and vacuum The authors have no competing interests to declare that
632 J Adv Ceram 2023, 12(3): 625–633

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[33] Xu J, Wang LJ, Gu W, et al. Emitting area limitation via The images or other third party material in this article are
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