Fromat no Format no BINOLA/QA/F/71

Layout Inspection report Rev.no Rev.no 0

Rev. date Rev. date

Model Name: B104D Item Name: CYL. HEAD

Customer: BAJAJ AUTO LTD. Drg. No.: 55PF0037

Insp. Date 6.7.2023 Cavity No.: 5A-5B-5C-5D

S.N. Parameters Specifications Tol min max Inspn. Method. Cavity 5A Status Cavity 5B Status Cavity 5C Status Cavity 5D Status Remark

SECTION A-A
1 Angle 27 ±2 25 29 CMM 27.15' OK 27.21' OK 27.30' OK 27.20' OK
2 Angle 31 ±2 29 33 CMM 31.30' OK 31.30' OK 31.25' OK 31'.90 OK
Exhaust Spring face
3 2 ±0.3 1.7 2.3 CMM 1.85 OK 1.87 OK 2.01 OK 1.95 OK
M/cing allowance
4 Exhaust guide distance 49.17 ±0.5 48.67 49.67 CMM AFTER MACHINING

5 Distance 36.24 ±0.5 35.74 36.74 CMM 36.32 OK 36.02 OK 36.10 OK 36.13 OK
Exhaust seat area
6 16.27 ±0.5 15.77 16.77 CMM AFTER MACHINING
m/cing allowance
7 Distance 12.2 ±0.5 11.7 12.7 CMM REFERANCE DIMN.

8 Distance 15.91 ±0.5 15.41 16.41 CMM AFTER MACHINING

9 Diameter 36.34 ±0.5 35.84 36.84 CMM 36.15 OK 36.1 OK 36.09 OK 36.02 OK

10 Distance 49.81 ±0.2 49.61 50.01 CMM AFTER MACHINING

11 Distance 2 ±0.5 1.5 2.5 CMM 1.97 OK 2.1 OK 1.85 OK 1.91 OK

Inlet seat area m/cing
12 1.5 ±0.5 1 2 CMM 1.25 OK 1.22 OK 1.31 OK 1.30 OK
allowance
13 Diameter 25.5 ±0.5 25 26 VC AFTER MACHINING

14 Distance 1.5 ±0.5 1 2 CMM 1.39 OK 1.37 OK 1.41 OK 1.38 OK

15 Inlet Spring face 1.5 ±0.5 1 2 CMM 1.51 OK 1.49 OK 1.47 OK 1.47 OK

16 Diameter 22 ±0.5 21.5 22.5 CMM AFTER MACHINING

17 Distance 1.5 ±0.5 1 2 CMM 1.43 OK 1.41 OK 1.49 OK 1.5 OK

SECTION J-J

18 Dimension 1 ±0.5 0.5 1.5 CMM 1.30 OK 1.31 OK 1.35 OK 1.29 OK

SECTION G-G

19 M/C Allow 1.5 ±0.5 1 2 CMM 1.45 OK 1.51 OK 1.48 OK 1.47 OK

SECTION E-E

20 Angle 37 ±1 36 38 CMM 37.15' OK 37.20' OK 37.15' OK 37.15' OK

21 Dimension 27.5 ± 0.5 27 28 CMM 27.59 OK 27.56 OK 27.59 OK 27.55 OK

22 Locating Pin CD 71.5 ±0.2 71.3 71.7 CMM 71.58 OK 71.54 OK 71.43 OK 71.52 OK

23 Dimension 27 ±0.2 26.8 27.2 27.10 OK 27.07 OK 27.00 OK 27.14 OK

Supplier identification
24 AS PER 3D MODEL
mark
BAJAJ Mark TYPE 'D'
25 AS PER 3D MODEL
AS PER ABS00001
26 Locating Pin CD 59 ±0.2 58.8 59.2 CMM 59.07 OK 59.04 OK 58.93 OK 59.02 OK

27 Dimension 34 ±0.3 33.7 34.3 CMM 34.13 OK 34 OK 34.14 OK 34.10 OK

28 Dimension 28.44 ±0.5 27.94 28.94 CMM 28.77 OK 28.72 OK 28.72 OK 28.69 OK

29 Dimension 4.1 ±0.3 3.8 4.4 CMM

30 Dimension 0.4 ±0.3 0.1 0.7 CMM

31 Angle 26.5 ±1 25.5 27.5 CMM 27.5' OK 27.10' OK 27.16' OK 27.18' OK

32 Angle 9 ±1 8 10 CMM 9.10' OK 9.20' OK 9.15' OK 9.15' OK

33 Dimension 57.05 ±0.7 56.35 57.75 CMM 57.25 OK 57.51 OK 57.65 OK 57.22 OK
Calender Mark AS PER
34 AS PER 3D MODEL
ABS00118
PART NO.IN RELIEF OF
35 AS PER 3D MODEL
0.5 DEPTH
36 DIE NO. & CAVITY NO. AS PER 3D MODEL

37 Dimension 51.4 ±0.7 50.7 52.1 CMM

38 DATE SHIFT MARK AS PER 3D MODEL

39 Dimension 69.65 ±0.7 68.95 70.35 CMM

V' PROJECTION DETAILS

40 Dimension 0.7 ±0.3 0.4 1 AS PER 3D MODEL

41 Angle 90 ±1 89 91 AS PER 3D MODEL

VIEW 'W'

42 Angle 14 ±1 13 15 CMM 14.10' OK 14.14' OK 14.10' OK 9.18' OK

43 Dimension 16.5 ±0.5 16 17 CMM AFTER MACHINING

SECTIONH H-H

44 Diameter 34.2 ±0.5 33.7 34.7 VC AFTER MACHINING

45 Dimension 0.5 ±0.3 0.2 0.8 CMM/VC AFTER MACHINING

PUNCH MARK UPTO
46 AS PER 3D MODEL
30% ACCEPTED ON
47 Dimension 12 ±0.5 11.5 12.5 VC AFTER MACHINING

48 Dimension 1.5 ±0.5 1 2 CMM AFTER MACHINING

49 Dimension 1.5 ±0.5 1 2 CMM AFTER MACHINING

50 Dimension 3 ±0.5 2.5 3.5 VC AFTER MACHINING

VIEW 'U1'

51 Distance 33.45 ±0.5 32.95 33.95 CMM AFTER MACHINING

VIEW 'U'

52 Distance 2.87 ±0.5 2.37 3.37 CMM 3.05 OK 2.97 OK 2.89 OK 2.85 OK

SECTION F1-F1

53 M/C Allow 1.5 ±0.5 1 2 CMM/HG 1.70 OK 1.40 OK 1.62 OK 1.38 OK

54 CC depth 7.7 ,+0.3 7.7 8.2 CMM 7.82 OK 7.8 OK 7.86 OK 7.91 OK

55 Dimension 3.8 ±0.5 3.3 4.3 CMM/HG 3.79 OK 3.86 OK 3.94 OK 3.79 OK

Checked By; Approved By;

 VIEW 'V1'

56 Angle 30 ±1 29 31 CMM 3015' OK 3010' OK 3025' OK 3018' OK

57 Distance 21.9 ±0.2 21.7 22.1 CMM 22.03 OK 21.796 OK 21.92 OK 21.98 OK

DETAIL 'Q'

58 Depth 1.5 ±0.3 1.2 1.8 CONTOUR 1.43 OK 1.32 OK 1.28 OK 1.39 OK

59 Angle 5 ±1 4 6 CMM 520' OK 525' OK 520' OK 525' OK

60 Radius 1 ±0.5 0.5 1.5 RADIUS GAUGE R1 OK R1 OK R1 OK R1 OK

61 Dimension 10 ±0.5 9.5 10.5 VC 9.87 OK 9.71 OK 9.92 OK 9.86 OK

62 Diameter 8.5 ±0.5 8 9 VC/CMM 8.50 OK 8.49 OK 8.47 OK 8.49 OK

63 Diameter 11.5 ±0.5 11 12 VC/CMM 11.62 OK 11.49 OK 11.67 OK 11.43 OK

SECTION B-B

64 Dimension 28 ±0.5 27.5 28.5 VC/CMM AFTER MACHINING

65 Dimension 1.5 ±0.5 1 2 CMM 1.43 OK 1.52 OK 1.58 OK 1.62 OK

66 m/cing Allowance 1.5 ±0.5 1 2 CMM 1.30 OK 1.32 OK 1.27 OK 1.37 OK

67 Dimension 10 ±0.5 9.5 10.5 CMM AFTER MACHINING

68 Distance 23.4 ±0.5 22.9 23.9 VC/CMM AFTER MACHINING

69 m/cing Allowance 1.5 ±0.5 1 2 CMM 1.30 OK 1.32 OK 1.27 OK 1.37 OK

70 Diameter 35 ±0.5 34.5 35.5 CMM AFTER MACHINING

71 m/cing Allowance 1.5 ±0.5 1 2 VC/CMM 1.60 OK 1.42 OK 1.75 OK 1.70 OK

72 m/cing Allowance 1.5 ±0.5 1 2 VC/CMM 1.59 OK 1.64 OK 1.39 OK 1.49 OK

73 Distance 23.4 ±0.5 22.9 23.9 VC AFTER MACHINING

74 Dimension 28 ±0.5 27.5 28.5 CMM AFTER MACHINING

75 Dimension 13.4 ±0.3 13.1 13.7 CMM AFTER MACHINING

76 m/cing Allowance 1.5 ±0.5 1 2 CMM 1.32 OK 1.35 OK 1.29 OK 1.40 OK

77 m/cing Allowance 1.5 ±0.5 1 2 CMM 1.32 OK 1.35 OK 1.29 OK 1.40 OK

SECTION C-C

78 Distance 97 ±0.7 96.3 97.7 VC 96.90 OK 97.1 OK 97.21 OK 97.05 OK

79 Distance 50.5 ±0.5 50 51 HG/CMM AFTER MACHINING

80 m/cing Allowance 1.5 ±0.5 1 2 HG/CMM 1.52 OK 1.24 OK 1.51 OK 1.52 OK

81 m/cing Allowance 1.5 ±0.5 1 2 HG/CMM 1.49 OK 1.52 OK 1.32 OK 1.42 OK

82 m/cing Allowance 1.5 ±0.5 1 2 HG/CMM 1.52 OK 1.37 OK 1.30 OK 1.39 OK

SECTION A-A( from model)

83 Depth 0.11 ±0.3 -0.19 0.41 CMM REFERANCE DIMN.

84 Distance 6.19 ±0.3 5.89 6.49 CMM REFERANCE DIMN.

85 Distance 7.33 ±0.3 7.03 7.63 CMM REFERANCE DIMN.

86 Dimension 12.2 ±0.3 11.9 12.5 CMM REFERANCE DIMN.

87 Dimension 0.05 ±0.3 -0.25 0.55 CMM REFERANCE DIMN.

NOTES
General Wall Thickness
88
4 ±0.5
Unspecified Casting
89
Radius R2 Min.
Unspecified Draft
90
Angle 1.5°
No burrs and blow
91
holes
Sand falling must be
done completally
92
specially inner side of
ports
Apply shot blasting
93
prior to machineing
Air passage should be
94
free from flashes
Unspecified dimension
95 tolerance should be as
per ABS00002
Casting should be
96 supplied as per ABS-00-
204
NOTES ON PORT
Maximum surface
97 roughness of ports to
be 50S
Dimension to be held
98 within ±0.3 (length)
and ±0.30' (Angle)

For wall thickness

around ports (formed
by two sandcores)
99
Min. wall thickness for
Exhaust port 5.2±0.6
Min. wall thickness for
Inlet port 5.2±0.6
Remarks:-

Checked by : Virendra Approved by : MR. SHAMBHU YADAV

Checked By; Approved By;