CNC Turn 8-10-2011

1
GMFSD

CNC

/
Eng.Gamal Mohamady
E-mail : GAMAL_CNC@hotmail.com
Mobile phone: 0116792619
GMFSD

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!"# !"# NC/CNC
( CNC( (.# ,-.
(1-# ( !"#. CNC
3 ( CNC
# 6.( 9 CNC8
3 !"#( CONTROL KEYBOARD
# @ ? 6. Mode Switch .#( CNC
-9 D(EF B.C( CNC
( ( D 6.( 9CNC8
H(I 6.( 9CNC8
9 (1 6.( CNC
?- (# 6. I 1.( 9CNC8
6. I 1( 9CNC 8
I 1 .- I 1H#
# ( K 6N ,-1 M
Q ,-@"# ?6-
,-@"# T , " S Q
3
4
10
14
18
22
26
29
31
32
36
47
59
61
66
71
79
91
,-WV
96
1 M 6(( ?# X
101
YD will Time 3W#
104
[ ( Q B 9 \G83
[ ^ V (Y
107
110
24
25
D (! [ )(.C1
9 8 Y(F?#@#Stock removal cycle
112
115
26
27
28
29
30
31
32
33
9 8 (-F#Finishing cycle!( #

9 8I#( 3Recess cycle
9 8 ,-WVa Thread cycle
118
139
145
158
159
((! 6 # .c#
175
193
196
M Macro
[ 6. # .( ?CNC8
6. # Y( ?CNC8
References ,

Eng.Gamal Mohamady
GMFSD
^ "#
1#^ "# # E. ( I 6N f?# D(EF I(
?CNC 8
# ^ "# ( D(EF I( 9 CNC(N 8 D(EF#
Y # 6.( CNC ? (-( 8 K#N (
g1 (. H(I( ^(#1 M (. i. g1h( 6(D
( H(I ,- ?#Q (W( 6. .( 9 M
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( M 1 ) W( (CNC^ "# Y #QW , ( (1
6N 9"# Y 6# H p D (9 D" N X ! 6
! (
/
Eng.Gamal Mohamady
GMFSD
!"# !"# NC/CNC

1 1 ) ( NC
NUMERICAL CONTROL
NC

.
) ( NC Programmable Automation

.
)( .
.

. ) ( NC

) Part Program
(.
The effects of world ware II were significant in the development of NC machinery.

)(Courtesy U.S Air Force
Eng.Gamal Mohamady
GMFSD
) ( NC
:
1 Program of instructions
2 Machine Control Unit
3 ) ( Processing equipment
) . ( 1 1
) ( 1 1 NC
NC

. NC
) ( Single Step

. ) ( NC

. :
- 1
- 2
NC

NC .
Eng.Gamal Mohamady
GMFSD
2-1
)COMPUTER (CNC
NUMERICEL CONTROL
CNC

NC
.
CNC

.

) ( Hard Ware

.
CNC
.
) ( PART PROGRAMS

CNC
. CNC
NC
CNC :
STORED PROGRAMS
CNC

) ( .
Eng.Gamal Mohamady
GMFSD
) ( EDITING FACILITIES

.

.
STORED PATTERNS
Eng.Gamal Mohamady
GMFSD
-
Sub-PROGRAMS
CNC

# -W 3 CUTTER RADIUS COMPENSATION

.

NC

.
-
OPTIMISED MACHINING CONDITION

.

.
Eng.Gamal Mohamady
GMFSD
Communications Facilities
CNC
.

Diagnostics
CNC
.
Management information
CNC

.
.
Program Proving Facilities
CNC
.
) ( .
Eng.Gamal Mohamady
10
GMFSD
3 1 CNC

.

.
)
( .

.

.

.

.

.
.

) . ( Fixed Automation
Eng.Gamal Mohamady
11
GMFSD
CNC
CNC :
1 .
2 .
3 .
4
.
5 .
6
.
7
.
) ( 2 1 . CNC
) ( 2 1
CNC
Eng.Gamal Mohamady
12
GMFSD
CNC
CNC
1
.
2 .
.
3 .
3 .
5 5
-6
6

.
-7
-8
-8
Eng.Gamal Mohamady
13
GMFSD
4 1 CNC
CNC
.
CNC .
CNC )
( .
CNC :
1 .
2 .
3 .
4 .
5 .
6 .
7 .
5 1 CNC
CNC
:
-1 .
.
.
-2
0
-3
0
4 .
Eng.Gamal Mohamady
14
GMFSD
6 1 CNC
1 6 1
Machining
CNC
. CNC
1952 .
.

.

) . ( Single Setting
.
) ( ) ( Machining Cells ) ( FMS
) ( CIM
) ( 3 1 ) ( 4 1
. EDM
Eng.Gamal Mohamady
15
GMFSD
(3
1 )
( )
( 4 1 )

Eng.Gamal Mohamady
16
2 6 1
GMFSD
Fabrication and Welding

.

.
.
CNC
.

) ( 5 1 CNC
) 1
(5
Eng.Gamal Mohamady
17
3 6 1
GMFSD
Presswork
CNC
notching nibbling Punching
X,Y .

.

.
Eng.Gamal Mohamady
18
GMFSD
CNC
Axis identification
:
:
CNC

Eng.Gamal Mohamady
19
GMFSD
CNC
Axis identification

. CNC
) (system Cartesian coordinate
.
.
x.y.z
.
) (+ )_(
) (machine datum point - :
Eng.Gamal Mohamady
20
GMFSD
-1 : Z
z
. z
.
) (+z ) (
z
) ( .
z .
-2 : X
X
.Z
Z ) (
X ) (
Z ) ( X
.
-3 : Y
Y . Z , X
Y . + Z + X
+ Y
CNC
.
) ( CNC
Eng.Gamal Mohamady
21
GMFSD

-1 A
X
-2 B
Y
-3 C
Z

.
. +X +Y +Z
.
Eng.Gamal Mohamady
22
GMFSD
CNC
:
:
CNC

CNC
Eng.Gamal Mohamady
23
GMFSD
CNC
CNC:
-1
-:Main spindle

3
.V

.

-2
-: Machine bed
N , ( Y H h
( t X ( .
( @ # @H# !# ,(
Y DE [ i HE
# N 6. ( v N !#
( 6.V .B(# m
@# # . 6. W (.
-3 [ i(1Clamping .EF

:device

Eng.Gamal Mohamady
24
GMFSD
-4 Z-slide(-

.
-5 X-slide

.
-6 (stepper motor-x) X
x Stepper Motor
x

.
-7 (stepper motor-z) Z
Z Stepper Motor
Z

.
-8 Drive belt

-9 :Main motor
3 V

.

Eng.Gamal Mohamady
25
GMFSD
-10 :Tool turret

!#1# 8 Y B 9 ^m
!#?# Q( ( , ?( . (.9
-11 : Tailstock

-12 -:Machine base

.
Eng.Gamal Mohamady
26
GMFSD
CONTROL KEYBOARD(
H
!"# 3
( /) V 6# .1
Skip block
! (^#@
M 1 1#9? #Q

(I D(EF#)
(M01)F 3W#
W n Ez

m^ K( v D
(TIN M 1 z

DRY RUN
OPTIONAL
STOP
RESET
SINGLE
BLOCK
PROGRAM
M 1 D(EF START/STOP
gEh m#
.- # 6.
MANUAL
JOG ,( #9 Y @
AXIS
1Q
MOVEMENT
Eng.Gamal Mohamady
D" ( -.

APPROACHING
THE REFERENCE
POINT IN ALL
AXES
Ê# D(EF
FEED
START/FEED
STOP
27
GMFSD
SPINDLE
t9
c 1Q n OVERRIDE
ROTATIONAL
(
SPEED

n
SPINDLE
START/SPINDL
E STOP
1 K#N B.C

("(
CLOSE / OPEN
THE DOOR
.EF i1[ K#N B.C

("(
CLOSE/OPEN
CLAMPING
DEVICE
{ # E m
("( 3.?
TAILSTOCK
BACK/FORWAR
D

#$
SWIVEL TOOL
TURRET
COOLANT
ON/OFF
AUXILLARY
&' *)
+, - DRIVES ON/OFF
./ 0, )1 .
)* 213
4
#$ 56 7
Eng.Gamal Mohamady
MODE
SELECTOR
(REF-AUTOEDIT-MDI-JOGINC)
28
GMFSD
t9
Q^ E#
( c 1Q
?#Q - #
h
6"( v ,( #9@
D[ ( ?. ,
1( W (.
#
Eng.Gamal Mohamady
OVERRIDE
FEED/RAPID
SWITCH
EMERGENC
Y OFF
KEY SWITCH
FOR SPECIAL
OPERATION
e.g.
MEASURING
TOOLS
M 1 D(EF# 6 #
ADDITIONA
L PROGRAM
START KEY
B.C K# 6 #

.EF i1[
ADDITIONAL
CLAMPING
DEVICE KEY
29
GMFSD
CNC ( 6. Mode Switch .#? @ #
- ( 3 , Reference Mode ,

(1)
:( @ @6N ?#Q Reference point (
(( N D(EF! # D 6N
- # 6. gEh
6"( # -
Reference Machine ( 6.
(. 6@ D(EF# , Automatic Mode ,
(2)
:( @ @6N ?#Q
Dry Run I D(EF# M 1 1#9
(6@ D(EF#)M 1. 6"( @ D(EF#
M 1. D ##" , Edit Mode ,
Eng.Gamal Mohamady
(3)
30
GMFSD
:( @ @6N ?#Q

@ M F
X(N D # ( 6. M #
( 6. M ^
( 1 9 , Manual Data Input ,
(4)
: @6N ?#Q
6. (- Y #
Zero offset g1 D( 1#9 #
Tool offset ,-( W 1#9 #
m , JOG ,
(5)
: @6N ?#Q
Zero g1 D( .EF Q V X,Y,Z m#
offset
Tool offset ,-( W # .EF X Q V X,Y,Z m#
D(EF#
1# DT D(EF#
1 (# #@
NQ m , (" ,
(6)
: @6N ?#Q
.EF K-Q ,- Q V
(V[ ! 22) . NQ
Eng.Gamal Mohamady
31
GMFSD
CNC ( D(EF -9
MAIN SWITCH
(. }Q(T # D(EF# -1
6. gEh , 1 VC K# ! M 1 D(! # 6# n#-2

CONSENT KEY #
D X v # 1#9@ m
AUXILLARY DRIVE ON
# 6. gEh! # -3
D . H" # (" Hv ,(I "D(#
6.
v # g1h(. ( - 3! #-4

Y ! X @ ! Z 3 @ ! REF ,
CNC ( B.C -9

# 6. gEh
-1
SKIP 6# 6. gEh

ALT+F4 WINDOWS D(EF# n B.E
-2
-3
(. }Q(T # D
-4
AUXILLARY DRIVE OFF

iW S 6N RESET
MAIN SWITCH
Eng.Gamal Mohamady
32
GMFSD
CNC
:
:
CNC
CNC

Eng.Gamal Mohamady
33
GMFSD
CNC
Eng.Gamal Mohamady
34
GMFSD
CNC
#3
H
@!
)(M

MACHINE

ZERO POINT

REFERENCE )(
limit switches
POINT

)(R
)(N
TOOL
MOUNT
REFRENCE
POINT

WORKPIECE
ZERO POINT
)(W
- 6. #[D[ .EF. i1

Fixture zeron V 6")(!.
)(A
point
Eng.Gamal Mohamady
35
GMFSD
CNC 8 ( ?6. D( -9
( n) i1[ 6. CNC 8 ( ?6. .(EF .- .EF i(1[# -1
:( @-? D D(EF# , 6N 6. Y 69 "h! # -2
# !(
) MDI ,( #9
gEh ! V[ T08 #" !

gEh !
:( @-? D Z kIN .EF X K- Q V !# -3
(
) JOG ,( #9
W? # Y" Z kIN .EF Q V !# 6# X,Z m# !
Q V Y #. V(N
Z (W F
# 6. gEh
F D WORK Shift gEh!

# 6. gEh 4
Z "6 #
gEh ! Q Z 1W #"
Z kI 6N .EF K- Y ! #
Eng.Gamal Mohamady
36
GMFSD
H(I 6.( ?CNC 8

:
:
CNC
CNC
CNC
Eng.Gamal Mohamady
37
GMFSD
H(I 6.( ?CNC 8

Materials Cutting Tool
@ (. ,- I?# 9 ,(# ,- 9 Y?

(Q(T }# IN 9 }N ) ( ,-v} -:
-1 .
-2 .
-3 .
-4 .
-5 .
-6 .
v[ ( 6N@?# ,( !"# : 6
)1 - High Speed Steed (HSS

2 - Sintered Carbides (Notably Tungsten Carbide
3 - Ceramics
4 - Diamond
)5 - Carbide Boron Nitride (CBN
1#?# 9 ) }N ( HSS( CNC n ^ k? V.
650 ?#Q (. }N HSS K(#[ -Wv (E ^" 6N m( Y. H
) (SINTERED CARBIDES CNC

.

). (Built up Edge
Eng.Gamal Mohamady
38
GMFSD
-:
) External Left Hand Rouging Tool ( 14
) "9 !.W { 14 } D9 8} ? Y(F (

?#Q ^ YVWv (. 6N ? 8?( N (. Y(F?#@# Y X ,-KQ
( (1 Y\ ( " D(# " " (1 80.
) External Left Hand Copying Tool ( 15
) } { 15 (
32

Under Cut .
) Neutral Copying Tool ( 16
) } { 16 (

Under Cut 62,5
Eng.Gamal Mohamady
39
GMFSD
) Left Hand Parting Off And Grooving Tool ( 17
) } { 17 (
) Center Drill ( 18
) } { 18 (
!#?# ^ k (. D1W [ 1 ( ( (. 6N ( D. g1
) Internal Left Roughing Tool! ( 19
) ! } { 19 (

?#Q (. 6N # ? 8 (.9H H(# ( D(1 " Y ( (1 Y\ .
!.W (! ) Internal Left Copying Tool 6.9"( 20 D
) " !.W { 20 } D (! ( 6.9

!#?# ^ k (. (-F? 8. (.9
Eng.Gamal Mohamady
40
GMFSD
( 21 D" )Internal Left Hand Threading Cutting Tool ( .9 aV ,-W ("
( ( .9 aV ,-W (" { 21 } D")

: k^? #! #( .9 aV ,-W D
. ! 1.5 60,5 Y -?? #Q
. ! 3 6 1.75 Y -?? #Q 9
.1
.2
( 22 D" ) Tapping Drill V[ ^
( V { [ ^ 22 } D")

. 1 [ -1 1Q [! # I V? #
Eng.Gamal Mohamady
41
GMFSD
Tooling system
.

) ( .
) ( .

0
0
) 0 (Tooling Systems
.
) ( Adapters

.
.
. .

Eng.Gamal Mohamady
42
GMFSD
(23 D" ?( )8 ?,(I(
(23 D" ?( )8 ?,(I(

. (1) W 6. #Q 6#( 2) g , (3) ,- 9! #
. , g1 !#
.(4) YQ - i1 g
i(1[# 6 ?- I
Eng.Gamal Mohamady
(1
(2
(3
(4
43
GMFSD
( ,(I ,-? 8) (.9"(24D

!#[ i(1 D ) (3@ 1 ). (1
!#9 ) D (4 ) (3! !#Q g . (5) i(1[#
(1
(2
,- -)(E"(25D
(3 1Q ,- -)(E" (25D !#( ) (6@ 1.I?((7)t! !#9 1.I
D9 D ! gQ(. i(1[#. (5) Y
9 (.9 3.9 6 D )".(26D
(4
I 9 (.9 3.9 6 D )".(26D
+* & )# ('& # )! (24
Eng.Gamal Mohamady
44
GMFSD
CNC
( (W . 8
1Q ^N i(1[ D - , S( ,- - , D #"! # n D ( W Y

. (27D" )-
CNC
( (W . 8 (27D")
1#@ 6N ^9! # 6" (( W I 9! #(N -W 3 1Q
.(28D" )-W 3 #? # I 1
(28D")
Eng.Gamal Mohamady
45
GMFSD
! W V9 Y m! # ,8 kI( 9 ( .9 i ( 3 h! #

(29D" !)K
(29D")
PC-Turn 120 : 8( ( ?W 8
:D -9
X n ? ( @ 6Th I( 1

.( 30D" " )
. 6. Refrence Tool ,
.(30D" )JOG , D(EF# , 6N , , !W
. REL.. ( ^#9 { POS } # 6. gE
. U ( W Ez {CAN } ! {U1 } # 6. gE
. TE! # W ( W { CAN } ! { W2 } # 6. gE
. ! 22 W NQ D(# !W
. { CAN } !{ W } 6. gE
. ( )6Th I i D(EF# , 6N ( #9 !W
. { Menu Offset } # 6. gE
. { GEOM } # (#9
.
!v ( " #9
. { INPUT } # ! { 4 X }# 6. gE
. { INPUT }# ! { m 5Z } #. gE
. . #/ & 14 9 Y -?
Eng.Gamal Mohamady
(2
(3
(4
(5
(6
(7
(8
(9
(10
(11
(12
(13
(14
(15
46
GMFSD
CNC 8 ( ?6. ( W -9

( n) i1[ 6. - . .E i(1[# -1
:( @-? D D(EF# , 6N 6. Y 69 "h! # -2
) MDI ,( #9
# !(
gEh ! V[ T08 #" !

gEh!
:( @-? D Z kIN .EF X K- Q V !# -3
(
) JOG ,( #9
W? # Y" Z kIN .EF Q V !# 6# X,Z m# !
Q V Y #. V(N
W=0 I
! W gEh ! F DREL gEh!
# 6. gEh
-? D .(.W NQ Z I kI 6N .EF K- Y K- ! # -4
:}@
! 10 6
gEh( !
) JOG ,( #9
:( @-? D D(EF# , 6N (W .- 6 @h! # -5

) MDI ,( #9
# !(
gEh ! #"!
gEh! T0202 #" !
:( @-? D .EF X 6 @Q V !# -6

D(EF(
) JOG ,( #9
Q V Y #. \. V n Q V! # 6# X,Z m# !
GO2 !W " 6N F D GEO gEh!
# 6. gEh -7
gEh! ! W! Z #" Z , 6N F 6. W(W 9
Eng.Gamal Mohamady
47
GMFSD
9 (1 6.( CNC

:
:
CNC

Eng.Gamal Mohamady
48
GMFSD
M F -9
Edit Mode D # #" ,( #9 .1
# 6. gEh .2
M ( ! #9@ F D Lib M 1 1#" 6. gEh .3
# 6. gEh ! O9 M 1 ! # .4
D1W Y M # -9

Edit Mode D # #" ,( #9 .1
# 6. gEh .2
.- M 1( ! #9@ F D Lib M 1 1#" 6. gEh .3
# 6. gEh ! O8 M 1 ! # .4
M ^ E -9
Edit Mode D # #" ,( #9 .1

# 6. gEh .2
XN^ .- .- M 1( ! #9@ F D Lib M 1 1#" 6. gEh .3
# 6. gEh ! O5 # .4
Eng.Gamal Mohamady
49
GMFSD
M 1 D9 D # -9
X1# .- "
FT # .1
# gEh ! I " #" .2

! W 1#@ I .3
:6 @M 1 #"
MAIN PROGRAM (G73/G72)
O0003 ( TURNING G73/G72 )
N5 G18 G90 G71 G80
N10 G28 U0 W0
N15 T0101 ( ROUGHING TOOL LEFT )
N20 G96 S200 G95 F0.1 M4 M8
N25 G0 X35 Z0
N30 G1 X-1
N35 G0 Z2
N40 X32 S180 F0.2
N45 G73 U0.5 R1
N50 G73 P55 Q105 U0.4 W0.1
N55 G42
N60 G0 X9 Z2
N65 G1 Z0
N70 X10 Z-0.5
N75 Z-10
N80 G2 X20 Z-15 R5
N85 G1 Z-30
N90 G3 X30 Z-35 R5
N95 G1 Z-43
N100 X33
N105 G40
N110 G28 U0 W0
N115 T0202 ( COPYING TOOL LEFT)
N120 G96 S250 G95 F0.1 M4 M8
N125 G72 P55 Q105
N130 G28 U0 W0 M5 M9
N135 M30
Eng.Gamal Mohamady
50
GMFSD
M F -9
Edit Mode D # #" ,( #9 .5
# 6. gEh .6
M ( ! #9@ F D Lib M 1 1#" 6. gEh .7
# 6. gEh ! O3 M 1 ! #
:6 @M 1 #" 1 M 1 #" K#N ! X I
:6# -Q #"
N5 G18 G90 G71 G80

45 2
45 2
45 2
45 2

45 2
45 2
45 6789
45 2
45 2
45 2
45 2
45 2
45 2
45 2
45 2
45 2
45 2
45 2
45 2
N10 G28 U0 W0
45 2
45 2
45 2
45 2
45 2
45 2
45 6789
45 2
45 2
45 2
45 2
N15 T0101 ( ROUGHING TOOL LEFT )
Eng.Gamal Mohamady
51
GMFSD
45 2
45 2
45 2
45 2
45 2
45 6789
45 2
45 2
N20 G96 S200 G95 F0.1 M4 M8

45 2
45 2
45 2
2
2
2

45 2
45 2
2
45 2
45 2
45 2
2
45 6789
45 2
45 2
45 2
2
45 2
45 2
45 2
2
2
45
2
45 6789
45 2
45 6789
N25 G0 X35 Z0
2
2
2
45 2

2
45 2
2
2
2
2
N30 G1 X-1
2
2
45 2
45 2
45 2
45 6789

Eng.Gamal Mohamady
2
52
GMFSD
N35 G0 Z2
2
2
2
45 2
45 2
45 2

2
45 6789
2
2
N40 X32 S180 F0.2
2
2
2
45 2
2
45 2
45 2

45 2
45 2
45 2
2
45 6789
45 2
45 2
2
2
N45 G73 U0.5 R1
2
2
2
45 2
2
2
2
45 2
45 2
45 2
45 2
45 6789
45 2
45 2

45 2
N50 G73 P55 Q105 U0.4 W0.1
2
2
Eng.Gamal Mohamady
2
45 2
45 2
45 2
45 6789
53
GMFSD
2
2
2
45 2
45 2
45 2
45 2
45 2
2

45 2
2
45 2
45 2
45 2
45 2
45 2
45 2
2
N55 G42
2
2
2
2
45 2
45 2
45 2
45 6789

N60 G0 X9 Z2
2
2
2
45 2

45 2
2
45 2
2
45 6789
2
2
N65 G1 Z0
2
2
45 2
45 2

45 2
2
45 6789
2
N70 X10 Z-0.5
Eng.Gamal Mohamady
2
54
GMFSD
2
45 2
2
2
2
45 2
2
45 2
2
45 6789
2
2

2
N75 Z-10

2
2
2
2
45 6789
N80 G2 X20 Z-15 R5

2
2
2
45 2
2
45 2
2
45 2
2
45 6789
2
2

2
N85 G1 Z-30
2
2
45 2

45 2
2
45 2
2
45 6789
2
2
N90 G3 X30 Z-35 R5

2
2
Eng.Gamal Mohamady
2
45 2
45 2
45 2
45 6789
55
GMFSD
2
2
2
2
2

2
N95 G1 Z-43
2
2
45 2

45 2
2
45 2
2
2
45 6789
2
2
N100 X33
2
45 2
45 2

45 2
2
2
45 6789
2
N105 G40
2
2
2
2
45 2
45 2
2
45 2
45 6789

N110 G28 U0 W0
2
45 2

Eng.Gamal Mohamady
45 2
2
45 2
2
2
2
45 2
2
2
45 6789
2
56
GMFSD
N115 T0202 ( COPYING TOOL LEFT)

2
45 2
2
45 2
45 2
45 2
45 6789
45 2
45 2
2
45 6789
N120 G96 S250 G95 F0.1 M4 M8
2
2
45 2
2
2
2
45 2
45 2
2

2
45 2
45 2
2
45 2
45 2
45 2
2
45 2
45 2
45 2
2
2
2
45
45 6789
N125 G72 P55 Q105

2
2
2
2
2
2
2
45 2
2
2
45 2
2
45 2

45 2
45 2
N130 G28 U0 W0 M5 M9
Eng.Gamal Mohamady
6789
57
GMFSD
2
45 2
45 2
2

45 2
2
2
2
2
45 2
2
2
2
2
45 6789
2
2
45 6789
45 2
45 6789
2
45 6789
N135 M30
2
45 2
45 2

Eng.Gamal Mohamady
2
2
2
58
GMFSD
6V ! B8 Y 6Q(T M 1 1#9@

:6 @D !# 3DVIEW@
:6 @1#9 .- M 1#! #
Edit Mode D # #" ,( #9 .1
# 6. gEh .2
.- M 1( ! #9@ F D Lib M 1 1#" 6. gEh .3
# 6. gEh ! O3 M 1 ! #
Eng.Gamal Mohamady
59
GMFSD
?- (# :I 1.

:
:
CNC G0-G1
CNC G90-G91
CNC G2-G3
CNC G41-G42
Eng.Gamal Mohamady
60
GMFSD
?- (# :I 1.

-v v D ..EF
Q ( g ,8# 6. .EFQ .- -
- 6. X#! ^(# . .EF.
D(EF#
-9 . D(EF#
B !(W ,- Ê# !# ,- Y!
"-9 D . D(EF
-9 # 1 . M
3 F }N ?#Q: I 1
N
Z X , Y
K I , J
T
S
F
M
G
O
/
) (
-? DQ.Q !W 1 . M

8 F }N kI D.
HWv - 1Q - 1Qv. D
!W .
.}Q(T
(WÊ#.
3TaQ.
3Ta.(Q(T
! 1 . M
V?-9 6- }N1 . M
Y( I( Y Yn . !"#
Eng.Gamal Mohamady
61
GMFSD
CNC8 ( ?6. I 1
Eng.Gamal Mohamady
62
GMFSD
Eng.Gamal Mohamady
63
GMFSD
Eng.Gamal Mohamady
64
GMFSD
G17/G18/G19 Plane selection
G18 X-Z ) (X-Z
G17 X-Y
G18 X-Z
G19 Y-Z
Eng.Gamal Mohamady
65
GMFSD
G71Metric Data Input

G70 Inch Data Input

) (G71
) (G70
)(G71/G70
Eng.Gamal Mohamady
66
GMFSD
G90 Absolute Programming

) (G90
Eng.Gamal Mohamady
67
GMFSD
G91 Incremental Programming

) (G91
Eng.Gamal Mohamady
68
GMFSD
Eng.Gamal Mohamady
69
GMFSD
G92 Local Coordinate System

)(W
)(M )(A
W.Shift )(W
)(G92
)(L100X45 )(100
) (G92 ) (Z0 ) (G00 )(X50
) (Z100
Eng.Gamal Mohamady
70
GMFSD
G92 Spindle Speed Limit

G92
) ( 3000
N.G92 S3000
Eng.Gamal Mohamady
71
GMFSD
Tool Correction Compensation

) (G00
) (T0101 )(N
)(P
N. T0101
T01 1
01
1 )(P
Eng.Gamal Mohamady
72
GMFSD
Eng.Gamal Mohamady
73
GMFSD
M06 Automatic Tool Chang

) (M06
Eng.Gamal Mohamady
74
GMFSD
G96 Constant Cuting Speed

:
N. G96 S200
200
:
N=1000*Vc/(
)D
:
Vc
=3.14
D
:
G96
) G97(N
) (FACING

Eng.Gamal Mohamady
75
GMFSD
G97 Spindle Speed in rpm
2000
N=1000*Vc/(
)D
N
Vc
N. G97 S2000
=3.14
Eng.Gamal Mohamady
76
GMFSD
G95 Feed Rate in Revolution
15
) (
N. G95 F0.15
Eng.Gamal Mohamady
77
GMFSD
Eng.Gamal Mohamady
78
GMFSD
M03 Main spindle On Clockwise

M04 Main spindle On Counterclockwise
M05 Main spindle off
) (M3
) (M4
) (M5
M08 Coolant On
M09 Coolant Off
)(M08
)(M09
Eng.Gamal Mohamady
79
GMFSD
G00 Rapid Traverse

(N# H 6W .EF 6 - "
.- [" D ((E " # 1 (. D(EF (CY m

v ( Y" }N .
?#Q ^ " (N# iW (^ 1 M
!# . 6W( )8 Y ( G00 B. ,( t 6NN
( " /# 3 (W /# 8 (W /# 12 (W W D 6 Y 6.m
"[( 6. Q "( D(
K[ }# # ) (G00 6" )1 (X40 , ,Z56
(. D(EF
Eng.Gamal Mohamady
80
GMFSD
G01 Linear Interpolation

Ê# .T ( ( -9 ( N( -9 #? ^ " #
(-9 -W .EF ? ,- ( 1Q #I !#

X40, - EF D9( -9 } # [ K
1Q #I ! W Y" ! .1} ^ N ##! #^ E# (Z20.1)
Eng.Gamal Mohamady
81
GMFSD
Eng.Gamal Mohamady
82
GMFSD
O0001 (Turning/G0/G1)
N5 G28 U0 W0
N10 T0101 (ROUGHING TOOL LEFT)
N11 G92 S3500
N15 G96 S150 G95 F0.1 M4
N20 G0 X32 Z0
N25 G1 X-1 (FACIN G)
N30 G0 Z2
N35 G28 U0 W0
N40 T0202 (CENTER DRILL)
N45 G97 S2000 G95 F0.07 M3
N50 G0 X0 Z2 (CENTERING)
N55 G1 Z-4
N60 G0 Z2
N65 G28 U0 W0
N70 M00 (ADJUST TAILSTOCK)
N80 G96 S150 G9 5 F0.2 M4
N85 G0 X27 Z1 (ROUGH TURNING)
N90 G1 Z-45
N95 X31
N100 G0 Z1
N105 X25
N110 G1 Z-20
N115 X27
N120 G0 Z1
Eng.Gamal Mohamady
83
GMFSD
N125
N130
N135
N140
N145
N146
X23
G1 Z- 20
X25
G0 G28 u0 w0
T0303 (COPYING TOOL LEFT)
G96 S250 G95 F0.08 M4
N147 G0 X22 Z1 (FINISH TURNING)
N150 G1 Z-20
N155 X26
N160 Z-45
N165 G 1 X31
N170 G28 U0 W0
N175 M30
Eng.Gamal Mohamady
84
GMFSD

-1 G01-G00
-2 G00-G01
:
Eng.Gamal Mohamady
85
GMFSD
Eng.Gamal Mohamady
86
GMFSD
Eng.Gamal Mohamady
87
GMFSD
G41 Cutter Radius Compensation Left
)(R
)(R
P1 P2 P2
P3 P3 P4
G41 G42 G40
N. G41
G41
) (P

G41 Cutter Radius Compensation Left
Eng.Gamal Mohamady
88
GMFSD
G42 Cutter Radius Compensation Right
)(R
)(R
P1 P2 P2
P3 P3 P4
N. G42
G42 H11
) (P

G42 Cutter Radius Compensation Right
Eng.Gamal Mohamady
89
GMFSD
G40 Cutter Radius Compensation Cancel

G41 G42 G40
G28 Return to reference point

)(R
) (G28 ) (G92
) (R

) (R ) (Z )(X
N100 G28 X50 Z12

N105 M30
Eng.Gamal Mohamady
90
GMFSD
M30 Program End

M02 Program End

(1
) (G00
)(z
(2
)(M09
(3
)(M05
(4
) (M02 )(M30
)(M02 )(M30

Eng.Gamal Mohamady
91
GMFSD
G02 Circular Interpolation Clockwise

!#?# ^ " D("F W T # D9EF
Ê# T }N kI Q I(#9 #Q D1W D(EF#1 6N

?# ^ " 8 Y B@) (G17-G18-G19V I n #Q )(X-Z
") (G18 #Q 6. D(EF#. } (1-( ?#Q 1C
" #^ ") (G02 X(.} - ) P(X55 ,Z-45^ m3
-W )(R15
" (W -W 3 ) 1 (R Y DW 3T
" (W -W 3 ) 1(R Y 1 3T
}N ) DT @ (. K.?#) (G02) , (R@Y
" . 9 (N Kh#
Eng.Gamal Mohamady
92
GMFSD
G03 Circular Interpolation counterclockwise

!#?# ^ " D("F W T # D9EF
Ê# T S" }N kI Q I(#9 #Q D1W D(EF#
1 6N?# ^ " 8 Y B@) (G17-G18-G19V I n
#Q ) (X-Z ") (G18 #Q } (1- ( ?#Q
T
" #^ ") (G03 X(.} - ) P(X55 ,Z -45^ m3
-W )(R15
" (W -W 3 ) 1 (R Y DW 3T
" (W -W 3 ) 1(R Y 1 3T
}N ) DT @ (. K.?#) (G03) , (R"Y
" . 9 (N Kh#
Eng.Gamal Mohamady
93
GMFSD
I, J, K Programming with G02 and G03
G02 G03
) P(X ..,Z. )(I,K
I )(P1) (P0 X
K ) (P1 )(P0 Z
)(P1 ) (P0
X,Z
Eng.Gamal Mohamady
94
GMFSD
DRAWING
Application:
G2/G3
Tolerance:
DIN
Surface:
ISO
Drawn by: Eng.Gamal Moh.

Checked by: Dr.Atef Afifi
Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
95
GMFSD
O0002(Turning G2/G3)
N1 G18 G90 G71
N5 G28 U0 W0
N11 G92 S3500
N15 G96 S150 G95 F0.1 M4 M8
N20 G0 X32 Z0
N25 G1 X-1 ( FACING)
N30 G0 Z2
N35 G28 U0 W0
N40 T0202 ( CENTER DRILL)
N45 G97 S2000 G95 F0.07 M3 M8
N50 G0 X0 Z2 ( CENTERING)
N55 G1 Z-4
N60 G0 Z2
N65 G28 U0 W0
N70 M00 ( ADJUST TAILSTOCK)
N75 T0101 ( ROUGHING TOOL LEFT)
N80 G96 S150 G95 F0.15 M4 M8
N85 G0 Z1
N90 X28.4
N95 G1 Z-74.9
N100 X31
N105 G0 Z1
N110 X26.4
N115 G1 Z-49.9
N120 X30
N125 G0 Z1
N130 X24.4
N135 G1 Z-24.9
N140 X30
N145 G0 Z1
N146 G28 U0 W0
N147 T0303 (COPYING TOOL LEFT)
N148 G96 S250 G95 F0.1 M4 M8
N150 G42 G0 X22 Z1
N155 G1 Z0
N160 G3 X24 Z-1 R1
N165 G1 Z-25
N170 G3 X26 Z-26 R1
N175 G1 Z-50
N180 G2 X28 Z-51 R1
N185 G1 Z-75
N190 X31
N195 G40
N200 G28 U0 W0 M5 M9
N205 M30
Eng.Gamal Mohamady
96
GMFSD
G33 Thread cutting
)(Boring
) (G33 ) (
) (M3
)(G33
) (G33 ) (Z-15 1
)(M3 ) (G33 )(Z5

)(M4
Eng.Gamal Mohamady
97
GMFSD
Eng.Gamal Mohamady
98
GMFSD

-1 G02-G03-G41-G42
-2 G02-G03-G41-G42
:
Eng.Gamal Mohamady
99
GMFSD
Eng.Gamal Mohamady
100
GMFSD
Eng.Gamal Mohamady
101
GMFSD
M98 Subprogram Call

M99 Subprogram End or Jump Instruction

:
:
CNC M98
Eng.Gamal Mohamady
102
GMFSD
M98 Subprogram Call

M99 Subprogram End or Jump Instruction

) (M98
) (M99

:
O1234 N100
O80 M99
N105 M30
O1234 N100
O80 O81
M99 N50
O80 M99
N105 M30
Eng.Gamal Mohamady
103
GMFSD
Eng.Gamal Mohamady
104
GMFSD
G04 Dwell

:
:
CNC G04
Eng.Gamal Mohamady
105
GMFSD
G04 Dwell
)(G04
) (G04 X ) (G04 X2.5 2, 5
2000
) (G04 P ) (G04 P1000
1 0.1
Eng.Gamal Mohamady
106
GMFSD
Drilling Cycle

:
:
CNC G83
CNC G84
CNC G85
Eng.Gamal Mohamady
107
GMFSD
G83 Withdrawal Drilling Cycle

)(G83
.1
.2
.3
Q ) (
.4
.5
Eng.Gamal Mohamady
108
GMFSD
.1
) (
G01 )(Q
.2
) ( G00
.3
G00 1 mm
G01 )(Q
.4
) ( G00
.5
G00 1 mm
G01 )(Q ) (Z
) (P
.6
) (G00 ) ( G00
Eng.Gamal Mohamady
109
GMFSD
Eng.Gamal Mohamady
110
GMFSD
G84 Tapping Cycle

) (G84
) (M00
.1
.2
Eng.Gamal Mohamady
111
.1
GMFSD
:
) (F M03
) ( )(Z
.2
) ( G33
)(F M04
Eng.Gamal Mohamady
112
GMFSD
G85 Reaming Cycle

) (G85
.1
.2
.3
.4
Eng.Gamal Mohamady
113
.1
GMFSD
:
) (
)(F G01 )(Z
.2
)(2XF G01 )
Eng.Gamal Mohamady
114
GMFSD

-1 G83-G84-G85
-2 G83-G84-G85
:
Eng.Gamal Mohamady
115
GMFSD
G73 Roughing cycle

Eng.Gamal Mohamady
116
GMFSD
U1 .1 )(
R .2 )()(
P .3 )(
Q .4 )(
U2 .5
W .6
.1 )(C
.2 )() (P
)()(Q
.3
)(C
.4 ) (U1
X
)(U2
.5 Z

ZW
.6 C ( 45
X
.7 C ) (U1
)(U
.8 Z

)(W
Eng.Gamal Mohamady
117
GMFSD
.9 4 8
) (U
) (X)(W Z
:
.1 T,S,F P Q

.2 P Q P
Q
.3
PQ
.4 G0
X
Z1
Eng.Gamal Mohamady
118
GMFSD
G72 Finishing cycle

:
P .1 )(
Eng.Gamal Mohamady
119
GMFSD
Q .2 )(
:
.1 T,S,F P Q

.2 P Q P
Q
.3 PQ
Eng.Gamal Mohamady
120
GMFSD
DRAWING
Application:
G73/G72
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
121
GMFSD
O0003 (TURNING G73/G72 )

N5 G18 G90 G71 G80
N10 G28 U0 W0
N15 T0101 (ROUGHING TOOL LEFT )
N20 G96 S200 G95 F0.1 M4 M8
N25 G0 X35 Z0
N30 G1 X-1
N35 G0 Z2
N40 X30
N45 G73 U0.5 R1
N50 G73 P55 Q105 U0.4 W0.1
N55 G42
N60 G0 X9 Z2
N65 G1 Z0
N70 X10 Z-0.5
N75 Z-10
N80 G2 X20 Z-15 R5
N85 G1 Z-30
N90 G3 X30 Z-35 R5
N95 G1 Z-43
N100 X30
N105 G40
N110 G28 U0 W0
N120 G96 S250 G95 F0.1 M4 M8
N125 G72 P55 Q105
N130 G28 U0 W0 M5 M9
N135 M30
Eng.Gamal Mohamady
122
GMFSD
DRAWING
Application:
G73/G72
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
123
GMFSD
O0004(TURNING G73/G72 )
N5 G18 G90 G71 G80
N10 G28 U0 W0
N20 G96 S200 G95 F0.1 M4 M8
N25 G0 X35 Z0
N30 G1 X-1
N35 G0 Z2
N40 X30
N45 G73 U0.5 R1
N50 G73 P55 Q105 U0.4 W0.1
N55 G42
N60 G0 X10 Z2
N65 G1 Z0
N70 G3 X16 Z-3 R3
N75 G1 Z-11
N80 G2 X24 Z-15 R4
N85 G1 X26 Z-16
N86 Z-30
N90 G3 X28 Z-31 R1
N95 G1 Z-43
N100 X30
N105 G40
N110 G28 U0 W0
N120 G96 S250 G95 F0.1 M4 M8
N125 G72 P55 Q105
N130 G28 U0 W0 M5 M9
N135 M30
Eng.Gamal Mohamady
124
GMFSD
DRAWING
Application:
G73/G72
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
125
GMFSD
O0005 (TURNING G73/G72)

N5 G18 G90 G80 G71
N10 G28 U0 W0
N20 G92 S3500
N25 G96 S200 G95 F0.1 M4 M8
N30 G0 X35 Z0
N35 G1 X-1
N40 G0 Z2
N45 G28 U0 W0
N47 G96 S150 G95 F0.15 M4 M8
N48 G0 X30 Z2
N50 G73 U.5 R1
N55 G73 P60 Q105 U0.4 W0.1
N60 G42
N65 G0 X24 Z2
N70 G1 Z0
N75 X26 Z-1
N80 Z-15
N85 X20 Z-30
N90 Z-32
N95 G2 X26 Z -35 R3
N100 G3 X29 Z-36.5 R1.5
N111 G1 Z-38
N112 X30
N105 G40
N115 G96 S250 G95 F0.1 M4 M8
N120 G72 P60 Q105
N125 G28 U0 W0 M5 M9
N140 M30
Eng.Gamal Mohamady
126
GMFSD
DRAWING
Application:
G73/G72
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
127
GMFSD
O0006 (TURNING G73/G72)

N5 G28 U0 W0
N10 G92 S3500
N20 G96 S200 G95 F0.1 M4
N25 G0 X45 Z0
N30 G1 M8 X-1
N35 G0 Z2
N40 X43
N45 S150 F0.15
N50 G73 U0.5 R1
N55 G73 P60 Q165 U0.4 W0.1
N60 G42
N65G0 X8 Z2
N70 G1 Z0 (POINT1)
N75 X10 Z-1 (POINT2)
N80 Z-5 (POINT3)
N85 X12 (POINT4)
N90 G3 X15 Z-6.5 R1.5 (POINT5)
N95 G1 Z-9 (POINT6)
Eng.Gamal Mohamady
128
GMFSD
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
N150
N155
N160
N165
N170
N175
N180
N190
N195
N200
%
X18 Z-10 (POINT7)

X20 (POINT8)
Z-13 (POINT9)
G2 X24 Z-15 R2 (P0INT10)
G1 X25 (POINT11)
Z-20 (POINT12)
X26 (POIN13)
X30 Z-22 (POINT14)
Z-25 (POINT15)
X31 (POINT16)
G3 X35 Z-27 R2 (POINT17)
G1 Z-35 (POINT18)
X42 (POINT19)
G40
G28 U0 W0
T0202 (COPYING TOOL LEFT)
G96 S250 G95 F0.1 M4
G72 P60 Q165
G28 U0 W0
M30
Eng.Gamal Mohamady
129
GMFSD
Eng.Gamal Mohamady
130
GMFSD
O009 (INTERNAL TURNING)

N5 G28 U0 W0
N15 G96 S200 G95 F0.1 M4 M8
N20 G0 X47 Z0
N25 G1 X-1
N30 G0 Z2
N35 X45
N40 S180 F0.15
N45 G73 U0.5 R0.5
N50 G73 P55 Q100 U0.4 W0.1
N55 G42
N60 G0 X34 Z2
N65 G1 Z0
N70 X36 Z-1
N75 Z-33
N80 G2 X40 Z-35 R2
N85 G1 X42 Z-36
N90 Z-45
N95 X45
N100 G40
N110 G28 U0 W0
N120 G96 S250 G95 F0.1 M4 M8
N125 G72 P55 Q100
N135 G28 U0 W0
N140 T0101 (CENTER DRILL)
N145 G97 S2000 G95 F0.06 M3 M8
N150 G0 X0 Z2
N155 G1 Z-4
N160 G0 Z2
N165 G28 U0 W0
N170 T0303 (TWIST DRILL@10)
N175 G97 S2500 G95 F0.06 M3 M8
N180 G0 X0 Z2
N185 G83 Z-43 Q3000
N195 G28 U0 W0
N200 T0505 (TWISTD@16)
N205 G97 S1500 G95 F0.05 M3 M8
Eng.Gamal Mohamady
131
GMFSD
N210 G0 X0 Z2
N215
N225
N230
N235
N240
N245
N250
N255
N260
N265
N270
N275
N280
N285
N290
N295
N300
N305
N310
N315
N320
N325
N330
N335
N340
N345
N350
N355
N360
N365
G83 Z-30 Q3000

G28 U0 W0
T1212 (BORING BAR@10X60)
G96 S150 G95 F0.15 M4 M8
G0 X16 Z2
G73 U0.5 R0.5
G73 P255 Q300 U0.3 W0.1
G41
G0 X32 Z2
G1 Z0
X30 Z-1
Z-15
X20 Z-20
Z-29
G3 X18 Z-30 R1
G1 X16
G40
S250 F0.1
G72 P255 Q300
G28 U0 W0
T0606 (PARTING OF TOOL R.)
G96 S180 G95 F0.05 M4 M8
G0 X45 Z-40
G1 X30
G0 X45
Z-39
G1 X42
X40 Z-40
X9
G0 X50
N370 G28 U0 W0
N375 M30
Eng.Gamal Mohamady
132
GMFSD
-1 G73-G72
-2 G73-G72
:
Eng.Gamal Mohamady
133
GMFSD
Eng.Gamal Mohamady
134
GMFSD
Eng.Gamal Mohamady
135
GMFSD
Eng.Gamal Mohamady
136
GMFSD
Eng.Gamal Mohamady
137
GMFSD
Eng.Gamal Mohamady
138
GMFSD
Eng.Gamal Mohamady
139
GMFSD
G77 Grooving cycle

:
) R(mm
) X(U
) Z(W
) P(m
) Q(m
x
Z
Eng.Gamal Mohamady
140
GMFSD
:
.1 X

.2 P F G0
R P
G0 R

.3
Q X P F
G0 R
P F G0 R
X

.4 2 3 Z

Eng.Gamal Mohamady
141
GMFSD
DRAWING
Application:
G77
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
142
GMFSD
O0007 (TURNING/G77)
N5 G28 U0 W0
N15 G96 S200 G95 F0.1 M4
N20 G0 X45 Z0
N25 G1 X-1 M8
N30 G0 Z2
N35 X40
N40 S150 M8 F0.15
N45 G73 U0.5 R1
N50 G73 P55 Q100 U0.4 W0.1
N55 G42
N60 G0 X24 Z2
N65 G1 Z0 M8
N70 X26 Z-1
N75 Z-9
N80 X34 Z-18
N85 X35 Z-18.5
N90 Z-36
N95 X40
N100 G40
N105 G28 U0 W0
N115 G96 S250 G95 F0.1 M4
N120 G72 P55 Q100
N125 G28 U0 W0
N130 T0303 (PARTING OFF TOOL RIGHT)
Eng.Gamal Mohamady
143
GMFSD
N135
N140
N145
N150
N155
N160
N165
N170
N175
N180
N185
N190
N195
N200
N205
G96 S170 G95 F0.07 M4

G0 X36 Z-26
G77 R1
G77 X27 Z-31 P1000 Q2500
G0 X36
Z-25.5
G1 X35
X34 Z-26
G0 X36
Z-31.5
G1 X35
X34 Z-31
G0 X40
G28 U0 W0
M30
Eng.Gamal Mohamady
144
GMFSD
-1 G77- G73-G72
-2 G77- G73-G72
:
Eng.Gamal Mohamady
145
GMFSD
G78 Threading cycle

Eng.Gamal Mohamady
146
GMFSD
:
P XX xx xx (1
P xx XX xx (2 a=(F x PxxXXxx )/10 a
Z 45 PxxXXxx
undercut

P xx xx XX (3 60

Eng.Gamal Mohamady
147
GMFSD
Q(m) (4
(5
)(0.06 mm : 0.08mm
R(mm) (6 Qmin
X(U) (7
P
Z(W) (8 Z
R(mm) (9 ) R=0 (
P(m) (10 () (P=Fx0.65
F(mm) (11
Q(m) (12 :
Eng.Gamal Mohamady
148
GMFSD
2 25 M25 X2
N230 G78 P020060 Q60 R0.03

N235 G78 X22.4 Z-25 Q392 P1300 R0 F2
Eng.Gamal Mohamady
149
GMFSD
15 30 M30 X1.5
N215 T0808 ( th.t.l)
N220 G97 S500 G95 F1.5 M3 M8
N225 G0 X32 Z5
N230 G78 P020060 Q60 R0.03

N235 G78 X28.05 Z-25 Q334 P975 R0 F1.5
Qfirst=SQR [2*Hr*Qm )-Qm^2]

Hr=P-R=0.945
P=0.65*F
Qfirst = SQR [2*0.945*0.06-(0.06)^2]
Qfirst = SQR [0.1134]- [0.0036]= SQR 0.1098
Qfirst = 0.331
Qfirst= Hr/ SQR (n)* SQR (first)
N=[Hr/Qfirst]^2=[0.945/ 0.331]^2
N=8.133
Where N is rough passes
N=8
Qfirst= Hr/ SQR (n)* SQR (first)
Qfirst= 0.334
Eng.Gamal Mohamady
150
GMFSD
.1 ) (Run in
X Z ) (nxfx0.1/60
0.1
.2
.3 F
.4 X X
.5 Z Z
.6
.7 F
.8 X X
Eng.Gamal Mohamady
151
GMFSD
.9 Z Z
.10
.11 3 7
R

.12

Eng.Gamal Mohamady
152
GMFSD
Eng.Gamal Mohamady
153
GMFSD
Eng.Gamal Mohamady
154
GMFSD
DRAWING
Application:
G78
Tolerance:
DIN
Surface:
ISO

Eng.Gamal Mohamady
Scale:
Weight:
Material: Aluminum
Dimension:
Drawing name:
PART
Drawing
Number:
Sheet:
155
GMFSD
O0008(TURNING G78)
N5 G18 G90 G71 G80 G40
N10 G28 U0 W0
N20 G96 S200 G95 F0.08 M4 M8
N25 G0 X38 Z0
N30 G92 S3500
N35 G1 X-1
N40 G0 Z2
N45 X36
N50 S150 F0.15
N55 G73 U0.3 R.5
N60 G73 P65 Q116 U0.4 W0.1
N65 G42
N70 G0 X26 Z2
N75 G1 Z0
N80 X30 Z-2
N85 Z-42
N90 X26 Z-48
N95 Z-54
N100 X32
N105 G3 X35 Z-55.5 R1.5
N110 G1 Z-60
N115 X36
N116 G40
N120 S250 F0.1
N125 G72 P65 Q116
N130 G28 U0 W0
N135 T0202 (THREAD TOOL)
N140 G97 S500 G95 F3 M3 M8
N145 G0 X32 Z5
N150 G78 P020060 Q60 R0.03
N155 G78 X28.05 Z-48 Q334 P975 R0 F3
N160 Z6.5
N165 G78 P020060 Q60 R0.03
N170 G78 X28.05 Z-48 Q334 P975 R0 F3
N175 G28 U0 W0
N180 M30
Eng.Gamal Mohamady
156
GMFSD

-1 G77-G78- G73-G72
-2 G78-G77- G73-G72
:
N230 G78 P020060 Q60 R0.03

N235 G78 X22.4 Z-25 Q392 P1300 R0 F2
Eng.Gamal Mohamady
157
GMFSD
Eng.Gamal Mohamady
158
GMFSD
Macro
Eng.Gamal Mohamady
159
GMFSD

CNC

/
Eng.Gamal Mohamady
160
GMFSD
N05
N10
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
G73/G72
G90 G80 G40 G18 G71 ;
G28 U0 W0 ;
T0101 ( ROUGHING TOOL LEFT ) ;
G96 S200 G95 F0.1 M4 M8 ;
G92 S3500 ;
G0 X36 Z0 ;
G1 X-1 ( facing ) ;
G0 Z2 ;
X36 ;
S150 F0.15 ;
G73 U0.5 R1 ;
G73 P65 Q115 U0.4 W0.1 ;
G42 ;
G0 X13 Z2 ;
G1 Z0 ;
G3 X17 Z-2 R2 ;
G1 Z-17 ;
G3 X20 Z-20 R5 ;
G1 X25 Z-40 ;
X30 Z-43 ;
Z-60 ;
X36 ;
G40 ;
G28 U0 W0 ;
T0202 ( FINISHING TOOL LEFT ) ;
G96 S250 G95 F.08 M4 M8 ;
G72 P65 Q115 ;
G28 U0 W0 ;
M30 ;
Eng.Gamal Mohamady
161
GMFSD
G73/G72
N05
N10
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
G90 G40 G80 G18 G71 ;

G28 U0 W0 ;
G92 S3000 ;
G96 S150 G95 F0.1 M4 M8 ;
G0 X32 Z0 ;
G1 X-1 ;
G0 Z2 ;
X30 ;
G73 U.5 R1 ;
G73 P60 Q115 U.4 W.1 ;
G42 ;
G0 X10 Z2 ;
G1 Z0 ;
X12 Z-1 ;
Z-15 ;
G3 X18 Z-18 R3 ;
G1 Z-33 ;
G2 X24 Z-36 R3 ;
G1 X30 Z-50 ;
Z-60 ;
X33 ;
G40 ;
G28 U0 W0 ;
T0202 ( COPYIN TOOL LEFT) ;
G96 S250 G95 F.08 M4 M8 ;
G72 P60 Q115 ;
G28 U0 W0 ;
M30 ;
Eng.Gamal Mohamady
162
GMFSD
(G74 T)
T)
N05 G90 G40 G80 G18 G71 ;
N10 G28 U0 W0 ;
N15 T0101 ( Roughing Tool Left )
N20 G96 S200 G95 F0.08 M4 M8 ;
N25 G92 S3000 ;
N30 G0 X38 Z0 ;
N35 G1 X-1 ;
N40 G0 Z2 ;
N45 G28U0W0
N50 T0202 ( BOR. BAR. R.) ;
N55 G96 S150 G95 F0.1 M4 M8 ;
N60 G0 X38 Z2 ;
N65 G74 W1 R1 ;
N70 G74 P75 Q120 U0.4 W0.2 ;
N75 G41 ;
N80 G0 Z-35 ;
N85 G1 X36 ;
N90 Z-20 ;
N95 X24 Z-17 ;
N100 X16 Z-12 ;
N105 G3 X10 Z-9 R3 ;
N110 G1 Z-0.5 ;
N115 X9 Z0 ;
N120 G40 ;
N125 S200 F.08 ;
N130 G72 P75 Q120 ;
N135 G28 U0 W0 ;
N140 M30 ;
Eng.Gamal Mohamady
163
GMFSD
( G75 T )
N5 G90 G80 G40 G18 G71;
N10 G28 U0 W0 ;
N15 T0101 ( Roughing tool L. ) ;
N20 G96 S200 G95 F0.08 M4 M8 ;
N25 G0 X62 Z0 ;
N30 G92 S3500 ;
N35 G1 X-1 ;
N40 G0 Z2 ;
N45 X60 S150 F0.2 ;
N50 G73 U1 R1 ;
N55 G73 P60 Q110 U0 W0 ;
N60 G42 ;
N65 G1 X20 Z0 ;
N70 Z-7 ;
N75 X26 ;
N80 X40 Z-14;
N85 Z-25 ;
N90 X48 ;
N95 X58 Z-30 ;
N100 Z-78 ;
N105 X60 ;
N110 G40 ;
N115 M00 ;
N120 G0 X60 Z0 ;
N125 G75 U5 W5 R5 ;
N130 G75 P135 Q185 U0.2 W0.2 ;
N135 G42 ;
N140 G0 X10 Z2 ;
N145 G1 Z-12 ;
N150 X16 ;
N155 X30 Z-19 ;
N160 Z-30 ;
N165 X38 ;
N170 X48 Z-35 ;
N175 Z-83 ;
N180 X60 ;
N185 G40 ;
N190 G28 U0 W0 ;
N195 T0202 ( Finishing tool L. ) ;
N200 G96 S250 G95 F0.07 M4 M8 ;
N205 G72 P135 Q185 ;
N210 G28 U0 W0 M5 M9 ;
N215 M30 ;
Eng.Gamal Mohamady
164
GMFSD
Eng.Gamal Mohamady
165
GMFSD
(G77 T)
T)
N5 G90 G40 G80 G18 G71 ;
N10 G28 U0 W0 ;
N15 T0101 ( ROUGHING TOOL LEFT ) ;
N20 G92 S3000 ;
N25 G96 S150 G95 F0.1 M4 M8 ;
N30 G0 X35 Z0 ;
N35 G1 X-1 ;
N40 G0 Z2 ;
N45 X34 ;
N50 G73 U1 R1 ;
N55 G73 P60 Q100 U0.4 W0.1 ;
N60 G42 ;
N65 G0 X22 Z2 ;
N70 G1 Z0 ;
N75 X24 Z-1 ;
N80 Z-37 ;
N85 G2 X30 Z-40 R3 ;
N90 G1 Z-50 ;
N95 X34 ;
N100 G40 ;
N105 G28 U0 W0 ;
N110 T0303 ( FINISHING TOOL LEFT ) ;
N115 G96 S250 G95 F.08 M4 M8 ;
N125 G72 P60 Q100 ;
N125 G28 U0 W0 ;
N130 T0505(PARTING OFF RIGHT ) ;
N135 G96 S200 G95 F0.1 M4 M8 ;
N140 G0 X25 Z-15 ;
N145 G77 R1 ;
N150 G77 X12 Z-22 P1500 Q2000 R1 ;
N155 G28 U0 W0 ;
N160 M30 ;
Eng.Gamal Mohamady
166
GMFSD
( G92 & G77 (R

(R /L))))
N05
N10
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
N150
N155
N160
N165
N170
N175
N180
N185
N190
N195
N200
G90 G80 G40 G71 G18 ;

G28 U0 W0 ;
T0101 ( R. T. L. ) ;
G96 S150 G95 F0.1 M4 M8 ;
G92 S3000 ;
G0 X40 Z0 ;
G1 X-1 ;
G0 Z2 ;
X38 ;
G73 U1 R1 ;
G73 P60 Q125 U0.3 W0.3 ;
G42 ;
G0 X13 Z2 ;
G1 Z0 ;
X15 Z-1 ;
Z-7 ;
G2 X21 Z-10 R3 ;
G1 X25 Z-20 ;
Z-42 ;
G2 X31 Z-45 R3 ;
G1 Z-55 ;
G3 X37 Z-58 R3 ;
G1 Z-70 ;
X40 ;
G40 ;
G28 U0 W0 ;
T0202 ( F. T. L. ) ;
G96 S200 G95 F0.07 M4 M8 ;
G72 P60 Q125 ;
G28 U0 W0 ;
T0505 ( P.T.R/L ) ;
G96 S200 G95 F0.1 M4 M8 ;
G0 X27 Z0 ;
G92 Z25 ;
Z0 ( z-3 ) ;
G77 R1 ;
G77 X13 Z-7 ( z-10 ) P500 Q2000 R1 ;
G92 Z-25 ;
G28 U0 W0 ;
M30 ;
Eng.Gamal Mohamady
167
GMFSD
PROGRAM (G78 T)
T)
N05
N10
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
N150
N155
N160
N165
N170
N175
N180
N185
G18 G90 G71 G80 G40 ;

G28 U0 W0 ;
T0101 ( COPING TOOL LEFT ) ;
G96 S200 G95 F0.08 M4 M8 ;
G0 X34 Z0 ;
G92 S3500 ;
G1 X-1 ;
G0 Z2 ;
X32 ;
S150 F0.15 ;
G73 U.6 R.5 ;
G73 P65 Q120 U0.4 W0.1 ;
G42 ;
G0 X22 Z2 ;
G1 Z0 ;
X26 Z-2 ;
Z-42 ;
X22 Z-48 ;
Z-54 ;
X28 ;
G3 X31 Z-55.5 R1.5 ;
G1 Z-60 ;
X32 ;
G40 ;
S250 F0.1 ;
G72 P65 Q120 ;
G28 U0 W0 ;
T0303 ( THREAD TOOL ) ;
G97 S500 G95 F3 M3 M8 ;
G0 X28 Z5 ;
G78 P020060 Q60 R0.03 ;
G78 X24.05 Z-48 Q334 P975 R0 F3 ;
X28 Z6.5 ;
G78 P020060 Q60 R0.03 ;
G78 X24.05 Z-48 Q334 P975 R0 F3 ;
G28 U0 W0 ;
M30;
Eng.Gamal Mohamady
168
GMFSD
N05
N10
N15
N20
N25
N30
N35
N40
N45
N50
N55
N60
N65
N70
N75
N80
N85
N90
N95
N100
N105
N110
N115
N120
N125
N130
N135
N140
N145
N150
N155
N160
N165
N170
N175
N180
N185
N190
N195
N200
N205
N210
N215
N220
N225
N230
O0002
G90 G80 G71 G18 G40;
G28 U0 W0 ;
G96 S200 G95 F0.1 M4 M8 ;
G0 X47 Z0 ;
G1 X-1 ;
G0 Z2 ;
X45 ;
S180 F.15; ;
G73 U1 R.5;
G73 P60 Q105 U.2 W.2;
G42;
G0 X34 Z2;
G1 Z0 ;
X36 Z-1 ;
Z-33 ;
G2 X40 Z-35 R2 ;
G1 X42 Z-36;
Z-45;
X45 ;
G40 ;
G28 U0 W0;
T0202 ( FINISHING TOOL LEFT) ;
G96 S250 G95 F.1 M4 M8 ;
G72 P60 Q105 ;
G28 U0 W0 ;
T0303 ( CENTER DRILL) ;
G97 S2000 G95 F.06 M3 M8 ;
G0 X0 Z2 ;
G1 Z-4 ;
G0 Z2 ;
G28 U0 W0 ;
T0404 ( TWIST DRILL10 ) ;
G97 S2500 G95 F.06 M3 M8 ;
G0 X0 Z2 ;
G83 Z-45 Q3000;
G28 U0 W0 ;
T0505 ( SLOT DRILL16) ;
G97 S1500 G95 F.05 M3 M8 ;
G0 X0 Z2 ;
G83 Z-30 Q3000 ;
G28 U0 W0 ;
T0606 ( BORING BAR10*60) ;
G96 S150 G95 F.15 M4 M8 ;
G0 X16 Z2 ;
G73 U1 R.5;
Eng.Gamal Mohamady
169
GMFSD
N235
N240
N245
N250
N255
N260
N265
N270
N275
N280
N285
N290
N295
N300
N305
N310
N315
N320
N325
N330
N335
N340
N345
N350
N355
N360
N365
N370
G73 P240 Q285 U.2 W.2 ;

G41 ;
G0 X30 Z2 ;
G1 Z0 ;
X28 Z-1 ;
Z-15;
X20 Z-20 ;
Z-29 ;
G3 X18 Z-30 R1;
G1 X16 ;
G40 ;
S250 F.1 ;
G72 P240 Q285 ;
G28 U0 W0;
T0707 ( PARTING OF TOOL R.) ;
G96 S180 G95 F.05 M4 M8 ;
G0 X45 Z-40 ;
G77 R1
G77 X30 Z-40 P1500 Q2000
Z-39 ;
G1 X42 ;
X40 Z-40 ;
X32
G77 R1
G77 X9 Z-40 P1500 Q2000
G0 X45 ;
G28 U0 W0 ;
M30:
Eng.Gamal Mohamady
170
GMFSD
Eng.Gamal Mohamady
171
GMFSD
Eng.Gamal Mohamady
172
GMFSD
Eng.Gamal Mohamady
173
GMFSD
O0010 ( Teacherguide)
N5 G18 G90 G40 G71 G80
N10 G28 U0 W0
N15 T0101 ( RTL)
N20 G96 S200 G95 F0.1 M4 M8
N25 G0 X35 Z0
N30 G1 X-1
N35 G0 Z2
N40 G28 U0 W0
N45 T0202 ( C.D)
N50 G97 S1500 G95 F0.06 M3 M8
N55 G0 X0 Z2
N60 G1 Z-2
N65 G0 Z2
N70 G28 U0 W0
N75 M00 ( ADJUSTTAILSTOCK)
N80 T0303 ( CTL)
N85 G96 S150 G95 F0.15 M4 M8
N90 G0 X30 Z2
N95 G73 U0.3 R1
N100 G73 P105 Q170 U0.4 W0.1
N105 G42
N110 G0 X16 Z2
N115 G1 Z0
N120 X20 Z-2
N125 Z-40
N130 G2 X20 Z-50 R10
N135 G1 Z-55
N140 G2 X20 Z-65 R10
Eng.Gamal Mohamady
174
GMFSD
N145 G1 Z-69
N150 X26
N155 X28 Z-70
N160 Z-80
N165 X30
N170 G40
N175 S200 F0.1
N180 G72 P105 Q170
N185 G28 U0 W0
N190 T0505 ( POTR)
N195 G96 S160 G95 F0.07 M4 M8
N200 G0 X22 Z-9
N205 M98 P00030030
N210 Z-13
O0030 ( SUB OF TEACHER)
N215 G1 X20
N5 W-6
N220 X16 Z-15 N10 G77 R1
N15 G77 X14 W-0.5 P500 Q500
N225 G0 X22
N20 M99
N230 Z-16.5
N235 G1 X20
N240 X18 Z-15.5
N245 G0 X30
N250 G28 U0 W0
N255 T0707 ( ODTHTL)
N260 G97 S500 G95 F2.5 M3 M8
N265 G0 X22 Z2
N270 G78 P020060 Q60 R0.03
N275 G78 X16.75 Z-15 R0 F2.5 P1625 Q419
N280 G0X40
N285 G28 U0 W0 M5 M9
N290 M30
Eng.Gamal Mohamady
175
GMFSD
Eng.Gamal Mohamady
176
GMFSD
Eng.Gamal Mohamady
177
GMFSD
Eng.Gamal Mohamady
178
GMFSD
Eng.Gamal Mohamady
179
GMFSD
Eng.Gamal Mohamady
180
GMFSD
Eng.Gamal Mohamady
181
GMFSD
Eng.Gamal Mohamady
182
GMFSD
Eng.Gamal Mohamady
183
GMFSD
Eng.Gamal Mohamady
184
GMFSD
Eng.Gamal Mohamady
185
GMFSD
Eng.Gamal Mohamady
186
GMFSD
Eng.Gamal Mohamady
187
GMFSD
Eng.Gamal Mohamady
188
GMFSD
Eng.Gamal Mohamady
189
GMFSD
Eng.Gamal Mohamady
190
GMFSD
Eng.Gamal Mohamady
191
GMFSD
Eng.Gamal Mohamady
192
GMFSD
Eng.Gamal Mohamady
193
GMFSD

CNC

/
Eng.Gamal Mohamady
194
GMFSD
Eng.Gamal Mohamady
195
GMFSD
Eng.Gamal Mohamady
196
GMFSD
References
Seq.
1
References
Software description
EMCO WinNC Fanuc 21 TB
Ref.No. EN 1901 Edition C2003-7
Machine Description
Emco PC TURN 155
Ref.-No. EN 4345 Edition A2001-04
FANUC 0 - T / 21 - T
Ausgabe 2002
Ref. Nr.: VS 9973
:
CNC

Eng.Gamal Mohamady
Eng.Gamal Mohamady
E- mail :GAMAL_CNC@hotmail.com

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YD will Time 3W#

9 8 (-F#Finishing cycle!( #

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Fabrication and Welding

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