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MTS Temposonics 2011 Catalog
MTS Temposonics 2011 Catalog
MTS Temposonics 2011 Catalog
SENSORS
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Contact Information
ReFeReNCe INFORMATION
General Information
Summit high-pressure housing for R-Series model RH and G-Series model GH sensors
Document number 551084
R-Series cabinet programmer R-Series Model RH Handheld Address Programmer Accessory Operating Manuals Contains Installation, operation and technical reference information.
Document number 550966 Document number 551192 & 551193
R-Series models RP/RH sensors with SSI output R-Series models RP/RH with Profibus output This Industrial product Catalog (document number 551075) Contains application overviews, market segments, high-level product features, product specifications, standard accessories and ordering information.
Document number 550815
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TABle OF CONTeNTs
Introduction
Contact information ................................................................. i Reference information ............................................................ ii Temposonics technology ..................................................... vi
Markets We serve
Plastics and rubber manufacturing ..................................... viii Woodworking and fluid power ............................................... ix Motion simulation, steel manufacturing and metal forming .... x Process industries and other applications ............................. xi
CANopen communication and functionality ......................... 23 CANbus outputs .................................................................... 24 Field programming ............................................................... 24 Model RP profile-style sensor dimension references ........... 25 Model RH rod-style sensor dimension references ............... 26 Connections and wiring ....................................................... 27 Sensor ordering information ................................................. 28
R-series deviceNet
R-series Models Rp and RH linear-position sensors with deviceNet Output
Features, benefits, applications ............................................. 31 Product overview .................................................................. 32 Product specifications........................................................... 32 Enhanced monitoring and diagnostics ................................. 33 DeviceNet protocol ............................................................... 33 Model RP profile-style sensor dimension references ........... 33 Model RH rod-style sensor dimension references ............... 34 Connections and wiring ....................................................... 35 Cable connector options ...................................................... 36 Sensor ordering information ................................................. 37
product Overview
Linear-position sensor products (High-level overview) ........ xii
R-series Analog
R-series Models Rp and RH linear-position sensors with Analog Outputs (voltage/Current)
Features, benefits, applications ............................................... 1 Product overview .................................................................... 2 Product specifications ............................................................ 2 Product overview .................................................................... 2 Output options ....................................................................... 3 Enhanced monitoring and diagnostics .................................... 3 Advanced communication and programmability ..................... 3 Field programming ................................................................. 3 Model RP profile-style sensor dimension references ............. 4 Model RH rod-style sensor dimension references ................. 5 Connections and wiring ......................................................... 7 Sensor ordering information ................................................... 8
R-series profibus-dp
R-series Models Rp and RH linear-position sensors with profibus-dp Output
Features, benefits, applications ............................................. 39 Product overview .................................................................. 40 Product specifications........................................................... 40 Enhanced monitoring and diagnostics ................................. 41 Profibus-DP Output parameters ........................................... 41 Profibus-DP communication and functionality ...................... 41 Field programming ............................................................... 42 Model RP profile-style sensor dimension references ........... 42 Model RH rod-style sensor dimension references ............... 43 Connections and wiring ....................................................... 45 Sensor ordering information ................................................. 47
R-series ssI
R-series Models Rp and RH linear-position sensors with synchronous serial Interface (ssI) Output
Features, benefits, applications ............................................. 11 Product overview .................................................................. 12 Product specifications........................................................... 13 Output options, SSI interface ................................................ 13 Measuring modes ................................................................ 14 Advanced output options ..................................................... 15 Enhanced monitoring and diagnostics ................................. 15 Advanced communication and programmability ................... 15 Field programming ............................................................... 16 Model RP profile-style sensor dimension references ........... 16 Model RH rod-style sensor dimension references ............... 18 Connections and wiring ....................................................... 19 Sensor ordering information ................................................. 27
R-series etherCAT
R-series Models Rp and RH linear-position sensors with etherCAT Interface
Features, benefits, applications ............................................. 49 Product overview .................................................................. 50 Product specifications........................................................... 50 Enhanced monitoring and diagnostics ................................. 51 EtherCAT interface ............................................................... 51 Operation modes and output ................................................ 51 Model RP profile-style sensor dimension references ........... 52 Model RH rod-style sensor dimension references ............... 53 Connections and wiring ....................................................... 54 Sensor ordering information ................................................. 55
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R-series CANbus
R-series Models Rp and RH linear-position sensors with CANbus Output
Features, benefits, applications ............................................. 21 Product overview .................................................................. 22 Product specifications........................................................... 23 Enhanced monitoring and diagnostics ................................. 23 CANbus protocol .................................................................. 23
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Table of Contents
TABle OF CONTeNTs
Table of Contents
R-series Rd4
R-series Model Rd4 linear-position sensor with direct position and velocity outputs
Features, benefits, applications ............................................. 65 Product overview .................................................................. 66 Product specifications........................................................... 66 Output options ..................................................................... 66 Model RD4 rod-style M or T sensor dimension references ... 67 Model RD4 rod-style C or D sensor dimension references .. 67 Model RD4 rod-style S sensor dimension references ........... 68 Model RD4 rod-style sensor cylinder install styles M & T .... 69 Model RD4 rod-style sensor cylinder install styles C & D .... 69 Model RD4 rod-style sensor cylinder install style S ............. 70 Model RD4 rod-style sensor style S w/pressure fit rod ......... 70 Sensor ordering information ................................................ 71
G-series GT Redundant
G-series Models GT2/GT3 linear-position redundant sensor
Features, benefits, applications ............................................. 93 Product overview .................................................................. 93 Product specifications.......................................................... 93 Output options .................................................................... 94 Advanced communication and programmability ................... 94 Setup and configuration software ........................................ 95 Model GT rod-style sensor dimension references ................ 96 Connections and wiring ...................................................... 97 Sensor ordering information ................................................ 97
R-series RF Flex
R-series Model RF - Flex housing for sensor Models Rp/ RH linear-position sensors
Features, benefits, applications ............................................. 73 Product overview .................................................................. 74 Product specifications........................................................... 74 Output options ..................................................................... 74 Model RF rod-style sensor dimension references ................. 75 Model RF rod-style sensor mounting references .................. 76 Pressure pipe and flange selections ..................................... 77 Pressure pipe and flange Ordering information .................... 79 Sensor ordering information ................................................ 79
TABle OF CONTeNTs
summit HpH
summit High-pressure Housing (HpH) Option for R-series Model RH and G-series Model GH linear-position sensors
Features, benefits, applications ........................................... 160 Product overview ................................................................ 161 Product specifications......................................................... 161 HPH dimension reference ................................................... 162 Design compatibility chart ................................................. 163 HPH accessories .................................................................164 Ordering information........................................................... 164
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Table of Contents
Magnetic field encompasses entire waveguide - generated by the interrogation pulse Interrogation Return wire Waveguide Strain-Pulse detector Bias magnet Magnetic field from position magnet Interaction of magnetic fields causes waveguide to generate a strain pulse
Temposonics Technology
The interaction between the magnetic field in the waveguide and the magnetic field produced by the position magnet generates a strain pulse which MTS Sensors was the first to realize the promising travels at a constant sonic speed from its point of advantages for linear-position measurement con- generation, the measurement point, to the end of tained in the magnetostrictive measuring principle the waveguide where it is detected by the sensor developed by J. Tellermann. Tellermans original electronics. design was used to develop Temposonics brand The position of the magnet is determined with high sensors: the first magnetostrictive position sensors, precision and speed by accurately measuring the time a technology that guarantees precision and reliability elapsed between the application of the interrogation without equal. pulse and the arrival of the resulting strain pulse
with a high speed counter. Using the elapsed time to determine position of the permanent magnet provides an absolute position reading that never needs recalibration or re-homing after a power loss. Non-contact sensing eliminates wear, and guarantees the best durability and output repeatability. With our extensive know-how of ferromagnetic ELECTROMATE materials, magnetic effects and time-based SERVO98 Toll Free Phone (877) Toll Free Fax in SERV099 measurement processes, MTS remains unrivaled (877) www.electromate.com sales@electromate.com performance standards for non-contacting position measurement of the highest precision.
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Technology positioned for Cost-effective, Accurate, Reliable performance in Industrial Machine Control Applications
R-series sensors
Rod and profile-style sensors
G-series sensors
Rod and profile-style sensors
displacement sensors, distance or linear-position sensors, MTS Sensors provides the most reliable and accurate magnetostrictive position sensors in the world. Temposonics sensors are ideal for monitoring and measurement systems, for machine control involving hydraulic, pneumatic, electromechanical or even manual positioning in industrial or commercial applications.
Temposonics linear-position sensors out perform, out measure and out last the competition
MTS Sensors enable applications to work smarter and harder. Our full line of standard and custom linear-position sensors can fit virtually every type of industrial and commercial application imaginable.
e-series sensors
economical profile and Rod-and-cylinder style sensors
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Temposonics Technology
Temposonics Technology
superior performance
High performance machines require high performance sensing solutions, and Temposonics technology has been the leader in precision magnetostrictive-based linear position sensing for more than 35 years. Continuous investment in research and development has enabled MTS to produce the worlds highest resolution magnetostrictive sensors, with the fastest update rates for high speed motion control, the tightest non-linearity specifications, and the latest in high performance fieldbus compatible outputs. The wide range of Temposonics high performance sensors allow you to design, manufacture, and deliver the worlds most productive manufacturing machines, and for your customers to deliver high quality and cost optimized products. In a globally competitive environment, superior performance enables high quality, high productivity solutions. Dont settle for less, choose MTS Temposonics Technology!
Markets We serve
Optimizing productivity
MTS Temposonics sensors are designed and built to withstand the rigors of sawmill applications and have been that industrys standard for more than 35 years. Recent advances in high speed serial interfaces, enhanced shock and vibration resistance, and the availability of a precision velocity signal (simultaneous with position signal) have enabled new machine control algorithms that increase speed and improve yields. This adds up to increasing productivity and more profitable mill operations. MTS has led the way for more than 35 years, and our newest generation of sensors carries the tradition forward.
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Markets We serve
Motion simulation
entertainment Industry
For coordination with video display, position feedback of audience seat movement is a growing need in the entertainment industry. Temposonics sensors deliver: Superior response and accuracy; achieves higher simulated motion fidelity Replaceable sensing element eliminates the need to drop hydraulic pressure or break hydraulic seal Embedded or detached electronics available for short installation envelopes Simultaneous position and velocity outputs enable high performance servohydraulic positioning
Markets We serve
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process Industries
Quality Manufacturing
By optimizing machine performance and product flow control, Temposonics sensors offer: Superior accuracy with higher consistency between changeovers and reduced setup time Precise and repeatable positioning for smoother, more controlled motion Improved efficiency, yield, and throughput while maintaining quality
Where ever demanding performance is required, Temposonics sensors provide the trusted solution. A wide range of industries and automation processes that rely on Temposonics state-of-the-art technology is continuously increasing. Assembly automation Primary metal production Paper and textiles Robotics Glass cutting Food and beverage Adhesive dispensing Material handling and packaging Test & measurement Wind turbines Medical equipment Power generation
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Control systems
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smart sensor models for fast, high precision and synchronized position control applications
R-seRIes
SENS RS
Flexible rod housing for mounting along an arc or for limited installation space
Rod style housing with detached electronics and mounting block. Ideal for use in clevis mounted cylinders.
voltage: 0 to 10 Vdc, 10 to 0 Vdc, -10 to +10 Vdc, +10 to -10 Vdc Additional output ranges available between -10 and +10 Vdc Current: 4 to 20 mA, 20 to 4 mA Additional output ranges available between 0 and 20 mA. ssI (synchronous serial Interface): Gray or binary format, data length selectable, synchronous / asynchronous measurement, optional parity and error bit. Fieldbus: CANbus, DeviceNet, Profibus-DP, EtherCAT, POWERLINK
OuTpuT
product Overview
MeAsuRING RANGe
250 to 10,060 mm (10 to 396 in.) Contact factory for longer lengths.
voltage and Current: 16 Bit, 0.0015% ResOluTION digital: ssI; 0.5 m (0.00002 in.), profibus, etherCAT, pOWeRlINK; 1 m (0.00004 in.), CANbus, deviceNeT; 2 m (0.00008 in.). position & velocity Measurement (see data sheets) simultaneous Multi-position Measurements: voltage and Current; 2 positions pOWeRlINK; up to 4 positions profibus, CANbus, etherCAT; up to 20 positions ssI: position difference between 2 magnets Handheld programmers and PC programming kits allow adjustment of the measurement stroke length and sensor parameters. dIAGNOsTICs Sensor LEDs indicate sensor status, field bus activity and diagnostics. CusTOM ANd speCIAl FuNCTION seNsORs (ReFeR TO WWW.MTsseNsORs.COM)
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FeATuRes
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MOdel GB seNsOR MOdel MH seNsOR C-seRIes MOdels Cs/CM seNsORs MOdel CR seNsOR
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programmable sensor models that offer built-in diagnostics, backward compatibility and upgraded performance for legacy sensor retrofits
G-seRIes
e-seRIes
Rod style housing contains 2 or 3 fully redundant measuring systems for enhanced safety applications
Magnet is secured to the moving machine part and travels over the sensor housing
voltage: 0 to 10 Vdc, 10 to 0 Vdc, -10 to +10 Vdc, +10 to -10 Vdc Additional output ranges available between -10 and +10 Vdc Current: 4 to 20 mA, 20 to 4 mA Additional output ranges available between 0 and 20 mA
voltage: 0 to 10 Vdc
digital pulse: Start / Stop or PWM voltage and Current: 50 to 2540 mm (2 to 100 in.) digital pulse: 50 to 7620 mm (2 to 300 in.) voltage and Current: 50 to 2540 mm (2 to 100 in.) digital pulse: 50 to 5080 mm (2 to 200 in.) voltage and Current: 50 to 1525 mm (2 to 60 in.)
voltage and Current: Infinite (controller dependent and restricted by output ripple) digital pulse: 5 m, dependent on controller
voltage and Current: Infinite (controller dependent and restricted by output ripple)
simultaneous Multi-position Measurement for Start / Stop (controller dependant) Sensor parameters upload feature for Start/Stop models Handheld programmers amd PC programming kits allow adjustment of the measurement stroke length amd sensor parameters. Sensor LEDs provide status and diagnostics for easy troubleshooting ACCessORIes
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CONNeCTIONs & CABles MAGNeTs & FlOATs pROGRAMMING TOOls eXplOsION-pROOF HOusING pROTeCTIve HOusINGs
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product Overview
4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54 and 60 in.
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH Analog Outputs (Voltage/Current)
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FeAtuReS Linear, Absolute Measurement LeDs For Sensor Diagnostics Non-Contact Sensing technology Non-Linearity Less than 0.01% Repeatability Within 0.001% Direct Analog Outputs (Voltage or Current) Single or Dual Channel Outputs (Position + Speed)
BeNeFitS Rugged industrial Sensor Dual Magnet Position Measurement 100% Field Adjustable Null And Span Setpoints APPLiCAtiONS Continuous Operation in Harsh industrial Conditions High Pressure Conditions For Accurate, Dual-Magnet Position Measurement tyPiCAL iNDuStRieS Fluid Power Factory Automation Material Handling and Packaging Woodworking, Metalworking and Assembly tools Plastic injection and Blow Molding
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R-Series Analog
Temposonics
R-Series Analog
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.
Specifications +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: 100 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Setpoint adjustment (Null/Span): 100% of electrical stroke length. 25 mm (0.98 in.) min. distance between setpoints. For dual-magnet outputs: 76 mm (3 in.) min. distance between magnets Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation temperature coefficient: < 30 ppm/ C emissions: IEC/EN 50081-1 immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 15 g (30 g with HVR option)/10 to 2000 Hz, IEC standard 68-2-6 (operational) 6-pin male D60 (M16) connector or integral cable Aluminum housing with diagnostic LED display (LEDs located beside connector/cable exit) IP 65 Aluminum (Temposonics profile style) Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Captive-sliding magnet or open-ring magnet Aluminum housing with diagnostic LED display (LEDs located beside connector/cable exit) IP 67 or IP 68 for integral cable models 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A
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Setpoints:
Product specifications
Parameters OutPut Measured output variables: Resolution: Position + speed (magnitude) or velocity (with direction) for single or dual magnets Position measurement: 16 bit; 0.0015% (minimum 1 m) Speed measurement: 0.1 mm/s < 0.01% full stroke (minimum 50 m) < 0.001% full stroke (minimum 2.5 m) < 4 m Voltage: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc (minimum controller load >5k ohms) Current: 4(0) to 20 mA, 20 to 4(0) mA (minimum/maximum load 0/500 ohms) Range (Profile style): 25 to 5080 mm (1 to 200 in.) Range (Rod style): 25 to 7620 mm (2 to 300 in.) Range (Flexible 1tyle): 255 to10,060 mm (10 to 396 in.) (Contact factory for longer stroke lengths) update times: 0.5 ms up to 1200 mm, 1.0 ms up to 2400 mm, 2.0 ms up to 4800 mm, 5.0 ms up to 7620 mm stroke length Range: 0.025 - 10 m/s (1.0 - 400.0 in./s) Deviation: <0.5% Resolution: 0.1 mm/s (0.004 in./s) update time: Refer to update times in 'Position measurement' above Specifications
eMC test:
Stroke lengths:
Sealing: Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
Speed measurement:
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Output options
R-Series analog sensors provide single or dual-magnet sensor options along with single or dual-channel outputs (see Figure 1). The R-Series analog sensor can be ordered for single-position magnet applications which provide one position output, and/or one velocity output over the active stroke length. The R-Series sensor can also be ordered for dual-position magnet applications which provide two position outputs, or two velocity outputs, or one of each.
Single-magnet sensor
Temposonics
R Series
M1
M1A
Dual-magnet sensor
Temposonics
R Series
Voltage output between 0 and +10 volts Voltage output between -10 and +10 volts Current output between 0 (or 4) and 20 mA Dual-channel outputs for position and/or speed:
0%
Voltage outputs between 0 and +10 volts Voltage outputs between -10 and +10 volts Current outputs between 0 (or 4) and 20 mA Field Programming Notes:
Field programming allows for numerous custom sensor configurations, however, please note that field programming can not be used to change the R-Series Analog sensor from one manufacturing build type to another. Field programming (output voltages): 1. Sensor models ordered with one output channel can not be reprogrammed in the field to provide a second output channel. 2. Sensor models ordered with positive only output voltages can not be reprogrammed in the field to include negative output voltages. 3. Sensor models ordered with both positive and negative output voltages can be reprogrammed in the field for positive only voltages, or negative only voltages. However, resolution is then reduced.
Figure 1. Single and dual-magnet output diagram When using dual magnets, the minimum allowed distance between the magnets is 76 mm (3 in.) to maintain proper sensor output.
Figure 2. R-Series sensor diagnostic LEDs green ON ON ON Flashing Red OFF Flashing ON ON Operation status/mode Normal function (operation mode) Magnet out of setup range Magnet not detected or wrong quantity of magnets Programming mode
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Figure 3. R-Series Analog PC Programming Kit, Part (For single or dual magnet sensor applications)
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R-Series Analog
Field Programming
R-Series Analog
Figure 5. R-Series Analog Handheld Programmer, Part no.: 253124 Standard factory settings place the setpoint 1 'Null' and setpoint 2 'Span' at the limits of the sensors active stroke range. For example, a sensor ordered with 4 - 20 mA output will be factory set for 4 mA output at the bottom limit of the stroke range at the 'Null position. Likewise, the 20 mA output will be factory set at the top limit of the stroke range at the 'Span' position.
Output value
For
war
Rev
ers
Electronics housing
Temposonics
R Series
Single-magnet sensor
Position Setpoint 1 (Null) Setpoint 2 (Span) Dead zone
Figure 6. Standard factory settings Setpoint 1 and setpoint 2 can be re-positioned for the actual measuring length needed anywhere within the active stroke range. Note:
The minimum distance allowed between setpoint 1 and setpoint 2 is 25 mm (0.98 in.).
These adjustments are easily performed, even when the sensor is not directly accessible, by connecting the analog handheld programmer to the sensors integral cable or extension cable. When programming new setpoints, the R-Series Analog Handheld Programmer adjusts the sensor output values to either 0% or 100% at the two selected magnet positions. To program other setpoint output values, use the R-Series Analog PC Programming Kit (Part no.: 253309-1). Figure 4. R-Series PC Setup software interface Note:
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The R-Series Analog Handheld Programmer can also be used to change (877) SERVO98 Toll Free Phone Toll Free the output direction from forward-acting (e.g. 4 - 20 mA output) to Fax (877) SERV099 www.electromate.com reverse-acting (20 - 4 mA output), as well as, reverse-acting to forwardsales@electromate.com acting.
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Model RP Profile-Style Sensor Dimension Reference Model RP Standard Magnet Selections and Mounting
R-SeRieS ANALOg CABiNet PROgRAMMeR FOR SiNgLe MAgNet SeNSORS The R-Series Analog Cabinet Programmer (see 'Figure 7') provides the same programming functions as the R-Series Analog Handheld Programmer and is designed to mount in a control cabinet. The R-Series Analog Cabinet Programmer includes a rear snap-in mounting feature that allows the unit to mount on standard 35 mm DIN rail. After installation, the programmer can remain wired up to both the sensor and PLC interface module if reprogramming or a different machine setup is later required, a built-in Program/Run switch allows this programmability.
Figure 7. R-Series Analog Cabinet Programmer (two shown) , Part no.: 253408 (for single-magnet sensor applications)
9 mm (0.36 in.)
50 mm (1.97 in.) 68 mm (2.68 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw
2 mm (0.07 in.)
Figure 8. R-Series Model RP Profile-style sensor dimension reference (Shown with the D60 integral connection type option) MODeL RP, PROFiLe-StyLe SeNSOR WitH OPeN-RiNg MAgNet Drawing is for reference only, contact applications engineering for tolerance specific information.
28 mm (1.1 in.) Electronics housing 30 mm (1.2 in.) 28 mm (1.1 in.) Beginning of stroke Null Position Open-ring magnet Mounting support (non-ferrous material)
28 mm (1.1 in.)
Figure 9. R-Series Model RP Profile-style sensor dimension reference (Shown with the R05 integral cable connection type option)
Refer to the Accessories section of this catalog for magnet selections and detailed mounting and installation information.
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R-Series Analog
R-Series Analog
MODeL RH, ROD-StyLe SeNSOR WitH RiNg MAgNet (MAgNet ORDeReD SePARAteLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Male, 6-Pin (D60) Integral connector Diagnostic LEDs 44 mm (1.7 in.) M4 x 59 mm Button-head hex screws (2X) Beginning of stroke Null position 68 mm (2.7 in.) 51 mm (2 in.) Null zone O-Ring Stroke length Ring magnet 10 mm (0.39 in.) dia. End of stroke Span position Dead zone
(refer to Notes Stroke dependent dead zones)
Sensor rod
Figure 10. Model RH Rod-style sensor dimension reference (shown with the D60 integral connection) MODeL RH, ROD-StyLe SeNSOR WitH 6-PiN DiN MAtiNg CABLe CONNeCtOR (MAgNet ORDeReD SePARAteLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 76 mm (3 in.) Grounding lug Electronics housing Mating connector 6-pin DIN style 25 mm (1 in.) 25 mm (1 in.) C Refer toTable 2 (B) dimensions and (C) dimensions 68 mm (2.7 in.) 51 mm (2 in.) O-Ring Refer to Table 2 (A) Flange threads B
Figure 11. Model RH Rod-style sensor dimension reference (shown with mating cable connector) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (A) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
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table 2. Model RH Rod-style sensor housing style and flange type references
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Model RH Standard Magnet Selections and Mounting Models RP and RH Connections and Wiring
5 4 6 3 1 2 Pin Number 1 2 3 4 5 6
Male, 6-pin (D60) integral connector pin-out as viewed from the end of the sensor Wire Color Gray Pink Yellow Green Red or Brown White Function / Analog outputs Output 1/ Position 1: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc 4 to 20 , 20 to 4, 0 to 20, 20 to 0 mA (Required for programming mode / 0% setting) Return for pin 1 Output 2/ Position 2 or Speed: 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc 4 to 20, 20 to 4, 0 to 20, 20 to 0 mA (Required for programming mode / 100% setting) Return for pin 3 +24 Vdc (-15/+20%) (Required for programming mode) DC ground (for supply) (Required for programming mode)
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R-Series Analog
R-Series Analog
R
(3 to 7 digit code, defined by the output option selected) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
= RF = Flexible style For more information about the model RF, refer to specification part no.: 551081 or Industrial Product Catalog, part no.: 551075 = = Open-ring magnet (part no. 251416-2) = Sensor cartridge only (no flange and pressure tube, stroke length < 1830 mm (72 in.))
1-2
HOuSiNg StyLe S = Model RP profile-style sensor (includes one magnet): Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M at top (part no. 252182) joint at front (part no. 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): US customary threads, raised-faced u = Same as option T, except uses B flange and pressure tube, standard fluoroelastomer seals for the electronics housing US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor, (magnet(s) must be ordered separately): US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROKe LeNgtH M .u = Millimeters (Encode in 5 mm increments) Stroke Length Notes: = Inches and tenths (Encode in 0.1 in. increments)
t S M
= = =
4-8
1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) (Contact factory for longer stroke lengths.) =
CONNeCtiON tyPe D60 R F integral connector: = 6-pin DIN (M16), male, standard integral cables: = Integral cable, PVC jacket, pigtail termination, standard = Integral cable, black polyurethane jacket with pigtail termination Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length
9-11
Cable Length Note: MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation. =
> =
1 A
iNPut VOLtAge = +24 Vdc (+20% - 15%) = Same as option 1 except includes the High Vibration-Resistant (HVR) option for Model RH only, limited to stroke range = 50 mm (2 in.) - 2000 mm (78.7 in.), Refer to HVR Option Note. HVR Option Note: The High Vibration-Resistant (HVR) option provides the model RH rod-style sensors with increased resistance to shock and vibration for use in heavy duty machinery. Refer to G-Series and R-Series Sensors for High Shock and Vibration Applications, document part no.: 551073 for more information. =
12
OutPut (13 - 19) 3 to 7 digit code defined by the output option selected from pages 12 and 13 1 Output channel with 1 magnet (3 digit code). Output #1 = Magnet position V01 = 0 to +10 Vdc A01 = 4 to 20 mA V11 = +10 to 0 Vdc A11 = 20 to 4 mA V21 = -10 to +10 Vdc A21 = 0 to 20 mA = 20 to 0 mA V31 = +10 to -10 Vdc A31
CONtiNueD ON PAge 9
13-19
Sold & Serviced By:
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R
(3 to 7 digit code, defined by the output option selected) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 Output channels with 2 magnets (3 digit code) Choose a value described below to encode 3 digits (sensor part number boxes 13-15) refer to Setpoint Note Output #1 = Magnet #1 position V02 = 0 to +10 Vdc V12 V22 V32 A02 A12 A22 A32 = +10 to 0 Vdc = -10 to +10 Vdc = +10 to -10 Vdc = 4 to 20 mA = 20 to 4 mA = 0 to 20 mA = 20 to 0 mA Output #2 = Magnet #2 position 0 to +10 Vdc +10 to 0 Vdc -10 to +10 Vdc +10 to -10 Vdc 4 to 20 mA 20 to 4 mA 0 to 20 mA 20 to 0 mA
13 - 15
Setpoint Note:
Standard factory settings for the setpoint positions are the same for both magnets, i.e. both magnets have setpoint 1 at the Null position, and setpoint 2 at the Span position. If needed, the setpoint positions for each magnet can be reprogrammed in the field to best fit the application, (see page 4 for more information). For proper sensor output, the minimum allowed distance between magnets is 3 in. (76 mm). =
2 Output channels with 1 magnet (7 digit code) Output #1 = Magnet position V01 = 0 to +10 Vdc V11 = +10 to 0 Vdc A01 = 4 to 20 mA A11 = 20 to 4 mA Output #1 = magnet position V41 = 0 to +10 Vdc V51 = +10 to 0 Vdc V61 = 0 to +10 Vdc V71 = +10 to 0 Vdc V81 = -10 to +10 Vdc V91 = +10 to -10 Vdc A41 = 4 to 20 mA A51 = 20 to 4 mA Output #1 = Magnet position (forward-acting) V03 = 0 to +10 Vdc (3 digit code) Output #2 = Speed magnitude +10 (towards head) 0 (at rest) +10 (towards head) 0 (at rest) 20 (towards head) 4 (at rest) 20 (towards head) 4 (at rest) Output #2 = Velocity (speed with direction) 0 (towards head) 5 (at rest) +10 (towards head) 5 (at rest) -10 (towards head) 0 (at rest) +10 (towards head) 0 (at rest) -10 (towards head) 0 (at rest) +10 (towards head) 0 (at rest) 4 (towards head) 12 (at rest) 20 (towards head) 12 (at rest) Output #2 = Magnet position (reverse-acting) +10 to 0 Vdc
13 - 19
(Choose a maximum speed value described below in Table 3 to encode all 7 digits (sensor part number boxes 13 - 19) +10 (towards tip) Vdc +10 (towards tip) Vdc 20 (towards tip) mA 20 (towards tip) mA +10 (towards tip) Vdc 0 (towards tip) Vdc +10 (towards tip) Vdc -10 (towards tip) Vdc +10 (towards tip) Vdc -10 (towards tip) Vdc 20 (towards tip) mA 4 (towards tip) mA
tABLe 3.
(Choose a maximum speed value described below to encode the last 4 digits (sensor part number boxes 16-19) For uS customary stroke lengths, encode speed for in./s. = Speed output maximum Available range for US customary stroke lengths is 1.0 to 400.0 in./s, (0010 4000) Example: Maximum speed of 12.0 in./s, and output produced for velocity = [-10(towards head) 0(at rest) +10(towards tip) Volts] Encode: V 6 1 0 1 2 0 or V 8 1 0 1 2 0 For metric stroke lengths, encode speed for m/s (range #1) or mm/s (range #2) using the information provided below: Speed range #1, ( 0 . ) = Speed output maximum 0 . Speed range #1 for metric stroke lengths is 0.1 to 10.0 m/s, (0001 0100) Example: Maximum speed of 5.5 m/s, and output produced for speed = [+10(towards head) 0(at rest) +10(towards tip) Volts], Encode: V 0 1 0 0 5 5 Speed range #2, ( 1 ) 1 = Speed output maximum. Speed range #2 for metric stroke lengths is 25 to 90 mm/s, (1025 1090)
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Example: Maximum speed of 50 mm/s, and output produced for velocity = [4(towards head) 12(at rest) 20(towards tip) mA] Encode: A 4 1 1 0 5 0
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R-Series Analog
R-Series Analog
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH Synchronous Serial Interface (SSI) Output
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FeatuReS Linear, absolute Measurement LeDs For Sensor Diagnostics Non-Contact Sensing technology Non-Linearity Less than 0.01% Repeatability Within 0.001% Direct analog Outputs (Voltage or Current) Single or Dual Channel Outputs (Position + Speed)
BeNeFItS Rugged Industrial Sensor Dual Magnet Position Measurement 100% Field adjustable Null and Span Setpoints aPPLICatIONS Continuous Operation In Harsh Industrial Conditions High Pressure Conditions For accurate, Dual-Magnet Position Measurement tyPICaL INDuStRIeS Fluid Power Factory automation Material Handling and Packaging Woodworking, Metalworking and assembly tools Plastic Injection and Blow Molding
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R-Series SSI
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive-sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.
R-Series SSI
Product specifications
Parameters OutPut Measured output variables: Resolution: update Rate Position, or position difference between 2 magnets, or velocity, internal temperature 0.5 m, 1 m, 2 m, 5 m, 10 m, 20 m, 50 m, 100 m 300 750 1000 2000 5000 mm 3.7 3.0 2.3 1.2 0.5 kHz (Up to 10 kHz for high-speed update option) < 0.01% full stroke, (minimum 40 m) (Linearity Correction Option (LCO) available) < 0.001% full stroke (minimum 2.5 m) < 4 m (2 m is typical) Interface: Synchronous Serial Interface (SSI) (RS-422 type differential signal pairs) Data format: Binary or gray, optional parity and error bit, optional internal temperature. Data length: 8 to 32 bit Data speed (Baud rate): 70 kBd* to 1 MBd, depending on cable length (see below):
<3 <50 <100 <200 <400 m 1.0 MBd <400 kBd <300 kBd <200 kBd <100 kBd
Specifications
Specifications Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation temperature coefficient: < 15 ppm/ C emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 15 g (30 g with HVR option)/ 10 to 2000 Hz, IEC standard 68-2-6 (operational) 7-pin male D70 (M16) connector, 10-pin male MS connector or integral cable Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) IP 65 Aluminum (Temposonics profile style) Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Captive-sliding magnet or open-ring magnet Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) IP 67 or IP 68 for integral cable models 304L stainless steel 350 bar static, 690 bar peak (5000 psi, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A 45 N-m (33 ft. - lbs.)
eMC test:
Stroke length:
Range (Profile style): 25 to 5080 mm (1 to 200 in.) Range (Rod style): 25 to 7620 mm (1 to 300 in.) Range (Flexible style): 255 to 10,060 mm (10 to 396 in.)
75 mm (3 in.) minimum for 2 magnet differential output * With standard monoflop of 16 s +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 100 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
Sealing: Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
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A clock pulse train from a controller is used to gate out sensor data. One bit of position data is transmitted to the controller for each clock pulse received by the sensor (see Figures 1 and 2). The absolute position data is continually updated by the sensor and converted by the shift register into serial information. (see Figure 3).
2 Vdc
Clock (-)
Driver
Measuring Modes
tHe SeNSOR MeaSuReMeNt CyCLe For all Temposonics position sensors, the measurement cycle begins with a very short electrical current pulse being applied to the sensors waveguide. This is called the 'interrogation pulse'. It creates a magnetic field that interacts with another magnetic field emanating from the position magnet. This interaction produces the magnetostrictive effect and results in a localized mechanical strain in the sensors waveguide. When the interrogation pulse ends, the strain is suddenly released, sending a rotational sonic strain pulse down the waveguide. The measurement cycle ends when the sonic strain pulse arrives at the end of the waveguide and is detected by the sensors electronics. By accurately measuring the travel time of the sonic strain pulse the magnets precise position is determined. aSyNCHRONOuS MeaSuRINg MODe For the SSI sensor, the position data is always communicated to the controller or PLC using the Synchronous Serial Interface format. When the SSI sensor is operated as fast as possible, i.e. in Asynchronous Measuring Mode, the position data is updated and stored inside the sensor as quickly as the sensors measurement cycle will allow. The minimum time for the measurement cycle is determined by the sensors overall stroke length. The controllers loop time will determine when the sensors stored data is collected. For this mode the controller loop time is not synchronized with the sensors measurement cycle time. However, if it is always slower than the sensors cycle time then there will always be new position data available in the sensors shift register, waiting to be clocked out over the SSI interface. As shown in Figure 4 , although the sensor is updating the position data as fast as possible, the actual data values collected by the controller can have varying delay times. This is shown as the delays from when the magnets position was captured, (at the instant the interrogation pulse had started the relevant measurement cycle), to when the data is delivered at the end of the controller loop cycle.
Controller loop timing Tc Delay Sensor Ts Ts Ts measurement cycle Measurement starts Data available Ts Data delivered Ts Ts Ts Ts Tc Delay Ts Ts Ts Ts Tc Delay Ts Ts
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R-Series SSI
Clock (+)
R-Series SSI
Figure 5. Synchronous measuring mode, Sync 1 option This form of synchronization to the controller provides the high quality position data needed for complex motion control algorithms and for multiple axes machines requiring tight coordination. When developing applications that will use the Synchronous Measuring Mode, the designer must choose a controller or PLC input module that supports this mode.
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R-Series SSI Sensors, Measuring Modes enhanced, Monitoring Diagnostics, Field Programming
Peak ReDuCtION FILteR A variation of the filter function is the Weighted Infinite Average (WIA) filter. If needed, this filter can provide a greater smoothing effect and has an adjustable weight parameter. teMPeRatuRe MONItORINg A temperature monitoring device is included inside the sensor electronics housing. Its output can be used to track the general operating conditions for the sensor and to monitor for over temperature. It cannot be used for calculating temperature compensation.
SeNSOR StatuS aND DIagNOStIC DISPLay Diagnostic LEDs (green/red), located beside the connector or cable exit (see Figure 6), provide basic visual monitoring for normal sensor operation and troubleshooting. Diagnostic display LEDs indicate four modes described in Table 1.
green
Red
Operation status/mode
ON ON ON Flashing
OFF ON Flashing ON
Normal function (operation mode) Magnet not detected or wrong quantity of magnets Sensor not synchronous Programming mode
(For synchronous measurement mode only)
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R-Series SSI
Model RP Profile-Style Sensor Dimension Reference Model RP Standard Magnet Selections and Mounting
Drawing is for reference only, contact applications engineering for tolerance specific information.
5.5 mm (0.21 in.) dia. for M5 or #10 screw (2X)
Stroke length
R-Series SSI
9 mm (0.36 in.)
50 mm (1.97 in.)
Figure 9. R-Series Model RP Profile-style sensor dimension reference (Shown with D70 Integral connector option) MODeL RP, PROFILe-StyLe SeNSOR WItH OPeN-RINg MagNet Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null Position Open-ring magnet Mounting support (non-ferrous material) End of stroke Span Position 28 mm (1.1 in.)
Figure 10. R-Series Model RP Profile-style sensor dimension reference (Shown with P05 Integral cable option)
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Model RH Rod-Style Sensor Dimension Reference Model RH Standard Magnet Selections and Mounting
MODeL RH, ROD-StyLe SeNSOR WItH RINg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
M4 x 59 mm Button-head hex screws (2X) Diagnostic LEDs 44 mm (1.7 in.) D70 integral connector option Male, 7-Pin (D70) Integral connector Beginning of stroke Null position 68 mm (2.7 in.) 51 mm (2 in.) Null zone O-Ring Stroke length Ring magnet 10 mm (0.39 in.) dia. End of stroke Span position Dead zone
(refer to note Stroke dependent dead zones)
Sensor rod
Figure 11. Model RP Profile-style sensor dimension reference (Shown with D70 Integral connector option) MODeL RH, ROD-StyLe SeNSOR WItH 7-PIN MatINg CONNeCtOR (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 76 mm (3 in.) Grounding lug Electronics housing Mating connector 7-pin DIN 25 mm (0.98 in.) 25 mm (1 in.) C Refer toTable 2 (B) dimensions and (C) dimensions 68 mm (2.7 in.) 51 mm (2 in.) O-Ring Refer to Table 2 (A) Flange threads B
Figure 12. Model RH Rod-style sensor dimension reference (Shown with mating cable connector) HOuSINg StyLe FLaNge tyPe t S M DeSCRIPtION US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced Flange (a) FLaNge tHReaDS 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) DIMeNSIONS 1.75 in. 1.75 in. 46 mm (C) DIMeNSIONS 2 in. 2 in. 53 mm
table 2. Model RH Rod-style sensor housing style and flange type references
Standard magnets, cable connector selections, mounting and instalation (Model RH)
Magnets must be ordered separately with model RH position sensors. The standard ring magnet (part number 201542-2) is suitable for most Sold & Serviced By: applications
ELECTROMATE Refer to the Accessories section of this catalog for magnet, connector selections and detailed mounting and installation information.
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R-Series SSI
66 mm (2.6 in.)
7 3
Male, 7-pin (D70) integral connector (pin-out as viewed from the end of the sensor)
Male, 10-pin (MS) integral connector (pin-out as viewed from the end of the sensor)
R-Series SSI
Pin no. 1 2 3 4 5 6 7
Function / SSI outputs Data (-) Data (+) Clock (+) Clock (-) +24 Vdc (-15/+20%) DC ground (for supply) N/A
Pin no. A B C D E F G H I J K
Notes:
Function / SSI outputs DC Ground No connection Data (-) Data (+) +24 Vdc (-15 / +20%) No connection Clock (+) Clock (-) No connection No connection No connection
1. Sensor diagnostics LED's are not available with the MS connector option. 2. MS style cable connector, part no.: 370013, (field installed) mates with the integral MS connector.
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R
1 2 3 4 5 6 7 8 9 10 11 12
S
(for advanced options)
13
14
15
16
17
18
19
20
21
22
RF
= = Flexible style (For more information about the model RF, refer to Industrial Product Catalog part no.: 551075) =
1-2
t S M
= = =
Model RP profile-style sensor (includes one magnet): Captive-sliding magnet with ball V = Captive-sliding magnet with ball M = Open-ring magnet joint at top (part no. 252182) joint at front (part no. 252184) (Part no. 251416-2) Model RH rod-style sensor (magnet(s) must be ordered separately): u = Same as option T, except uses B = Sensor cartridge only (no flange US customary threads, raised-faced fluoroelastomer seals for the and pressure tube, stroke length flange and pressure tube, standard electronics housing < 1830 mm (72 in.)) US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor, (magnet(s) must be ordered separately): US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROke LeNgtH =
4-8
M .u
= Millimeters (Encode in 5 mm increments) = Inches and tenths (Encode in 0.1 in. increments) Stroke Length Notes: 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.). Contact factory for longer stroke lengths. =
CONNeCtION tyPe D70 Integral connector: = 7-pin DIN (M16), male, standard = 10-Pin MS style, male Integral cables: = Integral high-performance cable, orange jacket with pigtail termination = Integral cable, PVC jacket, pigtail termination, standard = Integral cable, black polyurethane jacket with pigtail termination Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length Cable Length Note:
9-11
MS0
P e F
MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation.
12
OutPut (13 - 22) S + the 6 or 9 digit Output code defined (Continue to the next page)
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R-Series SSI
HOuSINg StyLe
R
1 2 3 4 5 6 7 8 9 10 11 12
S
(for advanced options)
13
14
15
16
17
18
19
20
21
22
S
13 14 15 16 17 18 19 20 21 22
13-22
R-Series SSI
[16] Resolution 1 = 0.005 mm 2 = 0.01 mm 3 = 0.05 mm 4 = 0.1 mm 5 6 8 9 = 0.02 mm = 0.002 mm = 0.001 mm = 0.0005 mm
[17] Filtering Performance = Standard, no filter 1 = No filter + error delay (4 cycles) a = No filter + error delay (8 cycles) C = No filter + error delay (10 cycles) D = Noise reduction filter (8 values) + g error delay (10 cycles) = Peak reduction filter (8 values) k = Peak reduction filter (8 values) + N error delay (10 cycles)
[18] [19} Signal Options (scale orientation) 00 = Measuring direction forward, async 01 = Measuring direction reverse, async 02 = Measuring direction forward, sync1 05 = Measuring direction forward, bit-25 = Alarm, bit-26 = Parity even, (select data length 24 bits) 16 = Measuring direction forward, LCO 99 = Advanced output options (Enter 99 and an additional 3 character suffix only if one or more 'Advanced Output Options' are required. advanced Output Options [20] Measurement Contents 1 = Position 2 = Position difference between 2 magnets 3 = Velocity 4 = Position + temperature = Position difference between 2 magnets + 5 temperature 6 = Velocity + temperature
[21] Direction and Sync Mode 1 = Forward async 2 = Forward sync1 3 = Forward sync2 4 = Forward sync3 5 = Reverse async 6 7 8 = Reverse sync1 = Reverse sync2 = Reverse sync3
[22] Linearity Correction Option (LCO) and Communication Diagnostics 0 = No further option 1 = LCO 2 = Additional alarm bit + even parity bit 4 = Additional alarm bit + even parity bit + LCO
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH CANbus Outputs (CANopen/CANbasic)
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FeAtuReS Linear, Absolute Measurement LeDs For Sensor Diagnostics Superior Accuracy, Resolution down to 2 m Non-Contact Sensing technology Non-Linearity Less than 0.01% Repeatability Within 0.001% Direct CAN Output (Position + Velocity)
BeNeFitS Rugged industrial Sensor Selectable Bus termination (CANopen) CANopen with Heartbeat Function APPLiCAtiONS Continuous Operation in Harsh industrial Conditions High Pressure Conditions For Accurate, Multi-Magnet Position Measurement (up to 20 positions per sensor) tyPiCAL iNDuStRieS Factory Automation Fluid Power Plastic injection and Blow Molding Material Handling and Packaging
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R-Series CANbus
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.
Parameters Specifications
Product specifications
Parameters Specifications
OutPut
Measured output variables: Resolution:
eNViRONMeNtAL Position, velocity, optional multi-magnet position measurements (up to 20 magnet positions simultaneously)
CANopen: Position:
R-Series CANbus
5 m 2 m CANbasic:
Position:
Velocity:
5 m 2 m
update times::
Non-linearity:
1.0 ms up to 2400 mm, 2.0 ms up to 4800 mm, 4.0 ms up to 7600 mm stroke length Add 0.5 ms for CANbasic up to 1200 mm < 0.01% full stroke (minimum 40 m) (Linearity Correction Option (LCO) available) < 0.001% full stroke (minimum 2.5 m) < 4 m interface: CAN-Fieldbus system ISO DIS 11898 Data protocol CANopen: CIA standard DS-301 V4.02 encoder profile DS-406 V3.1 CANbasic: CAN 2.0 A
1000 800 500 250 125 50 20 <25 <50 <100 <250 <500 <1000 <2500 Sensors will be supplied with ordered Baud rate which can be changed by the customer.
Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation temperature coefficient: < 15 ppm/ C emissions: IEC/EN 50081-1 immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/IEC standard 68-2-27 (survivability) 15 g / 10 to 2000 Hz / IEC standard 68-2-6
Single or dual 6-pin male D60 (M16) connector or two 5-pin Male/Female D54 (M12) connectors with 4-pin male (MS) connector or integral cable PROFiLe StyLe SeNSOR (MODeL RP) Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) Sealing: IP 65 Sensor extrusion: Aluminum (Temposonics, profile style) Mounting: Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Magnet types: Captive-sliding magnet or open-ring magnet ROD StyLe SeNSOR (MODeL RH) electronic head:
Sealing:
electronic head:
Stroke length:
Range (Profile style): 25 mm to 5080 mm (1 in. to 200 in.) Range (Rod style): 25 mm to 7620 mm (1 in. to 300 in.) Range (Flexible style): 255 mm to 10,060 mm (10 in. to 396 in.) (Contact Factory for longer stroke lengths.) +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: 100 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) IP 67 or IP 68 for integral cable models 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A 45 N-m (33 ft. - lbs.) Ring magnet, open-ring magnet, or Sold & Serviced By: magnet float
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M1
M1A
Multi-magnet sensor
Temposonics
R Ser es
Figure 1. R-Series sensor Integrated diagnostic LEDs green ON ON OFF Flashing Red OFF ON ON Flashing Operation status/mode Normal function (operation mode) Magnet not detected or wrong quantity of magnets Initialization error Power out of range (high or low)
0% Position 100%
CANbus protocol
Temposonics R-Series models RP and RH linear-position sensors, as slave devices, fulfill all requirements of the CANbus (ISO 11898) protocol. The sensors electronics convert the position measurements into bus oriented outputs and transfer this data directly to the controller. The bus interface is appropriate for serial data transfer up to 1 Mbps maximum. Sensor integrated software supports bus profiles CANopen, CANbasic and DeviceNet for a comprehensive customized configuration of the sensor-bus system. DeviceNet documentation is available from the MTS website at http://www.mtssensors.com/products/linear-position-sensors/ index.html. . OPeRAtiON MODeS R-Series sensors with CANbus protocol provide the following single or multi-magnet measurements: Standard measurements: CANbasic; Position + velocity (using one magnet) CANopen; Position + velocity (using one to four magnets) + sensor internal electronics temperature Multi-magnet measurement: CANbasic; Positions for each of two to twenty magnets simultaneously. When using multiple magnets, the minimum allowed distance between magnets is 76 mm (3 in.) to maintain proper sensor output (see Figure 2).
LiNeARity CORReCtiON OPtiON (LCO) The Linearity Correction Option (LCO) provides improved sensor output accuracy. For most stroke lengths linearity accuracy is improved up to a factor of 5 resulting in deviations from actual position of less than +/- 20 microns (0.0008 in.). For stroke lengths over 5000 mm (197 in.), the linearity accuracy is improved up to a factor of 10. Selecting the sensor style and magnet is important (both must be matched together). Contact the factory for assistance when designing for the LCO in your application. SeRViCe DAtA OBjeCt (SD0) the SDO is mainly used for sensor configuration. Selectable parameters are as follows: Resolution for position + velocity 4 set points Preset of the operation range and the null position for four magnets PROCeSS DAtA OBjeCt (PDO) The PDO provides real-time data transfer of sensor measurements in up to 8-byte data blocks. The sensor uses PDOs to relay information about magnet position, velocity, limit status, cam control and operation range for up Sold & Serviced By: magnets. to four Data formats: 32-bits for position 16-bits for velocity 8-bits for value limit.
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R-Series CANbus
CANbus outputs
PDO tRANSMiSSiON tyPe Asynchronous (cycle time of 1 to 65.535 ms) or synchronous Synchronization Object (SYNC) Emergency Object Nodeguard Object Heartbeat function Selectable bus termination Monitoring for the sensor internal electronics temperature
R-Series CANbus
CANbasic (MtS)
CANbasic (MTS) allows a simple, flexible adaptation to customized profiles with a short bus access. The CANbasic protocol complies with CAN the 2.0A standard and includes applications data for single-magnet measurement (position, velocity, sensor status and five setpoints). Figure 3. R-Series CANopen Handheld Address Programmer (part no. 252382-D62) Installation Instructions (part no.: 551192)
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2 mm (0.07 in.)
Figure 4. R-Series Model RP Profile-style sensor dimension reference (Shown with the D60 integral connector option) MODeL RP, PROFiLe-StyLe SeNSOR WitH OPeN-RiNg MAgNet Drawing is for reference only, contact applications engineering for tolerance specific information.
28 mm (1.1 in.) Electronics housing 43 mm (1.7 in.) 62 mm (2.4 in.) Beginning of stroke Null Position Open-ring magnet Mounting support (non-ferrous material) End of stroke Span Position 28 mm (1.1 in.)
Figure 5. R-Series Model RP Profile-style sensor dimension reference (Shown with the P05 integral cable option) MODeL RP, PROFiLe-StyLe SeNSOR WitH CAPtiVe-SLiDiNg MAgNet Drawing is for reference only, contact applications engineering for tolerance specific information.
5.5 mm (0.21 in.) dia. M5 or #20 screw 9 mm (0.36 in.) 49 mm (1.92 in.) Beginning of stroke Null position 12 mm (0.47 in.) 45 mm (1.77 in.) 2 mm (0.07 in.) Electronics housing 19 mm (0.75 in.) 100 mm (3.9 in.) Captive-sliding magnet Stroke length End of stroke Span position
Figure 6. R-Series Model RP Profile-style sensor dimension reference (Shown with the D54 integral connector option)
R-Series CANbus
Diagnostic LEDs
44 mm (1.7 in.) D62 integral connector option D60 integral connector option
Electronics housing Flat-faced hex flange type S 25 mm (0.98 in.) Refer to Table 2 for (A) Flange threads Sensor rod 10 mm (0.39 in.) dia.
R-Series CANbus
Figure 7. Model RH Rod-style sensor dimension reference (shown with D60 / D62 integral connector options) MODeL RH, ROD-StyLe SeNSOR Drawing is for reference only, contact applications engineering for tolerance specific information.
Raised-faced hex flange type T 51 mm (2 in.) Null zone O-Ring Refer to Table 2 (A) Flange Threads
30 mm (1.2 in.)
Figure 8. Model RH Rod-style sensor dimension reference (shown with P05 integral cable option) MODeL RH, ROD-StyLe SeNSOR WitH RiNg MAgNet (MAgNet ORDeReD SePARAteLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 105 mm (4.1 in.) 19 mm (0.75 in.) Electronics housing 51 mm (2 in.) Null zone O-Ring Stroke length Ring magnet End of stroke Span position Dead zone (refer to Notes Stroke dependent dead zones)
25 mm (0.98 in.)
Figure 9. Model RH Rod-style sensor dimension reference (Shown with the D54 Integral cable connection type option) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (A) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
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table 2. Model RH Rod-style sensor housing style and flange type references
Standard magnets, cable connector selections, mounting and instalation (Model RH)
Magnets must be ordered separately with model RH position sensors. The standard ring magnet (part number 201542-2) is suitable for most applications Refer to the Accessories section of this catalog for magnet, connector selections and detailed mounting and installation information.
Male, 6-pin (D60) integral connector pin-out as viewed from the end of the sensor Cable Wire color Gray Pink Yellow Green Red or Brown White
Function / CANbus outputs CAN (-) CAN (+) N.C. N.C. +24 Vdc (-15/+20%) DC ground (for supply)
Female, 5-pin (D54) integral connector pinout as viewed from the end of the sensor Function / CANbus outputs Shield N.C N.C. CAN (+) (CAN (-)
input voltage, male, 4-pin (D54) integral connector pin-out as viewed from the end of the sensor Cable Wire color Brown White Blue Black Function +24 Vdc (-15/+20%) N.C. DC ground (for supply) N.C.
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R-Series CANbus
R
1 2 3 4 5 6 7 8 9 10 11
1
12
C
13 14 15 16 17 18 19 20 21 22
= For more information about the model RF, refer to Specification part no.: 551081 or Industrial Product Catalog, part no.: 551075
1-2
HOuSiNg StyLe S = Model RP profile-style sensor (includes one magnet): Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M= at top (Part no.: 252182) joint at front (Part no.: 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): US customary threads, raised-faced u = Same as option T, except uses B = flange and pressure tube, standard fluoroelastomer seals for the electronics housing US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor, (magnet(s) must be ordered separately): US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROKe LeNgtH M = Millimeters (Encode in 5 mm increments) . u = Inches and tenths (Encode in 0.1 in. increments) = Open-ring magnet (Part no.: 251416-2) Sensor cartridge only, (no flange and pressure tube, stroke length < 1830 mm (72 in.))
t = S =
R-Series CANbus
M =
S =
4-8
Stroke Length Notes: 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) Contact factory for longer stroke lengths. =
CONNeCtiON tyPe D60 D62 D54 integral connector: = 6-pin DIN (M16), male, standard = = 6-pin DIN (M16), male, dual 5-pin DIN (M12), male/female and 4-pin (M8) male
9-11
integral cable: Cable Length Note: P = Integral cable, Orange polyurethane jacket with pigtail termination Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation. =
> =
1 =
12
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R
1 2 3 4 5 6 7 8 9 10 11 12
C
13 14 15 16 17 18 19 20 21 22
C
{6] type 1 = Standard
13-19
= CANbus output - Enter the 6 digit output code (1-6) defined by the following selections {5] Resolution 1 = 0.005 mm (0.0002 in.) 2 = 0.002 mm (0.00008 in.)
[1] [2] [3] Protocol [4] Baud rate 101 = CANbasic (MTS) 1 = 1000 kBit/s 207 = Multi-position measurement 2 = 500 kBit/s 304 = CANopen 3 = 250 kBit/s 504 = CANopen with Linearity 4 = 125 kBit/s Correction Option (LCO)
NuMBeR OF MAgNetS (20- 22) For multi-Position measurement onlY Z + Enter a 2 digit code Z = Enter range (02 - 20) 20 magnets maximum
20-22
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R-Series CANbus
R-Series CANbus
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH DeviceNet Output
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FeatuReS Linear, absolute Measurement LeDs For Sensor Diagnostics Superior accuracy, Resolution down to 2 m Non-Contact Sensing technology Non-Linearity Less than 0.01% Repeatability Within 0.001% Direct DeviceNet Output
BeNeFitS Rugged industrial Sensor Cost-effective Communications Network linking industrial Measurement and Control Devices interface up to 64 Devices using one cable aPPLiCatiONS Continuous Operation in Harsh industrial Conditions High Pressure Conditions tyPiCaL iNDuStRieS Factory automation Fluid Power Plastic injection and Blow Molding Material Handling and Packaging
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R-Series DeviceNet
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety. Controller Area Network (CAN) is a standard for device level communications and the foundation of fieldbus systems like DeviceNet, CANopen and CANbus. These fieldbus systems can provide high speed transmission appropriate for position indication and for motion control in industrial applications. DeviceNet allows users to interface up to 64 devices using a single cable, thus eliminating the need for conventional methods of multiple wire runs. DeviceNet provides a way to define how, and in which priority, data will be transmitted over the network. The result is a lower complexity, cost-effective communications network linking industrial measurement and control devices. Together, the open DeviceNet protocol and the MTS smart R-Series sensors offer an effective, high-precision data transfer system that is well suited for industrial automation.
Product specifications
Parameters Specifications Parameters Specifications
OutPut
Measured output variable: Resolution: update times::
Position 2 m or 5 m 0.5 ms up to 1200 mm, 1.0 ms up to 2400 mm, 2.0 ms up to 4800 mm, 4.0 ms up to 7600 mm stroke length < 0.01% full stroke (minimum 40 m) < 0.001% full stroke (minimum 2.5 m) < 4 m interface: CAN-Fieldbus system ISO DIS 11898 Data protocol DeviceNet release 2.0
500 250 125 <100 <250 <500 Sensors will be supplied with ordered Baud rate which can be changed by the customer.
Non-linearity:
R-Series DeviceNet
Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation temperature coefficient: < 15 ppm/ C emissions: IEC/EN 50081-1 immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/IEC standard 68-2-27 (survivability) 15 g / 10 to 2000 Hz / IEC standard 68-2-6
Stroke length:
Range (Profile style): 25 mm to 5080 mm (1 in. to 200 in.) Range (Rod style): 25 mm to 7620 mm (1 in. to 300 in.) Range (Flexible style): 255 mm to 10,060 mm (10 in. to 396 in.) (Contact Factory for longer stroke lengths.)
Connection type: 5-pin male D51 DeviceNet connector PROFiLe StyLe SeNSOR (MODeL RP) electronic head: Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) Sealing: IP 65 Sensor extrusion: Aluminum (Temposonics profile style) Mounting: Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Magnet types: Captive-sliding magnet or open-ring magnet ROD StyLe SeNSOR (MODeL RH) electronic head: Aluminum housing with diagnostic LED display (LEDs located beside connector/ cable exit) IP 67 or IP 68 for integral cable models 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A Sold & Serviced By: 45 N-m (33 ft. - lbs.) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 Ring magnet, open-ring magnet, or www.electromate.com sales@electromate.com magnet float
eLeCtRONiCS Operating voltage: +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 90 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
Sealing:
Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
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DeviceNet Protocol, Programmability, enhanced Monitoring, Diagnostics and Model RP Dimension References
DeviceNet protocol
R-Series models RP and RH linear-position sensors as slave devices fulfill all requirements of the CANbus (ISO 11898) standard. The sensors electronics and integrated software implement the DeviceNet protocol to convert the displacement measurements into bus oriented outputs and transfer this data directly to the controller. The DeviceNet protocol is appropriate for serial data transfer up to 500 kBit/sec. When using the DeviceNet protocol with R-series sensors, functionality always includes but is not limited to the following: Position Error Detection Polling & bit-strobe communications modes PLug aND PLay R-Series sensors with DeviceNet output can be directly connected to a DeviceNet network. The plug and play design makes installation quick and easy. The sensor acts as a slave device that transmits its position and status data upon request to the master device such as a PLC or IPC. After initial system configuration, the user is not required to have extensive knowledge concerning network timing and sensor technology to execute operations within DeviceNet environment. Sensor-specific parameters are installed into the network using the Electronic Data Sheet (EDS). To obtain the EDS, go to www.mtssensors.com.
The selected baud rate is shown in the sensor's model number. Note that the sensor will only be recognized on a network running at the same baud rate.
2 mm (0.07 in.)
Figure 2. R-Series Model RP Profile-style sensor dimension reference (Shown with the D51 integral connector option)
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R-Series DeviceNet
There are only two programmable parameters, which are, the node identifier and the baud rate. If desired, a PC programming tool, such as DeviceNet Manager offered by Allen Bradley, can be used to change their values. The node identifier is factory set at node 63.
63 mm (2.5 in.)
Figure 3. R-Series Model RP Profile-style sensor dimension reference (Shown with the D51 integral connector option)
R-Series DeviceNet
MODeL RH, ROD-StyLe SeNSOR WitH RiNg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 51 mm (2 in.) 63 mm (2.5 in.) 44 mm (1.7 in.) Electronics housing Metal connector 18 mm (0.7 in.) 86 mm (3.4 in.) 25 mm (0.98 in.) O-Ring Stroke length Ring Magnet part no.: 201542-2 Sensor Rod 10 mm (0.394 in.) dia. End of stroke Span position Dead zone 63.5 mm (2.5 in.) 66 mm (2.6 in.)
49 mm (1.9 in.)
For stroke lengths > 5000 mm (197 in.) (A) Flange Threads Refer to Table 2 Flat-faced flange, Type S Refer to Table 2
Figure 4. Model RH Rod-style sensor dimension reference (shown with D51 integral connector options)
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Model RH Rod-Style Sensor Dimensions, Magnet, Mounting, installation and Connection and Wiring Reference
MODeL RH, ROD-StyLe SeNSOR WitH RiNg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
O-Ring
Null 51 mm (2 in.) 25.4 mm (1 in.) Electronics housing Ring Magnet part no.: 201542-2
B
Beginning of stroke Null position
25 mm (0.98 in.)
Figure 5. Model RH Rod-style sensor dimension reference (shown with D51 integral connector option) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (a) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
table 2. Model RH Rod-style sensor housing style and flange type references
Male, 5-pin (DeviceNet micro connector) pin-out as viewed from the end of the sensor Function / DeviceNet outputs Shield +24 Vdc (+20% / -15%) DC ground (for supply) CAN (+) CAN (-)
Pin number 1 2 3 4 5
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R-Series DeviceNet
Refer to the Accessories section of this catalog for magnet, connector selections and detailed mounting and installation information.
Models RP and RH Sensors Cable Connector Options CaBLe CONNeCtOR OPtiONS (FieLD iNStaLLaBLe) 5-PiN DiN (D51) MaLe (Drawing dimensions are for reference only)
Connector Connector dimensions
55 mm (2.2 in.) 20 mm (0.8 in.) dia.
Appropriate grounding of cable shield is required at the controller end. Molded extension cables are available from third-party vendors. Description
Female Cable Connector, Straight exit (D51) (Field installable) 5-Pin micro DeviceNet connector mates with male (D51) connection type
Part number
370375
37 mm (1.5 in)
41 mm (1.6 in.)
Female Cable Connector, 90 exit, (D51) (Field installable) 5-Pin micro DeviceNet connector mates with male (D51) connection type
370376
R-Series DeviceNet
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R
1 2 3 4 5 6 7 8
D
9
5
10
1
11
1
12
C
13
2
14
0
15
2
16 17 18
1
19
1-2
(For more information about the model RF, refer to Specification part no.: 551081 or Industrial Product Catalog, part no.: 551075) HOuSiNg StyLe S Model RP profile-style sensor (includes one magnet): = Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M at top (Part no. 252182) joint at front (Part no. 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): = US customary threads, raised-faced u = Same as option 'T', except uses B flange and pressure tube, standard fluoroelastomer seals for the electronics housing = US customary threads, flat-faced = Same as option 'S', except uses H flange and pressure tube, standard fluoroelastomer seals for the electronics housing = Metric threads, flat-faced flange and V = Same as option 'M', except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor, (magnet(s) must be ordered separately): = US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROKe LeNgtH M = Millimeters (Encode in 5 mm increments) . u = Inches and tenths (Encode in 0.1 in. increments) = Open-ring magnet (Part no. 251416-2) = Sensor cartridge only (no flange and pressure tube, stroke length < 1830 mm (72 in.)) =
t S M
4-8
Stroke Length Notes: 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) Contact factory for longer stroke lengths. =
CONNeCtiON tyPe D51 integral connector: = 5-pin Micro DeviceNet, male, standard iNPut VOLtage 1 = +24 Vdc (+20% - 15%) OutPut (13 - 19) C
[1] [2] [3] [4] [5] [6]
5 1
9-11
= =
12 13-19
C
{6] type 1 = Standard
= CANbus output - Enter the 6 digit output code (1-6) defined by the following selections [4] Baud rate 2 = 500 kBit/s 3 = 250 kBit/s 4 = 125 kBit/s {5] Resolution 1 = 5 m (0.0002 in.) 2 = 2 m (0.00008 in.)
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R-Series DeviceNet
R-Series DeviceNet
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH Profibus-DP Output
Data Sheet
SENSORS
BeNeFitS Rugged industrial Sensor Fullfills all Requirements of Profibus-DP (eN 50170) Protocol Profibus-DP Provides Powerful Functions for Diagnostics and Configuration Linearity Correction Options aPPLiCatiONS Continuous Operation in Harsh industrial Conditions High Pressure Conditions For accurate, Multi-Magnet Position Measurement (up to 20 positions per sensor) tyPiCaL iNDuStRieS Factory automation Fluid Power Plastic injection and Blow Molding Material Handling and Packaging
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R-Series Profibus
R-Series Models RP/RH Sensors with Profibus-DP Output Product Overview and Specifications
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety. Temposonics R-Series models RP and RH linear-position sensors fulfill all requirements of Profibus-DP (EN 50170) protocol. They also provide absolute position data to Profibus control units by using a serial, bit synchronous, RS-485 format at a baud rate up to 12 Mbps maximum. In addition to data transmission, Profibus-DP provides powerful functionality for diagnostics and configuration, which is loaded into the bus using the GSD electronic device data sheet file. The downloadable .gsd file for Temposonics Profibus model sensors is available at http://www.mtssensors.com.
Product specifications
Parameters Specifications Parameters Specifications
OutPut
Measured output variables:
eNViRONMeNtaL Position, up to 20 magnet positions simultaneously Position + Velocity, up to 5 magnets simultaneously 1 m, other values are selectable when using the .gsd file 0.5 ms at 500 mm, 1 ms at 2000 mm, 2 ms at 4500 mm, 3.1 ms at 7600 mm stroke length. For each additional magnet add 0.05 ms,. Add 0.03 ms for approximate values for velocity measurements. < 0.01% full stroke (minimum 50 m)
(Linearity Correction Option (LCO) available)
Operating temperature: -40 C (-40 F) to 75 C (167 F) Relative humidity: 90% no condensation temperature coefficient: < 15 ppm/ C emissions: IEC/EN 50081-1 immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/IEC standard 68-2-27 (survivability) 15 g / 10 to 2000 Hz / IEC standard 68-2-6
< 0.001% full stroke (minimum 2.5 m) < 4 m interface: Profibus-DP system ISO 74498 Data format: Profibus-DP (EN 50 170)
12 MBd 1.5 MBd 500 kBd 187.5 kBd 93.75 kBd <100 <200 <400 <1000 <1200
D63 option: Two 6-pin (M16) connectors one male and one female D53 option: Two 5-pin (M12) connectors one male and one female. plus one 4-pin connector (M8) male PROFiLe StyLe SeNSOR (MODeL RP) electronic head: Sealing: Sensor extrusion: Mounting: Aluminum housing with diagnostic LED display (LEDs located beside connectors) IP 65
R-Series Profibus
Cable length, m:
Stroke length:
Range (Profile style): 25 mm to 5080 mm (1 in. to 200 in.) Range (Rod style): 25 mm to 7620 mm (1 in. to 300 in.) Range (Flexible style): 255 mm to 10,060 mm (10 in. to 396 in.) (Contact Factory for longer stroke lengths.) +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: 90 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
Aluminum (Temposonics profile style) Any orientation. Adjustable mounting feet or T-Slot nut (M5 threads) in bottom groove Magnet types: Captive-sliding magnet or open-ring magnet ROD StyLe SeNSOR (MODeL RH) electronic head:
Sealing:
Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
Aluminum housing with diagnostic LED display (LEDs located beside connectors) IP 67 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18x1.5 or 3/4-16 UNF-3A
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R-Series Models RP/RH Sensors with Profibus-DP Output enhanced Monitoring and Diagnostics, Output Parameters
When using multiple magnets, the minimum allowed distance between magnets is 76 mm (3. in.) to maintain proper sensor output (see Figure 2)
Single-magnet sensor
Temposonics
R Series
M1
M1A
Multi-magnet sensor
Temposonics
R Ser es
M0
M3
M4
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R-Series Profibus
Figure 3. R-Series Profibus-DP Handheld Address Programmer,kit part no.: 280640 Part number
280640 401727 401726 252383 252916
Programming accessory
Profibus handheld address programming kit Profibus master simulator Master simulator cable Master simulator cables Profibus noise filter box
Function
Displays the current Profibus node address for the sensor and provides new address programming capability from 01 to 7E hex. Check sensor operation using Bihl + Wiedemann, Model 1131 For sensors with the D63 connection type For sensors with the D53 connection type Junction box with noise filter for connecting 24 Vdc input power on to the bus when using the hybrid Profibus cable, (D63 connection type).
9 mm (0.36 in.)
50 mm (1.97 in.)
R-Series Profibus
68 mm (2.68 in.)
100 mm 2 mm (3.9 in.) (0.07 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw (2 ea.)
9 mm (0.36 in.)
95 mm 2 mm (3.7 in.) (0.07 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw (2 ea.)
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9 mm (0.36 in.)
2 mm 111 mm (4.4 in.) (0.07 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw (2 ea.)
49 mm (1.92 in.)
Beginning of stroke 'Null' 51 mm (2 in.) position Stroke length Null zone 25 mm (0.98 in.) Electronics Housing 10 mm 99 mm (0.39 in.) (3.9 in.) Position magnet
End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in) 66 mm (2.6 in.)
Figure 7. Model RH Rod-style sensor dimension reference (shown with D63 connector option)
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R-Series Profibus
MODeL RH, ROD-StyLe SeNSOR WitH RiNg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke 'Null' 51 mm (2 in.) position Null zone Stroke length Position magnet
End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in) 66 mm (2.6 in.)
Figure 8. Model RH Rod-style sensor dimension reference (shown with D53 connector option) MODeL RH, ROD-StyLe SeNSOR WitH RiNg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
49 mm (1.92 in.) 30 mm (1.2 in.) 45 mm (1.77 in.) 85 mm (3.3 in.) 25 mm (0.98 in.)
Electronics Housing
Beginning of stroke 'Null' 51 mm (2 in.) position Null zone Stroke length Position magnet
End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in) 66 mm (2.6 in.)
10 mm (0.39 in.)
Figure 9. Model RH Rod-style sensor dimension reference (Shown with the A05 Integral cable connection type option) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (a) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
B C A
table 2. Model RH Rod-style sensor housing style and flange type references
R-Series Profibus
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(D53) CONNeCtOR OPtiON For (D53) connection types, a separate 4-pin connector and cable is used for the supply voltage.
Profibus
female
male
Profibus Terminator
24 Vdc
1 2 3 4 5 6
220 Ohms
(D53) CONNeCtOR OPtiON WitH tHe 't' CONNeCtOR A 'T' connector is used with the separate bus cable to enable the bus to remain active when a sensor is disconnected.
Profibus Profibus Terminator
Profibus Terminator
24 Vdc
6 3
Male, 6-pin (M16) integral connector pin-out as viewed from the end of the sensor
Female, 6-pin (M16) integral connector pinout as viewed from the end of the sensor Cable wire color Green Red N/A N/A Black Blue Yellow/ Green
Function RxD/TxD-N (Bus) RxD/TxD-P (Bus) DGnd (Bus termination) female connector only VP (Bus termination) female connector only +24 Vdc (-15/+20%) By: Sold & Serviced DC ground (for supply)
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R-Series Profibus
Male, 5-pin (M12) integral connector pin-out as viewed from the end of the sensor
2 1 5 4 3
Female, 5-pin (M12) integral connector pin-out as viewed from the end of the sensor Cable wire color N/A Green N/A. Red Shield
Pin number 1 2 3 4 5
Function VP+5 (Bus termination) female connector only RxD/TxD-N (Bus) DGnd (Bus termination) female connector only RxxD / TxD-P (Bus) Shield
R-Series Profibus
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R
1 2 3 4 5 6 7 8 9 10 11
1
12
P
13 14 15 16 17 18 19
= (For more information about the model RF option, refer to Specification part no.: 551081 or Catalog part no.: 551075.)
1-2
HOuSiNg StyLe Model RP profile-style sensor (includes one magnet): S = Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball at top (Part no. 252182) joint at front (Part no. 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): t = US customary threads, raised-faced u = Same as option T, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing S = US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing M = Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor, (magnet(s) must be ordered separately): S = US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROKe LeNgtH M = Millimeters (Encode in 5 mm increments) . u = Inches and tenths (Encode in 0.1 in. increments) = M = Open-ring magnet (Part no. 251416-2)
4-8
Stroke Length Notes: 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) Contact factory for longer stroke lengths. =
CONNeCtiON tyPeS integral connector: D63 = Two 6-pin DIN (M16), male/female, standard D53 = Two 5-pin DIN (M12), male/female plus one 4-pin (M8) male integral cable: Cable Length Note: a = Integral cable, Hybrid Profibus with pigtail termination Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length
9-11
> =
MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation. =
12
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R-Series Profibus
R
1 2 3 4 5 6 7 8 9 10 11
1
12
P
13 14 15 16 17 18 19
13-16
= Profibus-DP protocol - Enter the 3 digit output code (1-3) defined by the following selections
[1] [2] [3] Protocol 101 = Multi-magnet (multi-position measurement) max. 20 positions 102 = Single magnet measurement (standard) 103 = Position, velocity (max. 5 positions and 5 velocities) 202L = Multi-magnet, up to 20 magnets with Linearity Correction Option (LCO) NuMBeR OF MagNetS (17- 19) For multi-position meAsurement onlY Z + Enter a 2 digit code Z
[1] [2]
17-19
= If output P101 or P202L is entered, enter a number between (02 - 20). If output P103 is entered, enter a number between (02 - 05) (For multi-position measurements, additional magnets are ordered separately.)
R-Series Profibus
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH EtherCAT Industrial Ethernet Interface
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FEATuRES Linear, Absolute Measurement LEDs For Sensor Diagnostics Superior Accuracy, Resolution down to 1 m Non-Contact Sensing Technology Non-Linearity Less Than 0.01% Repeatability Within 0.001% Direct EtherCAT Interface, Position + Velocity 100 s Position / Velocity update Time, Regardless of Overall Stroke Length
BENEFITS Rugged Industrial Sensor Position + Velocity Measurements For up to 20 Magnets APPLICATIONS Continuous Operation In Harsh Industrial Conditions High Pressure Conditions For Accurate, High-Speed, Simultaneous Multi-Position and Velocity Measurements TyPICAL INDuSTRIES
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EtherCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH, Germany
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R-Series EtherCAT
Factory Automation Fluid Power Plastic Injection and Blow Molding Material Handling and Packaging
Product overview
Temposonics R-Series EtherCAT sensors represent MTS Sensors development and product offering in high-speed networked position feedback. EtherCAT (Ethernet for Control Automation Technology) is a unique interface developed by Beckhoff Automation and is supported by the EtherCAT Technology Group (ETG). This interface is used for industrial Ethernet, providing the fastest, most deterministic industrial networking solution possible using the base Ethernet physical layer. By using this format, coupled with our high speed networked sensing capability, machine builders and automation engineers will be able to overcome bandwidth and node limitation issues found with other commercially available industrial networks.
Product specifications
Parameters Specifications Parameters Specifications
OuTPuT
Measured output variables:
ENVIRONMENTAL Simultaneous multi-position and velocity measurements up to 20 magnets or up to 5 magnets when using high-speed update (for EtherCAT distributed clock mode). Option for acceleration measurements up to 2 magnets. 1 to 1000 m selectable 100 s min. (high speed update feature is active when the controllers loop time is less than the sensors measurement cycle time) < 0.01% full stroke (minimum 50 m) (Linearity Correction Option (LCO) available) < 0.001% full stroke (minimum 2.5 m) < 4 m Interface: EtherCAT Data format: EtherCAT 100 Base-Tx, fast Ethernet Data transmission rate: 100 Mbit/s max. Range (Profile style): 25 mm to 5080 mm (1 in. to 200 in.) Range (Rod style): 25 mm to 7620 mm (1 in. to 300 in.) Range (Flexible style): 255 mm to 10,060 mm (10 in. to 396 in.) (Contact Factory for longer stroke lengths.) +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: 80 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Operating conditions: Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation Temperature coefficient: < 15 ppm/ C Emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/IEC standard 68-2-27 (survivability) 15 g / 10 to 2000 Hz / IEC standard 68-2-6
EMC test:
Connection D56 option: Two female 4-pin (M12-D) plus type: one 4-pin male (M8) connector PROFILE STyLE SENSOR (MODEL RP) Electronic head: Sealing: Sensor extrusion: Mounting: Aluminum housing with diagnostic LED display (LEDs located beside connectors) IP 65 Aluminum (Temposonics profile style) Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove
Stroke length:
Magnet types: Captive-sliding magnet or open-ring magnet ROD STyLE SENSOR (MODEL RH) Electronic head:
Sealing:
Sensor rod: Operating pressure: Mounting: Typical mounting torque: Magnet types:
Aluminum housing with diagnostic LED display (LEDs located beside connectors) IP 67 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A
R-Series EtherCAT
45 N-m (33 ft. - lbs.) Ring magnet, open-ring magnet, or magnet float
Sold & Serviced By:
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1 to 5 magnet Measurement
Temposonics
R Series
76 mm (3 in.) min. M1 M2 M3 M4 M5
EtherCAT interface
EtherCAT is an open field bus system which is based on Ethernet technology, (IEEE 802.3), with a high data rate and short response time, resulting in very good real-time performance. It is standardized in the IEC/PAS 62407 and is part of the ISO 15745-4 standard. The EtherCAT protocol is also being integrated into the IEC 61158, IEC 61784, and IEC 61800-7 standards. The Temposonics EtherCAT sensor is connected as a slave device, and as such, fulfils all the requirements of the EtherCAT field bus system. Adding the sensor to an EtherCAT bus system is very easy. The system manager (e.g. TwinCAT from Beckoff Automation) gets all the parameters of the sensor from the XML file, available from the MTS website at http://www.mtssensors.com. There are no adjustments necessary on the sensor itself. For some applications, optimum system performance is obtained using the sensors high speed updates, up to 10 kHz, by synchronizing to the EtherCATs 'distributed clock mode' (available on the E101 sensor output option).
Position / Velocity
1 to 20 magnet Measurement
Temposonics
R Ser es
Position / Velocity
Figure 2. Single to multi-magnet output diagram LINEARITy CORRECTION OPTION (LCO) The Linearity Correction Option (LCO) provides improved sensor output accuracy. For most stroke lengths linearity accuracy is improved up to a factor of 5 resulting in deviations from actual position of less than 20 m (0.0008 in.). For stroke lengths over 5000 mm (197 in.), the linearity accuracy is improved up to factor of 10. Selecting the sensor style and magnet is important (both must be matched together).Serviced By: Contact the Sold & factory for assistance when designing for the LCO in your application.
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R-Series EtherCAT
Figure 3. R-Series Model RP Profile-style sensor dimension reference (Shown with the D56 connector option) MODEL RP, PROFILE-STyLE SENSOR WITH OPEN-RINg MAgNET Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 28 mm (1.10 in.) Null zone Electronics Housing Stroke length Non-ferrous mounting support and screws Open-ring magnet Style M (part no. 251416-2) 28 mm (1.10 in.) End of stroke Span position
19 mm (0.75 in.)
Figure 4. R-Series Model RP Profile-style sensor dimension reference (Shown with the D56 connector option)
R-Series EtherCAT
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MODEL RH, ROD-STyLE SENSOR WITH RINg MAgNET (MAgNET ORDERED SEPARATELy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 105 mm (4.1 in.) 19 mm (0.75 in.) Electronics housing D56 Integral connector option Refer to Table 2 for (A) Flange threads Sensor Rod 10 mm (0.39 in.) dia. 51 mm (2 in.) Null zone O-Ring Stroke length Ring magnet End of stroke Span position Dead zone (refer to Notes Stroke dependent dead zones)
25 mm (0.98 in.)
Figure 5. Model RH Rod-style sensor dimension reference (shown with D56 integral connector options) MODEL RH, ROD-STyLE SENSOR WITH RINg MAgNET (MAgNET ORDERED SEPARATELy) Drawing is for reference only, contact applications engineering for tolerance specific information.
O-Ring
Null 51 mm (2 in.) 25.4 mm (1 in.) Electronics housing Ring Magnet part no.: 201542-2
B
Beginning of stroke Null position
25 mm (0.98 in.)
Refer to Table 2
Figure 6. Model RH Rod-style sensor dimension reference (Shown with the D56 Integral cable connection type option) Housing style Flange type T S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (A) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
Table 2. Model RH Rod-style sensor housing style and flange type references
Magnets must be ordered separately with model RH position sensors (unless otherwise specified in the data sheet). The standard ring ELECTROMATE Toll Free Phone (877) SERVO98 magnet (part number 201542-2) is suitable for most applications Toll Free Fax (877) SERV099 Refer to the Accessories section of this catalog for magnet, cable connector selections and detailed mounting and installation information.
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R-Series EtherCAT
Female, 4-pin (M12-D) Integral connector pin-out as viewed from the end of the sensor Cable color Yellow White Orange Blue Function Tx+ Rx+ TxRx-
Pin number 1 2 3
INPuT VOLTAgE
4 2 1 Pin number 1 2 3 4 Input voltage, male, 4-pin (M8) integral connector pin-out as viewed from the end of the sensor Cable color Brown White Blue Black Supply voltage +24 Vdc (-15/+20%) No connection DC ground (for supply) No connection
R-Series EtherCAT
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R
1 2 3 4 5 6 7 8
D
9
5
10
6
11
1
12
E
13
1
14
0
15 16 17 18 19
= (For more information about the model RF, refer to Industrial Product Catalog, part no.: 551075)
1-2
HOuSINg STyLE S Model RP profile-style sensor (includes one magnet): = Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M = Open-ring magnet (part no. 251416-2) at top (part no. 252182) joint at front (part no. 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): = US customary threads, raised-faced u = Same as option T, except uses B = Sensor cartridge only (no flange or flange and pressure tube, standard fluoroelastomer seals for the pressure tube, stroke length electronics housing < 1830 mm (72 in.)) = US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing = Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor (magnet(s) must be ordered separately): = US customary threads, flat-faced M = Metric threads, flat-faced flange flange STROKE LENgTH M = Millimeters (Encode in 5 mm increments) Stroke Length Notes: . u = Inches and tenths (Encode in 0.1 in. increments) 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) Contact factory for longer stroke lengths. = =
T S M
4-8
CONNECTION TyPE Integral connector: D56 = Two 4-pin female (M12-D), plus one 4-pin male (M8) INPuT VOLTAgE 1 = +24 Vdc (+20% - 15%) OuTPuT E101 E102 E103 E104 = EtherCAT, position and velocity, high speed updates, maximum 5 magnets = EtherCAT, position and velocity, maximum 20 magnets = Same as option 'E101' with Linearity Correction Option (LCO) =
9-11
12 13-16
NuMBER OF MAgNETS For multi-position measurement only (Order additional magnets separately). Z = Number of magnets for output E101 (range 02 to 05), or for output E102 (range 02 to 20)
17-19
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R-Series EtherCAT
R-Series EtherCAT
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Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Models RP and RH Ethernet POWERLINK
SENSORS
Model RP Profile-style position sensor Stroke length: 25 mm to 5080 mm (1 in. to 200 in.)
Model RH Rod-style position sensor Stroke length: 25 mm to 7620 mm (1 in. to 300 in.)
FeatuReS Linear, absolute Measurement LeDs For Sensor Diagnostics Superior accuracy, Resolution Down to 1 m Non-Contact Sensing technology Non-Linearity Less than 0.01% Repeatability Within 0.001% Direct POWeRLINK Interface, Position + Velocity 200 s Position / Velocity update time, Regardless of Overall Stroke Length
BeNeFItS Rugged Industrial Sensor Position + Velocity Measurements for up to 4 Magnets use Switch Settings or Software for Node addressing aPPLICatIONS Continuous Operation In Harsh Industrial Conditions High Pressure Conditions For accurate, High-Speed, Simultaneous Multi-Position and Velocity Measurements tyPICaL INDuStRIeS Factory automation Fluid Power Plastic Injection and Blow Molding Material Handling and Packaging
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R-Series Powerlink
Temposonics
R-Series Powerlink
Product overview
R-Series model RH and RP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up. The sensor head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety.
Product specifications
Parameters Specifications Parameters Specifications
OutPut
Measured output variables: Resolution:
0.25 mm/s up to 1200 mm, 0.125 mm/s up to 2400 mm, 0.0625 mm/s up to 4800 mm, 0.03125 mm/s up to 7600 mm stroke length
update times:
200 s min. (high speed update feature is active when the controllers loop time is less than the sensors measurement cycle time) < 0.01% full stroke (minimum 40 m) < 0.001% full stroke (minimum 2.5 m) < 4 m Interface: Ethernet POWERLINK V2 (Ethernet POWERLINK Standardization Group) Range (Profile style): 25 mm to 5080 mm (1 in. to 200 in.) Range (Rod style): 25 mm to 7620 mm (1 in. to 300 in.) Range (Flexible style): 255 mm to 10,060 mm (10 in. to 396 in.) (Contact Factory for longer stroke lengths.) +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: 90 mA typical Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation temperature coefficient: < 15 ppm/ C emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/IEC standard 68-2-27 (survivability) 15 g / 10 to 2000 Hz / IEC standard 68-2-6
D57 option: One female 4-pin (M12-DF) plus one 4-pin male (M8) connector PROFILe StyLe SeNSOR (MODeL RP) electronic head:
Stroke length:
Aluminum housing with diagnostic LED display (LEDs located beside connectors) Sealing: IP 65 Sensor extrusion: Aluminum (Temposonics profile style) Mounting: Any orientation. Adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Magnet types: Captive-sliding magnet or open-ring magnet ROD StyLe SeNSOR (MODeL RH) electronic head:
Sealing:
Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types:
Aluminum housing with diagnostic LED display (LEDs located beside connectors) IP 67 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A 45 N-m (33 ft. - lbs.) Ring magnet, open-ring magnet, or magnet float
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Multi-magnet measurement
When using multiple magnets, the minimum allowed distance between magnets is 76 mm (3 in.) to maintain proper sensor output (see Figure 2). The high-speed update feature is not available for POWERLINK sensors when using multiple magnets. Update times are based on the sensor's measurement cycle time and are dependent on the sensor's overall stroke length
Active stroke length
1 to 4 magnet Measurement
Temposonics
R Series
76 mm (3 in.) min. M1 M2 M3 M4
Figure 1. R-Series sensor Integrated diagnostic LEDs Status LeD (green) OFF ON Flashing error LeD (Red) OFF ON ethernet Link LeD (green) ON ethernet activity LeD (green) Flashing Data transfer Successful connection Normal function Collision error or loss of start cycle Operation status/mode Initializing or not active Normal function Various flashing codes show different operational status
Position / Velocity
1 2 3 4 5 6 -
Software Interface
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R-Series Powerlink
R-Series Powerlink
Figure 4. R-Series Model RP Profile-style sensor dimension reference (Shown with the D57 connector option) MODeL RP, PROFILe-StyLe SeNSOR WItH OPeN-RINg MagNet Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 28 mm (1.10 in.) Null zone Stroke length Non-ferrous mounting support and screws Open-ring magnet Style M (part no. 251416-2)
28 mm (1.10 in.)
Electronics Housing
D57
19 mm (0.75 in.)
Figure 5. R-Series Model RP Profile-style sensor dimension reference (Shown with the D57 connector option)
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MODeL RH, ROD-StyLe SeNSOR WItH RINg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
51 mm (2 in.) Null zone 19 mm (0.75 in.) 25 mm (0.98 in.) Electronics Housing 10 mm 105 mm (0.39 in.) (4.1 in.) Flat-faced hex flange Type 'S' Sensor rod 10 mm (0.39 in.) dia. Beginning of stroke 'Null' position Stroke length Position magnet End of stroke 'Span' position Refer to Notes Stroke dependent Dead zone
Figure 6. Model RH Rod-style sensor dimension reference (shown with D57 integral connector options) MODeL RH, ROD-StyLe SeNSOR WItH RINg MagNet (MagNet ORDeReD SePaRateLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Raised-faced hex flange Style T
19 mm (0.75 in.)
25.4 mm (1 in.)
25 mm (0.98 in.)
Figure 7. Model RH Rod-style sensor dimension reference (Shown with the D57 Integral cable connection type option) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (a) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
table 2. Model RH Rod-style sensor housing style and flange type references
R-Series Powerlink
R-Series Powerlink
BuS CONNeCtIONS
3 2 1 4 Female, 4-pin (M12-DF) integral connector pin-outs as viewed from the end of the sensor Cable color Yellow White Orange Blue Function Tx+ Rx+ TxRx-
Pin number 1 2
3 4
INPut VOLtage
4 2 1 Pin number 1 2 3 4
Male, 4-pin (M8) integral connector pin-out as viewed from the end of the sensor Cable color Brown White Blue Black Supply voltage +24 Vdc (-15/+20%) No connection DC ground (for supply) No connection
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R
1 2 3 4 5 6 7 8
D
9
5
10
7
11
1
12
L
13
1
14
0
15
1
16 17 18 19
SeNSOR MODeL RP = Profile style RH = Hydraulic rod style RF = Flexible style (For more information about the model RF, refer to Industrial Product Catalog, part no.: 551075) HOuSINg StyLe S Model RP profile-style sensor (includes one magnet): = Captive-sliding magnet with ball joint V = Captive-sliding magnet with ball M at top (part no. 252182) joint at front (part no. 252184) Model RH rod-style sensor (magnet(s) must be ordered separately): = US customary threads, raised-faced u = Same as option T, except uses B flange and pressure tube, standard fluoroelastomer seals for the electronics housing = US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing = Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing Model RF Flexible housing style sensor (magnet(s) must be ordered separately): = US customary threads, flat-faced M = Metric threads, flat-faced flange flange StROKe LeNgtH M .u = Millimeters (Encode in 5 mm increments) = = Open-ring magnet (part no. 251416-2) = Sensor cartridge only (no flange or pressure tube, stroke length < 1830 mm (72 in.))
1-2
t S
4-8
Stroke Length Notes: = Inches and tenths 1. Profile-style sensor (model RP) stroke range = 25 mm (1 in.) - 5080 mm. (200 in.) (Encode in 0.1 in. increments) 2. Rod-style sensor (model RH) stroke range = 25 mm (1 in.) - 7620 mm (300 in.) 3. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.). Contact factory for longer stroke lengths. =
CONNeCtION tyPe Integral connector: D57 = One 4-pin female (M12-DF), plus one 4-pin male (M8) INPut VOLtage 1 = +24 Vdc (+20% - 15%) OutPut L101 = POWERLINK V2, position and velocity, maximum 4 magnets =
9-11
1 1
12 13-16
NuMBeR OF MagNetS For multi-position measurement only (Order additional magnets separately). Z = Number of magnets for output L101 (range 02 to 04)
17-19
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R-Series Powerlink
R-Series Powerlink
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Model RD4 Direct Position and Velocity Output
SENSORS
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R-Series RD4
Product overview
The Temposonics RD4 position sensor provides an added degree of flexibility compared to the standard R-Series rod style sensor package. The RD4 design utilizes a separate electronics housing and interconnection cable to allow installation of the sensor rod into small spaces. By relocating the electronics, the head of the sensor rod is reduced to its minimal size. This makes the RD4 ideal for use with clevis mount cylinders or any space limited cylinder application. Also, the RD4 sensor can be used for applications that require remote mounting of the sensor electronics due to environmental factors, such as, high temperatures or high levels of shock and vibration. The RD4 interconnection cable exits the head of the sensor rod and connects to the electronics housing. The electronics housing, along with its mounting block, can be configured with either a side cable connection or a bottom cable connection. The side cable connection is for use with threaded rod styles; 'M', 'T', 'C' and 'D'. These threaded rod styles provide for easy sensor installation into a standard threaded port opening on the top of the cylinder end cap. The bottom cable connection is for use with the pressure-fit rod style (i.e. style 'S'). The rod style 'S' requires an appropriately machined cavity in the cylinder end cap to house the head of the sensor rod. Also, a hole going through the end cap is needed to channel the interconnection cable to the electronics housing that mounts on the side of the end cap. Proper design and careful sensor installation is required to assure the correct fit and o-ring sealing. MTS factory assistance is recommended when designing for the rod style 'S' in all new RD4 applications.
R-Series RD4
Output options
The R-Series Model RD4 sensor is available in voltage, current, SSI, CANbus, DeviceNet, Profibus, EtherCAT and POWERLINK outputs.
Important specification note: For R-Series model specific specifications, consult the individual data sheets applicable to the sensor output(s) for your application.
Product specifications
Parameters OutPut Measured output variables: Resolution: update times: Non-linearity: Position, velocity, simultaneous multiposition and velocity measurements. (Measured output variables depend on the complete sensor model used.) Output dependent Output dependent < 0.02% full stroke (minimum 50 m) For rod style 'S' the linearity deviation can be higher in the first 30 mm (1.2 in.) of stroke length. Repeatability: Hysteresis: Outputs: Measuring range: eLeCtRONICS Operating voltage: +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: Output dependent Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation < 0.001% full stroke (minimum 2.5 m) < 4 m, 2 m typical Voltage, current, SSI, CANbus, DeviceNet, Profibus, POWERLINK and EtherCAT 25 to 5080 mm (1 to 200 in.) Shock rating: Vibration rating: WIRINg Connection type: electronic head: Sealing: Connector or integral cable (output dependent) Aluminum housing with diagnostic LED display. (LEDs located beside connector/ cable exit) Sensor electronics: IP 67 (with professionally mounted housing and connectors) Sensor rod head with interconnection cable: Threaded style (IP 65) and pressure fit style (IP 30) 304L stainless steel 350 bar static, 690 bar peak (5000 psi, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A or non-threaded pressure fit Sold & Serviced By: 45 N-m (33 ft. -Lbs.) Ring magnet, open-ring magnet float ROD StyLe SeNSOR (MODeL RD4) Specifications Parameters eMC test: Specifications emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified Sensor rod and interconnection cable is mounted inside a hydraulic housing or metal housing. 100 g (single hit)/ IEC standard 68-2-27 (survivability) 10 g/10 to 2000 Hz, IEC standard 68-2-6 (operational)
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6.2 mm (0.24 in.) dia. (Recommended screws M6 x 45 ISO4762) 50 mm (2 in.) 49 mm (1.9 in.) 38 mm (1.5 in.) 45 mm (1.8 in.)
45 mm (1.7 in.) 54 mm (2.1 in.) 41 mm (1.6 in.) RD4 Sensor with Side Cable Electronics Connection 51 mm (2 in.) Null zone 25 mm (0.98 in.) 70 mm (2.8 in.), 95 mm (3.7 in.) (Housing length references) R-Series Analog (voltage/current), CANbus, and SSI Maximum for R-Series Profibus, EtherCAT and POWERLINK Beginning of stroke 'Null' position Stroke length 25 mm (1 in.) - 5080 mm (200 in.) Position magnet End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in) 66 mm (2.6 in.) for stroke lengths > 4500 mm (177 in.)
Sensor rod 10 mm (0.39 in.) dia. Rod Styles 'M' or 'T' ('M' = M18 x 1.5 threads) 36.5 mm (1.44 in.) ('T' = in. - 16 UNF-3A threads) 32 mm (1.26 in.)
O-Ring
Figure 1. R-Series Model RD4 sensor with side cable electronics connection and rod style 'M' or 'T' R-SeRIeS RD4 SeNSOR WItH SIDe CaBLe eLeCtRONICS CONNeCtION aND ROD StyLe 'C' OR 'D' Drawing is for reference only, contact applications engineering for tolerance specific information.
51 mm (2 in.) Null zone Beginning of stroke 'Null' position Stroke length 25 mm (1 in.) - 5080 mm (200 in.) Position magnet End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in) 66 mm (2.6 in.) for stroke lengths > 4500 mm (177 in.)
25 mm (0.98 in.)
O-Ring
Sensor rod 10 mm (0.39 in.) dia. Rod Styles 'C' or 'D' ('C' = M18 x 1.5 mm threads, 46 mm across hex flats) 36.5 mm (1.44 in.) ('D' = in. - 16 UNF-3A threads, 1.75 in. across hex flats) 32 mm (1.26 in.)
ELECTROMATE
Figure 2. R-Series Model RD4 sensor with side cable electronics connection and rod style 'C' or 'D'
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R-Series RD4
R-Series RD4
Electronics Housing (Bottom View) 6.2 mm (0.24 in.) dia. (Recommended screws M6 x 45 ISO4762) O-Ring 20 x 2.65 mm (0.787 x 0.104 in.) dia. (Supplied with order) 45 mm (1.8 in.)
49 mm (1.9 in.)
45 mm (1.7 in.)
38 mm (1.5 in.)
41 mm (1.6 in.) RD4 Sensor with Bottom Cable Electronics Connection 21.4 mm (0.84 in.) Null zone
70 mm (2.8 in.), 95 mm (3.7 in.) (Housing length references) R-Series Analog (voltage/current), CANbus and SSI outputs Maximum for R-Series Profibus, EtherCAT and POWERLINK outputs Beginning of stroke 'Null' position Stroke length 25 mm (1 in.) - 2540 mm (100 in.) Position magnet End of stroke 'Span' position Dead Zone 63.5 mm (2.5 in)
14 mm (0.6 in.)
Figure 3. R-Series Model RD4 sensor with bottom cable electronics connection and rod style 'S'
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Sensor cylinder installation for side cable connection and threaded rod styles
Cylinder Installation Note: The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. The minimum distance from the front of the magnet to the cylinder end cap is 15 mm (0.6 in.). The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). The non-ferrous spacer (part no.: 400633), provides this minimum distance when used along with the standard ring magnet (part no.: 201542-2).
Minimum 3.2 mm (0.125 in.) Ring magnet Non-ferrous spacer Piston head
Figure 4. R-Series Model RD4 sensor installation using side cable connection and rod styles 'M' or 'T' R-SeRIeS RD4 SeNSOR CyLINDeR INStaLLatION FOR SIDe CaBLe CONNeCtION aND ROD StyLeS 'C' aND 'D' Drawing is for reference only, contact applications engineering for tolerance specific information.
Cylinder end cap 26.9 mm (1.06 in.) O-Ring 26.9 mm (1.06 in.) Minimum 3.2 mm (0.125 in.) Ring magnet Non-ferrous spacer Piston head
ELECTROMATE
Figure 5. R-Series Model RD4 sensor installation using side cable connection and rod styles 'C' and 'D'
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R-Series RD4
R-SeRIeS RD4 SeNSOR CyLINDeR INStaLLatION WItH SIDe CaBLe CONNeCtION aND ROD StyLeS 'M' aND 't' Drawing is for reference only, contact applications engineering for tolerance specific information.
R-Series
Temposonics
R-Series
Temposonics
Sensor cylinder installation for bottom cable connection and pressure fit rod style
R-SeRIeS RD4 SeNSOR CyLINDeR INStaLLatION FOR BOttOM CaBLe CONNeCtION aND PReSSuRe FIt ROD StyLe 'S' Drawing is for reference only, contact applications engineering for tolerance specific information. Pressure fit rod style 'S' installation Notes: 1. The position magnet requires minimum distances away from ferrous metals to allow proper sensor output. When using rod style 'S' mounted inside a cylinder end cap, the minimum distance from the front of the magnet to the cylinder end cap is 21 mm (0.83 in.). 2. The minimum distance from the back of the magnet to the piston head is 3.2 mm (0.125 in.). The non-ferrous spacer (part no.: 400633), provides this minimum distance when used along with the standard ring magnet (part no.: 201542-2). 3. In the event that the position magnet is to be secured in the piston head by using a ferrous circlip, then an additional non-ferrous spacer is recommended on the front side of the magnet (as shown below ).
Non-ferrous spacer (if using a ferrous circlip) Ring magnet
ferrous circlip Position magnet 21 mm (0.83 in.)
R-Series RD4
21 mm (0.83 in.)
Non-ferrous spacer
Non-ferrous spacer
Min. 3.2 mm (0.125 in.) for optional non-ferrous spacer when using a ferrous circlip
Figure 6. R-Series Model RD4 sensor installation using bottom cable connection and pressure fit rod style 'S'
Cylinder end cap mounting and pressure-fit rod style 'S' detail references
Drawings are for reference only, contact applications engineering for tolerance specific information.
C L
5 mm (0.19 in.)
10 to 20 mm (0.39 to 0.79 in.) dia. bore ( For interconnection cable to the electronics housing)
R-Series
Temposonics
75
27 mm (1.06 in.) H7 bore
Detail A
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R-Series Model RF4 Sensors Ordering Information - Pressure Pipe and Flange
(16 up to 26 depending on R-Series output)
R D
1 2
4
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to complete the sensor output model number, consult the specific ordering information page for the R-Series output you need.
SeNSOR MODeL RD4 = Model RD4 compact sensor with detatched electronics (Magnet must be ordered separately) SeNSOR ROD StyLe M t S = = = Metric threaded rod style, M18 x 1.5 Pressure fit style head SeNSOR ROD INteRCONNeCtION CaBLe For side connection into the electronics housing (requires housing option 'S' for designator no. 7) D1 = 250 mm (9.8 in.), PUR jacket cable, hanging connector M16 male C = Metric threaded hex flange style, M18 x 1.5 = US customary threaded hex flange style, -16 in.
D
=
1-3 4
5-6
D2 = 400 mm (15.7 in.), PUR jacket cable, hanging connector M16 male D3 = 600 mm (23.6 in.), PUR jacket cable, hanging connector M16 male
For bottom connection into the electronics housing (requires housing option 'B' for designator no. 7)
R4 = 170 mm (6.7 in.), PUR jacket cable with wires terminated into 2 flat connectors R5 = 230 mm (9.1 in.), PUR jacket cable with wires terminated into 2 flat connectors R6 = 350 mm (13.8 in.), PUR jacket cable with wires terminated into 2 flat connectors
SeNSOR eLeCtRONICS HOuSINg StyLe =
S
B
= =
Side cable electronics connection Bottom cable electronics connection StROKe LeNgtH =
8-12
M = Millimeters (Encode in 5 mm increments) .u = Inches and tenths (Encode in 0.1 in. increments) =
OutPut CONNeCtION tyPe (Connector and integral cable options are dependent on output type selected) OutPut (16 uP tO 26) =
13-15 16-26
Number designations (16 to 26) are dependent on the output type selected. To complete this ordering option, refer to the applicable product specific R-Series output (Analog, SSI, CANbus, DeviceNet, Profibus or EtherCAT) data sheet for specific number designations INPut VOLtage NOte: number designation not required for inpur voltage (Standard 24 Vdc +20%, -15%) .
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R-Series RD4
R-Series RD4
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors R-Series Model RF Flexible Housing Option
SENSORS
Model RF flexible housing option for R-Series Sensors with Voltage, Current, SSI, CANbus, DeviceNet, Profibus, EtherCAT and POWERLINK outputs
FEATuRES Linear, Absolute Measurement Along an Arc LEDs For Sensor Diagnostics Non-Contact Sensing Technology Non-Linearity Less Than 0.02% Repeatability Within 0.001% Flexible Housing is Optional For MTS R-Series Sensors With The Following Full Range of Outputs: Voltage, Current, SSI, CANbus, DeviceNet, Profibus, EtherCAT and POWERLINK Measuring Stroke Range: 255 mm (10 in.) to 10,060 mm (396 in.) (Contact factory for longer stroke lengths) BENEFITS Rugged Industrial Sensor Multi-Magnet Position Measurement: up to 20 Positions 100% Field Adjustable Null And Span Setpoints Cost Effective, Convenient Shipping for Long Measuring Lengths
APPLICATIONS Hydraulic Cylinder Applications with Limited Sensor Installation Space Accurate Position Measurement Along an Arc Very Long Measurement Lengths TyPICAL INDuSTRIES Fluid Power Steel Mills using Long Cylinders Sold & Serviced By: Material Handling and Packaging ELECTROMATE Woodworking, Metalworking and Assembly Tools Toll Free Phone (877) SERVO98 Converting Machines Toll Free Fax (877) SERV099
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R-Series RF Flex
Product overview
MTS offers the Model RF Flexible housing as an option with our R-Series family of extremely robust, highly accurate, linear-position sensors. Constructing a R-Series sensor with the RF flexible housing results in a flexible style sensor that offers trouble-free performance in applications that require very long stroke lengths and linear measurements on an arc. The Model RF flexible sensors are available in all R-Series sensor outputs including analog, serial, digital, and bus interfaces. Standard stroke lengths for the sensor are up to 10 meters (396 in.) and for special applications, longer lengths are available by consulting the factory. Flexible sensors incorporate the Temposonics SE (Sensing Element) technology that is the same building block all MTS sensor models use. The SE is housed in a fluoroelastomer coated stainless steel housing that is flexible and can be bent in an arc to an 8 inch minimum bend radius. Most operating parameters are identical to their rigid cousins. Model RF sensors are recommended for long-length applications because they are simply coiled inside a 40-inch diameter box for shipping, which simplifies logistics and handling. The model RF sensor can easily bend around corners or obstacles and provides a simple solution for applications where installation space is too confined, or has limited access, making installation or replacement too difficult and costly for a standard rigid type sensor.
Product specifications
Parameters OuTPuT Measured output variables: Resolution: update times: Non-linearity: Position, velocity, simultaneous multiposition and velocity measurements. (Measured output variables depend on the complete sensor model used.) Output dependent Output dependent < 0.02% full stroke (minimum 100 m) Linearity Correction Option (LCO) available for some R-Series models Repeatability: Hysteresis: Outputs: Measuring range: ELECTRONICS Operating voltage: +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: Output dependent Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Operating temperature: -40 C (-40 F) to +75 C (+167 F) Relative humidity: 90% no condensation Emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, level 3/4 criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 5 g/10 to 2000 Hz, IEC standard 68-2-6 (operational) Connector or integral cable (output dependent) Aluminum die cast housing with diagnostic LED display (LEDs located beside connector/cable exit) Flexible stainless-steel pipe (PTFE plastic coated), minimum bend radius 200 mm (8 in.) IP 30 (IP 67 or IP 68 rating when installed inside the optional 1/2 inch O.D. pressure housing pipe)
Sold & Serviced By: Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A ELECTROMATE
Specifications
< 0.001% full stroke (minimum 2.5 m) < 4 m, 2 m typical Voltage, current, SSI, CANbus, DeviceNet, Profibus, EtherCAT and POWERLINK 255 to 10,060 mm (10 to 396 in.) (Contact factory for longer stroke lengths)
R-Series RF Flex
Output options
The Model RF Flexible Housing option is available for R-Series Sensors with voltage, current, SSI, CANBus, DeviceNet, Profibus, EtherCAT and POWERLINK outputs.
Important specification notes: 1. For R-Series model specific specifications, consult the individual R-Series data sheets applicable to the sensor output(s) being used. 2. All sensors constructed with the flexible housing have their specifications measured while laying flat at a 0 bend radius.
ROD STyLE SENSOR (MODEL RF) Electronic head: Sensor stroke: Sealing: Mounting: Magnet types:
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Model RF Flexible Housing Option for R-Series Sensors Dimension References and Standard Magnet Selections
7 mm (0.29 in.)
A
96 mm (3.8 in.) Rigid section Face seal O-Ring 13 mm (0.51 in.) dia 51 mm (2 in.) Null
Position magnet Red grommet Seal Thread 3/4 - 16 UNF - 3A or M18 x 1.5
SECTION A-A
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R-Series RF Flex
Model RF Flexible Housing Option for R-Series Sensors Mounting and Installation References
Temposonics
R-Series
R-Series RF Flex
Figure 2. Installation example for flush mounting with red grommet seal removed.
Temposonics
R-Series
R
Rigid section 96 mm (3.8 in.)
r in. ad ius
00
(8
in.
)m
Figure 3. Installation example showing minimum bend radius for curvilinear measurements. Most applications require that the RF flexible sensor housing be supported, such as, placed inside a guide pipe made of non-ferrous material, straight or bent to the desired shape.
Open-ring magnet
Temposonics
R-Series
Open-ring magnet
R
Guide pipe, 9.4 mm (0.37 in.) min. I.D. (non-ferrous material) Sensor rod Guide pipe
Sold & Serviced By:
Figure 4. Installation example using non-ferrous guide pipe (customer supplied). When installed inside the MTS half-inch O.D. pressure housing pipe, the RF flexible sensor housing is suitable for use in and can simplify installation where installation or mounting space is limited (see 'Figure 7' on page 78).
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Model RF Flexible Housing Option for R-Series Sensors Pressure Pipe and Flange Option
(4.2 in. dead zone = 3.7 in. dead zone of RF sensor +0.5 in. gap)
Figure 5. Style 'HL' pressure pipe (flat-faced flange shown with U.S. customary threads) Half inch O.D. pressure housing pipe and Flange selections
Beginning of stroke Null position 10 mm (0.39 in.) Raised-face flange 51 mm (2 in.) O-Ring 25.4 mm (1 in.) Position Magnet Refer to Table 1 (B) Dimensions Flange threads Refer to Table 1 (A) Flange threads 25 mm (0.98 in.) Refer to Table 1 (A) Flange threads
Figure 6. Style 'HP' pressure pipe (raised-face flange shown with U.S. customary threads) Flange type HP HL HD Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (A) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
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R-Series RF Flex
Position Magnet
R-Series Model RF Flexible Housing Option Pressure Pipe and Flange Installation Example
5 500 mm (19.5 in.) recommended 300 mm (12 in.) minimum
20 0 m m
Model RF flexible sensor being installed in the optional 12.7 mm (0.50 in.) O.D. pressure pipe with flange, where installation space is limited.
R-Series RF Flex
Red grommet seal Flange that is included with the Model RF sensor is first removed by the installer.
Temposonics
R-Series R Series
Figure 7. Installation example using optional 12.7 mm (0.50 in.) O.D. pressure pipe inside hydraulic cylinder
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R-Series Model RF Flexible Housing Option Ordering Information - Pressure Pipe and Flange
H
1 2 3 4 5 6 7
HALF INCH O.D. PRESSuRE PIPE AND FLANGE STyLE HL = US customary threads, flat-faced flange and 1/2 inch pressure pipe HP = US customary threads, HD raised-faced flange and 1/2 inch pressure pipe, = Metric threads, flat-faced flange and 1/2 inch pressure pipe
1-2
STROKE LENGTH M .u = Millimeters (Encode in 5 mm increments) Stroke Length Notes: = Inches and tenths (Encode in 0.1 in. increments)
3-7
1. Half inch O.D. pressure pipe and flange stroke range = 255 mm (10 in.) to 7620 mm (300 in.) 2. Contact factory for longer lengths.
1 2 3 4 5 6 7 8 To complete the sensor model number, consult the specific ordering information page for the R-Series model you need.
1-2
FLANGE TyPE S = US customary threads, flat-faced flange STROKE LENGTH M .u = Millimeters (Encode in 5 mm increments) Stroke Length Notes: = Inches and tenths (Encode in 0.1 in. increments) 1. Flexible housing style sensor (model RF) stroke range = 255 mm (10 in.) 10,060 mm (396 in.) 2. Contact factory for longer lengths. M = Metric threads, flat-faced flange
4-8
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R-Series RF Flex
HL0120u = 1/2 inch O.D. pressure pipe with flat-faced flange, US customary threads, for a 12.0 inch stroke length HD1000M = 1/2 inch O.D. pressure pipe with flat-faced flange, metric threads, for a 1000 mm stroke length
Ordering examples:
R-Series RF Flex
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors G-Series Models GP and GH Analog (Voltage/Current)/Digital-Pulse Outputs
SENSORS
Model GP Profile-style position sensor Model GP Profile-style position sensor stroke lengths: Analog: 50 mm (2 in.) to 2540 mm (100 in.) Digital: 50 mm (2 in.) to 5080 mm (200 in.) Model GH Rod-style position sensor stroke lengths: Analog: 50 mm (2 in.) to 2540 mm (100 in.) Digital: 50 mm (2 in.) to 7620 mm (300 in.)
Contact factory for Analog output sensor applications that require a stroke length longer than 2540 (mm) (100 in.).
BeNeFItS Rugged Industrial Sensor, Backward Compatible with tempo I, tempo II and L-Series Legacy Products Compact electronics housing for applications with limited space Offers Supply Options for Compatibility with Older Controller Interfaces APPLICAtIONS Continuous Operation In Harsh Industrial Conditions High Pressure Conditions tyPICAL INDuStRIeS Fluid Power Lumber and Woodworking Stamping and Diecasting Metalworking, Presses and Assembly tools Material Handling and Packaging
Sold & Serviced By:
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G-Series Analog/Digital
Product overview
G-Series sensors feature a microprocessor-based design with enhanced diagnostics and programmability offering the flexibility to fit a wide range of applications. The sensor's head contains the active signal conditioning and a complete integrated electronics interface. Double shielding is used to ensure EMI protection for unsurpassed reliability and operating safety. G-Series model GH and GP sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. Backward compatibility with upgraded performance is one of the primary benefits of choosing a G-Series sensor. The G-Series sensor provides the same functionality as our legacy Temposonics I, II and L-Series sensor products which make it an ideal direct replacement. MTS offers two standard sensor housings, rod and profile extrusion. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. The profile extrusion housing provides convenient mounting options and captive-sliding magnets which utilize slide bearings of special material that reduce friction, and help mitigate dirt build up.
Product specifications
Parameters OutPut Measured output variables: Resolution: update times: Position Analog: Infinite (restricted by output ripple) Digital Pulse: 0.1, 0.01 and 0.005 mm (controller dependent) Analog: < 1 ms (typical) Digital (Controller dependent, design reference = (null + stroke+ dead zone) inches x 10.0 sec/in. x (number of circulations): < 0.02%full stroke (minimum 50 m) < 0.001% full stroke (minimum 2.5 m) < 4 m Voltage (Fully adjustable): 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc (minimum controller load > 5k ohms) Current (Fully Adjustable): 4(0) to 20 mA, 20 to 4(0) mA (Minimum/maximum load, 0/500 ohms) Start/Stop or Pulse Width Modulation (PWM) GP (Profile style): Analog: 50 to 2540 mm (2 to 100 in.) Digital: 50 to 5080 mm (2 to 200 in.) GH (Rod style): Analog: 50 to 2540 mm (2 to 100 in.) Digital: 50 to 7620 mm (2 to 300 in.) Contact factory for stroke lengths longer eLeCtRONICS Operating voltage: +24 Vdc nominal: 20.4 - 28.8 Vdc standard +9 to +28.8 Vdc optional Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Dielectric withstand voltage: 500 Vdc (DC ground to machine ground). Setpoint adjustment (Null/Span): 100% of electrical stroke length, 50 mm (2 in.) min. distance between setpoints.
than 2540 mm (100 in.) for Analog outputs
Specifications
Specifications Operating temperature: -40 C (-40 F) to 80 C (176 F) 85 C (185 F) max. Contact factory for high temperature
applications.
eMC test:
Non-linearity: Repeatability:
G-Series Analog/Digital
Relative humidity: 90% no condensation emissions: IEC/EN 61000-6-3 Immunity: IEC/EN 61000-6-2 IEC/EN 61000-4-2/3/4/5/6/8, level 3/4 criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 15 g (30 g with HVR option)/10 to 2000 Hz, IEC standard 68-2-6 (operational) 6-pin male D60 (M16) connector or integral cable
PROFILe StyLe SeNSOR (MODeL GP) Aluminum housing with diagnostic LED electronic head: display (LEDs located beside connector/ cable exit) Sealing: Sensor extrusion: Mounting: Magnet types: IP 65 Aluminum (Temposonics profile style) Any orientation, adjustable mounting feet or T-slot nut (M5 threads) in bottom groove Captive-sliding magnet or open-ring magnet
ROD StyLe SeNSOR (MODeL GH) Aluminum housing with diagnostic LED electronic head: display (LEDs located beside connector/ cable exit) Sealing: Sensor rod: Operating pressure: Mounting: typical mounting torque: Magnet types: IP 67 or IP 68 for integral cable models 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A
Sold & Serviced By:
Setpoints:
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Output options
G-Series profile-style and rod-style sensors are available in analog and digital-pulse outputs. The G-Series sensor can also provide a square wave neuter output to support legacy Temposonics I, II, and L-Series product backward compatibility. ANALOG OutPutS (VOLtAGe/CuRReNt) G-Series analog sensors provide direct signals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, forward or reverse acting) and current (4 to 20 mA, or 0 to 20 mA, forward or reverse acting). (See Figure 1). Both voltage and current outputs allow full adjustments of null and span setpoints, (minimum 2 in. between setpoints). Since the outputs are direct, no signal-conditioning electronics are needed when interfacing with controllers or meters. DIGItAL-PuLSe OutPutS (StARt/StOP AND PWM) G-Series digital-pulse sensors provide either PWM (Pulse Width Modulation) or Start/Stop output signals (see Figure 2). For Start/Stop, the sensor requires a start signal from a controller or interface module to initiate the measurement cycle. The sensor generates a stop signal at the end of the measurement cycle that is used to stop the controllers counter clock. The elapsed time between the start and stop signals is directly proportional to the magnets position along the active stroke length. The controller can calculate the absolute position of the magnet from the time value and the sensors unique gradient value, (inverse of the speed for the sonic strain pulse traveling in the sensors waveguide). For PWM output, the elapsed time of the measurement cycle is represented as a varying pulse width of the output signal. The duration of the pulse is directly proportional to the magnets position along the active stroke length. When operated in the PWM mode the sensor can be configured for internal interrogations or external interrogations. Using external interrogations, a signal is required from the controller or interface module to initiate every measurement cycle (i.e. same as Start/Stop). When using the mode for internal interrogations, no signal is needed from the controller as the sensor itself initiates the next measurement cycle upon the completion of the current cycle. Sensor resolution can be improved by using multiple back to back measurement cycles that are grouped together to generate a single PWM output signal.
Temposonics
G Series
Output value
F
Temposonics
G Series
ar orw
dA
ctin
Rev
ers
eA
ctin
To controller, meter or other device: 0 to 10 Vdc 10 to 0 Vdc -10 to +10 Vdc +10 to -10 Vdc 4 to 20 mA 20 to 4 mA 0 to 20 mA 20 to 0 mA
G
Pulse width is proportional to magnet position
PWM
+ Gate - Gate
Start Pulse
To controller, meter, or other device Input signals to sensor Output signals from sensor
Start/Stop
Start signal from controller or interface module.
+ Start - Start
Stop Pulse
Start Pulse reflection Time between Start and Stop pulses is proportional to magnet position
+ Stop - Stop
Figure 2. Direct Start/Stop and PWM output diagram Using multiple circulations will slow down the sensor's update time. However, using multiple circulations has the same effect for improving the measured resolution as it would be to increase the frequency of the counter clock in the controller (Xtal [MHz]), as indicated in the equation below. Resolution (in.) = 1 (gradient s/in.) x (Xtal [MHz]) Sold(#Servicedcirculations) x & of By:
Using multiple measurement cycles in this fashion is referred to as circulations. Setting the sensor to use 2 circulations improves the measurement resolution 2 times. Likewise, using 3 circulations improves the resolution 3 times, and so on. When using multiple circulations the resulting pulse width is longer, indicating the total time elapsed for all of the circulations added together. Once this elapsed time is measured by the counter clock in the controller, the time value is divided by the number of circulations used. The result can then be divided by the sensor's gradient value to determine the magnet's absolute position.
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G-Series Analog/Digital
G-Series Analog/Digital
If however, sensor parameter changes are required in the field, MTS has developed the G-Series Analog PC Programming Kits, part no. 253311-1 and part no. 253312-1 (see Figure 4) which can be purchased separately to easily program the sensor.
Figure 4. G-Series PC Programming Kit, part no. 253311-1 (Analog) or 253312-1 (Digital-pulse) outputs
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G-Series Analog/Digital
9 mm (0.36 in.)
75 mm 50 mm (1.97 in.) (2.95 in.) 68 mm (2.68 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw D60 integral connector option
2 mm (0.07 in.)
Figure 7. G-Series Model GP Profile-style sensor dimension reference (Shown with the D60 integral connector option) MODeL GP, PROFILe-StyLe SeNSOR WItH StyLe V CAPtIVe-SLIDING MAGNet Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 76 mm (3 in.) Grounding lug 12 mm (0.47 in.) Electronics housing Mating connector 6-pin DIN style Stroke length Captive-sliding magnet Style V (part no. 252184) End of stroke Span position
G-Series Analog/Digital
Figure 8. G-Series Model GP Profile-style sensor dimension reference (Shown with mating cable connector) MODeL GP, PROFILe-StyLe SeNSOR WItH StyLe M OPeN-RING MAGNet Drawing is for reference only, contact applications engineering for tolerance specific information.
28 mm (1.1 in.) Electronics housing 43 mm (1.7 in.) Beginning of stroke Null Position Open-ring magnet Mounting support (non-ferrous material) End of stroke Span Position 28 mm (1.1 in.)
Figure 9. G-Series Model GP Profile-style sensor dimension reference (Shown with the R05 integral cable option)
MODeL GH, ROD-StyLe SeNSOR WItH RING MAGNet (MAGNet ORDeReD SePARAteLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Male, 6-Pin (D60) Integral connector M4 x 59 mm Button-head hex screws (2X) Diagnostic LEDs 44 mm (1.7 in.) D60 integral connector option Beginning of stroke Null position 68 mm (2.7 in.) 51 mm (2 in.) Null zone O-Ring Stroke length Ring magnet 10 mm (0.39 in.) dia. End of stroke Span position Dead zone
(refer to note Stroke dependent dead zones)
Sensor rod
Figure 10. Model GH Rod-style sensor dimension reference (shown with D60 integral connector option) MODeL GH, ROD-StyLe SeNSOR WItH 6-PIN DIN MAtING CABLe CONNeCtOR (MAGNet ORDeReD SePARAteLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Beginning of stroke Null position 76 mm (3 in.) Grounding lug Electronics housing Mating connector 6-pin DIN style
25 mm (0.98 in.)
68 mm (2.7 in.)
51 mm (2 in.) O-Ring
Figure 11. Model GH Rod-style sensor dimension reference (shown with mating cable connector) Housing style Flange type t S M Description US customary threads with raised-face flange US customary threads with flat-faced flange Metric threads with flat-faced flange (A) Flange threads 3/4" - 16 UNF-3A 3/4" - 16 UNF-3A M18 x 1.5 (B) Dimensions 1.75 in. 1.75 in. 46 mm (C) Dimensions 2 in. 2 in. 53 mm
table 2. Model GH Rod-style sensor housing style and flange type references
Magnets must be ordered separately with model GH position sensors (if not specified otherwise in the data sheet). The standard ring magnet ELECTROMATE (part number 201542-2) is suitable for most applications Toll Free Phone (877) SERVO98 Refer to the Accessories section of this catalog for magnet, cable connector selections and detailed mounting and installation information.
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G-Series Analog/Digital
Pin Number 1
Function / Digital-pulse outputs (-) Gate for PWM (-) Stop for Start/Stop or programming (RS-422 TX-)
Function / Analog outputs 0 to 10, -10 to +10 Vdc or 4 to 20 mA, 0 to 20 mA or reverse acting: 10 to 0, 10 to -10 Vdc or 20 to 4 mA, 20 to 0 mA Return for pin 1
Pink
(+) Gate for PWM (+) Stop for Start/Stop or programming (RS-422 TX+)
(+) Interrogation for PWM (+) Start for Start/Stop or Programming (RS-422 RX+) (-) Interrogation for PWM (-) Start for Start/Stop or Programming (RS-422 RX-)
Yellow
Programming (RS-485+)
G-Series Analog/Digital
Green
Programming (RS-485-)
5 6
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3 7 8 5 1 2 6 9
C G H E A B F J K
C G H E A B F J K
4 and 8
10 5 1 2 6 7 -
H E A B F J K
H E A B F J K
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G-Series Analog/Digital
1 9 7 5 3 2 10 8 6 4
H A B G K J C F E D
10
G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SeNSOR MODeL GP = Profile style HOuSING StyLe S Model GP profile-style sensor (includes one magnet): = Captive-sliding magnet with ball V = Captive-sliding magnet with ball M = Open-ring magnet joint at top (part no. 252182) joint at front (part no. 252184) (part no. 251416-2) Model GH rod-style sensor (magnet(s) must be ordered separately): = US customary threads, raised-faced u = Same as option T, except uses B = Sensor cartridge only (no flange and flange and pressure tube, standard fluoroelastomer seals for the pressure tube, stroke length electronics housing < 1830 mm (72 in.)) = US customary threads, flat-faced H = Same as option S, except uses flange and pressure tube, standard fluoroelastomer seals for the electronics housing = Metric threads, flat-faced flange and V = Same as option M, except uses pressure tube, standard fluoroelastomer seals for the electronics housing StROKe LeNGtH = GH = Hydraulic rod style
1-2 3
t S M
4-8
G-Series Analog/Digital
M = Millimeters (Encode in 5 mm increments) Stroke Length Notes: 1. Rod-style sensor (model GH) Voltage or Current = 50 mm (2 in.) - 2540 mm (100 in.) . u = Inches and tenths (Encode in 0.1 in. (See 'Note 6' on page 91). increments) 2. Rod-style sensor (model GH) Digital-pulse = 50 mm (2 in.) - 7620 mm (300 in.) 3. Profile-style sensor (model GP) Voltage or Current = 50 mm (2 in.) - 2540 mm (100 in.) (See 'Note 6' on page 91). 4. Profile-style sensor (model GP) Digital-pulse = 50 mm (2 in.) - 5080 mm (200 in.) CONNeCtION tyPe D60 MS0 Integral connector: = 6-pin DIN (M16), male, standard = 10-pin MS Style male Cable Length Note: MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation.
9-11
Integral cables: R = Integral cable, PVC jacket, pigtail termination F = Integral cable, black polyurethane jacket with pigtail termination (See 'Note 1' on page 91) Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length
> = 1 (01) to 99 (99) ft. or 1 (01) to 30 (30) meters. RB1 = 1 ft. inetgral cable, PVC jacket, with FM1 = 1 ft. inetgral cable, PUR jacket, with male in-line RB connector male in-line 10-pin MS connector
RB2 = 5 ft. inetgral cable, PVC jacket, with male in-line RB connector See 'Note 2' on page 91. INPut VOLtAGe 1 A = +24 Vdc (+20% - 15%) standard FM2 = 5 ft. inetgral cable, PUR jacket, with male in-line 10-pin MS connector See 'Note 3' on page 91.
FD1 = 1 ft. inetgral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector FD2 = 5 ft. inetgral cable, PUR jacket, with male in-line 6-pin DIN (M16) connector =
12
= Same as option '1' except includes the High Vibration-Resistant B = Same as option '2' except includes the High Vibration(HVR) option for Model GH only, stroke range = 50 mm (2 in.) to Resistant (HVR) option for Model GH only, stroke range = 50 2000 mm (78.7 in.), Refer to HVR Option (See 'Note 8' on page mm (2 in.) - 2000 mm (78.7 in.), Refer to HVR Option. (See Sold & Serviced By: 91). 'Note 8' on page 91) OutPut (13 - 15) 2 to 3 digit code defined by the output option selected. Refer to page 91 for output options
CONtINueD ON PAGe 91
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ELECTROMATE
G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Choose output option from below (2 to 3 digit code) Choose a value described below to encode in 2 to 3 digits (sensor part number boxes 13-15) V0 V1 V2 V3 A0 A1 R0 X RF X DI X FI X De X Fe X N0 X Voltage = 0 to +10 Vdc = +10 to 0 Vdc = -10 to +10 Vdc = +10 to -10 Vdc Current = 4 to 20 mA = 20 to 4 mA Digital pulse A2 A3 = 0 to 20 mA = 20 to 0 mA V4 V5 V6 V7 = 0 to +5 Vdc = +5 to -5 Vdc = -10 to 0 Vdc = 0 to -10 Vdc V8 V9 = -5 to +5 Vdc = +5 to 0 Vdc
13 - 15
Notes: 1. Polyurethane jacketed cable for use where higher resistance to moisture, oil, and other environmental conditions are required. 2. Wired for analog, digital-pulse, or neuter, depending on output selected. For Temposonics II and model LH replacements/ retrofits only. Refer to G-Series Cross Reference part numbers 550967 and 550956 for more information. 3. Wired for analog and digital-pulse depending on output selected. Use for model LH replacements or retrofits. Refer to the G-Series Cross Reference document, part number 550956 for more information. 4. Selected when retrofitting sensors with 15 Vdc input voltages. 5. For Temposonics I, Temposonics II, and model LH neutered output sensor retrofits only. Refer to the G-Series Cross Reference documents, part numbers 550956 and 550967 for more information. 6. Stroke lengths longer than 2540 mm (100 in.) for analog outputs are available on a custom basis. 7. When shock and vibration events exceed the sensor specification rating, the Closed Error Signal Utility (option F) will provide either PWM or Start/Stop outputs, which are backwards compatible to interface cards/controllers designed for the legacy Temposonics II and L-Series sensor models. For more information about the Closed Error Signal Utility (option F), refer to Application Note, part number 550983. 8. The High Vibration-Resistant (HVR) option provides the model GH rod-style sensors with increased resistance to shock and vibration for use in heavy duty machinery. Refer to G-Series and R-Series Sensors for High Shock and Vibration Applications, part no. 551073 for more information.
2 3 4 2 3 4 9 10 11 9 A B
5 5 12 C
6 6 13 D
7 7 14 15 e F
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G-Series Analog/Digital
= Start/Stop. If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F). = Start/Stop with Closed-Error Signal Utility (see 'Note 7'). If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F). = PWM, internal interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations. = PWM, internal interrogation with Closed Error Signal Utility (see 'Note 7').The X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations. = PWM, external interrogation, the X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations. = PWM, external interrogation with Closed Error Signal Utility (see 'Note 7').The X denotes the number of circulations in hexadecimal (1 to F), and G = 16 to K = 20 circulations. = Start/Stop output wired for square wave neuter (+ Stop used for neuter output pulse). If more than one magnet, the X denotes the number of magnets in hexadecimal (2 to F) (see 'Note 5').
G-Series Analog/Digital
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors G-Series Redundant Models GT2 and GT3 Analog (Voltage/Current)
SENSORS
Model RH Rod-style position sensor Stroke length: 50 mm ( 2 in.) to 2540 mm (100 in.)
FeaTuReS Offers Redundancy for enhanced Safety applications Linear, absolute Measurement Contains up to Three Separate, Independent Measuring Systems in a Single Compact Housing Non-Contact Sensing Technology Superior accuracy, Linearity Less Than 0.02% Repeatability Within 0.001% Fully adjustable analog Outputs (Voltage or Current) Within: -10 to +10 Vdc or 0 to 20 ma BeNeFITS Rugged Industrial Sensor Compact Design with a Standard Size 10 mm (0.39 in.) O.D. Stainless-Steel Rod uses Standard Mounting aPPLICaTIONS Ideal for High-Safety applications Requiring Redundancy Continuous Operation In Harsh Industrial Conditions High Pressure Conditions TyPICaL INDuSTRIeS Power Plants Water and Wind Turbine Pitch Settings Marine Propellers Ship Control Systems Floodgate Control
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G-Series GT Redundant
Product overview
G-Series model GT sensors are extremely robust and are ideal for continuous operation under harsh industrial conditions. The rod housing is capable of withstanding high pressures such as those found in hydraulic cylinders. G-Series redundant sensors provide accurate, linear-position measurement for applications that benefit from redundancy due to safety relevant functions. G-Series Redundant sensors feature two or three independent measuring systems contained in one compact housing. Each measuring system contains its own channel with sensor element, power and evaluation electronics and output signal. Each channel has it's own output connector or cable. All sensor elements are integrated in one pressure proofed, high-grade steel rod. Rod and housing style feature the approved standard dimensions with 10 mm (0.39 in.) diameter rod and 3/4-16 UNF or M18 x 1.5 threaded hex flanges. The redundant sensor easily installs in applications measuring linear movements of control valves, linear drives, fluid cylinders and machines.
Product specifications
Parameters
OuTPuT
Specifications Position analog: Infinite (restricted by output ripple) < 1 ms (typical) < 0.02% full stroke (minimum 50 m) < 0.001% of full stroke (minimum 2.5 m) < 4 m Model GT2: 2 output channels Model GT3: 3 output channels Voltages (Fully adjustable): 0 to 10, 10 to 0, -10 to +10, +10 to -10 Vdc (minimum controller load >5k ohms) Current (Fully adjustable): 4 (0) to 20 mA, 20 to 4 (0) mA (min./max. load 0/500 ohms) GT2/GT3: analog: 50 mm (2 in.) to 2900 mm (1015 in.) +24 Vdc nominal: -15 or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 100 mA typical per channel Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Setpoint adjustment (Null/Span): 100% of electrical stroke length, 50 mm (2 in.) minimum distance between setpoints.
Parameters
eNVIRONMeNTaL
Specifications Operating temperature: -40 C (-40 F) to +75 C (167 F) Relative humidity: 90% no condensation emissions: IEC/EN 61000-6-3 Immunity: IEC/EN 61000-6-2 IEC/EN 61000-4-2/3/4/5/6/8, level 3/4 criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 5 g /10 to 2000 Hz, IEC standard 68-2-6 (operational) 6-pin male D60 (M16) connector or integral cable Aluminum housing IP 67 304L stainless steel 350 bar static, 690 bar peak (5000 psi static, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4 - 16 UNF-3A 45 N-m (33 ft. - lbs.) Ring magnet, open-ring magnet, or magnet float
Measured output variables: Resolution: update times: Linearity deviation: Repeatability: Hysteresis: analog Outputs:
Connection type:
electronic head: Sealing: Sensor rod: Operating pressure: Mounting: Typical mounting torque: Magnet types:
Stroke Length:
G-Series GT Redundant
eLeCTRONICS
Operating voltage:
Setpoints:
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G-Series Models GT2 and GT3 Redundant Sensors Output and Programming Options
Output options
G-Series rod-style redundant sensors are available with analog (voltage and current) outputs. The G-Series redundant, model GT2 sensor provides two output channels, and model GT3 provides three output channels. aNaLOG (VOLTaGe/CuRReNT) G-Series analog sensors provide direct signals, including voltage (0 to 10 Vdc or -10 to +10 Vdc, foward or reverse acting) and current (4 to 20 mA, or 0 to 20 mA, forward or reverse acting). (see Figure 1). Both voltage and current outputs allow full adjustments of null and span setpoints (minimum 2 in. between setpoints). Since the outputs are direct, no signal-conditioning electronics are needed when interfacing with controllers or meters.
Active stroke length (Measur ng range)
Output value
Fo
Temposonics
G Series
rd rwa
Act
ing
Rev
ers
eA
ctin
To controller, meter or other device: 0 to 10 Vdc 10 to 0 Vdc -10 to +10 Vdc +10 to -10 Vdc 4 to 20 mA 20 to 4 mA 0 to 20 mA 20 to 0 mA
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G-Series GT Redundant
G-Series Models GT2 and GT3 Redundant Sensors Monitoring, Diagnostics and advanced Programmability
Voltage or current output mode Voltage or current output range Full adjustment for Null and Span setpoints Table 1. Remote programmability and operational modes
Figure 3. G-Series PC setup software interface examples G-SeRIeS HaNDHeLD PROGRaMMeR aCCeSSORy FOR aNaLOG OuTPuT Programming for your G-Series analog output sensor can be achieved in the field using the G-Series Analog Handheld programmer accessory, part no. 253853 (see Figure 4). Using the G-Series Analog Handheld Programmer, magnet positions and corresponding output values can be adjusted for the beginning of stroke (Setpoint 1) and for the end of stroke (Setpoint 2) that is actually needed for the specific application. These adjustments are easily done, even when the sensor is not directly accessible, by connecting the programmer to the sensor's integral cable or extension cable. Additionally, the programmer has it's own red and green LEDs to provide a remote display of the sensor's status and error diagnostics.
G-Series GT Redundant
For detailed information refer to the G-Series Analog Handheld Programmer Operating Instructions (document part no.: 551024) available at http://www.mtssensors.com. Figure 4. G-Series Analog Handheld Programmer (part no.: 253853). Front and back views shown.
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Figure 5. Basic wrench Temposonics G-Series rod-style sensors (Models GT2/GT3) offer modular construction, flexible mounting configurations, and easy installation. Models GT2/GT3 sensors are designed for mounting in applications where high pressure conditions exist (5000 psi continuous, 10,000 psi spike), such as inside hydraulic cylinders. Both GT2 and GT3 sensor models can also be mounted externally in many applications. MODeL GT3 ROD-STyLe SeNSOR WITH RING MaGNeT (MaGNeT ORDeReD SePaRaTeLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
80 mm (3.15 in.) Raised surface 36 mm (1.42 in.) dia. 0.5 mm (0.02 in.) height
13 mm (0.5 in.)
80 mm (3.2 in.)
Figure 6. Models GT3 Rod-style sensor dimension reference (shown with D60 integral connection type) MODeL GT3 ROD-STyLe SeNSOR WITH INTeGRaL CaBLe (MaGNeT ORDeReD SePaRaTeLy) Drawing is for reference only, contact applications engineering for tolerance specific information.
Raised surface 36 mm (1.42 in.) dia. 0.5 mm (0.02 in.) height 3/4 - 16 UNF or M18 x 1.5
O-Ring Integral cable F_ _ 30 mm (1.2 in.) 80 mm (3.2 in.) Dead zone 51 mm (2 in.) Stroke length 63.5 mm (2.5 in.)
Figure 7. Model GT3 Rod-style sensor dimension reference (shown with integral cable)
Refer to the Accessories section of this catalog for magnet, cable connector selections and detailed mounting and installation Toll Free Fax information.
G-Series GT Redundant
G-Series Models GT2 and GT3 Redundant Sensors Connections, Wiring and Ordering Information
Models GT2/GT3 connections and wiring STaNDaRD MaLe (D60) 6-PIN DIN INTeGRaL CONNeCTOR (M16)
5 4 6 3 1 2
Important Notes:
Male, 6-pin (D60) integral connector pin-out as viewed from the end of the sensor.
1. A grounding lug on the end of the sensor is provided for convenient connection to earth ground. 2. Appropriate grounding of cable shield is required at the controller end. 3. For analog output sensors, the yellow wire (pin 3) and green wire (pin 4) provide serial communications. If possible, during sensor installation these wires should be placed for easy access if future programming or diagnostics are needed. When these wires are not used, they should be isolated with electrical tape to avoid unintended contact with other nearby wires or machine surfaces.
Pin Number
Wire Color
1 2 3 4 5 6
0 to 10, -10 to +10, or 4 to 20 mA, 0 to 20 mA or reverse acting: 10 to 0, 10 to -10 Vdc or 20 to 4 mA, 20 to 0 mA Return for pin 1 Programming (RS-485+) Programming (RS-485-) Supply voltage (+Vdc) DC ground (for supply)
G
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
G T
1-3
GT3
Model GT rod-style sensor (magnet(s) must be ordered separately): = US customary threads, flat-faced M = Metric threads, flat-faced flange flange and pressure tube, standard and pressure tube, standard STROKe LeNGTH =
5-9
M .u
= Millimeters (Encode in 5 mm increments) = Inches and tenths (Encode in 0.1 in. increments)
Stroke Length Note: Rod-style sensor (model GT) stroke range = 50 mm (2 in.) - 1525 mm (60 in.))
G-Series GT Redundant
CONNeCTION TyPe D60 F Integral connector: = 6-pin DIN (M16), male, standard (2X or 3X) Integral cables: = Integral cable, black polyurethane jacket with pigtail termination (2X or 3X) Cable length: Encode in feet if using US customary stroke length Encode in meters if using metric stroke length Cable Length Note:
10-12
> =
1
MTS recommends the maximum integral cable length to be 10 meters (33 ft.). Cables greater than 10 m (33 ft.) in length are available, however, proper care must be taken during handling and installation. =
INPuT VOLTaGe = +24 Vdc (+20% - 15%) OuTPuT (134- 15) V0 V1 V2 = = = = 0 to +10 Vdc +10 to 0 Vdc -10 to +10 Vdc +10 to -10 Vdc a0 a1 a2 = = = = 4 to 20 mA 20 to 4 mA 0 to 20 mA 20 to 0 mA Note: =
13
14-15
Sold & Serviced By:
V3
a3
Standard factory settings configure all outputs to be the same per the output option selected (when configuring the model number). If needed, an output can be individually reprogrammed in the field to best the application.
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors E-Series Model EP Analog (Start/Stop) Outputs
SENSORS
Model RP Profile-style position sensor Measuring range: 50 mm (2 in.) to 1525 mm (60 in.)
FEAtuRES Linear, Absolute Measurement Non-Contact Sensing technology Non-Linearity Less than 0.02% Repeatability Within 0.001% two Outputs Available: Analog (Voltage/Current) Forward or Reverse Acting Digital Position Output: Start/Stop Pulse Simple Sensor Parameter upload (Digital-Pulse Output) Measuring Range From 50 mm (2 in.) to 1525 mm (60 in.) EMI Shielded and CE Certified BENEFItS Rugged, Cost Effective, Precise, and Durable Non-Wear Alternative to Linear Potentiometers Simultaneous Multi-Position Measurements for Digital-Pulse (Start/Stop) Outputs Over voltage Protection to 36 Vdc and Polarity Protection up to -30 Vdc APPLICAtIONS Continuous Operation in Harsh Industrial Conditions tyPICAL INDuStRIES Factory Automation Woodworking and Metal Forming Material Handling and Packaging
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E-Series Model EP Sensor, Analog / Digital-pulse (Start/Stop) Outputs Product Overview and Specifications
Product overview
MTS Sensors continues to establish new performance standards for low-cost, fully-industrial, durable position sensors using the widely preferred magnetostrictive technology. This principle for accurate and non-contact measurement of linear-position sensing was developed 30 years ago by MTS and is used with outstanding success in a large variety of industrial applications. The Temposonics model EP sensor consists of a robust aluminum profile-style housing that offers flexible mounting configurations and easy installation. It is ideal for demanding industial applications where simple, reliable non-contact feedback is essential.
Product specifications
Parameters OutPut Measured output variables: Resolution: Position Analog: Infinite (restricted by output ripple) Digital-pulse: 0.1, 0.01 and 0.005 mm (controller dependent) < 0.02% full stroke (minimum 60 m) < 0.001% full stroke (minimum 5 m) Analog (voltage or current) Voltage: 0 to 10 Vdc and 10 to 0 Vdc (controller input resistance RL > 5k Ohm) Current 4 to 20 mA or 20 to 4 mA (min./max. load: 0/500 Ohm) Digital-pulse (start/stop): RS-422 differential signal Serial parameter upload available for: Measuring range, offset, gradient, status Position measurement: Measurement stroke lengths: 50 mm (2 in.) to 1525 mm (60 in.) update Frequency: Voltage or Current: > 1.5 kHz Start/Stop: Controller dependent ENVIRONMENtAL Operating conditions: Operating temperature: -40 C (-40 F) to 75 C (167 F) Relative humidity: 90% no condensation Ingress protection: IP 65 (when mating connector is correctly fitted) Emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, Level 3/4, criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 10 g/10 to 2000 Hz, IEC standard 68-2-6 (operational) 6-pin DIN (M16) male D60 integral connector Aluminum housing Aluminum (Temposonics profile style) Adjustable mounting feet or T-slot nut (M5 threads) in base channel Captive-sliding magnets, open-ring magnet or block magnet Specifications Parameters ELECtRONICS Operating voltage: +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Over voltage protection: up to 36 Vdc Current drain: Analog: 50 - 140 mA Start/Stop: 50 - 100 mA (Stroke length dependent) Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Specifications
EMC test:
Magnet type:
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Outputs
ANALOg (VOLtAgE/CuRRENt) OutPutS
Analog outputs include voltage (0 to 10 VDC forward and reverse acting), and current (4 to 20 mA forward or reverse acting). Since the outputs are direct, no signal conditioning electronics are needed when interfacing with controllers or meters (see 'Figure 1).
Active stroke length (Measuring Range) Output value
F ting
ar orw
d ac
Rev
ers
e ac
ting
Position magnet
Start Pulse
Input signals to sensor
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E-Series Model EP Sensor, Analog / Digital-pulse (Start/Stop) Outputs Sensor Dimension References
57 mm (2.2 in.)
54 mm (2.1 in.)
Stroke length
Figure 3. E-Series Model EP sensor dimension reference (Shown with Style S captive-sliding magnet)
Beginning of stroke -Null position 19 mm (0.75 in.) 58 mm (2.3 in.) Ball jointed arm (M5 thread, 18 Rotation) 9 mm (0.36 in.) 48.5 mm (1.91 in.) 50 mm (1.97 in.) 54.5 mm (2.1 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw
Stroke length
Figure 4. E-Series Model EP sensor dimension reference (Shown with Style V captive-sliding magnet)
Beginning of stroke - Null position 35 mm (1.4 in.) Mounting support, screw (non-ferrous material) End of stroke - Span position 20.7 mm (0.81 in.) Maximum gap 3 mm 1 mm) (0.12 in. .04 in.)
40 mm (1.6 in.)
Figure 5. E-Series Model EP sensor dimension reference (Shown with Style M open-ring magnet)
Magnet
20 mm (0.79 in.)
Mounting support
6 mm (0.24 in.)
31 mm (1.22 in.)
41 mm (1.6 in.)
5.5 mm (0.21 in.) dia. Toll Free Phone (877) SERVO98 for M5 or #10 screw Toll Free Fax (877) SERV099
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Figure 6. E-Series Model EP sensor dimension reference (Shown with Style L Block magnet)
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E-Series Model EP Sensor, Analog / Digital-pulse (Start/Stop) Output Standard Magnet and Accessory Selections
Description
43 mm (1.69 in.) 20 mm (0.79 in.) 24 mm (0.95 in.) 40 mm (1.58 in.)
57 mm (2.24 in.) 24 mm (0.95 in.) 40 mm (1.58 in.)
4.5 mm (0.18 in.) 15 mm (0.59 in.) 20.5 mm (0.79 in.) 13 mm (0.51 in.) 11 mm (0.51 in.) 33 mm (1.29 in.) 13.5 mm (0.43 in.)
2 Holes Each 4 mm (0.17 in.) dia. on 24 mm (0.94 in.) dia. 25 mm (0.97 in.) 21 mm (0.81 in.)
Part number
252182
252184
403448
60
14 mm (0.55 in.)
251416-2
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Open-ring magnet, Style M I.D.: 13.5 mm (0.53 in.) O.D.: 33 mm (1.3 in.) thickness: 8 mm (0.31 in.) Operating temperature: - 40 C to 100 C
E-Series Model EP Sensor, Analog / Digital-pulse (Start/Stop) Outputs Sensor Mounting, Connections and Wiring
Sensor mounting
MODEL EP SENSOR MOuNtINg Temposonics model EP sensors are mounted onto the machine with moveable mounting feet. Mounting feet slide into side grooves and should be evenly distributed along the sensor extrusion to best secure the sensor for each particular application. Notes:
1. Model EP sensors include two mounting feet, (part number 400802), for stroke lengths up to 1250 mm (50 in.). One additional mounting foot is included for longer stroke lenghs. 2. MTS recommends using 10-32 cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet.
Mounting method
28 mm (1.1 in.)
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
50 mm (1.97 in.)
68 mm (2.68 in.)
Mounting feet, standard (304 SS) Rod-and-Cylinder sensor mounting for sensor model EP
400802
48.5 mm (1.91 in.) 5.5 mm (0.21 in.) dia. for M5 or #10 screw
Signal/Function Digital-pulse outputs (-) Stop (+) Stop (+) Start (-) Start +24 Vdc (+20% / -15%) DC Ground (0 Vdc)
Signal/Function Analog outputs 0 to 10 Vdc or 4 to 20 mA Return for pin 1 10 to 0 Vdc or 20 to 4 mA Return for pin 3 +24 Vdc (+20% / -15%)
Sold & Serviced By: DC Ground (for supply)
The sensor model number indicates the specific analog outputs that are provided.
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Grounding Lug
Figure 3. EP Sensor grounding lug location
E
1
P
2 3 4 5 6 7 8
D
9
6
10
0
11
1
12 13 14
SENSOR MODEL
E P
=
1-2 3
S V M L
= Captive-sliding magnet with joint at top (part no.: 252182) = Captive -sliding magnet with joint at front (part no.: 252184) = Open-ring magnet (part no.: 251416-2) = Block magnet (part no.: 252887)
MEASuRINg StROKE LENgtH =
4-8
SENSOR CONNECtION tyPE D60 1 = 6-Pin DIN (M16), male, standard INPut VOLtAgE = + 24 Vdc (+20%, -15%), standard OutPut
(VOLtAgE)
D 6 0
= =
9 - 11 12 13 - 14
V0 A0 A1 R0 R3
= 4 mA to 20 mA = 20 mA to 4 mA
(DIgItAL-PuLSE)
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Magnetostrictive, Absolute, Non-contact Linear-Position Sensors E-Series Model ER Analog / Digital-Pulse (Start/Stop) Output
SENSORS
Model ER position sensor, features a versatile rod-and-cylinder design with optional dual rod ends
FEAtuRES Linear, Absolute Measurement Non-Contact Sensing technology Magnetostrictive Feedback in a Versatile Rod-and-Cylinder Sensor Package Non-Linearity Less than 0.02% Repeatability Within 0.001% two Outputs Available: Analog (Voltage/Current) Forward or Reverse Acting Digital Position Output: Start/Stop Pulse Simple Sensor Parameter upload (Digital-Pulse Output) Measuring Range From 50 mm (2 in.) to 1500 mm (60 in.) EMI Shielded and CE Certified BENEFItS Rugged, Cost Effective, Precise, and Durable Non-Wear Alternative to Linear Potentiometers Extendable and Retractable Dual Rod Ends the Magnet is Contained and Protected Inside the Sensor Housing Overvoltage Protection to 36 Vdc and Polarity Protection up to -30 Vdc APPLICAtIONS Continuous Operation in Harsh Industrial Conditions tyPICAL INDuStRIES Factory Automation Woodworking and Metalworking Material Handling and Packaging
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E-Series ER Analog/Digital
Temposonics
E-Series ER Analog/Digital
E-Series Model ER Sensor, Analog / Digital-pulse (Start/Stop) Outputs Product Overview and Specifications
Product overview
MTS Sensors continues to establish new performance standards for low-cost, fully-industrial, durable position sensors using the widely preferred magnetostrictive technology. This principle for accurate and non-contact measurement of linear-position sensing was developed 30 years ago by MTS and is used with outstanding success in a large variety of industrial applications. The innovative Temposonics model ER sensor brings proven benefits of magnetostrictive feedback to the versatile rod-and-cylinder sensor package. It is ideal for demanding industrial applications where high performance non-contact feedback is essential. The model ER sensors rod-and-cylinder design has a stainless steel rod that can extend from the sensor housing. As the rod is extended and retracted, the sensing magnet remains completely contained and protected at all times, ensuring reliable sensor performance in the toughest industrial environments.
Product specifications
Parameters OutPut Measured output variables: Resolution: Position Analog: Infinite, restricted by output ripple Digital: 0.1, 0.01 and 0.005 mm (controller dependent) < 0.02% full stroke (minimum 60 m) < 0.001% full stroke Analog (voltage/current) Voltage: 0 to 10 Vdc and 10 to 0 Vdc (controller input resistance RL > 5k Ohm) Current 4 to 20 mA or 20 to 4 mA (min./max. load: 0/500 Ohm) Digital-pulse (start/stop): RS-422 differential signal Serial parameter upload available for: Measuring range, offset, gradient, status Position measurement: Measurement stroke lengths: 50 mm (2 in.) to 1500 mm (60 in.) Standard stroke lengths: Millimeters (mm): 75, 100, 150, 200, 300, 400, 500, 600, 750, 1000, 1250 and 1500 Inches (in.): 3, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54 and 60 Contact factory for custom stroke lengths update Frequency: Voltage or Current: > 1.5 kHz Start/Stop: Controller dependent ENVIRONMENtAL Operating conditions: Operating temperature: -40 C (-40 F) to 75 C (167 F) Relative humidity: 90% no condensation Ingress protection: IP 65 (when mating connector is correctly fitted) Emissions: IEC/EN 50081-1 Immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, criterium A, CE qualified 100 g (single hit)/ IEC standard 68-2-27 (survivability) 10 g/10 to 2000 Hz, IEC standard 68-2-6 (operational) 6-pin DIN (M16) male D60 connector Stainless steel type 303 Aluminum Adjustable mounting feet or Dual rod ends
Sold & Serviced By:
Specifications
Specifications +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: Analog: 50 - 140 mA Start/Stop, 50 - 100 mA (Stroke length dependent) Dielectric withstand voltage: 500 Vdc (DC ground to machine ground)
EMC test:
Shock rating: Vibration rating: Wiring Connection type: Sensor rod: Sensor housing: Mounting options:
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Outputs
ANALOg (VOLtAgE/CuRRENt) OutPutS
Analog outputs include voltage (0 to 10 Vdc, forward and reverse acting), and current (4 to 20 mA, forward or reverse acting). Since the outputs are direct, no signal conditioning electronics are needed when interfacing with controllers or meters (see 'Figure 1).
Active stroke length (Measuring Range) Output value
For ctin g
da war
Rev
ers
e ac
ting
Position magnet
Rod
+ Stop - Stop
Time between Start and Stop pulses are proportional to magnet position
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E-Series ER Analog/Digital
E-Series Model ER Sensor, Analog / Digital-pulse (Start/Stop) Outputs Outputs and Programmability
E-Series ER Analog/Digital
E-Series Model ER Sensor, Analog / Digital-pulse (Start/Stop) Outputs Sensor Dimension and Mounting and Installation References
A robust aluminum extrusion forms the sensor housing, containing the sensor rod, magnet, sensing element and electronics. The permanent magnet is mounted on a sliding carrier attached to the end of the stainless steel rod. As the rod moves in and out, the magnet travels above the sensing element inside the sensor housing.
Maximum Length = 2 x Stroke Length + 132 mm (5.2 in.) + 7 mm (0.28 in.) Beginning of Stroke (Null Position) 61 mm (2.4 in.) Null Stroke Length End of Stroke 71 mm (2.8 in.) Dead Zone Rod end wrench flats 8 mm (0.31 in.) 18 mm (0.7 in.) See Important Note Locking Nut 1/4 - 28 UNF or M6 x 1.0 Adjustable Rod End (optional) 24 mm +/- 4 mm (1.05 in. +/- 0.22 in.) part no.: 561255 for M6 Thread and part no.: 560444 for 1/4 - 28 Thread
Adjustable Rod End (optional) 24 mm +/- 4 mm (1.05 in. +/- 0.22 in.) part no.: 561255 for M6 Thread and part no.: 560444 for 1/4 - 28 Thread
Stroke Length
Mounting Foot part no.: 400802 51.5 mm (2.03 in.) 37.5 mm (1.48 in.) 19.7 mm (0.78 in.)
Magnet
Figure 3. E-Series Model ER Rod-and-Cylinder sensor dimension reference (Shown with a D60 integral connector)
Sensor mounting
MODEL ER SENSOR MOuNtINg Temposonics model ER Rod-and-Cylinder sensors are mounted onto the machine with moveable mounting feet. Grooves for the mounting feet are available on three sides of the sensor housing, allowing versatile mounting orientations for the sensor connector and extension cable. The rod end is then attached to the moving machine part. Optional rod ends can be used to simplify sensor installation design and facilitate articulated motion sensing. Using dual rod ends the model ER sensor can be mounted between two independent moving points, such as, swinging door applications. Please note that articulated or unsupported sensor applications must be limited to a maximum of 750 mm (30 in.) stroke length.
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Notes: 1. Mounting feet are ordered separately. 2. MTS recommends using 10-32 cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet.
Mounting method
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
28 mm (1.1 in.)
50 mm (1.97 in.)
400802
68 mm (2.68 in.)
(Width = 14.5 mm (0.57 in.) three mounting configurations possible using mounting feet and screws Rod-and-Cylinder sensor foot installation Secure mounting feet with customer supplied 10-32 Cap screws. (recommended )
7 mm (0.28 in.) 9.5 mm (0.37 in.)
16 Misalign angle
1/4-28
6 mm (0.24 in.) 25.4 mm (1.0 in.) 19 mm (0.74 in.) 40 mm (1.57 in.) 7 mm (0.28 in.) 9 mm (0.35 in.)
560444
16 Misalign angle
M6
561255
53 mm (2.1 in.)
1/4 in. Jam nut Threaded rod Mounting hardware: (1/4 - 28 UNF) 1/4 in. Hex nuts (2 ea.) 14 mm (0.56 in.) O.D. Washer
Stud end Optional, Mounting hardware included: Hex nuts (2 pcs.) Jam nut and washer
251975
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E-Series ER Analog/Digital
E-Series Model ER Sensor, Analog / Digital-pulse (Start/Stop) Outputs Mounting and Accessory References
E-Series ER Analog/Digital
E-Series Model ER Sensor, Analog / Digital-pulse (Start/Stop) Outputs Mounting, Accessory and Wiring References
Rod-and-Cylinder sensor mounting and installation reference
7 mm (0.28 in.) 9.5 mm (0.37 in.)
Mounting method
Part number
16 Misalign angle
1/4-28
Male, 1/4 - 28 rod ends (2 pcs.) with nuts, plus special wrench (Standard US customary measurement)
Rod-end kit
253346
16 Misalign angle
M6
Male, M6 rod ends ( 2 pcs.) with nuts, plus special wrench (Metric measurement)
Rod-end kit
253347
5 4 6 3 1 2 Pin no. 1 2 3 4 5 6
Integral D6 connector (male) as viewed from the end of the sensor Signal/Function Digital-pulse outputs (-) Stop (+) Stop (+) Start (-) Start +24 Vdc (+20% / -15%) DC Ground (0 Vdc) Signal/Function Analog outputs 0 to 10 Vdc or 4 to 20 mA Return for pin 1 10 to 0 Vdc or 20 to 4 mA Return for pin 3 +24 Vdc (+20% / -15%) DC Ground (for supply)
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Figure 3. ER Sensor grounding lug location
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Note:
Articulated or unsupported sensor applications using dual rod ends must be limited to a maximum of 750 mm ( 30 in.) stroke length. If mounting feet are used, they must be ordered separately. Two mounting feet are required for sensors up to 750 mm (30 in.). At least one additional mounting foot is recommended for longer lengths. Use the order matrix below to configure your Model ER sensor order number. Contact the factory for custom sensor stroke lengths.
E
1
R
2 3 4 5 6 7 8
D
9
6
10
0
11
1
12 13 14
SENSOR MODEL
E R
=
1-2 3
= Inside thread 1/4 - 28 (For model ER sensors using US customary stroke length measurement) = Inside thread M6 (For model ER sensors using metric stroke length measurement)
MEASuRINg StROKE LENgtH =
4-8
M = Millimeters (Encode in 5 mm increments for custom stroke lengths) u = Inches (Encode in 0.1 in. increments for custom stroke lengths)
Stroke Length Notes: 1. Standard US Customary stroke lengths are 3, 6, 9, 12, 15,18, 21, 24, 30, 36, 42, 48, 54, and 60 in. 2. Standard metric stroke lengths are 75, 100, 150, 200, 300, 400, 500, 600, 750, 1000, 1250 and 1500 mm. 3. Contact the factory for custom stroke lengths.
SENSOR CONNECtION tyPE D60 = 6-Pin DIN (M16), male, standard INPut VOLtAgE 1 = +24 Vdc (+20%, -15%), standard OutPut
(VOLtAgE)
6 0
=
9 - 11 12 13 - 14
V0 A0 R0
= 4 mA to 20 mA
(DIgItAL-PuLSE)
A1 R3
= Start/Stop
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E-Series ER Analog/Digital
E-Series ER Analog/Digital
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors E-Series Model EP2 Analog Output (Voltage)
SENSORS
Model EP2 Profile-style position sensor with single-position measurement Measurement stroke lengths up to 60 in.
FEAtuRES Linear, Absolute Measurement Non-Contact Sensing technology Non-Linearity Less than 0.03% Repeatability Within 0.005% Direct Position Output: Analog 0 - 10 Vdc Magnet is Secured to Moving Machine Part to Float over the Sensor Housing One Year Warranty BENEFitS Economically Priced Magnetostrictive Sensor technology EMi Shielded and CE Certified Factory Set Null And Span Setpoints Sensors Can Be Purchased Factory Direct From the MtS Online Store
APPLiCAtiONS Continuous Operation in Harsh industrial Conditions Plastic injection and Blow Molding Product Fabrication and Assembly Cutting, Drilling, Punching, Pressing and Bending
tYPiCAL iNDuStRiES Plastics Molding and Processing Material Handling and Packaging Factory Automation Woodworking and Metalworking
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E-Series Model EP2 Sensor, Analog Output Product Overview and Specifications
Product overview
MTS Sensors continues to establish new performance standards for low-cost, fully-industrial, durable position sensors using the widely preferred magnetostrictive technology. This principle for accurate and non-contact measurement of linear-position sensing was developed 30 years ago by MTS and is used with outstanding success in a large variety of industrial applications. The E-Series Model EP2 sensor with analog output can be ordered from the MTS Online Store at http://www.mtssensorsstore.com
Product specifications
Parameters OutPut Measured output variable: Resolution: Non-linearity: Repeatability: Analog Output: Position Infinite, restricted by output ripple < 0.03% full stroke (minimum 90 m) < 0.005% full stroke (minimum 2.5 m) Voltage: 0 to 10 Vdc (Controller input resistance RL >5k ohms) Measurement Stroke lengths: 4, 6, 9, 12, 15, 18, 21, 24, 30, 36, 42, 48, 54 and 60 in. Contact factory for custom stroke lengths. update Frequency: > 1.5 kHz ELECtRONiCS Operating voltage: +24 Vdc nominal: -15% or +20% Polarity protection: up to -30 Vdc Overvoltage protection: up to 36 Vdc Current drain: 50 - 140 mA (Stroke length dependent) Dielectric withstand voltage: 500 Vdc (DC ground to machine ground) Operating temperature: -40 C (-40 F) to 75 C (167 F) Relative humidity: 90% no condensation Emissions: IEC/EN 50081-1 immunity: IEC/EN 50082-2 IEC/EN 61000-4-2/3/4/6, criterium A, CE qualified 50 g (single hit)/ IEC standard 60068-2-27 (survivability) 5 g/10 to 2000 Hz, IEC standard 60068-2-6 (operational) Integral cable IP 67 Aluminum Any orientation. Adjustable mounting feet. Block magnet with stamped metal carrier Specifications
Output
The Temposonics E-Series Model EP2 analog output sensor comes standard with integrated analog conditioning electronics. The sensor can be connected to a control system or indicator directly without the need for an additional interface. Built-in microelectronics produce a continuous voltage output that is proportional to the magnet position. The active measurement stroke range is factory set (see 'Figure 1).
Active stroke length (Measuring Range)
Position measurement:
Dead zone
ENViRONMENtAL
Position Sensing element (Block magnet)
Shock rating: Vibration rating: Wiring Connection type: Sealing: Sensor extrusion: Mounting: Magnet type:
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E-Series Model EP2 Sensor, Analog Output Dimensions, Magnet and Mounting References
PVC cable 5 m (16.4 ft.) Mounting feet 19 mm (0.7 in.) Null zone 72.5 mm (2.85 in.) Measurement stroke length
Figure 2. E-Series Model RP Profile-style sensor dimension reference (Shown with 5 m (16.4 ft.) integral cable)
Description
4.5 mm (0.18 in.) 15 mm (0.59 in.) 20.5 mm (0.79 in.) 13 mm (0.51 in.) 11 mm (0.51 in.) 33 mm (1.29 in.) 13.5 mm (0.43 in.)
Part number
403448
Sensor mounting
MODEL EP2 SENSOR MOuNtiNG Temposonics model EP2 profile-style sensors are mounted onto a flat straight surface of the machine with moveable mounting feet. A pair (2) mounting feet are provided with each sensor. Two additional mounting feet (part no. 400802) are included for measurement stroke lengths greater than 48 inches. Mounting feet slide into side grooves and should be evenly distributed along the sensor extrusion to best secure the sensor for each particular application. Notes:
1. Additional mounting feet can be ordered separately. Sold & Serviced By: 2. MTS recommends using 10-32 cap screws (customer supplied) at a maximum torque of 44 in. lbs. when fastening mounting feet.
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25 mm (0.98 in.)
E-Series Model EP2 Sensor, Analog Output Sensor Mounting, Wiring and Ordering information
Profile-Style sensor mounting and installation reference
4 Holes 5.3 mm (0.21 in.) dia. 2 mm (0.08 in.)
Mounting method
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
28 mm (1.1 in.)
50 mm (1.97 in.)
400802
68 mm (2.68 in.)
Mounting feet and screws Profile-style sensor foot installation Secure mounting feet with customer supplied 10-32 cap screws. (recommended) Block magnet, Style L mounting Magnet installs on a mounting plate (customer supplied) or flat surface of the machine's moving part.
Mounting feet , part number 400802 Block magnet, Style L, part number 403448
Figure 3. EP2 analog sensor Integral cable Use the order matrix below to configure your Model EP2 analog sensor order number. Contact the factory for custom sensor orders. E-Series Model EP2 sensors with analog output ordered can be purchased from the MTS Online Store at: http://www.mtssensorsstore.com
E
1
P
2
2
3
A
4
5 6 7
SENSOR MODEL E-Series model EP2 sensor with analog output (voltage) and integral cable
= MEASuREMENt StROKE LENGtH iN iNCHES (Contact factory for custom stroke lengths)
P
=
2 A
1-4 5-7
4 inch stroke length 6 inch stroke length 9 inch stroke length 12 inch stroke length 15 inch stroke length 18 inch stroke length 21 inch stroke length
= = = = = = =
24 inch stroke length 30 inch stroke length 36 inch stroke length 42 inch stroke length 48 inch stroke length 54 inch stroke length 60 inch stroke length
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensor Accessories Includes Installation, Mounting and Application References Current Production and Retrofit Options for R-Series, G-Series and E-Series Sensors
SENS RS
RoD-Style SeNSoR MouNtINg R-Series Model RH Rod-Style Sensor R-Series Model RF Flexible Sensor R-Series Model RD4 Rod-Style Sensor g-Series Model gH Rod-Style Sensor R-Series Models gt2 and gt3 Redundant Rod-Style Sensors
ADAPteR cAble RetRoFIt oPtIoNS t temposonics II Sensors l-Series Sensors R-Series Sensors g-Series Sensors
PRoFIle-Style SeNSoR MouNtINg R-Series Model RP Profile-Style g-Series Model gP Profile-Style e-Series Model eP Profile-Style Sensor RoD-AND-cylINDeR Style SeNSoR MouNtINg e-Series Model eR Rod-and-cylinder Sensor MAgNet AND FloAt coMPAtIbIlIty cHARt R-Series Rod and Profile Style Sensors g-Series Rod and Profile-Style Sensors MAgNet SelectIoNS RoD-Style SeNSoRS R-Series Sensors g-Series Sensors e-Series Rod-and-cylinder Sensor MAgNet SelectIoNS PRoFIle-Style SeNSoRS R-Series Sensors g-Series Sensors e-Series Sensors exteNSIoN cAble oPtIoNS cable length limitations R-Series Sensors g-Series Sensors e-Series Sensors
coNNectoRS (cuRReNt PRoDuctIoN SeNSoRS) R-Series Sensors g-Series Sensors e-Series Rod-and-cylinder Sensor coNNectoRS, legAcy PRoDuct RetRoFItS l-Series Sensors g-Series Sensors R-Series Sensors PReSSuRe HouSINg oRDeRINg INFoRMAtIoN Models RH and gH Rod-Style Sensors MecHANIcAl eND coNNectoRS g-Series Sensors R-Series Sensors oPtIoNAl exteNSIoN RoDS INStAllAtIoN HARDwARe R-Series Sensors g-Series Sensors e-Series Sensors
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Accessories
Models RH, RF and RD4 Rod-Style Sensors Mounting and cylinder Installation References
m Te cs ni so po
s rie Se R-
R
Ring magnet Rin m Piston head n ferrous Non fer spacer spacer Min. 3.2 mm (0.125 in.)
Mounting RH/RF/RD4
The model RF flexible sensor housing can be mounted to provide straight or curvilinear measurements. The sensors flexible housing requires supports or anchoring to maintain proper alignment between the sensor rod and the magnet. Without proper alignment, the sensors output signal can be interrupted or lost. Refer to the R-Series Model RF section of this catalog for detailed mounting and installation information.
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The sensors rod housing and flange can remain permanently installed in the cylinder
Ring magnet The sensor cartridge consist of the electronics housing and sensing element and is easy to replace by removing (2) M4 thread 2.5 mm hex socket head screws
Ring magnet
Note:
Sold Serviced By: Unlike the G-Series Model GH sensor (shown in figure &4), GT2/GT3 redundant sensor models do not have a replaceable sensor cartridge ELECTROMATE Toll Free Phone (877) SERVO98 feature.
Mounting gH/gt
m Te cs ni so po
s rie Se G-
G
Ring magnet Rin m Piston head n ferrous Non fer spacer spacer
m Te po so ni
s GSe rie
Mounting eR
Optional rod ends can be used to simplify sensor installation design and facilitate articulated motion sensing. Using dual rod ends the model ER sensor can be mounted between two independent moving points, such as, swinging door applications. Please note that articulated or unsupported sensor applications must be limited to a maximum of 750 mm (30 in.) stroke length. Model eR sensor mounting and installation accessory reference
4 Holes 5.3 mm (0.21 in.) dia. 2 mm (0.08 in.)
Mounting method
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
400802
28 mm (1.1 in.)
50 mm (1.97 in.)
68 mm (2.68 in.)
Rod-end kit
16 mm 0.23 mm (0.644 in. 0.009 in.) I.D. 2 mm 0.08 mm (0.087 in. 0.003 in.)
253347
Male, M6 rod ends ( 2 pcs.) with nuts, plus special wrench (Metric measurement) optional Rod end Metric measurement Male M6 threads 561255
Rod-end kit
16 Misalign angle 1/4-28
253346
Male, 1/4 - 28 rod ends (2 pcs.) with nuts, plus special wrench (Standard US customary measurement) optional Rod end US customary measurement Male 1/4 - 28 threads 560444
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Mounting foot 5 mm (0.20 in.) M5 Threaded stud and nut (customer supplied)
Description
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
400802
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, standard (304 SS) Profile-style sensor mounting for sensor models RP and GP
68 mm (2.68 in.)
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, Insulated (304 SS) Profile-style sensor mounting for sensor models RP and GP. Nylon washers and cloth tape on the bottom provide electrical isolation.
252004
68 mm (2.68 in.)
t-Slot nut (M5 threaded) Nut for mounting model RP and GP sensors.
401602
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Mounting RP/gP
t-Slot nut (M5 threaded) Nut for mounting model RP and GP sensors.
Mounting eP/eP2
Mounting foot
Description
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
400802
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, standard (304 SS) Rod-and-Cylinder sensor mounting for sensor model EP
68 mm (2.68 in.)
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, Insulated (304 SS) Profile-style sensor mounting for sensor model EP. Nylon washers and cloth tape on the bottom provide electrical isolation.
252004
68 mm (2.68 in.)
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Description
9 mm (0.36 in.) 9 mm (0.36 in.)
Part number
400802
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, standard (304 SS) Rod-and-Cylinder sensor mounting for sensor model EP2
68 mm (2.68 in.)
28 mm (1.1 in.)
50 mm (1.97 in.)
Mounting feet, Insulated (304 SS) Profile-style sensor mounting for sensor model EP2. Nylon washers and cloth tape on the bottom provide electrical isolation.
252004
68 mm (2.68 in.)
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Mounting eP/eP2
Rod and Profile-Style Position Sensor Magnet and Magnet Float compatibility chart
Part number
201542-2 201553 201554 251298-2 251416-2 251447 252182 252183 252184 252887 Replaced by 403448 400424
Magnet float captive-sliding magnet, Style S captive-sliding magnet, Style S with longer ball-jointed arm captive-sliding magnet, Style V block magnet, Style l
open-ring magnet, Style M contact applications engineering for handling guidelines Small ring magnet (PA-ferrite coated) Magnet spacer, (non-ferrous) use with ring magnet part no.: 201542-2 Small ring magnet (PA surface coated) large ring magnet (PA-ferrite) contact applications engineering for handling guidelines. large ring magnet (PA-ferrite) large ring magnet (PA-ferrite) collar (used with float part no.: 251447)
400533 400633
Magnet compatibility
Note:
If your application requires a magnet that is not shown, contact the Factory and consult Applications Engineering for custom or additional non standard magnet options.
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Part number
201542-2
4 Holes Each 4.3 mm (0.17 in.) dia. 90 apart on 24 mm (0.94 in.) dia.
1 of 2 holes each, 4.5 mm (0.18 in.) dia. 120 apart on 41.3 mm (1.625 in.) dia. 11.2 mm (0.44 in.) opening 90 Cut out
RH RF
gH gt
201553
RH RF
gH
201554
1 of 4 holes each 4.6 mm (0.18 in.) dia. 90 apart on 41.3 mm (1.625 in.) dia.
RH RP
gH gP
eP
251298-2
60
2 Holes Each 4 mm (0.17 in.) dia. on 24 mm (0.94 in.) dia. 25 mm (0.97 in.) 21 mm (0.81 in.)
14 mm (0.55 in.)
open-ring magnet, Style M Material: Composite PA ferrite GF20 I.D.: 13.5 mm (0.53 in.) o.D.: 33 mm (1.3 in.) thickness: 8 mm (0.3 in.) weight: Approx. 11g operating temperature: - 40 C to +100 C
RH RF RD4 RP
gH gt gP
eP
251416-2
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Magnet Selections
Rod and Profile-Style Position Sensor Magnet Float and Magnet Selections
PoSItIoN MAgNet SelectIoNS (Magnet must be ordered separately) Magnet and dimensions (Drawing dimensions are for reference only)
14 mm (0.55 in.) Min. I.D. 51 mm (2 in.) Spherical O.D. 53 mm C (2.1 in.) L
Part number
251447
14 mm (0.55 in.) Rotation: Vertical: 18 Horizontal: 360 Ball-jointed arm (M5 thread)
43 mm (1.69 in.)
RP
gP
eP
252182
40 mm (1.58 in.)
captive-sliding magnet, Style N with longer ball-jointed arm Material: GFK, magnet hard ferrite weight: Approx. 30g operating temperature: -40 C to +75 C
RP
gP
eP
252183
14 mm (0.55 in.) Rotation: Vertical: 18 Ball-jointed arm (M5 thread) 9 mm (0.35 in.)
captive-sliding magnet, Style V Material: GFK, magnet hard ferrite weight: Approx. 30g operating temperature: -40 C to +75 C block magnet, Style l Material: GFK, magnet hard ferrite weight: Approx. 20g 2g operating temperature: -40 C to +75 C
RP
gP
eP
252184
Magnet Selections
4.5 mm (0.18 in.) 15 mm (0.59 in.) 20.5 mm (0.79 in.) 13 mm (0.51 in.) 11 mm (0.51 in.)
RF
eP eP2
403448
33 mm (1.29 in.)
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Part number
400424 Replaces 401467
RH
gH gt
400533
4 Holes Each 4.3 mm (0.17 in.) dia. 90 apart on 24 mm (0.94 in.) dia.
Magnet spacer (Non-ferrous, use with ring magnet part no.: 201542-2) I.D.: 14 mm (0.56 in.) o.D.: 32 mm (1.25 in.) thickness: 3.2 mm (0.125 in.) Small ring magnet Material: PA surface coated weight: Approx. 10g I.D.: 13.5 mm (0.53 in.) o.D.: 17.4 mm (.0.685 in.) thickness: 7.9 mm (0.312 in.) operating temperature: - 40 C to +100 C large ring magnet Material: PA ferrite weight: Approx. 10g I.D.: 24 mm (0.95 in.) o.D.: 30 mm (1.18 in.) thickness: 3.4 mm (0.13 in.) operating temperature: - 40 C to +100 C Contact applications engineering for handling guidelines
RH
gH gt
400633
RH
gH
401032
RH
gH
A 30 mm (1.18 in.)
24 mm (0.95 in.)
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Magnet Selections
Rod and Profile-Style Position Sensor Magnet Float and Magnet Selections
PoSItIoN MAgNet SelectIoNS (Magnet must be ordered separately) Magnet and dimensions (Drawing dimensions are for reference only)
11 mm (0.43 in.) A O.D. 38.1 mm (1.5 in.)
Part number
401468
RH
402316
gt
560777
27 mm (1.06 in.) OD
Magnet Selections
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SSI
cANbus
DeviceNet
Profibus
baud rate
1.0 MBd 400 kBd 300 kBd 200 kBd 100 kBd 1.0 MBd 500 kBd 250 kBd 125 kBd 500 kBd 250 kBd 125 kBd 12 MBd 1.5 MBd 500 kBd 187.5 kBd 93.75 kBd
g-SeRIeS SeNSoRS
300 ft.. maximum when using the differential pair for the interrogation or Start signal and for the gate or Stop signal. 250 ft. maximum when using the single-ended interrogation or Start signal. The unused differential signal MuSt be terminated to ground at the
control box.
exteNSIoN cAble oPtIoN AND SeNSoR MoDel coMPAtIbIlIty ReFeReNce extension cable with connection types Standard 6-pin (D60) 6-pin (D63) 7-pin DIN (D70) 10-pin MS (MS0) Profibus SSI SSI
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R-Series
g-Series
e-Series
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extension cable with connector / ordering Information D6 (D60) connection type options
exteNSIoN cAble wItH coNNectoRS FoR D6 (D60) coNNectIoN tyPeS (R-SeRIeS, g-SeRIeS & e-SeRIeS SeNSoRS) extension cable and connector Description
Female connector, Straight exit with Standard PVc Jacket cable (Assembly Includes D6 Connector, Part No.: 560700 and Cable, Part No.:530026) Female connector, 90 exit with Standard PVc Jacket cable (Assembly Includes D6 Connector, Part No.: 560778 and Cable, Part No.:530026) Female connector, Straight exit with black Polyurethane Jacket cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D6 Connector, Part No.: 560700 and Cable, Part No.:530045) Female connector, 90 exit with black Polyurethane Jacket cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D6 Connector, Part No.: 560778 and Cable, Part No.:530045)
connection type D6
DA
DJ
DK
ordering Information extension cable with connector for D6 (D60) connection types
D
1 2 3 4 5 6 7 8
SeNSoR coNNectIoN tyPeS D6 DA DJ DK = = = = Female connector, straight exit (part no. 560700), and PVC jacket cable (part no. 530026) Female connector, 90 exit (part no. 560788), and PVC jacket cable (part no. 530026) Female connector, straight exit (part no. 560700), and black polyurethane jacket cable (part no. 530045) Female connector, 90 exit (part no. 560788), and black polyurethane jacket cable (part no. 530045) cAble leNgtHS 005 015 025 050 100 For standard length cables up to 100 ft. = 5 ft. = 15 ft. = 25 ft. = 50 ft. =
1-2
3-5
= 100 ft. For custom length cables over 100 ft. = Cable length (maximum cable length is dependent on the output selected; consult MTS Applications Engineering) cAble teRMINAtIoN P0 D6M D6F DAF = = = = Pigtail cable without connector (2 digit code) D6 male connector (straight exit). Only available with the D6 option above. D6 female connector (straight exit). Only available with the D6 option above. D6 female connector (90 exit). Only available with the DA option above. =
6-8
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exteNSIoN cAble wItH coNNectoRS FoR R-SeRIeS PRoFIbuS SeNSoRS wItH (D63) coNNectIoN tyPeS extension cable and connector assemblies Description
Hybrid Profibus bus cable, straight exit, 6-pin DIN female connector, with Pg9 strain relief for (D63) sensor connection types (Assembly Includes D63 Connector, Part no.: 370423 and Cable, Part no.:530040) Hybrid Profibus bus cable, straight exit, 6-pin DIN male connector with Pg9 strain relief for (D63) sensor connection types (Assembly Includes D63 Connector, Part no.: 370427 and Cable, Part no.:530040)
connection type
DF
Dg
oRDeRINg INFoRMAtIoN - exteNSIoN cAble wItH coNNectoRS FoR R-SeRIeS PRoFIbuS SeNSoRS wItH (D63) coNNectIoN tyPeS
D
1 2 3 4 5 6 7 8
SeNSoR coNNectIoN tyPeS DF Dg = Female connector, straight exit (part no. 370423), and Profibus cable (part no.: 530040) with (D63) type connector = Female connector, 90 exit (part no. 560778), and Profibus cable (part no.: 530040) with (D63) type connector cAble leNgtHS 005 015 025 050 100 = = = = = For standard length cables up to 100 ft.. 5 ft. 15 ft. 25 ft. 50 ft. 100 ft. For custom length cables over 100 ft.. = Cable length (maximum cable length is dependent on baud rate). P0 DFM DgM cAble teRMINAtIoN = Pigtail cable without connector (2-digit code) = Male connector, (Straight exit). For daisy-chain connections of Profibus sensors with D63 connector. = Male connector, (90 exit). For daisy-chain connections of Profibus sensors with D63 connector. = =
1-2
3-5
6-8
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extension cable with connector / ordering Information R-Series Profibus D6 (D63) connection type options
extension cable with the Standard 7-pin DIN connector / ordering Information R-Series SSI D7 (D70) connection type options
exteNSIoN cAble wItH coNNectoRS FoR R-SeRIeS SeNSoRS wItH tHe 7-PIN DIN (D70) coNNectIoN tyPe extension cable and connector assemblies Description
Female connector, Straight exit and orange Polyurethane Jacket cable with High-Performance Shielding (Assembly Includes D7 Connector, Part No.: 560701 and Cable, part no.: 530029) Female connector, 90 exit and orange Polyurethane Jacket cable with High-Performance Shielding (Assembly Includes D7 Connector, Part No.: 560779 and Cable, part no.: 530029) Female connector, Straight exit and Standard PVc Jacket cable (Assembly Includes D7 Connector, Part No.: 560701 and Cable, part no.: 530026) Female connector, 90 exit and Standard PVc Jacket cable (Assembly Includes D7 Connector, Part No.: 560779 and Cable, part no.: 530026) Female connector, Straight exit and black Polyurethane Jacket cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D7 Connector, Part No.: 560701 and Cable, part no.: 530045) Female connector, 90 exit and black Polyurethane Jacket cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes D7 Connector, Part No.: 560779 and Cable, part no.: 530045)
connection type
D7
DR
DS
Dt
Du
DV
oRDeRINg INFoRMAtIoN - exteNSIoN cAble wItH coNNectoRS FoR R-SeRIeS SeNSoRS wItH tHe (D70) coNNectIoN tyPe
SeNSoR coNNectIoN tyPeS D7 DR DS Dt Du DV
D
1 2 3 4 5
P
6
0
7
= Female connector, straight exit (part no. 560701), and orange polyurethane jacket cable (part no.: 530029) = Female connector, 90 exit (part no. 560779), and orange polyurethane jacket cable (part no.: 530029) = Female connector, straight exit (part no. 560701), and PVC jacket cable (part no. 530026) = Female connector, 90 exit (part no. 560779), and PVC jacket cable (part no.: 530026) = Female connector, straight exit (part no. 560701), and black polyurethane jacket cable (part no. : 530045) = Female connector, 90 exit (part no. 560779), and black polyurethane jacket cable (part no.: 530045) cAble leNgtHS =
1-2
3-5
For standard length cables up to 100 ft. = 5 ft. = 15 ft. = 25 ft. = 50 ft. = 100 ft. For custom length cables over 100 ft.
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= Cable length (maximum cable length is dependent on baud rate). P0 cAble teRMINAtIoN = Pigtail cable without connector =
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exteNSIoN cAble wItH coNNectoRS FoR g-SeRIeS AND R-SeRIeS (SSI outPut) SeNSoRS wItH MS (MS0), coNNectIoN tyPeS extension cable and connector assemblies Description
Female connector, Straight exit and black Polyurethane Jacket cable (for higher resistance to moisture, oil and cold temperatures) (Assembly Includes MS Connector with adapter and boot, Part No.: 370418 and Cable, part no.: 530045)
connection type
MF
oRDeRINg INFoRMAtIoN - exteNSIoN cAble wItH coNNectoRS FoR g-SeRIeS RetRoFItS AND R-SeRIeS SeNSoRS (SSI outPut) wItH tHe (MS0) coNNectIoN tyPe
SeNSoR coNNectIoN tyPeS MF
M F
1 2 3 4 5
P
6
0
7
= Female connector, straight exit with adapter and boot (part no. 370418), and black polyurethane jacket cable (part no. 530045) cAble leNgtHS =
1-2
3-5
005
For standard length cables up to 100 ft. = 5 ft. = 15 ft. = 25 ft. = 50 ft. = 100 ft. For custom length cables over 100 ft.
= Cable length (maximum cable length is dependent on baud rate). P0 cAble teRMINAtIoN = Pigtail cable without connector =
P 0
6-7
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extension cable with 10-pin connector / ordering Information g-Series and R-Series SSI MS (MS0) connection type options
Adapter cable Retrofit options, legacy Products t temposonics I and II, l-Series Sensor
cAble RetRoFItS wHeN RePlAcINg teMPoSoNIcS II AND l-SeRIeS MoDel lH SeNSoRS wItH INtegRAl Rb coNNectoRS Adapter cable Description and Specifications
Female, straight exit D6 to male Rb cable connections
Part number
253243-1
gH/gP
253243-2
Adapter cables
304.8 mm (12 in.) Female, 6-pin D6 connector part no.: 560700 Male, 10-pin (M12) RB connector part no.: 530026
Digital-pulse or Neuter
gH/gP
Analog
253244-1
gH/gP
1524 mm (60 in.) Female, 6-pin D6 connector part no.: 560700 Male, 10-pin (M12) RB connector part no.: 402606
253244-2
cAble RetRoFItS wHeN RePlAcINg teMPoSoNIcS II SeNSoRS wItH INtegRAl Rc coNNectoRS Adapter cable Description and Specifications
Female, straight exit D6 to male Rc cable connections
Part number
201612-1
gH/gP
Digital-pulse and Neuter
Male, 10-pin RC connector
201612-2
cAble RetRoFItS wHeN RePlAcINg MoDel lH SeNSoRS wItH IN-lINe 10-PIN MS coNNectoRS Adapter cable Description and Specifications
Female, straight exit D6 to male MS cable connections
Part number
253245-1
gH/gP
Digital-pulse and Neuter
253245-2
304.8 mm (12 in.) Female, 6-pin D6 connector part no.: 560700 Male, 10-pin (MS0) MS connector part no.: 370487
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Adapter cable Retrofit options, legacy Products temposonics I and II, l-Series Sensors
cAble RetRoFItS wHeN RePlAcINg MoDel lH SeNSoRS wItH IN-lINe 10-PIN MS coNNectoRS Adapter cable Description and Specifications Sensor Replacement gH/gP
Analog
Part number
253246-1
gH/gP
Digital-pulse or Neuter
Male, 10-pin (MS0) MS connector part no.: 370487
253246-2
cAble RetRoFItS wHeN RePlAcINg teMPoSoNIcS II AND l-SeRIeS MoDel lH SeNSoRS wItH IN-lINe 10-PIN MS coNNectoRS wIReD FoR R1, R2 oR R3 coNNectIoN tyPeS Adapter cable Description and Specifications
Female, straight exit D6 to MS (R1, R2 or 10-pin male) cable connections
Part number
253245-3
304.8 mm (12 in.) Female, 6-pin D6 connector part no.: 560700 Male, 10-pin (MS0) MS connector part no.: 370487
253246-3
Digital-pulse
1524 mm (60 in.) Female, 6-pin D6 connector part no.: 560700 Male, 10-pin (MS0) MS connector part no.: 370487
253302-1
1524 mm (60 in.) Female, 6-pin D6 connector part no.: 560700 Female, 6-pin (R1/R2/R3) MS connector part no.: 370015
253302-2
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Adapter cables
Part number
253248-1
gH/gP
Analog and Digital-pulse
RH/RP
Analog
253248-2
Adapter cables
gH/gP
Analog and Digital-pulse
RH/RP
SSI
253315-1
RH/RP
SSI
D7 connector, female RG Integral connector, male
253315-2
cAble RetRoFItS wHeN RePlAcINg MoDel lP SeNSoRS wItH INtegRAl c-Style oR IN-lINe H oR J Style coNNectoRS Adapter cable Description and Specifications
Female, straight exit D6 to male AMP cable connections
Part Number
253247-1
eP/eR
253247-2
gH/gP
Digital-pulse
eP/eR
Digital
gH/gP
Analog
Male, 8-pin AMP connector
253247-3
304.8 mm (12 in.) / 2133.6 mm (84 in.) Female, 6-pin D6 connector part no.: 560700
eP/eR
253247-4
Analog
gH/gP
Digital-pulse
eP/eR
Digital
gH/gP
Reverse-acting Analog Female, straight exit D6 to male D6 cable connections
253710-1
gH/gP
Reverse-acting Analog
253411
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connector and cable Assembly options For R-Series Sensors with ethercAt output
cAble RetRoFItS FoR FoR teMPoSoNIcS II oR MoDel lH SeNSoRS wItH Rc coNNectIoN tyPeS Adapter cable Description and Specifications
Male Rc to female Rb cable connections
cable length
6 in.
Part number
401327
4-PIN Style cAble coNNectoR oPtIoNS FoR R-SeRIeS etHeRcAt SeNSoR MAle (D57) coNNectIoN tyPeS
cable connector and Dimensions
Female, straight exit cable connections
EtherCAT
RP/RH
370523
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Description / Specifications
Part number
connector and bus cable Assembly options For R-Series Sensors with ethercAt output buS cAble wItH coNNectoRS FoR R-SeRIeS etHeRcAt SeNSoR MoDelS wItH (D56) coNNectIoN tyPeS
bus cable connector and Dimensions (Drawing dimensions are for reference only)
bus cable connector option
Sensor Model
EtherCAT
cable length
5m
Part number
530064
RP/RH
jacket (green
Ethernet cable
3 4 1 2
EtherCAT
RP/RH
5m
530065
47 mm (1.85 in.)
3 4 1 2
Ethernet cable
55 mm (2.17 in.)
Power cable connector and Dimensions (Drawing dimensions are for reference only)
M8 x 1
10 mm (0.39 in.) dia.
Power cable, Female 4-pin (M8) and cable with pigtail termination Input: 24 Vdc wire gage:
4x0.25 mm2 shielded cable jacket: PUR
32.5 mm (1.28 in.)
Models RP/RH
EtherCAT
cable length
5m 10 m 15 m
Part number
530066 530096 530093
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R-Series Sensor connectors, current Production For DeviceNet (D51) and Profibus (D53) connection types
5-PIN Style coNNectoR oPtIoNS FoR R-SeRIeS DeVIceNet SeNSoRS wItH (D51) coNNectIoN tyPeS connector and Dimensions (Drawing dimensions are for reference only)
55 mm (2.2 in.) 20 mm (0.8 in.) dia.
Part Number
370375
RP/RH
DeviceNet
RP/RH
370376
41 mm (1.6 in.)
5-PIN cAble coNNectoR oPtIoNS FoR R-SeRIeS PRoFIbuS SeNSoRS wItH (D53) coNNectIoN tyPeS connector and Dimensions (Drawing dimensions are for reference only) Description and Specifications
cable connector, female, straight exit Style: 4-pin (M8) Housing: Zinc nickel plated termination: Solder contact insert: Silver plated Input Power: 24 Vdc Installation: Field installable, (D53) connection types cable connector, female, 90 exit Style: 5-pin (M12) Housing: Zinc nickel plated termination: Screw contact insert: Silver plated Installation: Field installable, (D53) connection types
Part Number
370504
RP/RH
Profibus
RP/RH
370514
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current connectors
R-Series Sensor connectors, current Production For Profibus (D53) connection types
5-PIN cAble coNNectoR oPtIoNS FoR R-SeRIeS PRoFIbuS SeNSoRS wItH (D53) coNNectIoN tyPeS connector and Dimensions (Drawing dimensions are for reference only)
54 mm (1.12 in.) 40 mm (1.57 in.)
Part number
370515
RP/RH
Profibus
RP/RH
560884
20 mm (0.77 in.)
current connectors
62 mm (2.44 in.)
Profibus
RP/RH
560885
Profibus
RP/RH
560886
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R-Series Sensor connectors, current Production For Profibus (D53) connection types
5-PIN cAble coNNectoR oPtIoNS FoR R-SeRIeS PRoFIbuS SeNSoRS wItH (D53) coNNectIoN tyPeS connector and Dimensions (Drawing dimensions are for reference only)
70 mm (2.75 in.) 40 mm (1.58 in.) 9 mm (0.36 in.) 41 mm (1.6 in.) 29 mm (1.15 in.)
Part Number
560887
16 mm (0.64 in.)
RP/RH Profibus
560888
6-PIN DIN (D60) Style cAble coNNectoR oPtIoNS FoR SeNSoRS wItH (D63) coNNectIoN tyPeS connector and Dimensions (Drawing dimensions are for reference only) Description / Specifications
Profibus bus terminator for male cable connector type Style: (STA09131H06) Housing: Zinc nickel plated termination: Solder contact insert: Silver plated Installation: Field installable, Mates with standard male connector cable connector, male, straight exit Style: 6-pin DIN (D6) Housing: Zinc nickel plated termination: Solder contact insert: Silver plated cable clamp: PG7 Installation: Field installable
Part number
252347
RP/RH
370372
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current connectors
43 mm (1.69 in.)
Profibus bus terminator, male, straight exit Style: 5-pin (M12) Housing: Zinc nickel plated termination: Solder contact insert: Silver plated Installation: Field installable, (D53) connection types
Part number
370423
RP/RH
teMPo II
Profibus
RP/RH
370427
54 mm (2.1 in.)
current connectors
54 mm (2.13 in.)
38 mm (1.5 in.)
Profibus
RP/RH
370460
RP/RH gP/gH eP
560700
54 mm (2.1 in.)
RP/RH gP/gH eP
560778
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connectors, current Production For Sensors with (D70) connection types 7-PIN Style cAble coNNectoR oPtIoNS FoR R-SeRIeS SeNSoRS wItH (D70) coNNectIoN tyPeS
cable connector and Dimensions
54 mm (2.1 in.) 18 mm (0.7 in.) dia.
Part number
370516
RP/RH
SSI
560701
RP/RH
SSI
370565
57 (2.244) 57 SW 16
PG 7 PG
8 18 (DIA. 09)
(DIA.709)
58 (2.28) SW 16
RP/RH
SSI
370566
PG 9
18 (DIA.709)
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current connectors
connector options, legacy Product Retrofits R-Series, g-Series and l-Series Sensors cAble coNNectoR oPtIoNS FoR R-SeRIeS g-SeRIeS AND l-SeRIeS legAcy SeNSoR MoDelS
cable connector and Dimensions Description and Specifications
cable connector, female, straight exit Style: (D8) Housing: Zinc nickel plated termination: Solder contact insert: Silver plated cable clamp: PG7 Installation: Field installable for (D80) connection types. cable connector, male, Rb straight exit Style: 10-pin Housing: Zinc nickel plated termination: Solder contact insert: Silver plated cable clamp: PG7 Installation: Field installable for 400755-3 (RB/RC) connection type. cable connector, female, Rg straight exit Style: RG Housing: Zinc nickel plated termination: Solder contact insert: Silver plated cable clamp: PG7 Installation: Field installable, mates to 7-pin male RG connection type. cable connector, female, Rb/Rc straight exit Style: RB/RC retrofit Housing: Zinc nickel plated termination: Solder contact insert: Silver plated cable clamp: PG7 Installation: Field installable for 400755-3 (RB/RC) connection type.
Part number
370391
Screw (2X)
gP/gH
370486
64 mm (2.5 in.)
RP/RH l-SeRIeS
Sensors
401366
legacy connectors
gP/gH
401755-3
Screw (2X)
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H H
1 2 3 4 5 6 7 8
SeNSoR MoDelS RH AND gH PReSSuRe HouSINg PIPe AND FlANge StyleS t S M = US customary threads, raised-faced flange and pressure tube, standard = US customary threads, flat-faced flange and pressure tube, standard = Metric threads, flat-faced flange and pressure tube, standard StRoKe leNgtH =
= =
H H 1-2
3
4-8
M = Millimeters (Encode in 5 mm increments) Stroke length Notes: u = Inches and tenths 1. Rod-style sensor (model GH) Voltage or Current = 50 mm (2 in.) - 2540 mm (100 in.) . (Encode in 0.1 in. (See 'Note 6' on page 16). Increments) 2. Rod-style sensor (model GH) Digital-pulse = 50 mm (2 in.) - 7620 mm (300 in.)
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Pressure Housing
Part number
401603
22 mm (0.87 in.)
9 mm (0.35 in.)
M5 Threads
RP/gP
401913
22 mm (0.87 in.)
9 mm (0.35 in.)
M5 Threads
threaded adapter
Lock Washer 10-32 UNF - 2A
RP/gP
402849
Female M5 to male 10 - 32
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Part number
401768-2 401768-3 401768-4 401768-6 401768-7 401768-8 401768-9 401768-10 401768-12 401768-14 401768-15 401768-18 401768-20 401768-21 401768-24 401768-30 401768-36 401768-42 401768-48 401768-60
365.1 mm (14.375 in.) 390.5 mm (15.375 in.) 466.7 mm (18.375 in.) 517.5 mm (20.375 in.) 542.9 mm (21.375 in.) 619.1 mm (24.375 in.) 771.5 mm (30.375 in.) 923.9 mm (36.375 in.) 1076.3 mm (42.375 in.)
Note:
If your application requires a magnet that is not shown, contact the Factory and consult Applications Engineering for custom or additional non standard magnet options.
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extension Rods
Part number
252916
RP/RH
Installation Hardware
1/4 in. Jam nut Threaded rod Mounting hardware: (1/4 - 28 UNF) 1/4 in. Hex nuts (2 ea.) 14 mm (0.56 in.) O.D. Washer
Stud end type: Hex nuts, (2X), jam nut and washer Material: Stainless steel Application: Rod and cylinder mounting o-Ring Material: Fluoroelastomer 75 5 durometer Dimensions: Metric flange with M18 X 1.5 threads Application: Use with style M housings electronics housing screw type: 8-32 UNC - 2A Application: GHB and RHB and LH/GH models with pressure housing Hex-jam nut type: 3/4-16 UNF Material: Stainless steel with nylon insert Application: T and S style housings Hex-jam nut type: M18 X 1.5 threads Material: Stainless steel Application: Use for M style housing
eR
251975
gH/RH
401133
gHb/RHb
402617
60 mm (2.35 in.)
8-32 UNC - 2A
gH/RH
500015
gH/RH
500018
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Part number
560777
o-Ring Material: Fluoroelastomer 75 5 durometer Dimensions: Std. flange with 3/4-16 UNF threads Application: T and S style housings
gH/RH
560315
Magnet mounting screws type: 6-32 X 7/8 Material: Stainless steel Application: Standard ring magnet mounting (part no,: 201542) 4 required or open-ring magnet mounting (part no.: 251416-2)
60 mm
RP/gP
560357
16 mm 16 mm 16 mm
20 mm
12 mm
Fixing clip Material: Brass, non magnetic Application: Used to secure open-ring magnet
RH/gH
561481
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Installation Hardware
27 mm (1.06 in.) OD
Part number
253124
RP/RH
Analog
RP/RH
253408
Analog
RP/RH
253309-1
RP/RH
SSI
253310-1
Field Programming
Profibus
RP/RH
280640
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Part number
252382-D62
RP/RH
Analog
gP/gH
253853
R-Series SSI Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for R-Series Analog output sensor models g-Series Setup software Programming Kit Kit includes: Interface converter box, power supply, setup software and cabling. Application: Programming software for G-Series Digital output sensor models Profibus master simulator. Application: Function and diagnostic data verification and to perform slave address adjustments for R-Series Profibus output sensor models
Analog
gP/gH
253311-1
Digital-Pulse (PWM)
gP/gH
253312-1
Profibus
RP/RH
401727
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Field Programming
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors High Pressure Housing - Explosion Proof R-Series (RH) and G-Series (GH) Sensors
Outputs - Reference G and R-Series Data Sheets
PREciSiON POSitiON MEaSuREMENt HiGH PRESSuRE HOuSiNG (HPH) this High Pressure Housing is atEX EEx approved and uL and cuL approved for use in hazardous locations with temposonics position sensors. the atEX approval covers dust, uL and cuL approvals cover flammable gases, vapors or liquids. Several design combinations are available to fit your application: M18 or 3/4 in. UNF mounting flange thread M20 or 1/2 in. NPT cable gland thread long or short tops top-mounted side-mounted dual side-mounted cable glands (See combination chart for more information) all parts are made of 316L stainless steel. the HPH housing is also available in non-approved versions ensuring an outstanding protection to the sensor when used in rugged applications with high humidity and aggressive gases.
SENSORS
the High Pressure Housing (HPH) is atEX EEx approved or uL and cuL approved for use in hazardous locations with a range of temposonics linear-position sensors
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Product overview
This housing is made to fit Temposonics R-Series and G-Series sensors with analog and digital outputs, both integral cable and connector versions can be used. The High Pressure Housing provides a cost efficient solution to sensor applications in hazardous locations. When using the HPH with Temposonics linear-position sensors, sensor maintenance and replacement is simplified. HiGH PRESSuRE HOuSiNG OPtiONS
Product specifications
Parameters OutPut atEX: 0539 II 2GD EEx d IIC T5 (100 oC) Demko 07 ATEX 142619 In accordance with EN 60079-0, EN 60079-1, EN 50284-1-1 Class 1, Division 1, Groups A, B, C and D hazardous locations Temperature code T5 As to fire, electrical shock and explosion hazards only UL certificate no. 2PD0 In accordance with UL 1203 standard Only with ATEX or UL approved cable glands Stainless steel AISI 316L (1.4404) M20 x 1.5 or 1/2 in. NPT IP 68 (only with IP 68 approved cable gland) G-Series Analog + Start/Stop L-Series Analog + Start/Stop R-Series Analog R-Series Profibus R-Series CANbus R-Series SSI R-Series DeviceNet S-Series ServoSensor *Consult individual sensor data sheets for more product specifications and sensor ordering information at www.mtssensors. com M18 x 1.5 or 3/4 in. - 16 UNF - 3A 350 Bar continuous 530 Bar Ring magnet (GF plastic with permanent magnet) Float on request Specifications
uL/cuL:
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Zone 0 10 mm dia.
25 mm
56 mm dia.
69 mm dia.
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Choose your high pressure housing from the HPH Design Combination Chart below in Table 1. HPH accessory options are described in Table 2.
tyPE
StaNDaRD
StaNDaRD
1/2 M20 NPT M20
BOTTOM TOP
M18 M 3/4 UNF M M18
3/4 UNF
M18
3/4 UNF
aPPROvaL
M20
atEX ONLy
atEX ONLy
uL aND cuL
atEX ONLy
uL aND cuL
0100
0600
0900
1000
1300
1400
M20
0300
0800
2100
2200
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figure 4. RTA-3/4 in. UNF-2 Rotation adapter item M20 x 1.5 Cable gland M20 x 1.5 Cable gland M20 x 1.5 Cable gland Nut for flange Spanner tool Connector, straight exit Connector, straight exit HPH Rotation Adaptor HPH Rotation adaptor HPH Rotation adapter Description ATEX, 3-15 mm cable diameter, nickel plated brass ATEX, 4-8.5 mm cable diameter, stainless steel ATEX, 8.5-16 mm cable diameter, stainless steel 316 L Stainless steel (2 required) Female, 6-pin DIN, straight exit Female, 6-pin DIN, straight exit with 10 m cable Use with M18, and M30 x 1.5 Use with 3/4 in. UNF, 1 1/4 in. UNF Use with the 3/4 in. UNF housing thread and has a 1 1/16 in. - #12 SAE Boss O-ring mounting thread Summit item number CG-912004 CG-816679 CG-816609 M18 x 1.5 DIN 1018A AMF 80-90 mm HPH 6 DIN HPH6DIN/10MKFPUR25 RTA-M18 RTA-3/4 in. UNF RTA-3/4 in. UNF-2
Ordering information
uSE tHE fORM bELOw tO ORDER a HiGH PRESSuRE HOuSiNG
(accessories described in table 2 are ordered separately)
Refer to the example below when placing your order. Approved short housing with M18 mounting threads and one side mounted cable gland with M20 threads and a measuring length of 650 mm: Example: HPH-0900-0650-a
H P H
cHOOSE a DESiGN cOMbiNatiON fROM tHE DESiGN cOMbiNatiON cHaRt (4-7) Refer to Table 1. HPH Design Combination Chart. ENtER MEaSuRiNG LENGtH (8-11) Refer to Figure 1. HPH Sensor and housing dimension references. ENtER vERSiON (12) a N = Approved version = Non approved version
= =
4-7 8 - 11
=
12
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10
11
12
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Temposonics
Magnetostrictive, Absolute, Non-contact Linear-Position Sensors NEMA Type 4X Housing R-Series (RH) and G-Series (GH) Sensors
SENSORS
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Product overview
Our sealed NEMA Type 4X stainless-steel housing is an accessory designed specifically for Temposonics R-Series and G-Series rodstyle sensor models, making them ideal for use in hydraulic or pneumatic cylinders used in wash down environments. By combining our modular design philosophy with this unique housing, customers can utilize the same proven non-contact, trouble-free performance recognized throughout the world. By themselves, R-Series model RH and G-Series model GH sensors are sealed to an ingress rating of IP 67. (IP 68 for integral cable models). Using the NEMA Type 4X housing provides the additional sealing protection of a NEMA Type 4X that adds protection against hose-directed water, (similar to an IP 66 rating). This stainlesssteel housing also protects against corrosion and will remain undamaged by external formation of ice. The Temposonics position sensor with a NEMA Type 4X housing offer advantages that enable the customer to choose the specific sensor output configurations required for their application. Serial communication and a simple PC-based user interface enable remote programmability and full diagnostics without the need to compromise the housings protection rating. These features can be used to simplify machine design, sensor setup and field troubleshooting.
Product specifications
Parameters Rod-Style sensor models : Specifications Analog, Start/Stop, PWM, SSI and CANbus G-Series, Model GH Outputs: Voltage, current, Start/Stop or PWM R-Series, Model RH Outputs: Voltage, current, SSI and CANbus
Consult individual sensor data sheets for more product specifications and sensor ordering information at www.mtssensors.com
Rod style: 25 mm (1 in.) to 7620 mm (300 in.) Integral cable, black polyurethane jacket, with pigtail termination 303/304 Stainless Steel Housing: NEMA Type 4X Sensor cartridge (installed): IP 68 (integral cable models) 304 Stainless Steel 350 bar, 690 bar peak (5000 psi, 10,000 psi peak) Any orientation. Threaded flange M18 x 1.5 or 3/4-16 UNF-3A 45 N-m (33 ft. - lbs.) Ring magnet or magnet float
Sensor rod: Operating pressure: Mounting: Typical mounting torque: Magnet types:
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NEMA Type 4X Housing and Sensor Dimension References, Ordering information (housing only)
51 mm (2.0 in.)
Null 51 mm (2 in.)
Magnet Integral Cable 19 mm (0.75 in.) Extra thick flange Thread style 3/4 -16 UNF-3A or M18 x 1.5 Wrench flats 22 mm (0.88 in.) 25 mm (0.98 in)
H
1
4
2 3 4 5 6 7 8
H 4
1-2
HOuSING STyLE (3) S M = US customary threads, flat- faced flange = Metric threads, flat-faced flange STROkE LENGTH (4-8) . M= u= Millimeters (Encode in 5 mm increments) Inches and tenths (Encode in 0.1 in. increments) =
4-8
To order the NEMA Type 4X housing accessory and associated sensor cartridge (GHB or RHB), refer to the order codes in the specific product data sheet to fill in the following order blanks.
SENSOR CARTRIDGE (Refer to Note 1 above for required additional stroke length and the product specific sensor model specification)
RHB GHB
F F
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Product Data Sheet References: R-Series Analog 550992 R-Series SSI 550989 R-Series CANbus 550991 G-Series Analog / Digital 550959
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Temposonics
Document Part Number: 551075 Revision D 09-10 MTS and Temposonics are registered trademarks of MTS Systems Corporation. All other trademarks are the property of their respective owners. All Temposonics sensors are covered by US patent number 5,545,984. Additional patents are pending. Printed in USA. Copyright 2010 MTS Systems Corporation. All Rights Reserved in all media.
SENSORS
MTS Systems Corporation Sensors Division 3001 Sheldon Drive Cary, North Carolina, 27513, USA Tel.: +1-800-633-7609 Fax: +1-919-677-2343 +1-800-498-4442 e-mail: sensorsinfo@mts.com
MTS Sensor Technologie GmbH & Co. KG Auf dem Schffel 9 D - 58513 Ldenscheid, Germany Tel.: +49-2351-9587-0 Fax: +49-2351-56491 e-mail: info@mtssensor.de http://www.mtssensor.de
MTS Sensors Technology Corporation 737 Aihara-cho, Machida-shi Tokyo 194-0211, Japan Tel.: +81-42-775-3838 Fax: +81-42-775-5516 e-mail: info@mtssensor.co.jp http://www.mtssensor.co.jp
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