Minyu: Jaw Crusher Ms4230

MINYU
JAW CRUSHER MS4230

Parts and Service Manual
MINYU MACHINERY CORP.

No.188, Lane 800, Zhongshan S. Rd.,
Yangmei Dist., 32669 Taoyuan City, Taiwan.
Tel.: 886-3-4781168
Fax: 886-3-4781111
MINYU JAW CRUSHER PARTS and SERVICE MANUAL
CONTENTS
1. INTRODUCTION ................................................................................................. 1
2. CONSTRUCTION ............................................................................................... 2
2.1. General Construction Specifications ............................................................................... 2
2.1.1. Jaw Crusher Main Frame ............................................................................................... 2
2.1.2. Jaw Crusher Pitman Arm ............................................................................................... 2
2.1.3. Jaw Crusher Jaw Die Plates And Wear Plates .............................................................. 2
2.1.4. Oil Bearing And Labyrinth Collar Seals ........................................................................ 2
2.1.5. Jaw Crusher Main Shaft And Flywheels........................................................................ 2
2.1.6. Discharge Opening Adjust System ................................................................................. 2
3. CRUSHING SPECIFICATIONS, CAPACITIES AND SETTINGS ....................... 3

3.1. General Specifications ...................................................................................................... 3
3.2. Capacities and Settings .................................................................................................... 3
3.3. General Dimensions .......................................................................................................... 3
3.4. Arrangement of Jaw Crusher and Motor ......................................................................... 4
3.5. General Component and Assembly Identification Terms.............................................. 5
3.6. Assembly Identification .................................................................................................... 6
4. INSPECTION AND TRANSPORTATION ........................................................... 9

4.1. Inspection ........................................................................................................................... 9
4.2. Cleaning .............................................................................................................................. 9
4.3. Transport ............................................................................................................................ 9
5. MOTOR AND V-BELT SETUP ......................................................................... 10

5.1. Alignment of Motor .......................................................................................................... 10
5.2. Installing and Tensioning a V-Belt Drive ....................................................................... 10
5.2.1. Installing A Drive ........................................................................................................... 10
5.2.2. Installation and Take-Up Allowances ........................................................................... 10
5.2.3. Tensioning A Drive: General Rules Of Tensioning ..................................................... 12
5.2.4. Simple Tensioning Procedure ....................................................................................... 12
5.3. Assembly Sequence ........................................................................................................ 13
6. EQUIPMENT FOR FEEDING AND DISCHARGE ............................................ 14

6.1. Feed Side .......................................................................................................................... 14
6.2. Discharge Side ................................................................................................................. 14
7. LUBRICATION.................................................................................................. 14
7.1. Lubrication Specifications .............................................................................................. 14
7.1.1. Lubrication Service Point Location Legend ................................................................ 15
7.1.2. Checking Oil Level In Main Bearings .......................................................................... 15
7.2. Lubrication Oil Replacement .......................................................................................... 16
8. TEST RUN ........................................................................................................ 17

8.1. Inspection Prior to No-Load Operation ......................................................................... 17
8.2. No-Load Operation .......................................................................................................... 17
8.3. Loaded Trial Operation ................................................................................................... 18
9. ADJUSTING THE SETTING OF THE DISCHARGE OPENING ....................... 18

9.1. Measuring the Discharge Opening ................................................................................ 18
9.2. Compressed Length of Tension Rod Spring ................................................................ 19
JAW VER. 1.0 i

9.3. Reducing Size of the Discharge Opening ..................................................................... 20

9.4. Increasing Size of the Discharge Opening .................................................................... 21
9.5. Component Identification for Adjusting the Discharge Opening ............................... 21
9.6. Shim Plates and Miscellaneous ..................................................................................... 22
10. MAINTENANCE .............................................................................................. 22

10.1. Daily Inspection ............................................................................................................. 22
10.2. Periodic Inspection and Maintenance ......................................................................... 23
11. PARTS LIST SECTION .................................................................................. 24

11.1. Main Frame Parts List (1000K) ..................................................................................... 24
11.2. Pitman Arm Parts List (2000) ........................................................................................ 27
11.3. Main Shaft Parts List (3000B) ....................................................................................... 29
11.4. HYDRAULIC PARTS LIST .............................................................................................. 31
12. PARTS ORDER FORM ................................................................................... 33
ii JAW VER. 1.0

LIST OF TABLES
Table 1 Capacities & Settings .................................................................................................... 3

Table 2 MINYU Type Jaw Crusher General Specifications ..................................................... 4
Table 3 Erection Weight ............................................................................................................ 9
Table 4 Center Distance Allowance for Narrow Belt Installation and Take-Up. .................... 11
Table 5 Center Distance Allowance for Classical Belt Installation and Take-Up. .................. 12
Table 6 Types of Lubrication Products for Jaw Crusher Assemblies ...................................... 15
Table 7 Jaw Crusher Bearing Oil Capacities ........................................................................... 17
Table 8 Proper Tension Spring Length .................................................................................... 20
LIST OF FIGURES
Figure 1 MINYU Type Jaw Crusher General Construction ...................................................... 3

Figure 2 Arrangement of Jaw Crusher and Motor ..................................................................... 5
Figure 3 General Arrangement .................................................................................................. 5
Figure 4 Assembly Identification............................................................................................... 6
Figure 5 Hydraulic Adjustment and Toggle Plate……………………………………………..7
Figure 6 Pitman Arm Assembly ................................................................................................ 7
Figure 7 Jaw Dies and Cheek Plates .......................................................................................... 8
Figure 8 Main Shaft (Eccentric Shaft) ....................................................................................... 8
Figure 9 Installation and Take-Up Allowances ....................................................................... 11
Figure 10 Measuring the V-Belt Tension ................................................................................ 13
Figure 11 Lubrication Service Point Locations ....................................................................... 14
Figure 12 Checking Oil Level in Main Bearings ..................................................................... 16
Figure 13 Oil Sight Glass and Oil Fill Locations .................................................................... 16
Figure 14 Simple Method of Measuring Discharge Opening .................................................. 19
Figure 15 Wood Gauge with Shank ......................................................................................... 19
Figure 16 Measuring Tension Rod Spring Length .................................................................. 20
Figure 17 Component Identification ........................................................................................ 22
Figure 18 Exploded Drawing of Main Frame Parts ................................................................. 25
Figure 19 Exploded Drawing of Pitman Arm Parts ................................................................. 28
Figure 20 Exploded Drawing of Main Shaft Parts................................................................... 30
Figure 21 Hydraulic Schematic and Tank Layout ................................................................... 32
JAW VER. 1.0 iii

1. INTRODUCTION
This manual contains instructions for operation and maintenance of the MINYU Jaw Crusher
MS4230.
This manual contains all the information you need for an adequate operation and maintenance
of the crusher, which leads to an optimal performance and higher efficiency of the machine, to
a maximum service life of wear parts and possible minimum maintenance expenses.
Prior to installing, operating or proceeding to the maintenance of the equipment, we

strongly recommend you to carefully read and understand the content in this
document.
This translation is based on the Chinese version of the instruction manual, the latest Chinese
edition prevails.
This manual has been translated by Minyu Machinery Corp./Vera Karpischek.
JAW VER. 1.0 1

2. CONSTRUCTION
2.1. GENERAL CONSTRUCTION SPECIFICATIONS
2.1.1. Jaw Crusher Main Frame

MINYU Jaw Crushers have all steel fabricated frames. The Main Frame (1011) is stress
relieved after welding. Heavy duty reinforcements are installed at high stress points.
2.1.2. Jaw Crusher Pitman Arm

All MINYU Jaw Crushers come with a heavy duty cast steel “Pitman Arm” (2011), precision
machined bearing cavities, machined Jaw Die surfaces, machined Toggle Seat and machined
Pitman Arm wear plate and mounting areas.
2.1.3. Jaw Crusher Jaw Die Plates And Wear Plates

The Pitman Arm barrel face is fitted with a replaceable wear plate called the “Protection
Plate” (2041), to guide the rocks into the crushing chamber. The “Moveable Jaw Die Plate”
(2071), and the “Fixed Jaw Die Plate” (1181), are held with replaceable wedges and tapped
wedge-headed bolts to secure heavy duty top wedges that assure proper Jaw Die Plate seating.
The interior side faces of the “Main Frame” (1011) are fitted with two replaceable plates
called “Cheek Plates” (1131, 1151) respectively for the right hand side and the left hand side.
The Cheek Plates are secured with tapped “T” shaped bolts to assure the proper Cheek Plate
seating.
2.1.4. Oil Bearing And Labyrinth Collar Seals

All MINYU Jaw Crushers’ Oil Bearings are required to be constantly lubricated. The
“Outside Main Shaft Bearing Labyrinth Collar Seals” (3061), and the “Inside Main Shaft
Bearing Labyrinth Collar Seals” (3051), protect the oil cavities of the “Main Shaft Bearings”
(3181), and assure good sealing. The “Pitman Arm Labyrinth Collar Seals” (3041, 3151),
protect the oil cavity of the “Pitman Arm Bearings” (3171), and assure good sealing. The
lubrication oil’s levels can be checked with the use of dip sticks (1211) for the Main Shaft
bearings and visually with an Oil Sight Glass (2013) in the case of the Pitman Arm.
2.1.5. Jaw Crusher Main Shaft And Flywheels

MINYU Jaw Crusher’s “Main Shaft” (3011) is made of a high resistance alloy in order to
confer it a longer life. The “V-Belt Driven Sheave Flywheel” (3111) and the Flywheel are
heavy duty, mounted on both sides of the Shaft with tapered keys. Both flywheels are
equipped with counterweights.
2.1.6. Discharge Opening Adjust System

Hydraulic gap adjustment via one bolt releasing the positive locking system for the Toggle
Block (4011), on each side of the Jaw Crusher. An “HYDRAULIC POWER UNIT“ provides
power for removal or insertion of the Shim Plates (4111~4141). First, loosen the Adjustment
Nut (424A) on the Tension Rod (4241), then, loosen the taper block tension nut to disengage
the taper block and let the Toggle Block (4011) move freely. Start the hydraulic switch, the
Toggle Block will move forward. Insert or remove shim plates as necessary. Finally, make
sure that the Toggle Plate is placed in the middle of the two Toggle Seats and can move freely.
2 JAW VER. 1.0

3. CRUSHING SPECIFICATIONS, CAPACITIES AND

SETTINGS
3.1. GENERAL SPECIFICATIONS
The crushing performance depends on the type of the material to be crushed. The different
capacities provided here in this manual are based on the following conditions:
1. The material to be crushed which shall be ordinary ore having apparent specific
gravity of about 1.6 t/m3.
2. The feeding shall be continuous and uninterrupted.
3. The feeding material shall be dry and small enough to be easily fed into the crusher.
The maximum material size shall not be larger than 80% of the size of the in-feed
opening.
4. Refer to Table No.1 for capacities and discharge opening settings.
3.2. CAPACITIES AND SETTINGS
Feed Crushing Capacity (TPH)

Motor
Model No. Opening R.P.M Closed Side Discharge Opening (mm)
(kW)
(mm) 50 70 80 100 125 150 200 225 250 300
MS4230 1050 x 750 230 90-115 180 210 237 294
Table 1 Capacities & Settings (All parameters for reference only & subject to change without notice.)
Moving the Pitman Arm forward can reduce the size of the discharge opening. Never make
the discharge opening smaller than the value listed in Table No.1. If the clearance opening is
too small, it increases the load on the Jaw Crusher and can damage it.
3.3. GENERAL DIMENSIONS
Figure 1 MINYU Type Jaw Crusher General Construction
JAW VER. 1.0 3

Dimensions (mm)
Model
No. A B C D E F G H I J K L M
MS4230 1050 762 2280 1826 1190 450 2658 2208 1750 1550 636 1819 267
Table 2 MINYU Type Jaw Crusher General Specifications
All parameters for reference only & subject to change without notice.
3.4. ARRANGEMENT OF JAW CRUSHER AND MOTOR
• For this crusher, motor application limited to 6 pole motor.

• The motor is normally located on the right side of the Jaw Crusher when viewed from
the feed side. The motor can be located on the left side upon special request at time of
order. See Figure No.2.
4 JAW VER. 1.0

Figure 2 Arrangement of Jaw Crusher and Motor
3.5. GENERAL COMPONENT AND ASSEMBLY IDENTIFICATION TERMS
The following Figures indicate and identify components and assemblies located within the
Jaw Crusher. These are terms widely used in the crushing industry as identifiers. Refer to
Figure No.3, Figure No.4, Figure No.5, Figure No.6, Figure No.7 and Figure No.8.
Figure 3 General Arrangement
JAW VER. 1.0 5

3.6. ASSEMBLY IDENTIFICATION
DRIVEN SHEAVE FLYWHEEL
MAIN SHAFT
MAIN FRAME PITMAN ARM
TENSION ROD
TOGGLE PLAT
E
Figure 4 Assembly Identification
6 JAW VER. 1.0

MAIN FRAME
PITMAN ARM
SHIM PLATE(S)
HYDRAULIC
CYLINDER
TOGGLE BLOCK
TOGGLE SEAT
TOGGLE SEAT TOGGLE TENSION ROD
TAPER BLOCK PLATE
MAIN FRAME
Figure 5 Hydraulic Adjustment and Toggle Plate
Figure 6 Pitman Arm Assembly
JAW VER. 1.0 7

PROTECTION
MOVABLE JAW DIE WEDGE PLATE & BOLT MOVABLE JAW DIE
WEDGE BOLT
FIXED JAW DIE WEDGE CHEE
K MAIN FRAME
PLATE
FIXED JAW DIE
WEDGE BOLT
FIXED JAW
DIE PLATE
MOVABLE JAW
DIE PLATE
PITMAN ARM
Figure 7 Jaw Dies and Cheek Plates
Air Breather (filtered) Main Bearing(s)

Pitman Arm Bearing(s)
Labyrinth Seal(s)
Eccentric Shaft
(2 Center Lines)
Flywheels are interchangeable from side to side
Figure 8 Main Shaft (Eccentric Shaft)
8 JAW VER. 1.0

4. INSPECTION AND TRANSPORTATION

4.1. INSPECTION
The Jaw Crusher may be shipped as a complete unit or disassembled into component parts,
depending on the conditions in the working site or the weight of the component parts. Inspect
the machine when it is delivered. Check that all items on the packing list arrived undamaged.
If items are missing or damaged such that they cannot easily be repaired at the installation
site, please inform “MINYU MACHINERY CORP.” immediately.
4.2. CLEANING
Some parts of the Jaw Crusher, such as fit surfaces of bearings, Main Shaft, Toggle Seat, and
machined faces of mounting surfaces may be coated with black varnish or other rust
preventives. Wash these parts completely with solvent and apply a thin coating of oil. If the
rust preventives are difficult to remove, use warmed solvent and wipe off by hand. DO NOT
use sharp-edged tools to remove the coating as this may damage the Jaw Crusher part. If the
parts are to be temporarily stored, put them in a dry area and cover to prevent accumulation of
dust.
4.3. TRANSPORT
Carefully unpack and transport the Jaw Crusher or component parts to the erecting
foundation, taking care that the parts do not touch each other to cause damage. Lift the Jaw
Crusher using a cable attached to the Jaw Crusher’s lifting holes or lifting hooks. DO NOT
attach the cable to the Main Shaft as this will damage the assembly.
Spare sufficient space around the Jaw Crusher to perform the installation’s tasks. Install an
electric hoist or other lifting device above the Jaw Crusher to facilitate future maintenance
operations. Refer to Table No.3 for approximate erection weights.
ERECTION WEIGHT KILOGRAMS (kg)

APPROX.
MODEL MAIN FRAME PITMAN ARM WITH
TOTAL WEIGHT
NO. WITH FIXED JAW MOVABLE JAW PLATE
(kg)
PLATE +MAIN SHAFT ASSEMBLY
MS4230 10,220 9,687 19,907
Table 3 Erection Weight
All parameters for reference only & subject to change without notice.
JAW VER. 1.0 9

5. MOTOR AND V-BELT SETUP

FOR THIS CRUSHER, ONLY A 6 POLE MOTOR IS ALLOWED!
5.1. ALIGNMENT OF MOTOR
Align and adjust the centers of the Motor Drive (9091) and the Jaw Crusher Drive (3111).
When determining the center-to-center distance of the Motor to the Jaw Crusher, remember
that the V-Belts elongate during the operation of the Jaw crusher. Provisions for installation
and removal of the V-Belts shall therefore be made. Provisions should be provided for
take-up of the elongated or stretched belts. Keeping the V-Belts at the proper tension can
prolong their life.
5.2. INSTALLING AND TENSIONING A V-BELT DRIVE
5.2.1. Installing A Drive

• Check Condition of Sheaves: Check the condition of the sheaves before installing a
new set of V-Belts. Dirty or rusty sheaves impair the drive’s efficiency and wear the
V-Belts, which result in premature failure.
• Worn sheaves can shorten belt life as much as 50%. If the grooves are worn to where
the belt bottoms, slippage may result and burn the belts. If the sidewalls of the sheaves
are “DISHED OUT”, the bottom shoulder destroys the belt prematurely by wearing
off the bottom corners.
• Check Sheave Alignment: Sheave alignment should be checked by placing a straight
edge or tight cord across the sheave faces so that it touches all four points of contact.
Ordinarily, a misalignment of more than one-half degree 0.5° (one-eighth inch in one
foot) will adversely affect the belt’s life. Improper sheave alignment produces uneven
wear of one side of the belt, causing the V-belt to roll over in the sheave and transfers
the entire load to one side of the belt, stretching or breaking the cords on the side.
5.2.2. Installation and Take-Up Allowances

After calculating a center distance from a standard pitch length, make provisions for adjusting
the center distance as in Figure No.9. This will allow for installation of the V-Belts without
injury, for V-Belt tensioning, and for maintenance of proper tension throughout the life of the
V-Belts. Refer to Table No. 4 and Table No. 5 for values.
10 JAW VER. 1.0

Figure 9 Installation and Take-Up Allowances
Minimum Installation Allowance [mm] Min.

Nominal
3V 5V 8V Take-up
Belt Length 3V 5V 8V
(Power (Power (Power Allowance
[mm] (V-Belt) (V-Belt) (V-Belt)
Band) Band) Band) [mm]
≤1250 12 30 25
1250 - 1800 20 35 25 55 30
2000 - 2800 20 35 25 55 85 40
2800 - 3300 20 35 25 55 40 85 55
3300 - 4500 20 35 25 55 40 85 65
4500 - 5000 30 60 45 90 75
5600 - 6300 30 60 45 90 80
6300 - 7100 30 60 45 90 80
7100 - 8000 30 60 45 90 90
8000 - 9000 30 60 50 100 100
10000 50 100 115
10000-14000 50 100 140
Table 4 Center Distance Allowance for Narrow Belt Installation and Take-Up.
Nominal Minimum Installation Allowance [mm] Min. Take-up
JAW VER. 1.0 11

Belt Allowance
A B C D E
Length [mm]
(V-Belt) (V-Belt) (V-Belt) (V-Belt) (V-Belt)
[mm]
630 - 900 20 25 25
900 - 1600 20 25 40 40
1600 - 2240 20 32 40 50
2240 - 3150 25 32 40 65
3150 - 4000 25 32 40 50 75
4000 - 5000 32 50 50 65 90
5000 - 6300 40 50 50 65 100
6300 - 7100 40 50 65 65 115
7100 - 8000 40 50 65 75 125
8000
50 65 75 150
-11200
Table 5 Center Distance Allowance for Classical Belt Installation and Take-Up.
• Placing Belts on Sheaves: Shorten the center distance of the drive until the V-Belts
can be put on the sheaves without forcing. Forcing the V-Belts can cause internal
injury to the V-Belts.
• Belt Selection: For maximum service, replace V-Belt drives with a complete new
matched set of belts.
NEVER employ a used V-Belt as a replacement for a V-Belt in a set. Used V-Belts, normally,
are worn in cross-section and are stretched. A new V-Belt so applied with used V-Belts will
ride higher in the groove, travel faster and operate at a much higher tension than the used
V-Belts and the cord center may be ruptured, allowing the new V-Belt to elongate. Shortly
after this occurs, the new V-Belt will cease to accept its full share of the load, leaving the
drive under V-Belted. Thus, the new V-Belt is ruined. V-Belts from different manufactures
should not be mixed for the same reasons.
5.2.3. Tensioning A Drive: General Rules Of Tensioning

1. Ideal tension is the lowest tension at which the V-Belt will not slip under peak load
conditions.
2. Check V-Belt tension frequently during the first 24-48 hours of run-in operation.
3. Over tensioning shortens V-Belt and Bearing’s life.
4. Keep V-Belts free from foreign material which may cause slippage.
5. Make V-Belt drive inspection on a periodic basis. Tension when slipping occurs.
NEVER apply V-Belt dressing to the V-Belts as this will damage the V-Belt and
cause early failure.
5.2.4. Simple Tensioning Procedure

• Measure the span length, “K”.
• At the center of the span (“K”), apply a force (perpendicular to the span) large enough
to deflect the V-Belt 1.6mm for every 100mm of span length (1/64th inch for every
inch of span length). For example, the deflection of a 1m span would be 16mm
(deflection of a 100 inch span would be 100/64 or 1 9/16 inches). See Figure No. 10.
12 JAW VER. 1.0

1.6 mm per 100

mm span length
Figure 10 Measuring the V-Belt Tension
• After the proper operating tension has been applied to the V-Belts, double-check the
following: (1) parallel position of the sheave shafts and (2) correct alignment of
sheave grooves.
• V-Belt tension can also be tested with a V-Belt tension tester that is available from
your local power transmission dealer. This convenient tool facilitates easy checking
of V-Belt tension on drives having two or more belts. Scales are provided for reading
both the required force and the distance of belt deflection which are used in properly
tensioning V-Belts.
5.3. ASSEMBLY SEQUENCE
If the Jaw Crusher was delivered in several component parts, follow the procedures
mentioned below in this order:
1. Mount the Main Frame.
2. Install the Fixed Jaw Die Plate and the Cheek Plates.
3. Install the Taper Blocks, the Hydraulic Cylinder, etc.
4. Install the Main Shaft with Main Bearings, Bearing Covers, and Pitman Arm.
5. Install the Moveable Jaw Die Plate, Moveable Jaw Die Plate Wedge, and Pitman Arm
Protection Plate.
6. Install the Toggle Plate, Tension Rods, etc.
7. Install the Driven V-Belt Sheave Flywheel and the Flywheel to the Main Shaft.
8. Install the Hydraulic Power Unit, which provides power for the Hydraulic Cylinder
that adjusts the size of the discharge opening.
If the Jaw Crusher was delivered as a complete unit, install it by carefully putting it on the
base plates and tightening the nuts on the anchor bolts.
JAW VER. 1.0 13

6. EQUIPMENT FOR FEEDING AND DISCHARGE

6.1. FEED SIDE
The Jaw Crusher can be damaged by material suddenly or abruptly being dropped into the
machine. To prevent such damage, use a feeding unit such as a Vibrating Grizzly Feeder to
charge the Jaw Crusher. Using a feeding unit will also prevent over-feeding the Jaw Crusher.
If the Jaw Crusher stops suddenly, remove the material remaining in the crushing
chamber before attempting to re-start the machine. Use an electric hoist and an operator
platform above the Jaw Crusher to facilitate such cleaning work.
6.2. DISCHARGE SIDE
Crushed material can clog the discharge chute if there is insufficient space beneath the
discharge opening and material removal device. When clogged, the lower edge of the Pitman
Arm and the Tension Rods rub against the crushed material and can be damaged. Install an
inspection door on the discharge chute and periodically inspect the chute for clogs.
7. LUBRICATION
7.1. LUBRICATION SPECIFICATIONS
Figure 11 Lubrication Service Point Locations
14 JAW VER. 1.0

7.1.1. Lubrication Service Point Location Legend

1. Labyrinth collar seal grease fittings: 6 locations
Grease as necessary until grease is visible and do so every 40 hours or as
required for running conditions. Apply grease evenly around the circumference
of every labyrinth collar seal.
2. Main bearing oil level gauge (dip stick): 2 locations
3. Pitman Arm bearing oil level sight glass (upper): 1 location
The Upper Sight Glass is used when the Jaw Crusher is mounted
horizontally/level. Fill in lubricant up to 6 mm (half of oil sight glass).
4. Pitman Arm bearing oil level sight glass (lower): 1 location
The Lower Sight Glass is used when the Jaw Crusher is mounted at 8 degrees.
Fill in lubricant up to 6 mm (half of oil sight glass).
5. Air breather and oil fill ports: 3 locations
6. Pitman Arm bearing oil drain plug: 1 location
7. Toggle Plate and Toggle Seats: 2 Toggle Seat locations
Grease by hand as required for running conditions.
8. Discharge Opening Adjustment System: 1 location
Make sure that the lubricant is filled up to the level line of the Hydraulic Power
Unit reservoir.
9. Main Bearing oil drain: 2 locations (1 each side of the Jaw Crusher).
Table No.6 below identifies certain assemblies of the Jaw Crusher which need to be
lubricated with the recommended appropriate lubricants.
METHOD of RECOMMENDED LUBE

ASSEMBLY ITEM to LUBE
LUBE PRODUCT
LB54294-11, SAE40,
MAIN Roller Bearing Oil Bath ISO100-150, with 110-150
BEARING
ASSEMBLY cst at 40℃, Viscosity 99
Labyrinth Collar Grease SPACLUB EP713
LB54294-11, SAE40,
PITMAN
ARM Roller Bearing Oil Bath ISO100-150, with 110-150
BEARING
ASSEMBLY cst at 40℃, Viscosity 99
Labyrinth Collar Grease SPACLUB EP713
HYDRAULIC Hydraulic Cylinder High Pressure Hydraulic Oil LA60343-11,

POWER Hydraulic Oil Pump Sealed Hydraulic
ISO68, with 68cst at 40℃,
UNIT Hydraulic Piping System
Viscosity 98
Table 6 Types of Lubrication Products for Jaw Crusher Assemblies
7.1.2. Checking Oil Level In Main Bearings

Fill the grease fittings of each labyrinth collar seal. The grease should spread out somewhat
evenly from around the labyrinth collar seals.
JAW VER. 1.0 15

Lubricate the Main Bearings by opening the breathing hole in the Main Bearing Cap and pour
the oil in to the appropriate level. DO NOT OVERFILL. Use the inspection rod (dip stick) to
check the oil level. See Figure No.12.
Figure 12 Checking Oil Level in Main Bearings
Lubricate the Pitman Arm Bearings by opening the breathing hole on the top of the Pitman
Arm and fill with oil up to 6 mm on the round Oil Sight Glass attached to the Pitman Arm
(half of oil sight glass). See Figure No.13. DO NOT OVERFILL.
Remove oil breather from main bearing cap for

filling with oil. (typical 2 locations)
Pitman Arm
Remove oil breather for filling pitman arm with oil.
Main Bearing Cap
Main Bearing Cap Main Bearing Oil Level Dip Stick

(typical 2 locations)
Main Bearing Oil Drain Plug (typical

2 locations)
Oil Level Sight Glass in Oil Level Sight Glass in Pitman Arm when
Pitman Arm when Jaw Jaw Crusher is mounted level
Crusher is mounted at 8
degrees Pitman Arm Oil Drain Plug
Figure 13 Oil Sight Glass and Oil Fill Locations
7.2. LUBRICATION OIL REPLACEMENT
16 JAW VER. 1.0

After 100 hours of initial load operation, replace the lubrication oil for the Main Bearings and
Pitman Arm Bearings. After 300 hours of load operation, replace the lubrication oil for the
Main Bearings and Pitman Arm Bearings again. Thereafter, replace the oil for the Main
Bearings and Pitman Arm Bearings every 500 hours. Regularly inspect the lubrication oil for
changes in color, viscosity and for contamination by dirt or other particles. Replace
contaminated lubrication oil immediately. See Table No.7 for Main Bearing and Pitman Arm
lubrication oil capacities.
NOTA BENE: SEVERELY DIRTY OPERATING CONDITIONS COULD REQUIRE

MORE FREQUENT LUBRICATION OIL CHANGES OR MORE FREQUENT
INSPECTIONS OF THE CONDITION OF THE LUBRICATION OIL.
Model Jaw Crusher Lubrication Oil Capacities

No. Main Shaft Bearing Oil Each Side (Liter) Pitman Arm Bearing Oil Each Side (Liter)
MS4230 0.8 9.5
Table 7 Jaw Crusher Bearing Oil Capacities
8. TEST RUN
8.1. INSPECTION PRIOR TO NO-LOAD OPERATION
Check the following items prior to no-load operation:

1. Tightness of all bolts.
2. Tightness of the Tension Rod Spring Bolt.
3. V-Belt tension and alignment.
4. Lubrication oil level of Main Bearings and Pitman Arm Bearings.
5. Level of hydraulic oil in the Hydraulic Power Unit.
6. Discharge opening is clear and free of obstructions.
7. Crushing chamber is free of foreign matter or tools. Confirm normal operation by
turning the fly-wheel manually several times.
8.2. NO-LOAD OPERATION
Turn the motor on. CHECK THE DIRECTION OF THE ROTATION. The top of the
flywheels should rotate toward the feed. Counter-rotation will significantly reduce the
crushing capacity of the Jaw Crusher and will rapidly wear down the Fixed Jaw Die Plate and
the Moveable Jaw Die Plate.
When the motor is running at full speed, check the temperature of each bearing. If there is any
abnormality, stop the motor immediately. CHECK THE LUBRICATION OIL LEVEL.
Run the Jaw Crusher for about three hours. Turn off the Jaw Crusher and time how long it
takes for the Jaw Crusher to stop moving and the motor to stop rotating completely. Check all
nuts and bolts for loosening. When the Jaw Crusher is stopped, the counterweight on the
V-Belt driven sheave flywheel and the flywheel should be 15 degrees inclined toward the
backside. If the Jaw Crusher is mounted at 8 degrees, the flywheel counterweights should be
approximately 23 degrees inclined toward the backside.
JAW VER. 1.0 17

8.3. LOADED TRIAL OPERATION
Check the size of the discharge opening. The appropriate size for each type of Jaw Crusher is
shown in Table No. 1. For Type “MS” Jaw Crushers, the size refers to the opening created
when the Moveable Jaw Die Plate mounted on the Pitman Arm is as far from the Fixed Jaw
Die Plate as possible. NEVER make the discharge opening smaller than the recommended
size.
The maximum size of material to be crushed can be up to 80% of the size of the feed opening.
DO NOT feed larger material.
DO NOT begin full load operation immediately. Rather, gradually increase the quantity of
material feed to 50% or 60% of full load capacity for starting initial loaded operation.
Monitor the temperature of each bearing, vibration of parts, ampere value of the motor, etc.
Evenly distribute the material to be crushed. Unevenly distributed material results in lower
crushing capacity and localized abrasion which shortens the life of the Jaw Die Plates.
Deliver material to the Jaw Crusher continuously and evenly. Prevent large stones from
dropping directly onto the Pitman Arm. If allowed to scatter, smaller stones can damage
components of the Jaw Crusher, get caught in the V-Belt drive, endanger the operator, etc.
After 7 or 8 hours of loaded operation, stop the motor, inspect and tighten loosened nuts and
bolts, especially the bolts securing the Jaw Die Plates, Protection Plates, Cheek Plates and the
Main Frame Anchor Bolts.
9. ADJUSTING THE SETTING OF THE DISCHARGE

OPENING
9.1. MEASURING THE DISCHARGE OPENING
Measure the size of the discharge opening at start-up and keep a record. These measurements
will help determine tonnage of material processed and the degree of wear on the Jaw Die
Plates.
One way to measure the size of the discharge opening is to insert a simple gauge, like the one
pictured in Figure No.14, into the top of the Jaw Crusher. Measure the clearance between the
Fixed Jaw Die Plates and Moveable Jaw Die Plates at the top, bottom and middle points of the
Jaw Die tooth configuration. The middle point is the important one.
18 JAW VER. 1.0

Figure 14 Simple Method of Measuring Discharge Opening
Another way of measuring the discharge opening is to insert a wooden gauge with a shank
into the top of the Jaw Crusher. Slowly turn the V-Belt driven sheave to enlarge the discharge
opening. The gauge will sink deeper into the Jaw Crusher. When completely open, mark the
wood gauge at the point corresponding to the discharge opening. Remove the gauge and
measure the distance between the marked points. Measure the height of the tooth (the distance
between the top and bottom of tooth). See Figure No.15.
Figure 15 Wood Gauge with Shank
9.2. COMPRESSED LENGTH OF TENSION ROD SPRING
When the Jaw Crusher is operating, the Toggle Plate is held tightly between the Toggle Seat
in the Pitman Arm and the Toggle Seat in the Toggle Block by compression. This force is
created by compressing the Tension Rod Spring. Table No.8 shows the recommended length
of the Tension Rod Spring for each size of Jaw Crusher. The Tension Rod Spring should be
longer during initial operation. If an abnormal sound comes from the Toggle Plate, tighten the
Tension Rod Spring by tightening the Tension Rod Spring Adjusting Nut. See Figure No.16.
JAW VER. 1.0 19

TENSION ROD SPRING
TENSION ROD
SPRING ADJUSTING
NUT
TENSION ROD
SPRING SEAT BRACKET SPRING GUIDE
SPRING GUIDE
Figure 16 Measuring Tension Rod Spring Length
Proper Tension Spring Length

Model “L” (mm)
MS4230 388~392
Table 8 Proper Tension Spring Length
9.3. REDUCING SIZE OF THE DISCHARGE OPENING
To reduce the size of the discharge opening by hydraulic power system, do the following:
1. Loosen the Tension Rod Spring Nut on the Tension Rod by 20 to 25mm.
2. Tighten the Taper Block Adjustment Nut by 5mm. Refer to Figure No. 17.
3. Tightening the Taper Block Adjustment Nut will force the Taper Block inward 5mm.
This action loosens the fit of the Taper Blocks and Toggle Block.
4. Start the Hydraulic Power Unit. Maintain oil pressure at 17.2Mpa (2500 PSI).
5. Use the hydraulic control valve to push the Hydraulic Cylinder forward toward the
Pitman Arm by 20 to 25mm. Toggle Block and Pitman Arm will move forward to make the
discharge opening smaller. The Tension Rod Spring is compressed. The decrease in the
length of the Tension Rod Spring equals the decrease in the size of the discharge opening.
6. When the discharge opening reaches the desired size, move the hydraulic control
valve lever to the neutral position.
7. Insert Shim Plates into the opening created between the Toggle Block and the rear
section of the Main Frame. The thickness of the Shim Plates will equal the decrease in size of
the discharge opening.
8. Use the hydraulic control valve to pull the Hydraulic Cylinder back. Fit the Toggle
Block and Shim Plates tightly to the rear section of the Main Frame. Then put the control
valve lever in the neutral position.
20 JAW VER. 1.0

9. Measure the discharge opening with a simple gauge. Refer to Figure No. 14 and
Figure No. 15.
10. Loosen the Taper Block Adjusting Nut. This action will allow the Taper Block to
move to its fixed position. Fasten the Tension Rod Jam Nut tightly. If the Taper Block is
difficult to move, rotate the Main Shaft Flywheel several times by hand.
11. Adjust the Tension Rod Adjustment Nut to make the Tension Rod Spring length
match the recommended length in Table No. 8.
9.4. INCREASING SIZE OF THE DISCHARGE OPENING
To increase the size of the discharge opening by hydraulic power system, do the following:
1. Loosen the Tension Rod Adjustment Nut by 20 to 25mm. This action will elongate
the Tension Rod Spring.
2. Loosen the Taper Block Adjusting Nut by 5mm. Refer to Figure No. 17.
3. Loosening the Taper Block Adjusting Nut will force the Taper Block inward 5mm.
This action loosens the fit of the Taper Blocks and Toggle Block.
4. Start the Hydraulic Power Unit. Maintain oil pressure at 17.2Mpa (2500 PSI).
5. Use the hydraulic control valve to push the Hydraulic Cylinder forward toward the
Pitman Arm. Move the Pitman Arm forward enough to relax the force on the Shim Plates and
Toggle Block.
6. Remove Shim Plates. The thickness of the Shim Plates will equal the desired increase
in the size of the discharge opening.
7. Use the hydraulic control valve to pull the Hydraulic Cylinder back. Fit the Toggle
Block and Shim Plates tightly to the rear section of the Main Frame. Then move the hydraulic
control valve lever to the neutral position.
8. Adjust the Taper Block Adjusting Nut. This action will allow the Taper Block to
move to its fixed position. Fasten the Tension Rod Jam Nut tightly.
9. Adjust the Tension Rod Adjustment Nut to make the Tension Rod Spring length
match the length recommended in Table No. 8.
9.5. COMPONENT IDENTIFICATION FOR ADJUSTING THE DISCHARGE

OPENING
JAW VER. 1.0 21

Figure 17 Component Identification
9.6. SHIM PLATES AND MISCELLANEOUS
Steel Shim Plates are delivered with the Jaw Crusher. These Shim Plates vary in thickness
from 6 to 25 mm. To facilitate the adjusting procedure, make an exchange table of the Shim
Plates prior to use.
After adjusting the size of the discharge opening, check that the Toggle Block, Shim Plates,
rear portion of the Main Frame and Taper Blocks fit tightly.
Never operate the hydraulic control valve that controls the Hydraulic Adjustment Cylinder
while the Jaw Crusher is operating.
10. MAINTENANCE
10.1. DAILY INSPECTION
Check the following items daily for tightness:

1. Toggle Block and Shim Plates.
22 JAW VER. 1.0

2. Taper Block Tension Rod Adjustment Nut.

3. Anchor Bolts and the bolts for the Jaw Die Plates and the Taper Blocks.
4. Bolts securing all bearing covers.
5. Main Bearings and the Pitman Arm Bearings.
Check the following fluids:

1. Oil level for Main Bearings and Pitman Arm Bearings.
2. Leakage from the Hydraulic Power Unit, Hydraulic Cylinder and Hoses.
3. Hydraulic pressure when the relief valve is slightly open to be 17.2Mpa (2500 PSI).
In addition, check:
1. V-Belt tension.
2. Ampere readings of the motor during no-load and loaded operation.
3. Uniformity of material feed.
4. Counterweight location on the Flywheel and V-Belt driven sheave should be set at 15
degree inclined toward the backside of the Jaw Crusher when stopped. This
requirement only applies to stationary mounted Jaw Crushers. Chassis mounted Jaw
Crushers are mounted at an 8 degree angle. Take this angle into account when
checking counterweight location on the flywheels (23 degree inclined).
10.2. PERIODIC INSPECTION AND MAINTENANCE
Every month, do the following:

1. Check the lubrication oil of the Main Bearings and Pitman Arm Bearings. Replace
lubrication oil if necessary.
2. Grease fittings around each Labyrinth Collar Seal.
3. Clean the Toggle Plate and dust cover.
4. Inspect the hydraulic system. Add fluid if low. If fluid is contaminated, drain fluid and
fill with new hydraulic fluid.
Every 3 to 6 months, do the following:

1. Inspect the Spherical Roller Bearings. Wash and re-lubricate them. Re-fill with new
lubrication oil.
NOTA BENE: Inspecting the Spherical Roller Bearings requires the Main Shaft
Assembly to be disassembled. Therefore, before disassembling the Main Shaft
Assembly, visually inspect the Bearings. Excessive Bearing Heat or abnormal
noise coming from the Bearings would be a good reason. Preventative
maintenance would be another reason.
2. After 100-200 hours of operation, replace the lubrication oil in the Main Bearings and
Pitman Arm Bearings by draining the used oil out of the drain ports. Then fill with
solvent and turn the Jaw Crusher Main Shaft several revolutions by hand. Drain out
the solvent and fill with new lubrication oil. Change oil after 500 hours from then on,
unless extreme dirty conditions exist.
3. Grease fittings around each Labyrinth Collar Seal. If the Spherical Roller Bearings
have been washed and cleaned, the Labyrinth Collar Seals are to be washed and
repacked with fresh grease.
JAW VER. 1.0 23

4. Check the Toggle Plate and Toggle Seats for wear. Clean area around Toggle Plate
and Toggle Seats.
5. Measure the wear of the Jaw Die Plates and the Cheek Plates. If necessary, turn the
Jaw Die Plates over or replace.
11. PARTS LIST SECTION

11.1. MAIN FRAME PARTS LIST (1000K)
24 JAW VER. 1.0

Figure 18 Exploded Drawing of Main Frame Parts
ITEM No. PART No. Description Quantity

1 1011 Main Frame 1
2 1012 Taper Block Tension Rod 2
JAW VER. 1.0 25

3 101A Taper Block Adjusting Nut 4

4 1091 Main Bearing Block Cap (upper) 2
5 109A Air Breather 2
6 109B Eye Bolt 4
7 1101 Fixed Jaw Die Wedge 1
8 1121 Cheek Plate Bolt 8
9 112A Washer 8
10 112B Nut 24
11 1131 Cheek Plate-R.H. 1
12 1151 Cheek Plate-L.H. 1
13 1161 Fixed Jaw Die Wedge Bolt 4
14 116A Nut 8
15 116B Washer 4
16 1181 Fixed Jaw Die Plate 1
17 1191 Main Bearing Cap Bolt 4
18 119A Nut 8
19 1201 Shim Plate Bracket 2
20 1211 Oil Level Dip Stick 2
21 1261 Plug 2
22 1351 Taper Block Washer 2
23 135A Nut 12
24 135B Hexagonal Screw 6
25 4011 Toggle Block 1
26 401A Eye Bolt 2
27 4021 Toggle Seat 1
28 4031 Toggle Seat Retainer 2
29 403A Hexagonal Bolt 20
30 403B Spring Washer 20
31 4041 Toggle Plate 1
32 4051 Toggle Plate Dust Cover 1
33 4061 Dust Cover Retainer 1
36 4071 Taper Block 2
37 407A Nut 8
38 4081 Taper Block Adjustment Spring 4
39 4091 Spring Seat 8
40 4101 Taper Block Spring Bracket 2
26 JAW VER. 1.0

41 4111 Shim Plate 3

45 4191 Cylinder Bracket 1
48 4201 Pin 1
49 4210 Hydraulic Cylinder 1
50 4221 Spring Seat Bracket (Gap Adjustment) 2
53 4231 Spring Guide Rubber Cushion 2
54 423A Nut 12
55 423B Washer 12
56 423C Hexagonal Bolt 12
57 4241 Tension Rod (Gap Adjustment) 2
58 424A Tension Rod Spring Adjustment Nut 4
59 4251 Tension Rod Spring 2
60 4261 Spring Guide 2
61 4271 Tension Rod Pin 2
62 427A Cotter Pin 3
63 427B Cylinder Pin Washer 3
64 4281 Cylinder Pin 1
11.2. PITMAN ARM PARTS LIST (2000)
JAW VER. 1.0 27

Figure 19 Exploded Drawing of Pitman Arm Parts

1 2011 Pitman Arm 1
2 2012 Stopper 1
28 JAW VER. 1.0

3 2013 Oil Level Sight Glass 2

4 2014 Oil Level Sight Glass Seat 2
5 201A Air Breather 1
6 201B Plug 1
7 2021 Toggle Seat Retainer 2
10 2031 Bushing 2
11 2041 Pitman Arm Protection Plate 1
12 2051 Protection Plate Bolt 4
13 205A Nut 8
14 2061 Moveable Jaw Die Wedge 1
15 2071 Moveable Jaw Die Plate 1
16 2081 Toggle Seat 1
17 2091 Moveable Jaw Die Wedge Bolt 4
18 209A Washer 4
19 209B Nut 8
20 2101 Spring 4
21 2161 Dovetail Groove 1
23 216B Washer 4
24 216C Hexagonal Nut 8
11.3. MAIN SHAFT PARTS LIST (3000B)
JAW VER. 1.0 29

Figure 20 Exploded Drawing of Main Shaft Parts

1 3011 Main Shaft (Eccentric Shaft) 1
2 3021 Spacer 2
30 JAW VER. 1.0

3 3031 Pitman Arm Bearing Cover 2

6 3041 Pitman Arm Labyrinth Collar Seal R.H. 1
7 304A Pin 2
8 3051 Inside Main Shaft Bearing Labyrinth Collar Seal 2
9 3061 Outside Main Shaft Bearing Labyrinth Collar Seal 2
11 306B Hexagonal Nut 4
12 3071 Inside Main Shaft Bearing Cover R.H. 1
13 3081 Inside Main Shaft Bearing Cover L.H. 1
14 3091 Outside Main Shaft Bearing Cover R.H. 1
17 3101 Outside Main Shaft Bearing Cover L.H. 1
18 3111 V—Belt Driven Sheave Flywheel 1
19 311A* V—Belt Driven Sheave Flywheel (SPC) 1
20 3121 Flywheel 1
21 3151 Pitman Arm Labyrinth Collar Seal L.H. 1
22 3171 Pitman Arm Bearing 2
23 3181 Main Shaft Bearing 2
24 3191 Bearing Lock Nut 1
25 3201 Lock Washer 2
26 3211 Key 2
27 3221 Lock Nut 1
28 3231 Plug 2
29 3251 Grease Nipple 6
30 3291 Gasket (Pitman Arm) 2
31 3301 Cotton Packing 4
32 3311 Main Shaft End Cover 2
11.4. HYDRAULIC PARTS LIST
JAW VER. 1.0 31

Figure 21：Hydraulic Schematic and Tank Layout

(for hydraulic adjustment only)
32 JAW VER. 1.0

1 8011 Hydraulic Oil Tank 1

2 8021 Cover 1
3 8031 Motor 1
4 8041 Drain Valve 1
5 8051 Oil Pump 1
6 8061 Check Valve 1
7 8071 Pressure Adjust Valve 1
8 8081 Pressure Gauge 1
9 8091 Manual Valve 1
10 8111 Tank Cover 1
11 8121 Oil Filter 1
12 8131 Oil Level Indicator 1
13 8141 Hydraulic Hose (Pressure Resistance 210 kg/cm2) 1
12. PARTS ORDER FORM
MINYU JAW CRUSHER PARTS ORDER FORM
JAW VER. 1.0 33

NAME: DATE: .
ADDRESS: .
CITY: STATE: ZIP: .
PHONE: FAX: E-MAIL: .
WHO IS FILLING OUT THIS FORM: ..
SERIAL NO. : .
TYPE OF JAW CRUSHER: : MS2416 MS3020 MS3620 MS3624 MS4226
MS4230 MS4832 MS4840 MS5432 MS6040
MS6048
ITEM No. DESCRIPTION Q’TY PART No.
Edition 1.3 (2018/03/31)
34 JAW VER. 1.0

Minyu: Jaw Crusher Ms4230

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Minyu: Jaw Crusher Ms4230

Uploaded by

Copyright:

Available Formats

MINYU

JAW CRUSHER MS4230

MINYU MACHINERY CORP.

3. CRUSHING SPECIFICATIONS, CAPACITIES AND SETTINGS ....................... 3

4. INSPECTION AND TRANSPORTATION ........................................................... 9

5. MOTOR AND V-BELT SETUP ......................................................................... 10

6. EQUIPMENT FOR FEEDING AND DISCHARGE ............................................ 14

8. TEST RUN ........................................................................................................ 17

9. ADJUSTING THE SETTING OF THE DISCHARGE OPENING ....................... 18

JAW VER. 1.0 i

9.3. Reducing Size of the Discharge Opening ..................................................................... 20

10. MAINTENANCE .............................................................................................. 22

11. PARTS LIST SECTION .................................................................................. 24

12. PARTS ORDER FORM ................................................................................... 33

ii JAW VER. 1.0

Table 1 Capacities & Settings .................................................................................................... 3

Figure 1 MINYU Type Jaw Crusher General Construction ...................................................... 3

JAW VER. 1.0 iii

Prior to installing, operating or proceeding to the maintenance of the equipment, we

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

JAW VER. 1.0 1

2.1.1. Jaw Crusher Main Frame

2.1.2. Jaw Crusher Pitman Arm

2.1.3. Jaw Crusher Jaw Die Plates And Wear Plates

2.1.4. Oil Bearing And Labyrinth Collar Seals

2.1.5. Jaw Crusher Main Shaft And Flywheels

2.1.6. Discharge Opening Adjust System

2 JAW VER. 1.0

3. CRUSHING SPECIFICATIONS, CAPACITIES AND

3.2. CAPACITIES AND SETTINGS

Feed Crushing Capacity (TPH)

3.3. GENERAL DIMENSIONS

Figure 1 MINYU Type Jaw Crusher General Construction

JAW VER. 1.0 3

Table 2 MINYU Type Jaw Crusher General Specifications

3.4. ARRANGEMENT OF JAW CRUSHER AND MOTOR

• For this crusher, motor application limited to 6 pole motor.

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

4 JAW VER. 1.0

Figure 2 Arrangement of Jaw Crusher and Motor

3.5. GENERAL COMPONENT AND ASSEMBLY IDENTIFICATION TERMS

Figure 3 General Arrangement

JAW VER. 1.0 5

3.6. ASSEMBLY IDENTIFICATION

DRIVEN SHEAVE FLYWHEEL

MAIN FRAME PITMAN ARM

This manual has been translated by Minyu Machinery Corp./Vera Karpischek.

6 JAW VER. 1.0

Figure 5 Hydraulic Adjustment and Toggle Plate

Figure 6 Pitman Arm Assembly

JAW VER. 1.0 7

Figure 7 Jaw Dies and Cheek Plates

Air Breather (filtered) Main Bearing(s)

Flywheels are interchangeable from side to side

Figure 8 Main Shaft (Eccentric Shaft)

8 JAW VER. 1.0

4. INSPECTION AND TRANSPORTATION

ERECTION WEIGHT KILOGRAMS (kg)

Table 3 Erection Weight

JAW VER. 1.0 9

5. MOTOR AND V-BELT SETUP

5.1. ALIGNMENT OF MOTOR

5.2. INSTALLING AND TENSIONING A V-BELT DRIVE