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OM Lab CH 13
OM Lab CH 13
OM Lab CH 13
Starting Conditions
Initial inventory This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 800 770 30 0 0
Period 2 650 630 20 0 0
Period 3 850 735 115 0 0
Period 4 1100 735 365 0 0
Period 5 1200 770 430 0 0
Period 6 1250 700 550 0 0
Total 5850 4340 0 1510 0
Average 975
Cost $34,720 $0 $18,120 $0
Total Cost $52,840
Note: 13.2 can be done broken up by a and b
$0 $0 $0
Aggregate Planning Lost sales
Starting Conditions
Initial inventory 200 This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
he first period.
he first period.
$0 $0 $0
Aggregate Planning Lost sales
Starting Conditions
Initial inventory 200 This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1400 1775 575 575
Period 2 1600 1775 750 750
Period 3 1800 1775 725 725
Period 4 1800 1775 700 700
Period 5 2200 1775 275 275
Period 6 2200 1775 -150 0
Period 7 1800 1775 -25 0
Period 8 1400 1775 375 375
Total 14200 14200 0 0 3400
Average 1775
Cost $0 $0 $0 $85,000
Total Cost $106,875
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$21,875 $0 $0
Aggregate Planning Lost sales
18
Enter the costs at the top. In some cases, this 8
may require some calculations. 20
Costs (per unit) Next enter the conditions from last period - 2880
Reg time inventory and units produced. 4
Overtime 720
Finally, enter the demands and the production
Subcontract 80 quantities in the area below. $ 40
Holding 9 10
Lost sales $ 400
Increase This is the cost of INcreasing production by one unit over the previous month's producti
Decrease This is the cost of DEcreasing production by one unit over the previous month's producti
Starting Conditions
Initial inventory 150 This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 420 320 50 50
Period 2 450 520 120 120
Period 3 500 520 140 140
Period 4 560 720 300 300
Period 5 750 720 270 270
Period 6 680 720 310 310
Total 3360 3520 0 0 1190
Average 560
Cost $0 $0 $0 $10,710
Total Cost $10,710
workers
hrs per day
work days per month
wprler hrs per month
worker hrs/disk
disks per month
Hiring cost per worker
hires
Total hiring cost
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $0 $0
Aggregate Planning Lost sales
Note: 13.9 can be done br
Enter the costs at the top. In some cases, this
may require some calculations.
Costs (per unit) Next enter the conditions from last period -
Reg time inventory and units produced.
Overtime
Finally, enter the demands and the production
Subcontract 60 quantities in the area below.
Holding 20
Lost sales 125
Increase This is the cost of INcreasing production by one unit over the previous month's producti
Decrease This is the cost of DEcreasing production by one unit over the previous month's produc
Starting Conditions
Initial inventory This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
he first period.
he first period.
$0 $0 $0
Aggregate Planning Lost sales
Starting Conditions
Initial inventory This is the number of units in inventory at the beginning of the first period.
Units last period 1300 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1300 1300 0 0
Period 2 1150 1150 0 0
Period 3 1100 1100 0 0
Period 4 1600 1600 0 0
Period 5 1900 1900 0 0
Period 6 1200 1200 0 0
Total 8250 8250 0 0 0
Average 1375
Cost $0 $0 $0 $0
Total Cost $78,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $24,000 $54,000
Aggregate Planning Lost sales
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Demand/ Reg Time Overtime Subcontract
Forecast Production Production Production Inventory Holding
July 900 900 0 0 0
Aug. 1300 900 400 0 0
Sept. 1500 900 600 0 0
Oct. 1900 900 1000 0 0
Nov. 1900 900 1000 0 0
Dec. 1700 900 800 0 0
Total 9200 5400 0 3800 0
Average 1533.3333333
Cost $0 $0 $209,000 $0
Total Cost $209,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $0 $0
Aggregate Planning Lost sales
Starting Conditions
Initial inventory
Units last period 1200
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory
Period 1 900 900 0
Period 2 1300 1300 0
Period 3 1500 1500 0
Period 4 1900 1900 0
Period 5 1900 1900 0
Period 6 1700 1700 0
Total 9200 9200 0 0
Average 1533.33333333333
Cost $0 $0 $0
Total Cost $55,500
Holding Shortage Change Increase Decrease
0 0 -300 0 300 0 16500
0 0 400 400 0 11200 0
0 0 200 200 0 5600 0
0 0 400 400 0 11200 0
0 0 0 0 0 0 0
0 0 -200 0 200 0 11000
0 0 1000 500
$0 $0 $28,000 $27,500
Aggregate Planning Lost sales
Starting Conditions
Initial inventory 400 This is the number of units in inventory at the beginning of the first period.
Units last period 1300 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 900 1200 0 700 700
Period 2 1300 1200 0 600 600
Period 3 1500 1200 300 300
Period 4 1900 1200 100 -300 0
Period 5 1900 1200 600 -100 0
Period 6 1700 1200 300 -200 0
Total 9200 7200 0 1000 1600
Average 1533.3333333
Cost $0 $0 $55,000 $48,000
Total Cost $169,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$66,000 $0 $0
Aggregate Planning Lost sales
Starting Conditions
Initial inventory This is the number of units in inventory at the beginning of the first period.
Units last period This is the number of units produced in the period BEFORE the first period.
he first period.
he first period.
Idle Time
Shortage Change Increase Decrease Units Idle $ Inv $ Over Time $ Sub $
0 0 0 0 120 $ 6,600 $ 5,400 $ - $ -
0 0 0 0 200 $ 11,000 $ 5,400 $ - $ -
0 0 0 0 0 $ - $ 2,400 $ - $ -
0 0 0 0 0 $ - $ - $ 10,640 $ 7,700
0 0 0 0 0 $ - $ - $ 10,640 $ 12,100
0 0 0 0 0 $ - $ - $ 7,600 $ -
0 0 0
$0 $0 $0
Extra Costs
$ 12,000
$ 16,400
$ 2,400
$ 18,340
$ 22,740
$ 7,600
$ 79,480
Aggregate Planning Backlogging
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period 1500 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1400 1400 0 0
Period 2 1000 1000 0 0
Period 3 1700 1700 0 0
Period 4 1300 1300 0 0
Total 5400 5400 0 0 0
Average 1350
Cost $189,000 $0 $0 $0
Total Cost $287,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $35,000 $63,000
Aggregate Planning Backlogging
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period 1500 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1400 1350 -50 0
Period 2 1000 1350 300 300
Period 3 1700 1350 -50 0
Period 4 1300 1350 0 0
Total 5400 5400 0 0 300
Average 1350
Cost $189,000 $0 $0 $3,300
Total Cost $208,300
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$5,500 $0 $10,500
Aggregate Planning Backlogging
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period 1200 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1900 1900 0 0
Period 2 1100 1100 0 0
Period 3 1600 1600 0 0
Period 4 1000 1000 0 0
Total 5600 5600 0 0 0
Average 1400
Cost $168,000 $0 $0 $0
Total Cost $308,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $42,000 $98,000
Aggregate Planning Backlogging
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period 1200 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1900 1400 -500 0
Period 2 1100 1400 -200 0
Period 3 1600 1400 -400 0
Period 4 1000 1400 0 0
Total 5600 5600 0 0 0
Average 1400
Cost $168,000 $0 $0 $0
Total Cost $329,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$154,000 $7,000 $0
Aggregate Planning Backlogging
Starting Conditions
Initial inventory 0 This is the number of units in inventory at the beginning of the first period.
Units last period 1200 This is the number of units produced in the period BEFORE the first period.
Data RESULTS
Reg Time Overtime Subcontract
Period Demand Production Production Production Inventory Holding
Period 1 1900 1000 900 0 0
Period 2 1100 1000 100 0 0
Period 3 1600 1000 600 0 0
Period 4 1000 1000 0 0 0
Total 5600 4000 0 1600 0
Average 1400
Cost $120,000 $0 $112,000 $0
Total Cost $246,000
e previous month's production quantity.
e previous month's production quantity.
he first period.
he first period.
$0 $0 $14,000
13.13 Trans_agg Demo
Data
Period 1 2 3 Excess Capacity
Beginning inventory 0 2 4 0 30 Beginning inventory
Period 1 reg time 100 102 104 0 40
Period 1 overtime 160 162 164 0 15
Period 1 subcontracting 250 252 254 0 10
Period 2 reg time 999999 100 102 0 35
Period 2 overtime 999999 160 162 0 15
Period 2 subcontracting 999999 250 252 0 10
Period 3 reg time 999999 999999 100 0 40
Period 3 overtime 999999 999999 160 0 20
Period 3 subcontracting 999999 999999 250 0 10
Demand 50 65 60 50 175 \ 225
Production Quantities
1 2 3 Excess CapRow Total
Beginning inventory 30 0 0 0 30
Period 1 reg time 20 20 0 0 40
Period 1 overtime 0 0 0 15 15
Period 1 subcontracting 0 0 0 10 10
Period 2 reg time 0 35 0 0 35
Period 2 overtime 0 10 0 5 15
Period 2 subcontracting 0 0 0 10 10
Period 3 reg time 0 0 40 0 40
Period 3 overtime 0 0 20 0 20
Period 3 subcontracting 0 0 0 10 10
Column Total 50 65 60 50 225
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13.13 Trans_agg Demo
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13.13 Trans_agg Demo
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13.14 Trans_agg
Data
Capacity Source Month 1 Month 2 Month 3 Month 4 Excess CapCapacity
Beginning inventory 0 100 200 300 0 0 Beginning inventory
Month 1 reg time 875 975 1075 1175 0 225
Month 1 overtime 1310 1410 1510 1610 0 15
Month 1 subcontracting 1600 1700 1800 1900 0 12
Month 2 reg time 999999 875 975 1075 0 265
Month 2 overtime 999999 1310 1410 1510 0 24
Month 2 subcontracting 999999 1600 1700 1800 0 17
Month 3 reg time 999999 999999 875 975 0 280
Month 3 overtime 999999 999999 1310 1410 0 26
Month 3 subcontracting 999999 999999 1600 1700 0 15
Month 4 reg time 999999 999999 999999 875 0 300
Month 4 overtime 999999 999999 999999 1310 0 18
Month 4 subcontracting 999999 999999 999999 1600 0 17
Demand 240 306 311 301 56 1158 \ 1214
Production Quantities
Month 1 Month 2 Month 3 Month 4 Excess CapRow Total
Beginning inventory 0 0 0 0 0 0
Month 1 reg time 225 0 0 0 0 225
Month 1 overtime 15 0 0 0 0 15
Month 1 subcontracting 0 0 0 0 12 12
Month 2 reg time 0 265 0 0 0 265
Month 2 overtime 0 24 0 0 0 24
Month 2 subcontracting 0 17 0 0 0 17
Month 3 reg time 0 0 280 0 0 280
Month 3 overtime 0 0 26 0 0 26
Month 3 subcontracting 0 0 5 0 10 15
Month 4 reg time 0 0 0 300 0 300
Month 4 overtime 0 0 0 1 17 18
Month 4 subcontracting 0 0 0 0 17 17
Column Total 240 306 311 301 56 1214
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13.14 Trans_agg
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13.14 Trans_agg
Beginning inventory
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13.14 Trans_agg
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13.14 Trans_agg
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13.14 Trans_agg
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