QUALITY ASSURANCE PLAN

MANUFACTURING OF DUCTING - FGC OUTLET TO ESP INLET, ESP INLET TO ID FAN, ID FAN OUTLET TO STACK
CLIENT : M/s UNIVERSAL BIOMASS ENERGY PRIVATE LIMITED, CHANNU, PUNJAB
Ref Doc ID : MI/ENGG/WAP/23-24/324-001 DTD 03.01.2023
CONSULTANT ; M/s BWE BERKES INDIA PVT LTD

Agency

Quantum of Ultimate Client /

Sl No Component / Activity Characterstics Type of Check Check Specs Format / Record MIIPL Consultant Remarks
A INCOMING INSPECTIONS - RAW MATERIALS

Identification,
Verification of RMTC / Test
1 MS Plates Chemical,
M.T.C.
100% IS 2062 E 350
Certificate ✓ ✓ R
Mechanical

Identification, RMTC / Mill

M.S. Rolled Sections - Structurals, Verification of
2
Hollow Pipes, Bars, Etc.
Chemical,
M.T.C.
100% IS 2062 E 250 Certificate Test ✓ ✓ R
Mechanical, Certificate

Welding Consumables (Wire / Flux / As per std norms Document Review / Manufacturer's
3
Electrodes) for M.S. Material & approved specs Test Certificates
100% IS 816, IS 9595
Test Certificate ✓ ✓ R
B IN PROCESS INSPECTION

Identity of Plates, Detailed drawings Drawing / MIIPL +

1 Nominal Layout Approval
dimensions
Review 100%
approved by BWE SAEL, BWE ✓ ✓

Dimensions,
Detailed drawings Drawing / MIIPL +
2 Templates / Jigs Intersection Lines, Measurement 20%
approved by BWE SAEL, BWE ✓ ✓ for drill matching
Guaging

Cutting, Edge Preperations, Profile Identity of Plates, Detailed drawings Drawing / MIIPL +
3
Bending dimensions
Review 100%
approved by BWE SAEL, BWE ✓ ✓

Visual /
Fitment / Assembly of Plates and Dimensional - M Tape / Caliper / Detailed drawings
4
structures Measurmenet Vernier
100%
approved by BWE
Log Book ✓ ✓
check

Checked & Released by :

R - Review W - Witness QC DEPTT, MIIPL
SONU D, 7885
 QUALITY ASSURANCE PLAN

MANUFACTURING OF DUCTING - FGC OUTLET TO ESP INLET, ESP INLET TO ID FAN, ID FAN OUTLET TO STACK
CLIENT : M/s UNIVERSAL BIOMASS ENERGY PRIVATE LIMITED, CHANNU, PUNJAB
Ref Doc ID : MI/ENGG/WAP/23-24/324-001 DTD 03.01.2023
CONSULTANT ; M/s BWE BERKES INDIA PVT LTD

Agency

Quantum of Ultimate Client /

Sl No Component / Activity Characterstics Type of Check Check Specs Format / Record MIIPL Consultant Remarks
Checks for Surface
Defects,
D.P. Inspection
5 Welding Wire / Flux / Electrodes Dimensional
Testing
Random IS 816, IS 9595
Reports ✓ ✓
Checks,
D.P. Tests

Electrode / Flux,
baking (as ensure to have
as per
5.1 applicable), moisture free
requirement
IS 816, IS 9595 Log Book ✓ ✓
Before Welding position of job for electrodes & flux
welding, pre heat.
WPS / PQR &
5.1.1
WPQ
Review as per standards as per standards Document ✓ ✓ R
Visual 100%
Welding through
Measurement of
Parameters, Ampmeter &
5.2 During Welding
Sequence of
Cuttent & Voltage
Voltmeter
IS 816, IS 9595 Log Book ✓ ✓
Control of Distortion
Welding Readings
Visual

Visual, Gauging, DP
Weld size, Finish,
Test, Fillet Size,
soundness of Approved WPS / Approved WPS /
5.3 After completion of Welding
weld, Overall
Peneteration, Leg
PQR / WPQ PQR / WPQ
Weld Data Sheet ✓ ✓
length, Throat
dimensions
Thickness

C INSPECTION & NDE

Surface Defects,
Approved Visual
1 Visual Testing surface of finsihed Testing Overall
Testing Procedure
Inspection Report ✓ ✓ R
fittment / assy.

Approved DPT
2 DP Testing Surface defects Visual & Testing 100%
Procedure
DPT Report ✓ ✓ R

Checked & Released by :

R - Review W - Witness QC DEPTT, MIIPL
SONU D, 7885
 QUALITY ASSURANCE PLAN

MANUFACTURING OF DUCTING - FGC OUTLET TO ESP INLET, ESP INLET TO ID FAN, ID FAN OUTLET TO STACK
CLIENT : M/s UNIVERSAL BIOMASS ENERGY PRIVATE LIMITED, CHANNU, PUNJAB
Ref Doc ID : MI/ENGG/WAP/23-24/324-001 DTD 03.01.2023
CONSULTANT ; M/s BWE BERKES INDIA PVT LTD

Agency

Quantum of Ultimate Client /

Sl No Component / Activity Characterstics Type of Check Check Specs Format / Record MIIPL Consultant Remarks
D SURFACE PREPARATION & PAINTING
Sand Blasting to Standard SA 2.5 & Profile of surface
Painting as per specs - Zinc Anode preparation, Profile, visual
Technical
304MZ (equivalent to Sigmazinc 158 coverage, color inspection, DFT by Stage Inspection
1
Primer) - Inside Outside 75 mirons + shade, uniformity Elcometer &
100% specification /
Report ✓ ✓ W
Approved drawings
Lumerous HR/47 (equivalent to and Measurment Document Review
Sigmatherm 350) - 30 Microns of DFT

Indication
Stage Inspection
2 Marking & Etching Orientation Mark Visual / Marker 100% As per drg remarks
Report ✓ ✓ R
(North Mark)

E FINAL INSPECTION
Visual
Dimensions,
Visual, P.O.
Document Review P.O. Specifications & Final Inspection
1 Final Inspection of Structures
Identity -
Measurement & Specifications &
Drawings Report ✓ ✓ W
Verification Drawings
Structure Name,
Size etc

Relevant As per PO, Drawings

1 Final Documentation
Documents
Verification 100%
& Specs
Dossier ✓ ✓ R

Checked & Released by :

QC DEPTT, MIIPL
R - Review W - Witness SONU D, 7885