Valve Material specC19032-PP-GEN-SPE-102 - 0 - AFC

PAGE No.
: 1 OF 91
PROJECT : PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR)
CONTRACT NO. : MR/ES/MM/PRP-VII RTR/10/2021/P851C21003
OWNER/CLIENT : OIL AND NATURAL GAS CORPORATION LIMITED
EPC CONTRACTOR : LARSEN & TOUBRO LIMITED
DOCUMENT No. : C19032-PP-GEN-SPE-102
DOCUMENT TITLE : VALVE MATERIAL SPECIFICATION
L&T-Engg. L&T-Project ONGC-OD ONGC-OW
BHASK Digitally signed

ROHIT
Digitally signed by ROHIT PANT
TAMBADE Digitally signed by DN: c=IN, o=OIL AND NATURAL GAS
AR
CORPORATION LIMITED, ou=ENGINEERING
TAMBADE SERVICES, MUMBAI, postalCode=400017,
by BHASKAR
NARENDRA
st=MAHARASHTRA,
NARENDRA SATISH 2.5.4.20=d502e6ca529fd1fe94b2ca423ef678

5e3f96fa87d6f1ed66be855213a4818707, MALLICK
PANT
Date: 2022.10.19
pseudonym=E205D92229A03E667D4A4399
SATISH MALLIC Date:

9748EFDD004D5CDC,
serialNumber=6FECF4A28A2C62C5CD2A745
12:50:28 +05'30'
2022.11.01
1A900374C4E4C2F8714B1B094D29C55042B
EC2492, cn=ROHIT PANT
Date: 2022.10.19 14:37:45 +05'30'
12:04:08 +05'30'
K
29-Sep-2022 29-Sep-2022
OIL AND NATURAL GAS CORPORATION

LIMITED, INDIA
0 29-Sep-2022 ISSUED FOR APPROVAL SN BNV MP SSA
C1 12-May-2022 ISSUED FOR CLIENT COMMENTS SN BNV MP SSA
REV. DATE REVISION DESCRIPTION PREPD. CHKD. APPD. DEM

F-50-001/0-C19032
PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR)
MR/ES/MM/PRP-VII RTR/10/2021/P851C21003
COMMENTS RESOLUTION SHEET
ONGC REF. & DATE : OPMAC Notification Dated 02-Jun-2022. DOC./DWG TITLE : Valve Material Specification
L&T REF. & DATE : DTN PRP-VII-RTR-LNT-ONGC-T-0026 Dated 13-May-2022. DOC./DWG. NO. & REV. : C19032-PP-GEN-SPE-102 (Rev. C1)
CRS NO.: CRS-C19032-PP-GEN-SPE-102-C1 DISCIPLINE : PIPING CRS DATE : 20-Jun-2022
SR. REFERRED DOC. /
ONGC OBSERVATIONS / COMMENTS L&T RESPONSE / CLARIFICATION STATUS
NO. SECTION / PAGE
1 Page 37 of 87 What about handwheel? As hand wheels are round shaped & without any edges, PVC Closed
Tag : VB-65 grip is not required for Handwheels.
2 Page 41 of 87 Fugitive Emission requirements are missing. Note related to Fugitive Emission Test is included for tag VB-
Tag : VB-71F 71F.
3 Page 42 of 87 Fugitive Emission requirements are missing. Note related to Fugitive Emission Test is included for tag VB-
Tag : VB-71PF 71PF.
4 Page 43 of 87 Add in notes : MINIMUM HARDNESS FOR RTJ GROOVE Noted & updated.
Tag : VB-73 SHALL BE 120 BHN.
Tag : VB-73P SHALL BE 120 BHN.
Tag : VB-73F SHALL BE 120 BHN.
Digitally signed by TAMBADE

TAMBADE NARENDRA SATISH
NARENDRA SATISH Date: 2022.10.19 12:46:43
(Mahesh Patil & 20-Jun-2022) ___________________________

+05'30'
(L&T : SIGN, NAME & DATE) Page 1 of 4 (ONGC : SIGN & DATE)
SR. REFERRED DOC. /
NO. SECTION / PAGE
7 Page 46 of 87 Add in notes : MINIMUM HARDNESS FOR RTJ GROOVE Noted & updated. Closed
Tag : VB-73PF SHALL BE 120 BHN.
Tag : VB-273X SHALL BE 120 BHN.
Tag : VC-73 SHALL BE 120 BHN.
12 Page 63 of 87 HANDWHEEL : add "PVC grip". Comment applicable for As hand wheels are round shaped & without any edges, PVC
Tag : VG-45 other sheets also, wherever applicable. grip is not required for Handwheels.

NARENDRA SATISH Date: 2022.10.19 12:47:11
(Mahesh Patil & 20-Jun-2022) ___________________________
+05'30'
SR. REFERRED DOC. /
NO. SECTION / PAGE
13 Page 63 of 87 Mention the standard. This comment is applicable for Noted & updated. Closed
Tag: VG-45 other sheets also wherever applicable.
14 Page 64 of 87 Correct the nomenclature. Please note that as per latest PIDs piping class E1(ST) is
Tag : VG-46 deleted. Hence, comment not incorporated.
Piping Class : E1-S
15 Page 69 of 87 HANDWHEEL : Add PVC grip. This comment is As hand wheels are round shaped & without any edges, PVC
Tag : VGL-45 applicable for other sheets also wherever applicable. grip is not required for Handwheels.
16 Page 78 of 87 This shall be "HANDWHEEL OPERATED UPTO 2", GEAR As the note-15 is in line with table on page no. 44 of 75 from
Tag : VGL-73F OPERATED FOR 3" & ABOVE. FS2004A for Globe Valve, the same is retained.
Note-15
17 Page 80 of 87 HANDWHEEL : Add PVC grip. This comment is As hand wheels are round shaped & without any edges, PVC
Tag : VN-3 applicable for other sheets also, wherever applicable. grip is not required for Handwheels.
18 Page 83 of 87 HANDWHEEL : Mention "Solid". Noted & updated.

Tag : VN-3

NARENDRA SATISH
Date: 2022.10.19 12:47:40
(Mahesh Patil & 20-Jun-2022) ___________________________

+05'30'
SR. REFERRED DOC. /
NO. SECTION / PAGE
19 Page 84 of 87 Add - "AND NACE-MR-01-75/ISO 15156 1/2/3 Noted & updated. Closed
Tag : VN-9 REQUIREMENTS."
20 Page 85 of 87 HANDWHEEL : Mention "Solid". Noted & updated.

Tag : VN-9F
21 Page 85 of 87 Add in notes : THE VALVE AND VALVE MATERIALS Noted & updated.
Tag : VN-9F SHALL MEET ONGC SPEC.NO. 2004A, (REV. 9) AND
NACE-MR-01-75/ISO 15156 1/2/3 REQUIREMENTS.
Tag : VN-10 SHALL MEET ONGC SPEC.NO. 2004A, (REV. 9) AND
Tag : VN-10F SHALL MEET ONGC SPEC.NO. 2004A, (REV. 9) AND
TAMBADE Digitally signed by TAMBADE

NARENDRA SATISH
NARENDRA Date: 2022.10.19 12:48:10
(Mahesh Patil & 20-Jun-2022) ___________________________

SATISH +05'30'
PAGE No. 2 OF 91
: MR/ES/MM/PRP-VII
LARSEN & TOUBRO LIMITED REVISION STATUS SHEET
Contract No. : RTR/10/2021/P851
C21003
DOCUMENT No.: C19032-PP-GEN-SPE-102 REV. 0 DATE : 29-Sep-2022
:
DOCUMENT TITLE: VALVE MATERIAL SPECIFICATION SHEET 1 OF 1
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NOTE: IF REVISION REQUIRES ADDITIONAL PAGES TO BE INSERTED IN BETWEEN THE DOCUMENT, THE NUMBER OF THE PAGE AT
INSERTION SHALL BE NUMBERED WITH DECIMAL (e.g. INSERTION BETWEEN PAGE 10 AND 11 SHALL BE NUMBERED AS 10.1, 10.2 ........)
F-50-043/0-C20001
Page No : 3 of 91
Contract No. :MR/ES/MM/PRP-VII
VALVE MATERIAL RTR/10/2021/P851C21003
PIPELINE REPLACEMENT PROJECT VII SPECIFICATION Revision No :0
(PRP-VII RTR) Doc. No : C19032-PP-GEN-SPE-102
Date : 29-Sep-2022
TABLE OF CONTENT
1.0 INTRODUCTION ................................................................................................................................... 4
2.0 SCOPE OF WORK ................................................................................................................................. 4
3.0 SCOPE OF DOCUMENT…… ……………………………………………………………………… 6
4.0 REFERENCE DOCUMENTS ................................................................................................................ 7
5.0 VALVE TAG PHILOSOPHY ................................................................................................................ 9
6.0 GENERAL NOTES ............................................................................................................................ 101
7.0 BALL VALVE ...................................................................................................................................... 14
8.0 CHECK VALVE ................................................................................................................................... 15
9.0 GATE, GLOBE & NEEDLE VALVES ................................................................................................ 16
10.0 TESTING AND INSPECTION .......................................................................................................... 17
11. PAINTING AND COATING................................................................................................................ 20
12. MARKING ............................................................................................................................................ 20
13. PACKING AND DISPATCH ............................................................................................................... 20
14. INDEX & DATASHEETS .............................................................................................. 21 ~ 91

Page No : 4 of 91
Date : 29-Sep-2022
1.0 INTRODUCTION
M/s. Oil and Natural Gas Corporation Limited (ONGC), here in after called as “Company” is
engaged in exploration and production activities in Mumbai High (South & North), Neelam &
Heera, Bassein & Satellite (Panna & Tapti) Field in Arabian Sea on the continental shelf of
Western India.
The field is well developed with an extensive infrastructure of well head platforms, process
platforms and pipelines. With the ageing of field, condition of some of its existing pipelines
has deteriorated. Hence, Company is planning for replacement of the pipelines in phased
manner. In addition, some new pipelines are also being laid for better management of the
field.
2.0 SCOPE OF WORK

The scope of work for Pipeline Replacement Project VII (PRP-VII RTR) consists of
Surveys (Pre-engineering survey, Pre-construction surveys and post-construction surveys)
Designing, Engineering, Procurement, Fabrication, Load-out, Tie-down, Transportation,
Installation, Hook-up, Pre-commissioning, Commissioning (as applicable) and make ready
for use the facilities of following -
a) Laying of approx. 317.9 km of subsea pipelines (Rigid & Flexible) in 43 segments

various sizes including subsea tie-in for Oil and Gas transportation and water injection, as below -
Season-1 (S1) Season-2 (S2) Total

Assets
Length (Kms.) Length (Kms.) Length (Kms.)
Mumbai
83.0 kms (9 full + 1 part) 47.1 kms (8 full + 6 part) 130.1 kms
High
Neelam &
49.1 kms (2 full + 2 part) 62.4 kms (5 full + 1 part) 111.5 kms
Heera
Bassein &
47.0 kms (6 full) 29.3 kms (3 full) 76.3 kms
Satellite
179.1* kms 138.8* kms 317.9* kms

Total
(20 segments) (23 segments) (43 Segments)
Page No : 5 of 91
Date : 29-Sep-2022
b) Topside modifications at 76 nos. platforms, as below -
Season-1 (S1) Season-2 (S2)

Total
Assets
Nos.
Platforms Nos. Platforms Nos.
NO, NQO, RS4, BHS, WI-6,

Mumbai WIS, ICP/ICW, IE,
6 NL, ICD, SD, SU, SF, IQ, IS, 16 22
High SHD, NS, MNP
WIN, LC, WI9, WB
HSB, HRA, R12A, NLP,

HSD, R10A, HR,
NLM4, HA, HD, WIH, HY,
Neelam NLM3, HF, HV, HJ,
15 HX, HE, HS(4Nos), HR 27 42
& Heera HRG, HB (3Nos),
(2Nos), HT(2Nos), HG
HE(2Nos), HQ(2Nos)
(3Nos), HRG (5Nos)
Bassein B22A, B147A,

B193AP, B172A, B178A,
& BS13A, B149A, PA 8 4 12
B179A
Satellite (2 Nos), PJ, PB
Total 29 Platforms 47 Platforms 76 Platforms
c) Demolition of Risers and Topsides Demolitions, as below -
Season-1 (S1) Season-2 (S2) Total

Assets
Platforms Nos. Platforms Nos. Nos.
NH, WIS, ICP, IH, IE,

IA, NS, IF, N23, SP, NO, RS4, WI6, ICD, SF, IQ,
Mumbai
SD, NH, NE, NQO, 21 WIN, WI9, NQO, BHS, NL, 15 36
High
WI7, WI8, MSP, SHD, SD, IS, LC, WB
MSP, MNP, SC1
Neelam & HJ, HC, NLM10, HA, HRA, NLP, HR, HRG, R12A,
5 8 13
Heera HRG NLM4, HRG, HG
Bassein &
NTP2, SA, NH, NTP1 4 - - 4
Satellite
Total 30 Platforms 23 Platforms 53 Platforms

Page No : 6 of 91
Date : 29-Sep-2022
d) Installation of 65 Nos. Risers and associated clamps, as below -
Season-1 (S1) Season-2 (S2)

Total
Assets
Nos.
Platforms Nos. Platforms Nos.
NH, WIS, ICW, IH,

IE, IA, NS, NM, IF, NO, RS4, WI6, ICD, SU,
Mumbai
N23, NQO, WI7, 19 IQ, WIN, WI9, NQO, BHS, 16 35
High
WI8, MSP, SHD, NL, SD, SF, IS, LC, WB
MSP, MNP, IA, SC1
HRA, HS, NLP, HR, HRG,

Neelam & HSD, HR, HJ, HC,
6 R12A, HSB, NLM4, HRG, 10 16
Heera R10A, HQ
HG
B22A, BS13A,
Bassein & B149A, PA, PA, B193AP, B178A, B179A,
10 4 14
Satellite NTP2, B147A, PJ, B172A
PB, NTP1
65
Total 35 Platforms 30 Platforms
Platforms
e) Dredging and Trenching at NTP-2 to NTP-1 segment.
3.0 SCOPE OF DOCUMENT
Valve Material Specification covers the technical requirements of different types of commonly
used valves, materials of their components, Construction, Testing & Inspection, Painting &
Coating, etc., for use in Process and Utility Piping system. Any additional valve specification not
covered in this specification shall be prepared in consistence with the parameters of this
specification and shall be submitted for company’s review / approval.
In case of conflict between these documents, the order of precedence shall be as follows:
1. Piping Design Criteria
2. P&ID
3. FS 2004 A Rev 9
4. FS 2004 D Rev 8
5. FS 2008 Rev 3
6. Codes and Standards
Page No : 7 of 91
Date : 29-Sep-2022
4.0 REFERENCE DOCUMENTS

4.1 STANDARDS
The reference documents listed below form an integral part of this specification. This
specification is based on the latest issue of code ASME B31.3, ASME B31.4 and ASME B31.8
incorporating all the published addenda for all classes.
SL REFERENCE
DESCRIPTION
NO DOCUMENT
Recommended Practice for Design and Installation of Offshore
1 API RP 14E
Production Platform Piping Systems
2 API SPEC 6D Specification for Pipeline Valves
3 API SPEC 6FA Specification for Fire Test for Valves
4 API STD 594 Check Valves: Flanged, Lug, Wafer and Butt-welding
5 API STD 598 Valve Inspection and Testing
Steel Gate Valves—Flanged and Butt-welding Ends, Bolted
6 API STD 600
Bonnets
Steel Gate, Globe and Check Valves for Sizes DN 100 and
7 API STD 602
Smaller for the Petroleum and Natural Gas Industries
8 API STD 607 Fire Test for Soft-seated Quarter-turn Valves
9 API STD 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type
10 ASME B 1.20.1 Pipe Threads, general purpose (inch)
11 ASME B 16.10 Face-to-Face and End-to-End Dimensions of Valves
12 ASME B 16.11 Forged Fittings, Socket-Welding and Threaded
Metallic Gaskets for Pipe Flanges: Ring Joint, Spiral Wound
13 ASME B 16.20
and Jacketed.
14 ASME B 16.21 Nonmetallic Flat Gaskets for Pipe Flanges
15 ASME B 16.34 Valves - Flanged, Threaded, and Welding End
16 ASME B 16.47 Large Diameter Steel Flanges NPS 26 Through NPS 60
17 ASME B 16.5 Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24
Square, Hex, Heavy Hex, and Askew Head Bolts and Hex,
18 ASME B 18.2.1 Heavy Hex, Hex Flange, Lobed Head, and Lag Screws (Inch
Series)
Nuts for General Applications: Machine Screw Nuts, Hex,
19 ASME B 18.2.2
Square, Hex Flange, and Coupling Nuts (Inch Series)
20 ASME B 36.10 Welded and Seamless Wrought Steel Pipe
21 ASME B 36.19 Stainless Steel Pipe
Page No : 8 of 91
Date : 29-Sep-2022
Qualification Standard for Welding and Brazing Procedures,

22 ASME SEC IX
Welders, Brazers, and Welding and Brazing Operators
Specification for Steel Check valves (Flanged and Butt-Welding
23 BS 1868
ends) for the Petroleum, Petrochemical and Allied Industries
Specification for Steel Globe and Globe stop and Check Valves
24 BS 1873 (Flanged and Butt-Welding ends) for the Petroleum,
Petrochemical and Allied Industries
Steel ball valves for the petroleum, petrochemical and allied
25 BS 5351
industries.
Steel wedge gate, globe and check valves 50 mm and smaller
26 BS 5352
for the petroleum, petrochemical and allied industries.
27 BS EN 10204 Metallic products - Types of inspection documents
28 BS EN 12266 Industrial valves - Testing of valves
Pressure tests, test procedures and acceptance criteria –
28a Part-1:
Mandatory requirements.
Tests, test procedures and acceptance criteria – Supplementary
28b Part-2:
requirements.
29 BS EN ISO 10497 Testing of valves - Fire type-testing requirements
Steel Gate, Globe and Check valves for sizes DN 100 and
30 BS EN ISO 15761
smaller, for the Petroleum and Natural Gas Industries
Metal Ball valves for Petroleum, Petrochemical and Allied
31 BS EN ISO 17292
Industries
32 BS 5155 Specification for butterfly valves
33 BS EN 593 Industrial valves. Metallic butterfly valves
34 API 6FD Specification for Fire Test for Check Valves
Corrosion-resistant, Bolted Bonnet Gate Valves—Flanged and
35 API STD 603
Butt-welding Ends
36 MSS SP 80 Bronze Gate, Globe, Angle and Check Valves
Standard Marking System for Valves, Fittings, Flanges and
37 MSS SP 25
Unions
38 MSS SP 45 Bypass drain connections
Standard Finishes for Contact Faces of Pipe Flanges and
39 MSS SP 6
Connecting end Flanges of Valves and Fittings
NACE MR 01-75/ Material for use in H2S containing environments in Oil and Gas
40
ISO 15156 Production.
40a Part-1: General principles for Selection of Cracking resistant Materials.
Cracking resistant Carbon and Low Alloy Steels, and the use of
40b Part-2:
Cast irons.
Cracking resistant CRAs (Corrosion Resistant alloys) and other
40c Part-3:
alloys.
Page No : 9 of 91
Date : 29-Sep-2022
41 ISO 5208 Industrial Valves – Pressure Testing Of Metallic Valves

4.2 ONGC SPECIFICATIONS
1. Spec No .1060 : General specification for Valve Data Requirement

2. Spec No .2004A Rev 9 : Functional Specification for Piping Design
: Functional Specification for Piping Fabrication
3. Spec No .2004B Rev 3
and Installation
4. Spec No .2005 Rev 8 : Specification for Protective Coating
5. Spec No .2009F Rev 8 : Functional Specification for Welding & NDT
: Functional Specification for Welding of Duplex
6. Spec No.2009F Annex.1
Stainless Steel
7. Spec No .2004D Rev 8 : Functional Specification for Piping Specialties
: Functional Specification for Insulation of Piping
8. Spec No .2006 Rev 2
& Equipment
9. Spec No .2008 Rev 3 : Piping Material Specification
4.3 PROJECT SPECIFIC DOCUMENTS
1. C19032-PP-GEN-CAL-100 : Pipe Wall Thickness Calculation
2. C19032-PP-GEN-SPE-101 : Piping Material Specification
5.0 VALVE TAG PHILOSOPHY

Valve tag number is alpha-numeric. The first two (or three) alphabets of the tag shall indicate the
type of valve and the last two (or three) numeric digits of the tag no. are class specific.
Alphabets Type of valve
VG Gate Valve
VGL Globe Valve
VC Check Valve
VN Needle Valve
VB Ball Valve
Page No : 10 of 91
Date : 29-Sep-2022
Valve Tag shall be suffixed with following alphabet/s for special requirement as mentioned
below.
“B” For Instrumentation Hook-Up Ball Valves of End Connection “PLE x NPTM”
For Instrumentation Hook-Up Ball Valves of End Connection “PLE x NPTM” and
“BF”
require Fugitive Emission Test
“BS” Valve with NPTM ended nipples both sides.
“BSF” Valve with NPTM ended nipples both sides with Fugitive Emission Test
“P” For Piggable Ball Valve
“F” For Valves require Fugitive Emission Test
“X” CS (Non-NACE) Valves in specification having corrosion allowance of 6mm.
“PF” Piggable Ball Valves with Fugitive Emission Test
Piggable CS (Non-NACE) Ball Type Valves in specification having corrosion

“PX”
allowance of 6mm..
“S” Valve having one end with Plain end nipple and other end with NPTM nipple
Valve having one end with Plain end nipple and other end with NPTM nipple with
“SF”
Fugitive Emission Test
Page No : 11 of 91
Date : 29-Sep-2022
6.0 GENERAL NOTES

6.1 This specification shall be read in conjunction with Piping Material Spec. No. C19032-PP-GEN-
SPE-; ONGC Spec 2004A Rev 9, Spec 2005 Rev 8 and Spec 2009F Rev 8.
6.2 All valves shall comply with above mentioned Reference Documents. Material selection is based
on ONGC Functional Specification of Piping Design 2004A Rev 9 section 5&9
6.3 Valve type, class, nominal size, end connections, material of construction and other specific
design details shall be as specified in the relevant data sheets.
6.4 Metal Seated valves when required for well fluid service and trim of the metal seated ball valves
as a minimum shall be tungsten carbide coated.
6.5 Material suitability with service fluid shall be ensured for all wetted parts of valves.
6.6 All flanged valves shall have flanges integral with the valve body. Flange face shall be normally
specified in the valve data sheet. The interpretation of range of finish shall be as described in
Piping Material Specification.
6.7 Flanged Valves 900# and above shall have RTJ Groove Hardness as follows:
MOC MINIMUM HARDNESS FOR FLANGE FACING

Carbon Steel 120 BHN
Stainless Steel 150 BHN
6.8 Flanged end valve (Gasket contact surface finish) for raised face, Flat face and Ring type joint
shall be as follows.
FLANGE TYPE FINISH TYPE ROUGHNESS VALUE
150#, RF / FF Concentric serrated Finish 125-250 µ in AARH
300# and 600#, RF Smooth Finish 32-63 µ in AARH
900# and Above, RTJ RTJ Groove Side Wall Face finish 63 µ in AARH Max
6.9 Valve body and bonnet shall be Forged / Cast as specified. Forging are acceptable in place of
casting but not vice versa.
6.10 Stem shall be forged or machined from forged or rolled bar. No casting is permitted.
6.11 If any overlay weld deposit is used for the body seat ring, seating surface, the seat ring base
material shall be at least equal to the corrosion resistance of material of the shell.
6.12 All steel valves shall be forged type for 1.5” and below.
6.13 Valve hand wheel/Lever shall be solid malleable Iron to ASTM A 47 (or any other Applicable
standard)/ Solid SS-316 material as per suitable MOC of the valve for required Torque. In case of
Malleable Iron, hand wheel shall be galvanized with thickness suitable to Marine environment and
Page No : 12 of 91
Date : 29-Sep-2022
subsequently painted as per FS 2005 Rev 8. Pipes & Tubes shall not be used for
Lever/Handwheel.
6.14 Generally the valves are hand wheel or lever operated. Gear operation shall be provided as under.
VALVE TYPE ABBREVIATION CLASS SIZE REQUIRING GEAR
OPERATOR
Gate Valve VG
150 class 14” and larger

Globe Valve VGL

Ball Valve VB 150 class 6” and larger
6.15 Gear Operators shall be Heavy Duty Lubricated Type and shall be completely housed in a
Weather proof enclosure to suit marine environment. ASTM No. for MOC of Lever / Hand wheel
shall be indicated in respective vendor GAD’s.
Page No : 13 of 91
Date : 29-Sep-2022
6.16 Gear operator shall be so designed as to operate effectively with differential pressure across the
closed valve equal to the cold non-shock pressure rating.
6.17 Valve body thickness, wherever not specified in the standard shall be as per ASME B 16.34.
Minimum thickness of the valve shall be in accordance with respective code plus the indicated
corrosion allowance.
6.18 All NACE valve material shall meet the requirement of NACE MR-01-75 / ISO 15156 and the
additional requirements of specification nos. 2004A Rev 9 and 2009F Rev 8, as applicable.
6.19 Threaded joints shall confirm to ASME B 1.20.1
6.20 Cast, Ductile or Malleable Iron, Aluminium, Plastic or Copper-bearing alloy shall not be used in
Hydrocarbon service.
6.21 All material shall be new, clean and free from rust, pits and obvious defects.
6.22 Gate, Globe, Needle, Ball & Check valves shall be supplied with replaceable seats. Where
replaceable seats are not available, the valve seat shall be stellited & welded into valve body.
6.23 Stelliting / hard facing by deposition shall be minimum 1.6mm & the grade of stellite shall be ‘6’.
6.24 For all Carbon Steel Gate & Globe valves – The stems shall totally enclosed in sleeves, which
shall be packed with grease.
6.25 All valves shall be supplied with Position Indicator
6.26 Valve test certificate issued by valve supplier older than one year shall not be permitted
6.27 Vendor to advise the requirement of grease hole for Valve and actuator.
6.28 Hand wheel diameter shall not exceed 750mm & lever length shall not exceed 500mm on either
side. Effort to operate shall not exceed 35 kgf at hand wheel periphery. However failing to meet
above requirements, vendor shall offer gear operated valve.
6.29 The following guideline shall be followed for gear box/ hand wheel / lever:
LEVER OPERATED HAND WHEEL - OPERATED
Max. Force: 350N Max. Single hand force: 200N
Max. Length of lever: 600 mm Max. Dia. of Hand wheel: 750 mm
Max. Torque: 270Nm Max. Torque: 150Nm
6.30 Manual and gear operated valve shall be operated without use of any extension device. The
Torque/force value shall be recorded during the test. Torque value recorded shall not be more than
indicated above.
Page No : 14 of 91
Date : 29-Sep-2022
6.31 Vendor shall declare in general arrangement drawing (GAD) the operating torque value of each
valve based on above guide line and carryout the required test as indicated in clause no. 6.7.1.1
through 6.7.1.7 of FS 2004A Rev 9.
6.32 Check surface preparation and all the stages of protection coating as per FS 2005 Rev 8 (Typical
for all valves).
7.0 BALL VALVE
7.1 Ball valves shall comply with API 6D or BS 5351 / BS EN ISO 17292 (below 2”).
7.2 All ball valve shall be quarter turn design, long pattern (as per ASME B 16.10) & bi-directional.
7.3 Soft seated ball valves shall be supplied with antistatic devices. The ball of the ball valve shall not
protrude outside the end flange of the valve.
7.4 All trunnion mounted ball valves shall be supplied with duly tested double block and bleed
feature, and shall be provided with spring loaded seat rings.
7.5 Ball Valve bore requirements shall be as given below:
7.5.1 All Valves of sizes 1.5” and below shall be full bore
7.5.2 All Non-Piggable valves of sizes NPS 2 and above shall be reduced bore unless otherwise
specified as Full bore in MTO. Reduced bore/Full bore dimensions shall be as per API
SPEC 6D
7.5.3 Full bore piggable valves shall be provided for all piggable lines and should be API
monogrammed.
7.5.4 All ball valve NPS 2" and above shall be API Monogrammed.
7.6 All ball valves shall have provision for locking arrangement. Locking device facilities shall be
provided at both open and close position for all ball valves. Valves shall be furnished with the
locking tab hardware installed.
7.7 Material selection for soft seats / seals for ball valves shall be suitable for maximum differential
pressure, corresponding to pressure / temperature rating and service fluid handled on a continuous
basis.
7.8 Ball shall be solid type unless otherwise specified.
7.9 Stem Seal shall be renewable with valve open on stream.
7.9.1 Soft Seated Ball valves shall be floating ball type / trunion mounted type as per the
following:
8” & below floating ball
150#
10” & above trunion mounted.
Page No : 15 of 91
Date : 29-Sep-2022
4” & below floating ball

300#
1.5” & below floating ball
600# and Above
7.9.2 For metal seated ball valve, trunion mounted ball valve in place of floating ball valve is
acceptable. However, vise-versa is not acceptable.
7.10 Vendor can propose an alternative seat material mentioned in the data sheet, provided he furnishes
the temp. /pressure rating of the proposed seat material which shall cover the class temperature
pressure rating of the valve.
7.11 Ball valves shall be supplied with lifting lug for valves weigh 25 kg and larger.
7.12 Ball valves shall be supplied with supports only for installation / transportation purpose supports
shall be bolted on the outer flange unless specified in the purchase specification.
7.13 Valve shall be API Monogrammed which are designed under API Codes and Standards, as
applicable.
7.14 Check Torque of the Valve against no differential pressure zero differential pressure (as
Indicated in relevant para. Of clause 6.7 of FS 2004A Rev 9).
7.15 Check Torque of the Valve against rated full differential pressure (as indicated relevant Para.
of clause 6.7 of FS 2004A Rev 9).
7.16 Functional Test of the Valve – Procedure at vendor place, yard and offshore will be submitted
separately to ONGC-CA review/approval and Vendor ITP will be submitted for ONGC-CA
review/approval.
7.17 For Ball valves of Class 800 vendor to refer BS 5351 for full bore dimensions.
7.18 Test requirements as mentioned in clause 6.7.1.3 of Spec No. 2004A Rev. 9 shall be performed.
7.19 Full bore valves in place of reduced bore are acceptable.
8.0 CHECK VALVE

8.1 Check valve shall comply with BS 1868 / BS EN ISO 15761 / API 602.
8.2 Unless specified otherwise in the data sheet all the check valves 3” & above (except in 900# &
1500# rating) shall have a drain boss at location “G” (refer Fig No. 1 of ASME B 16.34). A
tapped drain hole with plug shall be provided as per ASME B16.34. Threads shall be as per
ASME B 1.20.1(Taper) NPT.
8.3 Wherever check valve disc assembly is supported from the cover of check valves the following
shall be ascertained
Page No : 16 of 91
Date : 29-Sep-2022
8.3.1 Positive location / positioning of cover must be provided to ensure correct alignment of
valve disc.
8.3.2 Hinge pin design must permit accurate alignment of the disc and valve seat.
8.4 Check valves shall be installed in horizontal pipe run. For specific situation the check valve can be
installed in a vertical pipe run when the flow direction is upwards.
8.5 Swing type check valve shall have bolted bonnets.
8.6 Washer, nut, Pin & Hinge Pin shall not be cast.
8.7 Where check valves are placed in vertical runs, valves shall be equipped with flapper stops. The
stops shall not be connected to bonnet taps in any way.
8.8 MTO document shall be referred for vertical mounting check valve requirements.
8.9 For heavy check valves (above 25 kg) provision shall be available for lifting by the way of lugs,
eye bolts, and other such standard devices.
8.10 Flow direction arrow shall be permanently marked on valve body.
8.11 Functional Test of the Valve – Procedure at vendor place, yard and offshore will be submitted
separately to ONGC-CA review/approval and Vendor ITP will be submitted for ONGC-CA
review/approval.
8.12 Test requirements as mentioned in clause 6.7.1.6 of Spec No. 2004A Rev.9 shall be performed.
9.0 GATE, GLOBE & NEEDLE VALVES

9.1 All Gate valves shall comply with API 600, 602 or 603 as applicable and all Globe valve shall
comply with API 602/BS 1873/BS 5352/ BS EN ISO 15761.
9.2 Globe valves shall comply with API 602/ BS 1873/ BS 5352/BS EN ISO 15761.
9.3 Material of construction of yoke shall be minimum equivalent to body / bonnet material.
9.4 Stem protection is required for all CS gate & globe valves where 13% Cr. Steel trims are
specified. The stem shall be totally enclosed in a sleeve, which shall be packed with grease.
9.5 For 900# and above, gate valve may be used in place ball valves for sizes upto and including 1.5”.
9.5.1 By pass requirements of gate valves shall be provided as per following. Basic design of
by-pass shall be MSS-SP-45 & ASME B-16.34
ASME 150 class On sizes 26” and above.

Page No : 17 of 91
Date : 29-Sep-2022
9.5.2 By-pass valve shall be a globe valve. The sizes shall be as under:
On main valve upto 4” ½” or more
On main valve > 4” but <10” ¾” or more
On main valve 10” and above 1” or more.
9.5.3 Valves with by-pass shall have the direction of flow marked on the main valve.
9.5.4 By-pass attachment to the main valve body shall not be screwed. All fillet welds for by-
pass installation shall be 100% examined by DP/MP test.
9.5.5 The by-pass piping arrangement shall be such that clearance between main valve body &
bypass assembly shall be the minimum possible for layout reasons.
9.5.6 Check Torque of the Valve against no differential pressure zero differential pressure (as
Indicated in relevant para. of clause 6.7 of FS 2004A Rev 9).
9.5.7 Check Torque of the Valve against rated full differential pressure (as indicated relevant
para. of clause 6.7 of FS 2004A Rev 9).
9.5.8 Functional Test of the Valve – Procedure at vendor place, yard and offshore will be
submitted separately to ONGC-CA review/approval and Vendor ITP will be submitted for
ONGC-CA review/approval.
9.5.9 Test requirements as mentioned in clause 6.7.1.4, 6.7.1.5 & 6.7.1.7 of Spec No. 2004A
Rev.9 shall be performed.
10.0 TESTING AND INSPECTION

10.1 Every valve, its components and auxiliaries must be subjected to all the mandatory tests and checks
called for in the respective codes, Data Sheets etc. by the manufacturer.
10.2 All valves shall be Hydro tested for Body and Seat and Pneumatic tested for seat leakage as per
relevant class and applicable Codes and Standards.
10.3 Valve body of Cast material of Construction shall be 100% radiographed irrespective of rating in
accordance with ASME B16.34 Appendix 1.
Valves body other than Cast material of Construction shall be radio graphed to the following
extents:
Page No : 18 of 91
Date : 29-Sep-2022
ASME 150#, DN600 or smaller 25%
ASME 150#, DN650 or larger 100%
ASME 300#, DN400 or smaller 25%
ASME 300#, DN450 or larger 100%
ASME 600# and higher 100%
Carbon steel to NACE Requirements 100%
Stainless and high alloy steel (Forged) 100%
Other alloys (Cast or Forged) 100%
10.4 UT in place of Radiography is acceptable for forged valve in accordance with ASME B 16.34
Appendix 4.
10.5 Liquid Penetrate test or Magnetic Particle testing shall also be done on all castings/Forgings.
Procedure and acceptance criteria shall be as per ASME B16.34.
10.6 The sequence of testing of pressure testing of soft seated valves shall be as follows:
- Hydrostatic test for body
- Hydrostatic test for seat
- Low pressure air test
In case the seat is required to be replaced because of failure of low pressure or high pressure test,
all the steps are required to be followed again as per the respective code.
10.7 Steel and alloy valves shall be designed and tested in accordance with the applicable codes as per
type & class of valves are as under:-
10.7.1 ASME 150#- Designed and examined in accordance with ASME B16.34 and tested in
accordance API 598.
10.7.2 ASME 300# through ASME 2500# - Designed and tested in accordance with API 6D for
ball valves & other applicable codes as per type of valves.
10.7.3 API 2000# through API 5000# - Designed and Tested in accordance with API 6A.
10.7.4 All hydrocarbon valves with non-metallic seats and seals including ball valve and butterfly
valve shall be fire safe, tested in accordance with API 607, API 6FA, ISO10497 or BS
6755 Part II. The ball valve shall be fire safe in accordance with the requirements of either
Page No : 19 of 91
Date : 29-Sep-2022
API 6FA (for Trunnion mounted) or API 607/ISO10497 (for floating ball valves). All
valves shall be witnessed & certified by ONGC third-party agency.
10.7.5 Metal Seated Ball valve shall be tested as per API 6D or API 6A as applicable. Leakage
rate shall not be more than Rate – “B” as per API 6D/ISO 5208.
10.7.6 Valves i.e. Ball, Gate, Globe, Choke and Needle used in service with more than 230ppm
of H2S shall be designed for Fugitive Emission from external leakage paths of Valve stem
seals and body joints/Seals. Each type of valve design shall be certified by type testing as
per BS EN 1SO 15848-1. Each valve as a minimum shall comply with:
(a) Tightness Class as per Table -1 (Based on type of stem seal) and Leakage from body
seals as per Table-2 of BS EN ISO 15848-1.
(b) Endurance Class - CO1 of BS EN ISO 15848-1
(c) Temperature Class – (t-RT) & (t 200°C) of BS EN ISO 15848-1
The type test for each design of Valve shall be witnessed and certified by ONGC approved
Third Party Inspection Agency
During production of Valves, each valves which has been type tested as per BS EN ISO
15848-1 shall be revalidated by testing for tightness class as per BS EN ISO 15848-2.
Tightness class test for each Valve shall be witnessed and certified by ONGC approved
Third party Inspection Agency.
10.8 STAINLESS STEEL (NON-NACE)

10.8.1 For all austenitic stainless steel Piping, Piping components and Valves, Inter-granular
Corrosion Test (IGC) shall be conducted as per following.
10.8.1(a) ASTM A 262 practice “B” with acceptance criteria of 60 mills per year (max)
for all materials- forged, rolled, wrought and casting.
Or
ASTM A 262 practice “E” with acceptance criteria of “No cracks as observed from 20X
Magnifications” for all materials other than castings “Microscopic structure to be observed
from 250X magnification” in addition
Page No : 20 of 91
Date : 29-Sep-2022
11.0 PAINTING AND COATING
11.1 All CS/CS(NACE) valves shall be painted in accordance with ONGC Specification 2005 Rev 8.
SS/DSS/NAB valves do not require painting.
12.0 MARKING
12.1 Valve marking, symbols, abbreviations, etc. shall be in accordance with MSS SP 25 or the
standard referred in the specification sheet as applicable. Vendors name, valve rating, material
designation, nominal size, direction of flow if any etc. shall be integral on the body.
12.2 Separate tag marked with valve tag number shall be permanently attached to the valve body.
12.3 Each valve shall be supplied with a stainless steel tag, attached to the gland bolting with stainless
steel wire, bearing the applicable valve identification, and Purchase order number.
12.4 Paint or ink for marking shall not contain any harmful metal or metal salt such as Zinc, Lead or
Copper which cause corrosive attack on heating.
12.5 For NACE valves, NACE marking shall be available on name plate for valves.
13.0 PACKING AND DISPATCH

13.1 Each end of the valve shall be protected with the following materials:
➢ Flange face Wood or plastic cover
➢ Beveled end Wood or plastic cover
➢ SW or Scrd End Plastic cap.
➢ End protector of wood / plastic to be used on the flange faces shall be attached by at least
three bolts and shall not be smaller than the outsides diameter of the flange. However the
plastic caps for SW & Screwed end valves shall be press fit type.
13.2 All packing shall be sea worthy.
Page No : 21 of 91
Date : 29-Sep-2022
14. VALVE DATA SHEETS

Page No : 22 OF 91
REVISION MARK
VALVE MATERIAL SPECIFICATION Doc. No : C19032-PP-GEN-SPE-102
Rev :0
PROJECT : PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR) Date : 29-SEP-2022
15.1 VALVE INDEX
SL
VALVE TAG PIPING CLASS SIZE RANGE RATING END CONNECTION PAGE NO
NO.
1 VB-44 A1, D1 0.5" - 1.5" 800# PE 23 0
2 VB-44B A1 0.75" 800# PE x NPT(M) 24
3 VB-44X A1(6) 0.5" - 1.5" 800# PE 25
4 VB-44BX A1(6) 0.75" 800# PE x NPT(M) 26
5 VB-44BSX A1(6) 0.5" 800# NPT(M) x NPT(M) 27
6 VB-45 A1N, D1N 0.5" - 1.5" 800# PE 28
7 VB-45F A1N, D1N 0.5" - 1.5" 800# PE 29
8 VB-45B A1N, D1N 0.75" 800# PE x NPT(M) 30
9 VB-45BF A1N, D1N 0.75" 800# PE x NPT(M) 31
10 VB-45BS A1N, D1N 0.5" 800# NPT(M) x NPT(M) 32
11 VB-45BSF A1N, D1N 0.5" 800# NPT(M) x NPT(M) 33
12 VB-51A A3 0.5" - 1.5" 800# NPT(M) x NPT(M) 34
13 VB-61 A1 2" - 4" 150# RF 35
14 VB-61X A1(6) 2" - 4" 150# RF 36
15 VB-65 A1N 2" - 4" 150# RF 37
16 VB-65F A1N 2" - 4" 150# RF 38
17 VB-71 D1N 2" - 12" 600# RF 39
18 VB-71P PD1N(ST) 4", 8" & 10" 600# RF 40
19 VB-71F D1N 2" - 12" 600# RF 41
20 VB-71PF PD1N(ST) 4", 8" & 10" 600# RF 42
21 VB-73 E1N 2"- 18" 900# RTJ 43
22 VB-73P PE1N, PE1N(ST) 4" - 14" & 18" 900# RTJ 44
23 VB-73F E1N 2"- 18" 900# RTJ 45
24 VB-73PF PE1N, PE1N(ST) 4" - 14" & 18" 900# RTJ 46
25 VB-84 E1 2" 900# RTJ 47
26 VB-84X E1(6), PE1(6) 2" 900# RTJ 48
27 VB-85 E1 3" - 14" 900# RTJ 49
28 VB-85X E1(6) 3" - 18" 900# RTJ 50
29 VB-85PX PE1(6)(ST) 4" - 14" & 18" 900# RTJ 51
30 VB-91 A3 2" 150# RF 52
31 VB-258 E22 2" 900# RTJ 53
32 VB-273X F1(6) 2" -10" 1500# RTJ 54 0
33 VB-511 F22 2" 1500# RTJ 55
34 VB-45S PE x NPT(M) 56
A1N 0.5" - 1.5" 800# 0
(NEW TAG)
35 VB-45SF PE x NPT(M) 57
A1N 0.5" - 1.5" 800# 0
(NEW TAG)
36 VC-42X A1(6) 0.5" - 1.5" 800# SW 58
37 VC-45 A1N, D1N 0.5" - 1.5" 800# SW 59
38 VC-47 E1N 0.5" - 1.5" 1500# SW 60
39 VC-68 E1 3" 900# RTJ 61
40 VC-68X E1(6) 2" - 4" 900# RTJ 62
41 VC-71 D1N 2" - 12" 600# RF 63
42 VC-73 E1N 2" - 18" 900# RTJ 64
43 VC-502 SW 65
F22 0.5" - 1.5" 2500# 0
(NEW TAG)
44 VG-45 A1N, B1N, D1N 0.5" - 1.5" 800# SW 66
45 VG-46 E1 0.5" - 1.5" 1500# SW 67 0
46 VG-46X E1(6), PE1(6) 0.5" - 1.5" 1500# SW 68
47 VG-47 E1N 0.5" - 1.5" 1500# SW 69
48 VG-47F E1N 0.5" - 1.5" 1500# SW 70
49 VG-67X F1(6) 0.5" - 1.5" 1500# SW 71 0
50 VG-502 SW 72
F22 0.5" - 1.5" 2500#
(NEW TAG)
51 VGL-45 A1N, D1N 0.5" - 1.5" 800# SW 73
52 VGL-45F A1N, D1N 0.5" - 1.5" 800# SW 74
53 VGL-47 E1N 0.5" - 1.5" 1500# SW 75
54 VGL-47F E1N 0.5" - 1.5" 1500# SW 76
55 VGL-71 D1N 2" 600# RF 77
56 VGL-71F D1N 2" 600# RF 78
57 VGL-72 E1 2" - 8" 900# RTJ 79
58 VGL-72X E1(6) 2" - 10" 900# RTJ 80
59 VGL-73 E1N 2" - 6" 900# RTJ 81 0
60 VGL-73F E1N 2" - 6" 900# RTJ 82 0
61 VGL-273X F1(6) 6" 1500# RTJ 83 0
62 VN-3 A1 0.5" - 1.5" 800# SW 84
63 VN-3X A1(6) 0.5" - 1.5" 800# SW 85
64 VN-4 E1 0.5" - 1.5" 1500# SW 86
65 VN-4X E1(6) 0.5" - 1.5" 1500# SW 87
66 VN-9 A1N, D1N 0.5" - 1.5" 800# SW 88
67 VN-9F A1N, D1N 0.5" - 1.5" 800# SW 89
68 VN-10 E1N 0.5" - 1.5" 1500# SW 90
69 VN-10F E1N 0.5" - 1.5" 1500# SW 91
PAGE No.: 23 OF 91
REVISION MASN
DATA SHEET
ENGG JOB No.: C19032
BALL VALVES
SHT. OF1 OF 1
DOCUMENT No. : C19032-PP-GEN-SPE-102 REV 0
TAG NO. VB-44
PROJECT : PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR) REQN. No.
VENDOR TO CONFIRM
1 GENERAL SPECIFICATION COMPLIANCE / DEVIATION
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : API 6D / BS 5351 / ISO 17292
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : PE (NOTE-8)

4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-5) °C FACE TO FACE DISTANCE : MANF STD
5 RATING : 800# FLANGE FACE : NOT APPLICABLE
6 SIZE RANGE : 0.5" - 1.5" BORE TYPE : FULL BORE

7 PIPING CLASS : A1, D1, D1(ST) VALVE OPERATION : LEVER GEAR
8 CORROSION ALLOWANCE : 3 mm BODY CONSTRUCTION : SPLIT BODY
9
10 MATERIAL SPECIFICATION
11 PART CONSTRUCTION MATERIAL
12 BODY/COVER FORGED ASTM A 105
13 STEM ANTI BLOW OUT SS316 ( NOTE 3)

14 BALL SOLID FLOATING BALL SS316
15 SEAT PRIMARY SOFT (RENEWABLE) & SECONDARY METAL DEVLON OR EQUIVALENT
16 GLAND BOLTED / RETAINED BY NUT & WASHER SS316 ( NOTE 3)

SS316 OR MALLEABLE IRON (ASTM A47) GALV. +
17 LEVER / HAND WHEEL SOLID CAST/FABRICATED
PVC GRIP
18 STEM SEAL RENEWABLE WITH VALVE OPEN ON STREAM GRAFOIL OR PTFE V RING + GRAFOIL
19 BODY SEAL PTFE + GRAFOIL
20 BOLTS ASTM A 193 GR.B7 (NOTE-10)
21 NUTS ASTM A 194 GR.2H (NOTE-10)
22 SPRING IF ANY INCONEL X 750
23 MATERIAL REQUIREMENTS : AS PER ONGC SPEC NO. 2004A REV 9.

24 STATUTORY REQUIREMENTS : AS PER ONGC SPEC NO. 2004A REV 9.
AS PER ONGC SPECIFICATION NO 2005 REV 8 COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM
25 PAINTING/COATING :
NO.10 FOR TEMP BETWEEN 120ºC TO 150ºC.
26 TESTING : AS PER API 6D
27 HYDROSTATIC TEST PRESSURE : BODY : 2975 PSIG SEAT: 2175 PSIG
28 PNEUMATIC TEST PRESSURE : SEAT: 100 PSIG
MAX.ALLOWABLE CLOSURE TEST AS PER ISO 5208, TABLE 4,
29 :
LEAKAGE RATE RATE A
30 IMPACT TEST : AS PER ONGC SPEC NO. 2004A REV 9.
31 HARDNESS TEST : AS PER ONGC SPEC NO. 2004A REV 9.
32 FIRE SAFE REQUIREMENTS : API STD 607
33 UTI & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 / 3 RESPECTIVELY
34 CERTIFICATION : BS EN 10204, INSPECTION CERTIFICATE 3.1
35 INSPECTION : AS PER ONGC PROVIDED IRT & APPROVED ITP.
NOTES: INDICATES REQUIREMENT.

1. THIS DATA SHEET SHALL BE READ IN CONJUNCTION WITH THE TECHNICAL NOTES, M.T.O AND SKETCHES
(IF ANY), WHICH ARE ENCLOSED ALONG WITH THE MATERIAL REQUISITION.
2 . SERVICE: NITROGEN(N), SAFETY VALVE DISCHARGE (SV), VENT GAS (VG), DRAIN WATER (DW), DRAIN HYDRO CARBON(DH), CONDENSATE (CD),
PROCESS LIQUIDS & VAPOURS(P), FLARE(FL)
3 . CASTINGS SHALL NOT BE USED FOR STEM AND GLAND.
4 . ALL VALVES SHALL BE QUARTER TURN DESIGN AND BIDIRECTIONAL.
5 . THE VALVE SHALL BE SUITABLE FOR MAX. TEMP. TO 121ºC.
6 . ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT..
7 . ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES.
8 . THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG NIPPLES OF ASTM A106 Gr.B, WELDED ON TO THE BOTH ENDS OF THE VALVE BEFORE FITTING,
PACKINGS SEATS & SEALS. SCHEDULE OF NIPPLE SHALL BE AS PER PIPING CLASS.SCH 160 FOR 0.75"-1.5" AND SCH XXS FOR 0.5".
9 . VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE, TEMPERATURE AND SERVICE REQUIREMENTS.
10 . FASTENERS M10 AND BELOW SHALL BE ELECTRO GALVANISED AND ABOVE M10 SHALL BE HOT DIPPED GALVANISED.
11 . THE VALVE AND VALVE MATERIALS SHALL MEET REQUIREMENTS OF ONGC SPEC.NO. 2004A, (REV. 9) .
12 . VALVE SHALL BE API MONOGRAMMED WHICH ARE DESIGNED UNDER API CODES AND STANDARDS, AS APPLICABLE.
0 29-09-2022 ISSUED FOR APPROVAL SN BNV MP

C1 12-05-2022 ISSUED FOR CLIENT COMMENTS SN BNV MP
REV. DATE REVISION DESCRIPTION PREPD. CHKD. APPD.
'F-74-005/0-C19032
PAGE No.: 24 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-44B
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : PE X NPTM, (NOTE-8)
6 SIZE RANGE : 0.75" BORE TYPE : FULL BORE

7 PIPING CLASS : A1 VALVE OPERATION : LEVER GEAR
9


PVC GRIP

MAX.ALLOWABLE CLOSURE
29 : AS PER ISO 5208, TABLE 4, RATE A
TEST LEAKAGE RATE

2 . SERVICE: NITROGEN(N), SAFETY VALVE DISCHARGE (SV), VENT GAS (VG), DRAIN WATER (DW), DRAIN HYDRO CARBON(DH), CONDENSATE (CD),
8 . THE BALL VALVE SHALL BE SUPPLIED WITH 0.75",120 MM LONG PIPE NIPPLE( ASTM A106 Gr.B PLAIN END) WELDED ON ONE END AND 0.75" x 0.5 " CONC. SWAGE
(ASTM A106 GR.B / ASTM A105, PLE X NPTM) ON THE OTHER END. SCHEDULE OF 0.75 NIPPLE IS 160 & SWAGE 0.75 x .5" SHALL BE SCH 160 X SCH XXS RESPECTIVELY.

'F-74-005/0-C19032
PAGE No.: 25 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-44X
VENDOR TO CONFIRM


7 PIPING CLASS : A1(6) VALVE OPERATION : LEVER GEAR
9


PVC GRIP

TEST LEAKAGE RATE

2 . SERVICE: WATER INJECTION (WI), DRAIN WATER (DW)
5 . VALVE SHALL BE API MONOGRAMMED WHICH ARE DESIGNED UNDER API CODES AND STANDARDS, AS APPLICABLE
7 . ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT.
8 . ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES
9 . THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG NIPPLES OF ASTM A106 Gr.B, WELDED ON TO THE BOTH ENDS OF THE VALVE BEFORE FITTING,
PACKINGS SEATS & SEALS. SCHEDULE OF NIPPLE SHALL BE AS PER PIPING CLASS.SCH XXS FOR 0.5"-1.5"

'F-74-005/0-C19032
PAGE No.: 26 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-44BX
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : PE X NPTM (NOTE-9)

9


PVC GRIP

MAX.ALLOWABLE CLOSURE TEST
LEAKAGE RATE

(ASTM A106 GR.B / ASTM A105, PLE X NPTM) ON THE OTHER END. SCHEDULE OF 0.75 NIPPLE IS XXS & SWAGE 0.75 x .5" SHALL BE SCH XXS X SCH XXS RESPECTIVELY

'F-74-005/0-C19032
PAGE No.: 27 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-44BSX
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : NPTM X NPTM (NOTE-9)

9


PVC GRIP

LEAKAGE RATE

9 . THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG THREADED END NIPPLES OF ASTM A106 Gr.B SCHEDULE XXS.

'F-74-005/0-C19032
PAGE No.: 28 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45
VENDOR TO CONFIRM
7 PIPING CLASS : A1N, D1N VALVE OPERATION : LEVER GEAR

9
17 LEVER / HAND WHEEL SOLID CAST/FABRICATED SS316 or Malleable iron (ASTM A47) Galv. + PVC GRIP
19 BODY SEAL RENEWABLE PTFE + GRAFOIL
20 BOLTS ASTM A193Gr.B7M,(22 HRC MAX HARD.) (NOTE 11)
21 NUTS ASTM A194Gr.2HM,(22 HRC MAX HARD.) (NOTE 11)
24 MATERIAL REQUIREMENTS : AS PER ONGC SPEC NO. 2004A REV 9 AND NACE-MR-01-75/ISO 15156 Part-1/2/3
AS PER ONGC SPECIFICATION NO 2005 REV 8 COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM NO.10
FOR TEMP BETWEEN 120ºC TO 150ºC..
LEAKAGE RATE
33 FIRE SAFE REQUIREMENTS : API STD 607 / ISO 10497
2 . SERVICE: DRAIN HYDRO CARBON (DH), PROCESS LIQUIDS AND VAPOURS (P), CHEMICAL(C), NITROGEN (N), VENT GAS (VG), SAFETY VALVE DISCHARGE (SV),
GAS UTILITY (GU), GAS INSTRUMENT(GI) 0
3 CASTINGS SHALL NOT BE USED FOR STEM AND GLAND.
5. BALL VALVES UPTO & INCLUDING 1.5" SHALL BE FULL BORE.
7. ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT.
9 . THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG NIPPLES OF ASTM A106 Gr.B, WELDED ON TO THE BOTH ENDS OF THE VALVE BEFORE
FITTING, PACKINGS SEATS & SEALS. SCHEDULE OF NIPPLE SHALL BE " XXS ".
13 . THE VALVE AND VALVE MATERIALS SHALL MEET REQUIREMENTS OF ONGC SPEC.NO. 2004A REV. 9 AND NACE-MR-01-75/ISO 15156 Part-1/2/3.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45F
VENDOR TO CONFIRM

9



TEST LEAKAGE RATE
37 FUGITIVE EMISSION TEST : YES (NOTE 13 & 14)
5. BALL VALVES UPTO & INCLUDING 1.5" SHALL BE FULL BORE
9 . THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG NIPPLES OF ASTM A106 Gr.B, WELDED ON TO THE BOTH ENDS OF THE VALVE BEFORE
FITTING, PACKINGS SEATS & SEALS. SCHEDULE OF NIPPLE SHALL BE " XXS ".
13 . VALVES SHALL BE DESIGNED FOR FUGITIVE EMISSION FROM EXTERNAL LEAKAGE PATHS OF VALVES STEM SEALS AND BODY JOINTS / SEALS .
EACH TYPE OF VALVE DESIGN SHALL BE CERTIFIED BY TYPE TESTING AS PER BS EN ISO 15848-1. EACH VALVE SHALL COMPLY WITH:
a. TIGHTNESS CLASS AS PER TABLE -1, FOR LEAKAGE FROM STEM SEAL / PACKING AND LEAKAGE FROM BODY SEALS AS PER TABLE -2 OF BS EN ISO 15848-1
b. ENDURANCE CLASS - CO1 OF BS EN ISO 15848-1
c. TEMPERATURE CLASS - (T- RT) & (T200 ºC) OF BS EN ISO 15848-1
14 . DURING PRODUCTION OF VALVES, EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS CLASS
AS PER BS EN ISO 15848-2.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45B
VENDOR TO CONFIRM

9



TEST LEAKAGE RATE

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45BF
VENDOR TO CONFIRM

9



TEST LEAKAGE RATE
34 UTI & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 / 3 RESPECTIVELY.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45BS
VENDOR TO CONFIRM

9



TEST LEAKAGE RATE

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45BSF
VENDOR TO CONFIRM

9



TEST LEAKAGE RATE
a. TIGHTNESS CLASS AS PER TABLE -1, FOR LEAKAGE FROM STEM SEAL / PACKING AND LEAKAGE FROM BODY SEALS AS PER TABLE -2 OF BS EN ISO 15848-1.
b. ENDURANCE CLASS - CO1 OF BS EN ISO 15848-1.
c. TEMPERATURE CLASS - (T- RT) & (T200 ºC) OF BS EN ISO 15848-1.
15 . DURING PRODUCTION OF VALVES, EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS
CLASS AS PER BS EN ISO 15848-2.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-51A
VENDOR TO CONFIRM

8 CORROSION ALLOWANCE : NIL BODY CONSTRUCTION : SPLIT BODY
9
12 BODY/COVER FORGED ASTM A182 Gr. F316
13 STEM ANTI BLOW OUT ASTM A182 Gr. F316 / SS 316 (NOTE 3)
14 BALL SOLID FLOATING BALL SS 316
16 GLAND BOLTED / RETAINED BY NUT & WASHER ASTM A182 Gr. F316 / SS 316 (NOTE 3)
18 STEM SEAL RENEWABLE WITH VALVE OPEN ON STREAM GRAFOIL / PTFE V-RINGS+GRAFOIL
20 BOLTS ASTM A193Gr.B7, (NOTE 11)
21 NUTS ASTM A194Gr.2H, (NOTE 11)

AS PER ONGC SPECIFICATION NO 2005 REV 8. COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM
NO.10 FOR TEMP BETWEEN 120ºC TO 150ºC
MAX.ALLOWABLE CLOSURE TEST AS PER ISO 5208, TABLE- 4,
29 :
LEAKAGE RATE RATE A
32 FIRE SAFE REQUIREMENTS : API 607
33 UTI & DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.3 RESPECTIVELY

2. AS PER RESPECTIVE PIPING CLASS REFER VALVE INDEX FOR APPLICABLE SERVICES.
3. CASTINGS SHALL NOT BE USED FOR STEM AND GLAND.
4. ALL VALVES SHALL BE QUARTER TURN DESIGN AND BIDIRECTIONAL.
5. VALVE SHALL BE API MONOGRAMMED WHICH ARE DESIGNED UNDER API CODES AND STANDARDS, AS APPLICABLE
6. THE VALVE SHALL BE SUITABLE FOR MAX. TEMP. TO 121ºC.
8. ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES
9. THE BALL VALVE SHALL BE PROVIDED WITH 120 MM LONG THREADED END NIPPLES OF ASTM A312 TP316 SCHEDULE 80S.
13 . BALL VALVES UPTO & INCLUDING 1.5" SHALL BE FULL BORE.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-61
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : API SPEC 6D
3 DESIGN PRESSURE : AS PER ASME B 16.34 kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6)
°C °C FACE TO FACE DISTANCE : AS PER ASME B 16.10 (LONG PATTERN)
5 RATING : 150# FLANGE FACE : RF, SER FIN, 125-250 μ in AARH
6 SIZE RANGE : 2" - 4" BORE TYPE : NOTE- 5

9
12 BODY/COVER CAST ASTM A216 Gr. WCB
13 STEM ANTI BLOWOUT SS316 ( NOTE 3)
15 SEAT PRIMARY SOFT (RENEWABLE) & SECONDARY METAL RPTFE OR EQUIVALENT

26 TESTING : AS PER API STD 598
29 : '0' LEAKAGE AS PER API 598, TABLE -5
LEAKAGE RATE
32 FIRE SAFE REQUIREMENTS : AS PER API STD 607 / ISO 10497
33 RADIOGRAPHY & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2 / 3 RESPECTIVELY

2. SERVICE: NITROGEN(N), SAFETY VALVE DISCHARGE (SV), VENT GAS (VG), DRAIN WATER (DW), DRAIN HYDRO CARBON(DH), CONDENSATE (CD),
5. BALL VALVES SHALL BE REDUCED BORE UNLESS OTHERWISE SPECIFIED IN MTO/RFQ DOCUMENT.
7. ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT..
8. ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES.
9. VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE,
TEMPERATURE AND SERVICE REQUIREMENTS.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF 1 OF 1
TAG NO. VB-61X
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6) °C FACE TO FACE DISTANCE : AS PER ASME B 16.10 (LONG PATTERN)
6 SIZE RANGE : 2" - 4" BORE TYPE : NOTE-9

9


AS PER ONGC SPECIFICATION NO 2005 REV 8 COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM NO.10 FOR
TEMP BETWEEN 120ºC TO 150ºC.
26 TESTING : API 598
29 : 0 LEAKAGE AS PER API 598 TABLE 5
LEAKAGE RATE

9 . ALL VALVES SHALL BE REDUCED BORE UNLESS OTHERWISE SPECIFIED IN THE MTO / RFQ DOCUMENT.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-65
PROJECT : PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR) REQN. .No.
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE 2 REFERENCE CODE : API SPEC 6D
3 DESIGN PRESSURE : AS
AS PER
PER ASME
ASME BB 16.34
16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6) °C FACE TO FACE DISTANCE : AS PER ASME B 16.10 ( LONG PATTERN )
6 SIZE RANGE : 2" TO 4" BORE TYPE : NOTE- 5

7 PIPING CLASS : A1N VALVE OPERATION : LEVER GEAR (NOTE-10)
9
12 BODY/COVER CAST ASTM A 216 Gr. WCB
14 BALL SOLID (NOTE-13) SS316
15 SEAT INSERT RENEWABLE RPTFE OR EQUIVALENT
16 SEAT RING PRIMARY SOFT & SECONDARY METAL SS316

SS316 or Malleable iron (ASTM A47) Galv. +( PVC GRIP FOR
LEVER OPERATED)
TEST LEAKAGE RATE
33 FIRE SAFE REQUIREMENTS : API 6FA / API 607 / ISO 10497
34 RADIOGRAPHY & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2 / 3 RESPECTIVELY.

2. SERVICE: DRAIN HYDRO CARBON (DH), VENT GAS (VG), FLARE (FL), PROCESS LIQUIDS & VAPOURS(P), GAS INSTRUMENT(GI) 0
9. ALL TRUNNION MOUNTED VALVES SHALL BE PROVIDED WITH DOUBLE BLOCK & BLEED (DBB) FACILITY.
10 . LEVER OPERATED UPTO 4", GEAR OPERATED FOR 6" & ABOVE, GEAR OPERATOR SHALL BE HEAVY DUTY,
LUBRICATED TYPE .& SHALL BE COMPLETELY HOUSED IN WEATHER PROOF ENCLOSURES
13 . ALL VALVES UPTO 8" SIZE SHALL BE FLOATING TYPE. VALVES 10" AND ABOVE SHALL BE TRUNNION MOUNTED.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-65F
VENDOR TO CONFIRM
AS PER
PER ASME
ASME BB 16.34
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6) °C FACE TO FACE DISTANCE : AS PER ASME B 16.10 ( LONG PATTERN )
6 SIZE RANGE : 2" TO 4" BORE TYPE : NOTE- 5

7 PIPING CLASS : A1N VALVE OPERATION : LEVER GEAR (NOTE-10)
9
14 BALL SOLID (NOTE-13) SS316

LEVER OPERATED)
TEST LEAKAGE RATE
33 FIRE SAFE REQUIREMENTS : API 6FA / API 607 / ISO 10497

2. SERVICE: DRAIN HYDRO CARBON (DH), VENT GAS (VG), FLARE (FL), PROCESS LIQUIDS & VAPOURS(P), GAS INSTRUMENT(GI) 0
13 . ALL VALVES UPTO 8" SIZE SHALL BE FLOATING TYPE. VALVES 10" AND ABOVE SHALL BE TRUNNION MOUNTED.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-71
VENDOR TO CONFIRM
ASPER
PERASME
ASMEBB16.34
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6) °F FACE TO FACE DISTANCE : AS PER ASME B 16.10 (LONG PATTERN)
5 RATING : 600#
300# FLANGE FACE : RF, SMOOTH FIN, 32 - 63 μ in AARH
6 SIZE RANGE : 2"
2"- TO
12"18" BORE TYPE : (NOTE- 5)
7 PIPING CLASS : D1N
B1N VALVE OPERATION : LEVER GEAR (NOTE-9)
9

14 BALL SOLID TRUNION MOUNTED BALL (NOTE-10) SS316

LEVER OPERATED)
20 BODY SEAL RENEWABLE PTFE+ GRAFOIL

AS PER ONGC SPECIFICATION NO 2005 REV 8. COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM NO.10 FOR
TEMP BETWEEN 120ºC TO 150ºC
27 TESTING : AS PER API SPEC 6D

TEST LEAKAGE RATE
33 FIRE SAFE REQUIREMENTS : API SPEC 6FA
34 RADIOGRAPHY & MPI DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2&3 RESPECTIVELY

36 INSPECTION : AS PER ONGC IRT & APPROVED ITP
GAS UTILITY (GU).
5 . BALL VALVES SHALL BE REDUCED BORE UNLESS OTHERWISE SPECIFIED IN MTO/RFQ DOCUMENT.
6 . THE VALVE SHALL BE SUITABLE FOR MAX. TEMP. TO 302ºF.
7 . ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT
LUBRICATED TYPE & SHALL BE COMPLETELY HOUSED IN WEATHER PROOF ENCLOSURES
10 . ALL TRUNNION MOUNTED VALVES SHALL BE PROVIDED WITH DOUBLE BLOCK & BLEED (DBB) FACILITY.
11 . VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE,
14 . THE VALVE AND VALVE MATERIAL SHALL MEET REQUIREMENT OF ONGC SPEC NO. 2004A REV.9

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-71P
VENDOR TO CONFIRM
ASPER
PERASME
ASMEBB16.34
5 RATING : 600#
6 SIZE RANGE : 4,2"8"TO
& 18"
10" BORE TYPE : FULL BORE
7 PIPING CLASS : PD1N(ST)
9


LEVER OPERATED)


TEST LEAKAGE RATE

GAS UTILITY (GU).
5 . BALL VALVES SHALL BE FULL BORE ONLY.

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF 1 OF 1
TAG NO. VB-71F
VENDOR TO CONFIRM
ASPER
PERASME
ASMEBB16.34
5 RATING : 600#
6 SIZE RANGE : 2"

2"- TO
12"18" BORE TYPE : (NOTE- 5)
7 PIPING CLASS : D1N
9

LEVER OPERATED)

TEST LEAKAGE RATE

37 FUGITIVE EMISSION TEST : YES (NOTE 15 & 16) 0
GAS UTILITY (GU).
b. ENDURANCE CLASS - CO1 OF BS EN ISO 15848-1 0

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF 1 OF 1
TAG NO. VB-71PF
VENDOR TO CONFIRM
ASPER
PERASME
ASMEBB16.34
5 RATING : 600#
6 SIZE RANGE : 4,2"8"TO

& 18"
10" BORE TYPE : FULL BORE
7 PIPING CLASS : PD1N(ST)
9

LEVER OPERATED)

LEAKAGE RATE

37 FUGITIVE EMISSION TEST : YES (NOTE 15 & 16) 0
2 . SERVICE: PROCESS LIQUIDS AND VAPOURS (P), SUB SEA PIPELINES (PL)
5 . BALL VALVES SHALL BE FULL BORE ONLY.
b. ENDURANCE CLASS - CO1 OF BS EN ISO 15848-1 0

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-73
VENDOR TO CONFIRM
3 DESIGN PRESSURE AS PER
: AS PER ASME
ASME B
B 16.34
4 DESIGN TEMPERATURE : AS PER PIPING CLASS (NOTE-6) °C FACE TO FACE DISTANCE : AS PER ASME B 16.10 LONG PATTERN
5 RATING 900#
: 300# FLANGE FACE : RTJ, 63 µ in AARH Max
6 SIZE RANGE 2" TO
: 2" - 18"
18" BORE TYPE : NOTE- 5
7 PIPING CLASS E1N
: B1N VALVE OPERATION : LEVER GEAR (NOTE-9)
9

15 SEAT INSERT RENEWABLE DEVLON OR EQUIVALENT

18 LEVER / HAND WHEEL SOLID CAST / FABRICATED
LEVER OPERATED)

TEMP BETWEEN 120ºC TO 150ºC..
LEAKAGE RATE

2. SERVICE: DRAIN HYDRO CARBON (DH), PROCESS LIQUIDS AND VAPOURS (P), GAS INSTRUMENT(GI) 0
9. LEVER OPERATED UPTO 2", GEAR OPERATED FOR 3" & ABOVE, GEAR OPERATOR SHALL BE HEAVY DUTY,
REQUIREMENT OF CHAIN OPERATED VALVE SHALL BE IDENTIFIED IN MTO.
15 . MINIMUM HARDNESS FOR RTJ GROOVE SHALL BE 120BHN. 0

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-73P
VENDOR TO CONFIRM
5 RATING 900#
6 SIZE RANGE 4" TO
: 2" - 12" & 18"
18" 6" - 14" BORE TYPE : FULL BORE
7 PIPING CLASS PE1N(ST)
: B1N PE1N VALVE OPERATION : LEVER GEAR (NOTE-9)
9


LEVER OPERATED)


LEAKAGE RATE

2. SERVICE: PROCESS LIQUIDS AND VAPOURS (P), SUB SEA PIPELINES (PL)
5. BALL VALVES SHALL BE FULL BORE ONLY.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-73F
VENDOR TO CONFIRM
: AS PER ASME
ASME B
B 16.34
5 RATING 900#
6 SIZE RANGE 2" TO
: 2" - 18"
18" BORE TYPE : NOTE- 5
7 PIPING CLASS E1N
9

LEVER OPERATED)
LEAKAGE RATE

2. SERVICE: DRAIN HYDRO CARBON (DH), PROCESS LIQUIDS AND VAPOURS (P), GAS INSTRUMENT(GI) 0

'F-74-005/0-C19032
PAGE No.: 46 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-73PF
VENDOR TO CONFIRM
: AS PER ASME
ASME B
B 16.34
5 RATING 900#
6 SIZE RANGE 4" TO
: 2" - 12" & 18"
18" 6" - 14" BORE TYPE : FULL BORE
7 PIPING CLASS PE1N(ST)
: B1N PE1N VALVE OPERATION : LEVER GEAR (NOTE-9)
9

LEVER OPERATED)
LEAKAGE RATE

2. SERVICE: PROCESS LIQUIDS AND VAPOURS (P), SUB SEA PIPELINES (PL)
5. BALL VALVES SHALL BE FULL BORE ONLY.

'F-74-005/0-C19032
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DATA SHEET
REVISION MARK
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-84
VENDOR TO CONFIRM

: AS PER ASME
ASME B
B 16.34
5 RATING 900#
6 SIZE RANGE 2" TO 18"
: 2" BORE TYPE : NOTE- 5
7 PIPING CLASS E1
9

LEVER OPERATED)
21 BOLTS ASTM A193Gr.B7 (NOTE 12)
22 NUTS ASTM A194Gr.2H (NOTE 12)
24 MATERIAL REQUIREMENTS : AS PER ONGC SPEC NO. 2004A REV 9

FOR TEMP BETWEEN 120ºC TO 150ºC.
LEAKAGE RATE
33 FIRE SAFE REQUIREMENTS : API 6FA

2 . SERVICE: PROCESS LIQUIDS & VAPOURS(P), DRAIN WATER(DW), CHEMICAL(C), FLARE(FL), SAFETY VALVE DISCHARGE(SV), VENT GAS(VG),
GAS UTILITY(GU), NITROGEN(N), DRAIN HYDRO CARBON(DH)

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-84X
VENDOR TO CONFIRM
5 RATING : 900# FLANGE GROOVE : RTJ, 63 μ in AARH Max (NOTE-14)
6 SIZE RANGE : 2" BORE TYPE : NOTE-13

7 PIPING CLASS : E1(6), PE1(6) VALVE OPERATION : LEVER GEAR

9



TEST LEAKAGE RATE

2 . SERVICE: WATER INJECTION (WI)
14 . MINIMUM HARDNESS OF RTJ FLANGE SHALL BE 120 BHN.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-85
VENDOR TO CONFIRM
: AS PER ASME
ASME B
B 16.34
5 RATING 900#
6 SIZE RANGE : 3" - 14" BORE TYPE : NOTE- 5
7 PIPING CLASS E1
9

LEVER OPERATED)

LEAKAGE RATE


'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-85X
VENDOR TO CONFIRM
6 SIZE RANGE : 3" - 18" BORE TYPE : NOTE-13

7 PIPING CLASS : E1(6) VALVE OPERATION : LEVER GEAR (NOTE-15)

9


SS316 or Malleable iron (ASTM A47) Galv. + (PVC
GRIP FOR LEVER OPERATED)

TEST LEAKAGE RATE

14 . MINIMUM HARDNESS OF RTJ FLANGE SHALL BE 120 BHN
15 . GEAR OPERATOR SHALL BE HEAVY DUTY,LUBRICATED TYPE & SHALL BE HOUSED IN WEATHER PROOF ENCLOSURES.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF1 OF 1
TAG NO. VB-85PX
VENDOR TO CONFIRM
6 SIZE RANGE : 4" - 8", 12" - 14" & 18" 6" - 10" BORE TYPE : FULL BORE
7 PIPING CLASS : PE1(6)(ST) PE1(6) VALVE OPERATION : LEVER GEAR (NOTE-15)

9


SS316 or Malleable iron (ASTM A47) Galv. + (PVC
GRIP FOR LEVER OPERATED)

TEST LEAKAGE RATE

2 . SERVICE: WATER INJECTION (WI), SUN SEA PIPELINES (PL)
13 . BALL VALVE SHALL BE FULL BORE ONLY.
14 . MINIMUM HARDNESS OF RTJ FLANGE SHALL BE 120 BHN
15 . GEAR OPERATOR SHALL BE HEAVY DUTY,LUBRICATED TYPE & SHALL BE HOUSED IN WEATHER PROOF ENCLOSURES.

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-91
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME

PIPINGBCLASS
16.34 kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
6 SIZE RANGE 2"

: 2"-4" BORE TYPE : NOTE- 5
9
12 BODY/COVER CAST ASTM A 351 Gr CF8M
13 STEM ANTI BLOWOUT ASTM A 182 Gr. F316 /SS316 ( NOTE 3)

16 GLAND BOLTED / RETAINED BY NUT & WASHER ASTM A 182 Gr. F316 /SS316 ( NOTE 3)


25 PAINTING/COATING : AS PER ONGC SPECIFICATION NO 2005 REV 8.
LEAKAGE RATE
33 RADIOGRAPHY & DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.3 RESPECTIVELY

2. AS PER RESPECTIVE PIPING CLASS REFER VALVE INDEX FOR APPLICABLE SERVICES.
9. VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE, TEMPERATURE AND SERVICE REQUIREMENTS.

'F-74-005/0-C19032
PAGE No.: 53 OF 91
REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-258
VENDOR TO CONFIRM
2 FLUID HANDLED NOTE 2
: NOTE-2 REFERENCE CODE : API SPEC 6D
3 DESIGN PRESSURE ASME BCLASS
: AS PER PIPING 16.34 kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS
CLASS (NOTE-6)
°F °F FACE TO FACE DISTANCE : AS PER ASME B 16.10 (LONG PATTERN)
5 RATING 900#
6 SIZE RANGE : 2" BORE TYPE : NOTE- 5
7 PIPING CLASS : E22 VALVE OPERATION : LEVER GEAR (NOTE-13)
9
13 STEM ANTI BLOWOUT ASTM A 182 Gr. F316L ( NOTE 3)

14 BALL SOLID TRUNION MOUNTED BALL (NOTE-12) SS316L
16 SEAT RING PRIMARY SOFT & SECONDARY METAL SS316L
17 GLAND BOLTED / RETAINED BY NUT & WASHER ASTM A 182 Gr. F316L (NOTE 3)
18 LEVER / HAND WHEEL SOLID CAST/FABRICATED SS or Malleable iron (ASTM A47) Galv. + PVC GRIP



LEAKAGE RATE
34 RADIOGRAPHY & DPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.3 RESPECTIVELY

2 . SERVICE: CHEMICAL ( C )
6 . THE VALVE SHALL BE SUITABLE FOR MAX. TEMP. TO 121ºC
7 ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT
8 ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES
9 VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE, TEMPERATURE AND SERVICE REQUIREMENTS.
10 FASTENERS M10 AND BELOW SHALL BE ELECTRO GALVANISED AND ABOVE M10 SHALL BE HOT DIPPED GALVANISED.
11 VALVE SHALL BE API MONOGRAMMED WHICH ARE DESIGNED UNDER API CODES AND STANDARDS, AS APPLICABLE
12 ALL TRUNNION MOUNTED VALVES SHALL BE PROVIDED WITH DOUBLE BLOCK & BLEED (DBB) FACILITY.
13 LEVER OPERATED UPTO 2", GEAR OPERATED FOR 3" & ABOVE, GEAR OPERATOR SHALL BE HEAVY DUTY
14 THE VALVE AND VALVE MATERIAL SHALL MEET REQUIREMENT OF ONGC SPEC NO. 2004A REV.9
15 MINIMUM HARDNESS FOR RTJ GROOVE SHALL BE 150 BHN

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. OF 1 OF 1
TAG NO. VB-273X
VENDOR TO CONFIRM
DELETED 0

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-511
VENDOR TO CONFIRM
3 DESIGN PRESSURE ASME BCLASS

: AS PER PIPING 16.34 kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
5 RATING 1500#
: 150# FLANGE FACE : RTJ, SMOOTH FIN, 63 μ in AARH Max
6 SIZE RANGE : 2" BORE TYPE : NOTE- 5

7 PIPING CLASS : F22 VALVE OPERATION : LEVER GEAR (NOTE-13)
8 CORROSION ALLOWANCE : Nil BODY CONSTRUCTION : SPLIT BODY
9
13 STEM ANTI BLOWOUT ASTM A 182 Gr. F316L ( NOTE 3)

14 BALL SOLID TRUNION MOUNTED BALL SS316L
16 GLAND BOLTED / RETAINED BY NUT & WASHER ASTM A 182 Gr. F316L (NOTE 3)
17 LEVER / HAND WHEEL SOLID CAST/FABRICATED SS or Malleable iron (ASTM A47) Galv. + PVC GRIP


29 : ISO 5208 RATE A
LEAKAGE RATE
33 RADIOGRAPHY & DPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.3 RESPECTIVELY

2 . SERVICE: CHEMICAL ( C )
7 ALL BALL VALVES SHALL HAVE PROVISION FOR LOCKING ARRANGEMENT
8 ALL VALVES SHALL BE PROVIDED WITH POSITION INDICATORS & ANTI STATIC DEVICES
9 VENDOR TO CONFIRM ALL THE MATERIALS MENTIONED IN THIS DATA SHEET SHALL COMPLY TO PRESSURE, TEMPERATURE AND SERVICE REQUIREMENTS.
10 FASTENERS M10 AND BELOW SHALL BE ELECTRO GALVANISED AND ABOVE M10 SHALL BE HOT DIPPED GALVANISED.
11 THE VALVE AND VALVE MATERIALS SHALL MEET REQUIREMENTS OF ONGC SPEC.NO. 2004A, (REV. 9) .
12 VALVE SHALL BE API MONOGRAMMED WHICH ARE DESIGNED UNDER API CODES AND STANDARDS, AS APPLICABLE
14. MINIMUM HARDNESS FOR RTJ GROOVE SHALL BE 150 BHN

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45S
VENDOR TO CONFIRM

7 PIPING CLASS : A1N VALVE OPERATION : LEVER GEAR
9



MAX.ALLOWABLE CLOSURE 0
TEST LEAKAGE RATE
GAS UTILITY (GU)
9 . THE BALL VALVE SHALL BE SUPPLIED WITH 120 MM LONG PIPE NIPPLE( ASTM A106 Gr.B PLAIN END) WELDED ON ONE END AND 120 MM LONG PIPE NIPPLE
(ASTM A106 GR.B , PLE X NPTM) ON THE OTHER END. SCHEDULE OF NIPPLE IS XXS.
0 29-09-2022 ISSUED FOR CLIENT APPROVAL SN BNV MP

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REVISION MARK
DATA SHEET
BALL VALVES
SHT. 1
OF OF 1
TAG NO. VB-45SF
VENDOR TO CONFIRM

7 PIPING CLASS : A1N VALVE OPERATION : LEVER GEAR
9



TEST LEAKAGE RATE
0
34 UTI & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 / 3 RESPECTIVELY.
GAS UTILITY (GU)
9 . THE BALL VALVE SHALL BE SUPPLIED WITH 120 MM LONG PIPE NIPPLE( ASTM A106 Gr.B PLAIN END) WELDED ON ONE END AND 120 MM LONG PIPE NIPPLE
(ASTM A106 GR.B , PLE X NPTM) ON THE OTHER END. SCHEDULE OF NIPPLE IS XXS.
0 29-09-2022 ISSUED FOR CLIENT APPROVAL SN BNV MP

'F-74-005/0-C19032
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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
TAG NO. VC-42X
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : API 602 / BS EN ISO 15761
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : SW TO ASME B16.11
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : MANF STD
6 SIZE RANGE : 0.5" - 1.5" TYPE : SWING
SWING LIFT BALL
7 PIPING CLASS : A1(6) LIFT
8 CORROSION ALLOWANCE : 6 mm WAFER
11 BODY FORGED ASTM A 105

12 COVER BOLTED ASTM A 105
13 DISC/PISTON/BALL PISTON (SOLID) SS316 + STELLITED
14 SEAT RENEWABLE / INTEGRAL SS316 + STELLITED (NOTE-3)

15 WASHER, NUT & PIN SS316 (NO CASTINGS)
16 DISC HINGE N/A
17 HINGE PIN N/A

18 BOLTS ASTM A 193 Gr.B7 (NOTE-4)
19 NUTS ASTM A 194 Gr.2H (NOTE-4)
20 COVER GASKET SPIRAL WOUND TO ASME B16.20 WINDINGS, CENTRE & INNER RING - SS316 + CNAF
21 SPRING (IF ANY) INCONEL X750
22 MATERIAL REQUIREMENTS : AS PER ONGC SPECIFICATION NO 2004A REV.9

23 STATUTORY REQUIREMENTS : AS PER ONGC SPECIFICATION NO 2004A REV.9
AS PER ONGC SPECIFICATION NO 2005 REV.8.COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM
NO.10 TEMP BETWEEN 120ºC TO 150ºC
25 TESTING : AS PER API 598

MAX. ALLOWABLE CLOSURE
28 : AS PER API 598, TABLE - 5.
TEST LEAKAGE RATE
29 IMPACT TEST : AS PER ONGC SPECIFICATION NO 2004A REV.9
30 HARDNESS TEST : AS PER ONGC SPECIFICATION NO 2004A REV.9
31 FIRE SAFE REQUIREMENTS : -
32 UTI & MPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 RESPECTIVELY.

34 INSPECTION : AS PER ONGC PROVIDED IRT & APPROVED ITP

1 . THIS DATA SHEET SHALL BE READ IN CONJUNCTION WITH THE TECHNICAL NOTES, M.T.O, AND SKETCHES
(IF ANY), WHICH ARE ENCLOSED ALONG WITH THIS REQUISITION.
2 . SERVICE : WATER INJECTION (WI), OPEN HYDROCARBON DRAIN (DW).
3 . THE VALVE SHALL BE SUPPLIED WITH REPLACEABLE SEATS. WHERE REPLACEABLE SEATS ARE NOT AVAILABLE, THE
VALVE SEAT SHALL BE STELLITED AND WELDED IN TO THE VALVE BODY.
6 . FLOW DIRECTION ARROW SHALL BE MARKED PERMANENTLY ON BODY.
7 . THE VALVE AND VALVE MATERIALS SHALL MEET REQUIREMENTS OF ONGC SPEC.NO. 2004A REV. 9.
8 . ALL HARD FACING SHALL BE WITH STELLITE 6. STELLITING / HARD FACING BY DEPOSITION SHALL BE MINIMUM 1.6 MM.

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
TAG NO. VC-45
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE 2 REFERENCE CODE : BS EN ISO 15761/API 602
3 DESIGN PRESSURE : AS PER ASME B16.34 Kg/cm²g END CONNECTIONS : SW TO ASME B16.11
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE
: MANF STD
SWING LIFT BALL
7 PIPING CLASS : A1N, D1N LIFT


15 WASHER, NUT & PIN SS316 ( NO CASTINGS)
16 DISC HINGE N/A
17 HINGE PIN N/A

18 BOLTS ASTM A 193 Gr.B7M (22 HRC MAX HARD) (NOTE-4)
19 NUTS ASTM A 194 Gr.2HM (22 HRC MAX HARD) (NOTE-4)

20 COVER GASKET SPIRAL WOUND TO ASME B16.20 WINDINGS, CENTRE & INNER RING - SS316 + CNAF
22 MATERIAL REQUIREMENTS : AS PER ONGC SPECIFICATION NO 2004A REV.9 AND NACE-MR-01-75/ISO 15156 Part-1/2/3
AS PER ONGC SPECIFICATION NO 2005 REV.8.COATING SYSTEM NO. 2 FOR LESS THAN 120ºC,
SYSTEM NO.10 TEMP BETWEEN 120ºC TO 150ºC
26 HYDROSTATIC TEST PRESSURE : BODY : 2975 PSIG 2175 PSIG

27 PNEUMATIC TEST PRESSURE : 100 PSIG
TEST LEAKAGE RATE
31 UTI & MPI / DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 & 3 RESPECTIVELY.



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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
TAG NO. VC-47
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : BS EN ISO 15761/API 602
SWING LIFT BALL
7 PIPING CLASS : E1N LIFT


16 DISC HINGE N/A
17 HINGE PIN N/A


SOFT IRON ELECTROPLATING WITH MAX HARDNESS OF
20 COVER GASKET OCTAGONAL RING TO ASME B16.20
90BHN

TEST LEAKAGE RATE
32 UTI & MPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 RESPECTIVELY.

2 . SERVICE: DRAIN HYDRO CARBON (DH), PROCESS LIQUIDS AND VAPOURS (P), GAS INSTRUMENT(GI) 0

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. 1 OF 1
TAG NO. VC-68
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE 2 REFERENCE CODE : BS 1868
3 DESIGN PRESSURE : AS PER ASME B16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B 16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : ASME B 16.10
5 RATING : 900# FLANGE FACE : RTJ, 63 µ in AARH Max
6 SIZE RANGE : 3" TYPE : SWING
SWING LIFT BALL
7 PIPING CLASS : E1 LIFT
11 BODY CAST ASTM A216 GR. WCB
12 COVER BOLTED ASTM A216 GR. WCB
13 DISC/PISTON/BALL DISC SS316 + STELLITED
16 DISC HINGE SS316
17 HINGE PIN SS316 (NO CASTINGS)

90BHN

TEST LEAKAGE RATE
ACCEPTANCE CRITERIA : RT : AS PER ASME B16.34 APPENDIX 1 ; MPI & DPT : ASME B16.34
31 RADIOGRAPHY & MPI /DPT : 100%
APPENDIX-2 & 3 RESPECTIVELY.

8 . CHECK VALVES TO BE PROVIDED WITH LIFTING LUGS / EYE BOLTS (25Kg & ABOVE).
10 . MINIMUM HARDNESS FOR RTJ GROOVE SHALL BE 120 BHN. 0

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
TAG NO. VC-68X
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : BS 1868
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : ASME B16.10
5 RATING : 900# FLANGE FACE : RTJ,32- 63 μ in AARH MAX (NOTE-8)
6 SIZE RANGE : 2" TO 4" TYPE : SWING
SWING LIFT BALL
7 PIPING CLASS : E1(6) LIFT
11 BODY CAST ASTM A216 Gr. WCB

12 COVER BOLTED ASTM A216 Gr. WCB

16 DISC HINGE SS316
17 HINGE PIN NOTE-11 SS316 (NO CASTINGS)


90BHN


TEST LEAKAGE RATE
32 RADIOGRAPHY & MPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2 RESPECTIVELY.


4 . FASTENERS M10 AND BELOW SHALL BE ELECTRO GALVANISED AND ABOVE M10 SHALL BE HOT DIPPED GALVANISED
8 . MINIMUM HARDNESS OF RTJ FLANGE FACE SHALL BE 120 BHN.
9 . CHECK VALVES TO BE PROVIDED WITH LIFTING LUGS / EYE BOLTS (25 Kg AND ABOVE).
10 . THE VALVE AND VALVE MATERIALS SHALL MEET REQUIREMENTS OF ONGC SPEC.NO. 2004A REV. 9.
11 . CASTING SHALL NOT BE USED FOR HINGE PIN.

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
DOCUMENT No.: C19032-PP-GEN-SPE-102 REV 0
TAG NO. VC-71
VENDOR TO CONFIRM
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : ASME B 16.10
5 RATING : 600# FLANGE FACE : RF, SMOOTH FIN 32 -63 µin AARH MAX
6 SIZE RANGE : 2" - 12" TYPE : SWING
SWING LIFT BALL
7 PIPING CLASS : D1N LIFT

16 DISC HINGE SS316
17 HINGE PIN NOTE-5 SS316(NO CASTINGS)
20 COVER GASKET SPIRAL WOUND TO ASME B16.20 WINDINGS -SS316 + CNAF

TEST LEAKAGE RATE
31 FIRE SAFE REQUIREMENTS :-
ACCEPTANCE CRITERIA : RT : AS PER ASME B16.34 APPENDIX 1 ; MPI : ASME B16.34

32 RADIOGRAPHY & MPI : 100%
APPENDIX 2 RESPECTIVELY.


GAS UTILITY (GU).
4 . CHECK VALVES TO BE PROVIDED WITH LIFTING LUGS / EYE BOLTS (25Kg & ABOVE)
5 . CASTING SHALL NOT BE USED FOR HINGE PIN.

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF 1 OF 1
TAG NO. VC-73
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE 2 REFERENCE CODE : BS 1868
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : ASME B 16.10
6 SIZE RANGE : 2" - 18" TYPE : SWING
SWING LIFT BALL
7 PIPING CLASS : E1N LIFT
16 DISC HINGE SS316
17 HINGE PIN SS316 (NO CASTINGS)

90BHN

TEST LEAKAGE RATE
ACCEPTANCE CRITERIA : RT : AS PER ASME B16.34 APPENDIX 1 ; MPI & DPT : ASME B16.34
31 RADIOGRAPHY & MPI /DPT : 100%
APPENDIX-2 & 3 RESPECTIVELY.

8 . CHECK VALVES TO BE PROVIDED WITH LIFTING LUGS / EYE BOLTS (25Kg & ABOVE).
10 . MINIMUM HARDNESS OF RTJ FLANGE FACE SHALL BE 120 BHN. 0

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REVISION MARK
DATA SHEET
CHECK VALVES
SHT. OF1 OF 1
TAG NO. VC-502
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : ASME B16.34

7 PIPING CLASS : F22 LIFT
8 CORROSION ALLOWANCE : NIL WAFER
11 BODY FORGED ASTM A182 Gr. F316L
12 COVER BOLTED ASTM A182 Gr. F316L
13 DISC/PISTON/BALL PISTON (SOLID) ASTM A182 Gr. F316L + STELLITED
14 SEAT RENEWABLE / INTEGRAL ASTM A182 Gr. F316L + STELLITED (NOTE-3)
15 WASHER, NUT & PIN SS 316L (NO CASTING)
16 DISC HINGE N/A
17 HINGE PIN N/A
20 COVER GASKET OCTAGONAL RING TO ASME B16.20 SS316L WITH MAX HARDNESS OF 120BHN

AS PER ONGC SPECIFICATION NO 2005 REV.8.COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM NO.10
HYDROSTATIC TEST
26 : BODY : 7500 PSIG SEAT: 5500 PSIG
PRESSURE
28 : AS PER API STD 598, TABLE 5
TEST LEAKAGE RATE
29 IMPACT TEST : AS PER ONGC SPECIFICATION NO 2004A REV.9 0
32 UTI & DPI : 100% ACCEPTANCE CRITERIA : AS PER ASME 16.34 APPENDIX - 4 & APPENDIX- 3 RESPECTIVELY.

2 . AS PER RESPECTIVE PIPING CLASS REFER VALVE INDEX FOR APPLICABLE SERVICES
4 . SOFT SEAT / SEAL MATERIAL SHALL BE SUITABLE FOR SPECIFIED CHEMICAL SERVICE.
F-74-008/0-C17025
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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-45
VENDOR TO CONFIRM
1 GENERAL SPECIFICATION COMPLIANCE /
DEVIATION
2 FLUID HANDLED : NOTE 2 REFERENCE CODE : API STD 602 / BS EN ISO 15761
3 DESIGN PRESSURE : AS PER ASME B16.34 Kg/cm²g END CONNECTIONS : SW TO ASME B 16.11
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : MANF STD
6 SIZE RANGE : 0.5" - 1.5" VALVE OPERATION : HAND WHEEL GEAR
7 PIPING CLASS : A1N, D1N
8 CORROSION ALLOWANCE : 6 mm
12 BONNET BOLTED PRESSURE SEALED ASTM A 105
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
16 BACK SEAT RENEWABLE INTEGRAL SS316 (NOTE-7)
17 STEM RISING NON-RISING OS&Y SS316 (NOTE- 3 & 8)

18 DISC SOLID WEDGE SPLIT WEDGE SS316 + STELLITED (NOTE-12 )
19 PARALLEL SLIDE
20 BODY SEAT RING RENEWABLE / INTEGRAL SS316 + STELLITED (NOTE-7 &12 )
21 BONNET GASKET SPIRAL WOUND TO ASME B16.20 WINDINGS, CENTRE & INNER RING - SS316 + CNAF 0
22 BONNET BOLTS ASTM A193Gr.B7M,(22 HRC MAX HARD.) (NOTE 11)
23 BONNET NUTS ASTM A194Gr.2HM,(22 HRC MAX HARD.) (NOTE 11)
24 GLAND PACKING RENEWABLE DURING OPERATION (NOTE-4)
25 GLAND/GLAND FLANGE FORGED 11-13% Cr. Steel (MIN) / ASTM A 105 (NOTE- 8)
26 YOKE/YOKE SLEEVE FORGED 11-13% Cr. Steel (MIN) / ASTM A 105
27 HAND WHEEL SOLID / NON RISING SS316 or Malleable iron (ASTM A47) Galv.
28 CHAIN WHEEL AND CHAIN - N/A
29 INTEGRAL BYPASS - N/A
AS PER ONGC SPECIFICATION NO 2005 REV 8. COATING SYSTEM NO. 2 FOR LESS THAN 120ºC, SYSTEM NO.10
FOR TEMP BETWEEN 120ºC TO 150ºC

34 HYDROSTATIC TEST PRESSURE : BODY : 2975 PSIG SEAT: 2175 BACK SEAT: 2175 PSIG
36 : AS PER API 598, TABLE-5
TEST LEAKAGE RATE
39 UTI & MPI/DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2&3 RESPECTIVELY
1 . THIS DATA SHEET SHALL BE READ IN CONJUNCTION WITH THE TECHNICAL NOTES, M.T.O AND SKETCHES
3 . ALL VALVES SHALL BE PROVIDED WITH STEM PROTECTION.
4 . THE GLAND PACKING SHALL BE GRAPHITED NON ASBESTOS YARN REINFORCED WITH INCONEL WITH SACRIFICIAL CORROSION INHIBITOR
5 . LOCKING ARRANGEMENT TO BE PROVIDED AS PER REQUIREMENT IN THE MTO DOCUMENT.
6 . THE STEM SHALL BE TOTALLY ENCLOSED IN SLEEVES, WHICH SHALL BE PACKED WITH GREASE.
8 . CASTING SHALL NOT BE USED FOR STEM AND GLAND.
9 . VALVES SHALL BE SUPPLIED WITH POSITION INDICATOR.

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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-46
VENDOR TO CONFIRM
7 PIPING CLASS : E1 0
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A

19 PARALLEL SLIDE
21 BONNET GASKET OCTAGONAL RING TO ASME B16.20
90BHN
22 BONNET BOLTS ASTM A193Gr.B7 (NOTE 11)
23 BONNET NUTS ASTM A194Gr.2H (NOTE 11)


TEST LEAKAGE RATE

F-74-006/0 -C19032
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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-46X
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : SW TO ASME B 16.11
7 PIPING CLASS : E1(6), PE1(6)
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
19 PARALLEL SLIDE
90BHN
22 BONNET BOLTS ASTM A193Gr.B7 (NOTE 11)
23 BONNET NUTS ASTM A194Gr.2H (NOTE 11)

AS PER ONGC SPECIFICATION NO 2005 REV 8 COATING SYSTEM NO. 2 FOR LESS THAN 120ºC,
SYSTEM NO.10 FOR TEMP BETWEEN 120ºC TO 150ºC.
36 : AS PER API 598, TABLE. 5
TEST LEAKAGE RATE
39 UTI & MPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.4 & APPENDIX.2 RESPECTIVELY
5 . LOCKING ARRANGEMENT TO BE PROVIDED AS PER REQUIREMENT IN THE MTO / RFQ DOCUMENT.

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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-47
VENDOR TO CONFIRM
DEVIATION
7 PIPING CLASS : E1N
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A

19 PARALLEL SLIDE
90BHN

TEST LEAKAGE RATE

F-74-006/0 -C19032
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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-47F
VENDOR TO CONFIRM
DEVIATION
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : SW TO ASME B 16.11
7 PIPING CLASS : E1N
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A


19 PARALLEL SLIDE
SOFT IRON ELECTROPLATING WITH MAX HARDNESS
OF 90BHN

27 HAND WHEEL SOLID / /NON RISING SS316 or Malleable iron (ASTM A47) Galv.

30 MATERIAL REQUIREMENTS : AS PER ONGC SPECIFICATION NO 2004A REV.9 AND NACE-MR-01-75/ISO 15156
TEST LEAKAGE RATE
12 . ALL VALVES SHALL BE DESIGNED FOR FUGITIVE EMISSION FROM EXTERNAL LEAKAGE PATHS OF VALVES STEM SEALS AND BODY JOINTS / SEALS .
EACH TYPE OF VALVE DESIGN SHALL BE CERTIFIED BY TYPE TESTING AS PER BS EN ISO 15848-1 EACH VALVE SHALL COMPLY WITH:
C. TEMPERATURE CLASS - (T- RT) & (T200 ºC) OF BS EN ISO 15848-1
13 . EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS CLASS AS PER BS EN ISO 15848-2.

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DATA SHEET
REVISION MARK
GATE VALVES
SHT. 1
OF OF 1
TAG NO. VG-67X
VENDOR TO CONFIRM
DEVIATION
DELETED 0

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REVISION MARK
DATA SHEET
GATE VALVES
SHT. OF 1 OF 1
TAG NO. VG-502
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : ASME B16.34
7 PIPING CLASS : F22
8 CORROSION ALLOWANCE : NIL
11 BODY FORGED ASTM A182 Gr. F316L
12 BONNET BOLTED PRESSURE SEALED ASTM A182 Gr. F316L
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
16 BACK SEAT RENEWABLE INTEGRAL ASTM A182 Gr. F316L ( NOTE-7)
17 STEM RISING NON-RISING OS&Y ASTM A182 Gr. F316L ( NOTE 8 )
18 DISC SOLID WEDGE SPLIT WEDGE ASTM A182 Gr. F316L+STELLITED (NOTE-12)
19 PARALLEL SLIDE
20 BODY SEAT RING RENEWABLE / INTEGRAL ASTM A182 Gr. F316L+STELLITED (NOTE-7 &12)
21 BONNET GASKET OCTONGAL RING TO ASME B16.20 SS316L WITH MAX HARDNESS 120 BHN
22 BONNET BOLTS ASTM A 193 Gr. B7 (NOTE-11)
23 BONNET NUTS ASTM A 194 Gr.2H(NOTE-11)
25 GLAND/GLAND FLANGE FORGED ASTM A182 Gr. F316L (NOTE-8)
26 YOKE/YOKE SLEEVE FORGED ASTM A182 Gr. F316L

27 HAND WHEEL SOLID / /NON RISING SS316 or Malleable iron (ASTM A47) Galv.
28 CHAIN WHEEL AND CHAIN N/A

29 INTEGRAL BYPASS N/A
0
34 HYDROSTATIC TEST PRESSURE : BODY : 4500
7500 PSIG SEAT: 5500 PSIG BACK SEAT: 5500 PSIG
TEST LEAKAGE RATE
39 UTI & DPI : 100% ACCEPTANCE CRITERIA : AS PER ASME 16.34 APPENDIX - 4 & APPENDIX-3 RESPECTIVELY.

2 . AS PER RESPECTIVE PIPING CLASS REFER VALVE INDEX FOR APPLICABLE SERVICES
6 . NIL

F-50-001/0 -C19032
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REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-45
VENDOR TO CONFIRM
2 FLUID HANDLED : NOTE-2 REFERENCE CODE : API STD 602 / BS EN ISO 15761
3 DESIGN PRESSURE : AS PER ASME B16.34 kg/cm²g END CONNECTIONS : SW TO ASME B16.11
6 SIZE RANGE : 0.5" - 1.5" VALVE OPERATION : HAND WHEEL

7 PIPING SPECIFICATION : A1N, D1N GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
17 STEM RISING NON-RISING OS & Y SS316 (NOTE- 3 & 7)
18 DISC LOOSE PLUG TYPE SS316 +STELLITED (NOTE-11)
19 BODY SEAT RING RENEWABLE / INTEGRAL SS316 +STELLITED (NOTE-6 & 11)
20 BONNET GASKET SPIRAL WOUND WINDINGS, CENTRE & INNER RING - SS316 + CNAF
21 BONNET BOLTS ASTM A 193 Gr. B7M (22 HRC MAX HARD) (NOTE-10)
22 BONNET NUTS ASTM A 194 Gr.2HM (22 HRC MAX HARD) (NOTE-10)
24 GLAND/GLAND FLANGE FORGED 11 - 13% Cr. St. (MIN) / ASTM A105 (NOTE-7)
25 YOKE/YOKE SLEEVE - 11 - 13% Cr. St. (MIN) / ASTM A105
26 HAND WHEEL SOLID / RISING SS316 or MALLEABLE IRON (ASTM A47) Galv.
27 CHAIN WHEEL AND CHAIN NOT APPLICABLE -
28 INTEGRAL BYPASS NOT APPLICABLE -
29 MATERIAL REQUIREMENTS : AS PER ONGC SPECIFICATION NO 2004A REV.9 AND NACE-MR-01-75/ISO 15156-1/2/3

598/ BS 6755 PART 1
33 HYDROSTATIC TEST PRESSURE : BODY : 2975 PSIG SEAT: 2175 PSIG BACK SEAT: 2175 PSIG
35 : AS PER API 598, TABLE 5
TEST LEAKAGE RATE

2 . SERVICE : DRAIN HYDRO CARBON (DH), PROCESS LIQUIDS AND VAPOURS (P), CHEMICAL(C), NITROGEN (N), VENT GAS (VG), SAFETY VALVE DISCHARGE (SV)
GAS UTILITY (GU), FLARE (FL), GAS INSTRUMENT(GI). 0
4 . THE GLAND PACKING SHALL BE GRAPHITED NON ASBESTOS, YARN REINFORCED WITH INCONEL WITH SACRIFICIAL CORROSION INHIBITOR.
6 . THE VALVE SHALL BE SUPPLIED WITH REPLACEABLE SEATS. WHERE REPLACEABLE SEATS ARE NOT AVAILABLE, THE VALVE SEAT SHALL BE STELLITED AND
WELDED IN TO THE VALVE BODY.

F-74-007/0-C19032
PAGE No.: 74 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-45F
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 kg/cm²g END CONNECTIONS : SW TO ASME B16.11
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °c FACE TO FACE DISTANCE : MANF STD

7 PIPING SPECIFICATION : A1N, D1N GEAR

13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A

17 STEM RISING NON-RISING OS & Y SS316 (NOTE- 3 & 7)
19 BODY SEAT RING RENEWABLE / INTEGRAL SS316 +STELLITED (NOTE-6 &14)
20 BONNET GASKET SPIRAL WOUND TO ASME B16.20 WINDINGS, CENTRE & INNER RING - SS316 + CNAF
25 YOKE/YOKE SLEEVE - ASTM A105 / 11 - 13% Cr. St. (MIN)


32 TESTING : AS PER API 598/
598 BS 6755 PART 1
35 : AS PER API 598, TABLE 5.
TEST LEAKAGE RATE
42 FUGITIVE EMISSION TEST : YES (NOTE 12 &13 )

11 . THE VALVE AND VALVE MATERIALS SHALL MEET ONGC SPEC.NO. 2004A, (REV. 9) AND NACE-MR-01-75/ISO 15156 1/2/3 REQUIREMENTS.
13 . DURING PRODUCTION OF VALVES ,EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS CLASS


F-74-007/0-C19032
PAGE No.: 75 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-47
VENDOR TO CONFIRM

7 PIPING CLASS : E1N GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
17 STEM RISING NON-RISING OS & Y SS316(NOTE- 3 & 7)

90BHN

TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS AND VAPOURS (P), DRAIN HYDRO CARBON(DH), GAS INSTRUMENT(GI) 0


F-74-007/0-C19032
PAGE No.: 76 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-47F
VENDOR TO CONFIRM

13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
17 STEM RISING NON-RISING OS & Y SS316(NOTE- 3 & 7)

90BHN

TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS AND VAPOURS (P), DRAIN HYDRO CARBON(DH), GAS INSTRUMENT(GI) 0
14 . DURING PRODUCTION OF VALVES ,EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR
TIGHTNESS CLASS AS PER BS EN ISO 15848-2.


F-74-007/0-C19032
PAGE No.: 77 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-71
VENDOR TO CONFIRM
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : ASME B16.10
5 RATING : 600# FLANGE FACE : RF, SMOOTH FIN, 32 - 63 μ in AARH
6 SIZE RANGE : 2" VALVE OPERATION : HAND WHEEL

7 PIPING CLASS : D1N GEAR
11 BODY CASTING ASTM A216 Gr. WCB
12 BONNET BOLTED PRESSURE SEALED ASTM A216 Gr. WCB
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
17 STEM RISING NON-RISING OS & Y SS316 (NOTE-3 & 7)
22 BONNET NUTS ASTM A 194 Gr. 2HM (22 HRC MAX HARD) (NOTE-10)
25 YOKE/YOKE SLEEVE - 11 - 13% Cr. St. (MIN) / ASTM A105
27 CHAIN WHEEL AND CHAIN NOT APPLICABLE
28 INTEGRAL BYPASS NOT APPLICABLE

TEST LEAKAGE RATE
38 RADIOGRAPHY &MPI/DPT : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2&3 RESPECTIVELY

GAS UTILITY (GU).
4 . THE GLAND PACKING SHALL BE GRAPHITED NON ASBESTOS , YARN REINFORCED WITH INCONEL WITH SACRIFICIAL CORROSION INHIBITOR.
11. ALL HARD FACING SHALL BE WITH STELLITE 6. STELLITING / HARD FACING BY DEPOSITION SHALL BE MINIMUM 1.6 MM.

F-74-007/0-C19032
PAGE No.: 78 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-71F
VENDOR TO CONFIRM
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : ASME B16.10
5 RATING : 600# FLANGE FACE : RF, SMOOTH FIN 32 -63 µin AARH MAX
6 SIZE RANGE : 2" VALVE OPERATION : HAND WHEEL
7 PIPING CLASS : D1N GEAR (NOTE -15)

13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A

22 BONNET NUTS ASTM A 194 Gr. 2HM (22 HRC MAX HARD) (NOTE-10)
25 YOKE/YOKE SLEEVE - ASTM A216 Gr. WCB / 11 - 13% Cr. St. (MIN)

TEST LEAKAGE RATE
39 RADIOGRAPHY & MPI : 100% ACCEPTANCE CRITERIA: AS PER ASME B16.34 APPENDIX.1 & APPENDIX.2 RESPECTIVELY


GAS UTILITY (GU).
6 . THE VALVE SHALL BE SUPPLIED WITH REPLACEABLE SEATS. WHERE REPLACEABLE SEATS ARE NOT AVAILABLE, THE VALVE SEAT SHALL BE STELLITED
AND WELDED IN TO THE VALVE BODY.
DURING PRODUCTION OF VALVES ,EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS CLASS
13 .
15 . HANDWHEEL OPERATED UPTO 4", GEAR OPERATED FOR 6" & ABOVE. GEAR OPERATOR SHALL BE HEAVY DUTY, LUBRICATED TYPE & SHALL BE COMPLETELY
HOUSED IN WEATHER PROOF ENCLOSURES.


F-74-007/0-C19032
PAGE No.: 79 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-72
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : AS PER ASME B16.10

6 SIZE RANGE : 2" - 8" VALVE OPERATION : HAND WHEEL
7 PIPING CLASS : E1 GEAR (NOTE 12)
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A



20 BONNET GASKET OCTAGONAL RING
90BHN
22 BONNET NUTS ASTM A 194 Gr.2H (NOTE-10)
25 YOKE/YOKE SLEEVE - 11 - 13% Cr. St. (MIN) / ASTM A105 (MIN)


TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS & VAPOURS(P), DRAIN WATER(DW), CHEMICAL(C), FLARE(FL), SAFETY VALVE DISCHARGE(SV), VENT GAS(VG)
12 . HAND WHEEL OPERATED UPTO 4", GEAR OPERATED FOR 6" & ABOVE, GEAR OPERATED SHALL BE HEAVY DUTY,
LUBRICATED TYPE & SHALL BE COMPLETELY HOUSED IN WEATHER PROOF ENCLOSURES.


F-74-007/0-C19032
PAGE No.: 80 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-72X
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : AS PER ASME B16.10

6 SIZE RANGE : 2" - 10" VALVE OPERATION : HAND WHEEL
7 PIPING CLASS : E1(6) GEAR (NOTE -13)
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A



90BHN
22 BONNET NUTS ASTM A 194 Gr.2H (NOTE-10)

TEST LEAKAGE RATE


2 . SERVICE : WATER INJECTION (WI)
5 . LOCKING ARRANGEMENT TO BE PROVIDED AS PER REQUIREMENT IN THE MTO / RFQ DOCUMENT.
11 . THE VALVE AND VALVE MATERIALS SHALL MEET ONGC SPEC.NO. 2004A, (REV. 9).


F-74-007/0-C19032
PAGE No.: 81 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-73
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °F FACE TO FACE DISTANCE : AS PER ASME B16.10

6 SIZE RANGE : 2" - 6" VALVE OPERATION : HAND WHEEL 0
7 PIPING CLASS : E1N GEAR (NOTE 12)
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A



20 BONNET GASKET OCTAGONAL RING
90BHN
25 YOKE/YOKE SLEEVE - 11 - 13% Cr. St. (MIN) / ASTM A105 (MIN)


TEST LEAKAGE RATE

2 . SERVICE: PROCESS LIQUIDS AND VAPOURS (P), DRAIN HYDRO CARBON(DH), GAS INSTRUMENT(GI) 0
12 . HAND WHEEL OPERATED UPTO 4", GEAR OPERATED FOR 6" & ABOVE, GEAR OPERATED SHALL BE HEAVY DUTY,
LUBRICATED TYPE & SHALL BE COMPLETELY HOUSED IN WEATHER PROOF ENCLOSURES.


F-74-007/0-C19032
PAGE No.: 82 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-73F
VENDOR TO CONFIRM
3 DESIGN PRESSURE : AS PER ASME B 16.34 Kg/cm²g END CONNECTIONS : FLANGED TO ASME B16.5
4 DESIGN TEMPERATURE : AS PER PIPING CLASS °C FACE TO FACE DISTANCE : AS PER ASME B16.10

6 SIZE RANGE : 2" - 6" VALVE OPERATION : HAND WHEEL 0
7 PIPING CLASS : E1N GEAR (NOTE -15)

13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A


90BHN


TEST LEAKAGE RATE


2 . SERVICE: PROCESS LIQUIDS AND VAPOURS (P), DRAIN HYDRO CARBON(DH) 0
13 . DURING PRODUCTION OF VALVES ,EACH VALVES WHICH HAS BEEN TYPE TESTED AS PER BS EN ISO 15848-1 SHALL BE REVALIDATED BY TESTING FOR TIGHTNESS CLASS AS
PER BS EN ISO 15848-2.


F-74-007/0-C19032
PAGE No.: 83 OF 91
REVISION MARK
DATA SHEET
GLOBE VALVES
SHT. OF1 OF 1
TAG NO. VGL-273X
VENDOR TO CONFIRM
DELETED 0

F-74-007/0-C19032
PAGE No.: 84 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-3
VENDOR TO CONFIRM
7 PIPING CLASS : A1 GEAR
8 CORROSION ALLOWANCE : 3 MM
11 BODY FORGED ASTM A105
12 BONNET BOLTED WELDED ASTM A105
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
18 DISC NEEDLE POINT TYPE SS316 + STELLITED (NOTE- 11)
19 BODY SEAT RING RENEWABLE / INTEGRAL SS316 + STELLITED (NOTE-6 & 11)
21 BONNET BOLTS ASTM A 193 Gr. B7, (NOTE-10)
22 BONNET NUTS ASTM A 194 Gr. 2H, (NOTE-10)
23 GLAND PACKING RENEWABLE WITH VALVE OPEN ON STREAM (NOTE-4)
24 GLAND/GLAND FLANGE FORGED 11 - 13% Cr. Steel (MIN) / ASTM A105 (NOTE-7)
25 YOKE/YOKE SLEEVE 11 - 13% Cr. Steel (MIN) / ASTM A105


33 HYDROSTATIC TEST PRESSURE : BODY: 2975 PSIG SEAT: 2175 PSIG BACK SEAT: 2175 PSIG
35 : AS PER API 598, TABLE- 5
TEST LEAKAGE RATE
1 . THIS DATA SHEET SHALL BE READ IN CONJUNCTION WITH THE ADDITIONALTECHNICAL NOTES
M.T.O. AND SKETCHES (IF ANY), WHICH ARE ENCLOSED ALONG WITH THIS REQUISITION.
2 . SERVICE: NITROGEN(N), SAFETY VALVE DISCHARGE (SV), VENT GAS (VG), DRAIN WATER (DW), DRAIN HYDRO CARBON(DH), CONDENSATE (CD)
PROCESS LIQUIDS & VAPOURS(P), FLARE(FL).


F-74-009/0 -C19032
PAGE No.: 85 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-3X
VENDOR TO CONFIRM
7 PIPING CLASS : A1(6) GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
21 BONNET BOLTS ASTM A 193 Gr. B7, (NOTE-10)
22 BONNET NUTS ASTM A 194 Gr. 2H, (NOTE-10)


TEST LEAKAGE RATE
2 . SERVICE: NITROGEN(N), SAFETY VALVE DISCHARGE (SV), VENT GAS (VG), DRAIN WATER (DW), DRAIN HYDRO CARBON(DH), CONDENSATE (CD)
PROCESS LIQUIDS & VAPOURS(P), FLARE(FL).


F-74-009/0 -C19032
PAGE No.: 86 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-4
VENDOR TO CONFIRM
7 PIPING CLASS : E1 GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
90BHN
21 BONNET BOLTS ASTM A 193 Gr. B7(NOTE-10)
22 BONNET NUTS ASTM A 194 Gr. 2H (NOTE-10)
25 YOKE/YOKE SLEEVE ASTM A 105 / 11 - 13% Cr. Steel (MIN)
26 HAND WHEEL SOLID/RISING SS316 or MALLEABLE IRON (ASTM A47) Galv. 0


TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS & VAPOURS(P), DRAIN WATER(DW), CHEMICAL(C), FLARE(FL), SAFETY VALVE DISCHARGE(SV), VENT GAS(VG), GAS UTILITY(GU)
NITROGEN(N), DRAIN HYDRO CARBON(DH).


F-50-001/0 -C19032
PAGE No.: 87 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
TAG NO. VN-4X
VENDOR TO CONFIRM
7 PIPING CLASS : E1(6) GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
90BHN
21 BONNET BOLTS ASTM A 193 Gr. B7(NOTE-10)
22 BONNET NUTS ASTM A 194 Gr. 2H (NOTE-10)


TEST LEAKAGE RATE

2 . SERVICE : WATER INJECTION (WI)
5 . ALL NEEDLE VALVES SHALL BE PROVIDED WITH LOCKING ARRANGEMENT.

F-50-001/0 -C19032
PAGE No.: 88 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-9
VENDOR TO CONFIRM
7 PIPING CLASS : A1N, D1N GEAR
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
21 BONNET BOLTS ASTM A 193 Gr. B7M, (22 HRC MAX HARD) (NOTE-10)
22 BONNET NUTS ASTM A 194 Gr. 2HM, (22 HRC MAX HARD) (NOTE-10)
24 GLAND/GLAND FLANGE FORGED 11 - 13% Cr. Steel (MIN) / ASTM A105(NOTE-7)
MAX. ALLOWABLE CLOSURE TEST
LEAKAGE RATE
12 . THE VALVE AND VALVE MATERIAL SHALL MEET REQUIREMENT OF ONGC SPEC NO. 2004A REV.9 AND NACE MR-0175/ ISO 15156-1/2/3. 0


F-74-009/0 -C19032
PAGE No.: 89 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-9F
VENDOR TO CONFIRM
7 PIPING CLASS : A1N, D1N GEAR
8 CORROSION ALLOWANCE : 6MM
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
24 GLAND/GLAND FLANGE FORGED 11 - 13% Cr. Steel (MIN) / ASTM A105(NOTE-7)

MAX. ALLOWABLE CLOSURE TEST
LEAKAGE RATE


F-50-001/0 -C19032
PAGE No.: 90 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-10
VENDOR TO CONFIRM
8
13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A
90BHN

TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS & VAPOURS(P), DRAIN HYDRO CARBON(DH), GAS INSTRUMENT(GI). 0


F-50-001/0 -C19032
PAGE No.: 91 OF 91
REVISION MARK
DATA SHEET
NEEDLE VALVES
SHT. 1 OF 1
: C19032-PP-GEN-SPE-102
DOCUMENT No. REV 0
TAG NO. VN-10F
VENDOR TO CONFIRM
8

13 UNION SCREWED
14 BODY SEAT N/A
15 DISC SEAT N/A

90BHN

TEST LEAKAGE RATE

2 . SERVICE : PROCESS LIQUIDS & VAPOURS(P), DRAIN HYDRO CARBON(DH), GAS INSTRUMENT(GI). 0


F-50-001/0 -C19032

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PAGE No.

PROJECT : PIPELINE REPLACEMENT PROJECT VII (PRP-VII RTR)

CONTRACT NO. : MR/ES/MM/PRP-VII RTR/10/2021/P851C21003

OWNER/CLIENT : OIL AND NATURAL GAS CORPORATION LIMITED

EPC CONTRACTOR : LARSEN & TOUBRO LIMITED

DOCUMENT No. : C19032-PP-GEN-SPE-102

DOCUMENT TITLE : VALVE MATERIAL SPECIFICATION

L&T-Engg. L&T-Project ONGC-OD ONGC-OW

BHASK Digitally signed

TAMBADE Digitally signed by DN: c=IN, o=OIL AND NATURAL GAS

NARENDRA SATISH 2.5.4.20=d502e6ca529fd1fe94b2ca423ef678

SATISH MALLIC Date:

OIL AND NATURAL GAS CORPORATION

0 29-Sep-2022 ISSUED FOR APPROVAL SN BNV MP SSA

C1 12-May-2022 ISSUED FOR CLIENT COMMENTS SN BNV MP SSA

REV. DATE REVISION DESCRIPTION PREPD. CHKD. APPD. DEM

COMMENTS RESOLUTION SHEET

Tag : VB-65 grip is not required for Handwheels.

Digitally signed by TAMBADE

(Mahesh Patil & 20-Jun-2022) ___________________________

COMMENTS RESOLUTION SHEET

Tag : VB-73PF SHALL BE 120 BHN.

Digitally signed by TAMBADE

COMMENTS RESOLUTION SHEET

Tag: VG-45 other sheets also wherever applicable.

18 Page 83 of 87 HANDWHEEL : Mention "Solid". Noted & updated.

Digitally signed by TAMBADE

(Mahesh Patil & 20-Jun-2022) ___________________________

COMMENTS RESOLUTION SHEET

Tag : VN-9 REQUIREMENTS."

20 Page 85 of 87 HANDWHEEL : Mention "Solid". Noted & updated.

TAMBADE Digitally signed by TAMBADE

(Mahesh Patil & 20-Jun-2022) ___________________________

PAGE ADDL. PAGE ADDL. PAGE ADDL.

1.0 INTRODUCTION ................................................................................................................................... 4

2.0 SCOPE OF WORK ................................................................................................................................. 4

3.0 SCOPE OF DOCUMENT…… ……………………………………………………………………… 6

4.0 REFERENCE DOCUMENTS ................................................................................................................ 7

5.0 VALVE TAG PHILOSOPHY ................................................................................................................ 9

6.0 GENERAL NOTES ............................................................................................................................ 101

7.0 BALL VALVE ...................................................................................................................................... 14

8.0 CHECK VALVE ................................................................................................................................... 15

9.0 GATE, GLOBE & NEEDLE VALVES ................................................................................................ 16

10.0 TESTING AND INSPECTION .......................................................................................................... 17

11. PAINTING AND COATING................................................................................................................ 20

12. MARKING ............................................................................................................................................ 20

13. PACKING AND DISPATCH ............................................................................................................... 20

14. INDEX & DATASHEETS .............................................................................................. 21 ~ 91

2.0 SCOPE OF WORK

a) Laying of approx. 317.9 km of subsea pipelines (Rigid & Flexible) in 43 segments

Season-1 (S1) Season-2 (S2) Total

179.1* kms 138.8* kms 317.9* kms

b) Topside modifications at 76 nos. platforms, as below -

Season-1 (S1) Season-2 (S2)

NO, NQO, RS4, BHS, WI-6,

HSB, HRA, R12A, NLP,

Bassein B22A, B147A,

Total 29 Platforms 47 Platforms 76 Platforms

c) Demolition of Risers and Topsides Demolitions, as below -

Season-1 (S1) Season-2 (S2) Total

NH, WIS, ICP, IH, IE,

Total 30 Platforms 23 Platforms 53 Platforms

d) Installation of 65 Nos. Risers and associated clamps, as below -