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YW50T

2004.06-1.3✕1 LIT-11626-18-28 5PJ-F8199-13


EAU03438

q WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth defects
or other reproductive harm.

5PJ-F8199-13.pm65 78 5/25/2004, 5:31 PM


EAU00000

INTRODUCTION

Congratulations on your purchase of the Yamaha YW50T. This model is the result of Yamaha’s
vast experience in the production of fine sporting, touring, and pacesetting racing machines. It
represents the high degree of craftsmanship and reliability that have made Yamaha a leader in
these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance
of this scooter. If you have any questions concerning the operation or maintenance of your
scooter, please consult a Yamaha dealer.

5PJ-F8199-13.pm65 1 5/25/2004, 5:30 PM


EAU00003

IMPORTANT MANUAL INFORMATION


Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
Q INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the scooter
w operator, a bystander or a person inspecting or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage to the
cC scooter.

NOTE: A NOTE provides key information to make procedures easier or clearer.

NOTE:
9 This manual should be considered a permanent part of this scooter and should re-
main with it even if the scooter is subsequently sold.
9 Yamaha continually seeks advancements in product design and quality. Therefore,
while this manual contains the most current product information available at the time
of printing, there may be minor discrepancies between your scooter and this manual.
If you have any questions concerning this manual, please consult your Yamaha dealer.

5PJ-F8199-13.pm65 2 5/25/2004, 5:30 PM


IMPORTANT MANUAL INFORMATION
EW000000

w
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOK-
LET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT
TO OPERATE THIS SCOOTER UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS
CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND
PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG
WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND
THE RELIABILITY OF THIS SCOOTER.

5PJ-F8199-13.pm65 3 5/25/2004, 5:30 PM


EAU04247

AFFIX DEALER

LABEL HERE

YW50T
OWNER’S MANUAL
©2004 by Yamaha Motor Corporation, U.S.A.
1st edition, June 2004
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Taiwan.
P/N LIT-11626-18-28

5PJ-F8199-13.pm65 4 5/25/2004, 5:30 PM


EAU00009

TABLE OF CONTENTS

1 SAFETY INFORMATION ...................................1-1 Seat ................................................................ 3-8


Safe riding .....................................................1-1 Helmet holder ................................................ 3-9
Protective apparel .........................................1-2 Storage compartment ...................................3-9
Modifications .................................................1-3 Front storage compartment .......................3-10
Loading and accessories ..............................1-3 Carrier .......................................................... 3-11
Gasoline and exhaust gas ............................ 1-5
Further safe-riding points .............................1-6 PRE-OPERATION CHECKS ............................... 4-1
4
Location of important labels ........................1-7 Pre-operation check list ................................ 4-1

2 DESCRIPTION ................................................... 2-1 5 OPERATION AND IMPORTANT RIDING


Left view ......................................................... 2-1 POINTS .............................................................. 5-1
Right view ......................................................2-2 Starting and warming up a cold engine ...... 5-1
Controls and instruments .............................2-3 Starting off ..................................................... 5-2
Acceleration and deceleration ...................... 5-3
3 INSTRUMENT AND CONTROL FUNCTIONS .3-1 Braking ........................................................... 5-3
Main switch/steering lock .............................3-1 Engine break-in ............................................. 5-4
Indicator and warning lights ........................3-2 Parking ........................................................... 5-5
Speedometer unit ..........................................3-3
Fuel gauge .....................................................3-4 6 PERIODIC MAINTENANCE AND MINOR
Handlebar switches ....................................... 3-4 REPAIR .............................................................. 6-1
Front brake lever ...........................................3-5 Owner’s tool kit ............................................. 6-1
Rear brake lever ............................................ 3-5 Periodic maintenance and lubrication chart .....6-2
Fuel and 2-stroke engine oil tank caps ........3-6 Removing and installing the panel .............. 6-5
Fuel .................................................................3-6 Checking the spark plug ............................... 6-5
2-stroke engine oil .........................................3-7 Final transmission oil .................................... 6-7
Kickstarter ......................................................3-8 Cleaning the air filter element ...................... 6-8

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TABLE OF CONTENTS

Adjusting the carburetor .............................6-10 7 SCOOTER CARE AND STORAGE .................... 7-1
Adjusting the throttle cable free play ........ 6-10 Care ................................................................ 7-1
Tires .............................................................. 6-11 Storage ........................................................... 7-4
Checking the brake lever free play............. 6-13
Adjusting the brake lever free play ............ 6-13 8 SPECIFICATIONS .............................................. 8-1
Checking the front brake pads and rear
brake shoes ...............................................6-14 9 CONSUMER INFORMATION ........................... 9-1
Checking the brake fluid level .................... 6-15 Identification numbers .................................. 9-1
Changing the brake fluid ............................ 6-16 Key identification number ............................ 9-1
Checking and lubricating the cables ..........6-16 Vehicle identification number ...................... 9-1
Checking and lubricating the throttle grip Model label .................................................... 9-2
and cable ................................................... 6-17 Reporting safety defects ............................... 9-3
Adjusting the Autolube pump .................... 6-17 SCOOTER NOISE REGULATION .................. 9-4
Lubricating the front and rear brake levers ..... 6-17 YAMAHA MOTOR CORPORATION, U.S.A.
Checking and lubricating the centerstand ......6-18 RIVA LIMITED WARRANTY ....................... 9-6
Checking the front fork ............................... 6-18 YAMAHA EXTENDED SERVICE (Y.E.S.) ...... 9-8
Checking the steering ................................. 6-19
Checking the wheel bearings ..................... 6-20
Battery .......................................................... 6-20
Replacing the fuse ....................................... 6-22
Troubleshooting .......................................... 6-22
Troubleshooting chart ................................ 6-23

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EAUT0031*

Q SAFETY INFORMATION
SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPEN-
DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE
OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE
RIDING THIS SCOOTER.
1
HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS
OF SCOOTER OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S
MANUAL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL
AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This scooter is designed to carry the operator and passenger.
3. The failure of motorists to detect and recognize scooters in traffic is the predominating
cause of automobile/scooter accidents. Many accidents have been caused by an automo-
bile driver who did not see the scooter. Making yourself conspicuous appears to be very
effective in reducing the chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket.
b. Use extra caution when approaching and passing through intersections, since intersec-
tions are the most likely places for scooter accidents to occur.
c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.

1-1

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Q SAFETY INFORMATION
4. Many accidents involve inexperienced operators. In fact, many operators who have been
involved in accidents do not even have a current driver’s license.
a. Make sure that you are qualified and that you only lend your scooter to other qualified
1 operators.
b. Know your skills and limits. Staying within your limits may help you to avoid an accident.
c. We recommend that you practice riding your scooter where there is no traffic until you
have become thoroughly familiar with the scooter and all of its controls.
5. Many accidents have been caused by error of the scooter operator. A typical error made by
the operator is veering wide on a turn due to EXCESSIVE SPEED or under cornering (insuf-
ficient lean angle for the speed).
a. Always obey the speed limit and never travel faster than warranted by road and traffic
conditions.
b. Always signal before turning or changing lanes. Make sure that other motorists can see
you.
6. The posture of the operator and passenger is important for proper control.
a. The operator should keep both hands on the handlebar and both feet on the footboard
during operation to maintain control of the scooter.
b. The passenger should always hold onto the operator, the seat strap or grab bar, if
equipped, with both hands and keep both feet on the passenger footrests.
c. Never carry a passenger unless he or she can firmly place both feet on the passenger
footrests.
7. Never ride under the influence of alcohol or other drugs.
8. This scooter is designed for on-road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from scooter accidents are the result of head injuries. The use of a
safety helmet is the single most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.

1-2

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Q SAFETY INFORMATION
2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impair-
ment of vision which could delay seeing a hazard.
3. The use of a jacket, substantial shoes, trousers, gloves, etc., is effective in preventing or
reducing abrasions or lacerations. 1
4. Never wear loose-fitting clothes, otherwise they could catch on the control levers or wheels
and cause injury or an accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot
and can cause burns. Always wear protective clothing that covers your legs, ankles, and
feet.
6. Passengers should also observe the above precautions.
Modifications
Modifications made to this scooter not approved by Yamaha, or the removal of original equip-
ment, may render the scooter unsafe for use and may cause severe personal injury. Modifica-
tions may also make your scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your scooter can adversely affect stability and handling if the
weight distribution of the scooter is changed. To avoid the possibility of an accident, use ex-
treme caution when adding cargo or accessories to your scooter. Use extra care when riding a
scooter that has added cargo or accessories. Here are some general guidelines to follow if load-
ing cargo or adding accessories to your scooter:
Loading
The total weight of the operator, passenger, accessories and cargo must not exceed the maxi-
mum load limit of 143 kg (315 lb). When loading within this weight limit, keep the following in
mind:
1. Cargo and accessory weight should be kept as low and close to the scooter as possible.
Make sure to distribute the weight as evenly as possible on both sides of the scooter to
1-3

5PJ-F8199-13.pm65 9 5/25/2004, 5:30 PM


Q SAFETY INFORMATION
minimize imbalance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are
securely attached to the scooter before riding. Check accessory mounts and cargo restraints
1 frequently.
3. Never attach any large or heavy items to the handlebar, front fork, or front fender. Such
items can create unstable handling or a slow steering response.
Accessories
Genuine Yamaha accessories have been specifically designed for use on this scooter. Since
Yamaha cannot test all other accessories that may be available, you must personally be respon-
sible for the proper selection, installation and use of non-Yamaha accessories. Use extreme
caution when selecting and installing any accessories.
Keep the following guidelines in mind, as well as those provided under “Loading” when mount-
ing accessories.
1. Never install accessories or carry cargo that would impair the performance of your scooter.
Carefully inspect the accessory before using it to make sure that it does not in any way
reduce ground clearance or cornering clearance, limit suspension travel, steering travel or
control operation, or obscure lights or reflectors.
a. Accessories fitted to the handlebar or the front fork area can create instability due to
improper weight distribution or aerodynamic changes. If accessories are added to the
handlebar or front fork area, they must be as lightweight as possible and should be kept
to a minimum.
b. Bulky or large accessories may seriously affect the stability of the scooter due to aerody-
namic effects. Wind may attempt to lift the scooter, or the scooter may become unstable
in cross winds. These accessories may also cause instability when passing or being passed
by large vehicles.
c. Certain accessories can displace the operator from his or her normal riding position. This
improper position limits the freedom of movement of the operator and may limit control
ability, therefore, such accessories are not recommended.
1-4

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Q SAFETY INFORMATION
2. Use caution when adding electrical accessories. If electrical accessories exceed the capacity
of the scooter’s electrical system an electric failure could result, which could cause a dan-
gerous loss of lights or engine power.
1
Gasoline and exhaust gas
1. GASOLINE IS HIGHLY FLAMMABLE:
a. Always turn the engine off when refueling.
b. Take care not to spill any gasoline on the engine or exhaust system when refueling.
c. Never refuel while smoking or in the vicinity of an open flame.
2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes
are poisonous and may cause loss of consciousness and death within a short time. Always
operate your scooter in an area that has adequate ventilation.
3. Always turn the engine off before leaving the scooter unattended and remove the key from
the main switch. When parking the scooter, note the following:
a. The engine and exhaust system may be hot, therefore, park the scooter in a place where
pedestrians or children are not likely to touch these hot areas.
b. Do not park the scooter on a slope or soft ground, otherwise it may fall over.
c. Do not park the scooter near a flammable source (e.g., a kerosene heater, or near an
open flame), otherwise it could catch fire.
4. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get
into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing,
immediately wash the affected area with soap and water and change your clothes.

1-5

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Q SAFETY INFORMATION
EAU00023

Further safe-riding points


1. Make sure to signal clearly when making turns.
1

Turning left Turning right

2. Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could
slide. Apply the brakes slowly when stopping on a wet surface.
3. Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly.
4. Be careful when passing parked cars. A driver might not see you and open a door in your path.
5. Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers
become extremely slippery when wet. Slow down and cross them with caution. Keep the scooter
upright, otherwise it could slide out from under you.
6. The brake lining could get wet when you wash the scooter. After washing the scooter, check the
brakes before riding.
7. Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap),
and a bright colored jacket.
8. Do not carry too much luggage on the scooter. An overloaded scooter is unstable. Use a strong
cord to secure any luggage to the carriers. A loose load will affect the stability of the scooter and
could divert your attention from the road. (See page 1-3 in the “Loading and accessories” section
for instructions on carrying a load.)
1-6

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Q SAFETY INFORMATION
EAU02977

Location of important labels


Please read the following important labels carefully before operating this scooter.
1

6
5 1
4 2 3

1-7

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Q SAFETY INFORMATION

1 5
1

6
2

1-8

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EAU00026

DESCRIPTION
Left view 1 2 3 4 5 6 7

11 10 9 8
1. Front wheel 7. Rear wheel
2. Front brake caliper (Page 6-14) 8. Rear brake lever free play adjusting nut (Page 6-14)
3. Front turn signal light 9. Kickstarter (Page 3-8)
4. Helmet holder (Page 3-9) 10. Air filter element (Page 6-8)
5. Storage compartment (Page 3-9) 11. Battery (Page 6-20)
6. Rear turn signal light
2-1

5PJ-F8199-13.pm65 16 5/25/2004, 5:31 PM


DESCRIPTION
Right view
12 13 14 15 16 17

20 19 18
12. Tail/brake light 18. Spark plug (Page 6-5)
13. Carrier (Page 3-11) 19. Centerstand
14. Fuel and 2-stroke engine oil tank caps (Page 3-6) 20. Muffler
15. Seat (Page 3-8)
16. Brake master cylinder (Page 6-15)
17. Headlight
2-2

5PJ-F8199-13.pm65 17 5/25/2004, 5:31 PM


DESCRIPTION
Controls and instruments

21 22 23 24 25 26

27

28

21. Rear brake lever (Page 3-5) 26. Front brake lever (Page 3-5)
22. Left handlebar switches (Page 3-4) 27. Throttle grip (Page 6-10)
23. Speedometer unit (Page 3-3) 28. Main switch/steering lock (Page 3-1)
24. Fuel gauge (Page 3-4)
25. Right handlebar switches (Page 3-4)

2-3

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EAU00027

INSTRUMENT AND CONTROL FUNCTIONS


EAU00038 EAU00040

* OFF LOCK
ON All electrical systems are off. The key The steering is locked, and all elec-
OFF can be removed. trical systems are off. The key can
EAU02954
be removed.
LOCK
*
The engine oil level warning light
should come on. See page 3-3 for 3
an explanation of the engine oil level
warning light.
EAU00029

Main switch/steering lock


The main switch/steering lock con-
trols the ignition and lighting sys-
tems, and is used to lock the steer-
ing. The various positions are de-
scribed below.
EAUT0033
ON
All electrical circuits are supplied
with power, the taillight and the li-
cense plate light come on, and the
engine can be started. The key can-
not be removed.
NOTE:
The headlight and meter lighting
come on automatically when the
engine is started.

3-1

5PJ-F8199-13.pm65 19 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS

OFF(PUSH) 1 2 3
1 2

20
• •
30 40
10 •20 30

50
•10 km/h
60•
40
0 •0 MPH
0000001

LOCK
3
1. Push 1. Turn signal indicator light “4/6”
2. Turn 2. High beam indicator light “&”
To lock the steering EW000016
3. 2-stroke engine oil level warning light
1. Turn the handlebars all the way w “7”
to the left. Never turn the key to “OFF” or EAU03034

2. Push the key in from the “OFF” “LOCK” while the scooter is mov- Indicator and warning lights
position, and then turn it to ing, otherwise the electrical systems EAU00057

“LOCK” while still pushing it. Turn signal indicator light “4/6”
will be switched off, which may re-
3. Remove the key. This indicator light flashes when the
sult in loss of control or an accident.
turn signal switch is pushed to the
Make sure that the scooter is
To unlock the steering left or right.
stopped before turning the key to
EAU00063
Push the key in, and then turn it to “OFF” or “LOCK”. High beam indicator light “&”
“OFF” while still pushing it.
This indicator light comes on when
the high beam of the headlight is
switched on.

3-2

5PJ-F8199-13.pm65 20 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
EAU04355 EC000000
1 2
2-stroke engine oil level warning cC
light “7”
Do not operate the scooter until you
The warning light comes on when
know that the engine oil level is suf-
the key is in the “*” position or when 20

30 •
40

ficient. 10 •20
•10 km/h
50
30

the engine oil level in the 2-stroke 0 •0


60•

MPH
40

0000001

engine oil tank is low during opera-


tion. If the warning light comes on 3
during operation, stop immediately
and fill the oil tank with YAMALUBE 1. Speedometer unit
2. Fuel gauge
2 or an equivalent 2-stroke engine EAU00098

oil. The warning light should go off Speedometer unit


after the 2-stroke engine oil tank has The speedometer unit is equipped
been refilled. with a speedometer and an odom-
eter. The speedometer shows riding
NOTE:
speed. The odometer shows the to-
If the warning light does not come
tal distance traveled.
on when the key is in the “*” posi-
tion or does not go off after the 2-
stroke engine oil tank has been re-
filled, have a Yamaha dealer check
the electrical circuit.

3-3

5PJ-F8199-13.pm65 21 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
1 1 4 EAU00129

Horn switch “*”


ENGINE STOP
Press this switch to sound the horn.

EAU03890
20
• •
30 40
10 •20
•10 km/h
50
60•
30

Engine stop switch “$/#”
40
0 •0
0000001
MPH

START
Set this switch to “#” before start-
ing the engine. Set this switch to
3 2 3 5 “$” to stop the engine in case of an
1. Fuel gauge 1. Dimmer switch “&/%”
emergency, such as when the
2. Turn signal switch “4/6” scooter overturns or when the
EAU00113
3. Horn switch “*” throttle cable is stuck.
Fuel gauge 4. Engine stop switch “$/#”
EAU00143
The fuel gauge indicates the amount 5. Start switch “,”
EAU00118 Start switch “,”
of fuel in the fuel tank. The needle Handlebar switches Push this switch to crank the engine
moves towards “E” (Empty) as the EAU03888
with the starter.
fuel level decreases. When the Dimmer switch “&/%” EC000005

needle reaches “E”, refuel as soon Set this switch to “&” for the high cC
as possible. beam and to “%” for the low beam.
EAU03889
See page 5-1 for starting instruc-
NOTE: tions prior to starting the engine.
Turn signal switch “4/6”
Do not allow the fuel tank to empty
To signal a right-hand turn, push this
itself completely.
switch to “6”. To signal a left-hand
turn, push this switch to “4”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in af-
ter it has returned to the center po-
sition.
3-4

5PJ-F8199-13.pm65 22 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
FRONT REAR

EAU03882 EAU00163

Front brake lever Rear brake lever


The front brake lever is located on The rear brake lever is located on the
the right handlebar grip. To apply the left handlebar grip. To apply the rear
front brake, pull this lever toward the brake, pull this lever toward the
handlebar grip. handlebar grip.

3-5

5PJ-F8199-13.pm65 23 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
To install the fuel tank cap
3 1
Insert the fuel tank cap into the tank 2
opening with the mark on the cap
and fuel filler aligned. Turn the le-
ver to the “LOCK” position, and then
push it down.
EW000023

3 1 w
2
1. Fuel tank cap
Make sure that the fuel tank cap is 1. Fuel tank filler tube
2. Oil tank cap properly closed and locked before 2. Fuel level
EAU03753
3. Fuel tank cap lock lever riding. Fuel
Fuel and 2-stroke engine oil Make sure that there is sufficient fuel
tank caps 2-stroke engine oil tank cap in the tank. Fill the fuel tank to the
The fuel tank cap and the 2-stroke Remove the 2-stroke engine oil tank bottom of the filler tube as shown.
engine oil tank cap are located un- cap by turning it counterclockwise. EW000130

der the seat. (See page 3-8 for seat Install the 2-stroke engine oil tank w
opening and closing procedures.) cap by turning it clockwise. Do not overfill the fuel tank, other-
EW000025
wise it may overflow when the fuel
Fuel tank cap w warms up and expands.
To remove the fuel tank cap Make sure that the fuel and 2-stroke Avoid spilling fuel on the hot engine.
Lift the fuel tank cap lock lever and engine oil tank caps are properly
then turn it from the “LOCK” posi- installed before riding the scooter.
tion to the “OPEN” position. The fuel
tank cap can then be removed.

3-6

5PJ-F8199-13.pm65 24 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
EAU00185
Gasohol EAU02999*
EC000008
There are two types of gasohol: 2-stroke engine oil
cC Make sure that there is sufficient 2-
gasohol containing ethanol and that
Immediately wipe off spilled fuel containing methanol. Gasohol con- stroke engine oil in the oil tank. Add
with a clean, dry, soft cloth, since taining ethanol can be used if the the recommended 2-stroke engine
fuel may deteriorate painted sur- ethanol content does not exceed oil as necessary.
faces or plastic parts. 10%. Gasohol containing methanol
is not recommended by Yamaha Recommended oil: 3
EAU04204* because it can cause damage to the See page 8-1.
Recommended fuel: fuel system or vehicle performance Oil quantity:
UNLEADED GASOLINE ONLY problems. 1.4 L (1.23 Imp qt, 1.48 US qt)
Fuel tank capacity:
Total amount:
5.7L(1.25 Imp gal, 1.5 US gal)

Your Yamaha engine has been de-


signed to use regular unleaded gaso-
line with a pump octane number
[(R+M)/2] of 86 or higher, or a re-
search octane number of 91 or
higher. If knocking (or pinging) oc-
curs, use a gasoline of a different
brand or premium unleaded fuel.
Use of unleaded fuel will extend
spark plug life and reduce mainte-
nance costs.

3-7

5PJ-F8199-13.pm65 25 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
To close the seat
1. Fold the seat down, and then
OPEN
push it down to lock it in place.
2. Remove the key from the main
switch if the scooter will be left
unattended.
NOTE:
3 1 Make sure that the seat is properly
1. Kickstarter 1. Open secured before riding.
EAU00214 EAU03802

Kickstarter Seat
To start the engine, fold out the To open the seat
kickstarter lever, move it down 1. Place the scooter on the
lightly with your foot until the gears centerstand.
engage, and then push it down 2. Insert the key into the main
smoothly but forcefully. switch, and then turn it coun-
terclockwise.
NOTE:
Do not push inward when turning
the key.

3. Fold the seat up.

3-8

5PJ-F8199-13.pm65 26 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
EW000030
1
w 1
Never ride with a helmet attached
to the helmet holder, since the hel-
met may hit objects, causing loss of
control and possibly an accident.

3
To release the helmet from the hel-
1. Helmet holder met holder 1. Storage compartment
EAU00262
Open the seat, remove the helmet EAU03450

Helmet holder from the helmet holder, and then Storage compartment
The helmet holder is located under close the seat. There is a storage compartment un-
the seat. der the seat. (See page 3-8 for seat
opening and closing procedures.)
To secure a helmet to the helmet EWA00005

holder w
1. Open the seat. (See page 3-8 for 8 Do not exceed the load limit of
opening procedures.) 5 kg (11 lb) for the storage com-
2. Attach the helmet to the helmet partment.
holder, and then securely close 8 Do not exceed the maximum
the seat. load of 143 kg (315 lb) for the
vehicle.

3-9

5PJ-F8199-13.pm65 27 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS
EC000010
To store a helmet in the storage com-
cC partment, place the helmet upside-
Keep the following points in mind down with the front facing forward.
when using the storage compart- NOTE:
ment. 8 Some helmets cannot be stored 1
8 Since the storage compart- in the storage compartment be-
ment accumulates heat when cause of their size or shape.
3 exposed to the sun, do not 8 Do not leave your scooter un-
store anything susceptible to attended with the seat open. 1. Front storage compartment
heat inside it.
EAU03451
8 To avoid humidity from spread- Front storage compartment
ing through the storage com- EWA00039

partment, wrap wet articles in w


a plastic bag before storing
8 Do not exceed the load limit of
them in the compartment.
3 kg (7 lb) for the front storage
8 Since the storage compart-
compartment.
ment may get wet while the
8 Do not exceed the maximum
scooter is being washed, wrap
load of 143 kg (315 lb) for the
any articles stored in the com-
vehicle.
partment in a plastic bag.
8 Do not keep anything valuable
or breakable in the storage
compartment.

3-10

5PJ-F8199-13.pm65 28 5/25/2004, 5:31 PM


INSTRUMENT AND CONTROL FUNCTIONS

3
1. Carrer
EAU00320

Carrier
EW000032

w
8 Do not exceed the load limit of
3 kg (7 lb) for the carrier.
8 Do not exceed the maximum
load of 143 kg (315 lb) for the
vehicle.

3-11

5PJ-F8199-13.pm65 29 5/25/2004, 5:31 PM


EAU01114

PRE-OPERATION CHECKS
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and
unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any
damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important,
in addition to a thorough visual inspection, to check the following points before each ride.
EAU03439

Pre-operation check list

ITEM CHECKS PAGE


9 Check fuel level in fuel tank. 3-6~3-7
4 Fuel 9 Refuel if necessary.
9 Check fuel line for leakage.
9 Check oil level in oil tank. 3-6
2-stroke engine oil 9 If necesssary, add recommended oil to specified level.
9 Check vehicle for leakage.
Final transmission oil 9 Check vehicle for oil leakage. 6-7
9 Check operation. 3-5,6-13~6-16
9 If soft or spongy, have Yamaha dealer bleed hydraulic system.
Front brake 9 Check fluid level in reservoir.
9 If necessary, add recommended brake fluid to specified level.
9 Check hydraulic system for leakage.
9 Check operation. 3-5,6-13,6-15
Rear brake 9 Lubricate cable if necesssary.
9 Check lever free play.
9 Adjust if necessary.
9 Make sure that operation is smooth. 6-10
Throttle grip 9 Check free play.
9 If necessary, have Yamaha dealer make adjustment or lubricate.

4-1

5PJ-F8199-13.pm65 30 5/25/2004, 5:31 PM


PRE-OPERATION CHECKS
ITEM CHECKS PAGE
9 Check for damage. 6-11~6-13
Wheel and tires 9 Check tire condition and tread depth
9 Check air pressure.
9 Correct if necessary.
Brake levers 9 Make sure that operation is smooth. 3-5,6-14,6-17
9 Lubricate lever pivoting points if necessary.
Centerstand 9 Make sure that operation is smooth. 6-18
9 Lubricate pivot if necessary.
Chassis fasteners 9 Make sure that all nuts, bolts and screws are properly tightened. -
9 Tighten if necessary. 4
Instruments, light, signals 9 Check operation. 3-1~3-5
and switches 9 Correct if necessary.

NOTE:
Pre-operation checks should be made each time the scooter is used. Such an inspection can be accomplished in a
very short time; and the added safety it assures is more than worth the time involved.

EWA00033

w
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the scooter.

4-2

5PJ-F8199-13.pm65 31 5/25/2004, 5:31 PM


EAU00372

OPERATION AND IMPORTANT RIDING POINTS


EAU01118 EAU00376

* ON
EW000129 EC000033

w cC
8 Become thoroughly familiar 8 Make sure not to store personal OFF
with all operating controls and items near the air cleaner in-
their functions before riding. take, otherwise air intake will
Consult a Yamaha dealer re- be blocked and performance LOCK
garding any control or function will suffer.
that you do not thoroughly un- 8 Make sure not to put anything
derstand. near the battery and its termi-
8 Never start the engine or oper- nals, otherwise electrical failure EAU03967

5 ate it in a closed area for any and acid corrosion may result. Starting and warming up a
length of time. Exhaust fumes cold engine
EC000046
are poisonous, and inhaling
cC
them can cause loss of con-
sciousness and death within a See page 5-4 for engine break-in in-
short time. Always make sure structions prior to operating the ve-
that there is adequate ventila- hicle for the first time.
tion.
8 For safety, always start the en- 1. Set the engine stop switch to
gine with the centerstand “#”.
down. 2. Turn the key to “*”, and when
the oil level warning light
comes on, turn it to “ON”.

5-1

5PJ-F8199-13.pm65 32 5/25/2004, 5:31 PM


OPERATION AND IMPORTANT RIDING POINTS

NOTE:
ENGINE STOP
If the engine fails to start by push-
ing the start switch, release the
switch, wait a few seconds, and then
try again. Each starting attempt
START
should be as short as possible to
2 preserve the battery. Do not crank
1 the engine more than 5 seconds on BRAKE
1. Start switch “,” any one attempt. If the engine does
2. Kickstarter
EC000045
not start with the starter motor, try EAU00433

cC using the kickstarter. Starting off


5
If the oil level warning light does not NOTE:
ECA00055
come on, have a Yamaha dealer Before starting off, allow the engine
cC to warm up.
check the electrical circuit.
For maximum engine life, always
warm the engine up before starting 1. While pulling the rear brake le-
3. Close the throttle completely.
off. Never accelerate hard when the ver with your left hand and
4. Start the engine by pushing the
engine is cold! holding the grab bar with your
start switch or by pushing the
kickstarter lever down, while right hand, push the scooter off
applying the front or rear brake. the centerstand.
2. Sit astride the seat, and then
adjust the rear view mirrors.
3. Switch the turn signal on.

5-2

5PJ-F8199-13.pm65 33 5/25/2004, 5:31 PM


OPERATION AND IMPORTANT RIDING POINTS
4. Check for oncoming traffic, and FRONT
then slowly turn the throttle
grip (on the right) in order to b
a
take off. 20

30 •
40
10 •20
5. Switch the turn signal off. b •10 km/h
50
30

60•
40
0 •0 MPH
0000001
a

EAU00434 EAU00435

5 Acceleration and deceleration Braking


The speed can be adjusted by open- 1. Close the throttle completely.
ing and closing the throttle. To in- 2. Apply both front and rear
crease the speed, turn the throttle brakes simultaneously while
grip in direction a. To reduce the gradually increasing the pres-
speed, turn the throttle grip in direc- sure.
tion b. EW000057

w
8 Avoid braking hard or suddenly
(especially when leaning over
to one side), otherwise the
scooter may skid or overturn.
8 Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
5-3

5PJ-F8199-13.pm65 34 5/25/2004, 5:31 PM


OPERATION AND IMPORTANT RIDING POINTS
EAU00436 EAUT0003
REAR
Engine break-in 0-150 km (0-100 mi)
There is never a more important pe- Avoid operation above 1/3 throttle.
riod in the life of your engine than Stop the engine and let it cool for 5
the period between 0 and 1,000 km to 10 minutes after every hour of
(600 mi). For this reason, you should operation. Vary the speed of the
read the following material carefully. scooter from time to time. Do not
operate it at one set throttle position.
Since the engine is brand new, do
not put an excessive load on it for 150-500 km (100-300 mi)
pery when wet. Therefore, the first 1,000 km (600 mi). The vari- Avoid prolonged operation above 1/
slow down when approaching ous parts in the engine wear and 2 throttle. 5
such areas and cross them with polish themselves to the correct op-
caution. erating clearances. During this pe- 500-1,000 km (300-600 mi)
8 Keep in mind that braking on a riod, prolonged full-throttle opera- Avoid cruising speeds in excess of
wet road is much more difficult. tion or any condition that might re- 3/4 throttle.
8 Ride slowly down a hill, as sult in engine overheating must be ECAT0001

braking downhill can be very avoided. cC


difficult. After 1,000 km (600 mi)of operation,
be sure to replace the final gear oil.

1,000 km (600 mi) and beyond


Avoid prolonged full throttle opera-
tion. Vary speeds occasionally.

5-4

5PJ-F8199-13.pm65 35 5/25/2004, 5:31 PM


OPERATION AND IMPORTANT RIDING POINTS
EC000049

cC
If any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.

Incorrect. Incorrect.
EAU00461 EW000058

5 Parking w
When parking, stop the engine, and
8 Since the engine and exhaust
then remove the key from the main
system can become very hot,
switch.
park in a place where pedestri-
ans or children are not likely to
touch them.
8 Do not park on a slope or on
soft ground, otherwise the
scooter may overturn.

EC000062

cC
Never park in an area where there
are fire hazards such as grass or
other flammable materials.

5-5

5PJ-F8199-13.pm65 36 5/25/2004, 5:31 PM


EAU00462

PERIODIC MAINTENANCE AND MINOR REPAIR


EAU03453 EW000062

Safety is an obligation of the owner. 1 w


Periodic inspection, adjustment and
Modifications not approved by
lubrication will keep your vehicle in
Yamaha may cause loss of perfor-
the safest and most efficient condi-
mance, excessive emissions, and
tion possible. The most important
render the vehicle unsafe for use.
points of scooter inspection, adjust-
Consult a Yamaha dealer before at-
ment, and lubrication are explained
tempting any changes.
on the following pages.
EW000060 1. Owner’s tool kit
w EAU00468

If you are not familiar with scooter Owner’s tool kit


maintenance work, have a Yamaha The service information included in
dealer do it for you. this manual and the tools provided
in the owner’s tool kit are intended 6
EAU00466
to assist you in the performance of
EW000061
preventive maintenance and minor
w
repairs. However, additional tools
This scooter is designed for use on such as a torque wrench may be
paved roads only. If this scooter is necessary to perform certain main-
operated in abnormally dusty, tenance work correctly.
muddy or wet conditions, the air fil-
NOTE:
ter element should be cleaned or
If you do not have the tools or expe-
replaced more frequently, otherwise
rience required for a particular job,
rapid engine wear may result. Con-
have a Yamaha dealer perform it for
sult a Yamaha dealer for proper
you.
maintenance intervals.

6-1

5PJ-F8199-13.pm65 37 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00473

Periodic maintenance and lubrication chart


EVERY
INITIAL
10,00 km 3,000 km 6,000 km
No. ITEM ROUTINE
(600 mi) (2,000 mi) or (4,000 mi) or
6 months 12 months
1 Spark plug 9 Check condition.
9 Clean regap or replace if necessary. √ √ √

2 Air filter element 9 Clean.(See note on page 6-4.)


9 Replace if necessary. √ √

3 * Carburetor 9 Check idle speed.


9 Adjust if necessary. √ √ √

4 * Fuel line 9 Check fuel hose and vacuum hose for cracks or damage.
√ √
9 Replace if necessary.

6 5 * Final transmission oil 9 Check for oil leakage. √ √ √


9 Replace. Every 12,000 km (8,000 mi) or 24

months(whichever comes first).
6 * V-belt 9 Replace. Every 9,000 km (6,000 mi)
7 * Autolube pump 9 Check operation.
9 Correct if necessary. √ √ √
9 Bleed if necessary.
8 * Front brake 9 Check operation, fluid level and vehicle for fluid leakage.(See NOTE
on page 6-4.) √ √ √

9 Replace brake pads. Whenever worn to the limit


9 * Rear brake 9 Check operation and adjust brake lever free play. √ √ √
9 Replace brake shoes. Whenever worn to the limit
10 * Wheels 9 Check runout and for damage.
9 Replace if necessary. √ √

6-2

5PJ-F8199-13.pm65 38 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EVERY
INITIAL
10,00 km 3,000 km 6,000 km
No. ITEM ROUTINE
(600 mi) (2,000 mi) or (4,000 mi) or
6 months 12 months
11 * Tires 9 Check tread depth and for damage.
9 Replace if necessary. √ √ √
9 Check air pressure.
9 Correct if necessary.
12 * Wheel bearings 9 Check bearing for looseness or damage.
√ √
9 Replace if necessary.
13 * Steering bearings 9 Check bearing play and steering for roughness. √ √ √
9 Lubricate with lithium-soap-based grease. Every 12,000 km (8,000 mi) or 24
months(whichever comes first).
14 * Front fork 9 Check operation and for oil leakage. √ √
15 * Shock absorber as- 9 Check operation and shock absorber for oil leakage. √ √
sembly 9 Replace shock absorber assembly if necessary. 6
16 * Chassis fasteners 9 Make sure that all nuts, bolts and screws are properly tightened. √ √
17 Centerstand 9 Check operation.
9 Lubricate with lithium-soap-based grease(all-purpose grease). √ √

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

6-3

5PJ-F8199-13.pm65 39 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU03057

NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Hydraulic brake system
9 When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake
fluid level regularly and fill as required.
9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years.
9 Replace the brake hoses every four years or if cracked or damaged.

EAU04316

NOTE:
From 6,000 mi (9,000 km) or 18 months, repeat the maintenance intervals starting from 2,000 mi (3,000 km) or 6
months.
6

6-4

5PJ-F8199-13.pm65 40 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR

1
1

1. Panel A 1. Panel A 1. Spark plug cap


2. Screw (×2)
EAU01777 EAU01315 EAUT0004

Removing and installing the Panel A Checking the spark plug


panel To remove the panel The spark plug is an important en-
The panel shown above needs to be Remove the screws, and then take gine component, which is easy to
removed to perform some of the the panel off. check. Since heat and deposits will
6
maintenance jobs described in this cause any spark plug to slowly
chapter. Refer to this section each To install the panel erode, the spark plug should be re-
time the panel needs to be removed Place the panel in the original posi- moved and checked in accordance
and installed. tion, and then install the screws. with the periodic maintenance and
lubrication chart. In addition, the
condition of the spark plug can re-
veal the condition of the engine.

6-5

5PJ-F8199-13.pm65 41 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
2. Check the spark plug for elec-
trode erosion and excessive
carbon or other deposits, and
replace it if necessary.

Specified spark plug:


1 1 BPR7HS(NGK)

To install the spark plug


1. Spark plug wrench 1. Spark plug gap
1. Measure the spark plug gap
To remove the spark plug To check the spark plug with a wire thickness gauge
1. Remove panel A. (See page 6-5 1. Check that the porcelain insu- and, if necessary, adjust the gap
for panel removal and installa- lator around the center elec- to specification.
6 tion procedures.) trode of the spark plug is a me-
2. Remove the spark plug cap. dium-to-light tan (the ideal Spark plug gap:
3. Remove the spark plug as color when the scooter is rid- 0.6 - 0.7 mm (0.024 - 0.028 in)
shown, with the spark plug den normally).
wrench included in the owner’s NOTE: 2. Clean the surface of the spark
tool kit. If the spark plug shows a distinctly plug gasket and its mating sur-
different color, the engine could be face, and then wipe off any
defective. Do not attempt to diag- grime from the spark plug
nose such problems yourself. In- threads.
stead, have a Yamaha dealer check 3. Install the spark plug with the
the scooter. spark plug wrench, and then
tighten it to the specified
torque.

6-6

5PJ-F8199-13.pm65 42 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR

Tightening torque:
1
Spark plug:
20 Nm (2.0 m•kgf, 14.4 ft•lb)
1

NOTE:
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4-
1/2 turn past finger tight. However, 1. Oil filler cap 1. Drain bolt
the spark plug should be tightened EAU04228
3. Place an oil pan under the final
to the specified torque as soon as Final transmission oil transmission case to collect the
possible. The final transmission case must be used oil.
checked for oil leakage before each 4. Remove the oil filler cap and
ride. If any leakage is found, have a
6
4. Install the spark plug cap. drain bolt to drain the oil from
5. Install the panel. Yamaha dealer check and repair the the final transmission case.
scooter. In addition, the final trans- 5. Install the final transmission oil
mission oil must be changed as fol- drain bolt, and then tighten it
lows at the intervals specified in the to the specified torque.
periodic maintenance and lubrica-
tion chart. Tightening torque:
1. Start the engine, warm it up by Final transmission oil drain
riding the scooter for several bolt:
minutes, and then stop the en- 18 Nm (1.8 m•kgf, 13 ft•lb)
gine.
2. Place the scooter on the
centerstand.

6-7

5PJ-F8199-13.pm65 43 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
6. Add the specified amount of the 2
recommended final transmis-
sion oil, and then install and 1
tighten the oil filler cap.

Recommended final
transmission oil: 1
See page 8-1.
1. Air filter joint clamp 1. Air filter case
Oil quantity: 2. Screw (×2)
EAUT0030
0.11 L (0.1 Imp qt, 0.12 US qt) 3. Remove the air filter case by
Cleaning the air filter element
removing the screws on the
The air filter element should be
EWA00062
crankcase side.
w cleaned at the intervals specified in
6 the periodic maintenance and lubri-
8 Make sure that no foreign ma- cation chart. Clean the air filter ele-
terial enters the final transmis- ment more frequently if you are
sion case. riding in unusually wet or dusty ar-
8 Make sure that no oil gets on eas.
the tire or wheel.
1. Remove panel A. (See page 6-5
7. Check the final transmission for panel removal and installa-
case for oil leakage. If oil is leak- tion procedures.)
ing, check for the cause. 2. Remove the air filter joint
clamp.

6-8

5PJ-F8199-13.pm65 44 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR

1 1 2

3 4
2

1. Air filter case cover 1. Air filter element


2. Screw (×4)
4. Remove the air filter case cover 5. Pull the air filter element out. 7. Apply oil of the recommended
by removing the screws. 6. Clean the air filter element with type to the entire surface of the
solvent, and then squeeze the air filter element, and then
remaining solvent out. squeeze the excess oil out. 6
EW000075

w NOTE:
Use only a dedicated parts cleaning The air filter element should be wet
solvent. To avoid the risk of fire or but not dripping.
explosion, do not use gasoline or
solvents with a low flash point. Recommended oil:
2-stroke engine oil
EC000090

cC 8. Coat the mating surfaces of the


To avoid damaging the air filter ele- air filter case and air filter case
ment, handle it gently and carefully, cover lightly with grease for an
and do not twist it. airtight seal.
9. Install the air filter element.
6-9

5PJ-F8199-13.pm65 45 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
10. Install the air filter case cover EAU00631

by installing the screws. Adjusting the carburetor


11. Install the air filter case by in- The carburetor is an important part
stalling the screws, and then of the engine and requires very so-
install the air filter joint clamp. phisticated adjustment. Therefore, a
12. Install the panel. all carburetor adjustments should be
EC000082 left to a Yamaha dealer, who has the
cC necessary professional knowledge
and experience.
8 Make sure that the air filter el- a. Throttle cable free play
ement is properly seated in the
EAU00635
air filter case. Adjusting the throttle cable
8 The engine should never be op- free play
erated without the air filter el- The throttle cable free play should
6 ement installed, otherwise the measure 1.5 - 3.5 mm (0.06 - 0.14 in)
piston and/or cylinder may be- at the throttle grip. Periodically check
come excessively worn. the throttle cable free play and, if
necessary, have a Yamaha dealer
adjust it.

6-10

5PJ-F8199-13.pm65 46 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR

Too high Too low

EAU03476
Tire air pressure Tire air pressure
Tires The tire air pressure should be (measured on cold tires)
To maximize the performance, du- checked and, if necessary, adjusted Load* Front Rear
rability, and safe operation of your 200 kPa 200 kPa
before each ride. Up to 90 kg load (2.00kgf/cm2 (2.00kgf/cm2 6
scooter, note the following points EW000082
29 psi) 29 psi)
regarding the specified tires. w 90 kg load~ 200 kPa 200 kPa
maximum load* (2.00kgf/cm2 (2.00kgf/cm2
8 The tire air pressure must be 29 psi) 29 psi)
checked and adjusted on cold
tires (i.e., when the tempera- Maximum load* 143 kg (315 lb)
ture of the tires equals the am-
* Total weight of rider, passenger, cargo
bient temperature). and accessories
8 The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passen-
ger, cargo, and accessories ap-
proved for this model.

6-11

5PJ-F8199-13.pm65 47 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EW000083 EW000079

w w
Proper loading of your scooter is im- 8 Have a Yamaha dealer replace
portant for several characteristics of excessively worn tires. Besides
1 2
your scooter, such as handling, brak- being illegal, operating the
ing, performance and safety. Do not scooter with excessively worn
carry loosely packed items that can tires decreases riding stability
shift. Securely pack your heaviest and can lead to loss of control.
items close to the center of the 1. Tire sidewall
8 The replacement of all wheel-
scooter, and distribute the weight 2. Tire wear indicator and brake-related parts, includ-
evenly from side to side. Properly a. Tire tread depth ing the tires, should be left to a
check the condition and pressure of Tire inspection Yamaha dealer, who has the
your tires. NEVER OVERLOAD The tires must be checked before necessary professional knowl-
6 YOUR SCOOTER. Make sure that the each ride. If a tire tread shows cross- edge and experience.
total weight of the cargo, rider, pas- wise lines (minimum tread depth),
senger, and accessories (cowling, if the tire has a nail or glass frag-
Tire information
saddlebags, etc. if approved for this ments in it, or if the sidewall is
This scooter is equipped with cast
model) does not exceed the maxi- cracked, have a Yamaha dealer re-
wheels and tubeless tires with
mum load of the scooter. Operation place the tire immediately.
valves.
of an overloaded scooter could Minimum tire tread depth
1.6 mm (0.06 in)
cause tire damage, an accident, or (front and rear)
even injury.
NOTE:
The tire tread depth limits may dif-
fer from country to country. Always
comply with the local regulations.

6-12

5PJ-F8199-13.pm65 48 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EW000095
FRONT REAR
w
Operating the scooter with exces- a a
sively worn tires decrease riding sta-
bility and can lead to loss of control.
Have excessively worn tires re-
placed by a Yamaha dealer immedi-
ately. Brakes, tires, and related
wheel parts replacement should be a. Free play a. Free play
left to a Yamaha Service Technician.
EAUT0034 EAU04469

Checking the front brake le- Adjusting the rear brake lever
FRONT
Manufacturer Size Type ver free play free play
CHENG SHIN 120/90-10 56J The brake lever free play should The brake lever free play should
measure 2 - 5 mm (0.08 - 0.2 in) as measure 10 - 20 mm (0.4 - 0.8 in) as
6
REAR
Manufacturer Size Type shown. Periodically check the brake shown. Periodically check the brake
CHENG SHIN 130/90-10 59J lever free play and, if necessary, lever free play and, if necessary, ad-
have a Yamaha dealer check the just it as follows.
brake system.
EW000100

w
An incorrect brake lever free play
indicates a hazardous condition in
the brake system. Do not operate
the scooter until the brake system
has been checked or repaired by a
Yamaha dealer.

6-13

5PJ-F8199-13.pm65 49 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00720
1
Checking the front brake pads
and rear brake shoes
The front brake pads and the rear
brake shoes must be checked for
a wear at the intervals specified in the
periodic maintenance and lubrica-
b tion chart.
1 2 3
1. Adjusting nut 1. Wear indicator
2. Brake disc
To increase the brake lever free play, 3. Brake pad (×2)
EAU00724
turn the adjusting nut at the brake
Front brake pads
shoe plate in direction a. To de-
Each front brake pad is provided
6 crease the brake lever free play, turn
with a wear indicator, which allows
the adjusting nut in direction b.
EW000101
you to check the brake pad wear
w without having to disassemble the
brake. To check the brake pad wear,
If proper adjustment cannot be ob-
check the position of the wear indi-
tained as described, have a Yamaha
cator while applying the brake. If a
dealer make this adjustment.
brake pad has worn to the point that
the wear indicator almost touches
the brake disc, have a Yamaha dealer
replace the brake pads as a set.

6-14

5PJ-F8199-13.pm65 50 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
master cylinder is level by turn-
ing the handlebars.
8 Use only the recommended
1
quality brake fluid, otherwise
1 the rubber seals may deterio-
rate, causing leakage and poor
2 braking performance.

Recommended brake fluid:


1. Wear indicator
2. Wear limit line DOT 4
EAU00727 EAU00732

Rear brake shoes Checking the brake fluid level


The rear brake is provided with a Insufficient brake fluid may allow air NOTE:
wear indicator, which allows you to to enter the brake system, possibly If DOT 4 is not available, DOT 3 can
check the brake shoe wear without causing it to become ineffective. be used. 6
having to disassemble the brake. To Before riding, check that the brake
check the brake shoe wear, check the fluid is above the minimum level 8 Refill with the same type of
position of the wear indicator while mark and replenish if necessary. A brake fluid. Mixing fluids may
applying the brake. If a brake shoe low brake fluid level may indicate result in a harmful chemical re-
has worn to the point that the wear worn brake pads and/or brake sys- action and lead to poor braking
indicator reaches the wear limit line, tem leakage. If the brake level is low, performance.
have a Yamaha dealer replace the be sure to check the brake pads for 8 Be careful that water does not
brake shoes as a set. wear and the brake system for leak- enter the master cylinder when
age. refilling. Water will significantly
Observe these precautions: lower the boiling point of the
8 When checking the fluid level, fluid and may result in vapor
make sure that the top of the lock.

6-15

5PJ-F8199-13.pm65 51 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
8 Brake fluid may deteriorate EAU03985 EAU03297

painted surfaces or plastic Changing the brake fluid Checking and lubricating the
parts. Always clean up spilled Have a Yamaha dealer change the cables
fluid immediately. brake fluid at the intervals specified The operation of all control cables
8 As the brake pads wear, it is in the NOTE after the periodic main- and the condition of the cables
normal for the brake fluid level tenance and lubrication chart. In ad- should be checked before each ride,
to gradually go down. How- dition, have the oil seals of the brake and the cables and cable ends
ever, if the brake fluid level goes master cylinder and caliper as well should be lubricated if necessary. If
down suddenly, have a Yamaha as the brake hose replaced at the a cable is damaged or does not
dealer check the cause. intervals listed below or whenever move smoothly, have a Yamaha
they are damaged or leaking. dealer check or replace it.
8 Oil seals:
Replace every two years. Recommended lubricant:
8 Brake hose: Yamaha Chain and Cable Lube
6
Replace every four years. or
engine oil SAE 10W-30
(API SE)

EW000111

w
Damage to the outer housing of
cables may result in internal rusting
and cause interference with cable
movement. Replace damaged
cables as soon as possible to pre-
vent unsafe conditions.

6-16

5PJ-F8199-13.pm65 52 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU04034 EAU00774

Checking and lubricating the Adjusting the Autolube pump


throttle grip and cable The Autolube pump is a vital and
The operation of the throttle grip sophisticated component of the en-
should be checked before each ride. gine, which must be adjusted by a
In addition, the cable should be lu- Yamaha dealer at the intervals speci-
bricated or replaced at the intervals fied in the periodic maintenance and
specified in the periodic mainte- lubrication chart.
nance chart.

EAU03118

Lubricating the front and rear


brake levers
The pivoting points of the front and
rear brake levers must be lubricated
6
at the intervals specified in the peri-
odic maintenance and lubrication
chart.

Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)

6-17

5PJ-F8199-13.pm65 53 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU02939
Recommended lubricant:
Lithium-soap-based grease
Checking the front fork
The condition and operation of the
(all-purpose grease)
front fork must be checked as fol-
lows at the intervals specified in the
periodic maintenance and lubrica-
tion chart.

To check the condition


EW000115

EAUM0013 w
Checking and lubricating the Securely support the scooter so that
centerstand there is no danger of it falling over.
The operation of the centerstand
6 should be checked before each ride,
and the pivots and metal-to-metal
contact surfaces should be lubri-
cated if necessary.
EWA00055

w
If the centerstand does not move up
and down smoothly, have a
Yamaha dealer check or repair it.

6-18

5PJ-F8199-13.pm65 54 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EC000098 EAU00794

cC Checking the steering


Worn or loose steering bearings may
If any damage is found or the front
cause danger. Therefore, the opera-
fork does not operate smoothly,
tion of the steering must be checked
have a Yamaha dealer check or re-
as follows at the intervals specified
pair it.
in the periodic maintenance and lu-
brication chart.
1. Place a stand under the engine
to raise the front wheel off the
Check the inner tubes for scratches, ground.
EW000115
damage and excessive oil leakage.
w
To check the operation Securely support the scooter so that 6
1. Place the scooter on a level sur- there is no danger of it falling over.
face and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if
the front fork compresses and
rebounds smoothly.

6-19

5PJ-F8199-13.pm65 55 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU01144

Checking the wheel bearings


The front and rear wheel bearings
must be checked at the intervals
specified in the periodic mainte-
nance and lubrication chart. If there
is play in the wheel hub or if the
wheel does not turn smoothly, have 1
a Yamaha dealer check the wheel
bearings. 1. Battery

2. Hold the lower ends of the front EAUT0006

fork legs and try to move them Battery


forward and backward. If any This scooter is equipped with a
free play can be felt, have a sealed-type (MF) battery, which does
6 not require any maintenance. There
Yamaha dealer check or repair
the steering. is no need to check the electrolyte
or to add distilled water.
EC000101

cC
Never attempt to remove the bat-
tery cell seals, as this would perma-
nently damage the battery.

6-20

5PJ-F8199-13.pm65 56 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EW000116
9 KEEP THIS AND ALL BATTER- 2. If the battery will be stored for
w IES OUT OF THE REACH OF more than two months, check
8 Electrolyte is poisonous and CHILDREN. it at least once a month and
dangerous since it contains sul- fully charge it if necessary.
furic acid, which causes severe The battery is located under the 3. Fully charge the battery before
burns. Avoid any contact with footboard. Remove panel A to ac- installation.
skin, eyes or clothing and al- cess the battery. (See page 6-5 for 4. After installation, make sure
ways shield your eyes when panel removal and installation pro- that the battery leads are prop-
working near batteries. In case cedures.) erly connected to the battery
of contact, administer the fol- terminals.
EC000102
lowing FIRST AID. To charge the battery
9 EXTERNAL: Flush with plenty Have a Yamaha dealer charge the
cC
of water. battery as soon as possible if it 8 Always keep the battery
9 INTERNAL: Drink large quan- seems to have discharged. Keep in charged. Storing a discharged 6
tities of water or milk and im- mind that the battery tends to dis- battery can cause permanent
mediately call a physician. charge more quickly if the scooter is battery damage.
9 EYES: Flush with water for 15 equipped with optional electrical 8 To charge a sealed-type (MF)
minutes and seek prompt accessories. battery, a special (constant-
medical attention. voltage) battery charger is re-
9 Batteries produce explosive To store the battery quired. Using a conventional
hydrogen gas. Therefore, 1. If the scooter will not be used battery charger will damage
keep sparks, flames, ciga- for more than one month, re- the battery. If you do not have
rettes, etc., away from the move the battery, fully charge access to a sealed-type (MF)
battery and provide sufficient it, and then place it in a cool, battery charger, have a
ventilation when charging it dry place. Yamaha dealer charge your
in an enclosed space. battery.

6-21

5PJ-F8199-13.pm65 57 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EC000103 EAU01008

1 cC Troubleshooting
Although Yamaha scooters receive
Do not use a fuse of a higher am-
a thorough inspection before ship-
perage rating than recommended to
ment from the factory, trouble may
avoid causing extensive damage to
occur during operation. Any prob-
the electrical system and possibly a
lem in the fuel, compression, or ig-
fire.
nition systems, for example, can
cause poor starting and loss of
1. Fuse 3. Turn the key to “ON” and turn power.
EAUT0007
on the electrical circuits to The following troubleshooting chart
Replacing the fuse check if the devices operate. represents a quick and easy proce-
The fuse holder is located beside the 4. If the fuse immediately blows dure for checking these vital systems
battery. Remove panel A to access again, have a Yamaha dealer yourself. However, should your
6 the fuse. (See page 6-5 for panel re- check the electrical system. scooter require any repair, take it to
moval and installation procedures.) a Yamaha dealer, whose skilled tech-
nicians have the necessary tools,
If the fuse is blown, replace it as fol- experience, and know-how to ser-
lows. vice the scooter properly.
1. Turn the key to “OFF” and turn Use only genuine Yamaha replace-
off all electrical circuits. ment parts. Imitation parts may look
2. Remove the blown fuse, and like Yamaha parts, but they are of-
then install a new fuse of the ten inferior, have a shorter service
specified amperage. life and can lead to expensive repair
bills.
Specified fuse: 7A

6-22

5PJ-F8199-13.pm65 58 5/25/2004, 5:31 PM


PERIODIC MAINTENANCE AND MINOR REPAIR
EAU01397

Troubleshooting chart
EW000125

w
Keep away open flames and do not smoke while checking or working on the fuel system.

1. Fuel There is enough fuel. Check the compression.


Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel. Check the compression.

2. Compression There is compression. Check the ignition.


6
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

Wipe off with a dry cloth and correct the Open the throttle halfway and
3. Ignition Wet
spark plug gap, or replace the spark plug. operate the electric starter.
Remove the spark plug and
check the electrodes.

Dry Have a Yamaha dealer check the vehicle. The engine does not start.
Check the battery.

4. Battery The engine turns over The battery is good.


quickly. The engine does not start.
Operate the electric starter. Check the battery lead Have a Yamaha dealer
The engine turns over connections, and charge the check the vehicle.
slowly. battery if necessary.

6-23

5PJ-F8199-13.pm65 59 5/25/2004, 5:31 PM


EAU03434

SCOOTER CARE AND STORAGE


Care Before cleaning Cleaning
While the open design of a scooter 1. Cover the muffler outlet with a ECA00011

reveals the attractiveness of the tech- plastic bag after the engine has cC
nology, it also makes it more vulner- cooled down. 8 Avoid using strong acidic
able. Rust and corrosion can develop 2. Make sure that all caps and cov- wheel cleaners, especially on
even if high-quality components are ers as well as all electrical cou- spoked wheels. If such prod-
used. A rusty exhaust pipe may go plers and connectors, including ucts are used on hard-to-re-
unnoticed on a car, however, it de- the spark plug cap, are tightly move dirt, do not leave the
tracts from the overall appearance installed. cleaner on the affected area any
of a scooter. Frequent and proper 3. Remove extremely stubborn longer than instructed. Also,
care does not only comply with the dirt, like oil burnt onto the thoroughly rinse the area off
terms of the warranty, but it will also crankcase, with a degreasing with water, immediately dry it,
keep your scooter looking good, ex- agent and a brush, but never and then apply a corrosion pro-
tend its life and optimize its perfor- apply such products onto seals, tection spray.
mance. gaskets and wheel axles. Al- 8 Improper cleaning can damage
7 ways rinse the dirt and windshields, cowlings, panels
degreaser off with water. and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent
and water to clean plastic.
8 Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or

7-1

5PJ-F8199-13.pm65 60 5/25/2004, 5:31 PM


SCOOTER CARE AND STORAGE
thinner, fuel (gasoline), rust re- After normal use 1. Clean the scooter with cold
movers or inhibitors, brake Remove dirt with warm water, a mild water and a mild detergent af-
fluid, antifreeze or electrolyte. detergent, and a soft, clean sponge, ter the engine has cooled down.
8 Do not use high-pressure and then rinse thoroughly with clean ECA00012

washers or steam-jet cleaners water. Use a toothbrush or bottle- cC


since they cause water seepage
brush for hard-to-reach areas. Stub- Do not use warm water since it
and deterioration in the follow-
born dirt and insects will come off increases the corrosive action of
ing areas: seals (of wheel and
swingarm bearings, fork and more easily if the area is covered the salt.
brakes), electric components with a wet cloth for a few minutes
(couplers, connectors, instru- before cleaning. 2. Apply a corrosion protection
ments, switches and lights), spray on all metal, including
breather hoses and vents. After riding in the rain, near the sea chrome- and nickel-plated, sur-
8 For scooters equipped with a or on salt-sprayed roads faces to prevent corrosion.
windshield: Do not use strong Since sea salt or salt sprayed on the
cleaners or hard sponges as roads during winter are extremely
they will cause dulling or
scratching. Some cleaning
corrosive in combination with water, 7
carry out the following steps after
compounds for plastic may
each ride in the rain, near the sea or
leave scratches on the wind-
on salt-sprayed roads.
shield. Test the product on a
small hidden part of the wind- NOTE:
shield to make sure that it does Salt sprayed on roads in the winter
not leave any marks. If the may remain well into spring.
windshield is scratched, use a
quality plastic polishing com-
pound after washing.

7-2

5PJ-F8199-13.pm65 61 5/25/2004, 5:31 PM


SCOOTER CARE AND STORAGE
After cleaning EWA00002 ECA00013

1. Dry the scooter with a chamois w cC


or an absorbing cloth. 8 Make sure that there is no oil 8 Apply spray oil and wax spar-
2. Use a chrome polish to shine or wax on the brakes or tires. If ingly and make sure to wipe off
chrome, aluminum and stain- necessary, clean the brake any excess.
less-steel parts, including the discs and brake linings with a 8 Never apply oil or wax to any
exhaust system. (Even the ther- regular brake disc cleaner or rubber and plastic parts, but
mally induced discoloring of acetone, and wash the tires treat them with a suitable care
stainless-steel exhaust systems with warm water and a mild product.
can be removed through pol- detergent. 8 Avoid using abrasive polishing
ishing.) 8 Before operating the scooter compounds as they will wear
3. To prevent corrosion, it is rec- test its braking performance away the paint.
ommended to apply a corro- and cornering behavior.
sion protection spray on all
NOTE:
metal, including chrome- and
Consult a Yamaha dealer for advice
7 nickel-plated, surfaces.
on what products to use.
4. Use spray oil as a universal
cleaner to remove any remain-
ing dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely
before storing or covering it.

7-3

5PJ-F8199-13.pm65 62 5/25/2004, 5:31 PM


SCOOTER CARE AND STORAGE
Storage Long-term c. Install the spark plug cap
Before storing your scooter for sev- onto the spark plug, and then
Short-term eral months: place the spark plug on the
Always store your scooter in a cool, 1. Follow all the instructions in the cylinder head so that the
dry place and, if necessary, protect “Care” section of this chapter. electrodes are grounded.
it against dust with a porous cover. 2. Drain the carburetor float cham- (This will limit sparking dur-
ECA00015
ber by loosening the drain bolt; ing the next step.)
cC this will prevent fuel deposits d. Turn the engine over several
8 Storing the scooter in a poorly from building up. Pour the times with the starter. (This
ventilated room or covering it drained fuel into the fuel tank. will coat the cylinder wall
with a tarp, while it is still wet, 3. Fill up the fuel tank and add fuel with oil.)
will allow water and humidity stabilizer (if available) to pre- e. Remove the spark plug cap
to seep in and cause rust. vent the fuel tank from rusting from the spark plug, and
8 To prevent corrosion, avoid and the fuel from deteriorating. then install the spark plug
damp cellars, stables (because 4. Perform the following steps to and the spark plug cap.
of the presence of ammonia) protect the cylinder, piston EWA00003
7
and areas where strong chemi- rings, etc. from corrosion. w
cals are stored. a. Remove the spark plug cap To prevent damage or injury from
and spark plug. sparking, make sure to ground the
b. Pour a teaspoonful of engine spark plug electrodes while turning
oil into the spark plug bore. the engine over.

7-4

5PJ-F8199-13.pm65 63 5/25/2004, 5:31 PM


SCOOTER CARE AND STORAGE
5. Lubricate all control cables and NOTE:
the pivoting points of all levers Make any necessary repairs before
and pedals as well as of the storing the scooter.
sidestand/centerstand.
6. Check and, if necessary, correct
the tire air pressure, and then
lift the scooter so that both of
its wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to
prevent the tires from becom-
ing degraded in one spot.
7. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7 8. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery
in an excessively cold or warm
place (less than 0°C or more
than 30°C). For more informa-
tion on storing the battery, see
page 6-21.

7-5

5PJ-F8199-13.pm65 64 5/25/2004, 5:31 PM


EAU01038

SPECIFICATIONS

SPECIFICATIONS
Model YW50T Engine oil
Dimensions Type YAMALUBE 2 or 2-stroke
Overall length 1,890 mm (74.4 in) engine oil
Overall width 705 mm (27.8 in) Quantity
Overall height 1,110 mm (43.7 in) Total amount 1.4L (1.23 lmp qt, 1.48 US qt)
Seat height 765 mm (30.1 in) Final transmission oil
Wheel base 1,275 mm (50.2 in) Type Yamalube 4, SAE10W30SE
Ground clearance 120 mm (4.7 in) or GL gear oil
Minimum turning radius 2,000 mm (78.7 in) Quantity
Periodic oil change 0.11L (0.10 lmp qt, 0.12 US qt)
Basic weight(with oil and full Total amount 0.13L (0.12 lmp qt, 0.14 US qt)
fuel tank) 94 kg (207 lb) Air filter Wet type element
Engine Fuel
Engine type Air-cooled 2-stroke Type Unleaded fuel
Cylinder arrangement Forward-inclined single cylinder Fuel tank capacity 5.7L (1.25 lmp gal,1.5 US gal)
Displacement 49 cm3 Carburetor
Bore × Stroke 40.0 × 39.2 mm (1.57 × 1.54 in) Manufacturer TEIKEI
8 Compression ratio 7.01:1 Type × quantity Y14P × 1
Starting system Electric and kickstarter Spark plug
Lubrication system Separate lubrication Manufacturer/model NGK / BPR7HS
(Yamaha Autolube) Gap 0.6 ~ 0.7 mm (0.024 ~ 0.028 in)
Clutch type Wet, centrifugal automatic

8-1

5PJ-F8199-13.pm65 66 5/25/2004, 5:31 PM


SPECIFICATIONS

Transmission Tire air pressure


Primary reduction system Helical gear (measured on cold tires)
Primary reduction ratio 4.000 Front 200 kPa
Secondary reduction system Spur gear (2.00 kgf / cm2, 29 psi)
Secondary reduction ratio 3.666 Rear 200 kPa
Transmission type V-belt automatic (2.00 kgf / cm2, 29 psi)
Operation Centrifugal automatic type Wheels
Chassis Front
Frame type Steel tube underbone Type Cast wheel
Caster angle 26.5° Size MT 3.50 × 10
Trail 93 mm(3.7 in) Rear
Tires Type Cast wheel
Front Size MT 3.50 × 10
Type Tubeless Brakes
Size 120/90-10 56J Front
Manufacturer Cheng shin Type Single disc brake
Rear Operation Right hand operation
Type Tubeless Fluid DOT 4 (or DOT 3)
Size 130/90-10 59J Rear 8
Manufacturer Cheng shin Type Drum
Maximum load* 143 kg(315 lb) Operation Left hand operation
* The total weight of the operator, passenger, accessories and Suspension
cargo. Front Telescopic fork
Rear Unit swing
Shock absorbers
Front Coil spring / oil damper
Rear Coil spring / oil damper

8-2

5PJ-F8199-13.pm65 67 5/25/2004, 5:31 PM


SPECIFICATIONS

Wheel travel
Front 65 mm (2.60 in)
Rear 60 mm (2.40 in)
Electrical system
Ignition system C.D.I.
Charging system
Type A.C. magneto generator
Battery
Model GTX5L-BS
Voltage, capacity 12 V, 4 Ah
Headlight type HS1
Bulb voltage, wattage × quantity
Headlight 12 V, 35/ 35 W × 2
Tail / brake light 12 V, 5 / 21 W × 1
License light 12 V, 5 W × 1
Front turn signal light 12 V, 10 W × 2
Rear turn signal light 12 V, 10 W × 2
Meter lighting 12 V, 1.7 W × 1+3.4W× 1
8 High beam indicator light 12 V, 1.7 W × 1
2-stroke oil level warning light 12 V, 1.7 W × 1
Turn signal indicator light 12 V, 1.7 W × 1
Fuse 7A

8-3

5PJ-F8199-13.pm65 68 5/25/2004, 5:31 PM


EAU01039

CONSUMER INFORMATION
EAU02944

Identification numbers 1
Record the key identification num- 1
ber, vehicle identification number
and model label information in the
spaces provided below for assis-
tance when ordering spare parts
from a Yamaha dealer or for refer-
ence in case the vehicle is stolen.
1. Key identification number 1. Vehicle identification number
1. KEY IDENTIFICATION EAU01041 EAU01044

NUMBER: Key identification number Vehicle identification number


The key identification number is The vehicle identification number is
stamped into the key tag. stamped into the frame.
Record this number in the space pro- NOTE:
2. VEHICLE IDENTIFICATION vided and use it for reference when The vehicle identification number is
NUMBER: ordering a new key. used to identify your scooter and
may be used to register your scooter
with the licensing authority in your
area.
3. MODEL LABEL INFORMATION: 9

9-1

5PJ-F8199-13.pm65 69 5/25/2004, 5:31 PM


CONSUMER INFORMATION

1. Model label
EAU03757

Model label
The model label is affixed to the lo-
cation shown. Record the informa-
tion on this label in the space pro-
vided. This information will be
needed when ordering spare parts
from a Yamaha dealer.

9-2

5PJ-F8199-13.pm65 70 5/25/2004, 5:31 PM


CONSUMER INFORMATION
EAU01051

Reporting safety defects


If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should
immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha
Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a
safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot
become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A.

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (or 366-0123 in Washing-
ton, D.C. area) or write to: NHTSA, U.S. Department of Transportation, Washington, D.C. 20590. You can also
obtain other information about motor vehicle safety from the Hotline.

9-3

5PJ-F8199-13.pm65 71 5/25/2004, 5:31 PM


CONSUMER INFORMATION
EAU01055

SCOOTER NOISE REGULATION

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing
thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or
replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such
device or element of design has been removed or rendered inoperative by any person.

“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW.”

These acts include tampering with the following systems; i.e.,modification, removal, etc.

Muffler
Exhaust system Exhaust pipe
Silencer

Air cleaner case


Intake system Air cleaner element
9 Intake duct

9-4

5PJ-F8199-13.pm65 72 5/25/2004, 5:31 PM


CONSUMER INFORMATION
EAU02919

YAMAHA MOTOR CORPORATION, U.S.A.


RIVA LIMITED WARRANTY

9-6

5PJ-F8199-13.pm65 74 5/25/2004, 5:31 PM


CONSUMER INFORMATION

9-7

5PJ-F8199-13.pm65 75 5/25/2004, 5:31 PM


CONSUMER INFORMATION
EAU04965

YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$150 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan that’s right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty – and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isn’t limited to
sell or trade-in. That can make your Yamaha much more
“moving parts” or the “drive train” like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You don’t have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
There’s no deductible to pay, and repairs aren’t
Extended Service.
“pro-rated.” You don’t have any “out-of-pocket” expenses
9 for covered repairs.

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CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)

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2004.06-1.3✕1 LIT-11626-18-28

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