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Title
Mag Particle Exam Level 2 Questions

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The interpretation of magnetic particle d) all of the above


IMAGE
indications may be aided by:
DEFINITION
a) observing with a magnifying glass
b) observing the indications as they are
formed
c) reproducing the indication residually
d) all of the above

TERM

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Residual magnetism may be beneficial b) in interpretation and


IMAGE
as an aid: evaluation of indications
a) in the deposition of weld metal
DEFINITION
b) in interpretation and evaluation of
indications
c) in demagnetization
d) all of the above

TERM

An interruption in the normal physical a) a discontinuity


IMAGE
structure or configuration of a part
DEFINITION
which produces an MT indication is
called:
a) a discontinuity
b) a defect
c) an indication
d) a deformation

TERM

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Comparing parts that have been a) longitudinal
IMAGE
circularly magnetized and those which
DEFINITION
have been longitudinally magnetized,
which retains the most objectionable
residual field if not demagnetized?
a) longitudinal
b) circular
c) vectored
d) remnant

TERM

What type of magnetization uses the b) longitudinal


IMAGE
formula: Ampere-turns= 45,000/L/D?
DEFINITION
a) circular
b) longitudinal
c) parallel
d) vectored

TERM

Why are large soft contact areas such a) to increase the


IMAGE
as lead or copper braid used for contact area and reduce
surfaces or headstocks? the possibility of
a) to increase the contact area and burning the part
reduce the possibility of burning the
DEFINITION
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b) because of their low melting points
c) because the help heat metal, thus
facilitating magnetic induction
d) to increase the contact area and flux
density

TERM

A rough forging that has received no a) forging burst


IMAGE
further processing is magnetic particle
DEFINITION
tested. An indication is observed to run
in every direction. It appears to extend
deeply into the part and perpendicular
to the surface. It is very sharp. What is
the probable identity of the indication?
a) forging burst
b) lap
c) flake
d) seam

TERM

A gear with case-hardened ground a) grinding cracks


IMAGE
teeth and hub ends is MT tested.
DEFINITION
Individual indications are detected on
five of the teeth and on the one end
surface of the hub. Although the
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indications are very sharp and distinct,


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they do not a new
break study
over the edges of set
the part. What is the probable identity
of the indication?
a) grinding cracks
b) inclusions
c) porosity
d) quench cracks

TERM

If an overall pattern (sometimes c) retest at a lower


IMAGE
circular lines) appears on the test amperage
surfaces, how should the inspector
DEFINITION
reprocess the test
piece?
a) retest at a higher amperage
b) demagnetize
c) retest at a lower amperage
d) both a and b

TERM

10

A prime consideration when selecting a a) provides a high


IMAGE
powder to be used as a magnetic contrast to the surface
particle medium is to select a powder being tested
that:
DEFINITION

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a) provides a high contrast to the


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surface being new study set
b) provides a low contrast to the
surface being tested
c) will adhere to the surface being
tested
d) requires a high demagnetization
current to remove it

TERM

11

When testing for fine shallow surface c) wet AC


IMAGE
cracks, the preferred MT method
DEFINITION
should be:
a) dry AC
b) dry DC
c) wet AC
d) wet DC

TERM

12

Which of the following is an advantage c) It is easier to use for


IMAGE
of the dry method over the wet field inspection with
method? portable equipment
a) It is more sensitive to fine surface
DEFINITION
cracks
b) It is more capable of providing full
surface coverage on irregularly shaped
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c) It is easier to use for field inspection
with portable equipment
d) It is faster than the wet method
when testing a number of small parts

TERM

13

When testing a bar with an L/D ratio of d) 1125 amperes


IMAGE
four in a ten-turn coil, the required
DEFINITION
current would be:
a) 45,000 amperes
b) unknown; more information is
needed
c) 18,000 amperes
d) 1125 amperes

TERM

14

Internal splines and holes drilled a) broad, fuzzy


IMAGE
parallel to or near test surfaces will indications directly
cause: aligned with the part's
a) broad, fuzzy indications directly internal contours
aligned with the part's internal
DEFINITION
contours
b) sharp, well-defined indications
directly aligned with the part's internal
contours
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c) no indications
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d) both a and b

TERM

15

Some limitations of coil magnetization d) all of the above


IMAGE
techniques are that:
DEFINITION
a) coil must be of minimum diameter in
relation to the part
b) the effective field is generally limited
on either side of the coil
c) small diameter parts should be
placed close to the coil
d) all of the above

TERM

16

Which of the following depicts the a)


IMAGE
wave form of three-phase full wave
DEFINITION
rectified AC?

SEE HANDOUT

TERM

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Which of the following casting defects b) hot tears


IMAGE
is caused by non-uniform cooling
DEFINITION
resulting in stresses which rupture the
surface of the metal?
a) shrink
b) hot tears
c) porosity
d) dross

TERM

18

The term used to refer to the total b) impedance


IMAGE
opposition to flow of current
DEFINITION
represented by the combined effect of
resistance, inductance, and
capacitance of a circuit is:
a) inductive reactance
b) impedance
c) reluctance
d) decay

TERM

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A coil shot is required to be performed c) place the part in the
IMAGE
after a head shot using the wet coil and continue the
continuous method. In order to inspection after
properly conduct the coil shot it is evaluating the head shot
necessary to: indications
a) remove all residual wet magnetic
DEFINITION
particle fluid from the part using clean,
dry absorbent rags
b) demagnetize the part between the
head and first coil shot
c) place the part in the coil and
continue the inspection after evaluating
the head shot indications
d) none of the above

TERM

20

When adding concentrate to any wet c) both of the above


IMAGE
magnetic particle suspension liquid it is
DEFINITION
common practice:
a) to add powder directly to the
suspension liquid
b) to make a small, slurry-like test
mixture of the powder
c) both of the above
d) neither of the above

TERM

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A desirable property of magnetic d) have all of the above


IMAGE
particles used for the inspection characteristics
medium for either the dry or wet
DEFINITION
method is that they:
a) be non-toxic
b) possess high permeability
c) possess low retentivity
d) have all of the above characteristics

TERM

22

Which of the following can cause non- d) all of the above


IMAGE
relevant indication magnetic particle
DEFINITION
indications?
a) joints between dissimilar metals
b) brazed joints
c) roughing tool cuts on surface
d) all of the above

TERM

23

External poles which are too strong to b) longitudinal


IMAGE
permit good inspection of a part are magnetism

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more likely to result when using: DEFINITION

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a) circular magnetism
b) longitudinal magnetism
c) polarized magnetism
d) residual magnetism

TERM

24

A rough forging discontinuity has the a) burst


IMAGE
following characteristics: it can occur
DEFINITION
on the surface or internally; it is
associated with processing at too low a
temperature; it is often caused by
excessive working; and it creates
straight or irregular cavities varying in
size. How would it be identified or
classified?
a) burst
b) shrinkage
c) pipe
d) lamination

TERM

25

Discontinuities in plate, sheet, or strip b) laminations


IMAGE
caused by pipe, inclusions, or
DEFINITION
blowholes in the original ingot which

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after rolling are usually flat and parallel


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to the outside surface are called:
a) seams
b) laminations
c) cracks
d) laps

TERM

26

Forging laps occur in what relation to a) may occur anywhere


IMAGE
the axial direction of a part? on the surface and may
a) may occur anywhere on the surface bear no relation to axial
and may bear no relation to axial direction of the part
direction of the part
DEFINITION
b) always are found on thermal
centerline
c) are found on surface of part at a 90
degree angle to long axis
d) may occur anywhere in the part and
always run in the direction of working

TERM

27

The accumulation of particles at a site c) an indication


IMAGE
on the part surface, collected at and
DEFINITION
held to the site by the magnetic
leakage field, is called:
a) a discontinuity
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b) a defect
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c) an indication
d) magnetic writing

TERM

28

Where particles are attracted to a site b) a defect


IMAGE
on the surface of a part by a magnetic
DEFINITION
leakage field which is due to a
condition such as a crack, lap, or other
condition not acceptable to the
applicable standards for the part, then
we have:
a) a discontinuity
b) a defect
c) a non-relevant indication
d) all of the above

TERM

29

Half wave rectified AC (HWDC) is used c) surface and


IMAGE
for detection of: subsurface defects
a) surface defects only
DEFINITION
b) subsurface defects only
c) surface and subsurface defects
d) none of the above

TERM

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30

Which of the following is not an d) brush the surface


IMAGE
acceptable technique for removing a with power wire brush
thin film of oil or grease prior to
DEFINITION
magnetic particle testing?
a) wash with a solvent
b) degrease using a vapor degreasing
method
c) dust the surface with chalk or talc
then wipe with dry clean cloth
d) brush the surface with power wire
brush

TERM

31

Which of the following is a commonly d) all of the above


IMAGE
used technique for preserving MT
DEFINITION
powder patterns?
a) clear lacquer
b) transparent tape
c) photography
d) all of the above

TERM

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Which one of the following is not a c) cold shuts


IMAGE
discontinuity common to rolled
DEFINITION
products?
a) seams
b) laminations
c) cold shuts
d) cracks

TERM

33

Which one of the following is not a b) shrinkage


IMAGE
discontinuity common to forged
DEFINITION
products?
a) laps
b) shrinkage
c) bursts
d) flakes

TERM

34

Which of the following is a defect a) lack of penetration


IMAGE
commonly associated with the welding
DEFINITION
process?

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a) lack of penetration
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b) flakes
c) seams
d) laminations

TERM

35

Which of these cracks may appear as b) grinding cracks


IMAGE
an irregular, checked, or scattered
DEFINITION
pattern of fine lines usually caused by
local overheating?
a) fatigue cracks
b) grinding cracks
c) crater cracks
d) HAZ cracks

TERM

36

Of the following discontinuity c) cracks open to the


IMAGE
categories, which one is considered surface
most detrimental to the service life of
DEFINITION
an item?
a) subsurface inclusions
b) subsurface porosity and voids
c) cracks open to the surface
d) all of the above

TERM

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37

If a copper conductor is placed b) greater than in the


IMAGE
through a ferrous cylinder and a conductor
current is passed through the
DEFINITION
conductor, then the magnetic field (flux
density) in the cylinder will be:
a) the same intensity and pattern as in
the conductor
b) greater than in the conductor
c) less than in the conductor
d) the same regardless of its proximity
to the cylinder wall

TERM

38

The length of a part being magnetized c) does not affect the


IMAGE
by passing an electric current from one strength of the magnetic
end to the other: field
a) affects the permeability of the part
DEFINITION
b) changes the strength of the
magnetic field
c) does not affect the strength of the
magnetic field
d) causes the magnetic field to vary

TERM

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39

If one-inch and two-inch diameter bars d) stronger in the one-


IMAGE
were magnetized by passing the same inch diameter bar
current through them, the magnetic
DEFINITION
fields would be:
a) the same for both
b) stronger in the two-inch diameter
bar
c) weaker in the one-inch diameter bar
d) stronger in the one-inch diameter
bar

TERM

40

If a current of the same amperage is d) be the same for both


IMAGE
passed through two conductors of the conductors
same dimensions, one of which is
DEFINITION
magnetic
and one of which is nonmagnetic, the
magnetic field surrounding the
conductors will:
a) be stronger for the magnetic
conductor
b) be stronger for the nonmagnetic
conductor
c) vary with the permeability
d) be the same for both conductors

TERM
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41

The most effective MT method for a) multidirectional


IMAGE
inspection of a large casting is using: magnetization
a) multidirectional magnetization
DEFINITION
b) a central conductor
c) prod inspection in two directions
d) direct magnetization

TERM

42

The most common failure mechanism a) fatigue cracking


IMAGE
associated with sharp fillets, notches,
DEFINITION
undercuts, and seams is:
a) fatigue cracking
b) crystallization
c) shrinkage
d) decarburization

TERM

43

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When it is believed that a defect has c) reexamine the area by
IMAGE
been removed by chipping, grinding, magnetic particle
or flame cutting, the next operation is testing
to:
DEFINITION
a) repair it
b) measure it to see if minimum
thickness remains
c) reexamine the area by magnetic
particle testing
d) sign off the part

TERM

44

When the most complete a) east-west


IMAGE
demagnetization available is desired
DEFINITION
and demagnetization is to be
accomplished by placing the part in a
coil energized with AC of progressively
decreasing amperage, the following
orientation of the long axis of the part
is most desirable:
a) east-west
b) north-south
c) south-west
d) north-east

TERM

45

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Nonrelevant indications due to residual b) demagnetize then
IMAGE
local poles interfere with magnetic remagnetize in the
particle testing. For a successful desired direction
examination one should:
DEFINITION
a) use more amperage
b) demagnetize then remagnetize in
the desired direction
c) use lower amperage
d)

TERM

46

Cold woking indications will not b) retested after stress


IMAGE
reappear if the part is: relieving
a) demagnetized then retested
DEFINITION
b) retested after stress relieving
c) retested in the opposite direction
d) remagnetized at a higher amperage

TERM

47

The unit of measure of one line of flux c) gauss


IMAGE
per square centimeter of area is one:
DEFINITION
a) oersted
b) ohm
c) gauss
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d) ampere
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TERM

48

The ability of matter to attract other b) magnetism


IMAGE
matter to itself is a phenomenon
DEFINITION
associated with:
a) field strength
b) magnetism
c) coercive force
d) pole strength

TERM

49

Materials which are strongly attracted c) ferromagnetic


IMAGE
to a magnet are called:
DEFINITION
a) magnetized
b) diamagnetic
c) ferromagnetic
d) polarized

TERM

50

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Materials which are weakly attracted a) paramagnetic
IMAGE
magnetically are called:
DEFINITION
a) paramagnetic
b) diamagnetic
c) ferromagnetic
d) nonmagnetic

TERM

51

Materials which are repelled b) diamagnetic


IMAGE
magnetically are called:
DEFINITION
a) paramagnetic
b) diamagnetic
c) ferromagnetic
d) nonmagnetic

TERM

52

The end of a magnet at which the lines b) the south pole


IMAGE
of flux are thought of as entering the
DEFINITION
bar is the:
a) the north pole
b) the south pole
c) both north and south poles
d) none of the above

TERM
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53

A general rule to use for determining b) the depth should be


IMAGE
the defectablility of surface at least five times the
discontinuities by magnetic particle width of the opening of
inspection is that: the defect at the surface
a) the depth and width have no
DEFINITION
bearing to each other
b) the depth should be at least five
times the width of the opening of the
defect at the surface
c) the depth should be at a one-to-one
ratio to the width
d) none of the above

TERM

54

The general term used to refer to a a) discontinuity


IMAGE
break in the metallic continuity of the
DEFINITION
part being tested is:
a) discontinuity
b) crack
c) seam
d) lap

TERM

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The pattern of iron powder sprinkled c) magnetograph


IMAGE
on a paper placed over a bar magnet is
DEFINITION
called a:
a) field survey
b) magnetometer
c) magnetograph
d) flux meter

TERM

56

The lines of force that form a path b) leakage flux


IMAGE
around a crack in a ring magnet are
DEFINITION
called:
a) magnetic lines
b) leakage flux
c) field strength
d) longitudinal field

TERM

57

Since the magnetic lines of force within d) longitudinally


IMAGE
a bar magnet run the length of the bar, magnetized
it is said to be:
DEFINITION

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a) randomly magnetized
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b) permanently magnetized
c) circularly magnetized
d) longitudinally magnetized

TERM

58

Lines of flux are thought to leave a a) the north pole


IMAGE
magnet at:
DEFINITION
a) the north pole
b) the south pole
c) both north and south poles
d) none of the above

TERM

59

A break in the magnetic uniformity of a d) permeability


IMAGE
part that is called a magnetic
DEFINITION
discontinuity is related to a sudden
change in:
a) inductance
b) resistivity
c) capacitance
d) permeability

TERM

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60

In order to detect defects in different a) two or more fields in


IMAGE
directions in a material by magnetic different directions
particle inspection, it is best to use:
DEFINITION
a) two or more fields in different
directions
b) only one field
c) other probe locations
d) a high frequency field

TERM

61

The parts are blanks cut from rolled d) nonmetallic


IMAGE
iron bar stock. They have been rough inclusions
machined. Inspection by the
DEFINITION
continuous method, using a circular
shot, reveals well-defined but broken
lines parallel with the axis on some of
the pieces and no indications on
others. The broken lines range in length
from 1/4 to 1 inch. These
indications are indicative of:
a) shrinkage
b) machining tears
c) surface checking
d) nonmetallic inclusions

TERM

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62

A large forging is repaired by welding. c) weld shrinkage cracks


IMAGE
Magnetic particle inspection of the
DEFINITION
repair weld reveals an irregular
indication
running parallel with the weld passes. It
is located near the center of the bead
and starts and ends by turning off
slightly
from the axial direction. This indication
is indicative of:
a) inclusions
b) crater cracks
c) weld shrinkage cracks
d)

TERM

63

What wattage is most commonly used c) 100 watts


IMAGE
for mercury vapor bulbs for portable
DEFINITION
fluorescent magnetic particle
inspection?
a) 200 watts
b) 50 watts
c) 100 watts
d) 75 watts

TERM

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