Questionnaire for ON-OFF and control valves

No. Description Value

1.
Application Hydrogen PSA

2.
Valve type See table

3.
Ambient temperature, ⁰С -33…+40

4.
Media See table

5. Contaminant, solid particles %, Gasses passing through switching valves will contain traces of
mass fraction silica gel and/or activated carbon dust <40 mсm
6. Maximum operational pressure,
24
barG
7.
Design pressure, barG 29,5

8.
Max Differential pressure, bar 24

9. Fluid temperature (minimum /

+25 / +35 / +45
nominal / maximum), ⁰С
10.
Nominal size DN, mm According to the table

Wafer Type – Butterfly valves

11.
Pipeline connections Flanged type – Globe valves
According to DIN
12.
Connection To be agreed with the Customer

13.
Pipeline material on site Carbon steel (suitable for hydrogen service)

14.
Housing material Carbon steel (suitable for hydrogen service)

15.
Seat PTFE suitable for hydrogen service (to be discussed)

16.
Disk material Stainless steel

17.
Shaft material Stainless steel

18. Valves shall be suitable for hydrogen service. Particular attention

Gland packing
shall be paid to the selection of the gland packing material
19.
Leakage class (ISO 5208) A (without leakage)

20.
Actuator type Pneumatic

21. 2 in both directions (vendor to advise achievable stroke time)

Maximum allowable stroke time, s
Preferably a fraction of a second
22. Resource (life time), switches,
According to the table below
minimum
23.
Switching frequency According to the table below

24.
Control signal According to the table below

1
25.
Outdoor/Indoor installation Outdoor

26.
Quantity, pcs. According to the table below

27.
Valve position feedback Presence

2
Together with the offer, we need the following
- Manual and/or maintenance manuals for your valves;
- General Arrangement drawings (connections, sizes and so on);
- The spare parts;
- Time between maintenance.

Valve table

Resource (life
Quantity, Signal type Switching
№ DN mm/inch Flow direction Media time), switches,
pcs. Valve type minimum
frequency
Syngas (hydrogen,
1 On-off 180000 (preferable 1 time in 12
7 200/8 One way hydrocarbons, water
(Feed) Butterfly 1000000) minutes
vapour)
Offgas (hydrogen,
2 Control (4-20 mA) 180000 (preferable 1 time in 12
6 350/14 One way hydrocarbons, water
(Offgas) Butterfly 1000000) minutes
vapour)
Offgas (hydrogen,
3 (Offgas Control (4-20 mA) 180000 (preferable 1 time in 12
1 250/10 One way hydrocarbons, water
Vent) Butterfly 1000000) minutes
vapour)
4 Control (4-20 mA) 180000 (preferable 1 time in 12
7 150/6 Bi-Directional Hydrogen
(Product) Globe/Butterfly 1000000) minutes
5 Control (4-20 mA) 700000 (preferable 4 times in 12
6 100/4 Bi-Directional Impure Hydrogen
(EQ) Globe 1000000) minutes
6 Control (4-20 mA) 350000 (preferable 2 times in 12
6 75/3 Bi-Directional Impure Hydrogen
(Purge) Globe 1000000) minutes

Notes:
1. Valves with positioners shall be bubble tight when electrical signal 4,2 mA
2. Valves shall be suitable for minimum 4 years design life between maintenance
3. Life expectancy to be in excess of 8 years in normal operation

3
 Resource (life
Quantity, Signal type Switching
№ DN mm/inch Flow direction Media time), switches,
pcs. Valve type minimum
frequency
Syngas (hydrogen,
1 On-off 180000 (preferable 1 time in 12
7 200/8 One way hydrocarbons, water
(Feed) Butterfly 1000000) minutes
vapour)
Offgas (hydrogen,
2 Control (4-20 mA) 180000 (preferable 1 time in 12
6 350/14 One way hydrocarbons, water
(Offgas) Butterfly 1000000) minutes
vapour)
Offgas (hydrogen,
3 (Offgas Control (4-20 mA) 180000 (preferable 1 time in 12
1 250/10 One way hydrocarbons, water
Vent) Butterfly 1000000) minutes
vapour)
4 Control (4-20 mA) 180000 (preferable 1 time in 12
7 150/6 Bi-Directional Hydrogen
(Product) Globe/Butterfly 1000000) minutes
5 Control (4-20 mA) 700000 (preferable 4 times in 12
6 100/4 Bi-Directional Impure Hydrogen
(EQ) Globe 1000000) minutes
6 Control (4-20 mA) 350000 (preferable 2 times in 12
6 75/3 Bi-Directional Impure Hydrogen
(Purge) Globe 1000000) minutes

Quantity, Max DP (when fully P1 during PSA P2 during PSA step, MW during PSA T during PSA step, Flow during PSA Cv (calculated by
№ DN mm/inch Cv selected
pcs. closed), bar step, barg barg step, g/mol oC step, Nm3/hr Grasys)
1
7 200/8 23 24 24 8,23 35 22657 900
(Feed)
2
6 350/14 23 5,5 1 22,14 30 6983 3000
(Offgas)
3 (Offgas
1 250/10 3 2 1 22,14 30 6983 1600
Vent)
4
7 150/6 22,5 23,5 23,5 2,014 40 20347 550
(Product)
5 25 10,5 2,014 40
6 100/4 23 45000 70 140
(EQ) 17,7 3,8 2,014 40
6
6 75/3 23 8,1 1,5 2,014 40 9000 40 80
(Purge)