Maintenance

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 66

Maintenance

USER INTERFACE
SERVICE-LEVEL FUNCTIONS
=>S/N A474N02999L =>S/N A479N02999L
=>S/N D801N02999L =>S/N E826N02999L
ON-BOARD DASH DISPLAY

SS030BF [A474];
FS030BF [A497];
OS030EF [D801];
OS030BF [E826]

PART NO. 550032951 2200 YRM 1470


SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the
product. Updated technical service information may be available from your local authorized Yale® dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage or
death.
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and that the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.
• Do not lift heavy parts by hand, use a lifting mechanism.
• Wear safety glasses.
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric lift
trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT TRUCK
ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Use the correct tools for the job.
• Keep the tools clean and in good condition.
• Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re-
move parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the unit
needs repairs.
• Be sure to follow the WARNING and CAUTION notes in the instructions.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are flammable.
Be sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from the area.
Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this man-
ual:

WARNING
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.

CAUTION
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
User Interface Service-Level Functions =>S/N A474N02999L =>S/N A479N02999L =>S/N D801N02999L
=>S/N E826N02999L Table of Contents

TABLE OF CONTENTS

General ..................................................................................................................................................................... 1
Description ............................................................................................................................................................1
Button Keypad ..................................................................................................................................................1
LED Indicator Lights .........................................................................................................................................1
LCD Screen ......................................................................................................................................................1
Dash Display Menu Access ..................................................................................................................................2
Menu Navigation .......................................................................................................................................................2
Service-Level Menu .................................................................................................................................................. 4
View Hour Meters ................................................................................................................................................. 5
Secure Hours ................................................................................................................................................... 6
Pump Hours ..................................................................................................................................................... 6
Tract Hours ...................................................................................................................................................... 6
Steer Hours ...................................................................................................................................................... 6
Software Versions ................................................................................................................................................ 7
Traction ............................................................................................................................................................ 8
Hoist ................................................................................................................................................................. 8
Steer Master .....................................................................................................................................................8
Steer Slave .......................................................................................................................................................8
Display ............................................................................................................................................................. 9
CAN I/O Master ................................................................................................................................................9
CAN I/O Slave ..................................................................................................................................................9
Antenna Forward ..............................................................................................................................................9
Antenna Reverse ........................................................................................................................................... 10
Password ............................................................................................................................................................10
Operator Password ........................................................................................................................................ 12
Add Password ................................................................................................................................................ 12
Delete Password ............................................................................................................................................ 12
Edit Password ................................................................................................................................................ 13
Clear Operator Log ........................................................................................................................................ 13
Diagnostics ......................................................................................................................................................... 14
No Run Diagnostics ....................................................................................................................................... 15
Foot Switch ................................................................................................................................................ 17
Gate Switches ............................................................................................................................................17
Slack Chain Switch .................................................................................................................................... 17
Horn Switch ................................................................................................................................................17
Auto-Center Clockwise Signal ................................................................................................................... 17
Auto-Center Counterclockwise Signal ....................................................................................................... 17
Multiturn Steer Q Line ................................................................................................................................18
Multiturn Steer D Line ................................................................................................................................ 18
Traction Joystick ........................................................................................................................................ 18
Lift/Lower Joystick ......................................................................................................................................18
Lift Switch ...................................................................................................................................................18
Lower Switch ..............................................................................................................................................18
Wire Guidance Switch ................................................................................................................................19
Lift/Lower Override Switch ......................................................................................................................... 19
Service Key Switch .................................................................................................................................... 19
Run Diagnostics ............................................................................................................................................. 20
Traction Motor Speed ................................................................................................................................ 22
Traction Motor Current ...............................................................................................................................22
Traction Motor Temperature ...................................................................................................................... 22

©2013 Yale Materials Handling Corp. i


Table of Contents User Interface Service-Level Functions =>S/N A474N02999L =>S/N A479N02999L
=>S/N D801N02999L =>S/N E826N02999L

TABLE OF CONTENTS (Continued)

Traction Controller Temperature ................................................................................................................22


Wheel Angle ...............................................................................................................................................22
Steer Motor Speed .....................................................................................................................................22
Steer Motor Current ................................................................................................................................... 23
Steer Controller Temperature .................................................................................................................... 23
Hoist Motor Speed ..................................................................................................................................... 23
Hoist Motor Current ....................................................................................................................................23
Hoist Motor Temperature ........................................................................................................................... 23
Hoist Controller Temperature .....................................................................................................................23
Steer Status ............................................................................................................................................... 24
Steer Proximity Switch ............................................................................................................................... 24
Pump Status .............................................................................................................................................. 24
Battery Voltage .......................................................................................................................................... 24
Mast Proximity Switch ................................................................................................................................24
Fork Height ................................................................................................................................................ 24
WG Diagnostics ............................................................................................................................................. 25
Line Frequency .......................................................................................................................................... 27
Approach Angle Forward ........................................................................................................................... 27
Approach Angle Reverse ...........................................................................................................................27
Side Error Forward .....................................................................................................................................27
Side Error Reverse .................................................................................................................................... 27
Side Distance Forward ...............................................................................................................................27
Side Distance Reverse .............................................................................................................................. 28
Field Strength Forward .............................................................................................................................. 28
Field Strength Reverse .............................................................................................................................. 28
Alignment Strength Forward ...................................................................................................................... 28
Alignment Strength Reverse ......................................................................................................................28
Path Forward ............................................................................................................................................. 28
Path Reverse ............................................................................................................................................. 29
Frequency In Range .................................................................................................................................. 29
Wire Guidance Status ................................................................................................................................29
Error Log ........................................................................................................................................................ 30
Error #x ...................................................................................................................................................... 30
Setup .................................................................................................................................................................. 31
Steer Settings .................................................................................................................................................32
Multiturn Steer Gain ...................................................................................................................................33
Auto-Center Steer Calibration ....................................................................................................................33
Set Steer 0 Pos ..........................................................................................................................................33
Max Clockwise Angle C ............................................................................................................................. 33
Max Clockwise Angle F ..............................................................................................................................34
Max Counterclockwise Angle C ................................................................................................................. 34
Max Counterclockwise Angle F ..................................................................................................................34
Hydraulic Settings .......................................................................................................................................... 35
DC Max Lift Speed .....................................................................................................................................37
DC Lift Acceleration ................................................................................................................................... 37
DC Lift Deceleration ...................................................................................................................................37
AC Max Lift Speed .....................................................................................................................................37
AC Lift Acceleration ................................................................................................................................... 38
AC Lift Deceleration ...................................................................................................................................38
Max Lower Speed ......................................................................................................................................38

ii
User Interface Service-Level Functions =>S/N A474N02999L =>S/N A479N02999L =>S/N D801N02999L
=>S/N E826N02999L Table of Contents

TABLE OF CONTENTS (Continued)

Lower Acceleration .................................................................................................................................... 38


Lower Deceleration ....................................................................................................................................39
Lift Limit (in) ............................................................................................................................................... 39
Lift Limit Enable ......................................................................................................................................... 39
Lower Limit (in) .......................................................................................................................................... 39
Lower Limit Enable .................................................................................................................................... 40
Hoist Calibration .........................................................................................................................................40
Proportional Valve Calibration ................................................................................................................... 40
Traction Settings ............................................................................................................................................ 41
Top Speed Forward ................................................................................................................................... 42
Top Speed Reverse ...................................................................................................................................42
Acceleration Mode (1 through 4) ................................................................................................................43
Auto Deceleration ...................................................................................................................................... 43
Plugging Regen ......................................................................................................................................... 43
Traction Calibration ....................................................................................................................................43
Truck Settings ................................................................................................................................................ 44
Serial Number ............................................................................................................................................46
Battery Type ...............................................................................................................................................46
BDI Maximum Adjust ................................................................................................................................. 46
BDI Minimum Adjust .................................................................................................................................. 46
BDI Adjust Startup ..................................................................................................................................... 47
BDI Delta Reset ......................................................................................................................................... 47
Lift Interrupt ................................................................................................................................................47
Audible Motion Alarm .................................................................................................................................48
Service Reminder ...................................................................................................................................... 48
Truck Inspection .........................................................................................................................................49
Speed Unit ................................................................................................................................................. 49
Temperature Unit .......................................................................................................................................49
Power Time Out .........................................................................................................................................50
Wire Guidance ........................................................................................................................................... 50
Restore Defaults ........................................................................................................................................ 50
W.G. Config ....................................................................................................................................................51
Forward Antenna Frequency ..................................................................................................................... 53
Reverse Antenna Frequency ..................................................................................................................... 53
Wire Guidance Slow Set ............................................................................................................................53
Wire Guidance Reverse Offset .................................................................................................................. 53
Forward Antenna Lag ................................................................................................................................ 54
Forward Antenna Lead .............................................................................................................................. 54
Forward Antenna Acquire Area ..................................................................................................................54
Reverse Antenna Lag ................................................................................................................................ 54
Reverse Antenna Lead .............................................................................................................................. 55
Reverse Antenna Acquire Area ................................................................................................................. 55
Frequency Calibration ................................................................................................................................55
Field Strength Calibration .......................................................................................................................... 55
Wire Depth Forward ...................................................................................................................................56
Wire Depth Reverse ...................................................................................................................................56
View Operator Log ..............................................................................................................................................56
Operator Log #1 ............................................................................................................................................. 57

iii
Table of Contents User Interface Service-Level Functions =>S/N A474N02999L =>S/N A479N02999L
=>S/N D801N02999L =>S/N E826N02999L

This section is for the following models:

(SS030BF) [A474];
(FS030BF) [A497];
(OS030EF) [D801];
(OS030BF) [E826]

iv
2200 YRM 1470 General

General
DESCRIPTION Button Keypad

This topic describes the functions of the display panel The button keypad is located on the right side of the
that are available to the service technician. With a display. It consists of four buttons arranged in a circle
proper Service-level password, a service technician with a fifth button in the center. The buttons are
can access menu items that are not visible at numbered 1 through 5, starting with button 1 at the
Operator or Supervisor-level access. top and continuing clockwise and ending with button 5
situated in the center of the keypad.
NOTE: Some menu functions can only be accessed
through the dash display by using a Service-level LED Indicator Lights
password. These functions include truck speed
settings, acceleration rates, and audible alarm The LED indicator lights are located on the display
settings. below the LCD screen and to the left of the button
keypad. The lights illuminate to notify the operator of
NOTE: The initial setup of the Supervisor password certain conditions. The function of each light (in order
must be performed by a service technician accessing from left to right) is as follows:
the menu system with a Service-level password. The
• Battery
Supervisor password must be set up before a
supervisor can access the menu functions. The • Wrench
default Service-level password as shipped from the • Thermometer
factory is 55555 This should be changed to a different
• Operator Pedal
number by the technician during initial setup.
• Optional
The dash display is a multifunction device. It contains
a button keypad, a series of LED indicator lights, and LCD Screen
an LCD screen. See Figure 1.
The LCD screen displays the following when the key
is ON:
1. Battery Charge Indicator
2. Turtle Mode Indicator
3. Hourmeter (Tenths)
4. Hourmeter (Hours)
5. Throttle Command
6. Actual Speed
7. Steer Tire Position
8. Run Direction
9. Drive Mode Indicator
Figure 1. Dash Display

1
Menu Navigation 2200 YRM 1470

DASH DISPLAY MENU ACCESS display will enter the Service menu system. If an
incorrect password is entered, the display will ask for
To access the dash display menu system: the password to be entered again. The menu system
1. Turn the key or keyless switch to the ON can be exited at any time by pressing the LEFT (#4)
position. button repeatedly.

2. Depress the center button (#5) on the display


two times.
3. The Enter Password screen will now appear on ENTER
the LCD. Enter your five-digit Service-level
password. The factory default Service-level
password is 55555. PASSWORD
To enter your password at the ENTER PASSWORD
screen, enter the appropriate digit in the highlighted -----
area of the display. Use the appropriate button on the
display keypad to enter any digit between 1 and 5.
The cursor will automatically move to the next position
after a number has been entered. Repeat until all five
digits of your password have been entered. Upon
successful entry of your Service-level password, the

Menu Navigation
NOTE: The display menus are revolving and will re- 3. DOWN
peat when you scroll beyond the last menu item. - Scroll down within a menu, or decrease the
value of a setting when making a parameter
Upon successful entry of your Service-level pass- adjustment.
word, the Service menu screen will appear on the 4. LEFT
dash display LCD screen. See Figure 2. Menu navi- - Scroll left within a menu. Will move you to the
gation is accomplished by using the display buttons. previous menu when depressed. Press repeat-
From inside the menu, the buttons function as follows: edly to exit the menu system.
1. UP 5. ENTER
- Scroll up within a menu, or increase the value - Press to accept parameter value adjustments.
of a setting when making a parameter adjust- Press twice to access the Enter Password
ment. screen.
2. RIGHT
- Scroll right within a menu. Will move you into
the next submenu or activate the highlighted
parameter to allow parameter value adjust-
ments.

2
2200 YRM 1470 Service-Level Menu

Figure 2. Menu Navigation Flowchart

3
Service-Level Menu 2200 YRM 1470

Service-Level Menu
The Service-Level menu allows a service technician Password
access to the dash display menu system to trouble- Diagnostic
shoot or adjust truck systems and settings. With a
proper Service-level password, a service technician Set Up
can access menu items that are not visible at Opera- View Operator Log
tor or Supervisor-level access. See Table 1. At the
NOTE: A total of 30 passwords can be setup. Multi-
Service-Level Menu, the following submenu choices
ple passwords can be setup for either service, opera-
are available:
tor, or supervisor but all have to be unique for each.
View Hour Meters
Software Versions

Table 1. Service-Level Menu

ENTER PASSWORD Press → Button VIEW HOUR METERS



Scroll

SOFTWARE VERSION

Scroll

PASSWORD

Scroll

DIAGNOSTIC

Scroll

SETUP

Scroll

VIEW OPERATOR LOG

Scroll

4
2200 YRM 1470 Service-Level Menu

VIEW HOUR METERS Hour Meters menu you can view the three different
hour meter functions. See Table 2. Scroll through the
Hour meter data is incrementally stored in the display View Hour Meters menu using the UP (#1) and
during operation and the data is recorded in the Trac- DOWN (#3) buttons and press the RIGHT (#2) button
tion controller every 6 minutes. If there is a loss of to enter the desired selection. Press the LEFT (#4)
power, data is not lost. At every key on, the display button to return to the previous menu.
hours synchronize with the master. Within the View

Table 2. View Hour Meters Menu

VIEW HOUR METERS Press → Button SECURE HOURS



Scroll

PUMP HOURS

Scroll

TRACT HOURS

Scroll

STEER HOURS

Scroll

5
Service-Level Menu 2200 YRM 1470

Secure Hours Tract Hours

The Secure Hours hourmeter accumulates time when The Tract Hours hourmeter shows the accumulated
the key is ON and the brake pedal is DOWN. This time for all traction motor activity.
hourmeter is secure and cannot be reset manually.

TRACT. HOURS
SECURE HOURS
2
000

Steer Hours
Pump Hours
The Steer Hours Hourmeter shows the accumulated
The Pump Hours hourmeter shows the accumulated time for the steer motor.
time for operation of any hydraulic function, included
lowering.

STEER HOURS
PUMP HOURS
3
1

6
2200 YRM 1470 Service-Level Menu

SOFTWARE VERSIONS ware revisions are contained in their respective con-


troller, Steer or CAN I/O. See Table 3. Scroll through
Within the Software Versions menu, you can view the the Software Versions menu using the UP (#1) and
software version number for the Traction Controller, DOWN (#3) buttons and press the RIGHT (#2) button
Hoist Controller, Steer Master, Steer Slave, Display, to enter the desired selection. Press the LEFT (#4)
CAN I/O Master, CAN I/O Slave, Antenna Forward, button to return to the previous menu.
and Antenna Reverse. The Master and Slave soft-

Table 3. Software Versions Menu

SOFTWARE VERSIONS Press → Button TRACTION



Scroll

HOIST

Scroll

STEER MASTER

Scroll

STEER SLAVE

Scroll

DISPLAY

Scroll

CAN I/O MASTER

Scroll

CAN I/O SLAVE

Scroll

ANTENNA FORWARD

Scroll

7
Service-Level Menu 2200 YRM 1470

Table 3. Software Versions Menu (Continued)

ANTENNA REVERSE

Scroll

Traction Steer Master

Traction shows the revision level of the software cur- Steer Master shows the revision level of the software
rently installed on the Traction Controller. currently installed on the Steer Controller.

TRACTION STEER MASTER

0.00 0.00

Hoist Steer Slave

Hoist shows the revision level of the software cur- Steer Slave shows the revision level of the software
rently installed on the Hoist Controller. currently installed in the Steer Controller.

HOIST STEER SLAVE

0.00 0.00

8
2200 YRM 1470 Service-Level Menu

Display CAN I/O Slave

Display shows the revision level of the software cur- CAN I/O Slave shows the revision level of the soft-
rently installed on the Dash Display. ware currently installed on the CAN I/O Controller.

DASH DISPLAY CAN I/O SLAVE

0.00 0.00

CAN I/O Master Antenna Forward

CAN I/O Master shows the revision level of the soft- Antenna Forward shows the revision level of the soft-
ware currently installed on the CAN I/O Controller. ware currently installed on the Antenna Forward.

CAN I/O MASTER ANTENNA FORWARD

0.00 0.00

9
Service-Level Menu 2200 YRM 1470

Antenna Reverse

Antenna Reverse shows the revision level of the soft-


ware currently installed on the Antenna Reverse.
ANTENNA REVERSE

0.00

PASSWORD
The passwords are stored in a directory which can be • Mode Limit - For each password, you can set
accessed from this menu. The service technician can the maximum performance mode allowed. This
add, edit, or delete supervisor or operator passwords is set under the "M" character of the password
and clear the Operator Log from this menu. See Ta- display. The number correlates directly to the
ble 4. Scroll through the Password menu using the performance modes 1 through 4.
UP (#1) and DOWN (#3) buttons and press the • User Type - For each password, you can set
RIGHT (#2) button to enter the desired selection. the access level or "User Type" under the "V"
Press the LEFT (#4) button to return to the previous character. The "O" is selected for operator, the
menu. "S" for supervisor and the "T" for the technician
• Password - In the password display, you are (service).
allowed a five digit password utilizing the num-
NOTE: A total of 30 passwords can be setup. Multi-
bers 1 through 5 (zero is not a valid number).
ple passwords can be setup for either service, opera-
Values between 11111 and 55555 are valid.
tor, or supervisor but all have to be unique for each.
• Alphanumeric Name - In the password dis-
play, you are allowed characters to insert a
name. All characters and numbers are allowed.
Use the UP (#1) and DOWN (#3) buttons to
scroll through the characters and press the En-
ter (#5) button to enter the desired selection.

10
2200 YRM 1470 Service-Level Menu

Table 4. Password Menu

PASSWORD Press → Button OPERATOR PASSWORD



Scroll

ADD PASSWORD

Scroll

DELETE PASSWORD

Scroll

EDIT PASSWORD

Scroll

CLEAR OPERATOR LOG

Scroll

11
Service-Level Menu 2200 YRM 1470

Operator Password Delete Password

Use this screen to turn the operator password feature Use this menu to delete operator or supervisor pass-
ON or OFF. words. To delete a password at the Passwords
screen, enter the password to be deleted and press
enter to finalize.

OPERATOR PASSW.
DELETE PASSWORD
OFF

Add Password

Use this menu to add operator, supervisor, or techni-


cian passwords. To enter a new password at the
Passwords screen, enter the password to be added
and press enter to activate.
ENTER PASSW M V

11111-----30

ADD PASSWORD

ENTER PASSW M V

11111-----30

12
2200 YRM 1470 Service-Level Menu

Edit Password Clear Operator Log

Use this menu to edit operator or supervisor pass- Use this screen to clear all stored information from the
words. To edit a password at the Edit Passwords operator log.
screen, enter the password to be edited and press en-
ter to select. Change the password and press enter to
select.

NOTE: The password level (operator, supervisor, or


technician) cannot be changed in this view. Only the
number, name, and mode can be changed here. If the
CLEAR OPER. LOG
level must be changed, the password must first be de-
leted and then re-entered at a new level.

EDIT PASSWORD

ENTER PASSW M V

NO PASSWORD

13
Service-Level Menu 2200 YRM 1470

DIAGNOSTICS See Table 5. Scroll through the Diagnostic menu us-


ing the UP (#1) and DOWN (#3) buttons and press
The Diagnostics Menu allows the service technician the RIGHT (#2) button to enter the desired selection.
to view the No Run Diagnostics, Run Diagnostics, Press the LEFT (#4) button to return to the previous
WG Diagnostics, and Error Log. It also allows the menu.
service technician to enter the submenus for each.

Table 5. Diagnostic Menu

DIAGNOSTICS Press → Button NO RUN DIAGNOSTICS



Scroll

RUN DIAGNOSTICS

Scroll

WG DIAGNOSTICS

Scroll

ERROR LOG

Scroll

14
2200 YRM 1470 Service-Level Menu

No Run Diagnostics as brake pedal switch, and mast proximity switch (if
equipped). See Table 6. Scroll through the No Run
The No Run Diagnostics menu allows the service Diagnostic menu using the UP (#1) and DOWN (#3)
technician to view data from truck components while buttons and press the RIGHT (#2) button to enter the
the truck is not operating. The truck is disabled while desired selection. Press the LEFT (#4) button to re-
the No Run Diagnostics menu is activated. All handle turn to the previous menu.
commands can be viewed through the display, as well

Table 6. No Run Diagnostics Menu

NO RUN DIAGNOSTICS Press → Button FOOT SWITCH



Scroll

GATE SWITCHES

Scroll

SLACK CHAIN SW

Scroll

HORN SWITCH

Scroll

AUTO - CTR CW SIG

Scroll

AUTO - CTR CCW SIG

Scroll

MTS Q LINE

Scroll

MTS D LINE

Scroll

15
Service-Level Menu 2200 YRM 1470

Table 6. No Run Diagnostics Menu (Continued)

TRAC JOYSTICK

Scroll

LIFT / LOWER JOY

Scroll

LIFT SWITCH

Scroll

LOWER SWITCH

Scroll

WIRE GUIDANCE SW

Scroll

LIFT/LOWER OVRRD SW

Scroll

SERVICE KEY SW

Scroll

16
2200 YRM 1470 Service-Level Menu

Foot Switch Horn Switch

FOOT SWITCH HORN SWITCH

OFF OFF

Gate Switches Auto-Center Clockwise Signal

GATE SWITCHES AUTO-CTR CW SIG

OFF 0.00V

Slack Chain Switch Auto-Center Counterclockwise Signal

SLACK CHAIN SW AUTO-CTR CCW SIG

OFF 0.00V

17
Service-Level Menu 2200 YRM 1470

Multiturn Steer Q Line Lift/Lower Joystick

MTS Q LINE LIFT/LOWER JOY

00.0V 0.00V

Multiturn Steer D Line Lift Switch

MTS D LINE LIFT SWITCH

00.0V OFF

Traction Joystick Lower Switch

TRAC JOYSTICK LOWER SWITCH

0.00V OFF

18
2200 YRM 1470 Service-Level Menu

Wire Guidance Switch Service Key Switch

WIRE GUIDANCE SW SERVICE KEY SW

OFF OFF

Lift/Lower Override Switch

LIFT/LWR OVRRD SW

OFF

19
Service-Level Menu 2200 YRM 1470

Run Diagnostics Run Diagnostic menu using the UP (#1) and DOWN
(#3) buttons and press the RIGHT (#2) button to enter
The Run Diagnostics menu allows the service techni- the desired selection. Press the LEFT (#4) button to
cian to view data from truck components while the return to the previous menu.
truck is operating. See Table 7. Scroll through the

Table 7. Run Diagnostics Menu

RUN DIAGNOSTICS Press → Button TRAC MTR SPEED



Scroll

TRAC MTR CRRNT

Scroll

TRAC MTR TEMP

Scroll

TRAC CONTRL TEMP

Scroll

WHEEL ANGLE

Scroll

STEER MTR SPEED

Scroll

STEER MTR CRRNT

Scroll

STEER CTRL TEMP

Scroll

20
2200 YRM 1470 Service-Level Menu

Table 7. Run Diagnostics Menu (Continued)

HOIST MTR SPEED



Scroll

HOIST MTR CRRNT

Scroll

HOIST MTR TEMP

Scroll

HOIST CTRL TEMP

Scroll

STR STATUS

Scroll

STEER PROX SW

Scroll

PUMP STATUS

Scroll

BATTERY VOLTAGE

Scroll

MAST PROX SW

Scroll

FORK HEIGHT

Scroll

21
Service-Level Menu 2200 YRM 1470

Traction Motor Speed Traction Controller Temperature

TRAC MTR SPEED TRAC CTRL TEMP

MPH °F

Traction Motor Current Wheel Angle

TRAC MTR CRRNT WHEEL ANGLE

0A 0°

Traction Motor Temperature Steer Motor Speed

TRAC MTR TEMP STEER MTR SPEED

°F RPM

22
2200 YRM 1470 Service-Level Menu

Steer Motor Current Hoist Motor Current

STEER MTR CRRNT HOIST MTR CRRNT

0A 0A

Steer Controller Temperature Hoist Motor Temperature

STEER CTRL TEMP HOIST MTR TEMP

°F °F

Hoist Motor Speed Hoist Controller Temperature

HOIST MTR SPEED HOIST CTRL TEMP

RPM °F

23
Service-Level Menu 2200 YRM 1470

Steer Status Battery Voltage

STR STATUS BATTERY VOLTAGE

READY 00.0V

Steer Proximity Switch Mast Proximity Switch

STEER PROX SW MAST PROX SW

OFF OFF

Pump Status Fork Height

PUMP STATUS FORK HEIGHT

OFF OFF

24
2200 YRM 1470 Service-Level Menu

WG Diagnostics ing the UP (#1) and DOWN (#3) buttons and press
the RIGHT (#2) button to enter the desired selection.
The WG Diagnostics menu allows the service techni- Press the LEFT (#4) button to return to the previous
cian to view data from the wire guidance system. See menu.
Table 8. Scroll through the WG Diagnostic menu us-

Table 8. WG Diagnostics Menu

WG DIAGNOSTICS Press → Button LINE FREQUENCY



Scroll

APP ANGLE FWD

Scroll

APP ANGEL RR

Scroll

SIDE ERROR FWD

Scroll

SIDE ERROR RR

Scroll

SIDE DIST FWD

Scroll

SIDE DIST RR

Scroll

FIELD STR FWD

Scroll

25
Service-Level Menu 2200 YRM 1470

Table 8. WG Diagnostics Menu (Continued)

FIELD STR RR

Scroll

ALIGN STRQ FWD

Scroll

ALIGN STRQ RR

Scroll

PATH FWD

Scroll

PATH RR

Scroll

FREQ IN RANGE

Scroll

WG STATUS

Scroll

26
2200 YRM 1470 Service-Level Menu

Line Frequency Side Error Forward

LINE FREQUENCY SIDE ERROR FWD

00.00kHz 0mm

Approach Angle Forward Side Error Reverse

APP ANGLE FWD SIDE ERROR RR

0.00° 0mm

Approach Angle Reverse Side Distance Forward

APP ANGLE RR SIDE DIST FWD

0.00° 0cm

27
Service-Level Menu 2200 YRM 1470

Side Distance Reverse Alignment Strength Forward

SIDE DIST RR ALIGN STRQ FWD

0cm 0%

Field Strength Forward Alignment Strength Reverse

FIELD STR FWD ALIGN STRQ RR

0% 0%

Field Strength Reverse Path Forward

FIELD STR RR PATH FWD

0% OFF

28
2200 YRM 1470 Service-Level Menu

Path Reverse Wire Guidance Status

PATH RR WG STATUS

OFF 0

Frequency In Range

FREQ IN RANGE

NO

29
Service-Level Menu 2200 YRM 1470

Error Log the Error Log using the UP (#1) and DOWN (#3) but-
tons and press the RIGHT (#2) button to enter the de-
The error log keeps record of fault codes as they oc- sired selection. Press the LEFT (#4) button to return
cur. The code number, occurrence, and hour meter to the previous menu.
time are displayed for the last event. Scroll through

Table 9. View Operator Log Menu

ERROR LOG Press → Button ERROR #x



Scroll

Error #x

ERROR LOG # XXX

CODE XXXXX

COUNT XXX

TIME XXXXX

30
2200 YRM 1470 Service-Level Menu

SETUP DOWN (#3) buttons and press the RIGHT (#2) button
to enter the desired selection. Press the LEFT (#4)
The Setup menu contains a series of submenus of button to return to the previous menu.
truck performance related parameters. See Table 10.
Scroll through the Setup menu using the UP (#1) and

Table 10. Setup Menu

SET UP Press → Button STEER SETTINGS



Scroll

HYDRAULIC SETTINGS

Scroll

TRACTION SETTINGS

Scroll

TRUCK SETTINGS

Scroll

W.G. CONFIG

Scroll

31
Service-Level Menu 2200 YRM 1470

Steer Settings (#1) and DOWN (#3) buttons and press the RIGHT
(#2) button to enter the desired selection. Press the
The Steer Settings menu contains parameters which LEFT (#4) button to return to the previous menu.
affect the steer motor performance. See Table 11.
Scroll through the Steer Settings menu using the UP

Table 11. Steer Settings Menu

STEER SETTINGS Press →


MTS GAIN
Button

Scroll

AUTO-CTR STR CAL

Scroll

SET STEER 0 POS

Scroll

MAX CW ANGLE C

Scroll

MAX CW ANGLE F

Scroll

MAX CCW ANGLE C

Scroll

MAX CCW ANGLE F

Scroll

32
2200 YRM 1470 Service-Level Menu

Multiturn Steer Gain Set Steer 0 Pos

This parameter controls the sensitivity of the steering This parameter adjusts the fine increments to center
stepper motor. Higher gain settings make the steer the drive wheel to track straight. Increasing the value
control more sensitive, lower settings make it less steers truck more to the right, decreasing steers more
sensitive. to the left.

MTS GAIN SET STEER 0 POS

0% 0mV

Auto-Center Steer Calibration Max Clockwise Angle C

This parameter activates the Smart Steer calibration This parameter is the coarse angle adjustment for the
program by pressing Right Arrow key on the display. max CW steer angle: “0” equals a decrease angle and
“9” equals an increase angle.

AUTO-CTR STR CAL


MAX CW ANGLE C
0.00V
0

33
Service-Level Menu 2200 YRM 1470

Max Clockwise Angle F Max Counterclockwise Angle F

This parameter is the fine angle adjustment for the This parameter is the fine angle adjustment for the
max CW steer angle: “0” equals a decrease angle and max CCW steer angle: “0” equals a decrease angle
“9” equals an increase angle. and “9” equals an increase angle.

MAX CW ANGLE F MAX CCW ANGLE F

0 0

Max Counterclockwise Angle C

This parameter is the coarse angle adjustment for the


max CCW steer angle: “0” equals a decrease angle
and “9” equals an increase angle.

MAX CCW ANGLE C

34
2200 YRM 1470 Service-Level Menu

Hydraulic Settings using the UP (#1) and DOWN (#3) buttons and press
the RIGHT (#2) button to enter the desired selection.
The Hydraulic Settings menu contains parameters Press the LEFT (#4) button to return to the previous
which affect the hydraulic system performance. See menu.
Table 12. Scroll through the Hydraulic Settings menu

Table 12. Hydraulic Settings Menu

HYDRAULIC SETTINGS Press → Button DC MAX LIFT SPD



Scroll

DC LIFT ACCEL

Scroll

DC LIFT DECEL

Scroll

AC MAX LIFT SPD

Scroll

AC LIFT ACCEL

Scroll

AC LIFT DECEL

Scroll

MAX LOWER SPEED

Scroll

LOWER ACCEL

Scroll

35
Service-Level Menu 2200 YRM 1470

Table 12. Hydraulic Settings Menu (Continued)

LOWER DECEL

Scroll

LIFT LIMIT

Scroll

LIFT LIM ENABLE

Scroll

LOWER LIMIT

Scroll

LOWER LIM ENABLE

Scroll

HOIST CALIB

Scroll

PROP VALVE CALIB

Scroll

36
2200 YRM 1470 Service-Level Menu

DC Max Lift Speed DC Lift Deceleration

This parameter setting determines the maximum al- This parameter determines the rate of decrease plat-
lowable platform lift speed. form speed for a DC Hoist System.

DC MAX LIFT SPD DC LIFT DECEL

0% 0%

DC Lift Acceleration AC Max Lift Speed

This parameter setting determines the rate of in- This parameter setting determines the maximum al-
crease platform speed for a DC Hoist system. lowable platform speed for an AC Hoist system.

DC LIFT ACCEL AC MAX LIFT SPD

0% 0%

37
Service-Level Menu 2200 YRM 1470

AC Lift Acceleration Max Lower Speed

This parameter setting determines the rate of in- This parameter setting determines the maximum al-
crease platform speed for an AC Hoist system. lowable platform lower speed.

AC LIFT ACCEL MAX LOWER SPEED

0% 0%

AC Lift Deceleration Lower Acceleration

This parameter determines the rate of decrease plat- This parameter setting determines the rate of in-
form speed for an AC Hoist System. crease of lowering platform speed.

AC LIFT DECEL LOWER ACCEL

0% 0%

38
2200 YRM 1470 Service-Level Menu

Lower Deceleration Lift Limit Enable

This parameter setting determines the rate of de- This parameter turns the lift limit functionality “On” or
crease of lowering platform speed. “Off”.

LOWER DECEL LIFT LIM ENABLE

0% OFF

Lift Limit (in) Lower Limit (in)

This parameter sets the lift limit height in inches This parameter sets the lower limit height in inches
(measured at top of forks). (measured at top of forks).

LIFT LIMIT (in) LOWER LIMIT (in)

0 IN 0 IN

39
Service-Level Menu 2200 YRM 1470

Lower Limit Enable Proportional Valve Calibration

This parameter turns the lower limit functionality “On” This parameter starts the proportional valve calibra-
or “Off”. tion routine for the DC hoist.

PROP VALVE CALIB


LOWER LIM ENABLE
OFF
OFF

Hoist Calibration

This parameter starts hoist calibration routine.

HOIST CALIB

OFF

40
2200 YRM 1470 Service-Level Menu

Traction Settings ing the UP (#1) and DOWN (#3) buttons and press
the RIGHT (#2) button to enter the desired selection.
The Traction Settings menu contains parameters Press the LEFT (#4) button to return to the previous
which affect the traction motor performance. See Ta- menu.
ble 13. Scroll through the Traction Settings menu us-

Table 13. Traction Settings Menu

TRACTION SETTINGS Press → Button TOP SPEED FWD



Scroll

TOP SPEED REV

Scroll

ACCEL MODE 1

Scroll

ACCEL MODE 2

Scroll

ACCEL MODE 3

Scroll

ACCEL MODE 4

Scroll

AUTO DECEL

Scroll

PLUGGING REGEN

Scroll

41
Service-Level Menu 2200 YRM 1470

Table 13. Traction Settings Menu (Continued)

TRACTION CALIB

Scroll

Top Speed Forward Top Speed Reverse

This parameter setting determines top speed in the This parameter setting determines top speed in the
forward direction. Acceleration rates are unaffected by reverse direction. Acceleration rates are unaffected by
changing the top speed setting. changing the top speed setting.

TOP SPEED FWD TOP SPEED REV

0 MPH 0 MPH

42
2200 YRM 1470 Service-Level Menu

Acceleration Mode (1 through 4) Plugging Regen

These parameters set the truck acceleration rate for This parameter setting determines the maximum de-
each performance mode and are expressed as a per- celeration rate when plugging (inversion of direction is
centage of factory maximum. The truck will accelerate commanded). The lower this setting the more aggres-
at this rate regardless of the load on the forks, provi- sive the deceleration rate will become.
ded that the motor and controller can deliver the re-
quired power. Higher number settings provide faster
acceleration rates. No mode can be set to a % which
is greater than the setting of the Mode above it. No
Mode can be set to a % which is less than the setting
of the Mode below it.
PLUGGING REGEN

0%

ACCEL MODE X

0% Traction Calibration

This parameter starts traction/throttle calibration rou-


tine.

Auto Deceleration

This parameter setting determines the maximum de-


celeration rate when the Traction Handle is released.
The lower this setting the more aggressive the decel-
TRACTION CALIB
eration rate will become. Also known as Neutral / Re-
lease Braking.
OFF

AUTO DECEL

0s

43
Service-Level Menu 2200 YRM 1470

Truck Settings and DOWN (#3) buttons and press the RIGHT (#2)
button to enter the desired selection. Press the LEFT
The Truck Settings menu contains parameters which (#4) button to return to the previous menu.
affect various truck settings. See Table 14. Scroll
through the Truck Settings menu using the UP (#1)

Table 14. Truck Settings Menu

TRUCK SETTINGS Press → Button SERIAL NUMBER



Scroll

BATTERY TYPE

Scroll

BDI MAX ADJUST

Scroll

BDI MIN ADJUST

Scroll

BDI ADJ STARTUP

Scroll

BDI DELTA RESET

Scroll

LIFT INTERRUPT

Scroll

AUD MOTION ALARM

Scroll

44
2200 YRM 1470 Service-Level Menu

Table 14. Truck Settings Menu (Continued)

SERVICE REMINDER

Scroll

TRUCK INSPECTION

Scroll

SPEED UNIT

Scroll

TEMP UNIT

Scroll

POWER TIME OUT

Scroll

WIRE GUIDANCE

Scroll

RESTORE DEFAULTS

Scroll

45
Service-Level Menu 2200 YRM 1470

Serial Number BDI Maximum Adjust

This parameter shows the truck serial number. It is This parameter adjusts the battery voltage which the
represented by 11 digits which can contain alpha-nu- truck software considers to be "10" BDI bars. A "0"
meric A-Z or 0-9. equals a lower voltage and a "9" equals a higher volt-
age. Note: The number of bars initially shown on the
display after a re-key is governed by "BDI Adj Startup"
and not this parameter.

SERIAL NUMBER

XXXXXXXXXXX BDI MAX ADJUST

Battery Type

This parameter sets the battery type to "Flooded" or


"Maintenance Free" for BDI purposes. BDI Minimum Adjust

This parameter adjusts the battery voltage that would


correspond to "0" BDI bars. An entry of "0" = lower
voltage, "9" = higher voltage.

BATTERY TYPE

MAINT FREE
BDI MIN ADJUST

46
2200 YRM 1470 Service-Level Menu

BDI Adjust Startup Lift Interrupt

This parameter is used to set the number of BDI bars This parameter toggles the lift interrupt on or off. If
which the display will show immediately after rekey “On”, the percentage of battery discharge (0 to 10%
based on battery voltage. A “0” equals the lowest volt- charge remaining) is set. This limit determines at what
age setting for a given number of bars and a “9” battery discharge point the lift function is prevented.
equals the highest voltage setting for a given number The lift interrupt feature is controlled by the master
of bars. This does not affect the discharge rate of the CAN I/O controller and prevents lift when the BDI
battery, only the initial number of bars displayed after reads 0. If a lift is in progress when BDI reaches 0,
re-key. the lift may be completed but next lift attempt will be
inhibited.

BDI ADJ STARTUP


LIFT INTERRUPT
0
OFF

BDI Delta Reset

This parameter adjusts the change in battery state-of-


charge required to reset the BDI back to 10 bars. It is
adjustable from 25 to 60%.

BDI DELTA RESET

25%

47
Service-Level Menu 2200 YRM 1470

Audible Motion Alarm Service Reminder

This parameter sets conditions when audible alarm This parameter sets the hour meter increment for a
will sound or visual alarm will flash. The available se- “Service Reminder” to be shown on the dash display.
lections are from 1-15 as follows:
1. Reverse travel only (default from factory)
2. Forward travel only
3. Forward or Reverse travel
4. Lifting SERVICE REMINDER
5. Reverse travel or lifting
6. Forward travel or lifting
00000
7. Forward or reverse travel or lifting
8. Lowering
9. Reverse Travel or Lowering
10. Forward Travel or Lowering
11. Forward or reverse travel or lowering
12. Lifting or lowering
13. Reverse travel or lifting or lowering
14. Forward travel, lifting or lowering
15. Reverse travel, lifting or lowering

AUD MOTION ALARM

01

48
2200 YRM 1470 Service-Level Menu

Truck Inspection Speed Unit

This parameter enables the operator checklist which This parameter toggles between mph and kph.
is required to be completed prior to operating the
truck. See the following:
1. Chck Display
2. Chck Multif Handl
3. Chck Hyd Oil Lvl
SPEED UNIT
4. Chck Lights
5. Chck Horn
6. Chck Backup Alarm
MPH
7. Chck Brakes
8. Chck for Leaks
9. Chck Steering
10. Chck Battery
Temperature Unit
11. Chck Decals
12. Chck Forks This parameter toggles between Fahrenheit and Cel-
sius.
13. Chck Platf/Chain
14. Chck Restraint
15. Chck Lift Chains
16. Chck OVHD Guard
17. Chck Static Straps
TEMP UNIT
18. Chck Tire & Wheel
19. Chck Load Wheels
°F

TRUCK INSPECTION

OFF

49
Service-Level Menu 2200 YRM 1470

Power Time Out Restore Defaults

This parameter sets the time period that the truck will This parameter restores all technician modifiable pa-
remain operational with the foot pedal switch not de- rameters to factory default settings.
pressed.

RESTORE DEFAULTS
POWER TIME OUT

XXX MINUTES

Wire Guidance

This parameter enables/disables wire guidance func-


tionality. If "Off", the "WG Config" menu is hidden.

WIRE GUIDANCE

OFF

50
2200 YRM 1470 Service-Level Menu

W.G. Config DOWN (#3) buttons and press the RIGHT (#2) button
to enter the desired selection. Press the LEFT (#4)
The W.G. Config menu contains parameters which af- button to return to the previous menu.
fect the wire guidance system. See Table 15. Scroll
through the W.G. Config menu using the UP (#1) and

Table 15. W.G. Config Menu

W.G. CONFIG Press → Button FWD ANT FREQ



Scroll

REV ANT FREQ

Scroll

W.G. SLOW SET

Scroll

WG REV OFFSET

Scroll

FWD ANT LAG

Scroll

FWD ANT LEAD

Scroll

FWD ANT ACQ AREA

Scroll

REV ANT LAG

Scroll

51
Service-Level Menu 2200 YRM 1470

Table 15. W.G. Config Menu (Continued)

REV ANT LEAD



Scroll

REV ANT ACQ AREA

Scroll

FREQUENCY CALIB

Scroll

FIELD STR CALIB

Scroll

WIRE DEPTH FWD

Scroll

WIRE DEPTH RR

Scroll

52
2200 YRM 1470 Service-Level Menu

Forward Antenna Frequency Wire Guidance Slow Set

This parameter allows selections of predefined stand- This parameter toggles between full speed wire ap-
ard wire guidance frequencies for the forward an- proach or automatic slowdown once the antenna de-
tenna. tects wire is near.
• 1 = 5.2 kHz
• 2 = 6.25 kHz
• 3 = 7.0 kHz
• 4 = 9.1 kHz
• 5 = 10.0 kHz W.G. SLOW SET

OFF

FWD ANT FREQ

1 Wire Guidance Reverse Offset

This parameter adjusts the lateral distance from the


wire to the center of the truck. It is used to adjust side
error closer to zero. It allows offset from 0-5000 mV in
20mV increments.

Reverse Antenna Frequency

This parameter allows selections of predefined stand-


ard wire guidance frequencies for the reverse an-
tenna.
• 1 = 5.2 kHz
WG REV OFFSET
• 2 = 6.25 kHz
• 3 = 7.0 kHz 00cm
• 4 = 9.1 kHz
• 5 = 10.0 kHz

REV ANT FREQ

53
Service-Level Menu 2200 YRM 1470

Forward Antenna Lag Forward Antenna Acquire Area

This parameter is used along with the “Rev Ant Lead” This parameter determines the area the forward an-
to adjust the oscillation of the truck with respect to the tenna looks at with respect to the wire. The range for
wire. A “0” equals no lag correction and a “9” equals this parameter is 0 to 9 with a “0” being the least sen-
max lag correction. sitive and a “9” being the most sensitive.

FWD ANT LAG FWD ANT ACQ AREA

0 1

Forward Antenna Lead Reverse Antenna Lag

This parameter is used along with the “Rev Ant Lead” This parameter is used along with the “Fwd Ant Lead”
to adjust the oscillation of the truck with respect to the to adjust the oscillation of the truck with respect to the
wire. A “0” equals no lead correction and a “9” equals wire. A “0” equals no lag correction and a “9” equals
max lead correction. max lag correction.

FWD ANT LEAD REV ANT LAG

0 0

54
2200 YRM 1470 Service-Level Menu

Reverse Antenna Lead Frequency Calibration

This parameter is used along with the “Fwd Ant Lead” This parameter is used during wire guidance setup to
to adjust the oscillation of the truck with respect to the switch from the standard antennas to detect non-
wire. A “0” equals no lead correction and a “9” equals standard line driver frequencies.
max lead correction.

FREQ CALIB
REV ANT LEAD
OFF
0

Field Strength Calibration


Reverse Antenna Acquire Area
This parameter is used during wire guidance setup to
This parameter determines the area the reverse an- calibrate the antennas.
tenna looks at with respect to the wire. The range for
this parameter is 0 to 9 with a “0” being the least sen-
sitive and a “9” being the most sensitive.

FIELD STR CALIB

REV ANT ACQ AREA OFF

55
Service-Level Menu 2200 YRM 1470

Wire Depth Forward Wire Depth Reverse

This parameter is the measurement (in 5mm incre- This parameter is the measurement (in 5mm incre-
ments) from the center of the line driver wire to the ments) from the center of the line driver wire to the
center of the coil within the antenna. The coil is 12mm center of the coil within the antenna. The coil is 12mm
from the bottom of the antenna. A “0” equals 30mm from the bottom of the antenna. A “0” equals 30mm
and a “9” equals 75mm. and a “9” equals 75mm.

WIRE DEPTH FWD WIRE DEPTH RR

0 0

VIEW OPERATOR LOG


The View Operator Log menu contains operator logs. Setup menu using the UP (#1) and DOWN (#3) but-
The operator log number, password of operator who tons and press the RIGHT (#2) button to enter the de-
used the truck, and the hourmeter time at operator sired selection. Press the LEFT (#4) button to return
login is shown. See Table 16. Scroll through the to the previous menu.

Table 16. View Operator Log Menu

VIEW OPERATOR LOG Press → Button OPERATOR LOG #1



Scroll

56
2200 YRM 1470 Service-Level Menu

Operator Log #1

An operator log is created when a new user password OPERATOR XX


is created. LOG #

PASSWORD XXXXX

TIME XXXXX

57
NOTES

58

You might also like