VW316

VW Pacheco
30.07.2018

SW_WS_V6_Teil_03_HMI_EN.pptx

PLC/HMI- Workshop for Electrical Equipment in

Body Shop- VASS V6
Part 03 – HMI
 SW_WS_V6_Teil_03_HMI_EN.pptx

2
RED

BLUE
GREEN

Blinking
YELLOW

LIGHT BLAU

Continuous light
Visualization

Conventions Visualization

Fault

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Warning

State active
Significance

Basic position

Request active
Manual selection
Working position
Software Workshop for Body Shop – VASS V6
30.07.2018
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VW Pacheco

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 SW_WS_V6_Teil_03_HMI_EN.pptx

3
SiVArc

STEP 7
Anwenderprogramm

Source data
Block label
PLC
Call structure

Sets of rules

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Software Workshop for Body Shop – VASS V6

Basic Principle SiVArc (Siemens Visualization Architect)

Project
HMI
WinCC Advanced
30.07.2018
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VW Pacheco

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 Software Workshop for Body Shop – VASS V6 VW316

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SiVArc 30.07.2018

Advantages SiVArc Screen Generator

The visualization objects are automatically supplied with the data from the associated functional units
and automatically placed using rules in the images.

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 Reduction of the effort during initial configuration and system changes

 Elements can be operated immediately with the programming

 Elimination of errors in the Visu connection

 Standardized user interface for maintenance and plant operators

SW_WS_V6_Teil_03_HMI_EN.pptx

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VW Pacheco
SiVArc 30.07.2018

Requirements SiVArc Generator

Correct symbolic name entered in the symbol table and symbol comment of the structure FCs and the instance
DB to the FB module.
Exemplary the FB125 and the faceplate "Status_03" belonging to the FB125

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SW_WS_V6_Teil_03_HMI_EN.pptx

Attention
See caption rules
Configuration Guideline Appendix C!

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 Software Workshop for Body Shop – VASS V6 VW316

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Visualization 30.07.2018

Sequence Automatic Generation of the Visualization

Start Finished PLC project

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1 Generate the visualization I1 (SiVArc)

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Post processing of the operator pages I1 in WinCC according to the configuration
2 guideline

3 Completely translate HMI I1 software

4 Start HMI I1 simulation and check the runtime images

SW_WS_V6_Teil_03_HMI_EN.pptx

Finished overall project

Goal

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 SW_WS_V6_Teil_03_HMI_EN.pptx

7
Visualization

Storage Structure

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Advanced.
Software Workshop for Body Shop – VASS V6
30.07.2018
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are stored in folders in categories in WinCC RT

The images generated by the SiVArc generation

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 Software Workshop for Body Shop – VASS V6 VW316

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Visualization 30.07.2018

Template (Original Image) and Template_Temp

Picture "Template" Image "Template_Temp“

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The "Template" image is available and used as a template for many images in the visualization.
SW_WS_V6_Teil_03_HMI_EN.pptx

Post processing:

Cut the image selection bar and the CPU connection state from the Template_Temp image and paste it into the
template image.

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 SW_WS_V6_Teil_03_HMI_EN.pptx

9
Visualization

Main Screen

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Software Workshop for Body Shop – VASS V6

Normally no
Post processing:
via the menu
30.07.2018

menu navigation.
VW316

navigation via the

All other operating
VW Pacheco

pages can be called up

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 Software Workshop for Body Shop – VASS V6 VW316

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Visualization 30.07.2018

Plant Overview

All emergency stop pushbuttons, protective devices, stations and
robots are animated on the plant overview screen.
SW_WS_V6_Teil_03_HMI_EN.pptx
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Post processing:
The plant overview screen is to be arranged

You can switch to the corresponding page via the robot or station according to the layout of the plant. The
symbol. elements are provided in
"Anlagenübersicht_Temp"

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 Software Workshop for Body Shop – VASS V6 VW316

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Visualization 30.07.2018

Selection

There are protective circle-

related and general
selections.

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The protection circuit-
related pre-selections are

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passed on to the
subordinate insertion
stations.

Post processing:

If necessary, a meaningful
grouping of the individual
icons should be carried out
SW_WS_V6_Teil_03_HMI_EN.pptx

according to protection
circuits!

11 Planejamento Elétrico Anchieta | G. Pavan de Brito

 SW_WS_V6_Teil_03_HMI_EN.pptx

12
Visualization

Operating Modes Overview

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
up separately.
30.07.2018
VW316

insertion area, the

circuit and for each
For each protection
VW Pacheco

operating mode is set

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 SW_WS_V6_Teil_03_HMI_EN.pptx

13
Visualization

Hand Screen

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
units.
30.07.2018
VW316

mode to manually
possible in manual
The manual screen

the system and it is

of all movements of
VW Pacheco

operate all functional

displays the feedback

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Visualization 30.07.2018

Tool Screen
As a tool image is usually a photo or
a CAD drawing.
2

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Uniform project definition
Photo or CAD required!

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All sub-controls and position
detectors are displayed in the correct
position and animated.
2

1
Post processing:
2

1 Insert suitable photo / CAD of the

tool.
SW_WS_V6_Teil_03_HMI_EN.pptx

2 Drag icons to their appropriate

place in the visualization.

14 Planejamento Elétrico Anchieta | G. Pavan de Brito

 Software Workshop for Body Shop – VASS V6 VW316

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Visualization 30.07.2018

Robot and Process Device Overviews

On the robot and process equipment

overviews all systems of the plant

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are shown collected.

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There are central area codes such. B.
Maintenance selection possible.

Post processing:

If several overview pages are

necessary due to the number of
SW_WS_V6_Teil_03_HMI_EN.pptx

systems, they should be divided

according to the protection circuit or
station reference to the pictures.

15 Planejamento Elétrico Anchieta | G. Pavan de Brito

 SW_WS_V6_Teil_03_HMI_EN.pptx

16
Visualization

Detail Screens

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
the interface
functions of the
30.07.2018
VW316

The detail screens

show all operating
VW Pacheco

respective system with

information to the PLC.

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 SW_WS_V6_Teil_03_HMI_EN.pptx

17
Visualization

Technology Screen

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
corresponding
30.07.2018
VW316

systems, marking

technology pages
such as frequency
VW Pacheco

For technology units

systems, read / write

converters, measuring

stations, etc., there are

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 SW_WS_V6_Teil_03_HMI_EN.pptx

18
Visualization

Statistics Screen

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
package.
integrated PDE
called up via an
30.07.2018
VW316

such as quantities,

shift history can be

VW Pacheco

cycle times, degree of

Statistical information

utilization, availability,

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 SW_WS_V6_Teil_03_HMI_EN.pptx

19
Visualization

Interface Screen

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
and word.
30.07.2018
VW316

PLCs are displayed on the

VW Pacheco

interface screens in bit, byte

The interfaces to the adjacent

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 SW_WS_V6_Teil_03_HMI_EN.pptx

20
Factory Call
Visualization

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
insert.
operator or missing
30.07.2018
VW316

in case of faults the plant

VW Pacheco

components e. g. request to
In the picture, the worker can

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 SW_WS_V6_Teil_03_HMI_EN.pptx

21
Diagnosis
Visualization

called up via an integrated diagnostics package.

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Information on the status of the individual PROFINET stations can be
Software Workshop for Body Shop – VASS V6
30.07.2018
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VW Pacheco

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 SW_WS_V6_Teil_03_HMI_EN.pptx

22
Runtime

FB Ventil

FB Motor
Module block 2
Module block n
Module block 1
Message Interface

DB
DB
DB
ProDiag

DB
Message System Interface to the HMI

DB

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System message management

ProDiag DBs
Software Workshop for Body Shop – VASS V6

PLC
HMI
30.07.2018
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VW Pacheco

Message system

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 SW_WS_V6_Teil_03_HMI_EN.pptx

23
Visualization

Message Screens

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Software Workshop for Body Shop – VASS V6

Normally no.
Post processing:
archive.
pages Message view.
30.07.2018
VW316

Archived messages are

VW Pacheco

displayed in the message

All pending messages are

the system messages and

displayed on the message

There are report pages for

for the system diagnostics

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 SW_WS_V6_Teil_03_HMI_EN.pptx

24
Visualization

Other Screens

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Projecting Guideline
Software Workshop for Body Shop – VASS V6

guideline!
and their processing
The other operating pages

are described in the configuration

30.07.2018
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VW Pacheco

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Visualization 30.07.2018

Navigation Structure

Main Screen Plant Overview

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Operating Modes

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Selection

Statistics Hand Screen 1 Hand Screen 2 Hand Screen n Robot Overview

Robot Overview Tool 1 Tool 2 Tool n Robot Detail

Process Devices
Overview

Interfaces

Technologies
SW_WS_V6_Teil_03_HMI_EN.pptx

Diagnosis Alarm Display Alarm Log

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 SW_WS_V6_Teil_03_HMI_EN.pptx

26
Employee information traffic lights

Off
Signal States of the Displays

Cycle time OK

Workspace locked
Workspace released

Protective device OK
Employee Information Traffic Lights

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Light
Continuous

(3s before 100%)

Enter workspace
Workspace locked
Cycle time warning
Software Workshop for Body Shop – VASS V6

Blinking

Fault

not released
Cycle time 100%

Protective device
30.07.2018
VW316

VW Pacheco

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 Software Workshop for Body Shop – VASS V6 VW316

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Employee Information Traffic Lights 30.07.2018

Example for the Sequence of Signal States

Signal State Signal State Signal State
Employee information traffic lights

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Release protective
device
Workspace Enter back signal state
Protective device
locked workspace not released
• Plant works • Plant requires factory • Plant requires factory
• Protective device intervention intervention
active z. B. protective • Protective device • Protective device
gate closed deactivated, for deactivated, for
example: protective example: protective
• No worker
gate opened
SW_WS_V6_Teil_03_HMI_EN.pptx

gate opened
intervention required • Remove / insert parts • Release protective
device

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VW Pacheco
Type Display 30.07.2018

Signal States of the Type Display

Types extension
Off Continuous Blinking
Max. 4 types Light 2Hz

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Not type 3 Type 3 available Requirement type 3
Type 3

Type 2 Not type 2 Type 2 available Requirement type 2

Type 1
Not type 1 Type 1 available Requirement type 1
SW_WS_V6_Teil_03_HMI_EN.pptx

Version with white display elements

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Show Type and Jam at Loading Areas 30.07.2018

Signal states of the type with terminal indication

Types extension
Aus Continuous
Max. 3 types Blinking
Light
2Hz

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Not type 2 Type 2 available Requirement type 2
Type 2

Type 1 Not type 1 Type 1 available Requirement type 1

Jamming Without function No jamming Jamming possible

indicator
SW_WS_V6_Teil_03_HMI_EN.pptx

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 Software Workshop for Body Shop – VASS V6 VW316

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More Displays 30.07.2018

Display of stall quantity of process devices: (spot welding guns, bolt set heads, wire quantity)

Continuous Continuous Continuous

Off Light Light Light

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--- OK Stall quantity 90% Stall quantity 98%

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Visualization: empty containers - with automatic removal of the parts with robots

Continuous Blinking
Off
Light 2Hz

Container change
--- ---
blocked
SW_WS_V6_Teil_03_HMI_EN.pptx

Container change
--- ---
released

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Visual .: empty containers - with automatic removal 30.07.2018

Example of Signal Sequence During Container Change

1 Signal State 2 Signal State 3 Signal State

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Container change Container change Protective equipment
Protective device
blocked released release
not released
Back
signal state

 Plant works  Plant requires worker

 Plant requires worker
 Protective device intervention
intervention 1
active  Guard disabled
 Guard disabled
 For example:  For example:
 For example:
protective gate closed protective gate
protective gate
SW_WS_V6_Teil_03_HMI_EN.pptx

 No worker opened
opened
intervention  Release protective
 Change container
required device

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Display Protection Circuit 30.07.2018

Signal States of the Protection Circuit Display

Continuous
Off Blinking Light
No Collective Fault
---
Collective fault Present

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Emergency Stop Emergency Stop
---
OK Activated

Protection Circuit Protection Circuit

---
OK Not OK

Automatic Mode Automatic Mode

---
Not Active Active
SW_WS_V6_Teil_03_HMI_EN.pptx

Note
Note The protective circuit display is only used if there is no large screen display!

32 Planejamento Elétrico Anchieta | G. Pavan de Brito