BRN65102-9-*

FA-S-Advance series
Functional Schematic
1.
2.
3.

AC200V Wiring (FA20SA) .............................................................................................................. 1

AC100V Wiring (FA20SA) .............................................................................................................. 2
Remote connection
3.1.
Remote connection (FA-SA) ............................................................................................ 3
3.2.
Remote connection (FA-SA-V)......................................................................................... 4
3.3.
Remote GND wiring ......................................................................................................... 5
4. Operation panel
4.1.
Emergency Stop Circuit ................................................................................................... 6
4.2.
NC generator circuit ......................................................................................................... 7
4.3.
NC POWER ON circuit .................................................................................................... 8
4.4.
NC POWER OFF circuit................................................................................................... 9
5. Limit Switch
5.1.
Limit switch (LS) Machine control box (Column side) ...................................................... 10
5.2.
Limit switch (LS) Machine control box (Bed side) ............................................................ 11
6. Generator unit
6.1.
Generator FAN (Connection) ........................................................................................... 12
6.2.
Generator (Location)........................................................................................................ 13
7. VG detection (IP>=4, IP<=3) .......................................................................................................... 14
8. Contact (in vertical) detection ......................................................................................................... 15
9. Generator alarm detection.............................................................................................................. 16
10. Specific resistance control
10.1. Specific resistance control (Pump main circuit and solenoid valve) ................................. 17
10.2. Specific resistance control (excluding Pump main circuit and solenoid valve) ................. 18
11. AT Wire Feed
11.1. Main tension control ....................................................................................................... 19
11.2. AT wire feed (CW)............................................................................................................ 20
11.3. AT wire feed (CCW) ......................................................................................................... 21
11.4. AT wire breakage ............................................................................................................. 22
11.5. AT unit control .................................................................................................................. 23
12. 20 kg wire unit
12.1. 20 kg wire (option) ........................................................................................................... 24
12.2. Table insulation ................................................................................................................ 25

COMPANY PROPRIETARY
NOT TO BE REPRODUCED OR DISCLOSED WITHOUT SPECIFIC
WRITTEN PERMISSION OF MITSUBISHI ELECTRIC CORPORATION

FA-V related/Functional Schematic/Contents.doc/BQNE20541-*

BRN-65102-9-*

1. AC200V wiring (FA20SA)

Generator
NFB

F unit

NF ON
MCOREADY ON

L1
L2
L3

F7

20A

F8

20A

F9

20A

READY ON

AVR

V (A+B generator
W
Machine control (Bed)
568

1-B31

DC unit

571

2-B31

Connector F1
10A

F2

10A

F3

10A

F11

30A

F12

30A

F13

30A

F4

15A

MC1 (READY ON)

1A-F1

5A-B34

L1

1B-F1

4A-B34

L2

2A-F1

3A-B34

L3

1A-F2

1B-F2

2A-F2

Reservoir
control unit

F1

15A

5A-B33
4A-B33
6B-B33

L11

5B-B33

L21

6A-B30

L1

5A-B30

L2

4A-B30

L3

6B-B30

L11

5B-B30

L21

220V
200V

F4A

X/Y axes
servo AMP

6A-B33

1.6KVA
Transformer

0V

200V
0V

UPSD27A

L1
L2

U axis servo
AMP

V axis servo
AMP

L3
L11
L21
L1
L2
Machine
control
(column)

L3
L11
L21

FA-S Advance/FunctionSchematic/BQNE2020541-*

-1-

Lubrication
pump

Z axis servo
AMP

BRN-65102-9-*

2. AC100V wiring (FA20SA)

Machine control (Bed)
(READY
ON)

Generator
F unit

F5(10A)

100

R11

OV2

S11

FAN

MC1

R12

6A-F1

5B-B34

NF ON

6B-F1

2B-B34

ACM

AVR2
3-CN1

P-BOX

RA
1

2A-F4

2A-PR

2B-F4

2B-PR

1A-F4

1A-PR

1B-F4

1B-PR

1-CN1

Power
ON

RA1
R15

RA
0

READY
ON

RA0

MC
O

R17

Reservoir
control

NMBA F1(5A)

5A-F1

4B-B34

APON

5B-F1

3B-B34

R17

8B-B2

6B-B3

205

8A-B2

6A-B3

214

7A-B2
RA0

7B-B2

AVR3

3B-B33

1-CN1
2B-B33
2A-B33

5A-F3

5B-F3

4B-F3

3-CN1

1A-CON1

2A-B30

ACM

2B-B30

R17

3B-B30

APON

AVR1,2
3-CN1
1-CN1

READY ON
POWER ON

1B-CON1

ACCOM

AVR3,4
Machine control (column)

OSC unit

Branch
connector

3A-CON1

4-CN1
1-CN1
KMCB

NF ON AC100V
POWER ON AC100V
READY ON1 AC100V
READY ON2 AC100V
ACCOM

FA-S Advance/FunctionSchematic/BQNE20541-*

-2-

1B-M14
10B-M14
6A-M14

BRN-65102-9-*

3-1. Remote connection (FA-SA)

RS422 High function handy control box (Option)
CON2
CF10

CR05A

RI01

CF10

CG12

CR05B
KMCB
Port 0 and 3

ARIC-02
Port 6
(*1)(*4)

HN154

Machine control (Bed side)

Machine control (column side)

CR05A CR05B

CR05A CR05B

RX312
Port 1
(*2)(*4)

RX312
Port 2
(*2)(*4)

CR11 CR12

RI02

NMBA

P-BOX

Debugger address
BA400020:11001111

R-TM

W31A-02-DWC
Port 0
(*3)

CN-WT
FX-BP-Q8M
Port 7
(*3)(*4)

NMBA

TE2(FSW)

Debugger address
BA400020:11001111
RX312

Reservoir
control relay

Debugger address
BA400020:11001111
RX312(Port 2)

<Setting of Dip SW>

*1 Setting of ARIC SW2
Option box

CR05A CR05B

CR05A CR05B

3:HI-Z
4:CHGMOD

R-TM
OFF

Debugger address
BA600020:00000001
W31A-02-DWC

Basic handy control box

CR11 CR12

Debugger address
BA400020:11001111
RX312 (1 port)

KMCB(Port 0)
ARIC
KMCB (Port 3)

CG12

Reservoir control

UPMA
Port 0 and 6
Generator
casting

RX312
7 port
(*2)(*4)

<RX312 LED>

*2 Setting of RX312 DS1

1:HI-Z (Unable to set
2:CHGMOD
OFF

Communication LED: Communication

normal (green), Abnormal (red)

Communication baud rate

Debugger address
BA500020:10010101
Option

RX312
LED

CLK CHGMOD

ON(L)
1.4MBPS

Normal
OFF(H)
2.8MBPS

*3 Unable to set (fixed)

Generator LED

UPMA
(6,0 port)

Communication
LED

<Communication cable>

<Setting of rotary SW>

*4 Port is changeable with rotary SW

If communication cable is
disconnected, RIO error will occur
FA-S Advance/FunctionSchematic/BQNE20541-*

Generator LED: Lights (green) with

POWER ON, READY on with
reservoir

CR11 CR12

Debugger address
BA500020:01000101

-3-

n port
(n: Set to the port as shown right)

BRN-65102-9-*

3-2. Remote connection (FA-SA-V)

RS422 High function handy control box (Option)
Machine control (column side)

CON2
CF10

RI01

CR05A

Machine control (Bed side)

Reservoir control

CR05A CR05B

CR05B

Basic handy control box

CN-WT

CR05A CR05B

CF10
KMCB
Port 0 and 3

ARIC-02
Port 6
(*1)(*4)

HN154
CG12

RX312
Port 1
(*2)(*4)
CR11 CR12

RI02

NMBA

P-BOX

Debugger address
BA400020:11001111

R-TM

W31A-02-DWC
Port 0
(*3)

FX-BP-Q8M
Port 7
(*3)(*4)

CR11 CR12

NMBA

Debugger address
BA400020:11001111
RX312 (1 port)

KMCB (Port 0)
ARIC
KMCB (Port 3)

CG12

TE2(FSW)

Debugger address
BA400020:11001111
RX312

Reservoir
control relay

Debugger address
BA400020:11001111
RX312 (Port 2)

<Setting of Dip SW>

*1 Setting of ARIC SW2

Option box
CR05A

Debugger address
BA600020:00000001
W31A-02-DWC

RX312
Port 2
(*2)(*4)

CR05B

WOSA
Port 0, 2 and 5
Generator
casting

CR05A CR05B

3:HI-Z
4:CHGMOD

R-TM
OFF

RX312
7 port
(*2)(*4)

BA500020:00100101

Generator LED: Lights (green) with

POWER ON, READY on with
reservoir

Debugger address
BA500020:10010101
Option

1:HI-Z (Unable to set

2:CHGMOD

Communication LED: Communication

normal (green), Abnormal (red)

Communication baud rate

RX312
LED

WOSA
(Port 5, 2, and 0)

CLK CHGMOD

ON(L)
1.4MBPS

Normal
OFF(H)
2.8MBPS

*3 Unable to set (fixed)

Generator LED

Communication
LED

<Communication cable>

FA-S Advance/FunctionSchematic/BQNE20541-*

*2 Setting of RX312 DS1

<RX312 LED>

OFF

Debugger address

-4-

<Setting of rotary SW>

*4 Port is changeable with rotary SW

If communication cable is
disconnected, RIO error will occur

n port
(n: Set to the port as shown right)

BRN-65102-9-*

3-3. Remote GND wiring

P-box

Liquid
crystal
0V(LG)

Machine control (bed side)

Machine control (column side)

FG

RI01

Earth via metal

bucket

CR05A

CR05B

ARIC (#6)
LCD

CF10

CF10

0V(LG)

AVR
LG

LG

0V(LG)
Contactor
frame

0V (LG)
SC2442
ITSTR

RX312 (#)

0V(LG)

0V(LG)

PC engine
board

CR05A

KMCB (#0) (#3)

SGND

Contactor
frame

FG

Earth via metal

spacer

HN154

Earth via metal

spacer

FG

PGND

0V(PGND)

DC INP

FG

Earth via metal

bucket

Earth via metal

spacer

AVR

CR05B

0V

DC
OUT
0V
(RG)
W31A-02DWC

FG

FG

FG

CON.UPS

CR05A

CON.UPS

Handy
control box

CNWT

VLQA
(#2)
0V (LG)

AVR

(#7)

FG
RG

FG

UPS

Earth via metal

spacer

LG

Central earth plate

FG

Generator unit

Reservoir control

FG

FA-S Advance/FunctionSchematic/BQNE20541-*

Earth via metal

spacer

-5-

BRN-65102-9-*

4-1. Emergency stop circuit

P-BOX

STOP
IN

COM

KS-WK70A
RA-SEMG RA-RDY1
RA
RDY1

4B-S
RA-SRDY

RG

PC engine board

3-EMG
2-EMG

HN154

24V
NC CPU is
interrupted

1-EMG
Shield

FA-S Advance/FunctionSchematic/BQNE20541-*

-6-

BRN-65102-9-*

4-2.NC generator circuit

Generator casting

P-BOX

HN154

5V

24V

24V
DC/DC
(5V/24V)

UPSD27A

W31A-02-DWC

PC engine board

Noise
filter

(+)
(-)

1-DCIN
2-DCIN
3-DCIN

5A/B-UPS
6/7B-UPS

1B-DCOUT
2B-DCOUT

5A/B-UPS
6/7B-UPS

3B-DCOUT

FG

FG

FG
+12V(EX)

PCI buss

12V

RG

OUT IN
GND

24V
DC/DC
(12V/24V)

+24V(EX)

RG(EX)

7A/B-CG12

7A/B-CG12

3A/B-CG12
8A/B-CG12
17A/B-CG12
24A/B-CG12
38A-CG12
40B-CG12

3A/B-CG12
8A/B-CG12
17A/B-CG12
24A/B-CG12
38A-CG12
40B-CG12

FA-S Advance/FunctionSchematic/BQNE20541-*

1B-UPS

2B-UPS

2B-UPS

4B-UPS

4B-UPS

6A/B-UPS

6A/B-UPS

7B-UPS

7B-UPS

8A-UPS

8A-UPS

+12V
RG
10A/B-UPS

10A/B-UPS

FG
RG

1A/B-CG12
33A/B-CG12
36A/B-CG12

1B-UPS

1A/B-CG12
33A/B-CG12
36A/B-CG12

+5V

-7-

BRN-65102-9-*

4-3. NC POWER ON circuit

P-ON
(ON22)

+5V
(ON21)

W31A-02-DWC

1A-S

+24V(EX)
DI14

DO11

1B-S

(ON12)

(ON11)

MAC
303C

DO12

IN4

Y4

RA
PON

IN3

Y3

RA
PON

DO16

RG

RG

PC engine board
3A-S
RA-PON

3B-S

2-ON/OFF

5-CF24

5-ON/OFF

4B-S

1-ON/OFF

4-CF24

4-ON/OFF

Power failure
timer circuit

4A-S

FA-S Advance/FunctionSchematic/BQNE20541-*

UPSD27A

-8-

BRN-65102-9-*

4-4. NC POWER OFF circuit

P-OFF
CON.S

CON.S

ON/OFF

6A

6B

5A

5B

RA6
RG

24V
D01F
RA6

MAC303

RG

RG

W31A-02-DWC

PC engine baord

HN154

ON/OFF

ACFAIL

CON.UPS

CON.UPS

DCOUT

CF01

3B

3B

1A

4B

4B

2A

CON.UPS

CON.UPS

CON.S

CF24

7A

7A

9B

6A

6A

9A

UPSD27A

FA-S Advance/FunctionSchematic/BQNE20541-*

-9-

NC POWER OFF
treatment

BRN-65102-9-*

5-1. Limit switch (LS)

Machine control box (column side)

M1-1B

KMCB

Overrun

M32-1

M1-1A

X00-20B

RA
2

Setting of
0-MAC303 (9M)

M32-2
M33-5B

M1-2B

M33-5A

M1-2A

M33-2B

M1-3B

M33-2A

M1-3A

Stroke end+X X00-19B

Stroke end-X X00-18B

Stroke end+Y X00-17B

Overrun +U
Overrun -U

Overrun
+X

Overrun +V
Overrun -V

Overrun
-X

M1-4B

Overrun +Y

M1-4A

Overrun -Y

M1-5B

M33-4B

M1-5A

M33-4A

M1-6B

M33-1B

M1-6A

M33-1A

Stroke end+X
Stroke end-X

M1-7B

Stroke end+Y

M1-7A

Stroke end-Y X00-16B

M1-8B

Stroke end-Y

M1-8A

Near point X

Near point Y

X00-7B

X00-6B

M1-9B

M33-3B

M1-9A

M33-3A

Near point X

M1-10B

Near point Y

M1-10A

Stroke end+U X00-11B

M2-1B

Stroke end+U

M2-1A

Stroke end-U

X00-10B

M2-2B

Stroke end-U

M2-2A

Stroke end+V

X00-9B

M2-3B

Stroke end+V

M2-3A

Stroke end-V
Wire breakage LS1
(Contacts close when "No
Wire" is detected)
Wire breakage LS3
(Contacts close when wire is broken)

Lower collection SW

X00-8B

M2-4B

M2-6B

X00-14A

M2-6A
X00-16A

M34-2

M2-7A

M34-1

X00-15A

P24X

Setting
of ARIC
RX312 DI
6

X00-15B

Stroke end-Z

X00-14B

Near point detection Z

X00-5B

P24X
Pulse input for
bobbin diameter
compensation

0VX

FA-S Advance/FunctionSchematic/BQNE20541-*

Lower collection S/W

M4-1

Wire breakage
Contacts close when wire is
broken

M4-2

P24X

M4-3

RGX

M3-5B

RGX

M3-1B

RGX

0.1UF
C67

X00-5A

Stroke end+Z

Manual operation S/W

(Contacts close when PT is off)

M2-8B

X00-7A

RGX

Safety cover Open

Wire breakage
LS1
P24X

M2-7B

M2-8A
Wire breakage LS2
(Contacts close when wire is
broken)

Stroke end-V

M2-4A

P24X

M3-2A

Overrun Z

Machine control terminal block

P24X

DI-1B and 2B

Machine unit

M3-1A

M3-4B
M3-5A
M17-1B
M17-1A
M17-2B
M17-2A
M17-3B
M17-3A
M17-4B
M17-4A
M17-5B
M17-5A
10UF 0.1UF

Photo sensor
(PNP type)

1W1.5K ohm

DI-18B

PTP

DI-1B and 2A

0VX
-10-

RA=Shortcircuit
FA=Release

Safety cover opens

Overrun +Z
Overrun -Z
Stroke end+Z
Stroke end-Z
Near point detection Z
Brown
Black
Blue

Bobbin diameter
compensation
photo sensor
(PM2)

5-2. Limit switch (LS)

B8-5B

X01-7A
From AVR3
(LCA10S-24-XMBN)
0V +24V

BRN-65102-9-*

Machine control box (Bed side)

B8-5A
X01-9B

B8-4B

Lubrication load detection

(Circuit protector)
Lubrication low detection

B8-4A
X01-9A

B8-3B
B8-3A

X01-5B
B2-1B

B8-2B
RA
KD

B8-2A
B3-1B
B3-1A

B2-1A
X01-6A

B6-10B

Cutter load detection

(Circuit protector)
Cutter unit detection
Detection of wire coming
off the cutter
Air pressure low

B6-10A
X01-16B

B6-9B
B6-9A

CR
11

X01-19A

B6-4B

Detection of fluid level

below the table (FS)
Working tank door - Upper limit

B6-4A
X01-18A

B6-3B

Right

Working tank door - Lower limit

B6-3A
B6-2B

Setting of
RX-312

B6-2A
B6-1B

Working tank door - Upper limit

Left

Working tank door - Lower limit

B6-1A
B8-7B

X01-8B

B8-7A
B8-8B

Safety cover Column

Safety cover Bed

B8-8A
B7-3B

X01-8A

B axsi determination

B7-3A
B7-2B

X01-5A
RA
KD

X01-10A
X01-2B
X01-1B
FA-S Advance/FunctionSchematic/BQNE20541-*

6 10
5 9
+24V

B7-2A

NMBA

-11-

B axis near point

BRN-65102-9-*

6-1. Generator FAN (Connection)

570

DC unit

Oscillator
8B-CON AR1

571

8B-AR2 DC

DC24V
8A-AR2 DC

1A-COM
AR1

1A-AR2 DC

B-18(19)UX2-2X9

7A-AR2 DC

RA
4B

F unit
(CP unit)

Generator
cooling fan
error

fan1

RA2
0.75 black

F6

571

main unit(B)

fan3

On with
READY

(5A)

(8)

(12)

0.75 black

570

COND2

568

AC200V
1B-F3

fan4

TE3
1A-F3

B-18(19)UX2-2X9

RA4B

Generator cooling fan error

7A-CON AR1

main unit(A)

fan2

CONF2

8A-CON AR1

CONF1

Branch connector

570

SUB unit
fan5

571
Fan code (T-40-1)

571

* 0.75 Black: B-18(19)U-O

B-18(19)UX2-2X9

CONF4

External fan

fan7

Fan code (T-40-1)

B-18(19)UX2-2X9

fan8

fan
12

fan
13
Fan lead wire

571

Note: Connecting Fan and Branch connector

1. Fan lead wire, Fan code (T-40-1)
(Receptacle 170048-4)

FAN

fan
10

1
2

fan
11
Fan lead wire

1
2
B-18(19)UX2-2X9
(Receptacle 170038-4)

Adddition of generator FAN location

FA-S Advance/FunctionSchematic/BQNE20541-*

Internal air fan (Heat exchanger)

CONF3

570

-12-

BRN-65102-9-*

6-2. Generator (Location)

fan10
fan11
fan1

fan2
fan5

fan7
fan8

fan3

fan4

fan12

fan13

Door opens in
this direction

FA-S Advance/FunctionSchematic/BQNE20541-*

-13-

BRN-65102-9-*

7. VG detection (IP>=4, IP<=3

FA20: Located at the rear side
of working tank

NSVB

+12V

2-FS

DK-427

RA6
1-3

1B-PV

4/AB-NC

1A-IP3

5/AB-NC

3B-IP3

3/AB-NC

3B-SV

1/AB-NC

3B-PV

8/AB-NC

2B-PV

6/AB-NC

1A-SV

2/AB-NC

1A-PV

When FM ON

1-FS
Rectifier

10/AB-NC

RA6

RA4

RA4
(IP>=4, NM

13 4

IC3

2-3

-12V

13

RA5
RA4
4

RA4
11

13

(DC)
VR4

RA3
4

IC3

IC3
UPC4741C

RA3
9

VR2

(IP>=4, HG

13

(IP<=3, NM
RA2
8

RA3
4

VR3

IC2
UPC4741C

RA2
6

RA3
11

13

(IP>=3, HG

Performance according to
combination of relays

RA2 RA3 RA4

IP>=4, NM OFF OFF ON
IP>=4, HG OFF ON OFF
IP<=, NM

ON OFF OFF

RA
16 2
RA
16 6

1
1

RA
16 3 1
RA
16 4 1
RA
16 5 1

IP<=3, HG OFF OFF OFF

FA-S Advance/FunctionSchematic/BQNE20541-*

ON if ST(LC) is selected

4B-RA
2A-RA
4A-RA
5A-RA
3A-RA
1A/B-RA

-14-

B19-DO
ON in case of Machining ON

ON in case of Ip4 or greater

ON in case of AE21
ON in case of DC
RG

B15-DO
B18-DO
B17-DO
B19-DO
A1/A2-DO

ARIC

BRN-65102-9-*

8. Contact (in vertical) detection

NFCA

Pulse Trnasformer

Perpendicularity gauge

RA3
F3-2A

LED4

3
Upper
Lower

P24X

KMCB

M5-3A

F1-3A

OI6

F3-1A

F3-1B

F3-2B

F3-3A

F3-3B

LED5
Pulse Transformer

RA3

LED6

LED (Upper)

P24X

Setting

0-MAC303 (9M)

0
M5-3B

Contact effective

F1-3B

OI7

Y00-12A

LED (Lower)

LED7

Machine unit
F2-4B
Contact effective

Setting

3-MAC303 (7M)
Perpendicularity gauge
Upper/Contact
Perpendicularity gauge Lower

M5-6A

F1-6A

RA3

(T/C unit)

F2-1A

Power feed die

(WG upper attachment
plate)

F2-1B

Wire pushing felt

3
X03-11B

RA3

X03-10B
Y03-1A

M5-7B

F1-7B

RG
P24Y

Y03-2A
Y03-1B

M5-5A

F1-5A

P24Y
Y03-2B
M5-9A
M5-9B

F1-9A
F1-9B
AG

M5-10A
M5-10B

F1-10A
F1-10B
-12V

FA-S Advance/FunctionSchematic/BQNE20541-*

RA3

WKPC

-15-

BRN-65102-9-*

9. Generator alarm detection

DC unit

R1
R2

P24V

1A-AL0

1A-CONAR

16-AR1

6B-AL0

6B-CONAR

11-AR1

5B-AL0

5B-CONAR

12-AR1

2B-AR2

2B-AL0

2B-CONAR

13-AR1

6A-AR2

6A-AL0

6A-CONAR

2-AR2

AVR abnormal

7A-AR2

7A-AL0

7A-CONAR

2-AR1

Generator coolant fan halt

4B-AR2

4B-AL0

4B-CONAR

7-AR1

DC unit abnormal 1

5A-AR2

5A-AL0

5A-CONAR

6-AR1

DC unit abnormal 2

1A-AR2

MAIN unit abnormal 1

MAIN unit abnormal (Control generator)
MAIN unit abnormal (F3 fuse)

WOSA pcb
SUB unit abnormal

17-SB

18-SB

7A-CN16

8A-CN16

KDCA pcb
1-CN1
5A-CONRA

5B-CONRA

2-CN1

1-CN1
1A-CONALM

1B-CONALM

2A-CONALM

2-CON01

1-CON01

3A-CONALM

3B-CONALM

2B-CONALM

2-CN1

AVR1
LCA-30S-24

AVR1
LCA-30S-24

OSC unit

1A-CONAL

2A-CONAL

1B-CONAL

2B-CONAL

2A-CONA1

2B-CONA1

Branch
connector

POWER ON
AC100V

A+B' generator
(MME AVR

AEDA pcb
SUB unit error

MAIN unit alarm

(Contacts close in case of alarms)

RA3

(Contacts close in case of errors)

(Contacts open in case of alarms)

SUB unit

Debugger address
ADDRESS

F E D C B A 9 8 7 6 5 4 3 2 1 0

0xBA500000 * * * * * * 1 * * * * * * * * *

If an error occurs, the value will

change to "0"

0xBA500002 1 1 * * * 1 * * 1 1 * * 1 1 1 1

Alarm message
SUB unit abnormal
MAIN unit abnormal 1
MAIN unit abnormal 2
MAIN unit abnormal 3
MAIN unit abnormal 4
DC unit abnormal 1
DC unit abnormal 2
AVR abnormal
Generator coolant fan halt
Generator temperature increasing
FA-S Advance/FunctionSchematic/BQNE20541-*

-16-

BRN-65102-9-*

10-1. Specific resistance control (Pump main circuit and solenoid valve)
F/TR
unit

Reservoir control
1A-F2

1B-F2

MC
O

MC2

OCR2
U2,V2,W2

P2

Filtering
pump

P3

Rapid fill pump

(Equipped in FA20SA

P7

Unit cooler
pump

P1

Supply pump

GND

MC3
2A-F2

2B-F2

GND

OCR3
U3,V3,W3
GND

MC7

FG

OCR7
U7,V7,W7
GND

Central
earth plate

U
V
W
GND

R
S
T
GND

205
214

B
C

RA
2

RA 15
RA 16
RA 17
RA 18
RA 3

RH
RM
RL

Inverter

STR

STF

Unit cooler

SD
V5
W5
GND

NMBA
READY ON
AC 100V

205
B-B3

205
205

A-B3

214
214

285
284
200

MC7

214
MCO

OCR2
OCR3
RA4

(READY ON)

RA
O

RA0

RA
1

OCR7

MC
O

M
C2

RA10
RA13

M
C7

M
C3

(Equipped in FA20SA)

RA
3

(Equipped in FA10SA)

RA5

214
536A

RA6

AVR1
3-CN1
2-CN1
1-CN1

1A
1B
2B
60
63
30
31

RA7

SOL AB (Water purifier)

536
517
214
538

SOL AB (ON-OFF SW
SOL C (Lower collection)

518
214
539

SOL E (Jet)

521
214
537

SOL J (Rapid fill)

SOL H (Lower collection)

RA8
DC24V

RA9

(SOL F)

RA11
RA 3

AVR2
3-CN1
2-CN1
1-CN1

DC5V

SOL J2 (Rapid fill support)

(Equipped in FA10SA)
RA14
RA19

541
214
527

SOL BU (Fixed throttle Upper)

RA20
RA21

528
214
540

SOL BU (Fixed throttle Lower)

534
214

SOL Z (Nozzle cleaning)

(SOL V)

RA22

FA-S Advance/FunctionSchematic/BQNE20541-*

-17-

BRN-65102-9-*

10-2. Specific resistance control (excluding pump main circuit and solenoid valve)
Generator

Reservoir
T1

AC240

PC-AVR
(A+B' generator)
CN
4-5

701
702

3A-F3
3B-F3

MCO

U
V
W

20V

240V

F unit

552
551
MC2
553

3A-F2
3B-F2

(READY ON

RA4
205

0V

0V

M
C2
+12V

214

GND
-12V

R2
R1

R1: 150 ohm

R2: 390 ohm

IAPA

OUT

NEB

Specific resistance
sensor

556
557
232
214
230
560
231
555
554

+IN
-IN

3-phase AC200

Input

16B-CR11
20B-CR11
1B-CR11
17B-CR11
20A-CR11

Micropro
cessor

MAC
202

A/D
conversion

MAC
402

Setting 6

FSW2

RA2

FSW2
(Used water
tank)

(Inverter abnormal)
(Filter pump abnormal)

OCR3
18A-CR11

(Rapid fill pump abnormal)

OCR7
(Unit cooler pump abnormal)

19A-CR11

1B-LR
1A-LR
3B-LR
2B-LR

RA0
12A-CR11

(Unit cooler abnormal)

2B-CR11

NC control
section
Machine related
remote
In machine control box

20B-CR12

RA
3

Supply pump

19B-CR12

RA
4

Filtering pump

17B-CR12

RA
5

SOL AB

14B-CR12

RA
6

SOL C

RA
7

SOL H

13B-CR12

RA
8

SOL E

12B-CR12

RA
9

SOL F

11B-CR12

RA
10

Rapid fill pump

RA
11

SOL J

RA
12

SOL J2

8B-CR12

RA
13

Unit cooler pump

6B-CR12

RA
14

SOL C2

18A-CR12

RA
15

Inverter RH

17A-CR12

RA
16

Inverter RM

16A-CR12

RA
17

Inverter RL

15A-CR12

RA
18

Inverter STR

13A-CR12

RA
19

SOL BU

12A-CR12

RA
20

SOL BL

10A-CR12

RA
21

SOL V

7A-CR12

RA
22

SOL Z

CR05B
RX312
Setting
3

CR05A

Machine control section

VLQA

1A-CR12

FA-S Advance/FunctionSchematic/BQNE20541-*

P24

19A-CR11

READY
ON
100V

NC

RA1

FSW3
(Clean
water tank)

OCR2

ACM

R17

ARIC

FSW3

-18-

BRN-65102-9-*

11-1. Main tension control

Offset
adjustment

Machine
condition data

20

Y0B19

21

Y0B18

22

Y0B17

23

Y0B16

External power
transistor

14
4

Y0B15

25

Y0B14

Y0B13

27

Y0B12

20

Y0B10

21

Y0B09

22

Y0A18

Data latch

Y0B11

Machine
condition type

VR16

Y0A17

8
6E

6E

D/A

Gain
adjustment

RA4

RA
4

MAC303 (9M)
Setting
0

KMCB

FA-S Advance/FunctionSchematic/BQNE20541-*

7
6E

1
6E

6
1A

Main
tension
motor

M13-2A

MT

(RA22)
Wire
breakage

Tension ON

VR15

(RA16)
READY
ON

-19-

RA4

M13-1A

BRN-65102-9-*

11-2. AT wire feed (CW)

20

Y0B19

21

Y0B18

22

Y0B17

23

Y0B16

24

Y0B15

25

Y0B14

26

Y0B13

27

Y0B12

20

Y0B10

21

Y0B09

22

Y0A18

Data latch

Y0B11

Wire feed CW

Y0A20

Machine
condition data

Machine
condition type

External
power
transistor

6D

14

6D

1A

M13-2A

VR10

MT

D/A

Main tension
motor

M13-1A

P5

MAC303 (9M)
Setting

11
F/V

KMCB

FA-S Advance/FunctionSchematic/BQNE20541-*

(RA16)
READY ON

-20-

GAL
PY166
5J

5L

5L

M8-1B
M8-2B
M8-2A
M8-3B
M8-3A
M8-1A

+A
-A
+B
-B
LG

Encoder
EN

BRN-65102-9-*

11-3. AT wire feed (CCW)

20

Y0B19

21

Y0B18

22

Y0B17

23

Y0B16

24

Y0B15

25

Y0B14

26

Y0B13

27

Y0B12

20

Y0B10

21

Y0B09

22

Y0A18

Data latch

Y0B11

Wire feed CCW

Y0A19

Machine
condition data

Machine
condition type

4D

14

4D

1A

M13-2A

VR8

MT

D/A

Main tension motor

M13-1A

MAC303 (9M)
Setting

11
F/V

KMCB

FA-S Advance/FunctionSchematic/BQNE20541-*

External power
transistor (RA16)
READY
ON

-21-

GAL
PY166
5J

5L

5L

M8-1B
M8-2B
M8-2A
M8-3B
M8-3A
M8-1A

P5
+A
-A
+B
-B
LG

Encoder
EN

BRN-65102-9-*

11-4. AT wire breakage

MAC303 (7M)
Setting

M14-10B

F1 5A

KMCB

READY ON

M14-6A

AVCR: Constant-current generator

(MME-AVCR)

AC100V

Wire
electrode

3
RA21
Cutting energizer
AVR

Y3B18

RA
21
AC COM

M15-1

CN1-1

M15-2

CN1-2

M7-2A

CN2-2A

Anneal

Y3B20

Cutting

Y3B19

M7-2B

CN2-2B

X3B05

M7-9B

CN2-9B

AF cutting detection

M7-10A/B

CN2-10A/B

AVCR generator
(AC100V)

RA
3

Y3B05

M7-5A

CN2-5A

Cutting current

23

Y3B06

M7-4B

CN2-4B

Melt-cut

P24

RA4

PC10
RA
4
RG

24

RA3

detection

CN2-1A/B

Cutting current

Melt-cut RA

RA1
RA2

24

23

Cutting current

22

Y3B07

M7-4A

CN2-4A

22

Cutting current

21

Y3B08

M7-3B

CN2-3B

21

P12

2A-M14

OV

4A-M14

OV

3A-M14

20

Y3B09

M7-3A

CN2-3A

AVR2
LCA30S-12

AVR3
LCA15S-12

N12

FA-S Advance/FunctionSchematic/BQNE20541-*

-22-

Melt-cut
energizer
CN3-1 - 4A

Cutting
current

Cutting current

Anneal
energizer
CN3-5A/B

RA
1
RA
Melt-cut 2

Turns ON due
to wire melt-cut

M7-1A/B

Anneal RA

Anneal

20

Output of
current

Common
energizer
CN3-1 - 4B

BRN-65102-9-*

11-5. AT unit control

Y3B18
Y3B17
Y3A20
Y3A19
Y3A18
Y3A17
Y3A16
Y3A15
Y3A14
Y3A13
Y3A05
Y3A07

RA
21
RA
26
RA
25
RA
27
RA
28
RA
29
RA
30
RA
31
RA
33
RA
32
RA
35
RA
34

F1(5A)

Cutting energizer AVR

M14-6A

Air blow

READY ON
AC100V

M14-10B

SOL 3

M15-2

MMEAVCR

RA21

SOL 1

M15-1

SOL 2

M16-1 - 6B

RA26

SOL 4

M16-1A

Wire chips collection air

RA25

SOL 8

M16-2A

SOL3 Wire guide

M16-3A

SOL1 Pipe Lower

M16-4A

SOL2 Air transfer

M16-5A

SOL4 Collection roller

M16-6A

SOL8 Power feeder

M16-7A

SOL7 Wire slip-off prev ention

M16-9A

SOL5 Power feeder

M16-10A

SOL6 Energizer retainer

RA27

SOL 7

RA28

SOL 5

RA29

SOL 6

RA30

SOL 9

RA31

SOL 10

RA33
Y3B16
Y3B10

RA
39
RA
37

RA32

Cutting tension 20

RA35

Cutting tension CW/CCW

Spare

M16-8B

Spare

RA34

RG

MAC303 (7M)
Setting

M16-7B

+12V

RA37

M16-9B

RA39
4

KMCB
M

RG

FA-S Advance/FunctionSchematic/BQNE20541-*

-23-

M16-10B

Wire chip
collection motor

BRN-65102-9-*

12-1. 20Kg wire (option)

Machine control box (Bed)

20k wire unit

F2
3B-B1

3B-B30

READY
ON 100V

8A-B2

3A-B1

3A-B30

AC COM

10A-B2

2A-B1

2A-B30

GND

READY ON

3B-B34

R17

8B-B2

AC100V

2B-B34

ACM

FG

(5A)

POWER ON
AC100V

4B-B34

APON
1
I
CN1

3
I
CN1

AVR2
LCA30S-24
1
I
CN1

3
I
CN1

2
I
CR
30

1
I
CR
30
20k wire mode

RX312
Setting

18B-CR11

X01-18B

1B-B1

1B-B30

20kg wire
mode

2B-CR11

X01-2B

2B-B1

2B-B30

P24X

1B-CR11

X01-1B

P24X

MNBA
FA-S Advance/FunctionSchematic/BQNE20541-*

-24-

BRN-65102-9-*

12-2. Table insulation

F2
8B-B2

R17

3B-B34

8A-B2

ACM

2B-B34

5A

READY ON
AC100V

1B-B4

Working tank SOL 4A

8A-B4

Working tank SOL 4B

RA111
AVR2
4B-B34

APON

POWER ON
AC100V

2B-B34

ACM

1-CN1
1-CN2
LCA30S
-24
3-CN1
3-CN2

RX312 20A-CR11
Setting
2-CR30
1

RA
111

Y01-20A
2

2A-CR11

Y01-2A

1A-CR11

Y01-1A

1-CR30

NMBA

Machine control box (Bed)

FA-S Advance/FunctionSchematic/BQNE20541-*

-25-