10. 1", 2 13, Penetrant Testing - ASME Codes ‘TABLE OF CONTENTS ‘SCOPE OF DOCUMENT. DOCUMENTATION. 24. ConESANOSTANOARD, 22. PROUECT SecoFIC DOGAMENTATIN DEFINITIONS... PERSONNEL... PRODUCTS... 54. Tyre 52. Memon: 53. Sener ‘54. DEVELOPEFS SHALL Be OFTHE FOLLOWNG FORMS ‘55. SOLVENT REMOVERS SHALE OFTHE FOLLOWNG CLASSES: ‘CONTAMINANT CONTROL IN AUSTENITIC STAINLESS STEEL AND TITANIUM. ‘CONTAMINANT CONTROL IN NICKEL AND NICKEL-BASE ALLOYS... [SURFACE PREPARATION [SURFACE TENPERATURE 8.1, STAWOARO TEMPERATURE 92. Non STaNCARO TEMPERATURE LIQUID PENETRANT APPLICATION METHOD AND TIME, 10.1. RewovALor Excess Lue PenerRAtr 402. Devic eToDANo TE BORE OEVELOPER APPLICATION. 1033. _MeTHO0 NO MAXIMUM TME FOR DEVELOPER APPUCATION 4104, WTERPRETATIONTWE, 105. Lowa, 1085.1. Fuorescent Light Examinaton: 10852. Viable Light Examination. 4108. Postcuranne, 407. Evauaron DOCUMENTATION : 414. RecoRoN@ oF IDIeATIONS 1.11. Noveecable Indications. ‘11.12, Recctable ncatons. 11:13, Examination Recores ‘ACCEPTANCE CRITERIA : REPORTING... : See Se ana EEO nen AMISAPPENDIX A - ACCEPTANCE CRITERIA AS PER ASME Vl IV 1 APP 8. ccs ® APPENDIX B - ASCEPTANCE CRITERIA AS PER ASME B31.3. oe 10 > me1. SCOPE OF DOCUMENT This procedure descibs the minimum requirements fer Nen-Destctve penetra igi testing according io ASME Goces, I apptes fo Carbon steel ft, martensite and ausonite stares tel alloy sees, cast iron and non ferrous materi. ‘This general procedure shall be amended wih project specif requirements by a Wor Instucton 2. DOCUMENTATION 2.4. CODES ANO STANDARD Rot {1) | ASMESecton V | Baler and Pressure Vesel Gode — Nondestructive Examination — Reta) [ASME VArile6 | Liuld Penetrant Examination Ret. (3} | ASME 851.3 "ASME Gade for Pressure Ping ret fa) | ASTME-es ‘Standard Test Method fr Liqu Penetant Examination ot (5) | ASTME-t@17 ‘Standard Practice or Liquid PenetantToxtng eto) | AMS 2006 Inspection Materia, Penetrant Reti7y | enars ‘Non DestueWe Testing — Qualfcaton and Certficaton of NOT Personnel ~ General Princes et. |isosrte 'Non-Destut testing ~ Qualicatonané Caifcaton of personne! 2.2. PROJECT SPECIFIC DOCUMENTATION ‘Tobe tiled by project 3. DEFINITIONS MT Magne Testing MUT Manual Utrasenc Testing NDE Non Destuctve Evaluation NOT Non Destuetve Testing RT Radographic Testng Wi Worinetucton WT Wal Thickness4, PERSONNEL ‘The Personnel shal have vision, wih corecon Hf necessary, to enable him to read a Jaeger Type No.1 Standard Chart at 2 tance of nat less than 12 In (900 Mon), and ls capable of tnguahing. and dferentatng convat betwoen Sort Used, These requroments shal be checked analy “The parsonne shall be competent inthe tchriques of he liquid penevant examination method for which he 1s eerie (as per ISO 8772), inaudny malong tne examination and erpreting and evakatng the rests, xcept at where te examination mahod cones f more than ane operation, he may be ceed as bln ‘ualfe aiy for one or more ofthese operations. 5. PRODUCTS Penatrant xaminaton processes and materials ae clasied in accordance withthe mateal classification contained in AMS 2644: Penetrantsysers covered by tis practice shallbe othe folowing pes, methods, ‘and sonsitvly levels PT consumates (cleaner, penetrat nd developer) shal be fom the. same mmanufocurer BA, Tyre: ~ "Type Fuorescent aye. = Type vibe ye 52. Memon: ‘Wate washable Postma, Ipopi Solvent removable, Postma, hycoptac 53. Sensmviy (Theee levels apply to Type | ponstrani systems ony. Type I penetanteystams have only a single sanity ‘and tis nt represeniod by ay ofthe vl sted 3 flows} ‘Sensi Level 12 —Verylow. Sensiviy Level !Low. ‘Sensi Level 2 Medium, ‘Sensi Level High = Sensiiviy Level ¢—Utraigh 5.4. DEVELOPERS SHALL BE OF THE FOLLOWING FORMS: Dy powder. Water soko Water suspondatie. Nnaqueous for Type funrscent penetra. Nonaqueous for Type I sible dye. ‘Specie apocation. 5.5. SOLVENT REMOVERS SHALL BE OF THE FOLLOWING CLASSES: Glass Halogenated = Giass 2—Nontaogensted = Glass 3—Spectc appcaton 6. CONTAMINANT CONTROL IN AUSTENITIC STAINLESS STEEL AND TITANIUM Wan testing austenite stainless stel and tianum, use ony penetrant mate bearing a chemical anayis ‘cericate of entaminant content (CNoide and Fluorine), which shal ot exceed the armours stated below. “The residue fom the evaporation of S09 of the penetant material (exception made of stents a removes) shall be less than 0.00259, Whe resiue is equa oor exceeds 000259, the sum ofthe Clone an eoand Flune content nthe residue hall ot exceed 1% of the residue by weight. The analysis procedure ‘Shall comply wih equrements of ASME standard SectonV, ts 7-542, Residue rom the evaporation of 100g of solvents and removers shal be les than 0.0059, When resiue is ‘squalor excaeds 0.0089, he sum othe Chore and Fuotine contort ne resi shal na exeaed 1% ‘f the resdue by weight. The analysis procedure shal compl wih te requements of ASME standard ‘Section em 7842 CONTAMINANT CONTROL IN NICKEL AND NICKEL-BASE ALLOYS "Wen testing Neel or Nicke-base alloys, use onl penetrant mater besig a chemical analysis certiste ‘of contaminant content (Sulfur, which shal not exceed the amounts ven baw. “The residue fom the evaporaton of 80g ofthe penetant material exception made of solvents and removes) shal be under 0.0025g. When resdue ' equal to or exceeds 0.00259, Sulur content inthe residue sal ot exceed 1% ofthe residue by wet. Th anaes procedure shal comet with reaurements ‘OFASHE standard Secon Vem FSH (a “The resdue of the evaporation of 1009 of solvents and removers shal be loss tan 0.0059. When resiue is ‘squalor exceeds 0.008, te Suu conan inte oadue shall ot excaes 1% of he rele by Woh ‘Te ans procedure shal comply with requirements of ASME standard Secon V, hem T-681, 8 SURFACE PREPARATION In genera, stsfacory results may be cbsined when the surface ofthe part isin the as-weled, ase, -atdast oF aborged condlon Surface proparaton by ging, mechinng, or her methods may be necessary wher surface reguarios coud mask nations Prior to each iquld penerant examination, the sutace tobe examined and a adjacent areas witin atest 1 in. (25 ran sal be ry and free ofa at. grease, It sca, woldng ox, weld spatter, pat of, and afer ‘Sxraneous ator hat could Obscure surface openings or Oeics interfere wih he examination, “Typical leaning agents which may be used are detergents, ganic solvent, descaling sohtons, and paint removes, Degreasing and ulrasale caanng methods mayo be ured Cleaning sovents shall meet the requirements of T-64% of Ref. 2. The caning method employed fe an Important pat ofthe examination precass 9. SURFACE TEMPERATURE 9.1. STANDARD TEMPERATURE As a standard technique, the tomporaure of the panetant andthe surace of th pat o be processed shalt rot be below SO"F (10°C) nor above 125°F (52°C) treughout he exammatin period. Local Meathg or ooing permite provided the part temperature remains nthe range o SO°F fo 125°F (10°C to 82°C) uring be examination. Winer tis not practeal to comply wih hese temperature ltatons, other lemperatures and tes may be Used, povided the procedures are qulfed as spaced In he nex secton 9.2. NON STANOARO TEMPERATURE “When isnot practical to conduct a tgud penetant examination within te temperature range of S0°F to {25°F (10°C te 52-0, ne examination procedure a fhe proposed lower o Nghe temperature ange ecures. ‘ualicton ofthe penetrant materials and processing i accordance wih Mandatory Appendix I of Re [2 10. LIQUID PENETRANT APPLICATION METHOD AND TIME Liquid pontrant shall be apped by aerosol, using or spraying wih comressad al gun. Panctraton time (wal te) shall be at least tn (10) mrutos and chal nt exceed sity (60) minutes. The fires gen iin tis section shal be checked agaist manufacturer recormmenatons wiz. oD10.1. REMOVALOF EXCESS LIQUO PENETRANT For water washable penarant, excess pentant shal be removed by spraying water over prt surface, The hides maxsmum lev! awed on water must be infer f© 60 pom when the surface to be tsi Sustenietanioes steal. Vater presure shal be undar 280 Kpa (40 ps) and temperature lea than 46°C ‘hon using dye ponaten and behveenTO'C and 38°C when sing fucrescentpenetan. For solvent removable pantant, excess panatant shal be italy remeved using dry and clean cates or ‘absorbent paper Ate tis fet cleaning, use Goth or absorbent paper Sighly wet wih lean MU, ‘tearing ful shal not be drecty apled fo part surface, 10.2. DRYING METHOO AND TIE, BEFORE DEVELOPER APPLICATION ‘Surface dying shall tappen by raturlavaporaton during at as ve (6) minutes. In case of penetrant removal wih wate, tho surface may be died using a cloth or absorbent paper befor evelping times compltd. 10.3. METHOO AND MAXUM TAIE FOR DEVELOPER APPLICATION Developer shall be applied by aerosol in order to obiin a thin and uniform layer inthe whole ara, immediately aor surface drying Wher is is impossie, maximum tne shall bo tty (20) minutes. Before and during the appcaton developer container shal be vigorously shaken to ensure suspension homogeney 40.4. INTERPRETATION TIME ‘The nti interpretation of et rests shal be cared out immediately afer developer applcaton Test nal intorpretatin shall be cariedout rm ten (10) to tity (30) minutes after developer application 10.5. LicHnne 105.1. Fcescont List Examination, 108.1., Visble Ambient Light Level ‘Examine fucrescent pension indeatons under black ght na darkened rea. Viste ambient ight should not exceed 2 candles (20100. Te memsurement sous be made wa sual prtograptype vl ht meron Me sarcn Beng 105.12, Black Light Level Cont Block ghts shall provde a minimum of 1000 pWiem2, atthe examination surface. The black lght Wavelength shal bei ths range of 320 fo 3B0 nm. The ininaly shoud be checked week t ensure the Feauires ouput. Refecors and More shoul be checked daly for Geanlness and integrity. Cracked ot broken utravolat (UV) flere shoud be replaced immediately. Detecive bubs, wn radiate UV enetgy, ‘must be replaced befor further use, 108.13, Black Light Warm-Up ‘Aow the back ight to warm up for a minimum of 10min prior os use er measurement ofthe intel of {he utravoiet ight res 105.14, View Aptation ‘The examiner shoul be inthe darkened are for at east min beore examining parts. Longer mas may be ncesary under some cumstances, 1052. Vishie ish Examinaton: Veble penatrantinsatons can be examined in ether natura or artical ght. Adequate iuminaton fe “o eneure no fss in fe sensily ofthe examination. A rinmum ight intersty at he examination ‘Ste of 100 fe (1000 Lx is recommen 106. Post CLeANNG Post cleaning & necessary in those cates where residual penetrant or developer could infarfre wih ‘subsequent processing o wih servic requirements. t's parculty mpernt where Teskualpenetont ‘Sxaminaon materials might combine uth eter facore sens to produce coreaon A sutabl tesnigu, ‘Suche a simple water fn, watr spray, machine wash, vapour degreasing. echent soak or Uraeont? one »leaning may be employed (eee ASTM E168 for further deta) tis recommended that developer removal Isreceasary shouldbe cared out as promply as posable afer examnaton so thal does nat" on he part 107. EvALuanion An indeation ofan imperecion may be larger than te imperfection that causes however, the size of he Injeaton fe befor accepts evalson Ory eens ws rar sonar gsr ta 8 (1.5 mm) shal be considered relevant. (@) Aina indication sone having enath greater than thre times the with (©) A randed incaton is one of crcular or elipical shape withthe length equal oor less than tree times te wth (@) Ary qusttonatie or doubt! indeatons shal be reexamined to determine whether oF not hey are relevant 11. DOCUMENTATION 41.4. RECORDING OF INDICATIONS 1.14. Nocti nections, "Nonjocab indcatons shal be recorded 11.42, Relctable ndcatons, Rejecable ination shall be recorded. As minimum, the ype of ndeations (inar or rounded), lecaton and exert (eng or elametr or aged) shal be corde, 11.45. Examination Recon For each exzninaton, te folowing information shall be recorded: (a) procndure dentflaton and revit. (0) liquid ponerant type (ie or Muorescent, (©) ype (number or ltr designation) of each panera, penetant remover, emulier, and eveloper. {examination personnel identity and if required by referencing Code Section, qualification ‘eve (@) map or recor of indeations; () matealandtrickness, (@) fighting equpment and (3) dato and tne examinatons were performed. 12. ACCEPTANCE CRITERIA ‘Acceptance citer, as per ASME Vil dv 1 App. or ASME 831.3, can be found in Appendices. 13. REPORTING ‘The report shall include the reporting requrements of he applcable standard, NOT procedure and ecoptance tera. A eas the folowing minimum formation must be given: = Name ofthe company and operator carrying ou the testing including certicaton level of he sperator Object and drawing references Pace and date of esting Matorial ype and eimentions Post wold eat retent tequred Lecaton of examined areas, pe of ent Welding process used masurface condtions “Temperature of the object [Number of repairs pectic area repaired twice or more CConract requirements e9, ofr no, specications, speci agreements etc. Exarge of reporting forms ‘Seton showing lation and information regarding detected defects Extent of estng Test equipment used ‘Description ofthe parameters used for each methed ‘Desripton and iocaton ofl rcordble ncators ‘Tesi results wih reerence to acceptance level (ter ntrmaton related to the specfe metnod may be sed under each method.APPENDIX A - ACCEPTANCE CRITERIA AS PER ASME VIII DIV 1 - APP 8. a ACCEPTANCE STANDARDS ‘These acceptance standards shall apply ness other more restrictive stands are specie or specific mate sor applications with this Division, Al surfaces o be examined shall Be lve of {a relevant lines indications: (2) etovant rounded indications grester than %g in «smn () fou amore relevant rounded indeations in tine separated by “gin (15 mm) af less edge to edge. o> meAPPENDIX B - ACCEPTANCE CRITERIA AS PER ASME B31.3. 0 ts oma ps speared 6) a pee guna pogo saute pel Uy Eat) 8 68 8 0p py 9a SIDE hs hon a KH oe "ow om ep mya Pt wall: stall tt iit TEE eA: ‘ "rh r) a) F) aya] A] fia i EH a eae ome ‘suompapiay lam Buien|eG 16) SpONW WOT FUE PUE SPOR 20) ED EDUEEIDY TETVE ANEL 2D sonesee 1) agente ae 2 2 8 0H) 16 >on Sw or aR ‘TEHVE MIGEL 20) SOLON aMTEA WOUEHLg "eqs so) vopen 25 “ssssanpn sen 9 ue wuRnqUR eu 29 ‘de ou stop vosnion ute ye 92 on Roan ot uO PEON 9 pangs a wpa ru em ana # paul woe? 5) amen ia 29 70, hg pedas ae samen Sot omy amy DUNN saKUIBEP sa a "V92€ 9981.0 1 oe IPS BEES aM aDUEpO-DE u apEU Spm cL AIEEE = ‘ES 1ME pur 51 srt se 885 usp Bau (003) suopDepediay piom Bunenjer 20) spoyew woReulwery ue SpIoM 10) epaIHD eouEIdEDY TETWE AAEL