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ELECTRONIC CASH REGISTER

ER-180T SERIES

SERVICE Manual
ELECTRONIC CASH REGISTER CONTENTS

1. Precaution Statements
2. Product Specifications
3. Installation and Operation
4. Assembly and Disassembly
5. Exploded View and Parts List
6. PCB Layout and Parts List
7. Block Diagram
8. Wiring Diagram
9. Schematic Diagrams
About this Manual
This service manual describes how to perform
hardware service maintenance for the SAM4S
ER-180T Series Electronic Cash Register.

Notes
Notes may appear anywhere in the manual.
They describe additional information about the
item.

Precaution symbols
. Indicates a Safety Precaution that applies to
this part component.
. Indicates the part or component is an
electro-statically sensitive device. Use caution
when handling these parts.
Copyright
ⓒ 2010 by Shin Heung Precision.
All right reserved.

This manual may not, in whole or in part, be


copied, photocopied, reproduced, translated
or converted to any electronic or machine
readable from without prior written
permission of Shin Heung Precision .

SAM4S ER-180T SERIES


Service Manual First edition.
March 2010.
V1.0

Printed in KOREA
Overview of this ECR

This ECR is a microprocessor-based system, using an 8 bits microprocessor.


This service manual provides the technical information for many individual component systems, circuits and gives
an analysis of the operations performed by the circuits. If you need more technical information, please contact
our service branch or R&D center. Schematics and specifications provide the needed information for the
accurate troubleshooting.
All information in this manual is subject to change without prior notice. Therefore, you must check the
correspondence of your manual with your machine. No part of this manual may be copied or reproduced in any
form or by any means, without the prior written consent of Shin Heung Precision.

Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered on in the REG
mode for at least 24 hours. This allows the MS Lithium battery, which maintains the memory of the
ECR while the power is off, to charge completely.
“Proper disposal of batteries is required. Refer to your local codes for disposal requirements.”
1 Precaution Statements

Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards
such as electrical shock.

1-1 Safety Precautions


1. Be sure that all built-in protective devices are 6. Observe the original lead dress, especially near
replaced. Restore any missing protective the following areas: sharp edges, and especially
shields. the AC and high voltage supplies.
2. When reinstalling the chassis and its Always inspect for pinched, out-of-place, or
assemblies, be sure to restore all protective frayed wiring. Do not change the spacing
devices, including nonmetallic control knobs and between components and the printed circuit
compartment covers. board. Check the AC/DC adaptor for damage.
Make sure that leads and components do not
3. Make sure there are no cabinet openings
touch thermally hot parts.
through which people - particularly children -
might insert fingers and contact dangerous 7. Product Safety Notice:
voltages. Some electrical and mechanical parts have
Such openings include excessively wide cabinet special safety-related characteristics which
ventilation slots and improperly fitted covers and might not be obvious from visual inspection.
drawers. These safety features and the protection they
give might be lost if the replacement component
4. Design Alteration Warning: differs from the original - even if the
Never alter or add to the mechanical or replacement is rated for higher voltage, wattage,
electrical design of the ECR. Unauthorized etc.
alterations might create a safety hazard. Also,
Components that are critical for safety are
any design changes or additions will void the
manufacturer’s warranty. indicated in the circuit diagram by shading, ( )
or ( ). Use replacement components that have
5. Components, parts and wiring that appear to the same ratings, especially for flame
have overheated or that are otherwise damaged resistance and dielectric strength specifications.
should be replaced with parts that meet the A replacement part that does not have the
original specifications. Always determine the same safety characteristics as the original might
cause of damage or over- heating, and correct create shock, fire or other hazards.
any potential hazards.

CAUTION ATTENTION
Danger of explosion if battery is incorrectly replaced. ll y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Replace only with the same or equivalent type
recommended by the manufacturer. Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
Dispose used batteries according to the constructeur.
manufacturer’s instructions.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.

SAM4S ER-180T SERIES 1-1


1 Precaution Statements

1-2 Servicing Precautions


WARNING: First read the-Safety Precautions-section of this manual. If some unforeseen circumstance creates
a conflict between the servicing and safety precautions, always follow the safety precautions.
WARNING: An electrolytic capacitor installed with the wrong polarity might explode.

1. Servicing precautions are printed on the cabinet. sometimes clamped to prevent contact with
Follow them. thermally hot components. Reinstall all such
2. Always unplug the units AC/DC adaptor from elements to their original position.
the AC power source before attempting to: 4. After servicing, always check that the screws,
(a) Remove or reinstall any component or components and wiring have been correctly
assembly reinstalled. Make sure that the portion around the
(b) Disconnect an electrical plug or connector serviced part has not been damaged.
(c) Connect a test component in parallel with an 5. Always connect an instrument’s ground lead to
electrolytic capacitor the instrument chassis ground before connecting
3. Some components are raised above the printed the positive lead ;
circuit board for safety. An insulation tube or tape Always remove the instrument’s ground lead last.
is sometimes used. The internal wiring is

1-3 Precautions for Electrostatic Sensitive Devices (ESDs)


1. Some semiconductor (solid state) devices are 7. Do not remove a replacement ESD from its
easily damaged by static electricity. Such protective package until you are ready to install
components are called Electrostatic Sensitive it. Most replacement ESDs are packaged with
Devices (ESDs); examples include integrated leads that are electrically shorted together by
circuits and some field-effect transistors. The conductive foam, aluminum foil or other
following techniques will reduce the occurrence of conductive materials.
component damage caused by static electricity. 8. Immediately before removing the protective
2. Immediately before handling any semiconductor material from the leads of a replacement ESD,
components or assemblies, drain the touch the protective material to the chassis or
electrostatic charge from your body by touching circuit assembly into which the device will be
a known earth ground. Alternatively, wear a installed.
discharging wrist-strap device. (Be sure to 9. Minimize body motions when handling
remove it prior to applying power - this is an unpackaged replacement ESDs. Motions such as
electric shock precaution.) brushing clothes together or lifting a foot from a
3. After removing an ESD-equipped assembly, carpeted floor can generate enough static
place it on a conductive surface such as electricity to damage an ESD.
aluminum foil to prevent accumulation of
electrostatic charge.
4. Do not use freon-propelled chemicals. These can
generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when
soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device.
Many solder removal devices are not rated as
anti-static; these can accumulate sufficient
electrical charge to damage ESDs.

1-2 SAM4S ER-180T SERIES


2 Product Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice.
See below for product specifications.

2-1 General Specification


A. System Specifications
Item Description Remark
Processor • RENESAS CPU M3030RF (16-Bit)
• DATA
SRAM : 128KBytes (External)
Memory
• PGM
FLASH : 128KBytes (CPU internal)
• Type : MS Lithium, 3.0V 11mAh
• Part Name : MS920S
Battery Rechargeable
• Charging Time : 24 Hours
• Life : 3 Years
Data Storage • 90 Days When battery is fully charged
• Model : LTPZ225 (SII)
Printer • Print Speed : 30 mm/sec (7.7 Line/sec) Detail Spec refers to next page
• Type : Thermal dot line printing type
• Operator Display : 8 Digits LED
Display
• Customer Display : 8 Digits LED #Option
• Max. 48 Keys Raised-I (w/o cap)
Keyboard
• Max. 48 Keys Raised-II (with cap) #Option
• B-type (3B4C, 4B4C)
• Bplus-type (3B4C, 4B4C) #Option
Drawer
• G-type (5B5C, 4B8C, 5B8C) #Option
• Compulsory s/w #Option
Consumption • Max. : 11W Reg. : 7W

Power Requirement • Adaptor DC7V/2A (Input : AC 90~260V / 50~60Hz)

Environment • Temperature : 0℃ ~ 45℃


Condition • humidity : 30% ~ 80% RH
• 420(L) X 325(W) X 202(H) With B-Drawer & Bplus Drawer
Dimensions(mm)
• 450(L) X 400(W) X 218(H) With G-Drawer (Option)
• 3.8Kg (SET only) With B-Drawer & Bplus Drawer
Weight
• 8.1Kg (SET only) With G-Drawer (Option)

Table2-1 General Specifications

SAM4S ER-180T SERIES 2-1


2. Product Specifications

2-1 General Specification

B. Printer Specification
Item Description Remark
Model • LTPZ225 (SII)
Print Method • Thermal Direct Line Printing
Total Number of Dots • 192 Dots
Printing Format • Vertical : 0.25 mm
Dot Pitch
• Horizontal : 0.25 mm
Printing Speed • 30mm/Sec (7.7Line/Sec)
Printing Direction • Unidirectional friction feed
Feeding Method • Friction Feed
Paper Feeding Minimum Feed Pitch • 0.125 mm
Feeding Speed • 30 mm/Sec
Power Voltage • 6.5V Head/Motor
Power Supply Volt
Circuit Input Voltage • 5V Head Control/Sensor
Heat Element Density • 4 Dots/mm (100 dpi)
Printer Head Total Head Elements • 192 Dots/Dot Line
Available Printing Width • 48 mm
Line Feed Motor • 4-Phase Bi-Polar Stepping Motor
Head Temperature • Thermistor
Sensor
Paper-End Sensor • Mechanical Switch Sensor
• 10km / 5×10 pulse
7
Reliability Life
Dimension (mm) • 69.8 (W) ×33.0 (D) ×16.0 (H)
Weight • Approx. 45 g

Table2-2 Thermal Printer Specification

C. Paper Specification
Item Description Remark
Paper Type • Single-ply Thermal Paper Roll
Paper Size • 1 station 57.5 ±0.5 mm (Width) × diameter Ø 80 mm or less
Specified Paper • Original Paper No : HPK-110 (Hansol paper XT)

Table2-3 Paper Specifications


Note: The following paper can be used instead of the specified paper above.
TF50KS-E: Nippon paper industries Co.,Ltd.
PD 160R : New Oji paper Mfg, Co.,Ltd. , F380 : Kansaki specialty papers, Inc. (USA)
D. Character Specification
Item Description Remark
Character Structure • 8(W) × 12(H) Font (Including a horizontal)
Character Size • 1.5 mm(W) ×3.0 mm(H)
Column Pitch • 2.0 mm
Line Pitch • 3.875 mm (Including 3.5-dot line spacing)
Number of Column • 16 (8×12 Dots/Character)

Table2-4 Character Specification

2-2 SAM4S ER-180T SERIES


2. Product Specifications

2-2 Appearance
A. Appearance Dimensions (mm)

Figure2-1 Dimensions

B. ECR Features

① Cover Printer
② Key Board
③ Cash Drawer
④ Cover Display
⑤ Power Jack
⑥ Mode Switch
⑦ Front Display
⑧ Rear Display(Option)
Figure2-2 Location Feature

SAM4S ER-180T SERIES 2-3


2. Product Specifications

Memo

2-4 SAM4S ER-180T SERIES


3 Installation and Operation
WARNING: Before using Electronic Cash Register (ECR) for the first time, leave it powered ON in the

REG mode for at least 24 hours. This allows the MS-Lithium battery, which maintains
the ECR’s memory while the power is OFF, to charge fully.

3-1 Installation

3-1-1. Paper Roll Installation and Take-Up Spool Installation


1. Remove the printer cover.(Fig 3-1 (A),(B))
2. Open the housing clam cover and Insert the paper roll as shown.(Fig 3-1 (C), (D))
3. Pressing the housing clam cover.(Fig 3-1 (E))
4. Lay a cover on the side and press the FEED button.
5. Feed the leading edge of the paper in about 150mm and fold the tip in 20mm.
Insert the leading edge of the paper into the slot on the Spool Winding. (Fig 3-1 (F),(G))
6. Turn the Spool Winding in 2~3 turns. (Fig 3-1 (H))
7. Place the Spool Winding on the Paper Supply. If it loosen, turn to tighten it. (Fig 3-1 (I))
8. Replace the printer cover.(Fig 3-1 (J))

Figure 3-1. Paper Installation and Take-Up Spool Installation

SAM4S ER-180T SERIES 3-1


3. Installation and Operation

3-1-2. Cigar-Jack Power Installation


Warning: Only use Cigar-Jack Power. Do not connect AC Power Cord.

No Description
1. Use the Cigar Jack cable.

(CIGAR JACK CABLE)

1. Insert the CIGAR JACK CABLE like below figure.


2. Connect the 3 Pin connector of the CIGAR JACK CABLE for a Vehicle Battery.

3-2 SAM4S ER-180T SERIES


3. Installation and Operation

3-1-3. Program Download

No Description
DOWNLOAD CABLE for Program Update. (Special Cable for ER-180/180T)

1
5

( DOWNLOAD CABLE )

- Disassemble the cover printer

- Disassemble the screw.

SAM4S ER-180T SERIES 3-3


3. Installation and Operation

3-1-3. Program Download

No Description

- Disassemble the drawer.

4
- Disconnect the drawer harness and compulsory harness. Disassemble the drawer.

3-4 SAM4S ER-180T SERIES


3. Installation and Operation

3-1-3. Program Download

No Description

- Insert the download cable.

5 - Insert the DC power cord.

SAM4S ER-180T SERIES 3-5


3. Installation and Operation

3-1-3. Program Download

No Description

- Install and Run the Flash Development Took Kit V4.05 program. During installation,
choose all setting options as default value.

- Run the Flash Development Tool Kit Basic. ( You should install this program first)

- Type “M3030RFCP” in the Filter Edit box and select ‘M16C _M3030RFCP’ and press “Next”
button.

- Select connected port of your PC and press “Next button”.

3-6 SAM4S ER-180T SERIES


3. Installation and Operation

3-1-3. Program Download

No Description

- select communication speed. Uncheck “Use default” and set “115200” to the “Recommended
speeds” and press “Next button”.

- Press “Finish”button.
7

SAM4S ER-180T SERIES 3-7


3. Installation and Operation

3-1-3. Program Download

No Description

- Click the Options menu and check the “AutoDisconnect”

8
- Select the downloaded file. Check the Download File and “User/Data Area”.
Press arrow button and open “180T.mot”file.

3-8 SAM4S ER-180T SERIES


3. Installation and Operation

3-1-3. Program Download

No Description

- After selecting downloaded file then press “Program Flash”. If you see “ID Check” dialog,
then press OK.

- See the progress bar is going as below picture.


9

SAM4S ER-180T SERIES 3-9


3. Installation and Operation

3-1-3. Program Download

No Description

- If downloading is successful, green color “Image successfully written to device” will displayed as
below.

10

- Unplug the DC power cord.

- Unplug the download cable

- Reassemble drawer and assemble the screw as original status.

- Plug the DC power cord.

- Do the RAM ALL CLEAR and program other settings again (date and time..)

3-10 SAM4S ER-180T SERIES


3. Installation and Operation

3-2 Operation
Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered ON in the REG mode
for a at least 24 hours. This allows the Ms-Lithium battery, which maintains the ECR’s memory while the
power is OFF, to fully charge.
3-2-1 Mode
The position of the Mode determines the action of the ECR. The modes are as shown in Table 3-3

Mode Key Function

OFF - The Register is inoperable.

REG REG Use for normal registrations.

X X Use to read register reports and perform other manager functions.

Z Z Use to read register reports and reset totals to zero.

PGM P Use to program the register

S C Use for H/W tests and special setting.

Table3-1 Mode Function

SAM4S ER-180T SERIES 3-11


3. Installation and Operation

3-2 Operation

3-2-2 Key Board Matrix

Figure 3-2. Key Board

3-2-3 Initial Clear


1. Unplug the register.
2. Turn the control lock to the P position.
3. Press and hold the key position where the “SUB TOTAL” key is located on the default keyboard layout.
4. While continuing to hold the “SUB TOTAL” key, plug the register into a power source.
5. The message "****** INITIAL CLEAR ******” prints when the initial clear is complete.

****** INITIAL CLEAR ******

Figure3-3. Initial Clear Key & Print Sheet

3-12 SAM4S ER-180T SERIES


3. Installation and Operation

3-2 Operation

3-2-4 All Clear

This step insures that the cash register is cleared of any totals or programming. After this procedure, the cash
register is ready for programming and operation.

WARNING:This is a one time procedure. Do not repeat this procedure after the cash register is
WARNING: programmed, it causes all programs and totals to be erased and to be default.

1. Unplug the register.


2. Turn the control lock to the S position.
3. Press and hold the key position where the “A” key is located on the default keyboard layout.
4. Continue to hold the “A” key while plugging the register into a power source.
5. Press the upper left key of the keyboard, then the lower left key, then the upper right key, and finally
press the lower right key.

02/23/2010 TUE 08:47


===================
RAM ALL CLEAR OK !
= = = = = = = = = = = = = = = = = == =
RAM 1Mbits OK

ER-180T EPROM INFO.


VERSION : STD 01.000
CHECKSUM : 2DEB
FEB 23 2009
CLERK 00 000001 00000

Figure3-4. All Clear Key Sequence & Print Sheet

SAM4S ER-180T SERIES 3-13


3. Installation and Operation

3-2 Operation

3-2-5 Self Test


3-2-5-(a) Test Printer
1. Turn the Mode switch to Service Mode position.
2. Press ‘1’, ‘0’ and ‘SUB TOTAL’ key on key board.
3. Then the printer prints the test pattern.
4. After printing, The drawer is opened. Then the printer test is finished.

3-2-5-(b) Test Display


1. Turn the Mode switch to Service Mode position.
2. Press ‘1’, ‘1’ and ‘SUB TOTAL’ key on key board.
3. Check the Display.

3-2-5-(c) Test Key Board


1. Turn the Mode switch to Service Mode position.
2. Press Press ‘1’, ‘2’ and ‘SUB TOTAL’ key on key board.
3. Press each key on the keyboard one key at the time.
As you press each key. The Display shows the key’s location code.

3-2-5-(d) Test Mode Switch


1. Turn the Mode switch to Service Mode position.
2. Press Press ‘1’, ‘3’ and ‘SUB TOTAL’ key on key board.
3. Turn the Mode key and check the display.

3-14 SAM4S ER-180T SERIES


4 Assembly and Disassembly
This chapter describes the Disassembly and Reassembly procedures.
WARNING: This ECR contains electro-statically sensitive devices.
Use caution when handling any components in this system.

4-1 Disassembly
CAUTION: Disconnect the ECR from the external power source before Disassembly.

A. Disassembly Procedure
1. Separate the COVER PRINTER ASSEMBLY (①). (Page 5-1)
2. Remove a screw (⑪) on the CASE UPPER (⑫) and pull it forward and up
and then the CASE UPPER (⑫) will be open. (Page 5-1)
3. Remove the DRAWER CONNECTOR (ⓖ) on the MAIN BOARD (<). (Page 5-1)
4. Separate the DRAWER (B) from the CASE UPPER (⑫). (Page 5-1)
5. Separate the seven harnesses (ⓐ,ⓑ,ⓒ,ⓓ,ⓔ,ⓕ,ⓙ) can be removed from the MAIN BOARD(<).
6. Separate the HOLDER MOTOR (0) and POWER CONNECTOR (3) from the CASE UPPER (⑫).
(Page 5-1)
7. Remove four screws (5,6) on the CASE UPPER (⑫) and Separate the PRINTER ASSEMBLY(;)
and MAIN BOARD (<) from the CASE UPPER(⑫). (Page 5-1)
8. Remove two screws (1) on the COVER DISPLAY (’) and Separate the DISPLAY BOARD(2),
from the CASE UPPER(⑫). (Page 5-1)
9. Remove three screws (4) on the CASE UPPER (⑫) and Separate the KEYBOARD ASSEMBLY(>),
from the CASE UPPER(⑫). (Page 5-1)
10. Separate the COVER DISPLAY(’)from the CASE UPPER(⑫). (Page 5-1)
11. Remove two screws (⑩) on the CASE UPPER (⑫) and Separate the MODE SWITCH(⑬),
from the CASE UPPER(⑫). (Page 5-1)

B. Reassembly Procedure
- Reassembly procedure is in reverse order.

SAM4S ER-180 SERIES 4-1


4. Assembly and Disassembly

Memo

4-2 SAM4S ER-180 SERIES


5 Exploded View and Parts List
[Exploded View]

A.ASS’Y
MAIN

C. KEYBOARD

B.DRAWER

Figure 5-1. Total Disassembly

SAM4S ER-180T SERIES 5-1


5. Exploded View and Parts List

A. ASS’Y MAIN

No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark

1 JK72-20379A PMO-COVER PRINTER 1 Y

2 JK70-20152A IPR-CUTTER PAPER 1 Y

3 JK70-50011A SCREW-TAPPING:PH,M2,L4 2 Y

4 JK72-20385A PMO-WINDOW REAR 1 Y

5 JK72-20384A PMO-WINDOW FRONT 1 Y

6 JK72-20378A PMO-COVER DISPLAY 1 Y

7 JK72-20015A PMO-SPOOL WINDING 1 Y OPTION

8 JK72-20377A PMO-COVER BATTERY 1 Y

9 JK72-40330A PMO-ROLLER PAPER/END 2 Y

10 6002-000174 SCREW-TAPPING:PWH,M3,L10 2 C/UPPER + MODE KEY ASS’Y Y

JK70-50056A SCREW-TAPPING:PWH,M4,L10 1 C/UPPER+B DRAWER Y


11
6003-001149 SCREW-TAPTITE:PWH,M4,L10 1 C/UPPER+G DRAWER(OPTION) Y

12 JK72-20376A PMO-CASE UPPER 1 Y

13 JK96-01001B ELA UNIT-MODE S/W 1 Y

14 JK96-00937C ELA-MOTOR 1 Y OPTION

15 JK72-40932B PMO-HOLDER MOTOR 1 Y OPTION

16 JK70-50026A SCREW-TAPPING;PWH,M2.6,L8 2 C/DISPLAY + R/DISPLAY PCB Y

JK92-01647A PBA-DISPLAY:DUAL 1 Y OPTION


17
JK92-01648A PBA-DISPLAY:FRONT 1 Y

18 JK39-40800A HARNESS-POWER 1 Y

19 6002-000174 SCREW-TAPPING:PWH,M3,L10 3 C/UPPER + KEYBOARD ASS’Y Y

20 6002-000174 SCREW-TAPPING:PWH,M3,L10 2 C/UPPER + PRINTER ASS’Y Y

21 6002-000174 SCREW-TAPPING:PWH,M3,L10 2 C/UPPER + MAIN PCB Y

22 JK70-30023A PMO-HOUSING CLAM 1 Y

23 JK81-20094A AS-PLATEN ROLLER:LTPZ225(4DOT) 1 Y

24 JK70-50012A SCREW-TAPPING*PH,+,M2.6,L6 2 H/PRINTER + PRINTER Y

25 JK39-40803A HAR-DISPLAY FFC:ER180,16P,130mm 1 Y

26 JK72-20381A PMO-HOLDER PRINTER(T) 1 Y

27 JK92-01646A PBA MAIN-BOARD 1 Y

28 6002-000175 SCREW-TAPPING:PWH,M3,L8 7 KEYBOARD + KBD HOUSING Y

29 JK72-20389A PMO-KBD HOUSING 1 Y

30 JK72-20016A PMO-GUIDE WINDING 1 Y OPTION

JK44-30507A ADAPTOR:EUROPE 1 Y

JK44-30507B ADAPTOR:USA 1 Y
31
JK44-30507C ADAPTOR:AUSTRALIA 1 Y

JK44-30507D ADAPTOR:UK 1 Y

32 JK59-20016A UNIT-PRINTER 1 Y

33 6002-000174 SCREW-TAPPING:PWH,M3,L10 2 C/UPPER + CIGAR PCB Y OPTION

34 JK39-40805A HARNESS-CIGAR JACK 1 Y OPTION

35 JK92-01649A PBA-CICARJACK:ER-180,OPTION 1 Y OPTION

36 JK72-20376D PMO-CASE UPPER 1 Y OPTION

5-2 SAM4S ER-180T SERIES


5. Exploded View and Parts List

B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK

Figure 5-2. B-TYPE DRAWER (BOTTOM : MOLD LOCK)

SAM4S ER-180T SERIES 5-3


5. Exploded View and Parts List

B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK

Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : MOLD LOCK )

No. Code No. Description / Specification Q`ty Serviceable Remark


A 0201-002010 GREASE-N2 - Y Minimum Serviceable Packing Weight : 40g

5-4 SAM4S ER-180T SERIES


5. Exploded View and Parts List

B. DRAWER (B-TYPE) –BOTTOM : MOLD LOCK


DRAWER
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
JK75-20104A MEC-DRAWER B43ND:3B4C,7V,BLK 1 Y
JK75-20105A MEC-DRAWER B44ND:4B4C,7V,BLK 1 Y
C MOLD LOCK ASS’Y
JK75-20097A MEC-DRAWER B43LD:3B4C,7V,BLK,KEY 1 Y OPTION
JK75-20099A MEC-DRAWER B44LD:4B4C,7V,BLK,KEY 1 Y OPTION

a. ASS’Y COVER
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
a JK72-20386A PMO-COVER HOUSING 1 Y

b. ASS’Y BILL-COIN TRAY


No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
b1 JK72-40242C PMO-BILL_COIN TRAY Y
b2 JK75-10389A MEC-LOCK 1 Y OPTION
b3 JK70-10323A IPR-PLATE CLIP 1 Y OPTION
b4 JK72-40241C PMO-DRAWER BUSHING KEY 1 Y
b5 6021-000225 NUT-HEXAGON 2 Y
b6 6031-000243 WASHER-PLAIN 2 Y
b7 JK75-10386A MEC-ROLLER(Ø19) 2 Y
b8 JK70-40302A ICT-SHAFT PIN 1 Y
b9 6044-000124 RING-E 1 Y
b10 JK72-40240C PMO-BILL PARTITION 3(4) Y
JK70-20119A IPR-PLATE HOLDER_B3 1 Y
b11
JK70-20120A IPR-PLATE HOLDER_B4 1 Y
b12 6002-000193 SCREW-TAPPING :RH,M3,L6 3 Y
b13 JK70-30014B SPRING-LEVER PRESS(MD) 3(4) Y
b14 JK72-20259A PMO-LEVER PRESS 3(4) Y
b15 JK70-20025B IPR-KEY DRAWER 1 Y OPTION

c. ASS’Y BOTTOM
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
c1 JK70-50115A SCREW-TAPPING SPECIAL 2 Y
c2 6107-001041 SPRING-LOCK LEVER 1 Y
c3 JK72-20387A PMO-LATCH 1 1 Y
c4 JK72-20388A PMO-LATCH 2 1 Y
c5 JK33-10501A SOLENOID-DC 1 Y
c6 JK72-40375C PMO-COVER BOTTOM 1 Y
c7 JK61-40201A FOOT 2 Y
c8 6002-000175 SCREW-TAPPING 6 Y
c9 6021-000225 NUT-HEXAGON 2 Y
c10 6031-000243 WASHER-PLAIN 2 Y
c11 JK75-10386A MEC-ROLLER 2 Y
c12 JK70-30024A SPRING-PUSH 1 Y

SAM4S ER-180T SERIES 5-5


5. Exploded View and Parts List

B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK

Figure 5-2. B-TYPE DRAWER ( BOTTOM : STEEL LOCK )

5-6 SAM4S ER-180T SERIES


5. Exploded View and Parts List

B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK

Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : STEEL LOCK )

No. Code No. Description / Specification Q`ty Serviceable Remark


A 0201-002010 GREASE-N2 - Y Minimum Serviceable Packing Weight : 40g
B 0201-002009 GREASE-N1 - Y Minimum Serviceable Packing Weight : 40g

SAM4S ER-180T SERIES 5-7


5. Exploded View and Parts List

B. DRAWER (B-TYPE) - BOTTOM : STEEL LOCK


DRAWER
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
JK75-20104B MEC-DRAWER B43ND2:3B4C,7V,BLK 1 Y
JK75-20105B MEC-DRAWER B44ND2:4B4C,7V,BLK 1 Y
C STEEL LOCK ASS’Y
JK75-20097B MEC-DRAWER B43LD2:3B4C,7V,BLK,KEY 1 Y OPTION
JK75-20099B MEC-DRAWER B44LD2:4B4C,7V,BLK,KEY 1 Y OPTION

a. ASS’Y COVER
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
a JK72-20386A PMO-COVER HOUSING 1 Y

b. ASS’Y BILL-COIN TRAY


No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
b1 JK72-40242C PMO-BILL_COIN TRAY Y
b2 JK75-10389A MEC-LOCK 1 Y OPTION
b3 JK70-10323A IPR-PLATE CLIP 1 Y OPTION
b4 JK72-40241C PMO-DRAWER BUSHING KEY 1 Y
b5 6021-000225 NUT-HEXAGON 2 Y
b6 6031-000243 WASHER-PLAIN 2 Y
b7 JK75-10386A MEC-ROLLER(Ø19) 2 Y
b8 JK70-40302A ICT-SHAFT PIN 1 Y
b9 6044-000124 RING-E 1 Y
b10 JK72-40240C PMO-BILL PARTITION 3(4) Y
JK70-20119A IPR-PLATE HOLDER_B3 1 Y
b11
JK70-20120A IPR-PLATE HOLDER_B4 1 Y
b12 6002-000193 SCREW-TAPPING :RH,M3,L6 3 Y
b13 JK70-30014B SPRING-LEVER PRESS(MD) 3(4) Y
b14 JK72-20259A PMO-LEVER PRESS 3(4) Y
b15 JK70-20025B IPR-KEY DRAWER 1 Y OPTION

c. ASS’Y BOTTOM
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
JK97-20093K MEA-UNIT LOCK(7V) 1 Y
c
JK97-20093L MEA-UNIT LOCK(7V,COM) 1 Y
c1 6001-000525 SCREW-MACHINE: M3,L14 2 Y
c2 6107-001041 SPRING-LOCK LEVER 1 Y
c3 JK70-50079A SCREW-TAPTITE: M3,L5 2 Y
c4 JK97-01080B MEC-SUB LOCK 1 N
c5 JK27-10500C SOLENOID-DC: 7V 1 Y
c6 JK72-40375C PMO-COVER BOTTOM 1 Y
c7 JK61-40201A FOOT 2 Y
c8 6002-000175 SCREW-TAPPING 6 Y
c9 6021-000225 NUT-HEXAGON 2 Y
c10 6031-000243 WASHER-PLAIN 2 Y
c11 JK75-10386A MEC-ROLLER 2 Y
c12 JK70-30019A SPRING-PUSH 1 Y
c13 JK70-50090A PLAIN-WASHER 1 Y
c14 JK70-50092A SCREW-TAPTITE: M5,L10 1 Y

5-8 SAM4S ER-180T SERIES


5. Exploded View and Parts List

B. DRAWER (G-TYPE)

Figure 5-4. G-TYPE DRAWER

SAM4S ER-180T SERIES 5-9


5. Exploded View and Parts List

B. DRAWER (G-TYPE)

Figure 5-5. Lubrication Points of the G-TYPE Drawer

No. Code No. Description / Specification Q`ty Serviceable Remark


A 0201-002010 GREASE-N2 - Y Minimum Serviceable Packing Weight : 40g
B 0201-002009 GREASE-N1 - Y Minimum Serviceable Packing Weight : 40g

5-10 SAM4S ER-180T SERIES


5. Exploded View and Parts List

B. DRAWER (G-TYPE)

DRAWER
No Parts-No. Description/Specification Q'ty Design-Location Serviceable Remark
JK75-20102BN MEC-DRAWER G84NPB-7V:4B8C,NO COM 1 Y
C
JK75-20103BN MEC-DRAWER G55NPB-7V:4B8C,NO COM 1 Y

a. ASS’Y BILL-COIN(5B5C)
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
a1 6002-000175 SCREW-TAPPING : M3,L8 3 Y
a2 JK70-20113A IPR-HOLDER PLATE(5B5C) 1 Y
a3 JK70-30014B SPRING-LEVER PRESS(MD) 4 Y
a4 JK70-30015A SPRING-LEVER PRESS(PD) 4 Y OPTION
a5 JK72-20259A PMO-LEVER PRESS 4 Y
a6 JK70-20067A IPR-LEVER PRESS 4 Y OPTION
a7 JK72-40269A PMO-BILL PARTITION 3 Y
a8 JK72-40268A PMO-BILL COIN TILL : 4B8C 1 Y

a. ASS’Y BILL-COIN(4B8C)
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
a JK97-20094B MEA-UNIT BILL COIN(4B8C,PLASTIC) 1 Y
a1 6002-000175 SCREW-TAPPING : M3,L8 3 Y
a2 JK70-20114A IPR-HOLDER PLATE(4B8C) 1 Y
a3 JK70-30014B SPRING-LEVER PRESS(MD) 4 Y
a4 JK70-30015A SPRING-LEVER PRESS(PD) 4 Y OPTION
a5 JK72-20259A PMO-LEVER PRESS 4 Y
a6 JK70-20067A IPR-LEVER PRESS 4 Y OPTION
a7 JK72-40269A PMO-BILL PARTITION 3 Y
a8 JK72-20088A PMO-BILL COIN TILL : 4B8C 1 Y
a9 JK72-20090A PMO-COIN PARTITION 6 Y
a10 JK72-20089A PMO-COIN TILL 1 Y

b. ASS’Y HOUSING
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
b JK97-20095J MEA-UNIT HOUSING(STD,BLK) 1 N

c. ASS’Y LOCK
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
JK97-20093K MEA-UNIT LOCK(7V) 1 Y
c
JK97-20093L MEA-UNIT LOCK(7V,COM) 1 Y
c1 JK27-10500C SOLENOID-DC: 7V 1 Y
c2 6001-000525 SCREW-MACHINE: M3,L14 2 Y
c3 JK70-50079A SCREW-TAPTITE: M3,L5 2 Y
c4 JK39-40301R CBF HARNESS MICRO S/W 1 Y
c5 6107-001041 SPRING-LOCK LEVER 1 Y
c6 JK97-01080B MEC-SUB LOCK 1 N
c7 JK70-30019A SPRING-PUSH 1 Y
c8 JK70-50090A PLAIN-WASHER 1 Y
c9 JK70-50092A SCREW-TAPTITE: M5,L10 1 Y

SAM4S ER-180T SERIES 5-11


5. Exploded View and Parts List

B. DRAWER (G-TYPE)

d. ASS’Y BOTTOM
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
JK97-20096A MEA-UNIT BOTTOM(5B5C) 1 N
d
JK97-20096B MEA-UNIT BOTTOM(4B8C) 1 N
JK70-20115A IPR-BOTTOM PLATE(5B5C) 1 N
d1
JK70-20115B IPR-BOTTOM PLATE(4B8C) 1 N
d2 JK75-20068A MEC-ROLLER(Ф 22) 2 Y
d3 6003-000266 SCREW-TAPTITE: M3,L6 2 Y
d4 JK70-10401A IPR-PLATE GROUND 2 Y
d5 6003-000266 SCREW-TAPTITE: M3,L6 6 Y
d6 JK70-50092A SCREW-TAPTITE: M5,L10 3 Y
d7 JK61-40200B FOOT-RUBBER: BALCK 4 Y
d8 6002-000234 SCREW-TAPPING: M4,L16 4 Y
d9 JK70-50093A PLAIN-WASHER 1 Y

e. ASS’Y TRAY
No. Code No. Description / Specification Q`ty Design-Location Serviceable Remark
JK97-20097E MEA-UNIT TRAY TILL(5B5C,BLK,UNV) 1 N
JK97-20097F MEA-UNIT TRAY TILL(5B5C,BLK,UNV,MANUAL OPEN) 1 N
e
JK97-20098C MEA-UNIT TRAY TILL(4B8C,BLK) 1 N
JK97-20098D MEA-UNIT TRAY TILL(4B8C,BLK, MANUAL OPEN) 1 N
e1 JK73-10203A RMO-TENSION 2 Y
e2 JK73-30901A RMO-SPONGE(UNIVESAL) 2 Y
e3 JK75-20068A MEC-ROLLER(Ф 22) 2 Y
e4 JK70-40302A ICT-SHAFT PIN 1 Y
e5 JK70-60041A RMO-RUBBER STOPPER 2 Y
e6 6044-000124 RING-E: ID3 1 Y
e7 JK97-20100A MEA-TRAY TILL 1 N
e8 6003-000266 SCREW-TAPTITE: M3,L6 2 Y
e9 JK70-10323A IPR-PLATE CLIP 1 Y
JK70-20108B IPR-FRONT PANEL(5B5C,BLK) 1 Y
e10
JK70-20108D IPR-FRONT PANEL(4B8C,BLK) 1 Y
e11 JK70-20025B IPR-KEY DRAWER 1SET Y
e12 JK75-20067A MEC-KEY LOCK 1 Y
e13 JK70-50094A SCREW-TAPTITE: M3,L8 2 Y
e14 JK70-20075A IPR-KEY DRAWER: #2424 1SET Y OPTION
e15 JK75-20041A MEC-KEY LOCK: #2424 1 Y OPTION
e16 JK70-20120A IPR-DUMMY KEY 1 Y OPTION
e17 JK70-20074A IPR-LEVER LOCK 1 Y OPTION
e18 6044-000124 RING-E: ID3 1 Y OPTION
e19 JK70-20116A IPR-LEVER PUSH 1 Y OPTION
e20 JK70-40905A ICT-SHAFT LEVER PUSH 1 Y OPTION
e21 JK70-30020A SPRING-LEVER PUSH 1 Y OPTION
e22 6044-000231 RING-E: ID5 1 Y OPTION

5-12 SAM4S ER-180T SERIES


5. Exploded View and Parts List

C. ASS’Y KEYBOARD (LASER PRINTING TYPE)

Figure 5-6 ASS’Y KEYBOARD (LASER PRINTING TYPE)

SAM4S ER-180T SERIES 5-13


5. Exploded View and Parts List

C. ASS’Y KEYBOARD (LASER PRINTING TYPE)

No. Code No. Description/ Specification Q`ty Design-Location Serviceable Remark

C JK59-30041A UNIT-KEYBOARD: ER-180T(STD) 1 Y


C1 JK81-20085A PMO-KEY TOP 1×1 34 Y
C2 JK81-20086A PMO-KEY TOP 1×2 2 Y
C3 JK81-20094A PMO-KEY TOP SET:0~9 1 Y
C4 JK81-20084A PMO-KEYBOARD FRAME 1 Y
C5 JK81-20092A REX-CONTACT RUBBER 1 Y
C6 JK81-20083A ASSY-FPC,230 1 Y
C7 JK81-20091A IPR-BOTTOM PLATE 1 Y
C8 JK81-20076A SCREW TAPPING(BH):M2X5 8 Y
C9 JK81-20095A BALANCE-BAR 2 Y
C10 JK72-20390A PMO-BLANK KEY TOP 1 Y

5-14 SAM4S ER-180T SERIES


5. Exploded View and Parts List

C. ASS’Y KEYBOARD (LABEL TYPE)

Figure 5-7 ASS’Y KEYBOARD (LABEL TYPE)

SAM4S ER-180T SERIES 5-15


5. Exploded View and Parts List

C. ASS’Y KEYBOARD (LABEL TYPE)

No. Code No. Description/ Specification Q`ty Design-Location Serviceable Remark


C JK59-30043A UNIT-KEYBOARD: ER-180T(STD) 1 Y
C1 JK81-20089A PMO-KEY TOP 1×1 46 Y
C2 JK81-20090A PMO-KEY TOP 1×2 2 Y
C3 JK81-20087A PMO-KEY CAP 1×1 46 Y
C4 JK81-20089A PMO-KEY CAP 1×2 2 Y
C5 JK81-20095A BALANCE-BAR 2 Y
C6 JK81-20084A PMO-KEYBOARD FRAME 1 Y
C7 JK81-20092A REX-CONTACT RUBBER 1 Y
C8 JK81-20083A ASSY-FPC,230 1 Y
C9 JK81-20091A IPR-BOTTOM PLATE 1 Y
C10 JK81-20076A SCREW TAPPING(BH):M2X5 8 Y
C11 JK72-20390A PMO-BLANK KEY TOP 1 Y

5-16 SAM4S ER-180T SERIES


6 PCB Layout and Parts List
6-1 MAIN PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- JK92-01646A PBA MAIN-BOARD:ER-180T,STD 1 ASSY Y

- 0501-000294 TR-SMALL SIGNAL:KSA708Y,PNP,800mW,TO-92 8 Q3-Q10 Y

- 0502-000234 TR-POWER:KSA1010Y,PNP,40W,TO-220,100-200 1 Q25 Y

- 2003-000327 R-METAL OXIDE:51ohm,5%,2W,5.4*14.7mm, 1 R48 Y

- 2401-000042 C-AL:100uF,16V,RADIAL,φ6.3*7L,RoHS 1 CE3 Y

- 2401-000700 C-AL:2200uF,20%,10V,RADIAL,φ10*20L 1 CE1 Y

- 2801-003376 CRYSTAL-UNIT:32.768KHz,20ppm,28-AAY,12 1 X2 Y

- 3002-001027 BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK 1 AU1 Y

- 3601-000261 FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS 1 FU1 Y

- 3602-000001 FUSE-CLIP:-,-,30mohm 2 FU1 Y

- 3708-000306 CONNECTOR-FFC:6P,1R,2.54mm,ST,BLACK 1 CN5 Y

- 3708-000327 CONNECTOR-FFC:8P,1R,2.54mm,ST,BLACK 1 CN2 Y

- 3708-001418 CONNECTOR-FFC:16P,1mm,ST,DIP,TOP,IVORY 1 CN7 Y

- 3708-001419 CONNECTOR-FFC:24P,1mm,ST,DIP,TOP,IVOR, 1 CN11 Y

- 3711-003968 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ST 1 CN3 Y

- 3711-003969 CONNECTOR-HEADER:BOX,2P,1R,2.5mm,ST 1 CN4 Y

- 3711-003409 CONNECTOR-HEADER:BOX,3P,1R,2mm,ST 1 CN9 Y

- 3711-003420 CONNECTOR-HEADER:BOX,5P,1R,2mm,ST 1 CN10 Y

- 3711-004100 WAFER;BOX-HEADER,1R,2P,2.5mm,ST,WHITE 1 CN1 Y

- 3711-004104 WAFER;BOX-HEADER,1R,3P,2.5mm,ST,WHITE 1 CN6 Y

SAM4S ER-180T SERIES 6-1


6. PCB Layout and Parts List

6-1 MAIN PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- 4301-000121 BATTERY:3.0V,11mAh,MS920S-FL27E 1 BAT1 Y

- 0402-001189 DIODE-RECTIFIER:S1G-E3,M4,400V 3 D1,D13,D16 Y

- 0403-000757 DIODE-ZENER:BZX84C3V3F,3.3V,300mW,SOT-23 1 ZD1 Y

- 0404-001051 DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA, 2 D8,D9 Y


D2-D7,D10-D12,
- 0404-001052 DIODE-SCHOTTKY:BAT43WS,BAT54WS,30V 16 Y
D14,D15,D17-D21
- 0501-000279 TR-SMALL SIGNAL:KSA1182Y,PNP,150mW,SOT23 3 Q19,Q20,Q21 Y

- 0501-000457 TR-SMALL SIGNAL:MMBT2222A,NPN,350MW,SOT 13 Q2,Q11-Q18,Q22-Q24,Q26 Y

- 0502-000400 TR-POWER;SL1002,NPN,3A,10W,SOT-23 1 Q1 Y

- 0903-001174 IC-CPU;M3030RFCPFP,16BIT,QFP,100P 1 U3 Y

- 0909-000138 IC-REAL TIME CLOCK:PCF8563,I2C,TSSOP,8P 1 U4 Y

- 1003-001234 IC-MOTOR DRIVER:LB1838M,SOP,14P,225MIL 1 U6 Y

- 1106-000132 IC-SRAM:BS62LV1027SCP,128Kx8BIT,SOP,32P 1 U5 Y

- 1202-000164 IC-VOLTAGE COMPARATOR:KA393,SOP,8P,1.27 1 U2 Y

- 1203-001774 IC-REGULATOR;SE1117-5.0V,SOT-223,4P 1 U1 Y

- 2008-000008 R-CHIP:100 OHM,5%,1/10W,1608 2 R14,R56 N

- 2008-000012 R-CHIP:200 OHM,5%,1/10W,1608 3 R18,R38,R39 N

- 2008-000020 R-CHIP:470 OHM,5%,1/10W,1608 2 R7,R47 N


R3,R4,R19,R20,R36,R51,
- 2008-000026 R-CHIP:1KOHM,1%,1/10W,1608,1% 8 N
R53,R55
- 2008-000030 R-CHIP:2KOHM,5%,1/10W,1608 4 R5,R6,R9R10 N
R2,R23,R24,R25,R30,R32,
- 2008-000037 R-CHIP:4.7KOHM,1%,1/10W,1608,1% 9 N
R35,R40,R43
- 2008-000041 R-CHIP:6.8KOHM,1%,1/10W,1608,1% 1 R16 N
R1,R8,R12,R13,R15,R22,
R26-R29,R31,R33,R34,
- 2008-000044 R-CHIP:10KOHM,1%,1/10W,1608,1% 20 N
R37,R41,R42,R44,R45,
R49,R54
- 2008-000046 R-CHIP:15KOHM,5%,1/10W,1608 2 R11,R46 N

- 2008-000063 R-CHIP:100KOHM,5%,1/10W,1608 1 R17 N

- 2008-000065 R-CHIP:150KOHM,1%,1/10W,1608,1% 1 R50 N

- 2011-001099 R-NETWORK;1KOHM,5%,1/16W,L,CH 2 RA2,RA3 Y

- 2011-001100 R-NETWORK;4.7KOHM,5%,1/16W,L,CH 2 RA5,RA8 Y

- 2011-001101 R-NETWORK;10KOHM,5%,1/16W,L,CH 4 RA1,RA4,RA6,RA7 Y

- 2204-000003 C-CERAMIC,CHIP:15pF,5%,50V,1608 1 C15 N

- 2204-000004 C-CERAMIC,CHIP:22pF,5%,50V,1608 2 C8,C13 N

6-2 SAM4S ER-180T SERIES


6. PCB Layout and Parts List

6-1 MAIN PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- 2204-000010 C-CERAMIC,CHIP:100pF,5%,50V,1608 3 C10,C25,C26 N


C1-C7,C11,C14,
- 2204-000028 C-CERAMIC,CHIP:100nF,+80-20%,25V,Y5V,160 19 N
C16-C24,C27
- 2204-000029 C-CERAMIC,CHIP:1uF,+80-20%,16V,Y5V,1608 2 C9,C12 N

- 2205-000002 C-TANTAL:10uF,16V,3528 1 CE4 Y

- 2801-003382 CRYSTAL-SMD:14.7456MHZ,SX-1,18pF 1 X1 Y

- 3711-004123 WAFER;BOX-HEADER,1R, 8P,1.25mm,SMD 1 CN8 Y

- JK41-10781A PCB-MAIN:ER-180T,FR-4,2L,T1.6 1 PCB N

6-2 FRONT DISPLAY PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- JK92-01648A PBA-DISPLAY:ER-180,FRONT 1 ASSY Y

- 3708-001417 CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR, 1 CN1 Y

- JK07-00018A DISPLAY-FND:ER180,FND*4,12PIN,Y/G 2 U1,U2 Y

- 2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM 8 R1-R8 Y

- JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV 1 J1 Y

- JK41-10782A PCB-DISPLAY:ER-180,FRONT,FR-1,T1.6 1 PCB N

SAM4S ER-180T SEIRES 6-3


6. PCB Layout and Parts List

6-3 DUAL DISPLAY PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- JK92-01647A PBA-DISPLAY:ER-180,DUAL 1 ASSY Y

- 3708-001417 CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR, 1 CN1 Y

- JK07-00018A DISPLAY-FND:ER180,FND*4,12PIN,Y/G 4 U1-U4 Y

- JK39-40804A HARNESS-JUMP WIRE:ER180,80mm,8P,DISPLAY 2 DISPLAY HAR. Y

- 2001-000027 R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM 16 R1-R16 Y

- JC39-40511A CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV 10 J1-J10 Y

- JK41-10783A PCB-DISPLAY:ER-180,DUAL,FR-1,T1.6 1 PCB N

6-4 SAM4S ER-180T SERIES


6. PCB Layout and Parts List

6-4 CIGAR-JACK PCB

No Part-No Description / Specification Q’TY Design Location Serviceable Remarks

- JK92-01649A PBA-CIGARJACK:ER-180,OPTION 1 ASSY Y

- 2401-000032 C-AL:100uF,50V,RADIAL,φ8*11.5L,RoHS 1 CE1 Y

- 2401-000042 C-AL:100uF,16V,RADIAL,φ6.3*7L,RoHS 1 CE2 Y

- 3603-000004 POLY-SW;RUEF160,30V,1.6A,DIP,RADIAL 1 U1 Y

- 3711-000823 CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ANGLE 1 CN1 Y

- 3711-004099 WAFER;BOX-HEADER,1R,3P,2.5mm,AN,WHITE, 1 CN4 Y

- JK39-40805A HARNESS-CIGA JACK:ER180,3P,140mm 1 Y

- 0404-001051 DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA, 2 D1,D2 Y

- 1203-001776 IC-REGULATOR:AP1501-K5L,TO263-5L,SMD,ADJ 1 U2 Y

- 2007-000297 R-CHIP:10KOHM,1%,1/8W,DA,TP,2012 1 R2 N

- 2007-000671 R-CHIP:2KOHM,5%,1/8W,DA,TP,2012 1 R1 N

- 2203-000192 C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP, 1 C1,C2 Y

- JK27-60102A L-COIL:BDS-1055R,33uH,SMD,IND-330M-SM-12 1 L1 Y

- JK41-10784A PCB-CIGAR JACK:ER-180,FR-4,2L,T1.6 1 PCB N

SAM4S ER-180T SEIRES 6-5


6. PCB Layout and Parts List

Memo

6-6 SAM4S ER-180T SERIES


7 Block Diagram
7-1 Block Diagram

OPTION

AC 100~240V
( 50/60Hz ) REAR FND
(8seg/8digit)

AC
ADAPTER

7V 2A
FRONT FND
OUT (8seg/8digit)

SPOOL
MOTOR

OPTION MAIN B'D


VDRV VPRT

SCHOTTKY DIODE +3.0V


(VBAT) SPOOL
FUSE +5V (VCC) DRIVER
7V 3A

250V/3.15A
CIGAR-JACK
OUT

REGULATOR BAT(MS920S)
JOINT B'D
+5V

CIGAR

48 KEY (RAISED-TYPE)
GPIO

KEYSCAN
VCC(+5V) SEGMENT(8LINE)
JACK +
GPIO

KEY BOARD
nRESET DIGIT(8LINE) KEYSCAN(6LINE)
- GPIO
VDRV
+ PFAIL

RETURN
nINT0 RETURN(8LINE)
- GPIO
+5V VPH VPRT

D(7:0) DATA(7:0)
VPH
GPIO
THERMAL PRINTER(LTPD225)

THERMAL PRINTER(LTPD225)

ON/OFF A(19:0) ADD(19:0) RETURN(7LINE)

MODE KEY
TM GPIO MODE
PEND & COVEROPEN GPIO MODESCAN
KEY
PRINTER VBAT
(2INCH)
1-STATION MOT OUT(A,/A,B,/B) STEP MOT
GPIO
CPU SRAM#1
DRV(LB1838)
M3030RFCPFP BS62LV1006
(1Mbit)

TPH SIGNAL(CLK,SDI,LAT,STB#1&#2) SDA nCS


GPIO
GPIO
nCS SRAM#1
nCS1
nRD
nRD
nWR
nWR
BUZZER(2KHZ) VBAT
TIMER 2
DRIVER
GPIO SCLK RTC IC 32.768KHZ
GPIO SDA
DRAWER#1 PCF8563
DRAWER DRAWER GPIO
(MOLEX) DRIVER

nINT3
COMP COMP SENS BCLK
GPIO XIN XOUT
(MOLEX)

14.7456MHZ

SAM4S ER-180T SEREIS 7-1


7. Block Diagram

Memo

7-2 SAM4S ER-180T SEREIS


8 Wiring Diagram
8-1 Main PCB

CN1 (DC-JACK)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 GND 2 DC - -

CN2 (KEY RETURN)


Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 RETURN #1 4 RETURN #4 7 RETURN #7

2 RETURN #2 5 RETURN #5 8 RETURN #8

3 RETURN #3 6 RETURN #6 - -

CN3 (DRAWER)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 VDRV 2 GND 3 N.C

CN4 (DRAWER COMP.)


Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 SEN_DWRCOMP 2 GND - -

CN5 (KEYSCAN)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 KEYSCAN #2 3 KEYSCAN #6 5 KEYSCAN #4

2 KEYSCAN #5 4 KEYSCAN #7 6 KEYSCAN #8

SAM4S ER-180T SERIES 8-1


8. Wiring Diagram

8-1 Main PCB

CN6 (CIGAR-JACK)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 GND 2 N.C 3 DC

CN7 (DISPLAY)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 DIG #8 7 DIG #6 13 DIG #2

2 SEG #8 8 SEG #6 14 SEG #7

3 DIG #4 9 DIG #5 15 DIG #3

4 SEG #4 10 SEG #2 16 SEG #1

5 DIG #7 11 DIG #1 - -

6 SEG #5 12 SEG #3 - -

CN8 (MODE KEY)


Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 MODESCAN 4 RETURN #6 7 RETURN #3

2 RETURN #8 5 RETURN #5 8 RETURN #2

3 RETURN #7 6 RETURN #4 - -

CN9 (SPOOL)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 SOLENOID(+) 2 N.C 3 SOLENOID(-)

CN10 (PGM DOWNLOAD)


Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 VCC(+5V) 3 TXD1 5 GND

2 RXD1 4 FDT_D/N - -

8-2 SAM4S ER-180T SERIES


8. Wiring Diagram

8-1 Main PCB


CN11 (PRINTER)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 SENS1(SEN_COPEN&PEND) 9 TPH_STB#2 17 TPH_STB#1

2 SENS2(GND) 10 GND 18 TPH_STB#1

3 VPH 11 GND 19 VPH

4 VPH 12 TPH_STB#2 20 VPH

5 TPH_DATA 13 VDD 21 MOT_/A

6 TPH_LAT 14 THERMISTER IN 22 MOT_A

7 TPH_CLK 15 GND 23 MOT_B

8 VDD 16 PRT DISCON(GND) 24 MOT_/B

8-2 FRONT DISPLAY PCB

CN1 (DISPLAY)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 VFD_SEG#1(A) 7 VFD_SEG#2(B) 13 VFD_SEG#4(D)

2 VFD_GRD#3 8 VFD_GRD#5 14 VFD_GRD#4

3 VFD_SEG#7(G) 9 VFD_SEG#6(F) 15 VFD_SEG#8(DP)

4 VFD_GRD#2 10 VFD_GRD#6 16 VFD_GRD#8

5 VFD_SEG#3(C) 11 VFD_SEG#5(E)

6 VFD_GRD#1 12 VFD_GRD#7

SAM4S ER-180T SERIES 8-3


8. Wiring Diagram

8-3 DUAL DISPLAY PCB

CN1 (DISPLAY)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 VFD_SEG#1(A) 7 VFD_SEG#2(B) 13 VFD_SEG#4(D)

2 VFD_GRD#3 8 VFD_GRD#5 14 VFD_GRD#4

3 VFD_SEG#7(G) 9 VFD_SEG#6(F) 15 VFD_SEG#8(DP)

4 VFD_GRD#2 10 VFD_GRD#6 16 VFD_GRD#8

5 VFD_SEG#3(C) 11 VFD_SEG#5(E)

6 VFD_GRD#1 12 VFD_GRD#7

8-4 SAM4S ER-180T SERIES


8. Wiring Diagram

8-4 CIGAR-JACK PCB

CN1 (CIGAR-JACK)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 12V(CIGAR) 2 GND 3 GND

CN4 (CIGAR-JACK)
Pin No Signal Name Pin No Signal Name Pin No Signal Name

1 VDRV(7.5V) 2 GND 3 GND

SAM4S ER-180T SERIES 8-5


8. Wiring Diagram

Memo

8-6 SAM4S ER-180T SERIES


9 Schematic Diagram

[ Schematics Sheet Content ]

1. MAIN PCB Schematics.


1) CPU / KEY / _RESET / P_FAIL Part Page 9-2
2) MEMORY / RTC / DWR / BAT / SPOOL /BUZZER Part Page 9-3
3) DISPLAY / PRINTER Part Page 9-4

2. FRONT DISPLAY PCB Schematics.


1) FRONT DISPLAY Part Page 9-5

3. DUAL DISPLAY PCB Schematics.


1) DUAL DISPLAY Part Page 9-6

4. CIGAR-JACK POWER PCB Schematics.


1) CIGAR-JACK POWER Part Page 9-7

SAM4S ER-180T SERIES 9-1


9-2
A B C D

KEY/MODE SCAN & RETURN MAIN CPU BLOCK


D(0:7)
U3
CON-FPC;6P,2.54MM,ST
88 80
VFD_GRD&KEYSCAN#2
BAT43WS D7 1 D(0) P00-D0 P10-D8 RETURN_KEY8
CN5:A 87 79
BAT43WS D6
D(1) P01-D1 P11-D9 RETURN_KEY7
2 86 78
VFD_GRD&KEYSCAN#5 CN5:B D(2) P02-D2 P12-D10 RETURN_KEY6

1 VFD_GRD&KEYSCAN#6
BAT43WS D5 3
CN5:C
D(3)
85
84
P03-D3 P13-D11
77
76
RETURN_KEY5 1
BAT43WS D4
D(4) P04-D4 P14-D12 RETURN_KEY4 VDD50V
4 83 75
VFD_GRD&KEYSCAN#7 CN5:D D(5) P05-D5 P15-D13/nINT3 RETURN_KEY3
82 74
VFD_GRD&KEYSCAN#4
BAT43WS D3 5 D(6) P06-D6 P16-D14/nINT4 RETURN_KEY2 VDD50V
CN5:E 81 73
BAT43WS D2 6
D(7) P07-D7 P17-D15 RETURN_KEY1
VFD_GRD&KEYSCAN#8 CN5:F A(0:16) R44
72 38
A(0) P20-A0 P60-nCTS0/nRTS0 MEM_CE 10K VDD50V
71 37
A(1) P21-A1 P61-CLK0 TPH_CLK R28 R29 R13
70 36
A(2) P22-A2 P62-RXD0/SCL0 TPH_LAT 10K 10K 10K
69 35
A(3)
68
P23-A3 P63-TXD0/SDA0 34
TPH_DATA
A(4) P24-A4 P64-nCTS1/nRTS1 VPH_ONOFF
R45 R49
67 33
A(5) P25-A5 P65-CLK1 PFAIL_RETURN
10K 10K
66 32
A(6) P26-A6 P66-RXD1/SCL1 RXD1
65 31
CON-BOX;8P,1.25MM,ST,12505WS A(7) P27-A7 P67-TXD1/SDA1 TXD1
BAT43WS D10 1
VFD_GRD&MODESCAN#1 CN8:A 63 30
P30-A8 P70-TXD2/SDA2/TA0OUT

M3030RFCPFP
2 A(8) TPH_STB#2
CN8:B 61 29
3
CN8:C
A(9) P31-A9 P71-RXD2/SCL2/TA0IN TPH_STB#1
60 28
VDD50V 4
CN8:D
A(10) P32-A10 P72-CLK2/TA1OUT BUZZER
59 27
5
CN8:E
A(11) P33-A11 P73-nCTS2/nRTS2/TA1I VFD_GRD&KEYSCAN#8
58 26
P34-A12 P74-TA2OUT
10K

10K

6 A(12) VFD_GRD&KEYSCAN#4
CN8:F 57 25
7
CN8:G
A(13) P35-A13 P75-TA2IN VFD_GRD&KEYSCAN#7
56 24
8
CN8:H
A(14) P36-A14 P76 VFD_GRD&KEYSCAN#6
55 23
A(15) P37-A15 P77 VFD_GRD&KEYSCAN#5

54 22
RA6

RA7

A(16) P40-A16 P80 VFD_GRD&MODESCAN#1

2 53
52
P41-A17 P81
21
20
VFD_GRD&KEYSCAN#2 2
CON-FPC;8P,2.54MM,ST P42-A18 P82-nINT0 INT0_PFAIL
51 19 VDD50V
RETURN_KEY1
1
CN2:A
VDD50V SRAM 1MBIT 50
P43-A19 P83-nINT1 18
DRAWER

RETURN_KEY2
2 _CS0 P44-nCS0 P84-nINT2 SEN_DWRCOMP
CN2:B 49 17
RETURN_KEY3
3
CN2:C 48
P45-nCS1 P85-nNMI 11
RETURN_KEY4
4 P46-nCS2 P86-XCOUT VFD_GRD#3 R14
CN2:D 47 10
RETURN_KEY5
5 R34 P47-nCS3 P87-XCIN SEN_COPEN&PEND 100
CN2:E
RETURN_KEY6
6 10K
CN2:F 7
RETURN_KEY7
7 P90-TB0IN VFD_SEG#1(A)
CN2:G 46 6
RETURN_KEY8
8 _WR P50-nWRL/nWR P91-TB1IN VFD_SEG#7(G)
CN2:H 45 5
P51-nWRH/nBHE P92-TB2IN VFD_SEG#3(C)
44 4
_RD P52-nRD P93 VFD_SEG#2(B)
43 3
FDT_D/N P53-BCLK P94 VFD_SEG#6(F)
VDD50V 42 2
10K R33
P54-nHLDA P95-ANEX0 VFD_SEG#5(E)
41 1
P55-nHOLD P96-ANEX1 VFD_SEG#4(D)
40 100
SYSTEM CLOCK BLOCK 10K R31 39
P56-ALE
P57-nRDY/CLKOUT
P97-nADTRG VFD_SEG#8(DP)

VDD50V 97
P100-AN0 SPOOL_MOT
95
XIN 62
P101-AN1 94
SEN_THERMIST_IN

64
VCC1 P102-AN2 93
I2C_SCLK
VSS1 P103-AN3 ADC_LOWBAT
15 92
XOUT XIN
13
XIN P104-AN4/nKI0 91
I2C_SDA
X1 R18 XOUT XOUT P105-AN5/nKI1 STEP_ENA
90
14.7456MHZ 200 P106-AN6/nKI2 STEP_PHB
8 89
VDD50V BYTE P107-AN7/nKI3 STEP_PHA
9
CNVSS_HIGH CNVSS
VDD50V
3 C11 C17
16
14
VCC2 AVCC
99
98 3
VSS2 VREF
12 96
C13 C8 100nF 100nF _RESET nRESET AVSS C14
22pF 22pF 100nF
R26
10K

RESET BLOCK POWER FAIL VDD50V

C7
VDD50V VDRV 100nF VDD50V
VDD50V
VDRV
VDD50V VDD50V
SAM4S ER-180T SERIES

R12
R16 R17 R8
D14 D11 10K
6.8K 100K R15 R7 10K VPRT_CHK
BAT43WS BAT43WS
10K 470 8
3 U2:A
5 U2:B
RESET_VREF 1
7 LM393D INT0_PFAIL
LM393D _RESET 393_VREF 2
6 393_VREF
RESET_VREF VREF= 3.3V D12
R22 C12 ZD1
4 10K
C9 VREF=3.4V 1uF 3.3V C4 R11 C5
4
BAT43WS 4
1uF C6 PFAIL_RETURN
100nF 15K 100nF
100nF Shin Heung Precision Co., Ltd.
Size TITLE : ER-180T
ER-180 Rev 1.0
A3 CPU&KEY(MODE)&RST&PFAIL

Date 2010.01.28 Drawn by H.T JANG


File Name ER-180T MAIN.SCH Sheet 1 of 3
B C D
SAM4S ER-180T SERIES
A B C D

PGM & DATA MEMORY A(0:16) D(0:7) PGM DOWNLOAD BUZZER


U5 VDD50V VDRV VDD50V
CON-BOX;5P,2MM,ST
2 21
A(16) A16 D7 D(7)
CN10:A 1
R38 200
31 20
A(15) A15 D6 D(6)
CN10:B 2
RXD1 D16
3 19
A(14) A14 D5 D(5) 3
28 18 CN10:C TXD1 M4 R39 200
A(13) A13 D4 D(4)
CN10:D 4
1 A(12)
4
25
A12 D3
17
15
D(3)
CN10:E 5
FDT_D/N
1
A(11) A11 D2 D(2) R35
23 14

BS62LV1006
A(10) A10 D1 D(1) 4.7K 3
26 13 1
A(9) A9 D0 D(0) BUZZER
27
A(8) A8 2 AU1
5
A(7) A7 Q23 BUZZER
6
A(6) A6 MMBT2222A
7
A(5) A5
8
R27 VDD50V
MEM_CE A(4) A4
9
A(3) A3 10K
10
A(2) A2
11
A(1) A1
12 1
R41 A(0) A0 NC Q21
10K R25
4.7K
KSA1182-Y
2
RTC
VBAT VBAT VBAT FDT_D/N
VBAT
24 32 1
_RD OE VCC 3
CNVSS_HIGH
29
_WR WE C19 C16
30
R42 CS2 100nF 100nF
22 16
10K CS1 GND
Q24 VDD50V
MMBT2222A X2
R40
4.7K 3 (0xC0000 ~ 0xDFFFF) 32.768KHZ U4 VBAT
1
MEM_CE PCF8563TS R32 R30
FDT_D/N PFAIL_RETURN
2 R36 1 8 4.7K 4.7K
2 R37 D17 1K BAT43WS
C15
2
OSCI VDD
7 2
10K BAT43WS [ DATA SRAM 1Mbit ] D15
15pF
3
OSCO CLKO
INT SCL
6
I2C_SCLK
4 5
_CS0 VSS SDA I2C_SDA

BACKUP BAT VDD5.0V ADAPTER & CIGAR


VBAT
VDD50V D20
BAT43WS VDRV U1 (SOT-223) VDD50V
SE1117-5.0V
3 2 CON-BOX;2P,2.5MM,ST(YH)
R47 D19 IN OUT
4 1
NOPOP ADJ GND CN1:1
470 BAT43WS 2 FU1
D21 CE3 R4 R3 POW CN1:2 VDRV
BAT_CHARGE 1 C2
BAT43WS 100uF 1K 1K 250V T3.15A
BAT_CHARGE 100nF
16V
CE1
CON-BOX;3P,2.5MM,ST(YH) C3 R6 R5
R56 2200uF
ZD2 R52 1 100nF 2K 2K
100 D22 CN6:1 10V
R51 3.3V 10K 2
BAT43WS CN6:2
1K NO POP 3
CN6:3
3 1
ADC_LOWBAT 3
CIGAR JACK JOINT B'D
BAT1
MS920S-FL27E
2 3.0V
3.4V

DRAWER VDRV SPOOL - [OPTION]


VDRV
DRAWER SOLE CONN. R23
4.7K
D1 CON-BOX;3P,2.5MM,ST
M4 1
Q2 CN3:A R20
2
MMBT2222A CN3:B 1K D13 C10
R2 3 1
CN3:C M4 100pF CN9:A
4.7K 3 Q20 2
1 CN9:B
DRAWER
2
Q22 R21 KSA1182-Y 3
CN9:C
2 3 CE2 MMBT2222A 1K 2
R24
470uF VDD50V MOTOR
1 4.7K 3 1
16V 1 3
SPOOL_MOT R19
Q1 NO POP
2 1K
SL1002 R1 DRAWER COMP CONN. Q19
4 10K
CON-BOX;2P,2.5MM,ST
KSA1182-Y
2
4
1
SEN_DWRCOMP
2
CN4:A
CN4:B
1
3
Shin Heung Precision Co., Ltd.
C1 Size ER-180
TITLE : ER-180T Rev 1.0
100nF SRAM/PGM DOWN/BAT/DRW
A3 /RTC/BUZ/SPOOL/POWER

Date 2010.01.28 Drawn by H.T JANG


File Name ER-180T MAIN.SCH Sheet 2 of 3
9-3

B C D
9-4
A B C D

FND SEGMENT CONTROL PRINTER CONTROL(Thermal-LTPZ225B)

3
VFD_SEG#1(A)_IN
VFD_SEG#6(F)_IN
VDD50V U6 VPRT
1 3 LB1838M
1
1 4
Q11 2
ACTIVE 'H'
VCC VS1 MOTOUT_B
2 2 11
1 MMBT2222A
Q15
MMBT2222A 13
ENA1 VS2
3
C26
100pF
1
VFD_SEG#7(G)_IN
STEP_ENA ENA2 OUT1
6 5
3
RA8 3
VFD_SEG#5(E)_IN STEP_PHB IN1 OUT2 MOTOUT_B
RA5 1 9 12
4.7K 1 STEP_PHA IN2 OUT3 MOTOUT_A
4.7K 7 10
2 GND1 OUT4 C25
Q12 VFD_SEG#6(F) 2 14 8
VFD_SEG#1(A) Q16 GND2 VCONT 100pF
MMBT2222A VFD_SEG#5(E) VDD50V VPRT R54
VFD_SEG#7(G) MMBT2222A MOTOUT_A
3
VFD_SEG#3(C)_IN VFD_SEG#4(D) 10K
VFD_SEG#3(C) VFD_SEG#4(D)_IN
1 VFD_SEG#8(DP) 3
VFD_SEG#2(B) 1 C27 C20 C23
2 100nF 100nF 100nF D18
Q13 2
Q17 BAT43WS
MMBT2222A DIG
MMBT2222A
VFD_SEG#2(B)_IN
3 VFD_SEG#8(DP)_IN
1 3 VPRT Q25 VPH
1
KSA1010Y
2
Q14 2 3 2
Q18
MMBT2222A MAX 40mA MAX 40mA
MMBT2222A
R53 C24
1K 100nF

A B C D E F G DP
D8 VPRT
R48
SK14
51
2W VDRV
2 D9
2
FND DIGIT CONTROL VDD50V R55
1K 3
SK14
CE4
R9 R10
1 10uF
VPH_ONOFF 2K 2K
1 a a
16V
2
Q26

...
2
3
MMBT2222A
Q7 VFD_GRD#5_OUT f b f b
KSA708-Y
1 g g
RA2 2
3
1K Q8 VFD_GRD#1_OUT e c e c
VFD_GRD&KEYSCAN#5 KSA708-Y dp dp
PRINTER I/F CONN.(Thermal-LTPZ225B)
VFD_GRD&MODESCAN#1 1
d d
VFD_GRD&KEYSCAN#2
2
VFD_GRD#3 3
Q9 VFD_GRD#2_OUT
KSA708-Y VPH VDD50V VPH
1 1DIG 8DIG
CE5 CON-FPC;24P,1MM,ST,FCZ100E
2 C21 VDD50V
3 100uF
Q10 VFD_GRD#3_OUT 100nF NO ER-180 MAIN
16V
10K

24
KSA708-Y MOTOUT_B CN11:X 24 MOT_/B
NO POP 23
MOTOUT_B CN11:W 23 MOT_B
22
MOTOUT_A CN11:V 22 MOT_A
21 FFC CABLE
VDD50V
DISPLAY INTERFACE CONN. VDD50V MOTOUT_A
20
CN11:U
CN11:T
21
20
MOT_/A
VPH
(TOP CONTACT)
3 3
RA4

19
CN11:S 19 VPH PRINTER
18
1 TPH_STB#1 CN11:R 18 STB#1
R46 17 LTPZ225B(SII) 4-DOT
CN11:Q 17 STB#2
2
3
CON-FPC;16P,1MM,ST,FCZ100E 15K 16
CN11:P 16 PRT DISCON(GND)
Q3 VFD_GRD#8_OUT 1 15 FFC
CN7:A VFD_GRD#8_OUT CN11:O 15 GND
KSA708-Y 2 14
CABLE
RA3 1
CN7:B VFD_SEG#8(DP)_IN SEN_THERMIST_IN CN11:N 14 THERMISTER IN
MAX 320mA 3 13
1K CN7:C VFD_GRD#4_OUT CN11:M 13 VDD (DIRECT)
4 12
2 CN7:D VFD_SEG#4(D)_IN TPH_STB#2 CN11:L 12 STB#3
VFD_GRD&KEYSCAN#8 3 5 C22 R50 11
Q4 VFD_GRD#4_OUT CN7:E VFD_GRD#7_OUT CN11:K 11 GND
VFD_GRD&KEYSCAN#4 6 100nF 150K 10 24 1
KSA708-Y CN7:F VFD_SEG#5(E)_IN CN11:J 10 GND
VFD_GRD&KEYSCAN#7 7 9
1 CN7:G VFD_GRD#6_OUT CN11:I 9 STB#4
VFD_GRD&KEYSCAN#6 8 8
CN7:H VFD_SEG#6(F)_IN CN11:H 8 VDD 24 1
2
3 CN7:I 9 VDD50V 7
VFD_GRD#5_OUT TPH_CLK CN11:G 7 TPH_CLK
Q5 VFD_GRD#7_OUT 10 6 MAIN B'D 24P
CN7:J VFD_SEG#2(B)_IN TPH_LAT CN11:F 6 TPH_LAT
KSA708-Y 11 5
1
CN7:K VFD_GRD#1_OUT TPH_DATA CN11:E 5 TPH_DATA
12 4
CN7:L VFD_SEG#3(C)_IN R43 CN11:D 4 VPH
SAM4S ER-180T SERIES

13 3
2
3
CN7:M VFD_GRD#2_OUT 4.7K CN11:C 3 VPH
14 2
Q6 VFD_GRD#6_OUT CN7:N VFD_SEG#7(G)_IN CN11:B 2 SENS2(GND)
15 1
KSA708-Y CN7:O CN11:A 1 SENS1(SEN_COPEN&PEND)
10K

VFD_GRD#3_OUT SEN_COPEN&PEND
16
CN7:P VFD_SEG#1(A)_IN C18
100nF
RA1

4 4
Shin Heung Precision Co., Ltd.
Size TITLE : ER-180
ER-180T Rev 1.0
DISPLAY(FND) & PRINTER
A3
Date 2010.01.28 Drawn by H.T JANG
File Name ER-180T MAIN.SCH Sheet 3 of 3

B C D
SAM4S ER-180T SERIES
A B C D

1 1

VFD_SEG#8(DP)
VFD_SEG#7(G)
VFD_SEG#1(A)
VFD_SEG#2(B)
VFD_SEG#3(C)
VFD_SEG#4(D)
VFD_SEG#5(E)
VFD_SEG#6(F)

VFD_SEG#8(DP)
VFD_SEG#7(G)
VFD_SEG#1(A)
VFD_SEG#2(B)
VFD_SEG#3(C)
VFD_SEG#4(D)
VFD_SEG#5(E)
VFD_SEG#6(F)
a a a a a a a a a

11

10

11

10
U1 U2

7
4
2
1

5
3

7
4
2
1

5
3
A
B
C
D
E
F
G
DP

A
B
C
D
E
F
G
DP
f b f b f b f b f b f b f b f b f b

g g g g g g g g g

e c e c e c e c e c e c e c e c e c

2 dp dp dp dp dp dp dp dp dp 2
d DIG1 d d d d d d d d

DIG2

DIG3

DIG4

DIG1

DIG2

DIG3

DIG4
12

12

6
COMMON-ANODE TYPE
DIG
VFD_GRD#1

VFD_GRD#2

VFD_GRD#3

VFD_GRD#4

VFD_GRD#5

VFD_GRD#6

VFD_GRD#7

VFD_GRD#8
A B C D E F G DP
1 16
FRONT DISPLAY (7 SEGMENT)

3 3

1 16

1 R2 100 VFD_SEG#1(A)
CN1:A
3 R4 100 VFD_SEG#7(G)
2 CN1:C
VFD_GRD#3
CN1:B 4
CN1:D VFD_GRD#2 5 R6 100 VFD_SEG#3(C)
6 CN1:E
VFD_GRD#1
CN1:F 8
CN1:H VFD_GRD#5 7 R1 100 VFD_SEG#2(B)
10 CN1:G
VFD_GRD#6
CN1:J 12
CN1:L VFD_GRD#7 9 R3 100 VFD_SEG#6(F)
14 CN1:I
VFD_GRD#4
CN1:N 16
VFD_GRD#8 R5 100
4 CN1:P
CN1:K
11
VFD_SEG#5(E) 4
13 R7 100
CN1:M VFD_SEG#4(D)
Shin Heung Precision Co., Ltd.
15 R8 100 VFD_SEG#8(DP)
CN1:O Size TITLE : ER-180 DISPLAY(DUAL) Rev
REV1.0
A3
Date 2010.01.28 Drawn byH.T JANG
File Name ER180 DISP(FRONT).SCH Sheet 1 of 1
9-5

B C D
9-6
A B C D

R_VFD_SEG#8(DP)
R_VFD_SEG#3(C)
R_VFD_SEG#4(D)

R_VFD_SEG#7(G)

R_VFD_SEG#8(DP)
R_VFD_SEG#1(A)
R_VFD_SEG#2(B)

R_VFD_SEG#5(E)
R_VFD_SEG#6(F)

R_VFD_SEG#3(C)
R_VFD_SEG#4(D)

R_VFD_SEG#7(G)
R_VFD_SEG#1(A)
R_VFD_SEG#2(B)

R_VFD_SEG#5(E)
R_VFD_SEG#6(F)
1 1
a

11

10

11

10
U2 U1

7
4
2
1

5
3

7
4
2
1

5
3
d d d d d d d d

A
B
C
D
E
F
G
DP

A
B
C
D
E
F
G
DP
f b dp dp dp dp dp dp dp dp

c e c e c e c e c e c e c e c e
g

g g g g g g g g
e c

dp b f b f b f b f b f b f b f b f
d

DIG1

DIG2

DIG3

DIG4

DIG1

DIG2

DIG3

DIG4
a a a a a a a a

12

12

6
COMMON-ANODE TYPE
DIG

VFD_GRD#1

VFD_GRD#2

VFD_GRD#3

VFD_GRD#4

VFD_GRD#5

VFD_GRD#6

VFD_GRD#7

VFD_GRD#8
A B C D E F G DP
2 2
REAR DISPLAY (7 SEGMENT)

VFD_SEG#8(DP)
VFD_SEG#7(G)
VFD_SEG#1(A)
VFD_SEG#2(B)
VFD_SEG#3(C)
VFD_SEG#4(D)
VFD_SEG#5(E)
VFD_SEG#6(F)

VFD_SEG#8(DP)
VFD_SEG#7(G)
VFD_SEG#1(A)
VFD_SEG#2(B)
VFD_SEG#3(C)
VFD_SEG#4(D)
VFD_SEG#5(E)
VFD_SEG#6(F)
a
11

10

11

10
U3 U4
7
4
2
1

5
3

7
4
2
1

5
3
a a a a a a a a
A
B
C
D
E
F
G
DP

A
B
C
D
E
F
G
DP
f b
f b f b f b f b f b f b f b f b

g
g g g g g g g g

e c
e c e c e c e c e c e c e c e c
dp
d dp dp dp dp dp dp dp dp
DIG1

DIG2

DIG3

DIG4

DIG1

DIG2

DIG3

DIG4
d d d d d d d d
12

12

COMMON-ANODE TYPE 6
DIG
3 3
VFD_GRD#1

VFD_GRD#2

VFD_GRD#3

VFD_GRD#4

VFD_GRD#5

VFD_GRD#6

VFD_GRD#7

VFD_GRD#8

A B C D E F G DP 1 16
FRONT DISPLAY (7 SEGMENT)

R10 100
SAM4S ER-180T SERIES

1 VFD_SEG#1(A)
CN1:A R6 100
R_VFD_SEG#1(A)
R12 100 VFD_SEG#7(G)
3
2 CN1:C R1 100
VFD_GRD#3 R_VFD_SEG#7(G)
CN1:B 4 R14 100
VFD_GRD#2 5 VFD_SEG#3(C)
CN1:D 6 R3 100
VFD_GRD#1 CN1:E R_VFD_SEG#3(C)
CN1:F 8 R9 100
VFD_GRD#5 7 VFD_SEG#2(B)
CN1:H 10 R7 100
CN1:G
1 16
VFD_GRD#6 R_VFD_SEG#2(B)
CN1:J 12 R11 100
VFD_GRD#7 9 VFD_SEG#6(F)
CN1:L 14 R8 100
VFD_GRD#4 CN1:I R_VFD_SEG#6(F)
CN1:N 16 R13 100
VFD_GRD#8 VFD_SEG#5(E)
4 CN1:P
CN1:K
11
R5 100
R_VFD_SEG#5(E)
4
R15 100 VFD_SEG#4(D)
13
CN1:M R2
R16
100
100
R_VFD_SEG#4(D) Shin Heung Precision Co., Ltd.
15 VFD_SEG#8(DP)
CN1:O R4 100 R_VFD_SEG#8(DP) Size TITLE : ER-180 DISPLAY(DUAL) Rev
1.0
A3
Date 2010.01.28 Drawn byH.T JANG
File Name ER180 DISP(DUAL).SCH Sheet 1 of 1
B C D
SAM4S ER-180T SERIES
A B C D

SERIAL INTERFACE
1 VDD50V
1

C8 VDD50V
1uF
SW1
1 2
S#1 S#1 VSERIAL

VDD50V OFF ON
U3 Default "ON"
MAX3232
VDD50V R3 0 CON-RJ45;8P,2MM,1R,AN
16 1 C7
VCC C1+ 1uF VSERIAL
1
CON-BOX;6P,1.25MM,AN,12505WR 3 CN2:A
1uF C9 C1- COM#1_CTS_IN
2
1 2 CN2:B
CN5:A V+ C10 COM#1_TXD_OUT
3
2 4 CN2:C
CN5:B COM#1_RXD
1uF C11 C2+ 1uF COM#1_RXD_IN
4
3 6 5 CN2:D
CN5:C COM#1_TXD V- C2- 5
4 CN2:E
CN5:D COM#1_RTS 6
5 11 14 CN2:F
CN5:E COM#1_CTS COM#1_TXD T1IN T1OUT COM#1_TXD_OUT 7
6 10 7 CN2:G
CN5:F COM#1_RTS T2IN T2OUT COM#1_RTS_OUT
COM#1_RTS_OUT
8
12 13 CN2:H
COM#1_RXD R1OUT R1IN COM#1_RXD_IN
9 8
COM#1_CTS R2OUT R2IN COM#1_CTS_IN

15 C3 C4 C5 C6
GND 470pF 470pF 470pF 470pF
2 2
COM#1 (RJ-45)

CIGA-JACK POWER

3 12V(CIGA_JACK) VDRV_7.4V 3
U1 U2
L1
1.6A AP1501-K5L-13(ADJ)
33uH
1 1 2 1
CN1:A VIN VOUT CN4:1
2 2
CN1:B 3 CE1 C1 5 4 3
CN4:2
CN1:C 100uF 100nF SD FB R2 CN4:3
50V 2012 GND 10K
CE2 C2
3 6
100uF 100nF
2012

R1
2K
D1 D2
SK14 SK14

노노] "LOW" ACTIVE

4 4
Shin Heung Precision Co., Ltd
Size TITLE : ER-180 CIGA-JACK POWER Rev 0.3
POWER BLOCK & INTERFACE
A3
Date 2010.02.17 Drawn by K.W CHOI
File Name ER-180 CIGAR JACK Sheet 1 of 1
9-7

A B C D
UPDATE LOG
Application
Page Part # Notes (Cause & Solution) S/Bulletin
Date

Use this page to record any special servicing information such as Service Bulletins or Supplements.
When possible, record changes to Code numbers directly on the actual Parts List.
Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as
current as possible.

SAM4S ER-180T SERIES


ⓒ Shin Heung Precision. March 2010
Printed in KOREA.
V1.0
Code No. : JK68-70129B

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