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DNV External
Drawing Number:
图号:
Type of Cylinder:
油缸型号:
江苏恒立液压股份有限公司
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油缸计算书
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Mechanical properties of materials:
油缸各部件选用的材料
σs-yield strength of material (材料的屈服强度)
σb-tensile strength of material (材料的抗拉强度) s b
ns-safety coefficient of yield strength (屈服强度的安全系数): 1.7
min ,
nb-safety coefficient of tensile strength (抗拉强度的安全系数): 4 ns nb
[σ]-the allowable stress of material except bolt material(材料的许用强度-螺栓材料除外)
NORMATIVE REFERENCES (参考标准):
Hydraulic Cylinder/DNVGL-ST-0194, October, 2019
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The wall thickness of barrel:
缸筒壁厚的计算
Parameter input(参数输入)
(1) Pmax-the maximum design pressure: Pmax= 32 MPa
油缸最高设计压力
(2) Di-inner diameter of the cylinder barrel: Di= 450 mm
油缸缸筒内径
(3) [σ]-the allowable stress of barrel’s material: [σ]= 270 Mpa
缸筒材料的许用强度
(4) e-Welding factor=1 for seamless pipes: e= 1
无缝钢管的焊接系数
(5) c-Corrosion allowance, usually 0.3+0.3mm: c= 0.6 mm
计入壁厚公差及腐蚀的附加厚度, 通常取0.3+0.3mm
Calculation (计算)
(1) δ'-required wall thickness of barrel: δ'= 28.9 mm
缸筒最小壁厚
Pmax Di
'
c
2 e P max
Safety margins(安全校核)
(1) Do-out diameter of the cylinder barrel: Do= 525 mm
油缸缸筒外径
(2) δ-the wall thickness of the barrel: δ= 37.5 mm
缸筒实际厚度
D0 Di
2
Conclusion: δ>δ', so it complies with the requirement. OK
结论: δ>δ', 实际厚度大于计算厚度,强度校核通过.
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缸底厚度的计算
Parameter input(参数输入)
(1) D2-the inner diameter of cylinder's bottom: D2= 450 mm
缸底孔径
(2) P1-design pressure at bottom side: P1= 0 Mpa
油缸无杆腔工作压力
(3) [σ]-the allowable stress of cylinder's bottom material: [σ]= 270 Mpa
缸底材料的许用强度
(4) K-a factor of depending on number of supports: K= 1.56
缸底支撑点系数
(5) C-a factor of depending on the metthod of supports: C= 0.32
缸底连接形式系数
(6) c-Corrosion allowance, usually 0.3+0.3mm: c= 0.6 mm
计入壁厚公差及腐蚀的附加厚度, 通常取0.3+0.3mm
Calculation(计算)
(1) δ1'-required wall thickness of cylinder's bottom: δ1'= 0.6 mm
缸底最小厚度
P1
1' KCD c
2
Safety margins(安全校核)
(1) δ1-the wall thickness of cylinder bottom: δ1= 232 mm
实际缸底厚度
Conclusion: δ1>δ1', so it complies with the requirement. OK
结论:δ1>δ1', 实际厚度大于计算厚度,强度校核通过.
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Parameter input (参数输入)
(1) Pmax-the maximum design pressure (油缸最高设计压力) Pmax= 32 MPa
(2) Di-inner diameter of the cylinder barrel(缸筒内径) Di= 450 mm
(3) do'-nominal diameter of the bolts(螺钉连接的公称直径) do'= 64 mm
(4) LP-pitch of the bolts(螺距): LP= 6 mm
(5) n-number of engaged bolts(螺钉连接的啮合齿数): n= 16
(6) Z-number of bolts(螺纹数量) Z= 16
Calculation (计算)
(1) di'-the minor diameter of the thread(螺纹底径): di'= 57.5 mm
' '
d i d 0 1.0825P
(2) di'-the pitch diameter of the thread(螺纹中径): dii'= 60.1 mm
'
dii' d0 0.6495P
(3) L-full thread enagement length= n x LP(螺纹啮合长度): L= 96
(4) σn-shear stress in the thread: σsh= 35 Mpa
螺纹处的剪切应力
D i2 P max
sh
Z 2 L d ii'
(4) σn-compress stress in the thread: σcomp= 32 Mpa
螺纹处的挤压应力
Di2 Pmax
comp 2 2
Z (d 0' d i' ) n
Safety margins(安全校核)
(1) [σ]-allowed strength of the weakest material: [σ]= 270 Mpa
螺纹连接中强度较差材料的许用应力
Conclusion: 0.8[σ]>σsh and [σ]> σcomp, so it complies with the requirement.
结论: 0.8[σ]>σsh 且 [σ]> σcomp, 螺纹强度校核通过. OK
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(1) F1-force taken up by the flange (here pushing force): F3= 8000 kN
法兰计算载荷(此处为设计推力)
(2) dcp-nominal average diameter of the seal: dcp= 620 mm
密封环平均直径
(3) D0-the bolt pitch circle diameter: D0 = 810 mm
螺钉分布圆直径
(4) [σ]-allowance stress of guide bush: [σ]= 219 Mpa
导向套许用应力
Calculation(计算)
(1) h-minimum thickness of Barrel flange h= 103.51 mm
缸筒法兰最小厚度
3 F1 1000 ( DO d cp )
h
[ ] d cp
Safety margins(安全校核)
(2) h1-the thickness of flange h1= 480 mm
法兰实际厚度
conclusion: h1>h, so it complies with the requirement OK
结论:h1>h,实际厚度大于计算厚度,强度校核通过
The calculation of the cylinder’s design
油缸计算书
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(2) Di-inner diameter of the cylinder barrel(缸筒内径): Di= 450 mm
(3) do-outer diameter of the rod(活塞杆直径): do= 190
(3) do'-nominal diameter of the threads(螺纹外径): do'= 280 mm
(4) LP-thread pitch(螺纹牙距): LP= 6 mm
(5) n-number of engaged threads(螺纹连接的啮合齿数): n= 27
Calculation (计算)
(1) di'-the minor diameter of the thread(螺纹底径): di'= 273.5 mm
' '
d i d 0 1.0825P
(2) di'-the pitch diameter of the thread(螺纹中径): dii'= 276.1 mm
'
dii' d0 0.6495P
(3) L-full thread enagement length= N X P(螺纹啮合长度): L= 162
(4) σn-shear stress in the thread: σsh= 60 Mpa
螺纹处的剪切应力
( D i2 d o2 ) P2
sh
2 L d ii'
(4) σn-compress stress in the thread: σcomp= 55 Mpa
螺纹处的挤压应力
( Di2 d o2 ) P2
comp 2 2
(d 0' d i' ) n
Safety margins(安全校核)
(1) [σ]-allowed strength of the weakest material: [σ]= 256 Mpa
螺纹连接中强度较差材料的许用应力
Conclusion: 0.8[σ]>σsh and [σ]> σcomp, so it complies with the requirement.
结论: 0.8[σ]>σsh 且 [σ]> σcomp, 螺纹强度校核通过. OK
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(3) do-outer diameter of the rod(活塞杆直径): do= 190
(3) do'-nominal diameter of the threads(螺纹外径): do'= 280 mm
(4) LP-thread pitch(螺纹牙距): LP= 6 mm
(5) n-number of engaged threads(螺纹连接的啮合齿数): n= 32
Calculation (计算)
(1) di'-the minor diameter of the thread(螺纹底径): di'= 273.5 mm
' '
d i d 0 1.0825P
(2) di'-the pitch diameter of the thread(螺纹中径): dii'= 276.1 mm
'
dii' d0 0.6495P
(3) L-full thread enagement length= N X P(螺纹啮合长度): L= 192
(4) σn-shear stress in the thread: σsh= 50 Mpa
螺纹处的剪切应力
( D i2 d o2 ) P2
sh
2 L d ii'
(4) σn-compress stress in the thread: σcomp= 46 Mpa
螺纹处的挤压应力
( Di2 d o2 ) P2
comp 2 2
(d 0' d i' ) n
Safety margins(安全校核)
(1) [σ]-allowed strength of the weakest material: [σ]= 219 Mpa
螺纹连接中强度较差材料的许用应力
Conclusion: 0.8[σ]>σsh and [σ]> σcomp, so it complies with the requirement.
结论: 0.8[σ]>σsh 且 [σ]> σcomp, 螺纹强度校核通过. OK
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耳环的厚度
(3) Dy-outer diameter of end eye: Dy= 600 mm
耳环的外径
(4) dy-inner diameter of end eye (outside bearing): dy= 285 mm
耳环销孔内径(轴承的外径)
Calculation (计算)
(1) σ-tensile stress in the end eye: σ= 78 Mpa
耳环销孔的拉应力
F2 Dy2 Dy
1
T ( Dy d y ) d y2 d y
Safety margins(安全校核)
(1) σs-yield strength of the eye material: σs= 390 Mpa
缸底耳环材料的屈服强度
Conclusion: σs>σ, so it complies with the requirement.
结论:σs>σ,缸底耳环销孔强度校核通过. OK
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(3) Dy-outer diameter of end eye: Dy= 580 mm
耳环的外径
(4) dy-inner diameter of end eye (outside bearing): dy= 285 mm
耳环销孔内径(轴承的外径)
Calculation (计算)
(1) σ-tensile stress in the end eye: σ= 76 Mpa
耳环销孔的拉应力
F2 Dy2 Dy
1
T ( Dy d y ) d y2 d y
Safety margins(安全校核)
(1) σs-yield strength of the eye material: σs= 390 Mpa
耳环材料的屈服强度
Conclusion: σs>σ, so it complies with the requirement.
结论:σs>σ,耳环销孔强度校核通过. OK
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焊接系数
(4) Maximum force under design conditions: F2= 4182 KN
缸内最大力
Calculation (计算)
(1) σ-the stress of welds: σ= -46 Mpa
焊缝应力 F1
( D02 d w2 )
4
Safety margins(安全校核)
(1) [σ]-allowed strength of the welds material: [σ]= 270 Mpa
焊条的许用应力(取母材的许用应力)
Conclusion: [σ]>σ, so it complies with the requirement.
结论:[σ]>σ, 焊缝强度符合要求. OK
1 1 ea2
2
ncyl 1 Z 2
ncyl 1
2
2
Z n 2
2
12 R 1 2
2
cyl
2 Z 2 1
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(4) Ped-Maximum allowable work pressure(S=1.5,the safety factor: Ped= 12.41 MPa
Pr
Ped
S
Safety margins(安全校核)
conclusion:Ped>Pext, so it complies with the requirement
结论:di'>d,螺纹强度校核通过 NG
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The Calculation of The Cylinder’s Design
油缸计算书
15 / 18
焊接耳轴强度计算
(1)弯曲应力(B-B)
2
F DK PS
4
Dk 油缸缸筒内径, Dk 80 mm
Ps 油缸工作压力, Ps 21 Mpa
F= 耳轴上受到的力 F= 105.56 KN
F TL
M
BB BB
2 2
W BB TD 3
32
TL= 32 mm
TD= 38 mm
B B B B 156.76 Mpa
弯曲应力(B-B),
S
S BB
BB
S = 材料的屈服强度, S = 345 Mpa
S B B = 安全系数 S B B= 2.2009
(2)弯曲应力(C-C)
F TL Dk
TB
M C C 2 2 4
C C
WC C (UV Dk ) BD 2
6
F TL Dk
TB
M C C 2 2 4
C C
WC C (UV Dk ) BD 2
6
TB= 67.5 mm
UV= 135 mm
BD= 58 mm
C C 108.68 Mpa
S
S C C
C C
S C C 安全系数 S C C 3.1743