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WELDING PROCEDURE SPECIFICATION (WPS) Welding Engineering


acc. to QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code Department

THIS FORM FOLLOW THE GENERAL FORM ASME SECTION IX QW-482 FOR WELDING PROCEDURE SPECIFICATION (WPS)
WPS No.: Date: Rev. No: Date: Page 1 of 2
Supporting PQR-No.(s):
Joints (QW-402) Joint details inclusive of welding process No.(s) and base metal part No.(s)

Base Metals (QW-403)


Joint design
Backing Base metal to Base metal Dimension
material type
P-No. A:
(Referand Group No.
to both
backing and type and grade
Specification B:
retainers) C: Fillet
Dimensions Ranges: Groove Fillet Groove
Thickness or diameter with impacts [mm] D:
Thickness or diameter without impacts [mm] E:
Pipe or tube diameter [mm] F:
Width of ligament between tube holes [mm] G:
Filler Metals (QW-404) H:
I:
Process No. (see above QW-402)
J:
Filler metal
Solid / tubular / metal-cored
Filler metal F-No.
Weld metal analysis A-No.
SFA Specification No.
AWS Classification No.
Filler metal manufacturer
Filler metal trade name
Size of filler metal [mm]
Filler metal size first layer [mm]
Flux or covering type
Consumable insert
Supplementary filler metal
Supple. powdered filler metal
Thicknes Groove [mm]
s range of pro-
cess Fillet
Each [mm]
With impacts Groove [mm]: - Fillet [mm]:
Total Without impacts Groove [mm]: - Fillet [mm]:
Other restrictions
if applicable

Positions (QW-405)
Position(s) of Groove Welding Progression Position(s) of Fillet

Other:

Person in charge: Welding Engineer:


WELDING PROCEDURE SPECIFICATION (WPS) Welding Engineering
acc. to QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code Department

THIS FORM FOLLOW THE GENERAL FORM ASME SECTION IX QW-482 FOR WELDING PROCEDURE SPECIFICATION (WPS)
WPS No.: Date: Rev. No: Date: Page 2 of 2
Preheat (QW-406) Minimum temperature for welding
Remark Preheat temp. min. Interpass temp. max. Preheat maintenance
(e.g. layer, process) [C] [C]

Other:

Postweld Heat Treatment (QW-407)


Heat treatment Heating rate max. Holding temp. Holding time Cooling down: Residual cooling
[C/h] [C] [min] at max. rate [C/h] at least to [C] down
+ -
Gas (QW 408) Percent Composition [%] Flow
rate
Performance Remark Gas(es) Ar He CO2 O2 N2 H2 [ l/min ]

Other:

Electrical Characteristics (QW-409)


Welding process Filler Metal Current Ranges of electrical characteristics
No.(s) Desig- Con- AWS Class. Size AC Type Ampe- Voltage Travel Arcing Run-out Weaving Wire feed
(see nation tact No. or polarit rage speed time length width speed
QW-402 tube [mm] DC y [A] [V] [cm/min] [sec] [cm] [mm] [m/min]
above

Tungsten electrode diameter [mm]:


Tungsten electrode type:
Mode of metal transfer for GMAW:
Power source (type):
Other:
Technique (QW-410)
Process No. ( see above QW-402 )
Welding process designation
Welding process type
String or weave bead
Orifice or gas cup size [mm]
Contact tube to work distance [mm]
Multiple or single electrodes
Electrode spacing [mm]
Welding in closed chamber
Stud lift [mm]
Stud gun model
Multiple or single pass (per side)
Cleaning Initial
Interpass
Surfaces of the test coupons to be welded shall be clean and free of scale, rust, oil, grease and other deliterious foreign material; for
a distance of at least 1/2" (13 mm) from the welding joint preparation for ferrous materials, and at least 2"
(50 mm) for nonferrous materials.
Method of back gouging
Oscillation and travel speed See above table Electrical Characteristics (QW-409).
Peening

Person in charge: Welding Engineer:

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