Doc - No.

ALSTOM Power A30DEC001

Responsible department: Take over department: Revision: Doc.-type: File No.:
Quality C A30
Prepared: Checked: Approved: Language: Page:
TSN – 25/10/11 Nandam Nandam en 1/ 5
Valid for: Derived from: Replaces: Classify No.: Data set:
Tendering

STANDARD
SHOP INSPECTION AND TEST PROGRAMME
HEAT RECOVERY STEAM GENERATOR

Project Name :

Plant Type :

Scope: MECHANICAL

Customer:
Plant Owner
Plant Location

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is
strictly forbidden. © ALSTOM Ltd ( 2011)
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C en A30DEC001

HRSG_COMBINED CYCLE POWER PLANTS

Standard SHOP
Inspection and Test Programme

Table of Contents

Chapter Content WP Page QA-File

Front Page 1-2

Introduction 3
General remarks on the Inspection and Test Programme (ITP)

Table of Contents 4

Contents 5

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ©
ALSTOM Ltd ( 2011)
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C en A30DEC001

INTRODUCTION

General remarks on Inspection and Test Programme (ITP)

The Inspection and Test Programme shows important inspection and test sequences for the main components of Heat Recovery Steam
1)
Generator of the power plants included in ALSTOM’s scope of supply Performed routine inspections - such as material identification
checks, intermediate inspections, checking of quality records, etc. - are not shown in the ITP.
All the inspection , examination, testing & certification shall be as per applicable codes and standards.
The ITP indicates those inspection and test operations which customer may witness.
Witness points (WP) agreed with the customer are entered in the final negotiated version of the ITP. The customer or his acceptance
authority is informed of the readiness for such witnessing within the period agreed upon between Customer and ALSTOM (10 days in
advance and 3 working days final).
If in case of inspections defined as witness points (WP), the witnessing party is unable to participate on the announced date, the
inspection will be performed by an internal inspection unit, independent of manufacturing, and the work will be continued.
In addition, the ITP contains information with regards to the type of quality records handed over to the customer.
Balance all items which is not included in this ITP, inspection, examination and tesing shall be as per applicable codes and standards.
Important:
The ITP may be adapted, if required, for technical/procurement and/or manufacturing reasons. Where ITP’s are contractually agreed
documents, they are subject to customer surveillance and, in the event of modification, a revision service copy of the ITP is submitted
to the customer.
Witness points as well as the scope of quality records to be supplied must be negotiated before signing of contract.
1)
Standard Inspection and test programs may contain equipment that is not offered in the present tender,The scope of supply is
therefore as described and limited in the tender.
Abbreviations used
WP: Witness point. A given test to be witnessed by customer or his representative (negotiated with the customer)
Q: Quality records in three copies handed over to the customer (negotiated with the customer) as part of the final documentation,
on completion of the contract supply.
R: Quality record for internal purposes only

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ©
ALSTOM Ltd ( 2011)
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C en A30DEC001

COMBINED CYCLE POWER PLANT

STANDARD SHOP INSPECTION AND TEST PROGRAMME
TABLE OF CONTENTS

Chapt Equipment page

1.1 Steam Drum and Blowdown Tanks 5

1.2 Superheater – Evaporator – Economiser 5
1.3 Prefabricated Piping spools 5
1.4 valves 5
1.5 Duct – Stack – Silencers- Casing Main Structure 5
1.6 Burner Skid 5
1.7 Blow Down Transfer Pumps- Motors 5
1.8 Instrumentation 5

1) Witnessed by Customer
2) Type of record
3) Revision status

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden. © ALSTOM Ltd (2011)
 Revision : Language : Page : 5/5 Doc - No.

C en A30DEC001

1. HEAT RECOVERY STEAM GENERATOR

1 2 3
1.1 STEAM DRUM AND BLOWDOWN TANKS
- Material properties Q
- Welding procedure qualifications R
- Radiographic or ultrasonic test on buttwelds Q
- Hydrostatic pressure test WP Q
- Dimensional check Q

1.2 SUPERHEATER – EVAPORATOR – ECONOMISER

- Material properties Q
- Hydrostatic pressure test Q
- Dimensional check Q

1.3 PREFABRICATED PIPING SPOOLS

- Material properties Q
- Welding procedure qualifications R
- Radiographic or ultrasonic test on buttwelds Q
- Dimensional check Q

1.4 VALVES
- Hydrostatic pressure and tightness tests Q
- Set pressure test of safety valves Q

1.5 DUCT – STACK – SILENCERS – CASING-MAIN STEEL STRUCTURE

- Material properties Q
- Welding procedure qualifications R
- Dimensional check Q

1.6 BURNER SKID

- Functional Test (if applicable) (“WP” for first lot of despatch items) WP Q
- Dimensional check Q

1.7 BLOW DOWN TRANSFER PUMPS- MOTORS

- Performance series test Q

1.8 INSTRUMENTATION
- Calibration (certificates) Q

1) Witnessed by Customer
2) Type of record
3) Revision status

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly
forbidden. © ALSTOM Ltd (2011)