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Biological Nutrient Removal in Municipal Wastewater Treatment: New


Directions in Sustainability

Article in Journal of Environmental Engineering · March 2012


DOI: 10.1061/(ASCE)EE.1943-7870.0000462

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Biological Nutrient Removal in Municipal Wastewater
Treatment: New Directions in Sustainability
Zhirong Hu1; Dwight Houweling2; and Peter Dold3

Abstract: To control eutrophication in receiving water bodies, biological nutrient removal (BNR) of nitrogen and phosphorus has been
widely used in wastewater treatment practice, both for the upgrade of existing wastewater treatment facilities and the design of new facilities.
However, implementation of BNR activated sludge AS systems presents challenges attributable to the technical complexity of balancing
influent chemical oxygen demand (COD) for both biological phosphorus (P) and nitrogen (N) removal. Sludge age and aerated/unaerated
mass fractions are identified as key parameters for process optimization. Other key features of selected BNR process configurations are
discussed. Emerging concerns about process sustainability and the reduction of carbon footprint are introducing additional challenges
in that influent COD, N, and P are increasingly being seen as resources that should be recovered, not simply removed. Energy recovery
through sludge digestion is one way of recovering energy from influent wastewater but which presents a specific challenge for BNR: gen-
eration of sidestreams with high nutrient and low COD loads. Technologies designed specifically to treat these side-stream loads are over-
viewed in this paper. Finally, relatively high levels of nitrous oxide emissions, a powerful greenhouse gas, have been shown to occur in the
BNR process under certain conditions, particularly in the presence of high nitrite concentrations. The advantages of using process modeling
tools is discussed in view of optimizing BNR processes to meet effluent requirements and to meet goals of sustainability and reducing carbon
footprints. DOI: 10.1061/(ASCE)EE.1943-7870.0000462. © 2012 American Society of Civil Engineers.
CE Database subject headings: Biological processes; Nutrients; Municipal wastes; Municipal water; Sustainable development; Water
treatment plants.
Author keywords: Biological nutrient removal; Treatment process; Process modeling; Municipal wastewater treatment plant.
Sustainability; New direction.

Introduction 1. Environmental issues may consider the effect of greenhouse


gas emissions in addition to the effect of nutrient loads on re-
To control eutrophication in receiving water bodies, biological nu- ceiving water bodies. Environmental issues may even encom-
trient removal (BNR) of nitrogen and phosphorus has been widely pass an analysis of the benefit of recovering nutrients in the
used in wastewater treatment practice, both for the upgrade of form of fertilizers.
existing wastewater treatment facilities and the design of new 2. Social issues may consider the opportunity cost of spending
facilities. Traditionally, the complexity associated with implement- money on improved water treatment as opposed to alternative
ing BNR in wastewater treatment plants has been seen primarily in public services such as education or health care.
terms of balancing competing requirements for nitrogen and phos- To address these challenges and to facilitate the implementation
phorus removal, particularly with respect to the use of influent of BNR, significant research efforts have been made and are on-
readily biodegradable chemical oxygen demand (rbCOD). An going to improve understanding of basic biological processes,
increasing number of plants are overcoming this dependence on e.g., nitrification, denitrification, and excess biological phosphorus
influent COD availability by relying on external carbon sources removal (EBPR). This research has led to the development of im-
(methanol, sugar water) to drive BNR, but at a significant increase portant new BNR technologies and improvement of the ability of
to operational cost. In addition, operational costs are increasingly engineers to design, optimize, and operate conventional BNR proc-
being considered in light of their sustainability where environmen- esses. In light of this emerging paradigm of sustainability, it is
tal and social issues are being weighed in addition to the traditional important for engineers to understand the relevant design and
economic cost analysis, where: operational factors which differentiate competing BNR technolo-
gies. To address this need, this paper overviews key factors in BNR
1
EnviroSim Associates Ltd., McMaster Innovation Park, 175 Long- technologies that impact operational cost, greenhouse gas (GHG)
wood Rd. South, Suite 114A, Hamilton, Ontario L8P 0A1, Canada emissions (carbon footprint reduction), energy requirements (en-
(corresponding author). E-mail: hu@envirosim.com ergy needs and recovery), and the ability to recover nutrients as
2
EnviroSim Associates Ltd., McMaster Innovation Park, 175 Long- fertilizer. Given the increasing role of simulation in process selec-
wood Rd. South, Suite 114A, Hamilton, Ontario L8P 0A1, Canada tion, design, and optimization, an overview of the state of the art in
3
EnviroSim Associates Ltd., McMaster Innovation Park, 175 Long- BNR modeling is also presented.
wood Rd. South, Suite 114A, Hamilton, Ontario L8P 0A1, Canada
Note. This manuscript was submitted on October 29, 2010; approved on
July 14, 2011; published online on July 16, 2011. Discussion period open BNR Processes
until August 1, 2012; separate discussions must be submitted for individual
papers. This paper is part of the Journal of Environmental Engineering, Biological nutrient removal activated sludge (BNRAS) system has
Vol. 138, No. 3, March 1, 2012. ©ASCE, ISSN 0733-9372/2012/3-307– become an established technology in wastewater treatment practice
317/$25.00. to control eutrophication, and this development has been facilitated

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by an improved understanding of nitrification, denitrification and sludge age and (2) aerated mass fraction. The aerobic mass fraction
excess biological phosphorus (P) removal (EBPR) (Ekama and is limited by the need of the unaerated mass fraction (anaerobic for
Wentzel 1999). However, the need to implement the BNRAS sys- P removal and anoxic for N removal), which usually must be high
tem to meet more stringent effluent requirements of both nitrogen (> 40%), causing the aerated mass fraction to be reduced (< 60%).
(N) and P in a cost-effective and sustainable way has brought with it Therefore, to ensure complete nitrification throughout the year and
a new set of challenges, including: particularly during winter, long sludge ages need to be selected.
• Slow (variable) growth rates and low yield of nitrifiers (require- Long sludge ages result in large biological reactors per volume
ments for either long sludge age or large aerobic mass fraction of wastewater treated (Hu et al. 2003).
or both);
• Sludge bulking and P content in the effluent solids from set- External Nitrification BNRAS Process
tling tanks; The long sludge age issue has been addressed by uncoupling it
• Lack of carbon source in influent and the competition for carbon from the nitrification requirement through external nitrification and
source between denitrification and EBPR organisms. internal nitrification BNR systems. In both systems, the BNRAS
To address these issues, research has focused in the last decade on system can be intensified by separating nitrification from the main
the treatment processes in the mainstream line, sludge treatment train, BNRAS system. In the former, nitrification takes place in the fixed
and sidestreams (reject liquids generated in sludge treatment proc- media (e.g., trickling filter, Hu et al. 2000), external to the
esses, e.g., anaerobic digestion, dewatering). This section briefly suspended activated sludge. In the latter, nitrification takes place
summarizes the progress of the treatment processes in BNR plants. in the fixed media that are placed in the aerobic reactor (see
“Integrated Fixed-Film Activated Sludge Process”).
Mainstream Processes for BNR The external nitrification (EN) BNRAS system (ENBNRAS)
Conventional BNRAS is similar to that of the biological anoxic phosphorus removal
Conventional BNRAS systems, such as the Johannesburgh process, (DEPHANOX) system (Wanner et al. 1988; Bortone et al. 1996;
the University of Cape Town (UCT) process, and the Virginia Ini- Sorm et al. 1996), except for inclusion of the small preanoxic re-
tiative Plant process, have been implemented with considerable actor in the underflow recycle to the anaerobic reactor to remove
success throughout the world as an effective means to remove, nitrate and the process flow scheme is shown in Fig. 1. However, the
down to low levels, both nitrogen and phosphorus without, in many DEPHANOX system was developed with the specific objective of
cases, the need for chemical dosing (ferric, alum, methanol, etc.). stimulating anoxic P uptake and denitrification by PAOs to use the
These technologies are operated with an anaerobic selector up- influent rbCOD for both N and P removal. In the ENBNRAS system
stream in the process in which influent rbCOD can ferment and (Fig. 1), all wastewater flow is discharged to the anaerobic zone. The
fermentation products can be sequestered by polyphosphate- mixed liquor from the end of the anaerobic zone passes to an internal
accumulating organisms (PAOs). The anaerobic selector in these settling tank to separate the organic (COD)-rich activated sludge
processes typically represents 10% of overall tankage volume or (AS) solids from the ammonia-rich liquid. In the anaerobic reactor,
less, and additional anoxic zones may be included based on the influent rbCOD is fermented by OHOs to short-chain fatty acids
requirements to remove nitrogen. One important limitation of these (SCFAs), which are then taken up by the PAOs and stored internally
processes is that, because the retention time of anaerobic selector is as polyhydroxyalkanoates. Also, in the anaerobic reactor, the influ-
relatively small, slowly biodegradable COD from the influent is not ent slowly biodegradable (sb)COD and unbiodegradable particulate
considered to be available for PAOs. As such, biological phospho- COD are enmeshed by the activated sludge mixed liquor. Thus, in
rus removal in conventional BNRAS is considered to be dependent the internal settling tanks, all influent COD, except for the unbiode-
on the availability of influent rbCOD. gradable soluble COD, is removed from the liquid phase. The under-
Another important disadvantage of conventional BNRAS proc- flow sludge from the internal settling tank bypasses the EN system
esses is that, overall, conventional BNRAS processes require and is discharged to the beginning of the anoxic zone, and the over-
greater tank volumes with associated capital costs, particularly flow supernatant from the internal settling tank is passed on to the
in cold climates where reliability of nitrification is a concern. This EN systems for nitrification. The nitrified EN effluent is then dis-
is explained in terms of the growth rate of obligate aerobic nitrifiers, charged to the anoxic zone for denitrification. From the anoxic re-
which is low compared with that of both ordinary heterotrophic actor, the mixed liquor passes to the last reactor, which is aerobic for
organisms (OHOs) and PAOs. Thus, the requirement to nitrify stripping nitrogen gas, oxidizing the residual COD and completing
governs selection of the two linked design parameters: (1) system the P uptake process.

Fig. 1. Integration of trickling filters with biological nutrient removal activated sludge systems (the ENBNRAS system)

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On the basis of extensive experimental investigations at lab scale is not available to build additional tanks to meet nitrification re-
(Moodley et al. 1999; Hu et al. 2000, 2003; Sotemann et al. 2003) quirements. In addition, IFAS tanks can be integrated into conven-
and full-scale Muller et al. 2004, 2006), the following conclusions tional BNR designs as shown in Fig. 2. The primary disadvantage
can be made: for this process, however, is that nitrification takes place within a
1. Sludge age can be significantly reduced through uncoupling biofilm, which must have a sufficient degree of oxygen penetration
the sludge age from nitrification, resulting in the reduction to be reliable. Because of biofilm thickness and the existence of a
of the bioreactor volumes or increasing the treatment capacity boundary layer, there can be significant resistance to dissolved
of existing treatment plants. oxygen penetration into biofilms and, as a result, IFAS processes
2. Aeration requirements can be reduced significantly as (a) me- typically require dissolved oxygen (DO) setpoints in the bulk liquid
chanical aeration for nitrification in the aerobic reactor is not on the order of 4 to 6 mg O2 =L as opposed to the 2 mg O2 =L for
required and (b) all nitrate/nitrite generated in the EN systems conventional, suspended growth processes. The additional aeration
can be discharged into the anoxic reactor for denitrification, energy required to meet the higher DO setpoints in IFAS processes
reducing equivalent oxygen requirement. is significant and will typically lead to higher energy costs and car-
3. A small aerobic mass fraction (as low as 20% of the liquid train bon footprint for IFAS processes over conventional activated
mass, Hu et al. 2000) is possible because it is no longer governed sludge (Steichen et al. 2010).
by nitrification, but by COD and/or P removal, implying a much
smaller liquid train volume compared with a standard BNRAS Membrane Bioreactor BNR Processes
design. Also, the large unaerated mass fraction (up to 80%) im- The reliance on secondary clarifiers in conventional BNR proc-
plies (a) improved EBPR (Wentzel et al. 1990); (b) improved esses restricts the selection of the operating mixed liquor concen-
denitrification to the point where complete denitrification may tration in bioreactor design because of the need to (1) produce a
be possible at high influent total Kjeldahl nitrogen (TKN)/ flocculating sludge and (2) limit solids loading rates on the clari-
COD ratios (≈0:14 mg N=mg COD or COD=TKN ¼ 7:14). fier below their design capacity. Moreover, because they rely on
4. The system configuration allows all nitrate generated in the EN settling tanks for solid-liquid separation, BNRAS systems always
system to be denitrified without a high recycle from aerobic to allow some solids to pass into the effluent, and this amount will
anoxic zone as in conventional BNR systems. vary depending on the settleability of the mixed liquor and the
5. A good settling sludge can be expected, with a diluted sludge settling tank performance. This may introduce difficulties for
volume index of approximately 100 mL=g total suspended so- meeting more stringent nutrient effluent limits (e.g., in North
lids (TSS). America, limit of technology effluent total phosphorus (TP) limits
of 0:03–0:10 mg P=L are increasingly being required; Phagoo
Integrated Fixed-Film Activated Sludge Process et al. 2005). Achieving these limits demands very low soluble
A widely used approach for upgrading existing activated sludge P and essentially a solids-free effluent. In a conventional BNRAS
plants for nitrification, or simply increasing treatment capacity, has system with settling tanks, if the effluent TSS is 10 mg =L, the P
been to convert conventional activated sludge tanks to integrated content of the solids will contribute approximately 0:3 mg P=L to
fixed-film activated sludge (IFAS) tanks. The growth of biomass on the effluent (Dold et al. 2009). For this reason, nutrient removal
media within the existing bioreactor volume is an effective way to activated sludge systems incorporating membrane bioreactors
increase biomass concentrations, and thus treatment capacity, with- (MBRs) that are able to produce solids-free effluent are becoming
out increasing loading rates on secondary clarifiers. IFAS processes an attractive technology. Ramphao et al. (2005) summarized many
have seen widespread use in North America particularly as an up- other advantages that can be offered by the BNR in MBR systems.
grade/expansion alternative. In this process, to reduce sludge age MBR technologies can be implemented in various configurations
and hence the biological reactor volume required, internal fixed of conventional BNRAS systems as shown in Fig. 3, which gives
media such as Ringlace and free floating media have in the past an example of a modified conventional UCT process configura-
been placed in the aerobic reactor (Sen et al. 1994, 1995; Randall tion (Liu et al. 2009).
and Sen 1996). The nitrifiers grow on the fixed media establishing a Biological nutrient removal processes in MBRs (MBR BNR)
population permanently resident in the aerobic reactor and are not have been operated at both lab scale and full scale, and the design
subject to either the aerobic sludge mass fraction or the suspended procedure and considerations for these systems have been proposed
mixed liquor sludge age, with the result that both can be reduced. and used in practice (e.g., Adam et al. 2002; Daigger and Crawford
Such a reduction in system sludge age is particularly beneficial for 2005; Lesjean et al. 2003; Phagoo et al. 2005; Ramphao et al. 2005;
low temperature wastewaters (10 to 15°C). Monti et al. 2007; Dold et al. 2009). Similar to IFAS systems, an
The IFAS process is well suited for the upgrade of existing important benefit of MBR BNR processes is reduced footprint and
wastewater treatment plants (WWTP) where space or financing the ability to upgrade existing systems without building additional

Fig. 2. A2 O type of IFAS system

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Fig. 3. A modified UCT type of MBR systems

tank volume. Also similar to IFAS systems, an important disadvant- fermenters can be costly but performance is considered reliable.
age of MBR BNR systems is the increased energy requirements Fig. 4 gives an example of an A2 O process with upstream primary
required for aeration. The key reason for this is not related to main- sludge fermentation.
taining a higher DO setpoint in the aeration tanks, as with IFAS, but The maximum amount of fermentation product that has
with the increased resistance to oxygen transfer that occurs when been reported in primary sludge fermenters is approximately
MBR tanks are operated at very high mixed liquor concentrations, 0:15 g VFA=g VSS representing in the range of 10 to 30% of the
typically accounted for in the alpha factor used in mass transfer wastewater influent COD (Banister and Pretrorius 1998; Moser-
equations. Engler et al. 1998).
Another important benefit of MBR BNR processes is the poten- Tremblay et al. (2005) reported that VFA production from the
tial to meet very stringent nutrient limits in the secondary effluent fermentation of mixed liquor in an offline reactor within a UCT
attributable to complete solids removal. However, achieving this process ranged between 0.05 and 0:14 g VFA=g VSS and was a
still depends on having favorable influent wastewater characteris- function of solids retention times (SRTs), with optimal production
tics and may not be feasible in all cases. In such cases, biological P obtained at 2.5 days of SRT. Houweling et al. (2010) reported a
removal can be supplemented with limited addition of chemicals full-scale fermentation of anaerobic MLSS in an unmixed inline
for precipitation of P, i.e., to utilize a biological N and P removal fermenter (UMIF) within a BNRAS system (see Fig. 5). The
configuration to achieve the maximum possible amount of biologi- use of a UMIF zone effectively allows anaerobic mass fraction
cal P removal and add a limited amount of chemicals (ferric or to be strongly decoupled from the anaerobic volume fraction, as
alum, typically) to the process to touch up and meet the very shown in Fig. 6.
low TP limit (e.g., at the Cauley Creek plant, which consistently Fermentation of return or wasted activated sludge to produce
achieves an effluent TP of less than 0:1 mg P=L, ammonia less than carbon to enhance biological nutrient removal has attracted in-
0:2 mg N=L, and total nitrogen (TN) of 4–5 mg N=L, Phagoo creased attention recently and there are experiments in producing
et al. 2005). rbCOD from return or waste activated sludge by fermentation
(e.g., Yuan et al. 2006; Tong et al. 2007; Narayanan et al. 2002).
Sludge Fermentation for Carbon Supplement A review indicates that VFAs obtained by fermentation are a more
Insufficient rbCOD in influent wastewater has been one of the ma- sustainable carbon source than external sources in terms of the cost
jor challenges to the implementation of full-scale conventional comparison (Kang et al. 2009). Fermentation of return or wasted
BNR plants, particularly to meet more stringent effluent TP and TN sludge is in some ways more complex than primary sludge fermen-
standards. To supplement additional carbon, there are two methods tation because it involves the decay processes of biomass within the
used in practice, one is to buy and use commercial chemicals mixed liquor, with associated release of phosphorus and nitrogen.
(e.g., methanol) or suitable waste byproducts from industries, the One important concern, particularly in colder climates, is the effect
other is to generate VFAs/RBCOD internally through sludge fer- of maintaining a higher anaerobic mass fraction on nitrification.
mentation. The first one implies an increase in operating cost and
carbon footprint, particularly if carbon sources are nonbiogenic. Considerations for Sustainability
This has stimulated extensive research and investigation on sludge All BNR technologies provide the benefit of removing nutrients
fermentation to produce VFAs/RBCOD. Potential sludge sources with little or no reliance on chemical dosing. In addition, BNR
of fermentable solids include (1) primary sludge (PS) and (2) mixed technologies can lead to generation of sidestream loads with very
liquor suspended solids (MLSS) from an anaerobic/anoxic zone or high nutrient concentrations that are suitable for nutrient recovery
return activated sludge (RAS). as fertilizer. However, in light of emerging issues of sustainability,
Production of VFAs or rbCOD from primary sludge fermenta- which include environmental, social, and economic costs as factors
tion to improve biological nutrient removal is now an established determining process selection, it is useful to understand the relevant
practice (e.g., in North America, South Africa) (Latimer et al. 2007; factors that differentiate the various technologies. Table 1 presents
Rossle and Pretorius 2001). There are various primary sludge fer- three key factors that influence (1) the ability of process to meet
mentation process configurations, e.g., activated primary clarifiers effluent requirements without use of chemical dosing (efficiency
(APCs), elutriation sludge thickeners, continuous flow sludge of use of influent COD) (2) the operational costs and energy re-
fermentation, batch sludge fermentation, and sludge fermentation quirements (aeration requirements), and (3) the capital costs and
with recuperation thickening. Construction of primary sludge associated carbon footprint (tank volume requirement).

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Fig. 4. A2 O process with primary sludge fermentation process configuration

Fig. 5. A BNR system in Henderson, NE, with option to switch off mixing in reactor AN2 for fermentation

Fig. 6. Volume (a) and mass (b) fractions in anaerobic, anoxic, and aerobic bioreactors of the 4-stage, nitrification-denitrification plant in Henderson,
NE, showing relatively high mass fractions induced by switching off mixing in AN2

Depending on the basis of evaluating, the relative benefits and has by no means been broadly accepted, it is interesting to note
of IFAS and MBR processes (lower footprint and tank volume that CO2 emissions associated with construction have very little
requirements) versus their disadvantages (higher aeration require- influence on overall carbon footprint (less than 5% of total emis-
ments) may or may not weigh in their favor. Although carbon foot- sions) when compared with the CO2 emissions associated with
printing is a relatively new basis for comparing design alternatives plant operation over a 20-year period (Steichen et al. 2010).

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Table 1. Comparison of Relevant Factors that Differentiate the New Technologies from Conventional BNRAS
BNR technology Efficiency of use of influent COD Aeration requirements Tank volume requirement
External nitrification Likely to be similar to Potentially much lower because oxygen demand Case dependent
conventional processes attributable to nitrification does not contribute
to aeration requirements in main process.
IFAS Likely to be similar to Higher attributable to need to maintain higher Much less than in
conventional processes DO setpoint in bulk liquid of IFAS tanks conventional treatment
MBR Likely to be similar to Higher attributable to greater resistance to Much less than in
conventional processes oxygen transfer (lower alpha) conventional treatment
Sludge fermentation Much better use of influent Potentially the same or lower than conventional Likely to be similar to
COD for nutrient removal attributable to increased anaerobic stabilization of COD conventional processes
than conventional processes

Sludge Treatment Processes in BNR Plants example, inexpensive nitrification (InNitri), bio-augmentation batch-
Treatment and disposal of sludge generated from primary settling enhanced process (BABE), single reactor system for high activity
tanks and wasted from secondary treatment processes is an important ammonium removal over nitrite process (SHARON), ANAMMOX,
challenge in many wastewater treatment facilities. The cost of sludge completely autotrophic nitrogen-removal over nitrite process
treatment and disposal can amount to 50% of the total current oper- (CANON), and deammoniafication process (DEMON). An InNitri
ating costs of a WWTP (Appels et al. 2008), and this sludge gen- process configuration is shown in Fig. 7.
erally needs to be stabilized before final disposal (e.g., landfill The objectives of side stream treatment are to use biological
application or incineration). New technologies that provide the ben- processes for removing ammonia from recycle reject water to re-
efit of reducing the amount of sludge that requires treatment and dis- duce the nitrogen load that must be handled in the activated sludge
posal result in high loads being recycled to the activated sludge process. A range of benefits have been identified for the different
process. This presents new challenges for BNR technologies. side stream treatment systems, for example:
Anaerobic digestion is commonly employed as a sludge stabi- • Seeding the activated sludge train with ammonia oxidizing bac-
lization method that provides the environmental benefits of reduc- teria (AOBs) and nitrite oxidizing bacteria (NOBs) grown in the
ing sludge to be disposed of and generating biogas, a usable source side-stream stage, allowing shorter SRTs (bioaugmentation).
of renewable energy. For this reason, anaerobic sludge digestion is • Less carbon substrate is required to denitrify nitrite rather than
considered an important part of a modern WWTP. Only a portion of nitrate compared with denitrification of a fully nitrified stream.
sludge is digestable, however, and the rate of digestion is limited by • Less aeration and alkalinity are required to convert ammonia to
the kinetics of biomass decay and hydrolysis processes. Typically, a nitrite rather than nitrate.
well operated anaerobic digester destroys volatile solids in the • The significant benefit of the ANAMMOX process over con-
range of 35 to 40% with the remaining biosolids requiring disposal. ventional denitrification systems is that no organic carbon is
To enhance the efficiency of anaerobic digestion for more bio- added for denitrification, and so there is no increased biosolids
gas production, various sludge pretreatment processes (solids con- production or emission of CO2 .
ditioning) have been advanced in recent years to improve these The operating conditions of side stream biological processes are
rate-limiting processes, including, e.g., mechanical means, thermal considerably different from those in the main stream process. This
hydrolysis, alkaline hydrolysis, and ultrasonic treatment. To reduce leads to a number of unique considerations for operation and con-
operating costs while increasing the quality of the stabilized sludge, trol (Dold et al. 2007):
process modeling of anaerobic digestion has become an important • Stopping nitrification at the nitrite stage and preventing nitrate
tool. This is further discussed in subsequently in this article. For formation relies on the difference in growth rates between AOBs
more information on anaerobic digestion of sludge, the reader is and NOBs and the different temperature dependencies of these
referred to the review by Appels et al. (2008). growth rates.
• High concentrations of substrate and product species such as
Side stream Treatment Processes in BNR plants ammonia and free nitrous acid can lead to inhibitory conditions.
Sidestreams are the liquid streams (also called reject water) gener- In some cases, successful performance depends on inhibition of
ated in the sludge treatment train of BNR plants. Usually the di- certain reaction steps.
gested sludge is dewatered before disposal, and the liquid stream
from the dewatering step is returned to the activated sludge process.
Anaerobic digestion of waste activated sludge results in the release
of nitrogen as ammonia and phosphorus as orthophosphate. This
additional recycled nutrient load from sidestreams can be signifi-
cant and increase the influent nitrogen load by 10–30% (Henze et al.
2008). Treatment of the additional load increases the cost and com-
plexity of meeting stringent effluent requirements for TN and also
may be limited by factors, e.g., influent alkalinity, insufficient aer-
ation capacity, and insufficient sludge age (Dold et al. 2007).
A number of side stream treatment processes have been devel-
oped for treating the ammonia component in the sidestreams
before returning them to the liquid train. These processes have
Fig. 7. Inexpensive nitrification(InNitri)
been implemented in a number of reactor configurations, for

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• Careful pH control often is required for successful operation. processes in the sludge treatment line, such as anaerobic digestion,
• ANAMMOX organisms have very low growth rates necessitat- side stream processes, and sludge fermentation (also including
ing long SRTs and long process start-up times. chemical precipitation, pH, and gas phase models) to make a whole
plant process model. Whole plant process modeling makes it pos-
BNR Process Modeling sible to completely analyze WWTPs for optimal design and oper-
ation purposes.
Significant development and practical implementation of BNR To apply process modeling in practice, a computer program (so-
technology, have been facilitated with development of the process called simulator) is required to implement all unit process models
modeling technology, which is now widely and successfully used and link them (including main stream wastewater, solids treatment
by researchers to improve understanding of the BNR processes and trains, and reject water generated in the sludge treatment processes,
the practitioner to optimize design and operation of the BNR proc- termed side stream) to set up a specific wastewater treatment plant
esses in the wastewater treatment industry. model with the particular flow scheme, influent characteristics, and
This section will present a brief description of the concepts and operation conditions. The model, after being set up in the simulator,
methods of wastewater process modeling technology, including then needs to be calibrated and validated before it can be used for
well-established unit models and whole plant process models, and different purposes.
modeling aspects for further development of these models in terms The requirements for setting up a typical BNRAS plant model
of meeting more stringent effluent TP and TN requirements and are highlighted in Fig. 8 (Wilson and Dold 1998). Mathematical
estimating/evaluating GHG emission. models for the whole plant treatment processes are complex
but, with the availability of easy use and user friendly simulators,
Activated Sludge Models can prove to be very useful tools for optimizing design and
The complexity of extending the activated sludge process to re- operation.
move N and P makes the design and operation of activated sludge There are two approaches to implementing the various process
plants more complicated and difficult. To assist in design, opera- models required to model biochemical activity, including interac-
tion, and research into AS processes, a variety of mathematical tions, across the wastewater treatment plant: an interfacing trans-
models have been developed. The state of the art mathematic mod- former approach and a single matrix approach (Dold et al. 2007).
els for BNRAS systems include (1) University of Cape Town model Interfacing Transformer Approach: In this approach, different
for both N and P (UCTPHO) (Wentzel et al. 1992; Hu et al. 2007); available models are used to simulate different processes, e.g., the
(2) International Association of Water Quality (IAWQ) [now AS train, anaerobic digestion (AD), and the side stream (SS) proc-
International Water Association (IWA)] ASM2d model (Henze et al. esses. In this approach, different models are not based on the same
1999); (3) the Barker and Dold model (Barker and Dold 1997), and set of state variables, and the issue of passing streams between AS,
(4) the Delft-based group of models (De Kreuk et al. 2007). The AD, and SS must be addressed. For example, for the oxidized N
activated sludge models have been used widely as a useful tool for components, activated sludge models typically only consider ni-
both researchers and practitioner to improve understanding and to trate (e.g., ASM1, ASM2/2d); anaerobic digestion models (e.g.,
design and operate BNRAS systems. ADM1) do not consider either nitrite or nitrate; side stream mod-
eling (SSM) requires consideration of both nitrite and nitrate and
Whole Plant Process Modeling Approaches the relevant reactions. This interfacing transformer approach re-
On the basis of the successful application of activated sludge mod- quires constructing complex model mapping interfaces (transform-
els and more stringent effluent requirements, the biological process ers) (e.g., Dold et al. 2007; Vannorolleghem et al. 2005; Volcke
modeling for BNR plants has been extended to include the et al. 2006).

Fig. 8. Requirements to set up a WWTP process model

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Single Matrix Approach: This approach is to apply a single, in- Modeling Aspects for Further Development
tegrated (AS þ AD þ SS) model (considering all components and
The introduction of more stringent effluent nutrient requirements
relevant reactions) to the whole plant processes in a single matrix
and the growing interest in estimating GHG gas emissions is high-
(i.e., without the need for interfacing). This approach is more
lighting the need for refinements to existing activated sludge mod-
widely applicable in a process sense than the transformer approach.
els. In particular, issues of interest include how to deal with
The single matrix approach tracks the fate of components
refractory dissolved organic nitrogen and phosphorus fractions that
(e.g., active biomass) in the different processes (e.g., activated
are not removable by conventional BNR processes (Makinia et al.
sludge, anaerobic digestion) in a whole plant and thus can provide
2009) and accounting for intermediates of nitrification and denitri-
an estimation of active biomass transfer between the different proc-
fication (Latimer et al. 2008; Hiatt and Grady 2008). Such inter-
esses, whereas the transformer approach requires detailed elemen- mediates may include nitrite, which is both inhibitory and toxic
tal composition of each component that is not readily available and in its unionized free nitrous acid form, and nitrous oxide (N2 O),
also relies on the fixed component composition (Jones et al. 2004, which is accounted to have a GHG impact factor 300 times greater
2007). In practice, this is not readily applicable when elemental than that of carbon dioxide. Accounting for these issues requires
compositions change. defining new processes to represent the biological transformations
In general, the types of processes that need to be included in a of organic and inorganic forms of nitrogen and phosphorus. In ad-
model that account for interaction between the BNR process, dition, the state variables needed to represent these forms of nitro-
anaerobic digestion, and side stream treatment processes include: gen and phosphorus must be defined. The introduction of these
• Aerobic heterotrophic growth using complex substrate, acetate, state variables can represent a significant undertaking because of
propionate, and methanol; the way in which they affect the underlying model structure. To
• Anoxic heterotrophic growth on nitrate and nitrite using com- illustrate some of the issues that are being faced, the following sec-
plex substrate and VFAs;
tion will focus on modeling of nitrite, which has been shown to
• Anaerobic fermentation of complex substrate, propionate, and
have a key role in influencing the biological transformations of
methanol;
both nitrogen and phosphorus.
• Growth of bio-P microorganisms and storage of polyphosphate;
• Various hydrolysis, ammonification, and colloid flocculation re-
Nitrite as an Intermediate of Nitrification and Denitrification
actions;
Traditionally, nitrite has not been included as a state variable in
• Assimilative nitrate and nitrite reduction;
activated sludge models because it was considered to be a transient
• Anoxic growth of methylotrophs on nitrate and nitrite;
state of nitrogen that was not subject to accumulation. Indeed, tradi-
• Growth of ammonia and nitrite oxidizer biomasses;
• Growth of ANAMMOX microorganisms; tional designs of biological nutrient removal processes consider
• Growth of autotrophic and heterotrophic methanogens; only complete nitrification of ammonia to nitrate and followed
• Decay of all organism groups in anaerobic, anoxic, and aerobic by complete denitrification of nitrate to nitrogen gas. In this design
environments; approach, the oxidation state of nitrogen is increased from 3, for
• pH estimation based on the phosphate, carbonate, ammonia, ammonia nitrogen, to þ5 for nitrate and then is reduced to 0 for the
acetate, and propionate systems, including strong acids and gaseous, elemental form (N2 ). As is suggested by the increasing
bases, plus other relevant reactions; and decreasing oxidation states (3 to þ5 to 0) this process re-
• Precipitation of various calcium, magnesium, aluminum, and quires significant inputs of both oxidant (dissolved oxygen) and
iron complexes (struvite, HDP, HAP, etc.); reductant (organic substrate) to achieve nitrogen removal, and sup-
• Gas transfer of O2 , CO2 , N2 , NH3 , H2 , and CH4 gases; plying these inputs contributes significantly to the cost of BNR.
• Inorganic suspended solids fixation during polyphosphate sto- Shorter pathways as presented in Figure 10 do exist, nevertheless
rage and heterotrophic growth. nitrogen removal through complete oxidation to nitrate and then
An example of the whole plant model implemented in a com- reduction to nitrogen gas is the most common approach because
mercial simulator package is shown in Fig. 9. (1) it is thermodynamically favorable and (2) it can be relatively

Fig. 9. A whole plant model implemented in simulation software with activated sludge, anaerobic digestion, and side stream treatment processes

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example, experience has shown that nitrite accumulation, and thus
N2 O emissions, can be associated with the operation of plug-flow
aeration tanks, step-feed, nitrification at low dissolved oxygen
concentrations, low temperatures, and high peak loading factors
(Houweling et al. 2011). This has implications for both the design
and optimization of BNR processes in which strict effluent standards
are being balanced with the need to reduce GHG emissions.
In the context of growing concern over sustainability, it is an-
ticipated that in the future, BNR processes will be designed and
operated to limit aeration requirements and maximize the recovery
of energy and nutrients. Such design concerns may conflict with
requirements to meet stringent effluent nutrient requirements and
limit the emissions of N2 O, a powerful greenhouse gas. Process
modeling will be the tool of choice for engineers who must balance
these competing demands, and rigorous modeling of the role of
nitrite is a key feature for which useful models must account.
Fig. 10. Biological mechanisms for conversion of ammonia to nitrogen
gas over nitrite and nitrate nitrogen
Concluding Remarks and Future Perspectives

easily controlled in the activated sludge process through the use of Biological nutrient removal is an established technology and has
alternating aerated and un aerated zones and/or cycles. been widely and successfully used in practice. However, the imple-
Models that only account for the end products of nitrification mentation and operation of BNR technology is a challenge in
and denitrification, respectively, nitrate and nitrogen gas, are WWTPs because of its complexity and potentially high cost. An-
known as single-step. These have more recently given way to other issue is the requirement for properly trained design engineers
two-step nitrification and denitrification models that account for and operators. This is a particular problem in China where there is a
the role of nitrite as an intermediate in both processes, and this pressing need to mitigate the effects of eutrophication; new munici-
is quickly becoming the standard for both researchers and industry pal WWTPs are being built at the rate of 50 per quarter but there is
practitioners. One main reason for the adoption of two-step models fairly limited experience with the operation of BNR.
is the growing use of sidestream technologies mentioned previously To facilitate application of the BNR technology and optimize
that do nitrogen removal over nitrite (InNitri, SHARON, ANAM- the costs of both capital and operation, further understanding of
MOX, CANON, etc.), thereby reducing the oxygen and organic the BNR processes, development of more efficient and reliable
substrate requirements. The growing use of anaerobic digestion BNR processes, and refined and extended process models are re-
in solids processing and as a pre-treatment step is making these quired. Process modeling has proved to be a very useful tool for
optimal design and operation of WWTPs, particularly for WWTPs
processes increasingly attractive because these wastewaters have
to meet more stringent effluent standard and cost conservation re-
lower ratios of COD: N than required for conventional BNR.
quirements. Process modeling is also a very helpful tool for training
An important challenge to modeling nitrogen removal over nitrite,
design engineers and operators to meet the challenge of lack of
however, is accurately accounting for the factors and conditions in
properly trained wastewater treatment professionals.
which nitrite accumulation can take place. This is also reflective of
the operation of these processes, which must be carefully controlled
to avoid complete nitrification to nitrate.
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