S-05206 M80001-Rev. 0-General Piping Specification

National Company for Sulphur Products (NCSP)
Saudi Arabia Job S-05206 Doc. M80001 Rev. 0

UFC/AF Plant 1 / 74
General piping specification
Rev. Description Date Made by Chd. Appd.

0 First Issue 12-June-2015 SMEH PRGA ANKS
Information contained herein is confidential; it may not be used for any purpose other than for which it has been issued, and may not be used by or
disclosed to third parties without written approval of Haldor Topsøe A/S.
UFC/AF Plant 2 / 74
Content
1 Piping class list 4
1.1 List of change 4
1.2 Piping class list B24B 5
1.3 Piping class list B40A 7
1.4 Piping class list B50A 8
1.5 Piping class list D50A 9
1.6 Piping class list D66A 10
2 Piping elements data sheets 11
2.2 B24B 14
2.3 B40A 15
2.4 B50A 16
2.5 D50A 17
2.6 D66A 18
3 Valve data sheets 19
3.2 Ball Valves 20
3.2.1 BAV 40XX 20
3.3 Butterfly valves 23
3.3.1 BUV 40XX 23
3.4 Check valves 24
3.4.1 CHV 24XX 24
3.4.2 CHV 40XX 27
3.4.3 CHV 50XX 30
3.5 Gate valves 32
3.5.1 GAV 24XX 32
3.5.2 GAV 40XX 34
3.5.3 GAV 50XX 36
3.5.4 GAV 66XX 38
3.6 Globe valves 39
3.6.1 GLV 24XX 39
3.6.2 GLV 40XX 41
3.6.3 GLV 50XX 43
3.7 Strainer 45
3.7.1 STR 24XX 45
3.7.2 STR 40XX 46
4 Design details 47
4.2 Branch connection 48
4.2.1 Pressure rating class 150 piping class (B40A, B50A) 48
UFC/AF Plant 3 / 74
4.2.2 Pressure rating class less or equal to 300 piping classes (B24B, D50A, D66A)
49
4.3 MITRE BENDS 50
4.4 1” NPT Branches for temperature measuring 51
4.5 VENTS AND DRAINS ON PIPES 52
4.6 DRIP LEG ON STEAM HEADERS 53
4.7 BRANCH FOR ANALYSIS AND PRESSURE CONNECTIONS ON PIPING 54
4.8 ANALYSIS CONNECTION WITH PROBE ON PIPING 55
4.9 ANALYSIS CONNECTION WITH PROBE ON EQUIPMENT 56
4.10 ANALYSIS CONNECTION WITH PROBE ON PIPING 57
4.11 FLOW MEASUREMENT 58
4.12 FLOW MEASUREMENT 59
4.13 Location of pressure tappings 60
4.14 REINFORCE RINGS 61
5 Special elements 62
5.2 NIPPLES 63
5.3 TEMPORARY LINE STRAINER FOR USE WITH RAISED FACE AND FLAT FACE
FLANGES 64
5.4 TEMPORARY LINE STRAINER FOR USE WITH RING JOINT FLANGES65
5.5 SPECTACLE PLATE CLASS 150 RF 66
5.6 SPECTACLE PLATE CLASS 300 RF 67
5.7 DRIP RING 68
5.8 TEE TYPE STRAINER (TTS) 69
5.9 HINGED VENT COVER 71
5.10 UNC stud bolts for inch series ANSI B16.5-2009 flanges 72
5.11 ISO stud bolts for metric series ANSI B16.5-2009 flanges 73
5.12 Steam Trap 74
UFC/AF Plant 4 / 74
1 Piping class list

1.1 List of change
Revision Date Description Made by Chk by App by
0 12-June-2015 First Issue SMEH PRGA ANKS
UFC/AF Plant 5 / 74
1.2 Piping class list B24B

- For details of pipes, fittings, etc. see piping element data sheet section 2
- For pressure / temperature rating see section 2 B24B
- For details of valves, see valve specification section 3 B24B consist of 2 page(s)
FULL RATED
Corr. Allowance: 1,5 mm.
P/T rating worst case: WBF 160 Celcius 11 kg/cm2 g

Rev.
Strainer
Medium Symbol
Design conditions Valves

Description of
medium
Press Temp C BAV BUV CHV GAV GLV YTS
kg/cm² Max Min
240S
APR Process air HOLD 70 -10 244F
240S
Cooling water
CTR 7 80 -10 244F 240S
return
240S
Cooling water 240S
CTS 7 80 -10 244F 244F
supply 244F
EF Effluent fluid 3,5 130 -10
GP Process gas 3,5 330 -10
244F 240S
240S 244F
HO Heat transfer oil 6,5 330 -10 244W 244F
244F
240S
Low pressure 240S
LC 8 175 -10 244F
steam condensate 244F
240S 240S
Low pressure 240S
LS 8 175 -10 244F 244F
steam
244W
240S
240S
ME Methanol 7 70 -10 244F
240S
WBD Boiler blow-down 8 175 -10 244F 240S
UFC/AF Plant 6 / 74
- For pressure / temperature rating see section 2 B24B
- For details of valves, see valve specification section 3 B24B consist of 2 page(s)
FULL RATED
Corr. Allowance: 1,5 mm.
P/T rating worst case: WBF 160 Celcius 11 kg/cm2 g

Rev.
Strainer
Medium Symbol

Description of
medium
kg/cm² Max Min
240S
244F 240S
WBF Boiler feed water 11 160 -10 244F
244W
UFC/AF Plant 7 / 74
1.3 Piping class list B40A

- For pressure / temperature rating see section 2 B40A
- For details of valves, see valve specification section 3 B40A consist of 1 page(s)
FULL RATED
Corr. Allowance: 0 mm.
P/T rating worst case: UFC 120 Celcius 12 kg/cm2 g

Rev.
Strainer
Medium Symbol

Description of
medium
kg/cm² Max Min
400S 400S
Aqueous 404F
AF 10,5 120 -10 404F 404F 404F
formaldehyde 404W
CA Caustic soda 9 100 -10 400S 400S 400S
404W 400S
EF Effluent fluid 3,5 390 -10 400S
404F
400S
GP Process gas 3,5 340 -10 404F
404W
400S 400S
404F
UFC Urea formaldehyde 12 120 -10 404F 404F 404F
404W
400E 400S
404F
URE Urea solution 9 120 -10 400S 404F 400S
404W
404F
400S 400S 400S

Waste water /
WW 9 80 -10 404F 404F 404F 404F
wash water
404W
UFC/AF Plant 8 / 74
1.4 Piping class list B50A

- For pressure / temperature rating see section 2 B50A
- For details of valves, see valve specification section 3 B50A consist of 1 page(s)
FULL RATED
P/T rating worst case: DW 80 Celcius 15,2 kg/cm2 g

Rev.
Strainer
Medium Symbol

Description of
medium
kg/cm² Max Min
500S 500S
Demineralized 504F
DW 15,2 80 -10 504F 504F
water 504W
500S
Waste water / 500S
WW 3,5 80 -10 504F
wash water
UFC/AF Plant 9 / 74
1.5 Piping class list D50A

- For pressure / temperature rating see section 2 D50A
- For details of valves, see valve specification section 3 D50A consist of 1 page(s)
FULL RATED
P/T rating worst case: EF 500 Celcius 3,5 kg/cm2 g

Rev.
Strainer
Medium Symbol

Description of
medium
kg/cm² Max Min
EF Effluent fluid 3,5 500 -10
UFC/AF Plant 10 / 74
1.6 Piping class list D66A

- For pressure / temperature rating see section 2 D66A
- For details of valves, see valve specification section 3 D66A consist of 1 page(s)
DERATED
P/T rating worst case: EF 600 Celcius 3,5 kg/cm2 g

Rev.
Strainer
Medium Symbol

Description of
medium
kg/cm² Max Min
EF Effluent fluid 3,5 600 -10 660S
2 Piping elements data sheets
Notes for piping element data sheets
General notes
a) If not otherwise stated, the pressure - temperature ratings for pipe classes with pressure
rating £ class 600 follow ASME B 16.5. The pipe is stronger than flange and valve.
b) Pressure - temperature ratings for pipe classes with pressure rating ³ class 900 are
generally based upon calculations for the worst design conditions for fluids to be found in
each pipe class. (The pipe is weaker than flange and valve).
c) The minimum corrosion allowance for any element and any material other than stainless
Steel is not less than 1.5 mm. For stainless steel it is 0.
d) Stud bolts shall be threaded full length with continuous threads according to ASME B18.2.1.
e) Pipes and fittings may be butt-welded for diameters ³ 1” for all classes.
f) Cold bending is preferred for pipe sizes £ ND 1½”.

Bending machine shall be used.
Centreline radius of pipe bends shall be equal to 5 times the nominal pipe diameter.
If space is limited use socket weld elbows.
g) For carbon steel pipe classes the carbon content shall be ≤ 0.25%.
h) Unions not permitted.
i) 1 ½” flanged or BW valves normally only used for equipment nozzles.
Notes for piping element data sheets
1. Wall thickness of pipe size ½"- 1½" based on threading is possible.

2. Neck thickness to match pipe
3. Unified Inch screw, thread, ASME B 1.1.
4. Forged fitting acc. to. ASME B16.11, NPT threads. Reducer inserts acc. to MSS SP-79
5. Acc. to MSS SP-97
6. KLINGER PSM-B or equivalent. Selection in consultation with the gasket supplier.
7. Spiral-wound gasket with centring ring in coated carbon steel and inner ring in AISI 316.
8. Spiral-wound gasket with centring ring in coated carbon steel and inner ring in Monel - UNS
4400.
9. Wall thickness based on worst design condition according to piping class list.
10. In accordance with NACE std. MR 0130 shall be denoted with the suffix “X”.
11. Pipe classes with material in accordance with IBR shall be denoted with the suffix “J”.
12. Pipe classes with material specified as Killed Steel”.
13. Pipe classes with a corrosion of 0 mm shall be denoted with the suffix “A”.
14. Pipe classes with a corrosion of 1.5 mm shall be denoted with the suffix “B”.
15. Material ASTM A182-304L. Blinds in carbon steel with 304L cladding or lining are permitted.
16. Material ASTM A182-316L. Blinds in carbon steel with 316L cladding or lining are permitted.
17. Material ASTM A182-321. Blinds in carbon steel with 321 cladding or lining are permitted.
20. Lap-joint stub ends according to ASME B16.9-Short Pattern.
21. Elbows shall be fabricated as mitre bends for sizes ≥ 26”..
22. Cold worked and annealed.
23. Carbon content min. 0.04%. Minimum heat treatment temperature 1093°C. Solution heat
treatment required.
24. Temperature limits for flange joints = -48 / 370°C.
25. Temperature limits for flange joints = 566°C.
26. The use of low alloy bolting is limited to 250°C design temperature.
27. Fabrication acc. to ASME B31.3 category "D" fluid service with supplementary examination
acc. to paragraph 341.5.1.
28. Nipolets shall be bored for XXS.
2.1 List of change

2.2 B24B
Pressure rating Pipe class
The components and materials indicated below are suit-able for
all media and design conditions specified under this pipe class in CLASS 150
the piping class list as per section 01
Material type
B24B 14)
Corr. Allow. 1,5 mm Temperature limits: -29/427°C Carbon steel FULL RATED
Nominal diameter (INCH) ½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 Notes
Diameter nominal (mm) 15 20 25 40 50 80 100 150 200 250 300 350 400 450 500 600
80 80 80 80 40 40 40 40 20 20 20 10 10 10 20 20 1)
Piping
Wall thickness, SCH.

ASME B36.10 M
Material API 5L-B, SEAMLESS API 5L-B, E.R.W.
Connection flanges SW, RF, Cl. 150 ASME B16.5, Slip-on, RF,Class 150
Blind flanges ASME B16.5, RF, Class 150
Flanges
Orifice flanges ASME B16.36, WN, RF, Class 300 2)

Face Raised face
Material ASTM A105
Gask. Nuts Bolts
Type ASME B 16.5, stud bolt 3)

Material ASTM A 193-B7
Joints
Type ASME B 18.2.2, heavy hex

Material ASTM A194-2H
Type Flat ring gasket ( t = 1.5 mm ), ASME B16.21, Class 150 6)
Material Stainless Steel Reinforced Graphite
Type ASME B16.9
BW
Material ASTM A234-WPBS ASTM A234-WPBW

Type Class 3000, 4)
SW
Fittings
Material ASTM A105

Type Class 3000, 4)
Spec. Thd.
Material ASTM A105

Type Weldolets, Sockolets, Nipolets, Threadolets, Latrolets, etc. 5)
Material ASTM A105
BAV Ball valve 240S, 240E 244F
BUV Butterfly valve 244L, 244W, 244F
CHV Check valve 240S 244F, 244W
Valves
DIV Diaphragm valve

GAV Gate valve 240S 244F
GLV Globe valve 240S 244F
STS Steam trap
YTS Y-type strainer 240S 244F
Specials
Branch connections Acc. to Section 04

Nozzles/instrum. conn. Acc. to Section 04
Special elements Acc. to Section 05
Notes:
°C -29 to 38 50 100 150 200 250 300 350 400 425

Barg 19.6 19.2 17.7 15.8 13.8 12.1 10.2 8.4 6.5 5.5
P/T MPag 1.96 1.92 1.77 1.58 1.38 1.21 1.02 0.84 0.65 0.55
rating Kg/cm2 g 20 19.6 18 16.1 14.1 12.3 10.4 8.6 6.6 5.6
°F -51 to 100 200 300 400 500 600 650 700 750 800
Psig 285 260 230 200 170 140 125 110 95 80
2.3 B40A
Pressure Rating Pipe Class
The components and materials indicated below are suit-able
for all media and design conditions specified under this pipe CLASS 150
class in the Piping Class List as per section 01
Material Type
B40A 13)
Corr. Allow. 0 mm Temperature limits: -29/427°C Stainless 304L FULL RATED

Nominal Diameter (INCH) 1/2 3/4 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 Notes
40S 40S 40S 40S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 10S 1)
Piping

ASME B36.19 M
Material A312-TP304L smls ASTM A312 TP304L, STR. W ELD
Connection flanges W N, RF, Class 150 ASME B16.5, LJ, RF, Class 150
Blind flanges ASME B16.5, RF, Class 150 15)
Flanges

Face Raised Face
Material A182-F304L ASTM A105, Galvanized
Gask. Nuts Bolts
Type ASME B 16.5, Stud Bolt 3)

Material ASTM A193-B7, Galvanized
Joints
Type ASME B 18.2.2, Heavy Hex

Material ASTM A194-2H Galvanized
Type Flat Ring Gasket ( t = 1.5 mm ), ASME B16.21, Class 150 6)
Type ASME B16.9 20)
BW
Material ASTM A403-W P304L, Class S or W

Type Class 3000, 4)
SW
Fittings
Material A182-F304L
Type Class 3000, 4)
Spec. Thd.
Material A182-F304L
Material A182-F304L
BAV Ball valve 400S, 400E 404F
BUV Butterfly valve 404F, 404L, 404W
Valves
DIV Diaphragm valve

STS Steam trap
Branch Connections Acc. to Section 04
Specials
Nozzles/instrum. conn. Acc. to Section 04

Special elements Acc. to Section 05
Notes:
°C -29 to 38 50 100 150 200 250 300 350 400 425

Barg 15.9 15.3 13.3 12 11.2 10.5 10 8.4 6.5 5.5
MPag 1.59 1.53 1.33 1.2 1,12 1.05 1 0.84 0.65 0.55
P/T rating
Kg/cm 2 g 16.2 15.6 13.6 12.2 11.4 10.7 10.2 8.6 6.6 5.6
°F -20 to 100 100 200 300 400 500 600 650 750 800
Psig 230 230 195 175 160 150 140 125 95 80
2.4 B50A
Material Type
B50A 13)
Corr. Allow. 0 mm Temperature limits: -29/427°C Stainless 304 FULL RATED

Piping

ASME B36.19 M
Material A312-TP304 smls ASTM A312 TP304, STR. WELD
Connection flanges WN, RF, Class 150 ASME B16.5, LJ, RF, Class 150
Flanges

Face Raised Face
Material A182-F304 ASTM A105, Galvanized
Gask. Nuts Bolts
Type ASME B 16.5, Stud Bolt 3)

Material ASTM A 193-B7, Galvanized
Joints

Material ASTM A194-2H, Galvanized
Type Flat Ring Gasket ( t = 1.5 mm ), ASME B16.21, Class 150 6)
Type ASME B16.9 20)
BW
Material ASTM A403-WP304, Class S or W

Type Class 3000, 4)
SW
Fittings
Material A182-F304
Type Class 3000, 4)
Spec. Thd.
Material A182-F304
Material A182-F304
BAV Ball valve 500S 504F
BUV Butterfly valve
Valves
DIV Diaphragm valve

STS Steam trap
Branch Connections Acc. to section 04
Specials
Nozzles/instrum. conn. Acc. to section 04

Special elements Acc. to section 05
Notes:
°C -29 to 38 100 150 200 250 300 350 400 425

Barg 19.0 15,7 14.2 13.2 12.1 10.2 8.4 6.5 5.5
MPag 1.9 1.57 1.42 1.32 1.21 1.02 0.84 0.65 0.55
P/T rating
Kg/cm2 g 19.4 16.0 14.5 13.5 12.3 10.4 8.6 6.6 5.6
°F -20 to 100 200 300 400 500 600 700 750 800
Psig 275 230 205 190 170 140 110 95 80
2.5 D50A
Material Type
D50A 13)
Corr. Allow. 0 mm Temperature limits: -48/538°C Stainless 304 FULL RATED

40S 40S 40S 40S 10S 10S 10S 40S 40S 40S 40S 30 40 XS 40 40 1)
Piping

ASME B36.19 M and ASME B36.10 M
Material A312-TP304 smls ASTM A312 TP304, STR. WELD
Connection flanges ASME B16.5, WN, RF, Class 300 2)
Flanges

Face Raised Face
Material ASTM A182-F304
Gask. Nuts Bolts
Type ASME B16.5, Stud Bolt 3)

Material ASTM A193-B7, Galvanized/ A193--B8 Cl. 2 26)
Joints
Type ASME B18.2.2, Heavy Hex

Material ASTM A194-2H, Galvanized/ A194-8 26)
Type Spiral Wound, ASME B16.20, Class 300 7)
Material AISI 316 / Graphite
Type ASME B16.9
BW
Material ASTM A403-WP304, Class S or W

Type Class 3000, 4)
SW
Fittings
Material A182-F304
Type Class 3000, 4)
Spec. Thd.
Material A182-F304
Material A182-F304
BAV Ball valve
BUV Butterfly valve
Valves
DIV Diaphragm valve

STS Steam trap
Specials

Notes:
°C -29 to 38 100 200 300 350 400 450 500 538

Barg 49.6 40.9 34.5 30.9 29.6 28.4 27.4 26.5 24.4
MPag 4.96 4.09 3.45 3.09 2.96 2.84 2.74 2.65 2.44
P/T rating
Kg/cm2 g 50.6 41.7 35.1 31.5 30.2 29.0 28.0 27.0 24.9
°F -20 to 100 200 400 600 700 800 850 900 1000
Psig 720 600 495 440 420 405 395 390 355
2.6 D66A
Material Type
D66A 13)
Corr. Allow. 0 mm Temperature limits: -100/800°C 25) AISI 347H DERATED 9)

Piping

ASME B36.19 M
Material A312-TP347H smls ASTM A312-TP347H , STR. WELD
Connection flanges ASME B16.5, WN, RF, Class 300 2)
Blind flanges ASME B16.5, RF, Class 300
Flanges

Face Raised Face
Material ASTM A182-F347H
Bolts
Type ASME B 16.5, Stud Bolt 3) 25)

Material ASTM A 193-B8T, Cl. 2
Joints

Gask. Nuts
Material ASTM A194-8C

Type Spiral wound ASME B16.20, Class 300
Material AISI 316
Type ASME B16.9
BW
Material ASTM A403-WP347H

Type Class 3000, 4)
SW
Fittings
Material A182-F347H
Type Class 3000, 4)
Spec. Thd.
Material A182-F347H
Material A182-F347H
BAV Ball valve
BUV Butterfly valve
CHV Check valve
Valves
DIV Diaphragm valve

STS Steam trap
YTS Y-type strainer
Specials

Notes:
°C 600
Barg
MPag
P/T rating 2
Kg/cm g 3.5
°F
Psig
3 Valve data sheets

3.1 List of change
3.2 Ball Valves

3.2.1 BAV 40XX
BALL VALVE Item No. BAV 400E
Pressure rating class 800
Face b)
Construction
Body Three pieces Type
Full Bore
Floating Ball
Extended stem No
Wrench operated Yes
Gear operated No
Fire safe Yes
Nominal size ½" - 1½"

Materials
Body AISI 316
Ball AISI 316
Body seat ring PTFE
Stem packing PTFE
Graphite
Stem AISI 316
Design Conditions
Pressure rating ASME B16.34
Design (Illustrative only)
General
1. Copper and copper alloys not permitted
2.
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, API 607, API 608, ASME B16.11, ASME B16.34
Notes:
a) Seat rating acc. to manufacturer's standard
b) Valve provided with extended ends, 100mm long SCH 80/Half nipple. Material type 304L
Nom. dia. Inch ½ ¾ 1 1½

Length L mm
H mm
B mm
Approx. wt kg
BALL VALVE Item No. BAV 400S

Face SW
Construction
Body Three pieces Type
Full Bore
Floating Ball
Extended stem No
Wrench operated Yes
Gear operated No
Fire safe Yes
Nominal size ½" - 1½"

Materials
Body AISI 316
Ball AISI 316
Body seat ring PTFE
Stem packing PTFE
Graphite
Stem AISI 316
Design Conditions
General
2.
API 598, API 602, API 607, API 608, ASME B16.11, ASME B16.34
Notes:

Length L mm
H mm
B mm
Approx. wt kg
BALL VALVE Item No. BAV 404F

Face RF
Construction
Body Split body, Full bore
Floating ball ≤ 8"
Trun. mount ball > 8"
Long Pattern
Extended stem No
Wrench operated 1 ½" - 6"
Gear operated 8" - 24"
Fire safe Yes
Nominal size 1 ½" – 24"

Materials
Body A 351 Gr. CF 8
Ball A182 Gr. 304L or
C.S. Chromeplated
Body seat ring PTFE
Stem packing PTFE
Graphite
Stem AISI 304L
Design Conditions
General
2.
API 598, API 607, API 608, ASME B16.10, ASME B16.34, ASME B16.5
Notes:
Nom. dia. Inch 1½2 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm
H mm
D mm
Approx. wt kg
3.3 Butterfly valves

3.3.1 BUV 40XX
BUTTERFLY VALVE Item No. BUV 404W
Face RF
Construction
Body Wafer type
Category "B"
Gear operated ≥ 8"
Nominal size 3" - 24"

Materials
Body A 351 Gr. CF8
Body seat Reinforced PTFE a)
Disc Stainless type 304
Shaft Stainless type 304.
Shaft packing PTFE
Design Conditions
Pressure rating API 609
Design (Illustrative Only)
General
2. Face-to-face dimensions shall be per API 609
3.
API 609, ASME B16.34, ASME B16.5
Notes:
a) Manufacturer may recommend alternative seat material and seat rating subject to purchaser approval.
b) Valve shall be provided with adjustable limit stop device.
Nom. dia. Inch 3 4 6 8 10 12 14 16 18 20 24
Face-to-Face mm
A mm
B mm
Handwheel øD mm
Approx. wt kg
3.4 Check valves

3.4.1 CHV 24XX
CHECK VALVE Item No. CHV 240S
Face SW
Construction
Body Forged
Bonnet to body connection Bolted
Seat Ring Renewable

Type of disc Ball
Nominal size ½" - 1 ½"

Materials
Body A 150
Body seat ring A 182 Gr. F6a
Stellited
Disc A 182 Gr. F6a
Design Conditions
General
2. If not otherwise stated the valve shall be full bore
API 598, API 602, ASME B16.11, ASME B16.34
Notes:

Length L mm
Approx. wt kg
CHECK VALVE Item No. CHV 244F

Face RF
Construction
Body Cast
Seat Ring Renewable

Type of disc Swing type
Accessories No
By-Pass No
Nominal size 2" -24"

Materials
Body A 216 Gr. WCB
Body seat ring A 105
Stellited
Disc A 216 Gr. WCB
Hinge Pine 13 Cr. Faced
Design Conditions
General
.
API 598, API 6D, ASME B16.10, ASME B16.34, ASME B16.5,
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm 203 241 292 356 495 622 699 787 914 978 978 1295
H mm
Approx. wt kg
DUAL PLATE CHECK VALVE Item No. CHV 244W

Face RF
Construction
Body Wafer Type
Seat Integral
Type of disc Dual Plate
Double Spring type
Accessories No
By-Pass No

Materials
Body A 216 Gr. WCB
Body seat ring A 216 Gr. WCB
Stellited
Disc A 216 Gr. WCB
13 Cr. Faced
Hinge Pin 13 Cr.
Spring Inconel
Design Conditions
General
API 594, API 598, API 6D, ASME B16.10, ASME B16.34, ASME B16.5
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm
Approx. wt kg
3.4.2 CHV 40XX

CHECK VALVE Item No. CHV 400S
Face SW
Construction
Body Forged
Seat Ring Renewable

Type of disc Ball

Materials
Body A 182 Gr. F304L
Body seat ring AISI 304
Disc AISI 304
Design Conditions
General
2. If not otherwise stated the valve shall be full bore
Notes:

Length L mm
Approx. wt kg

Face RF
Construction
Body Cast
Seat Ring Integral

Accessories No
By-Pass No

Materials
Body A 351 Gr. CF8
Body seat ring A 182 Gr. F304L
Stellited
Disc AISI 304L
Hinge Pine A 276 Gr. 304L
Design Conditions
General
API 598, API 6D, ASME B16.10, ASME B16.34, ASME B16.5.
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm 203 241 292 356 495 622 699 787 864 978 978 1295
H mm
Approx. wt kg

Face RF
Construction
Body Wafer Type
Seat Integral
Double Spring type
Accessories No
By-Pass No

Materials
Body A 351 Gr. CF8
Body seat ring A 182 Gr. F304L
Stellited
Disc AISI 304L
Hinge Pin A 276 Gr. 304L
Spring Inconel
Design Conditions
General
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm
Approx. wt kg
3.4.3 CHV 50XX

Face RF
Construction
Body Cast
Seat Ring Integral

Accessories No
By-Pass No

Materials
Body A 351 Gr. CF8
Body seat ring A 182 Gr. F304
Or integral
Disc AISI 304
Hinge Pine A 276 Gr. 304
Design Conditions
General
2.
API 598, ASME B16.10, ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm 203 241 292 356 495 622 699 787 864 978 978 1295
H mm
Approx. wt kg

Face RF
Construction
Body Wafer Type
Seat Integral
Double Spring type
Accessories No
By-Pass No

Materials
Body A 351 Gr. CF8
Or integral
Disc AISI 304
Hinge Pin A 276 Gr. 304
Spring Inconel
Design Conditions
General
Notes:
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length L mm
Approx. wt kg
3.5 Gate valves

3.5.1 GAV 24XX
GATE VALVE Item No. GAV 240S
Pressure Rating Class 800
Face SW
Construction
Body Forged
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Materials
Body A 105
Stellited
Gate A 182 Gr. F6a
Stem 13 Cr.
Design (Illustrative only) Stem packing Graphite
Trim number 8
Gate Type Design Conditions
Type of
Symbol of Type of Blockade Pressure Rating ASME B16.34
Seat
s Gate
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible
General
2. Gland shall be suitable for repacking under pressure when valve is fully open
Notes:
a) Length to be verified by manufacturer
Nom. dia. INCH ½ 3/4 1 1½2

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
GATE VALVE Item No. GAV 244F

Face RF
Construction
Body Cast
Stem Rising
Gate type WSF or WDF a)
Gear operated Yes ≥ 12"
By-pass valve No
Nominal size 1½" - 24"

Materials
Body A 216 Gr. WCB
Stellited
Gate A 182 Gr. F6a
Stem 13 Cr.
Stem packing Graphite
Design (Illustrative only) Trim number 8
Type of
Seat
s Gate
WSS Solid web
Single
Double
General
4. Valves ≥ 10" and ≥ 600" rating shall have bosses for by-pass connection acc. to API 600 and MSS-SP
45, location E-F
API 598, API 600, ASME B16.10, ASME B16.34, ASME B16.5, ASME B16.47, MSS-SP 45
Notes:
a) WSF is acceptable for sizes ≤ 12" only.
Nom. dia. INCH 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Length L mm 165 178 203 229 267 292 330 356 381 406 432 457 508
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.5.2 GAV 40XX

Face SW
Construction
Body Forged
Stem Rising
Gate type WSS
Gear operated No
By-pass valve No
Nominal size ½" – 1½"

Materials
Gate A 182 Gr. F304
Stem A 276 Gr. F304
Trim number 2
Type of
Seat
s Gate
WSS Solid web
Single
Double
General
Notes:
Nom. dia. INCH ½ 3/4 1 1½

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Face RF
Construction
Body Cast
Stem Rising
Gate type WSF or WDF a)
By-pass valve No

Materials
Body A 351 Gr. CF8
Gate AISI 304
Stem A 276 Gr. 304
Type of
Seat
s Gate
WSS Solid web
Single
Double
General
45, location E-F
API 598, API 600, ASME B16.10, ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
Nom. dia. INCH 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Length L mm 165 178 203 229 267 292 330 356 381 406 432 457 508
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.5.3 GAV 50XX

Face SW
Construction
Body Forged
Stem Rising
Gate type WSS
Gear operated No
By-pass valve No

Materials
Body A 182 Gr. F304
Gate A 182 Gr. F304
Stem A 276 Gr. F304
Trim number 2
Type of
Seat
s Gate
WSS Solid web
Single
Double
General
Notes:
Nom. dia. INCH 1/2 3/4 1 1

1/2
Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Face RF
Construction
Body Cast
Stem Rising
Gate type WSF or WDF b)
By-pass valve No

Materials
Body A 351 Gr. CF8
Gate AISI 304
Stem A 276 Gr. 304
Type of
Seat
s Gate
WSS Solid web
Single
Double
General
45, location E-F
Notes:
Nom. dia. INCH 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Length L mm 165 178 203 229 267 292 330 356 381 406 432 457 508
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.5.4 GAV 66XX

Face SW
Construction
Body Forged
Stem Rising
Gate type WSS
Gear operated No
By-pass valve No

Materials
Body A 182 Gr. F347H
Body seat ring A 182 Gr. F347H
Gate A 182 Gr. F347H
Stem A 276 Gr. F347H

Type of
Seat
s Gate
WSS Solid web
Single
Double
General
Notes:
Nom. dia. INCH ½ 3/4 1 1½

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.6 Globe valves

3.6.1 GLV 24XX
GLOBE VALVE Item No. GLV 240S
Face SW
Construction
Body Forged
Handwheel Rising
Stem Rising
Disc type Swivel Plug
Gear operated No
By-pass valve No

Materials
Body A 105
Stellited
Disc A 182 Gr. F6a
Stem 13 Cr.
Trim number
Design Conditions
Pressure Rating ASME B16.34
General
Notes:
Nom. dia. Inch ½ 3/4 1 1½

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
GLOBE VALVE Item No. GLV 244F

Face RF
Construction
Body Cast
Handwheel Rising
Stem Rising
Disc type Parabolic
Gear operated No
By-pass valve No
Nominal size 2" – 16"

Materials
Body A 216 Gr.WCB
Stellited
Disc A 182 Gr. F6a
Stem 13 Cr.
Stem packing Impregnated braided
asbestos free
Trim number
Design Conditions
Rated cv values: (± 10%)

Size 2” 3” 4” 6” 8” 10” 12”
Cv 50 120 220 490 900 1400 2100
General
4. valves ≥ 10" and ≥ 600" rating shall have bosses for by-pass connection acc. to ASME B16.34 and
MSS-SP 45, location E-F
API 598, ASME B16.10, ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
Nom. dia. Inch 1½ 2 3 4 6 8 10 12 14 16

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.6.2 GLV 40XX

Face SW
Construction
Body Forged
Handwheel Rising
Stem Rising
Gear operated No
By-pass valve No

Materials
Disc A 182 Gr. F304
Stem A 276 Gr. 304
Trim number
Design Conditions
General
Notes:
a) Length to be verified by manufacturer.

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Face RF
Construction
Body Cast
Handwheel Rising
Stem Rising
Disc type Parabolic
Gear operated No
By-pass valve No
Nominal size 1 1/2" - 16"

Materials
Body A 351 Gr.CF8
Disc AISI 304
Stem A 276 Gr. 304
Trim number
Design Conditions

Size 2” 3” 4” 6” 8” 10” 12”
Cv 50 120 220 490 900 1400 2100
General
Notes:
Nom. dia. Inch 1½ 2 3 4 6 8 10 12 14 16

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.6.3 GLV 50XX

Face SW
Construction
Body Forged
Handwheel Rising
Stem Rising
Gear operated No
By-pass valve No

Materials
Body A 182 Gr. F304
Disc A 182 Gr. F304
Stem A 276 Gr. 304
Trim number
Design Conditions
General
Notes:
a) Length to be verified by manufacturer.

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Face RF
Construction
Body Cast
Handwheel Rising
Stem Rising
Disc type Parabolic
Gear operated No
By-pass valve No
Nominal size 1½" – 16"

Materials
Body A 351 Gr.CF8
Disc AISI 304
Stem A 276 Gr. 304
Trim number
Design Conditions

Size 2” 3” 4” 6” 8” 10” 12”
Cv 50 120 220 490 900 1400 2100
General
Notes:
Nom. dia. Inch 1½ 2 3 4 6 8 10 12 14 16

Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg
3.7 Strainer
3.7.1 STR 24XX
Y-TYPE STRAINER Item No. YTS 244F
Face RF
Construction
Body Cast
Body to bonnet connection Bolted
Strainer Perforated plate
Strainer holes, size Ø 1.5 mm
Nos strainer holes / sq.cm 18
Blow off connection Note 1
Nominal size 2” – 24”

Materials
Body A 216 Gr. WCB
Strainer AISI 304
Design Conditions
General
1. Strainer must be removable
ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
1. Strainer size Blow off connection
2” – 4” ¾” NPT plug
6” – 8” 1” NPT plug
10” 1 ¼” NPT plug
12” – 24” 1 ½” NPT plug
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length A mm
Height B mm
Approx. wt kg
3.7.2 STR 40XX

Y-TYPE STRAINER Item No. YTS 404F
Face RF
Construction
Body Cast
Body to bonnet connection Bolted
Strainer Perforated plate
Strainer holes, size Ø 1.5 mm
Nos strainer holes / sq.cm 18
Blow off connection Note 1
Nominal size 2” – 24”

Materials
Body A 351 Gr. CF8
Strainer AISI 304
Design Conditions
General
1. Strainer must be removable
ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
1. Strainer size Blow off connection
2” – 4” ¾” NPT plug
6” – 8” 1” NPT plug
10” 1 ¼” NPT plug
12” – 24” 1 ½” NPT plug
Nom. dia. Inch 2 3 4 6 8 10 12 14 16 18 20 24

Length A mm
Height B mm
Approx. wt kg
4 Design details
4.1 List of change
4.2 Branch connection

4.2.1 Pressure rating class 150 piping class (B40A, B50A)
Nominal Run Pipe Diameter

1 ½”
10”
12”
14”
16”
18”
20”
22”
24”
26”
28”
30”
32”
34”
36”
38”
40”
42”
44”
46”
48”
½”
¾”
1”
2”
3”
4”
6”
8”
½”
SOCKOLET ½ CPLG (SW) ¾”
or NIPOLET
1”
1 ½”
2”
3”
TEE (SW)
4”
6”
8”
REDUCER TEE 10”
(SW) 12”
Nominal Branch Pipe Diameter

14”
16”
REINFORCING RING 18”
20”
TEE (BW) 22”

24”
26”
28”
30”
32”
34”
36”
38”
SW – TEE acc. to ASME B16.11
BW – TEE acc. to ASME B16.9 40”
SOCKOLET, NIPOLET & WELDOLET acc. to MSS-SP-97 (BONNEY FORGE)
42”
SOCKET WELDING REDUCER INSERT acc. to MSS-SP-79
REINFORCING RING acc. to ASME B31.3 44”
46”
48”
4.2.2 Pressure rating class less or equal to 300 piping classes (B24B, D50A, D66A)
Pressure rating ≤ class 300
Nominal Run Pipe Diameter

1 ½”
10”
12”
14”
16”
18”
20”
22”
24”
26”
28”
30”
32”
34”
36”
38”
40”
42”
44”
46”
48”
½”
¾”
1”
2”
3”
4”
6”
8”
½”
SOCKOLET ½ CPLG (SW) ¾”
or NIPOLET or NIPOLET 1”
1 ½”
2”
3”
TEE (SW) WELDOLET 4”
6”
8”
REDUCER TEE
10”
(SW)
12”
Nominal Branch Pipe Diameter

14”
16”
REINFORCING RING 18”

20”
TEE (BW)
22”
24”
26”
28”
30”
32”
34”
36”
38”
SW – TEE acc. to ASME B16.11
40”
BW – TEE acc. to ASME B16.9
SOCKOLET, NIPOLET & WELDOLET acc. to MSS-SP-97 (BONNEY FORGE) 42”
SOCKET WELDING REDUCER INSERT acc. to MSS-SP-79
REINFORCING RING acc. to ASME B31.3 44”
46”
48”
4.3 MITRE BENDS
Type A Type B Type C
Nom. Outside R Dimension

Size Diam. ~1,5 D
D Type A Type B Type C
Inch mm mm 30° 45° 90° 22½°
60° E F E F E F
mm mm mm mm mm mm
2 60,3 76 B A A C 88 38 57 24 42 18
3 88,9 114 A A 131 58 85 37 63 28
4 114,3 152 A A 173 79 112 51 83 38
6 168,3 229 A A 259 120 168 78 125 58
8 219,1 305 A B 343 162 222 105 165 78
10 273,1 381 A B 429 203 277 131 206 97
12 323,9 457 A B 513 244 332 158 246 117
14 355,6 533 C B 381 190 283 141
16 406,4 610 C B 436 218 323 162
18 457 686 C B 490 245 364 182
20 508 762 C B 544 272 404 202
22 559 838 C B 599 300 445 222
24 610 914 C B 654 327 485 243
26 660 991 C C 707 354 525 263
28 711 1067 C C 762 381 566 283
30 762 1143 C C 817 408 606 303
32 813 1219 C C 871 436 647 323
34 864 1295 C C 926 463 687 344
36 914 1372 C C 980 490 727 364
38 965 1448 C C 1034 517 768 384
40 1016 1524 C C 1089 544 808 404
42 1067 1600 C C 1144 572 849 424
44 1118 1677 C C 1198 599 890 445
46 1168 1752 C C 1252 626 929 465
48 1219 1829 C C 1307 653 970 485
52 1321 1982 C C 1416 708 1051 526
56 1422 2134 C C 1524 762 1131 566
60 1524 2286 C C 1633 817 1213 606
64 1626 2439 C C 1743 871 1294 647
68 1727 2591 C C 1851 925 1374 687
72 1829 2743 C C 1960 980 1455 728
4.4 1” NPT Branches for temperature measuring
To each branch belong a 1” plug and a 1” thermowell.
The thermowell shall replace the 1” plug after cleaning of the pipe and pressure test.
Both the plug and the thermowell shall be stated in the isometric drawing part list.
The thermowell shall be seal welded.
Hole ø26 to be drilled for thermowell after welding of fitting.
Use class 3000 threaded fittings when pipe class ≤900

Use class 6000 threaded fittings when pipe class >900
When DN ³ 6” use construction A or C.

When 6”>DN ³ 3” use construction B or C.
When DN< 3” use construction B or D.
4.5 VENTS AND DRAINS ON PIPES
Fluid Pressure rating ¾” vent ¾” drain

* *
Gas NP ≤
class 2500
NP ≤
class 900
For steam trap installation

Steam see separate specification
NP ≥
class 1500
NP ≤
class 900
Liquid
NP ≥
class1500
1
¾” THD cap
2
¾” Branch fitting acc. to pipe class
3
¾” Half nipple for sw-valves. Nipple for threaded valves
4
¾” Pipe (length 100 mm)
5
¾” Globe valve (ball valve fluid temp. < 50°C)
6
¾” Gate valve (ball valve fluid temp. < 50°C)
* For hydrostatic test only – for process purpose use installation as liquid service
4.6 DRIP LEG ON STEAM HEADERS
*) DL = Header size
DH ≤ 2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”

DL *) 3” 4” 6” 6” 8” 8” 10” 12” 12” 12” 12”
L 250 300 300 350 350 400 400 450 500 525 550 600
DD ¾” ¾” ¾” 1” 1” 1” 1 ½” 1 ½” 1 ½” 1 ½” 1 ½” 1 ½”
DT ¾” ¾” ¾” ¾” ¾” ¾” 1” 1” 1” 1” 1” 1”
4.7 BRANCH FOR ANALYSIS AND PRESSURE CONNECTIONS ON PIPING

(FOR ANALYSIS CONNECTIONS WITH PROBE, SEE SPECIAL DRAWING)
4.8 ANALYSIS CONNECTION WITH PROBE ON PIPING

FOR RATINGS ≤ CLASS 900
4.9 ANALYSIS CONNECTION WITH PROBE ON EQUIPMENT

FOR RATINGS ≤ CLASS 900
4.10 ANALYSIS CONNECTION WITH PROBE ON PIPING

FOR RATINGS ≥ CLASS 1500
4.11 FLOW MEASUREMENT

General
The conditions under which the differential pressure producer called the “primary device”, such as orifice
plate, nozzle or venturi nozzle are installed, may have as much effect on the accuracy of the flow
measurement as the degree of perfection of manufacture or the characteristics of the elements
themselves. The rate of flow computed from the differential pressure produced by these elements may be
in error to an unacceptable degree if the piping arrangements are such that distorted flow conditions result.
Distortions of the velocity-traverse profile, caused by helical swirls or vortices, affects the accuracy of the
flow measurement. A projecting gasket, misalignment of pipe or a burr on a pressure tap can cause
considerable error. Therefore, the following instructions should be followed carefully.
To ensure accurate flow measurement, the fluid should enter the primary device with a fully developed
velocity profile, free from swirls or vortices. Such a condition is best achieved by the use of adequate
lengths of straight pipe, both upstream and downstream the primary device.
ISO standard 5167-1 shall be followed.
Installation
“D” refers to internal pipe diameter.
Required straight lengths for orifice plates, nozzles and venturi nozzles acc. to ISO 5167-1-1991. The
minimum straight lengths required are the lengths between various fittings located upstream or
downstream of the primary device and the primary device itself.
The unbracketed values are ”zero additional uncertainty” values (see 7.2.3 in ISO 5167-1)
The bracketed values are “± 0.5% additional uncertainty” values (see 7.2.4 in ISO 5167-1)
All straight lengths are expressed as multiples of the internal pipe diameter D. They shall be measured
from upstream face of the primary device.
Use ß = 0.7 if actual diameter ratio is unknown.

Use bracketed values for general service and unbracketed values when a specific requirements for
accuracy of flow measurement is defined.
On down-
On upstream (inlet) side of the primary device stream
(Outlet
side)
ß Single 90° Two or Two or Reducer 2D Expander Globe valve Full bore ball All fittings
bend or more 90° more 90° to D over a 0,5D to D fully open or gate valve included
tee(flow from bends in bends in length of over a fully open in this
≤ one branch the same different 1,5D to 3D length of table
only) plane planes D to 2D
0.20 10 (6) 14 (7) 34(17) 5 16(8) 18(9) 12(6) 4(2)
0.25 10 (6) 14 (7) 34(17) 5 16(8) 18(9) 12(6) 4(2)
0.30 10 (6) 16 (8) 34(17) 5 16(8) 18(9) 12(6) 5(2,5)
0.35 12 (6) 16 (8) 36(18) 5 16(8) 18(9) 12(6) 5(2,5)
0.40 14 (7) 18 (9) 36(18) 5 16(8) 20(10) 12(6) 6(3)

0.45 14 (7) 18 (9) 38(19) 5 17(9) 20(10) 12(6) 6(3)
0.50 14 (7) 20 (10) 40(20) 6(5) 18(9) 22(11) 12(6) 6(3)
0.55 16 (8) 22 (11) 44(22) 8(5) 20(10) 24(12) 14(7) 6(3)
0.60 18 (9) 26 (13) 48(24) 9(5) 22(11) 26(13) 14(7) 7(3,5)
0.65 22 (11) 32 (16) 54(27) 11(6) 25(13) 28(14) 16(8) 7(3,5)

0.70 28 (14) 36 (18) 62(31) 14(7) 30(15) 32(16) 20(10) 7(3,5)
0.75 36 (18) 42 (21) 70(35) 22(11) 38(19) 36(18) 24(12) 8(4)
0.80 46 (23) 50 (25) 80(40) 30(15) 54(27) 44(22) 30(15) 8(4)
For all Fittings Upstream (inlet) side
ß Abrupt symmetrical reduction having a diameter ratio ≥ 0.5 30 (15)
value Thermometer pocket or well of diameter ≤ 0.03 D *) 5 (3)
s Thermometer pocket or well of diameter between 0.03 D and 0.13 D *) 20 (10)
*) The installation of thermometer pockets or wells will not alter the required min. upstream straight lengths for the other
fittings.
4.12 FLOW MEASUREMENT
For required straight lengths for classical venturi tubes, please refer to ISO 5167-1 table 2.
If the primary device is installed in a pipe leading from an upstream open space or large vessel, either
directly or through any fitting, the total length of pipe between the open space and the primary device shall
never be less than 30 D. If any fitting is installed, then the straight lengths given in the table, shall also
apply between this fitting and the primary device.
If several fittings other than 90° bends are placed in series upstream from the primary device, the following
rule shall be applied:
Between the closest fitting (1) to the primary device and the primary device itself, there shall be a minimum
straight length as indicated for the fitting (1) in question and the actual values of ß in the table.
But, in addition, between this fitting (1) and the preceding on (2), there shall be a straight length equal to
one half of the value given in the table for fitting (2) applicable to primary device of diameter ratio ß = 0.7,
whatever the actual value of ß may be. This requirement does not apply when the fitting (2) is an abrupt
symmetrical reduction, which case is covered by the paragraph above.
Drain holes and vent holes
The pipe may be provided with the necessary drain holes (for the removal of solid deposits and fluids other
than the measured fluid) and also with vent holes. There shall be no flow through these drain holes and
vent holes, while flow measurement is in progress.
The drain holes and vent holes should not be located near to the primary device, unless it is unavoidable to
do so. In such case, the diameter of these drain holes shall be smaller than 0.08 D and their location such
as that the distance, measured on a straight line, from one of these holes to a pressure tapping of the
primary device placed on the same side of this primary device, is always greater than 0.5 D. Furthermore,
the centre-line of the drain hole or vent hole shall be situated in an axial sector of the pipe which does not
include any pressure tapping.
Installation requirements
The inside surface of the pipe shall be straight, free from mill scales, pits or holes, reamer score or rifling,
bumps or other irregularities at least 10D upstream and 4D downstream of the primary device.
The surface roughness shall not be greater than 0.1% of D.
The pipe shall be cylindrical, i.e. no diameter differs from the average diameter D by more than 0.3%
upstream and ±3% downstream of primary device.
If boring is necessary to secure this degree of surface roughness and pipe roundness, such boring should
extend for at least a length of 4D upstream and 2D downstream of the primary device. The wall of the
bored pipe should join the unbored pipe wall at an angle of less than 30 degrees. The boring diameter
should be the minimum required to obtain the desired condition, and the boring should be done after any
necessary welding of flanges and pressure connections.
4.13 Location of pressure tappings
Associated tappings shall be in the same horizontal plane.
4.14 REINFORCE RINGS
1. Reinforcement of branch connections shall be in accordance with limitations given in the

General Piping Specification.
2. “Reinforcing rings” shall conform to the requirements of this specification.
3. All welds are to be continuous. Fillet welds to have concave contour.
4. Backchipping or gouging to sound metal before welding reverse side is required.
5. The periphery of the cut hole should be examined for laminations when using type 1.
6. Weld details for inclined nozzles are to be similar to the details shown for 90 degrees
nozzles.
7. The type must be determined by the fabricator.
8. All reinforcing rings to be provided with 5mm weep hole.
Legend
T – Thickness of reinforcing ring, to be of the same thickness as header and of equal or better
material. Preferable cut from header.
P – Fillet weld leg dimension, equal to T.
F – Fillet weld leg dimensions equal to t.
L – Width of reinforcing ring, see table. For branch sizes > 36” L = d/2
Reinforcing ring table

No. Branch
2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” 26” 28” 30” 32” 34” 36”
size “d” inch.
Ring width
30 45 55 80 105 130 150 170 190 215 240 290 310 330 360 380 405 430
“L” mm
5 Special elements
5.1 List of change
5.2 NIPPLES
Nipple plain / threaded
Nipple threaded / threaded
DN = ½”, ¾”, 1” or 1½”

Schedule and material of pipe acc. to piping class specification.
Threading acc. to ASME B1.20.1-1983
5.3 TEMPORARY LINE STRAINER FOR USE WITH RAISED FACE AND FLAT FACE
FLANGES
Material
Wire mesh: ASTM A580 type 304
Other parts: Type as for pipe class
Nom. D Stiffeners Studbolt

pipe Class Class Class Class No. Dim. overlength
size A B C 150 300 400 600 Mm mm
(Inches) mm mm mm Mm mm Mm Mm
1½” 32 24 89 79 89 89 89 - - 5
2” 44 32 89 98 105 105 105 - - 5
3” 70 51 114 130 143 143 143 - - 5
4” 92 64 152 168 175 172 189 - - 5
6” 140 102 229 216 245 242 260 - - 5
8” 181 143 305 273 302 299 314 3 3 x 19 5
10” 229 170 380 335 356 353 394 3 3 x 19 5
12” 276 205 440 405 416 413 451 6 5 x 19 5
14” 300 220 450 444 479 476 486 6 5 x 19 5
16” 350 250 500 508 533 530 559 6 5 x 19 5
18” 400 290 570 543 591 588 606 8 6 x 19 5
20” 440 320 630 600 648 642 676 8 6 x 19 5
24” 530 380 750 711 768 762 784 8 6 x 19 5
5.4 TEMPORARY LINE STRAINER FOR USE WITH RING JOINT FLANGES
Material
Wire mesh: ASTM A580 type 304
Other parts: Type as for pipe class
Nom. Ring joint (ASME B16.20) Stiffeners

pipe Class Class
size A B C 600 900 No. Size D
(Inches) mm mm mm mm mm mm mm
1½” 30 24 89 R20 R20 - - 90

2” 38 26 89 R23 R24 - - 90
3” 60 42 120 R30 R31 - - 90
4” 80 60 160 R37 R37 - - 130
6” 120 85 250 R45 R45 - - 130
8” 160 113 50 R49 R49 4 3 x 19 160
10” 200 140 400 R53 R53 4 3 x 19 160
12” 250 176 500 R57 R57 6 5 x 19 180
14” 280 200 500 R61 R62 6 5 x 19 180
16” 330 240 550 R65 R66 6 5 x 19 180
18” 370 260 600 R69 R70 8 6 x 19 200
20” 410 290 650 R73 R74 8 6 x 19 200
24” 500 350 750 R77 R78 8 6 x 19 240
5.5 SPECTACLE PLATE CLASS 150 RF
Nominal Min. reqd.

diameter overlength A B C D E F
Inches bolt mm mm mm mm mm mm
1” 8 33 64 79 16 38 6
1½” 8 48 83 99 16 38 6
2” 8 60 102 121 20 51 6
3” 8 89 133 152 20 64 6
4” 8 114 171 191 20 64 6
6” 12 168 218 241 22 76 10
8” 15 219 277 299 22 76 13
10” 18 273 337 362 26 102 16
12” 24 324 407 432 26 102 22
14” 27 356 447 476 30 108 25
16” 27 406 511 540 30 108 25
18” 27 457 546 578 33 114 25
20” 31 508 603 635 33 121 29
24” 37 610 714 749 36 140 35
5.6 SPECTACLE PLATE CLASS 300 RF
Nominal Min. reqd.

diameter overlength A B C D E F
Inches bolt mm mm mm mm mm mm
1” 8 33 70 89 20 38 6
1½” 8 48 92 114 22 51 6
2” 8 60 108 127 20 51 6
3” 12 89 146 168 22 64 10
4” 15 114 178 200 22 64 13
6” 18 168 248 270 22 76 16
8” 21 219 305 330 26 89 19
10” 27 273 358 387 30 102 25
12” 31 324 419 451 33 102 29
14” 34 356 482 514 33 121 32
16” 39 405 537 572 36 124 37
18” 43 457 594 629 36 114 41
20” 46 508 651 686 36 121 44
24” 56 610 772 813 42 140 54
5.7 DRIP RING
Notes:
Rating acc. to ASME B16.5
Material in accordance with piping class
Faces to be machined parallel and finish to be in accordance with ASME B16.5
Nom. dia., rating and material to be engraved on edge in letters min. 5 mm high e.g.
3” – CL. 600 – A 182 Gr. F11
DN Class 150 RF Class 300 RF Class 600 RF

Inch. A B A B A B
mm mm mm mm mm mm
2” 100 52 107 52 107 52
3” 132 78 145 78 145 78
4” 170 102 177 102 190 102
6” 220 154 247 154 263 154
8” 276 206 304 205 317 198
10” 336 260 358 254 396 247
12” 406 311 418 303 453 295
14” 447 343 480 334 487 317
16” 510 394 535 381 560 363
18” 545 445 592 429 608 409
20” 602 495 650 478 678 455
24” 713 590 770 575 786 547
Only where no alternative installation is possible, drip rings shall be used.
5.8 TEE TYPE STRAINER (TTS)
Piping
class DN (“) SCH. A B C D E
2 40 153 51 31 6 8 Class
3 40 194 76 44 6 8 150
4 40 232 100 59 8 10 W.N.
6 40 308 152 86 10 12 flange
8 20 382 204 112 10 12 2” – 24”
10 20 447 257 139 10 12 ASME
B24B 12 20 523 308 164 10 12 B16.5
14 10 577 340 184 14 17 26” –
16 10 628 389 210 16 19 30”
18 10 705 440 238 18 21 ASME
20 20 772 491 265 20 23 B16.47-
24 20 879 585 312 20 23 B
26 STD 904 635 337 22 25
30 STD 1030 737 388 22 25
5.9 HINGED VENT COVER
5.10 UNC stud bolts for inch series ANSI B16.5-2009 flanges
Pipe/ Class 150 Class 300 Class 600 Pipe/

flange RF 0.06” RF 0.06” RF 0.25” flange
size Bolt size No. Bolt size No. Bolt size No. size
nom. x length of x length of x length of nom.
dia. inch bolts inch bolts inch bolts dia.
½” ½” x 2.25 4 ½” x 2.50 4 ½” x 3.00 4 ½”
¾” ½” x 2.50 4 ⅝” x 3.00 4 ⅝” x 3.50 4 ¾”
1” ½” x 2.50 4 ⅝” x 3.00 4 ⅝” x 3.50 4 1”
1½” ½” x 2.75 4 ¾” x 3.50 4 ¾” x 4.25 4 1½”
2” ⅝” x 3.25 4 ⅝” x 3.50 8 ⅝” x 4.25 8 2”
3” ⅝” x 3.50 4 ¾” x 4.25 8 ¾” x 4.25 8 3”
4” ⅝” x 3.50 8 ¾” x 4.50 8 ⅞” x 5.75 8 4”
6” ¾” x 4.00 8 ¾” x 4.75 12 1” x 6.75 12 6”
8” ¾” x 4.25 8 ⅞” x 5.50 12 1⅛” x 7.50 12 8”
10” ⅞” x 4.50 12 1” x 6.25 16 1¼” x 8.50 16 10”
12” ⅞” x 4.75 12 1⅛” x 6.75 16 1¼” x 8.75 20 12”
14” 1” x 5.25 12 1⅛” x 7.00 20 1⅜” x 9.25 20 14”
16” 1” x 5.25 16 1¼” x 7.50 20 1½” x 10.00 20 16”
18” 1⅛” x 5.75 16 1¼” x 7.75 24 1⅝” x 10.75 20 18”
20” 1⅛” x 6.25 20 1¼” x 8.00 24 1⅝” x 11.25 24 20”
24” 1¼ x 6.75 20 1½” x 9.00 24 1⅞” x 13.00 24 24”
Pipe/ Class 900 Class 1500 Class 2500 Pipe/
flange RTJ RTJ RTJ flange
dia. inch bolts inch bolts inch bolts dia.
½” ¾” x 4.25 4 ¾” x 4.25 4 ¾” x 4.75 4 ½”
¾” ¾” x 4.50 4 ¾” x 4.50 4 ¾” x 5.00 4 ¾”
1” ⅞” x 5.00 4 ⅞” x 5.00 4 ⅞” x 5.50 4 1”
1½” 1” x 5.50 4 1” x 5.50 4 1⅛” x 6.75 4 1½”
2” ⅞” x 5.75 8 ⅞” x 5.75 8 1” x 7.00 8 2”
3” ⅞” x 5.75 8 1⅛” x 7.00 8 1¼ x 9.00 8 3”
4” 1¼ x 6.75 8 1¼ x 7.75 8 1½” x 10.25 8 4”
6” 1⅛” x 7.75 12 1⅜” x 10.50 12 2” x 14.00 8 6”
8” 1⅜” x 8.75 12 1⅝” x 11.75 12 2” x 15.50 12 8”
10” 1⅜” x 9.25 16 1⅞” x 13.50 12 2½” x 20.00 12 10”
12” 1⅜” x 10.00 20 2” x 15.25 16 2¾” x 22.00 12 12”
14” 1½” x 11.00 20 2¼” x 16.75 16 14”
16” 1⅝” x 11.50 20 2½” x 18.50 16 16”
18” 1⅞” x 13.25 20 2¾” x 20.75 16 18”
20” 2” x 14.25 20 3” x 22.25 16 20”
24” 2½” x 18.00 20 3½” x 25.50 16 24”
Notes:
1. When purchasing stud bolts, please order ISO metric bolts for metric flange series
and UNC stud bolts for inch flanges series.
2. All stud bolt lengths are exclusive of points (chamfered or rounded)
5.11 ISO stud bolts for metric series ANSI B16.5-2009 flanges
Pipe/ PN 20 (class 150) PN 50 (class 300) PN 10 (class 600) Pipe/

flange RF 2 mm RF 2 mm RF 7 mm flange
nom. x length of x length Of x length of nom.
dia. inch bolts inch bolts Inch bolts dia.
½” M14 x 60 4 M14 x 65 4 M14 x 75 4 ½”
¾” M14 x 65 4 M16 x 80 4 M16 x 90 4 ¾”
1” M14 x 65 4 M16 x 80 4 M16 x 90 4 1”
1½” M14 x 70 4 M20 x 90 4 M20 x 110 4 1½”
2” M16 x 85 4 M16 x 90 8 M16 x 110 8 2”
3” M16 x 90 4 M20 x 110 8 M20 x 125 8 3”
4” M16 x 90 8 M20 x 110 8 M24 x 145 8 4”
6” M20 x 100 8 M20 x 125 12 M27 x 170 12 6”
8” M20 x 110 8 M24 x 140 12 M30 x 190 12 8”
10” M24 x 115 12 M27 x 155 16 M33 x 215 16 10”
12” M24 x 120 12 M30 x 170 16 M33 x 215 20 12”
14” M27 x 130 12 M30 x175 20 M36 x 235 20 14”
16” M27 x 135 16 M33 x 190 20 M39 x 255 20 16”
18” M30 x 150 16 M33 x 195 24 M42 x 275 20 18”
20” M30 x 160 20 M33 x 205 24 M42 x 285 24 20”
24” M33 x 175 20 M39 x 230 24 M48 x 330 24 24”
Pipe/ PN 150 (class 900) PN 250 (class 1500) PN 420 (class 2500) Pipe/
flange RTJ RTJ RTJ flange
dia. inch bolts inch bolts Inch bolts dia.
½” M20 x 105 4 M20 x 105 4 M20 x 120 4 ½”
¾” M20 x 115 4 M20 x 115 4 M20 x 125 4 ¾”
1” M24 x 125 4 M24 x 125 4 M24 x 140 4 1”
1½” M27 x 140 4 M27 x 140 4 M30 x 170 4 1½”
2” M24 x 145 8 M24 x 145 8 M27 x 180 8 2”
3” M24 x 145 8 M30 x 180 8 M33 x 230 8 3”
4” M30 x 170 8 M33 x 200 8 M39 x 260 8 4”
6” M30 x 195 12 M36 x 265 12 M52 x 355 8 6”
8” M36 x 220 12 M42 x 300 12 M52 x 395 12 8”
10” M36 x 235 16 M48 x 345 12 M64 x 510 12 10”
12” M36 x 255 20 M52 x 385 16 M70 x 560 12 12”
14” M39 x 280 20 M56 x 425 16 14”
16” M42 x 295 20 M64 x 470 16 16”
18” M48 x 340 20 M70 x 525 16 18”
20” M52 x 360 20 M76 x 565 16 20”
24” M64 x 455 20 M90 x 650 16 24”
Notes:
1. When purchasing stud bolts, please order ISO metric bolts for metric flange series
and UNC stud bolts for inch flanges series.
2. All stud bolt lengths are exclusive of points (chamfered or rounded)
5.12 Steam Trap

STEAM TRAP Item No. STS
Body Connection SW
Construction
Type Thermodynamic
Bonnet to body connection Screwed
Make Spirax sarco or
equivalent
Nominal size ½” – 1 ½”
Materials
Body A 105
Stellited
Float N/A
Packing Graphite
Design Conditions
2
Steam pressure Kg/cm g
Steam temperature ºC
Steam flow Kg/hr
Steam velocity m/s
General
2.
3.
API 598, ASME B16.11.
Notes:

A mm
B mm
C mm
D mm
Approx. wt kg

S-05206 M80001-Rev. 0-General Piping Specification

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S-05206 M80001-Rev. 0-General Piping Specification

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National Company for Sulphur Products (NCSP)

Saudi Arabia Job S-05206 Doc. M80001 Rev. 0

General piping specification

Rev. Description Date Made by Chd. Appd.

1 Piping class list

1.2 Piping class list B24B

Corr. Allowance: 1,5 mm.

P/T rating worst case: WBF 160 Celcius 11 kg/cm2 g

Design conditions Valves

EF Effluent fluid 3,5 130 -10

GP Process gas 3,5 330 -10

Corr. Allowance: 1,5 mm.

P/T rating worst case: WBF 160 Celcius 11 kg/cm2 g

Design conditions Valves

1.3 Piping class list B40A

Corr. Allowance: 0 mm.

P/T rating worst case: UFC 120 Celcius 12 kg/cm2 g

Design conditions Valves

CA Caustic soda 9 100 -10 400S 400S 400S

400S 400S 400S

1.4 Piping class list B50A

Corr. Allowance: 0 mm.

P/T rating worst case: DW 80 Celcius 15,2 kg/cm2 g

Design conditions Valves

1.5 Piping class list D50A

Corr. Allowance: 0 mm.

P/T rating worst case: EF 500 Celcius 3,5 kg/cm2 g

Design conditions Valves

EF Effluent fluid 3,5 500 -10

1.6 Piping class list D66A

Corr. Allowance: 0 mm.

P/T rating worst case: EF 600 Celcius 3,5 kg/cm2 g

Design conditions Valves

EF Effluent fluid 3,5 600 -10 660S

2 Piping elements data sheets

Notes for piping element data sheets

f) Cold bending is preferred for pipe sizes £ ND 1½”.

h) Unions not permitted.

i) 1 ½” flanged or BW valves normally only used for equipment nozzles.

Notes for piping element data sheets

1. Wall thickness of pipe size ½"- 1½" based on threading is possible.

2.1 List of change

Wall thickness, SCH.

Orifice flanges ASME B16.36, WN, RF, Class 300 2)

Type ASME B 16.5, stud bolt 3)

Type ASME B 18.2.2, heavy hex

Material ASTM A234-WPBS ASTM A234-WPBW

Material ASTM A105

Material ASTM A105

DIV Diaphragm valve

Branch connections Acc. to Section 04

°C -29 to 38 50 100 150 200 250 300 350 400 425

Corr. Allow. 0 mm Temperature limits: -29/427°C Stainless 304L FULL RATED

Wall thickness, SCH.

Orifice flanges ASME B16.36, WN, RF, Class 300 2)

Type ASME B 16.5, Stud Bolt 3)

Type ASME B 18.2.2, Heavy Hex

Material ASTM A403-W P304L, Class S or W

DIV Diaphragm valve

Nozzles/instrum. conn. Acc. to Section 04

°C -29 to 38 50 100 150 200 250 300 350 400 425

Corr. Allow. 0 mm Temperature limits: -29/427°C Stainless 304 FULL RATED

Nominal Diameter (INCH) 1/2 3/4 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 Notes

Wall thickness, SCH.