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VALVES
VALVES
VALVES
SECTION 15100
PART 1 - GENERAL
1.01 SUMMARY
A. Provide labor, materials, equipment and services, and perform operations required for complete
installation of Valves and related work as indicated on the drawings and specified herein.
B. Work Included: The work shall include, but not be limited to, the following:
1. Types of valves specified in this section include but not limited to the following:
a. Gate Valves.
b. Check Valves.
c. Globe Valves.
d. Butterfly Valves.
e. Valve Box
f. Double regulating Valve
g. Float Valves
h. Strainers
i. Air Vents..........
j. Automatic Balancing Valves (All Diameters)
A. Materials and work shall conform to the latest edition of reference specifications, industry
standards listed below and specified herein and to applicable codes and requirements of local
authorities having jurisdiction, whichever is more stringent.
B. Tests: Test valves in accordance with the appropriate section of the specification describing each
system.
C. Grooved joint valves shall be of the same manufacturer as the adjoining couplings.
D. All castings used for valve bodies shall be date stamped for quality assurance and traceability.
1.03 SUBMITTALS
A. Submit the following in accordance with requirements specified under Submittals in Section
15010.
1. Product Data: Submit copies of manufacturer's latest published literature for materials and
equipment specified herein for approval; obtain approval before ordering materials.
PART 2 - PRODUCTS
2.01 GENERAL
B. All valves shall be line size, except control valves or calibrated orifice flow indicating valves,
which shall be sized to achieve proper flow control and mid-range flow readings, respectively.
C. Valves and specialties specified in this Section are of a general nature and are appropriate for
most systems. For special use valves and specialties refer to the individual system sections.
D. All cast iron valve bodies used for water service shall be internally and externally epoxy resin
coated.
F. All valves must be rated for minimum of 16 bars at 192°C fluid temperature.
1. Valves up to 50 mm size shall have ASTM B62 bronze bodies with PN20 pressure rating/or
one and half times the working pressure which ever is higher. They shall have threaded inlet
and outlet connection and shall have the capability of being repacked while under pressure.
2. Valves for 65 mm size and larger shall be non rising stem, inside screw and yoke type with
cast iron body and bronze trim. Cast iron shall conform to ASTM A126, Class B. Valve shall
have solid wedge bronze disc, steel hand wheel, and flanged inlet and outlet. Valve shall be
rated at PN 16 water working pressure and have the capability of being repacked while under
pressure. Or one and half times the working pressure which ever is higher
3. The rubber on wedges and in sealing rings etc. shall be of a synthetic quality which can
withstand storage for at least five years and shall be suitable for the water qualities specified
PN16. Or one and half times the working pressure which ever is higher
1. Generally the valves shall be suitable for water at a working pressure of PN20. Or one and
have times the working pressure which ever is higher
2. Valves for 50 mm size and smaller shall be of the screwed in bonnet type with a renewable
disc and threaded ANSI B2.1. The body and bonnet shall be bronze to ASTM B62. The disk
shall be a composition plug type. The gland to be capable of being repacked while under
normal pressure.
3. Valves for 65 mm size and larger shall be outside screw with integral yoke, bolted bonnet,
rising stem with plug type disc, and flanged to ANSI B16.5. The body and bonnet shall be
cast iron conforming to ASTM A126 Class B or one and half times the working pressure
which ever is higher. The fully guided disc shall be of bronze. The replaceable seat shall be of
bronze. The stem shall be of manganese bronze and the packing in the gland shall be
renewable and suitable for the application.
1. Valves for 50 mm size and smaller shall be horizontal swing check, Y - pattern with a bronze
body and trim. Valve shall have bronze disc, threaded inlet and outlet, and shall be rated for
PN20 or one and have times the working pressure which ever is higher water working
pressure
2. Valves for 65 mm size and larger shall be horizontal swing check type, non-slam design
having iron body and bronze for brass trim. Valve shall have bronze or brass disc, and
flanged inlet and outlet and shall be rated for PN16 or one and have times the working
pressure which ever is higher water working pressure.
3. Valves for 65 mm size and larger shall be vertical or horizontal spring-actuated type, non-
slam design having grooved end ductile iron body and stainless steel spring and shaft.
a. Valves 65 mm and 75 mm shall have PPS (polyphenylene sulfide) coated body and
seat, aluminum-bronze disc, with disc mounted elastomer seal.
b. Valves 100 mm through 300 mm shall have black enamel coated body, welded-in
nickel seat, with elastomer coated ductile iron disc.
c. Valves 350 mm through 600 mm shall have black enamel coated body, with
EPDM seat and fully stainless steel dual disc(s).
A. Valves shall be bronze ball type with threaded ends, Teflon stem packing seals, Teflon seats, “ T
“ handle for 25 mm and smaller, insulated operating lever for 30 mm and larger, and blowout
proof silicone bronze stem. Valves shall be rated for PN25. Or one and have times the working
pressure whichever is higher.
B. Grooved end valves shall be ductile iron grooved end type, TFE seats, lever handle or gear
operated, and blowout proof chrome-plated steel or stainless steel stem, with chrome plated steel
or stainless steel ball. Valves shall be rated for 5.0 MPa.
A. Valves shall be designed for minimum of 0.68 MPa differential pressure with the down stream
flange removed through 300 mm size. Factory test data of differential pressure rating is required.
Valves shall have cast iron body, conforming to ASTM A126 Class B body, tin bronze disc, in
accordance with ASTM B30 copper alloy and EPDM seals. Shafts design shall be 416 stainless
steel. All valves shall have extended necks for a minimum of 50 mm insulation. Valves 63 mm
through 150 mm shall be provided with lever operators and memory stop. Valves 200 mm and
larger shall be driven by a worm gear operator or screw driven operator with position indicator.
Operators shall be fully enclosed in cast iron housing, be watertight, and require no more than
150 N rim pull. Operators shall be designed to withstand, without damage, an input torque of 1.3
KN. Valves shall be rated for PN16. Or one and have times the working pressure which ever is
higher. Or one and have times the working pressure which ever is higher
B. Grooved end butterfly valves shall be designed for 2.0 MPa operating pressure, suitable for dead-
end service at full rated pressure. Valves shall have ductile iron body conforming to ASTM A536
Grade 65-45-12, with extended neck for a minimum of 50 mm insulation, and stainless steel
stem. (Stem shall be offset from the disc centerline to provide full 360-degree circumferential
seating.) Valves 200 mm and larger shall be driven by a worm gear operator or screw driven
operator with position indicator.
Supply and install, wherever shown on the drawings and as specified herein, all valve
boxes.
Size and number of valves in each valve box shall be as shown on drawings.
Each valve box shall be of masonry wall construction or metaic wall construction encased
within masonry.
b- Valve boxes located outside shall provide a minimum cover of 30cms over pipes passing
through.
c- Indoor valve boxes shall have a steel cover matching space internal finish.
d- Outdoor valves boxes shall be provided with a heavy duty cast iron cover, lockable.
Pressure reducing and regulating valves shall be of the self-contained, direct acting, spring
loaded, diaphragm bars type, suitable for inlet pressure of up to 20 bars or one and have times
the working pressure which ever is higher. PRV shall be capable of maintaining same outgoing
pressure irrespective of fluctuation of inlet pressure. PRV shall be fitted with 2 pressure gauges.
The valves shall be of a design which permits the complete replacement or inspection of any part
without removal of the valve body from the pipe.
The valve body shall be of bronze, with threaded ends. The valve trim shall be of bronze and all
trim in direct contact with water shall be of bronze or stainless steel. The valve seat shall be of the
removable type and shall be of stainless steel. The diaphragm shall be of synthetic rubber. The
valve shall be provided from the factory with the correct spring for the outlet pressure range
specified. The valve shall be provided with a means for adjusting the outlet pressure within the
range of the spring.
Double regulating valve shall be of the Y-pattern bronze globe valves for 50 mm and below and
cast iron for 65 mm and above. It shall have a characterized throttling disk with sufficient authority
to regulate flow in a circuit incorporating a Flow Measurement Valve. The valves shall have a
unique device which enables the disk to be locked in position to control flow at a pre-determined
rate. An Allen key (3mm) shall be supplied for lock adjustment. Tight closure of the valve shall
be assured by use of a PTFE disc insert. The valves shall be rendered 'tamper proof'. An in-built
drain valve shall be used for draining, back filling or air venting. Valves up to 50 mm diameter
shall be PN20 and for valves 65 mm and above to be PN16. Or one and have times the working
pressure which ever is higher
Flanges shall be class 300 flat faced forged carbon steel, weld neck to ANSI B16.5 to be suitable
for the pressure rating PN 20 one and half times the working pressure whichever is higher.
Gaskets shall be non asbestos to ANSI B16.21 and dimensions to suit ANSI B16.5 class 300, flat
faced compressed sheeting 1.6 mm thick.
Stud bolts shall be to ASTM A193 grade B7, threaded full length complete with 2 nuts ASTM
A194 grade 2 H. Bolts & nuts to be galvanized steel.
Grooved joint valves may be used in lieu of flanged/lug valves with flanges in grooved
piping systems.
- This valve shall be used on domestic hot water lines wherever applicable.
- Temperature and pressure relief valve shall be self-closing type with test lever and screwed
connections.
- Valve shall be suitable for a pressure of PN20 or one and half times the working pressure
whichever is higher service and shall be supplied with temperature relief set at 210 oF (100
oC).
A. Provide backflow preventers as indicated, of the reduced pressure principle type, consisting of
assembly including shutoff valves on inlet and outlet, and strainer on inlet.
B. Backflow preventers to include test cocks and pressure- differential relief valve located between
two positive seating check valves.
B. Safety relief valve designed, manufactured, tested, and labeled in accordance with the
requirements of Section IV of the ASME Boiler and Pressure Vessel Code. Valve body shall be
cast-iron, with all wetted internal working parts made of brass and rubber, 1.5 MPa working
pressure and 121 °C maximum operating temperature. Select valve to suit actual system
pressure and kCal capacity. Provide with fast fill feature for filling hydronic system.
2.15 ORIFICE FLOW MEASURING PLATES
Orifice flow measuring plated shall be supplied and installed in the pipelines in the
positions where required and advised by the Engineer for flow measurement included in
the unit rate of pipe run . Plates to be of the same pressure rating as valves installed on
the line.
The orifice plates shall be complete with carrier ring containing upstream and
downstream tappings drilled through the ring to communicate with the upstream and
downstream side of the orifice. The orifice plate shall be constructed from stainless steel
to a thickness sufficient to prevent distortion by the differential pressure across it.
The orifice plate shall be located in the pipeline such that there is no valve head or any
other restriction which could cause abnormal flow conditions for at least 12 pipe
diameters upstream and 6 pipe diameters downstream of the plate.
The carrier shall be suitable for installation between flanges suitable for the system in
which they are installed. The hydraulic pressure drops across the orifices shall not
exceed the figures given on the schematic drawings.
Strainers shall be located at inlets to control valve arrangements and pump sets and
generally as detailed on the drawings.
Each strainer shall be provided complete with a stainless steel screen AISI 304 as
follows:
Application Perforation
Size mm
In pipework 15 mm to 50mm nominal bore on inlets to all 0.8
control valves
Strainers over 50 mm shall be of cast iron construction PN16 or one and have times the
working pressure which ever is higher to ASTM 126 with flanged connections to the same
minimum rating as a pipelines in which they are installed.
Ductile iron construction to ASTM A536 with grooved connections rated to 2.0MPa with
stainless steel basket.
Steel construction to ASTM A53 with Victaulic AGS grooved connections and T-bolt
hinged closure for strainer maintenance rated to 2.0MPa with stainless steel basket.
Units up to 150 mm shall be provided with a yoke closure or similar quick opening cover.
Over 150 mm units shall have bolt down covers and each cover provided with a lift eye.
2.17 AUTOMATIC AIR VENT
Automatic air vents shall b e installed in accessible positions and shall be of steelbronze
construction with brass spindle nickel alloy valve and seat, brass float and integral
lockshield isolating valve. Operating pressure PN16 or one and have times the working
pressure which ever is higher and temperature up to 120° in all cases the air vent shall
be preceded by a lockshield pattern stop valve and the discharge from the air vent shall
be 10 mm copper pipe. Automatic air vents shall be provided on each service with the
exception of HTHW and MTHW ,at the highest point of the service within each plant
area and on each vertical distribution riser.
Discharge pipe shall be collected over a covered tundish and the outlet piped to the
nearest drain gully. Discharge pipes shall be labeled according to the service
Expansion devices on steel pipework size 50 mm and below shall be manufactured with
convolution of single wall 18/18T1 stainless steel, argon arc welded to heavyweight mild
steel end flanged to BS4504.
Expansion devices on steel pipework size 65 mm and above shall be manufactured with
convolutions of heavy wall hot formed Cr-Mo steel welded to mild steel end flanged to BS
4504.
All expansion devices shall be provided with internal sleeves. External sleeves shall be
provided on devices in plant-rooms and underground ducts. Pressure rating of expansion
devices shall be as per valves and accessories installed on line.
Expansion joint consisting of a series of grooved end pipe nipples joined in tandem with Victaulic
Style 77 flexible couplings. Total joint movement dependent on the number of couplings and
nipples used.
Angular compensators shall be restrained longitudinally by means of hinged tie bars, the
hinges shall be located at the center of movement of the allow single axis of movement.
Articulated bellows shall be of the fully articulated type with belows used in sets of two
with intermediate pipe of mild steel to BS 6129 . The bellows shall be restrained
lengthwise with ball ended tie bars allowing off set movements in all directions at right
angles to the axis.
Each Gimbal shall have a double linked tie bar system to enable one end of the unit to
take an angular movement in any direction in relation to the other end. Gimbal units shall
be used in sets of two to provide the necessary movement. The Specialist Manufacturer
shall advise the required length of interconnecting pipework based on the pipework layout
and the movement required.
Before finalizing his working drawings the Contractor shall consult with and take advice
from the Specialist Manufacturer to confirm that the allowance for expansion made in the
contractors engineering drawings is compatible with the final selection of expansion
devices.
The Contractor shall also allow in his tender for all expenses incurred by the specialist
manufacturer in attending site to inspect and monitor the installations during the
construction stage and to ensure all expansion joints are installed in an acceptable
manner before operation of the systems commence.
On chilled water, cold water services and pump chillers E.P.D.M. synthetic rubber
connectors shall be installed. The connectors shall be nylon cord reinforced with mild
steel backing flanges behind raised faces.
Couplings may be used in lieu of a flexible connector for vibration attenuation and stress
relief. The couplings shall be placed in close proximity to the source of the vibration.
The pipework installations shall be electrically continuous up to and including the plant
and equipment. The contractor shall provide and install earth bonding across all flexible
joints including those on plant and equipment.
The Contractor shall fit these items so that they are readily accessible. They shall not be
concealed.
Supply and install water hammer arrestors where shown on drawings and where needed
Each water hammer arrestor shall be complete as specified herein:
a. Stainless steel shell and adapter.
b. Elastomer bellow.
c. Hydraulic displacement fluid.
d. Pressurized insert gas pneumatic displacement chamber.
e. 15 mm NPT threaded connection
f. Isolating ball valve.
Float valves shall be of all bronze construction including levers and arms, with PVC float and
suitable for a cold water working pressure of 10 bars. Float valves shall have screwed inlets.
Float valves shall be of the full bore, equilibrium ball type, designed to close tight against
maximum pressure when half submerged. They shall have renewable synthetic rubber valve
discs and balancing piston buckets.
Furnish and install, as shown on plans, a centrifugal type air separator. The unit shall have inlet
and outlet connections tangential to the vessel shell. The unit shall have an internal stainless
steel air collector tube with 5/32” (4mm) diameter perforations and 63% open area designed to
direct accumulated air to the compression tank on an air control system or an air elimination
system via an NPT vent connection at top unit.
A blowdown connection shall be provided to facilitate routine cleaning of the strainer and the
separator.
Vessel shell diameter is to be three times the nominal inlet/outlet pipe diameter, with a minimum
vessel volume for sufficient velocity reduction. The air separator must be designed, constructed
and stamped the required system pressure in accordance with Section VIII, Division I of the
ASME Boiler and Pressure Vessel Code, and registered with the National Board Boiler and
Pressure Vessel Inspectors. The air separator(s) shall be painted with one shop coat of light gray
air dry enamel.
A manufacturer’s Data Report for Pressure Vessels, Form U-1 as required by the provisions of
the ASME Boiler and Pressure Vessel Code, shall be furnished for each air separator upon
request.
PART 3 - EXECUTION
3.01 GENERAL
A. Floor plans and flow diagrams are intended to be complimentary since not all valves can be
shown on the floor plans. In general, flow diagrams and details show valving arrangement and
floor plans show locations when possible.
B. All water valves which regulate flow shall be globe, ball or butterfly type and valves that are either
“ open “ or “ closed “ shall be gate, ball or butterfly type. Steam valves for all purposes shall be
globe type and for condensate gate type . For valves for use on medical and non-medical gases,
air and vacuum systems refer to Sections 15310 and 15320.
C. Provide shut-off valves in each supply branch from mains and at each supply connection to
equipment. Provide a balance valve at each return branch to mains at each return connection
from equipment, and in the bypass line of a three-way control valve.
APPROVED MANUFACTURERS