Sr. No.

: 03
TECHNICAL DELIVERY CONDITION Rev. No.: 02
Date : 02-08-2019
Material Specification IS 9175 : 35C8
Sr.
Description Required Parameters Inspection Method Remarks
No.
1 Process / Mfg Route Method Of Melting may be basic oxygen Furnace or Electric Arc Furnace

Chemistry
%C 0.32 ~ 0.42
%Mn 0.60 ~ 1.0
%S 0.02 ~ 0.040 Max
%P 0.030 Max.
%Si 0.15 ~ 0.35
%Ni 0.25 Max.
%Cr 0.20 Max.
%Mo 0.06 Max. SOURCE
2 Chemistry %Cu 0.35 Max.
By Spectro
%Sn 0.025 Max.
%As 0.01 Max
%Sb 0.01 Max.
%Zn 0.03 Max.
%Zr 0.01 Max.
%Pb 0.01 Max.
%B 0.0005 Max.

CE : %C + %Mn/6 + %Cr/5 + %Mo/4 = 0.50 to 0.54 MAX

Gas Content (PPM)
3 N - 0.018 % Max. By Leco meter
Max.
4 Supply Condition AS ROLLED
As Per ASTM E-381 Plate-I
5 Macro-structure By Acid Etching
C2,R2,S2 Max. Free from Porosity, Flakes & Excessive Seggregation

6 Microstructure Ferrite & Pearlite Microscope

7 Ultrasonic Testing 100% Inspection by UT with deffect Echo Max. 20% of back wall Echo -----

ASTM E45 - Plate 1

A B C D
Sulphide Aluminate Silicate Oxide
8 Inclussion Rating By Microscope
Thin Series (Max.) 4 3 2.5 2

Thick Series (Max.) 2.5 2.5 1.5 1.5

Uniform austenitic grain size of ASTM 5-8 as per ASTM E112 using the McQuaid - Ehn test -
9 Grain Size -------
GRAIN REFINER SHALL BE ALUMINUM

10 Jominy Hardenability n/a

Section Size 90 RCS / 100 dia / 90 dia

11 Section Size Vernier Caliper
Dimension
As per ASTM A29
Tolerances:

Prepared By: Approved By:

Page 1 of 2 Code:- DC-22; Rev:- 00; Eff. Date:- 31-07-2019

 Sr.
Description Required Parameters Inspection Method Remarks
No.
Process / Mfg Route Test Bar Diameter
Method Of Melting may be basic oxygen Furnace or Electric Arc Furnace
--------- -----
(mm)

Test Bar H/T Status --------- -----

UTS (MPA) 72000 PSI -----

YS (MPA) 39500 PSI -----

Mechanical
12
Properties
% Elongation 18% -----

% RA --------- -----
SOURCE
Impact Strength --------- -----

As Rolled Hardness 143-197 HBW -----

2 Color Code Per Below: (Also See Remarks)

First Heat Second Heat NOTE:
Color Code Bottom colors will
Top Color Silver Silver Visual
Tracibility Requirements: re-occur after
13
Requirements Bottom each heat
White Black
Color
Heat Code Sticker Visual

Bars must be free from laps, excessive seams, slivers, pipe, voids, internal
Surface Condition cracks,shear distortion or cracking, and any deleterious defect that will Visual
harm the integrity of the component part manufactured from the bar.

Seam depth should not exceed 1.6% of the bar diameter for carbon and
Seam -----
Surface / Material alloy steels
14 process / quality
Requirements: Steels with free machining additives (i.e., sulfur, lead, etc.) must comply
Additives: Free
with this specification. Other free machining additives should use the sulfide Spectro
Machining
plates and limits.

Bars will be produced using aluminum killed steels.

Bars shall be produced from ingot steel unless otherwise specified.

15 Reduction Ratio 7;1 Ratio for carbon Steel TC

16 De-carb Level ----- -----

Acceptable level of
17 As per IS:7283 -----
Surface Defects

18 Upsettability Test No Visible Crack By Acid Etching

19 Multiple Length NA -----

As Per IS : 4075 - 1985 1. No streak more

than I mm length
20 Step down Test As Per IS : 4075 - 1985
2. Max. 3 streaks on any ofthe steps
3. Total Length of streaks not more 15 mm

Material size / Steel heat Material Reduction Grain Size as per ASTM E112 using the McQuaid -
Steel source,
Mill TC to include diameter, number grade ratio Ehn test
Following Test
Inclusion content per ASTM E
21 Certificates Chemical analysis (including residual elements and all grain 100% Ultrasonic & MPI
45
(Required for each refiners), Analysis of, as a minimum, the following elements, Shall
Heat No.) be included in the certification: C, Mn, P, S, Si, Ni, Cr, Mo, Cu, Al, Actual jominy results (when required by this specification), Ideal
V, Nb, B, Ti, diameter per CAT 1E38

Tolerances on Size, Stock Size (mm) Tolerance on Size (mm) Tolerance on out of roundness(mm) Max.
22 Roundness &
Straightness ASTM A-29

Page 2 of 2 Code:- DC-22; Rev:- 00; Eff. Date:- 31-07-2019