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Internship at Anurag Enterprises: Shah Anam
Internship at Anurag Enterprises: Shah Anam
APPENDIX 1
An Internship Report
Submitted by
Shah Anam
210860119504
BACHELOR OF ENGINEERING
In
Mechanical Engineering
Laxmi Institute Of Technology, Sarigam
APPENDIX 2
CERTIFICATE
This is certify that the project report submitted along with the project entitled
Internship at “Anurag Enterprises” [Vapi Regional Office] has been
carried out by Shah Anam under my guidance impartial fulfilment for the
degree of Bachelor of Engineering in Mechanical Department 8th Semester of
Gujarat Technological University, Ahmadabad during the academic year
2023-2024
__________________ ___________________
Prof. Mr. Hemant Patel Prof. Mr. Parikshit Patel
Internal Guide Head of the Department
External Examiner:
Internal Examiner:
APPENDIX 3
INDUSTRY LETTER HEAD
APPENDIX 4
GTU COMPLETION CERTIFICATE
Appendix 4
DECLARATION
We hereby declare that the Internship Report submitted along with the
Internship entitled Internship at Anurag Enterprises [Vapi Regional
Office] submitted in partial fulfilment for the degree of Bachelor
Engineering in Mechanical to Gujarat Technological University,
Ahmedabad, is a bonafide record of original project work carried out by me
at Anurag Enterprises, Vapi Office Under the Supervision of Professor MR.
Hemant Patel and that no part of this report has been directly copied from
any student reports or taken from any other source without providing due
reference .
ACKNOWLEDGEMENT
I would like to express my special thanks of gratitude to our Internal guide Professor
Hemant Patel sir and External Guide Saiyed Insaaf sir for providing me with the
opportunity to complete my internship at Anurag Enterprises. Their support and guidance
helped me to understand the Manufacturing of Textile Machinery Parts and how the all-
Machining works done and how individual parts are Assemble.
We also thank our parents, friends and all the members of the family for their precious
support and encouragement, which they had provided in completion of our work. In
addition to that, I would also like to mention the company personals who gave me the
permission to understand how machining work done and the valuable sources required for
the internship.
Abstract
This report is a study on the different types of Textile Machinery Spare Parts and how
they are Manufactured and Assembled. The Anurag Enterprises is a factory they offer
variety of textile engineering solutions as per the demand of customer specifications and
demand of the market. I also studied the the different parts are made by different
machines with different methods. Anurag Enterprises is well known service provider in
textile industries for their quality work and well-trained site engineers.
APPENDIX 5
List of figures
Appendix 7
Table of Content
Contents
CHAPTER 1: INTRODUCTION OF ANURAG ENTERPRISES...............................................................1
1.1 Introduction of Anurag Enterprises...................................................................................1
1.1.1 Working of Anurag Enterprises...........................................................................1
1.2 Current Activity...................................................................................................................2
1.3 Products Manufactured by AE (Anurag Enterprise).......................................................2
1.4 Product Details....................................................................................................................2
1.5 The work force.....................................................................................................................6
1.1.5 Quality control.......................................................................................................6
1.6 After Sales service................................................................................................................6
1.7 Company Factsheet.............................................................................................................7
CHAPTER 2: Product Manufacturing..............................................................................................8
2.1 Industry Department..........................................................................................................8
2.2 Type of Manufacturing Machining in industry.................................................................9
CHAPTER 3: Internship Work........................................................................................................12
3.1 Observation of Industry during period...........................................................................12
3.2 Working of machining and operation..............................................................................14
1.3.2 Lathe Machine.....................................................................................................14
1.3.2 Milling machine...................................................................................................15
3.3 Production process............................................................................................................15
3.4 Assembly of Machine Product Process............................................................................16
3.5 Skill is to be obtained........................................................................................................18
3.6 Experience..........................................................................................................................18
CHAPTER 4: Conclusion & Reference............................................................................................19
4.1 Conclusion.........................................................................................................................19
4.2 REFERENCE...................................................................................................................19
Produces all kinds of textile spares and handling equipment’s. They have been working in
the textile industries for at least 40 years. They have a great team of young and energetic
professionals with rich experience in the textile industry.
Our organization's senior managers have at least 50 years of total experience. This
company manufactures Trolleys, Winding Spares, PU Wheels & Re coating, all types of
Gear Box repairing, etc. They are excellent in PU WHEEL making for Textile Stackers,
LLT Load Wheel. Simply they work against the OEM manufacturers with the optimum
quality and more efficiently.
Currently Anurag Enterprises is supplying 25500 KG of base plates for installing new
textile machines in Daman. The machinery items depend on the according to the
customers need, they are also making machinery items for Pharmaceutical Companies.
Anurag Enterprises is a reliable supplier of best machinery spares recognized by leading
textile companies. Anurag Enterprises enjoys the support of reputed companies, thereby
enabling our organization to secure repeat orders, thereby providing people with the
capacity and commitment to use the products available.
1. STACKER SYSTEMS.
The stackers are used widely in all industries for storing their products without
damaging. This is the most efficient way to store more products in less area.
In the textile industries, these hydraulic lifters are used to carry heavy fabric shell
rollers. To install fabric shells in the winders it is easiest way to do with the
hydraulic warp bean carrier trolley lifter. It has number of PU wheels which are
strongly installed to carry loads, it is easy to use and handle.
In textile industries this frame winder machine used for preparation of fabric rolls
to make roll perfectly merged without damaging fabrics.
The wire passing through the winding nozzle is wound on a coil and the nozzle is
rotated by the winding machine. winding core or rotation from the core itself.
construction of the pallet truck is quite simple. It consists of a handle with a lever, a
hydraulic unit, forks and rollers.
6. PU Caster Wheels.
Polyurethane caster wheels are an excellent choice for any equipment, especially for
heavier applications such as pallet jacks and forklifts. They are also often used for ladders
and scaffolding, especially since they can handle weight better than other wheel.
Figure 6 PU WHEELS.
AE organization is managed and managed by experienced staff. Our rich and wide
staff in the cable industry makes our customers very good.
Company management always has the authority and control over product modification
and the use of modern equipment in the production process.
The organization always tries to understand the needs of the business and adapt its
organization to meet the challenges of the changing environment.
The management has always said that customer satisfaction is the most important thing
and created this system to enter the company's strategy at the initial level, because we
take the high opinion that customer satisfaction is the best advertisement for any
company. The management of the organization believes that all promises made by the
company must be fulfilled at all costs
1. Quality control.
At JEW we implement very stringent measures to ensure that the acceptance of quality
products and applications is always possible. They also know that quality requirements
vary from application to application. Knowing this fact allows us to create different types
of custom training according to the client, consultant, application and right need.
They have excellent technical support and a good after-sales service team. The personnel
working in after-sales service have extensive experience in the textile industry and can
make changes and improvements in systems according to additional needs of customers.
When customers need, they will not hesitate to send our engineers to help and always
ensure customer satisfaction. Due to the importance of heavy-duty and high-speed
rotating machines, we always try to make the design simple and easy to use to reduce the
cost and increase the total product.
In AE all the production of machinery spares are manufactured in machines. The parts are
manufactured in two division.
Division 1
In Division 1 they manufacture all the working parts or Mechanisms like shafts,
pulley, bearings, gearboxes, motors etc for heavy Machine and then it is
transferred to D2.
Division 2
In Division 2 all the parts which are manufactured by D1 are assembled here and
testing has been done. After all testings and quality checking the manufactured
parts are ready to dispatch to the customers.
In D2 finishing work has been done like grinding, facing, plasma coating,
hardening etc.
It is the place where raw materials and products are received and stored.
Production Department.
In this all the engineering works is included and all textile machinery parts have
been manufactured in the same area.
Section:
For maintaining and fabricating tools and dies which are used in manufacturing,
also the equipment's like, Vernier, Measuring Tape, Scales, etc.
Engineering Department.
Section:
1. Product Design.
2. Process Engineering.
Management Department.
It is the main responsibility of the business and includes finance, sales and
marketing, human capital layers etc. Like the entire management is divided into
this department.
Safety Department.
2.2 Machines
All the parts which are manufactured in Anurag Enterprises has been done by this
Machine. The machine which are given below are available in AE.
Lathe Machine.
A lathe is a machine tool that rotates a machine tool around its axis of rotation to
perform various operations, including cutting, drilling, turning and turning.
Lathes are equipped with cutting tools that can be in contact with the machine in
order to operate properly according to specific needs.
Drilling Machine.
A drilling machine, also known as a drill press, is a machine tool designed for
drilling holes in various materials, typically metal, wood, or plastic.
Milling Machine.
The milling machine is a powerful tool that can remove material from the work
piece. Use rotary tools to machine work pieces.
It can create various shapes and surfaces, such as cutting flat surfaces, holes or
grooves in metal, wood or other materials
Planner Machine.
A planer is a machining tool used to level and level the surface of a work piece,
usually a large piece of wood or metal. It does this by removing material from the
work piece to create a flat and uniform surface.
Planners are used in wood and metal work to create good, consistent products,
making them important tools for obtaining consistent and accurate products.
I need to observe and learn many important things and processes during your 15-day
internship in a factory that produces cable machines.
The specific observations you make will depend on the activities and processes occurring
in the field, but below is an overview of what you will encounter:
3. Quality Control:
Maintain quality control throughout the production process. Learn how organizations
ensure their cable systems are built to industry standards and customer needs. This
includes inspection, testing and quality assurance.
4. Material processing:
See how copper, plastic and other materials are processed, stored and processed.
Be careful when using the product.
6. Security Procedures:
Be aware of applicable security procedures. Follow personal protective equipment (PPE)
use, machine guarding and safety procedures when using the machine.
8. Production Planning:
See how the finished cable machine is packaged, labelled and prepared for
shipping. Understand the logistics of managing foreign orders.
See how data, configuration, measurement and control data are recorded and
stored for monitoring and security purposes.
Pay attention to how team members collaborate, communicate and work together.
Observe how roles and responsibilities are distributed within the team.
15.Work Organization:
Oversees how the factory is organized, stores equipment, tools and equipment,
and conducts operations to ensure good and efficient operations.
16.Professionalism:
Be aware of your employees' workplace culture, ethics and work ethics. Respect
the importance of time, communication and respect in the workplace.
Understand how the organization meets customer needs and specific needs such as
design, quantity and lead time.
1. Lathe Machine
Lathe is a tool that can perform many tasks that I saw during my internship
The name is below. These are some of the jobs that can be done on it. a lathe.
1. Turning:
This is the main function of the lathe. It involves removing material from the work
surface to create a cylindrical shape. External turning was used to machine the
outside diameter, while internal turning was used to bore and drill holes.
2. Facing:
Facing is the process of making the end of the work piece flat and perpendicular
to the axis of rotation. It's commonly used for creating smooth surfaces.
3. Taper Turning:
Taper turning will cut the work piece at an angle to create a tapered shape. This is
often used in applications where products must be mounted or sealed together
4. Threading:
Lathe threading is used to blow the internal thread (tapping) or external thread
(thread cutting) of the work piece. Threads are often used in fasteners and
fasteners.
5. Drilling:
Lathes can be equipped with attachments to drill holes in the workpiece. This is
especially useful for precision drilling
6. Boring:
Boring is used to enlarge or refine existing holes in the workpiece to achieve the
desired diameter and finish.
7. Milling:
Some lathes, especially turret lathes and combination lathes, can perform milling
operations such as grooving and key way cutting
8. Grinding:
Some specialized lathes can be equipped with a grinding attachment for grinding
work.
Milling machine.
1. Face Milling:
Making a flat surface on the work piece.
2. End Milling:
Cutting on the end of the work piece, creating slots or contours.
3. Drilling:
Creating holes in the work piece.
4. Boring:
Enlarging or refining existing holes.
5. Slotting:
Cutting slots or key ways.
6. Thread Milling:
Creating threads on the work piece.
7. Gear Cutting:
Creating gears or gear teeth.
8. Facing:
Squaring the ends of the work piece.
10.T-Slot Milling:
Making T-shaped slots for mounting components.
During the internship when the all the parts are separated for different machine product
for assembly. Such process also has been done such as welding, fitting, grinding, painting.
1) Welding Operation
The welding has been done for joining process of different two parts.
2) Fitting
While completing the joining process by wielding operation the following parts
are assemble with nuts/bold its use in to fixed the lever on plate its also use for a
stand.
3) Grinding operation
While completing all the parts than the surface finishing as been done for the
finishing product.
4) Painting
While completing the assembly and testing processes the finishing as been done
by spray gun to paint the machine to dispatch.
The images as been showing the parts of cable rewinding machine stand
The a rectangular is for by joining the rectangular single plate to make a stand for
a machine, as show in image the bar is form by joining each plate by wielding
operation.
And the plate has been us for a base for a stand
Before the joining the bar on the stand the margin as to been done to fixed in
centre, the centre can be obtained by measurement from all side to the centre
while using scale or tape.
As shown in picture the margin is done and we can also see the holes as been done
in every corner, the holes is done because of the fitting purpose on the ground for
stability due to that the stand while be fixed.
After the joining process like welding, fitting etc all the parts are assembled and
ready to manufacture before that the machine as go to the Finishing process by
painting
Before paint the machine the plastic will rap on the roller stand. After that our
final product is ready to dispatch.
Communication
Punctuality in work
Improvement in technical skill and knowledge
Have to be a basic knowledge necessary
Team works.
3.6 Experience.
During the 90 days internship I get the brief knowledge of industry and how
industry works. I experienced the 4M (Machine, Manpower, Method, Material) in
industry. During this time, I got to know my skills and what should to be
improved in myself and what industry need from you. Getting the knowledge of
heavy machinery working and how they work and what are the uses and why it is
needed and its important.
.
Gained the knowledge by Shubhankar Chatterjee sir during the internship of all
the machinery is and their function etc is been done.
4.1 Conclusion
Overall, 90 days of internship in Anurag Enterprises has been a great opportunity to learn
the experience. I got the opportunity to work with a skilled team & I gained the
knowledge with them. The internship helped me to understand the production process,
quality control importance, communication, team work etc.
Internship shows me a real-life experience and how the industry works and how the
industry come out with problem solving. This internship has been a good experience to
me and I thanks to them to give me an opportunity to get the wast knowledge.
4.2 REFERENCE