ABHIJIT KALIDAS KALE

Pune, Maharashtra | +91-860-582-3434 | abhikale2525@gmail.com |https://www.linkedin.com/in/abhijit-kale-a403b4132

Objectives: An enthusiastic, flexible, self-disciplined individual seeking an opportunity in Mechanical Manufacturing

Industry. Ability to work as a team member contributes to improve the productivity and quality of the product .Play a
challenging and creative role with a commitment to company excellence.
Professional Experience

Manufacturing (Operation) Engineer TE connectivity India Pvt. Ltd. Since Feb 2015
A multinational company producing wiring harness for Air-bag & HVAC systems of world class Automobile.
Summary:
➢ Having Proficient 6+ years of experience in Production planning Execution, Quality Product,
Resources, Team, Material, Cost managements.
➢ Experience in operations excellence with minimum resources utilization.
➢ Production capacity planning and MOST through Work measurement techniques
➢ Having experience to implement 5S, Kaizen, Mistake proofing to improve quality, Productivity.
➢ Capability of Introduce efficient production methods to maximize company output.
➢ VS wise MOP monitoring of considering Process Mapping, Production and Headcount.
➢ Drive Productivity Improvements Projects for VS
➢ Experience of New Product Development, Process Design & layout optimization
➢ Knowledge of Process Failure Mode Effective Analysis (PFMEA).

Key Responsibilities: Value Stream Leader (Special Cable Assembly, FAKRA Assembly)

➢ Drive Improvements activities I order to achieve all KPI like Safety, Quality, Delivery, Cost.

➢ Lead to complete study of number of machines & manpower and std. time for each product to specify and
ensure production plan requirements.
➢ Monitoring production activities and planning schedules for on time delivery.
➢ Driving LEAN manufacturing principles and Six Sigma methodologies to reduce in process PPM & COPQ.
➢ Identifying the requirements of ISO Audit, by maintaining quality standard, suggesting process
improvements to enhance production, quality and Capacity.
➢ Organize Job training, identifying Production issues/Breakdown and develop resolutions and
Maintaining SAP figures accurately to minimize difference between SAP and Actual.(@RM)
➢ Making studies related to increasing Productivity & quality improvements and all related issues to production
processes and methods; ensuring that Final product meet quality standard & customer specification.
➢ Working closely with team to Plan, schedule and perform production activities as well as developing program &
guidelines to support company, lead the team members to efficient methods of production lines to increase final
outcome.
➢ Ensuring Strong and Efficient teamwork culture within team.

Key Achievements
1. Awarded for Productivity improvement from 280 min to 380min.
2. Awarded Gold star of the year for 2015 & 2018.
A. Changeover time reduction from 45 min to 15min.
B. Space saving 54 Sq.mtr
C. Inventory control from 5 days to 4 days
D. Annually 10 HC saved by process change projects ,creating continuous flow & line balancing.(saving 25K$ annually)
Skills
Manufacturing: WCM| TEOA| Lean| 5S| MOST| Continuous Improvement |Kaizen
Supply chain: JIT |Inventory Management | Kanban | Warehouse Design
Quality: PFMEA | SPC | PPAP | GD&T | 8D | Six Sigma | 5S |APQP |TQM
Platforms/ Tools: Advanced Excel| SAP | Microsoft Power point
 Trainings
A. Lean Manufacturing & Kaizen implementation, TE connectivity, Pune (Mar 2019)
B. EHS internal auditor (ISO 45001), TE connectivity, Pune ( Jun 2021)
C. AIAG VDA PFMEA Training, TE connectivity , Pune ( July 2021)

Educations
Pune University, Maharashtra, India- Bachelor’s in Mechanical Engineering –64.34% First Class July 2011 - May 2014
Maharashtra Board, India – H.S.C –68.5% Distinction July 2009 - May 2010
Maharashtra Board, India – S.S.C –81.23% Distinction July 2007 - May 2008

Personal
Date Of Birth : 22-06-1992
Nationality : Indian
Marital Status : Single
Present Address : D 706, Narayan Baug, Wadgoan Bk, Pune -411041
Permanent Address : At/Pt- Jategaon, Tal – Karmala, Dist – Solapur ,
Pin Code :- 413203

Declaration

I consider myself familiar with Mechanical Engineering Aspects. I am also confident of my ability to work in a
team.
I hereby declare that the information furnished above is true to the best of my knowledge.

DATE : / /2021 Yours faithfully

PLACE : PUNE Abhijit Kale