INDIAN FARMERS FERTILISER COOPERATIVE LIMITED

PARADEEP UNIT Run Date : 14/03/2024 10:18:41

LABORATORY
DAILY ANALYSIS REPORT OF PHOSPHORIC ACID PLANT 14-Mar-2024

A. BALL MILL FEED ROCK Moisture % P2O5% CAO% SOURCE OF ROCK

B. BALL MILL SECTION

Sludge Slurry Mill Slurry-A Mill Slurry-B Mill Slurry-C Mill Slurry-D
Time Sp.Gr. +35mesh +100mesh +200mesh +300mesh -300mesh Solid,% Sp.Gr. +35mes -300mesh Sp.Gr. +35mesh -300mesh Sp.Gr. +35mesh -300mesh Sp.Gr. +35mesh -300mesh
h
Spec. 1.8 <3.0,% 1.8 <3.0,% 1.8 <3.0,% 1.8 <3.0,% 1.8 <3.0,%
0630 1.76 14.3 32.5 18 2.3 32.4 62.70 1.78 15.1 29.7 1.77 14.5 31.5 1.76 14.1 33
0730 1.76 1.77 1.76 1.77
Avg. 1.76 14.3 32.5 18 2.3 32.40 62.70 1.78 15.1 29.7 1.77 14.5 31.5 1.77 14.1 33.0 0.00 0 0

C. REACTOR AND BELT FILTER SECTION

Vacuum Cooler Feed Tank Belt wise,%of water soluble P2O5 losses in Gypsum Cake
Slurry Filtrate
Time Sp.Gr. Sp.Gr. SO4,% P2O5,% A B C D E F G
Spec.
0630 1.52 1.281 2.4
0730 1.52 1.28 2.6 24.6 0.6 0.54 0.66 0.56 0.72 0.8 0.55
Avg. 1.520 1.281 2.5 24.6 0.60 0.54 0.66 0.56 0.72 0.80 0.55

D.SPECIFIC GRAVITY OF WASH SAMPLES

A B C D E F G
Time 3rd 4th 3rd 4th 3rd 4th 3rd 4th 3rd 4th 3rd 4th 3rd 4th

E. GYPSUM CAKE ANALYSIS

Time W.S. P2O5,% W.Ins.P2O5,% C.S.P2O5,% C.Ins P2O5,% CaO,% Moist,% W.O.C.,%
Day Avg. 0.00 0.00 0.00 0.0 0.0 0.00

F. PRODUCT ACID SEAL TANK

Tank-A Tank-B Tank-C Tank-D Tank-E Tank-F Tank-G
Time Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5
0630 1.271 23.1 1.274 23.4 1.272 23.2 1.27 23 1.273 23.4 1.271 23.1 23.1 23.2
Avg. 1.271 23.10 1.274 23.40 1.272 23.2 1.270 23.0 1.273 23.4 1.271 23.1 1.272 23.2

RDLC_LAB01.PAP_DAILY_ANALYSIS(LAB)
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 INDIAN FARMERS FERTILISER COOPERATIVE LIMITED
PARADEEP UNIT Run Date : 14/03/2024 10:18:41
LABORATORY
DAILY ANALYSIS REPORT OF PHOSPHORIC ACID PLANT 14-Mar-2024

G. RETURN ACID TAN

Tank-A Tank-B Tank-C Tank-D Tank-E Tank-F Tank-G
Time Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5 Sp.Gr. P2O5
0630 1.21 18.6 1.214 19 1.218 19.4 1.215 19.1 1.220 19.6 1.212 18.8 18.8 19.2
Avg. 1.210 18.60 1.214 19.00 1.218 19.4 1.215 19.1 1.220 19.6 1.212 18.8 1.217 19.2

H. EVAPORATOR
CONDENSATES
F G
pH Cond pH Cond
Time Shift >7.0 <50mm/cm2 >7.0 <50mm/cm2
0700 A 9.4 13 0 0
0700 A 0 0 9.3 13
Avg. 9.4 13.0 9.3 13.0

I. EVAPORATOR OUTLET ACID

Evaporator wise Specific Gravity
Time Shift A B C D E F G H
0630 A 1.61 1.6 1.62 1.62 1.63 1.62 1.61
Avg. 1.610 1.600 1.620 1.620 1.630 1.620 0.000 1.610

J. PAP WATER EFFLUENTS

Description Time Shift Sp.Gr. P2O5 % P2O5 ppm F% Conc. %
Fluosilicic Acid - Day Tank 0700 A 1.175 220
Fluosilicic Acid Tank - A 0700 A 1.185 170
Fluosilicic Acid Tank - B 0700 A 1.185 167
Fluosilicic Acid, Evp - H 0700 A 1.123 310
Fluosilicic acid, Evp - C 0700 A 1.22 460
Flurosilicic Acid, Evp - F 0700 A 1.19 160
Flurosilicic acid, Evp - B 0700 A 1.18 420
Flurosilicic acid, Evp - D 0700 A 1.218 147
Flurosilicic acid, Evp - E 0700 A 1.16 196
Flurosilisic acid, Evp- A 0700 A 1.18 250

RDLC_LAB01.PAP_DAILY_ANALYSIS(LAB)
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 INDIAN FARMERS FERTILISER COOPERATIVE LIMITED
PARADEEP UNIT Run Date : 14/03/2024 10:18:41
LABORATORY
DAILY ANALYSIS REPORT OF PHOSPHORIC ACID PLANT 14-Mar-2024

K. PHOSPHORIC ACID OF PAP SECTION

412 Tank Acid 413 Tank Acid

Time Shift SpGr P2O5% SO4% Solid% SpGr P2O5% SO4% Solid%

0700 A 1.272 24.2 0.00 0.00 1.625 49.6 0.00 0.00

Avg. 1.272 24.2 0.00 0.00 1.625 49.6 0.00 0.00

Time Shift
Avg.

REMARKS
Particular Remarks Description

Analysed By Sectional head(Lab)

RDLC_LAB01.PAP_DAILY_ANALYSIS(LAB)
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