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Stormscope ®

Series II Weather Mapping Sensor

WX-900
Installation
Manual

This manual contains installation instructions and


recommended flightline maintenance information
for the WX-900 Stormscope® Weather Mapping
Sensor. This information is supplemented and kept current
by Change Notices and Service Bulletins published by
BFGoodrich Avionics Systems.

78-8060-6104-6 (Rev. C)

BFGoodrich Avionics Systems, Inc. 18 October 2000


nd
5353 52 Street, S.E.
Grand Rapids, MI USA 49512
ABOUT THIS MANUAL

Chapter 1 – General Information


This chapter includes equipment specifications and a functional description. It describes the
various hardware configurations and includes a list of items furnished and items required but not
supplied with the equipment.

Chapter 2 – Installation
This chapter contains instructions for unpacking the equipment and inspection for in-shipment
damage. It also includes information required to locate, assemble and install the equipment.

Chapter 3 – Installation Checkout


This chapter contains instructions for doing post-installation and return to service checkout of the
WX-900 using the BFGoodrich Avionics SystemsWX-PA Portable Analyzer Kit.

Chapter 4 – Maintenance
This chapter contains general flightline maintenance procedures. It includes periodic maintenance
and troubleshooting; and instructions for the return of defective components.

Appendix A – Signal and Cable Characteristics


This appendix defines the electrical characteristics of all input and output signals.

© Copyright 1993, 1997, 2000


BFGoodrich Avionics Systems, Inc.
____________________________
Trademarks
Teflon® is a registered trademark of Dupont.
Flamemaster® is a registered trademark of Flamemaster Corporation.
Alodine® is a registered trademark of American Chemical Paint Company.
Stormscope® is a registered trademark of BFGoodrich Avionics Systems, Inc.
A
Rev. C
WX-900
Installation Manual

LIST OF EFFECTIVE PAGES

Dates of original and changed pages are: Original (Rev. A)....................... 21 October 1992
Revision (B)....................................12 April 1997
Revision (C).............................. 18 October 2000

NOTE

A vertical line in the outer margins of the page indicates the portion of the
text affected by the change. Changes to illustrations (other than diagrams
and schematics) are identified with a miniature pointing hand. Shading is
used to highlight the area of diagrams and schematics containing a change.

Total number of pages in this publication consists of the following:

Page Change
No. No.
Title Page ........................................................0
A Page................................................................0
i thru vi ................................................................0
1-1 thru 1-10 .......................................................0
2-1 thru 2-14 .......................................................0
3-1 thru 3-14 .......................................................0
4-1 thru 4-12 .......................................................0
A-1 thru A-2 ........................................................0

INSERT LATEST CHANGED PAGES, DESTROY SUPERSEDED PAGES.

Those responsible for maintaining this publication should ensure that all previous changes have been
received and incorporated.

i
Rev. C
WX-900
Installation Manual

FOREWORD

This manual provides information intended for use by persons who, pursuant to current regulatory
requirements, are qualified to install this equipment. Because installations vary depending on a particular
aircraft, this manual is intended as a guideline. Standard installation practices prescribed in FAA
Advisory Circular No. 43.13 must be followed. If further information is required, contact:

BFGoodrich Avionics Systems


Attn: Field Service Engineering
5353 52nd Street, S.E.
Grand Rapids, MI USA 49512
Tel. (800) 453-0288 or (616) 949-6600

We welcome your comments concerning this manual. Although every effort has been made to keep it free
of errors, some may occur. When reporting a specific problem, please describe it briefly and include the
manual part number, the paragraph/figure/table number, and the page number. Send your comments to:

BFGoodrich Avionics Systems


Attn: Technical Publications
5353 52nd Street, S.E.
Grand Rapids, MI USA 49512

REVISION C HIGHLIGHTS

Revision “C” is a republication. This republication completely replaces the existing book. Revision "C" is
written to the same general style and format of the original manual; however, to improve usability, much
of the material has been reorganized and rewritten. New and revised information has been added. Discard
previous editions of the old publication.

This revision will be kept current by change notices. As you receive change notices, replace changed pages
with the corresponding numbered page. A new list of effective pages will be issued with each change. The
list shall reflect the current changes in addition to the tabulation of all previous changes, thus providing a
complete history of the manual.

ii
Rev. C
WX-900
Installation Manual
TABLE OF CONTENTS

Paragraph Page

Chapter 1
GENERAL INFORMATION
1.1 INTRODUCTION ........................................................................................................................... 1-1
1.2 FUNCTIONAL DESCRIPTION .................................................................................................... 1-1
1.3 PHYSICAL DESCRIPTION........................................................................................................... 1-2
1.3.1 Display/Processor............................................................................................................................ 1-2
1.3.2 Antenna ........................................................................................................................................... 1-3
1.4 SPECIFICATIONS ......................................................................................................................... 1-5
1.5 MODIFICATIONS & SOFTWARE REVISIONS.......................................................................... 1-6
1.6 INTERFACE ................................................................................................................................... 1-7
1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED...................................................................... 1-7
1.8 INSTALLATION APPROVAL ....................................................................................................... 1-7
1.9 WARRANTY INFORMATION....................................................................................................... 1-8
1.9.1 Warranty Statement....................................................................................................................... 1-8
1.9.2 Related Policies and Procedures.................................................................................................... 1-8

Chapter 2
INSTALLATION
2.1 INTRODUCTION ........................................................................................................................... 2-1
2.2 UNPACKING AND INSPECTING ............................................................................................... 2-1
2.3 PRE-INSTALLATION TEST PROCEDURE ................................................................................ 2-1
2.4 ANTENNA LOCATION ................................................................................................................. 2-2
2.4.1 Interference Sources....................................................................................................................... 2-2
2.4.2 Skin Current ................................................................................................................................... 2-2
2.4.3 Skinmapping ................................................................................................................................... 2-2
2.4.4 Ground Plane .................................................................................................................................. 2-3
2.4.5 Alignment .................................................................................................................................... 2-3
2.4.6 Slipstream .................................................................................................................................... 2-3
2.4.7 Site Selection................................................................................................................................... 2-3
2.5 ANTENNA AND DOUBLER INSTALLATION ........................................................................... 2-4
2.6 DISPLAY/PROCESSOR LOCATION............................................................................................ 2-6
2.7 INSTRUMENT PANEL CUTOUT ................................................................................................ 2-6
2.8 CABLE REQUIREMENTS AND FABRICATION ....................................................................... 2-9
2.8.1 Antenna Location Jumpers ............................................................................................................ 2-9
2.8.2 Power Cable .................................................................................................................................... 2-9
2.8.3 Inhibit Line .................................................................................................................................... 2-9
2.8.4 Antenna Cable P/N 78-8060-6003-0 ............................................................................................ 2-10
2.8.5 Remote Pushbuttons..................................................................................................................... 2-11
2.9 DISPLAY/PROCESSOR INSTALLLATION............................................................................... 2-12
2.10 PERFORMANCE TEST ............................................................................................................... 2-13

iii
Rev. C
WX-900
Installation Manual
TABLE OF CONTENTS

Paragraph Page

Chapter 3
INSTALLATION CHECKOUT
3.1 INTRODUCTION............................................................................................................................3-1
3.2 CONTROLS .....................................................................................................................................3-1
3.2.1 User Menu .......................................................................................................................................3-2
3.2.2 Service Menu ...................................................................................................................................3-3
3.3 POST-INSTALLATION CHECKOUT ...........................................................................................3-4
3.3.1 Power On/User Test ........................................................................................................................3-4
3.3.2 Brightness Adjust (BRT ADJ) ........................................................................................................3-6
3.3.3 View Adjust (VIEW ADJ)................................................................................................................3-7
3.3.4 Timer (TIMER) ................................................................................................................................3-8
3.3.5 Battery Voltage Monitor (BATT MON)..........................................................................................3-9
3.3.6 Interference Test ...........................................................................................................................3.10
3.3.7 Storm Simulation Test ..................................................................................................................3-12
3.4 FAILED TESTS.............................................................................................................................3-14
3.5 COMMON POST INSTALLATION TEST PROBLEMS.............................................................3-14

Chapter 4
MAINTENANCE

4.1 INTRODUCTION............................................................................................................................4-1
4.2 CONTINUED AIRWORTHINESS.................................................................................................4-1
4.3 PERIODIC MAINTENANCE .........................................................................................................4-1
4.3.1 Display/Processor ............................................................................................................................4-1
4.3.2 Antenna............................................................................................................................................4-1
4.4 SYSTEM BENCH TEST .................................................................................................................4-2
4.4.1 Equipment Required .......................................................................................................................4-2
4.4.2 Test Location ...................................................................................................................................4-5
4.4.3 Test Procedure.................................................................................................................................4-5
4.4.4 Failed Bench Test............................................................................................................................4-6
4.5 FAULT ISOLATION .......................................................................................................................4-6
4.5.1 General.............................................................................................................................................4-6
4.5.2 Error Messages................................................................................................................................4-7
4.6 TROUBLESHOOTING ELECTRICAL NOISE.............................................................................4-8
4.7 FUSE REPLACEMENT................................................................................................................4-10
4.8 RETURN TO SERVICE CHECK .................................................................................................4-11
4.9 DISPOSITION OF FAILED ITEMS ............................................................................................4-11

Appendix A
WX-900 INTERFACE SIGNAL CHARACTERISTICS

iv
Rev. C
WX-900
Installation Manual
LIST OF ILLUSTRATIONS

Figure Page

1-1 Functional Diagram ...................................................................................................................... 1-1


1-2 Display/Processor Dimensions ..................................................................................................... 1-2
1-3 Antenna Dimensions..................................................................................................................... 1-3
1-4 Antenna Doubler Plate Dimensions............................................................................................. 1-3
1-5 Antenna Cable ............................................................................................................................... 1-4

2-1 Antenna Mounting Holes.............................................................................................................. 2-4


2-2 Antenna and Doubler Installation ............................................................................................... 2-5
2-3 Instrument Panel Cutout and Mounting Holes .......................................................................... 2-6
2-4 Interconnect Wiring ...................................................................................................................... 2-7
2-5 Antenna Cable ............................................................................................................................. 2-10
2-6 Display/Processor Installation.................................................................................................... 2-13

3-1 Controls - WX Mode Display......................................................................................................... 3-1


3-2 User Menu ..................................................................................................................................... 3-2
3-3 Service Menu ................................................................................................................................. 3-3
3-4 Digital Processor Test Display ..................................................................................................... 3-4
3-5 Memory Test Display .................................................................................................................... 3-4
3-6 Antenna Status Test Display........................................................................................................ 3-5
3-7 Successful Test Completion Display ............................................................................................ 3-5
3-8 Brightness Adjust Mode................................................................................................................ 3-6
3-9 View Adjust Mode ......................................................................................................................... 3-7
3-10 Timer Mode.................................................................................................................................... 3-8
3-11 Timer Display in Weather Mode .................................................................................................. 3-9
3-12 Battery Voltage Monitor ............................................................................................................... 3-9
3-13 Strike Test Display...................................................................................................................... 3-10
3-14 Noise Analyzer Test Display ...................................................................................................... 3-11
3-15 Aircraft Test Setup...................................................................................................................... 3-12
3-16 WX-PA Antenna Alignment........................................................................................................ 3-13

4-1 WX-900 Connector Pod ................................................................................................................. 4-2


4-2 Bench Test Setup With Antenna.................................................................................................. 4-3
4-3 Bench Test Setup Without Antenna ............................................................................................ 4-5
4-4 Fuse Replacement ....................................................................................................................... 4-10

v
Rev. C
WX-900
Installation Manual
List of Tables

Table Page

1-1 Hardware Package P/N 78-8060-6004-8.......................................................................................1-1


1-3 WX-900 Display/Processor Hardware Modifications ...................................................................1-6
1-3 WX-900 Software Revisions ..........................................................................................................1-6
1-4 Antenna Hardware Modifications.................................................................................................1-7

2-1 Antenna Cable Connections ........................................................................................................2-11

4-1 Recommended Minimum Antenna Distance From Known Interference Sources .....................4-5
4-2 Fault Isolation................................................................................................................................4-7
4-3 Error Messages ..............................................................................................................................4-8
4-2 LED Status...................................................................................................................................4-11

vi
Rev. C
WX-900
Installation Manual
CHAPTER 1
GENERAL INFORMATION
1.1 INTRODUCTION
This section contains a functional description of the Stormscope® model WX-900 Weather Mapping
System, outlines the main features of the sensor, and provides a functional block diagram.

The WX-900 System (P/N 78-8060-5980-0) consists of the following equipment:


• WX-900 Display/Processor P/N 78-8060-5960-2
• Antenna P/N 78-8060-5970-1
• Antenna Doubler Plate P/N 78-8060-5979-2
• Antenna Gasket P/N 78-8060-5977-6
• Antenna Cable P/N 78-8060-6003-0 (25 ft. Cable Assembly w/Right Angle Backshell)
• Hardware Package P/N 78-8060-6004-8

Components supplied with the hardware package are identified in table 1-1.

Table 1-1. Hardware Package P/N 78-8060-6004-8


QUANTITY PART NUMBER DESCRIPTION

2 26-1010-0057-3 SCREW, MACHINE # 10-32 X 3/8 SEMS TRUSS HD<


PHILLIPS, S. S.
2 26-1004-9152-6 SCREW, MACHINE 10-32 X 1-1/2 PHILLIPS PAN
HEAD, S.S.
1 26-1001-6751-4 BOOT, 3/8 RUBBER
1 26-1006-2426-6 CONNECTOR, BACKSHELL, DB25
1 26-1003-5633-1 CONNECTOR, 25-POSITION - RECPT. SHELL
1 78-8060-6019-6 CONNECTOR PINS (PKG OF 20)
4 81-1432-7690-5 SCREW, MACHINE 6-32 X 1-1/4 PHILLIPS PAN
HEAD, BLACK OXIDE
1 26-1006-5894-2 CONNECTOR, LOCK MECHANISM, DB25
1 26-1004-9316-7 NUT, STOP #4-40 S.S.
1 78-8060-5733-3 LABEL, CIRCUIT BREAKER IDENT
2 26-1004-1394-2 WASHER, .200 ID. X .325 OD. X .016 THICK, S.S.

1.2 FUNCTIONAL DESCRIPTION


The Stormscope Series II Model WX-900 is a patented thunderstorm detection system designed for
airborne use. The system maps electrical discharge activity (lightning) 360 degrees around the aircraft to
a distance of 100 nautical miles. Figure 1-1 is a simplified functional diagram that shows how the
components are connected to each other. The system complies with F.A.A. TSO-C110a in the U.S.A. and is
approved by major government regulatory agencies outside the United States.

Figure 1-1. Functional Diagram

1-1
Rev. C
WX-900
Installation Manual
1.3 PHYSICAL DESCRIPTION
The Stormscope Series II WX-900 System consists of two main components, display/processor and
antenna.

1.3.1 Display/Processor
The Display/processor can mount in a 3ATI panel cutout from the front or rear, or in a standard 3 1/8"
round hole from the front. No mounting tray is required, although a mooring clamp may be purchased for
increased stability in high-vibration environments. Refer to paragraph 1.7 for more information.

The display/processor houses the digital signal processing circuitry as well as the LCD display panel and
the pilot's operating controls.

All connections to the display/processor are made through a single 25 pin D-subminiature connector on the
back panel. The display/processor dimensions are shown in figure 1-2.

Figure 1-2. Display/Processor Dimensions

1-2
Rev. C
WX-900
Installation Manual
1.3.2 Antenna
The antenna is an aerodynamically shaped, combined crossed-loop and sense antenna, incorporating
internal active circuitry. Mounting is external to the aircraft and connections are made through a 10-pin
connector.

The antenna is sealed against environmental extremes and is non-repairable. Figure 1-3 depicts the
antenna dimensions.

Figure 1-3. Antenna Dimensions


A doubler plate is used to mount the antenna to the aircraft skin. Figure 1-4 depicts the doubler plate
outline.

Figure 1-4. Antenna Doubler Plate Dimensions

1-3
Rev. C
WX-900
Installation Manual
A 25-foot antenna cable (see figure 1-5) is shipped with each system, pre-wired to the antenna connector.

Figure 1-5. Antenna Cable

1-4
Rev. C
WX-900
Installation Manual
1.4 SPECIFICATIONS
SIZE:
Display/Processor
3.37 inches (8.56 centimeters) high
3.37 inches (8.56 centimeters) wide
7.55 inches (19.7 centimeters) deep
Antenna
1.00 inches (2.54 centimeters) high
3.45 inches (8.76 centimeters) wide
6.85 inches (17.40 centimeters) deep

WEIGHT:
Display/Processor
1.56 lb (0.71 kg)
Antenna (with doubler)
0.92 lb (0.42 kg)
Cable Assembly
2.10 lb (0.95 kg)
Total System
4.58 lb (2.08 kg)

TEMPERATURE:
Display/Processor
0 to +55 degrees Celsius (+32 to +131 degrees Fahrenheit)
Antenna
-55 to +70 degrees Celsius (-67 to +158 degrees Fahrenheit)

ALTITUDE:
Processor
25,000 feet (Maximum)
Antenna
25,000 feet (Maximum)

DISPLAY RANGE:
25, 50, & 100 nmi

TSO COMPLIANCE:
TSO-C110a

RTCA COMPLIANCE:
Display/Processor Environmental
DO-160B Category B4-CA(PKSABMNO)XXXXXXZ(AB)A(AZ)ZAB
Display/Processor Software
DO-178A Level 2
Antenna
DO-160B Category B4-AA(YJCLM)XSFXXXXXXXXXX

POWER REQUIREMENTS:
Input voltage: 10.5 to 32 VDC
Power: 8 W (Maximum)

1-5
Rev. C
WX-900
Installation Manual
1.5 MODIFICATIONS & SOFTWARE REVISIONS
Hardware modifications (MODS) and software revisions are identified in tables 1-2, 1-3 and 1-4. MODS
are identified by an entry on the S/N and I.D. tag. The WX-900 system software version is on a label
positioned on the back of the unit.

Table 1-2. WX-900 Display/Processor Hardware Modifications

MOD DESCRIPTION

1 Storm enhancement modification. Add a jumper from pin 1 to pin 6 of U109 on the Controller PCB
(P/N 78-8060-5959-4 Rev. A - only).

2 Improve noise rejection of noise induced through the antenna cable. The values of R226 & R227
are changed to 0 ohm and R228 is not installed.

3 Remove two EPROM sockets (S105 & S106) from DSP PCB (P/N 78-8060-5956-0) to eliminate
clearance problems.

Table 1-3. WX-900 Software Revisions

VERSION COMPLIANCE DESCRIPTION (MAJOR ENHANCEMENTS)

1.10 ---------- Original production release.

1.20 Optional Added CLEAR key to the interference test Noise Analyzer Display.

1.21 Optional Minor change (timing loop) to accommodate new DSP boards.
1.22 Optional Adds:
• Lightning strike rate counter.
• Outer edge storm markings
• Increased displayed strike bump-off time from 2 minutes to 4
minutes.

1.23 Optional Modified strike routine to correct a potential reset problem when edge
strikes are present in rear 180 degree part of screen.

1.24 Optional Limits view adjustment to prevent fading of displayed data when the
VIEW ADJ, on some units, is set at or near 100%.

1.25 Required only if unit is Change to correct timing problem that caused some units to display
displaying random error random error messages during high temperature factory testing.
messages during factory
testing.

Table 1-4. WX-900 Antenna Hardware Modifications

MOD DESCRIPTION

1 Improve suppression of L-band noise, limiting erroneous noise being displayed on the WX-900.
Mod 1 has new antenna PCB (78-8060-5974-3 Rev. 07) layout with metal shield installed for noise
suppression. Modification occurs during new production; antennas in the field can not be modified.

2 Test conductivity of the antenna case, verifying the conductive paint is working properly. Required
on units returned for service. Test per procedure P/N 78-8060-6089-9 (rev. 02), all antennas that
pass this test will be marked with Mod 2.

1-6
Rev. C
WX-900
Installation Manual
1.6 INTERFACE
The electrical characteristics of all input and output signals are detailed in Appendix A.

1.7 EQUIPMENT REQUIRED BUT NOT SUPPLIED


Circuit Breaker For external circuit protection, a 2 A circuit breaker is recommended for 14
V aircraft systems and a 1 A circuit breaker for 28 V system. A circuit
breaker may be selected to match (i.e., color, style) components of the
individual aircraft.

12 to 28 VDC Power Supply Power supply capable of providing 12 to 28 VDC at 30 Watts is required to
do the bench test procedure.

WX-SM Skinmapper WX-SM Skinmapper (P/N 78-8060-5859-6 with Mod. 2 (P/N 816-10012-001)
installed) is required to verify the suitability of a selected WX-900 antenna
location.

WX-PA Portable Analyzer WX-PA Portable Analyzer Kit (P/N 78-8060-5791-1) is required to do the
post installation checkout.

Surface Preparation Alodine 1001, required for installation of the Stormscope® antenna.

Antenna Sealant For pressurized aircraft, use a sealant meeting the requirements of SAE
AMS-S-8802 such as Flamemaster CS3204 Class B. For non-pressurized
aircraft, use a non-corrosive sealant that meets the physical requirements
of MIL-A-46146 such as General Electric RTV162.

Connector P1 Installation Crimping Tool - M22520/2-01


Locator - M225250/2-08
Insertion/Removal - M89169/1-02

3ATI Indicator Mooring Clamp available from:


MSP Inc.
R.R. 4 Box 383A
Nashville, IN 47448
(812)988-6623 FAX: (812)988-6181

The mooring clamp is also available when ordering the WX-900 system.
Specify P/N 78-8060-5856-2 when ordering.

1.8 INSTALLATION APPROVAL


The installation of Stormscope® systems, if not installed under a type certificate, must be treated as a
major alteration on F.A.A. from 337. Application for approval may be made at any F.A.A. Air Carrier,
General Aviation, or Flight Standards district Office.

1-7
Rev. C
WX-900
Installation Manual
1.9 WARRANTY INFORMATION
The Stormscope® WX-900 Weather Mapping System is warranted for two years from the date of
installation (not to exceed 30 months from the date of shipment from BFGoodrich Avionics Systems)
subject to the following limitations.

1.9.1 WARRANTY Statement


BFGoodrich Avionics Systems, (hereinafter called BFGAS), warrants each item of new equipment
manufactured or sold by BFGAS to be free from defects in material and workmanship, under normal use
as intended, for a period of 30 months from date of shipment by BFGAS to an authorized facility, or 24
months from date of installation by an authorized facility, whichever occurs first. No claim for breach of
warranties will be allowed unless BFGAS is notified thereof, in writing, within thirty (30) days after the
material or workmanship defect is found.

The obligation of BFGAS shall be limited to replacing or repairing at its factory the equipment found
defective under terms of this warranty certificate; providing that such equipment is returned in an
approved shipping container, transportation charges prepaid, to BFGAS, Grand Rapids, Michigan, or such
other location as BFGAS may authorize. BFGAS reserves the right to have necessary repairs performed by
an authorized agency.

This warranty shall not apply to any unit or part thereof which has not been installed or maintained in
accordance with BFGAS instructions, or has been repaired or altered in any way so as to adversely affect
its performance or reliability, or which has been subjected to misuse, negligence or accident.

This warranty is exclusive and is accepted by buyer in lieu of all other guaranties or warranties express or
implied, including without limitation the implied warranties of merchantability and fitness for a
particular purpose. Buyer agrees that in no event will BFGAS liability for all losses from any cause,
whether based in contract, negligence, strict liability, other tort or otherwise, exceed buyer’s net purchase
price, nor will BFGAS be liable for any special, incidental, consequential, or exemplary damages.

BFGAS reserves the right to make changes in design or additions to or improvements in its equipment
without the obligation to install such additions or improvement in equipment theretofore manufactured.

1.9.2 RELATED Policies And Procedures


1. If the original registered owner of a WX-900 system sells the aircraft in which the system is installed
during the warranty period, the remaining warranty may be transferred. Written notification of the
transaction must be submitted by the initial recipient of the warranty to:

ATTENTION: WARRANTY ADMINISTRATOR


BFGoodrich Avionics Systems
5353 52nd Street, S.E.
Grand Rapids, MI 49588-0873
U.S.A.

2. Equipment must be installed by a BFG Avionics Systems authorized dealer or installer. Installation
of equipment by facilities not specifically authorized will void the equipment warranty.
3. Notice of a claimed product defect must be given to BFG Avionics Systems or a designated BFG
Avionics Systems Service Agency within the specified warranty period.
4. A product which is defective in workmanship and/or material shall be returned to BFG Avionics
Systems via any Authorized Dealer with transportation charges prepaid. After correction of such

1-8
Rev. C
WX-900
Installation Manual
defects, the equipment will be returned to the Dealer, transportation prepaid by BFG Avionics
Systems via surface transportation. Any other means of transportation must be paid by the customer.
The risk of loss or damage to all products in transit shall be assumed by the party initiating the
transportation of such products. All items repaired or replace hereunder shall be warranted for the
unexpired portion of the original warranty.
5. BFG Avionics Systems is in no way obligated or responsible for supporting or participating in the
costs of the installation warranty. The entire responsibility lies with the BFG Avionics Systems
Authorized Dealer making the installation. BFG Avionics Systems is only responsible for the product
warranties outlined in paragraph 1.9.1.
6. BFG Avionics Systems cannot authorize warranty credit for troubleshooting of other systems in the
aircraft in order to reduce noise interference with the WX-900 system.

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This page intentionally left blank.

1-10
Rev. C
WX-900
Installation Manual
CHAPTER 2
INSTALLATION
2.1 INTRODUCTION
Installation must be made by qualified personnel, in conformance with applicable government regulations.
The information furnished is for convenience only.

NOTE

Tolerances (unless otherwise indicated):


ANGLES ARE ± 1°
.00 TWO PLACE DECIMALS ARE ± .02
.000 THREE PLACE DECIMALS ARE ±. 010

This section describes the installation of Stormscope® Series II Model WX-900, in a step by step procedure.
The installation activities in this section will be performed in the following order:

• Determine antenna location (Skinmapping).


• Mount the antenna and doubler-plate.
• Determine display/processor location.
• Wire/terminate cabling.
• Prepare instrument panel cutout.
• Install the display/processor.
• Do the post installation check.

2.2 UNPACKING AND INSPECTING

CAUTION

The processor and antenna are sensitive to electrostatic discharge (ESD) and
may be damaged if not handled correctly. Do not remove protective covers from
electrical connectors during unpacking. Touching an exposed connector may
cause electrostatic damage to equipment.

Carefully unpack the sensor and note any damage to shipping containers or equipment. Visually inspect
each component for evidence of damage. Compare the equipment received with that noted on the packing
list. Immediately report any missing items or evidence of damage to the carrier making the delivery. To
justify a claim, retain the original shipping container and all packing materials.

Every effort should be made to retain the original shipping containers for storage. If the original containers
are not available, a separate cardboard container should be prepared that is large enough to accommodate
sufficient packing material to prevent movement. The ambient temperature of the storage area should not
fall below -55° C (-65° F) or rise above 70° (158° F).

2.3 PRE-INSTALLATION TEST PROCEDURE


BFG Avionics Systems recommends testing each display/processor and antenna immediately upon receipt. A
preinstallation bench test will verify operation of the WX-900 and may save valuable installation time by
detecting hidden damage that may have occurred during shipment. Refer to paragraph 4.4.

2-1
Rev. C
WX-900
Installation Manual
2.4 ANTENNA LOCATION
Because Stormscope® weather mapping systems detect electrical discharge activity, antenna placement relative
to other active electrical components is critical. The antenna must be placed at a location that is free from
excessive electrical interference. The ideal location varies from aircraft to aircraft. To ensure an
interference-free antenna location, every aircraft must be skimapped prior to installation of the Stormscope®
antenna. The skinmap must be done with the engines and all electrical systems operating. Refer to the WX-
SM Skinmapper Instruction Manual (P/N 78-8060-5874-5).
NOTE
The Stormscope® requirement for an antenna ground plane and a noise free
environment complicates installation in aircraft with wood, fabric or
composite construction. Each aircraft needs to be analyzed individually for
the best antenna location. Before starting an installation in one of these types
of aircraft, contact BFGoodrich Avionics Systems Field Service Engineering
at (800) 453-0288 or (616) 949-6600.
2.4.1 INTERFERENCE SOURCES
Avoid mounting the antenna near active electrical components whenever possible. General clearance
guidelines are:
• Strobe lamps and power supplies - 5 ft. (1.5 meters)
• Pitch trim servos and amplifiers - 3 ft. (1 meter)
• Fluorescent lamps and ballasts - 5 ft. (1.5 meters)
• Heater ignitors - 5 ft. (1.5 meters)
• Air conditioner and heater blowers - 5 ft. (1.5 meters)
• DME/Transponder/TCAS antennas - 4 ft., Minimum (1.2 meters)
• Inflight telephone antennas - 4 ft. (1.2 meters)
• VHF comm. antennas - 1 ft. (.3 meters)
• ADF antennas - 1 ft. (.3 meters)
• Any current-carrying cable - 2 ft. (0.6 meters)
Stormscope® sensors are adversely affected by the build up of static charges. Do not mount the antenna near
any composite materials (e.g., plastic covers, radomes, fiberglass housings, windows, etc.) as these devices
can build up objectionable static charges.

2.4.2 SKIN CURRENT


Avoid mounting the antenna in the ground return SKIN CURRENT ALTERNATOR
current path between the battery and alternator,
and the battery and blower motors or other heavy
current carrying equipment. Aircraft skin currents
may cause antenna interference. BATTERY
ANTENNA

2.4.3 SKINMAPPING
In order to reduce potential interference problems, some of which are evident only during flight, a skinmap
of the aircraft must be performed (with engines and all electrical systems operating) prior to every
installation. This procedure will save installation time by avoiding the necessity for such things as antenna
relocation. A WX-SM Skinmapper (BFG Avionics Systems P/N 78-8060-5859-6, with Mod 2 installed) must
be used to verify the suitability of a selected antenna location before proceeding with the installation. This
must be done even if all the other placement criteria are met.
2-2
Rev. C
WX-900
Installation Manual
2.4.4 GROUND PLANE
The antenna must mount in a location with a
minimum of 12 inches (30 cm) continuous
aluminum ground plane in all directions. Avoid
hinge lines, gear doors, and access panels by at
least 12 inches (30 cm). Do not mount the antenna ACCESS PANEL
on an access panel. 12" MIN.
ANTENNA

2.4.5 ALIGNMENT
The antenna need not be centered on the fuselage
as long as its longitudinal axis is within 2 degrees
of parallel with the aircraft longitudinal axis. The
15 DEGREES
antenna should be mounted within 15 degrees of MAX
horizontal and may be mounted within 6 inches
(15 cm) of a ventral fin. The antenna may mount HORZ. AXIS
on an upslope not to exceed 15 degrees of
horizontal.

2.4.6 SLIPSTREAM
PREFERRED
In general, the antenna should mount aft, where ALTERNATE LOCATIONS
LOCATION
the slipstream boundary layer is thick, to reduce
the effects of P-static. Do not mount the antenna
near any composite materials (e.g., plastic covers,
domes) as they can build up static charges. Top or
bottom mounts provide equal performance.
ALTERNATE LOCATION

2.4.7 SITE SELECTION


Select an antenna location that satisfies the criteria outlined in the preceding paragraphs.
The ideal guidelines, of course, cannot always be met. If the installation criteria cannot be met, contact the
BFG Avionics Systems Customer Service Department at 1-800-253-9525 or 1-616-949-6600, for location
assistance.
NOTE
Since BFG Avionics Systems has no control over airframe integrity or aircraft
configuration, the authorized installer is responsible for insuring a noise free
installation. If additional labor is required to correct an interference problem caused
by another aircraft system or component, BFG Avionics Systems will not reimburse
the installer for this labor under warranty. For this reason, the installer should
anticipate extra labor when quoting the installation to the customer, depending upon
aircraft type and specific configuration.

2-3
Rev. C
WX-900
Installation Manual
2.5 ANTENNA AND DOUBLER INSTALLATION
Figure 2-1 shows the mounting holes and dimensions for the antenna and doubler plate.

Figure 2-1. Antenna Mounting Holes


1. Use the antenna doubler plate as a template to mark hole locations on the aircraft skin.

NOTE
Ensure that the location selected allows adequate space inside the fuselage
for the doubler plate to clear ribs and aircraft structure. (It may be necessary
to cut the doubler plate to ensure proper fit.)

2. Attach the doubler plate to the inside of the fuselage as shown in figure 2-2.
3. Mount the antenna to the aircraft as shown in figure 2-2.

CAUTION

1. Do not paint the antenna. It has been coated with a special conductive paint to inhibit the
build-up of precipitation-static.
2. Do not over-tighten the antenna mounting screws during installation on convex surfaces.
Doing so may cause stress cracks and shorten the life of the antenna.
3. To ensure a good electrical ground connection (metal-to-metal contact) remove the paint from
the aircraft skin under the double plate mounting screws and prepare the surface with
Alodine® No. 1001. Failure to provide a good ground connection may affect system
performance.
4. Seal around the entire perimeter of the antenna.

NOTE
The antenna should not be sealed until the sensor performance tests are complete.

a. For non-pressurized aircraft, use a non-corrosive sealant that meets the physical requirements
of MIL-A-446146 such as General Electric RTV162
b. For pressurized aircraft, use a sealant that meets the requirements of SAE AMS-S-8802 such as
Flamemaster® CS3204 class B.

2-4
Rev. C
WX-900
Installation Manual

Figure 2-2. Antenna And Doubler Installation

2-5
Rev. C
WX-900
Installation Manual
2.6 DISPLAY/PROCESSOR LOCATION
The display/processor should be mounted in a location easily accessible and clearly visible to the pilot. The
display/processor may mount in a standard 3 1/8" round panel cutout from the front, or in a 3ATI cutout
from the front or rear. In selecting a location, consider the following:

Panel Depth Adequate depth must be available behind the instrument panel to allow for
the display, the mating connector assembly, and excess display cable.
Remember, a service loop is necessary to allow access to the display
connector when removing or inserting it into the instrument panel.

Cooling While the display has no special cooling requirements, it should be mounted
to permit adequate circulation. Allow at least ¼ inch of clearance above and
below the instrument for air circulation.

Viewing Angle The viewing angle for the display is a critical factor. The most favorable
mounting position would be near eye level and no more than arms length
from the principal user of the instrument.

Readability The display is designed to provide sufficient luminance to be readable in


environments exposed to direct sunlight.

2.7 INSTRUMENT PANEL CUTOUT


The instrument panel cutout and mounting hole dimensions for the display/processor are shown in figure
2-3.

NOTE
The standard 3 1/8" round panel cutout requires four additional holes for mounting the display/processor.

Determine which panel cutout will be used and prepare the cutout accordingly. See figure 2-3.

Figure 2-3. Instrument Panel Cutout and Mounting Holes

2-6
Rev. C
WX-900
Installation Manual

DISPLAY P1
OPTIONAL
(REAR VIEW)
REMOTE ANTENNA P2
CONNECTOR
PUSHBUTTONS AMP NO. 205207-1 CONNECTOR
CANNON KPSE08P12-10S
SOCKET
AMP NO. 205090-1 ENSURE THE OVERALL SHIELD IS ELECTRICALLY SOCKET
ISOLATED FROM THE INDICATOR. CANNON 031-9074-002

1 BROWN SENSE B
RANGE 14
2 RED ANTENNA TEST H
MENU 15
3 ORANGE X LOOP C
MISC (BLANK) 16
4 YELLOW (+)12 VOLTS D
H A B
CLEAR 17
5 GREEN Y LOOP G G K J C
18
6 BLUE (-)12 VOLTS F F E D
19
AIRFRAME 7 VIOLET ANTENNA REFERENCE J or A
20
MICROPHONE 8 SEE NOTE 1 (REAR VIEW)
INHIBIT 21 22 GA. SEE NOTE 4
9 DC BUS (+11 TO +31VDC) BLK K
(IF USED) 22 BLK/WH
10 E
23
11 SEE NOTE 3 DC POWER RETURN
24 TO AIRFRAME GROUND
12 NEAR BATTERY AIRFRAME GROUND
25 ON DOUBLER PLATE
13

JMP1 NOTES
1. IN EARLY PRODUCTION UNITS (GRAY-JACKETED CABLE), A BARE WIRE
FOR BOTTOM MOUNTED ANTENNA JMP2 WITH INSULATING SLEEVE WAS USED TO CONNECT THE ANTENNA
OMIT JMP1 AND JMP2 REFERENCE SIGNAL. CABLE ASSEMBLIES SHIPPED WITH CURRENT
PRODUCTION UNITS (BLACK-JACKETED CABLE) INCLUDES THE
SHIELDED VIOLET WIRE.
FOR TOP MOUNTED ANTENNA
INSTALL JMP1 AND JMP2 2. FOR EXTERNAL CIRCUIT PROTECTION, A 2 A CIRCUIT BREAKER IS
RECOMMENDED FOR 14 V AIRCRAFT SYSTEMS AND A 1 A CIRCUIT
BREAKER FOR 28 V SYSTEMS..
3. ISOLATE THE SHIELDS OF THE POWER AND ANTENNA CABLES.

4. CURRENT PRODUCTION CABLES USE PIN “J” FOR THE ANTENNA REFERENCE.
EARLIER PRODUCTION UNITS USED PIN “A” . BOTH FUNCTION IDENTICALLY.

Figure 2-4.InterconnectWiring

2-7 (page 2-8 blank)


Rev. C
WX-900
Installation Manual
2.8 CABLE REQUIREMENTS AND FABRICATION

NOTES
1. All wiring must be in accordance with industry-accepted methods,
techniques and practices.
2. The length and routing of the external cables must be carefully studied
and planned before attempting installation of the equipment.
3. Use of any cable not meeting BFG Avionics Systems specification voids
all warranties.

Appendix A defines the electrical characteristics of all input and output signals and identifies the cable
requirements for each signal. Refer to figure 2-4 for interconnect wiring information. Wire-marking
identification is at the discretion of the installer. The following paragraphs detail specific cable
requirements.

2.8.1 Antenna Location Jumpers


Jumpers, JMP1 and JMP2, on connector P1 are set to indicate if the antenna is top or bottom mounted. For
bottom mount, omit JMP1 and JMP2. For top a top mounted antenna, install JMP1 (i.e., jumper P1-12 to
P1-24) and JMP2 (i.e., jumper P1-11 to P1-23).

2.8.2 Power Cable


The power cable (not supplied) runs from connector P1 to the aircraft circuit breaker panel. For the power
cable, use twisted shielded pair, #22 AWG (minimum). The positive wire connects to the avionics circuit
breaker. The negative wire connects to airframe ground. If airframe ground is not available, run a separate
wire to power ground at the battery. Be sure to isolate the shields of the power and antenna cables.

CAUTION

Reversing the power leads will cause an internal fuse to blow. Fuse
replacement procedures are detailed in chapter 4.

Power cable routing is generally not critical to sensor operation. Affix a circuit breaker label
(P/N 78-8060-5733-3, provided with the hardware package) to the circuit breaker panel.

2.8.3 Inhibit Line


NOTE
Normally the inhibit line is not needed if the Stormscope® antenna and
communications antennas are mounted on opposite sides of the fuselage.

The inhibit line (P1-25) is #22 AWG (minimum) unshielded, and need be connected only if communication
transmitters interfere with the WX-900. This line can be included in the installation, but need be connected
only if the testing of the final installation indicates transmitter interference. Inhibit line routing and length
is not critical to sensor operation.

2-9
Rev. C
WX-900
Installation Manual
2.8.4 Antenna Cable P/N 78-8060-6003-0
A 25-foot antenna cable is shipped from the factory with the antenna connector pre-wired to one end. This
cable may be cut to length or replaced with a longer one as required. Additional cable may be obtained from
Electronic Cable Specialists (ECS) at (414) 421-5300 or FAX (414) 421-5301. Specify cable P/N 422207 when
ordering.
NOTE
Use of any cable not meeting BFG Avionics Systems specifications voids all warranties.
The antenna cable consists of the following. See figure 2-5.
1. Twisted, shielded pair #22 AWG
Colors: Brown, Red
Shield: Tin plated copper braid, 90% min.
Jacket: None
2. Twisted shielded pair #22 AWG
Colors: Orange, Yellow
Shield: Tin plated braid, 90% min.
Jacket: None
3. Twisted shielded pair #22 AWG
Colors: Green, Blue
Shield: Tin plated braid, 90% min.
Jacket: None
4. Bare wire, #22 AWG, stranded
5. FEP Teflon® jacket .013 in.
6. Tin plated copper braid (overall shield)
7. Marker tape with part number
8. FEP Teflon® jacket .013 in.

Figure 2-5. Antenna Cable


The antenna cable may be susceptible to interference from outside sources and routing is subject to the
following guidelines.
• Cable routing should be kept as short and direct as practical.
• The cable should not be bundled with any other aircraft cable except for short distances, and
then only when absolutely necessary.
• To reduce strain on the shield ground wire, when the antenna is top-mounted, clamp the
antenna cable to the airframe no further than one foot (1 ft.) from the antenna connector.
• If the antenna cable routes through a bulkhead connector, a dedicated connector must be used.
(The antenna cable must not share a bulkhead connector with any other conductors).
• The antenna cable may tie to other electrical cables at right angles.
• The antenna cables overall shield is terminated at the antenna end only. This connection is
pre-wired at the factory.
2-10
Rev. C
WX-900
Installation Manual
After the wiring connections have been completed, use the interconnect diagram (figure 2-4) to verify
continuity between each pin and its opposite end termination. Table 2-1 provides this information for the
antenna inputs.

Table 2-1. Antenna Cable Connections


CONNECTOR PIN NUMBER
SIGNAL WIRE COLOR WX-900 ANTENNA
X_LOOP ORANGE P1-3 C
+12V RED P1-4 D
SENSE BROWN P1-1 B
ANTREF BLACK P1-7 J or A
-12V YELLOW P1-6 F
Y_LOOP GREEN P1-5 G
ANT_TEST BLUE P1-2 H

Antenna and doubler-plate installations are detailed in paragraph 2.5.

2.8.5 Remote Pushbuttons


The WX-900 System has the capacity for adding remote pushbutton switches in parallel with each of the four
front panel mounted pushbutton switches. One or more switch may be remotely controlled, if desired. The
remote pushbutton switches (not provided) are normally-open, momentary contact switches. See figure 2-4.
The remote pushbutton lines are #22 AWG (minimum) unshielded. Routing and length are not critical to
system operation, nor is the location of the airframe ground point at which the switches terminate.

2-11
Rev. C
WX-900
Installation Manual
2.9 DISPLAY/PROCESSOR INSTALLATON
NOTE
Rear connector wiring must be completed before permanently installing the
display/processor.

The display/processor can be mounted in a standard round 3 1/8-inch cutout from the front, or in a 3ATI
cutout from the front or rear. See figure 2-6. An optional mooring clamp is available for increased stability
in high-vibration environments.
1. Install the display/processor into the instrument panel using hardware (provided) or using the mooring
clamp (not provided).
a. The mooring clamp is not furnished with the display.
b. A mooring clamp can be ordered when the Stormscope System order is placed.
P/N 78-8060-5856-2
c. A 3ATI mooring clamp is also available from:
MSP, Incorporated (812) 988-6623
R.R. 4, Box 383A FAX (812) 988-6181
Nashville, Indiana 47448
2. Connect P1 to the display/processor connector J1. Secure the connector with the slide lock mechanism.

2-12
Rev. C
WX-900
Installation Manual

Figure 2-6. Display/processor Installation

2.10 PERFORMANCE TEST


After the installation is completed do the installation checkout procedures detailed in chapter 3.

2-13
Rev. C
WX-900
Installation Manual

This page intentionally left blank.

2-14
Rev. C
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WX-900
Installation Manual
ANTENNA
WX-PA ANTENNA ALIGNMENT

ATTACH ANTENNATO GROUND A -0


D 744 NA
MO 0-5 EN
J3

PLANE USING 10-32 HARD


WARE.
06 T
-8 AN
78 -PA
X
W

WASHER AT EACH MOUNTING


HOLE PROTECTSTHE CONDUCTIVE
COATING THAT COVERS THE
ANTENNA ASSEMBL Y. WX-PA ANTENNA
78-8060-5744-0 J3 ANT/POD (DB-25F)

WX-900 ANTENNA

ANTENNA GROUND PLANE


ALIGNTHE FORWARD ARROWS
& POSITION SUCTIONS CUPS
DIRECTLY ON THE CENTER OF
THE ANTENNA, ALONGTHE
LONGITUDINAL AXIS.
ALUMINUM
GROUND PLANE

ANTENNA
WX-900 CABLE
DISPLAY/PROCESSOR WX-900
CENTER HOLES ON 1/16 (1.6) ALUMINUM UNDERTEST CONNECTOR POD
NOTE
GROUND PLANE 25 x 25 (635 x 635).DOUBLER IF THE ANTENNA IS NOT PROPERLY
PLATE CAN BE USED AS ATEMPLATE TO GROUNDEDTEST RESULTS WILL NOT
MARK HOLE LOCA TIONS ONTHE GROUND BE RELIABLE.
PLANE. POWER
CABLE

NOT TO SCALE
DIMENSIONS ARE IN INCHES (MILLIMETERS)
12-28 VDC
POWER SUPPLY

0.25 (6.35) 2-PLACES FOR 1.50 (38.1)


10-32 SCREWSTHAT SECURE FOR CONNECTOR
ANTENNATO GROUND PLANE.

J1 J2
MODEL WX-PA PORTABLE ANALYZER

MODE MENU
< C ONTINUOUS O UT > S INGLE S HOT O UT
C IRCULAR P ATTERN B ENCH T EST
C HECKLIST E NTRY S TORM S IMULATION

VIEW F1 F2 F3 F4 (DB-25M -TO J1)


! @ # - % / & * ( )

1 2 3 4 5 6 7 8 9 0
< > . , = + CLOSE CTRL DOWN

1.875 (47.6) Q
FLAPS

A
W
FUEL

S
GEAR
E

D
R
INST

F
T
KNOTS

G
Y
LEFT

H
U
MXT

J
I
OFF

K
O
ON

L
P
2ND

LOCK OPEN OUT PRESS RIGHT SPEED THROT UP LOCK MENU


CAPS Z X C V B N M CAPS ENTR

SPACE SPACE

PWR

6.00 (152.4)

TEST SETUP INTERCONNECT

GROUND PLANE FABRICATION

Figure 4-2. Bench Test SetupWith Antenna


4-3 (page 4-4 blank)
Rev. C
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