Operating instructions Open compressors F 5058-0499 ‘rt. No, 09702 Page 1 KALTEMASCHINEN Operating instructions Open compressors F Type: -F1, F2, F3 F4, F5, F6 F 14/1166, F14/1366 F16/1751, F16/2051Operating instructions Open compressors F Simas ‘rt No, 08702 Page 2 KAUTEMASCHINEN Contents Page Safety instructions .. Open compressors F Name plate . i Type key .. 41 Example 4.2 Example 2 5. Limits of application .. 5.1 Limits of application R22. 5.2. Limits of application R134a 5.3. Limits of application R404A, 6. Installation instructions 6.1 General . 62 Drive. 63. Electric motor .. 6.4 Pipe connections/pipelines 65 Oil sump heating 6.6 Shutoff valves 7. Initial commissioning ... 7.1 Leak test, evacuation 7.2 Coolant filling 7.3 Liquid hammers . 7.4 Lubrication/oil check .. 7.5 Shatt seal 8. Maintenance... 8.1 Safety instructions . 82 Service intervals 8.3 Recommended spare pi 8.4 Extract from the lubricant table 9. Accessories... 9.1 Startunloader 9.2 Capacity regulation 9.3. Oil pressure safety switch 9.4 Oil sump heating... 9.5 Heat protection thermostat . 10. Technical data, dimensions and connections . 10.1 Compressor type F 10.2 Compressor type F: 10.3 Compressor type F3. 10.4 Compressor type F: 10.5 Compressor type F: 10.6 Compressor type Fi 10.7 Compressor type F14 10.8 Compressor type F16 Bock GmbH & Co. ‘QUALITY SYSTEM Kaltemaschinenfabrik Postfach 1161 D-72632 Frickenhausen sens COCMBMVRUMARRROO BenzstraBe7 — D-72636 Frickenhausen Telefon +49 70 22/94 54-0 Lisp Fax +49 70 22/94 54-137 mail@bock.de http:/www.bock.de ‘Subject to change without notice. TREN ESET ASR eeeOperating instructions ‘Open compressors F an ‘At. No, 09702 Page a KALTEMASCHINEN 1. Safety instructions Coolant compressors are pressurised components and therefore require particularly careful and meticulous handling! + Only qualified staff are allowed to handle refrigerating compressors. * Local safety regulations, accident prevention regulations, technical rules and other valid specifications must be observed. * The maximum tolerable operating overpressure may not be exceeded (not even for test purposes). * Pressure switches are required to safeguard the machine: these must switch the compressor off before reaching the maximum tolerable operating overpressure. * Both shut-off valves (pressure and suction side) are to be opened before starting the compressor. * Before starting up, check that all components mounted by the user have been properly mounted and are connected pressure-tight with the compressor (e.g. pipelines, bungs, union nuts, etc.) * The compressor may only be operated in refrigerating systems, and only with the coolants approved by Bock. + New compressors are provided with an overpressure filling in the factory (inert gas approx. 3 bar nitrogen). Before starting any work or before connecting Up to the refrigerating system, the pressure in the compressor must be relieved. * Surface temperatures of more than 100°C are possible on the pressure side respectively under 0°C on the suction side, depending on the operating conditions. * For queries, please contact our technical service department phone +49 70 22 / 94 54-0, or speak to our representative. 2. Open compressors F The Bock refrigerating compressors in the F series are single-stage, fast-running reciprocating compressors for universal use in air-conditioning, normal cooling and deep-freezing operations. They offer an economical solution for every specific use. The compressors operate according to the single-phase principle with automatic lamelia inlet and outlet valves in the cylinder heads, and are supplied as series two-cylinder versions (compressor type F1 to F3), as four-cylinder versions in V-arrangement (compressor type F4, F5 and F14) and as 6-cylinder versions in W-arrangement (compressor type F6 and F16). Note: The following operating instructions describe the compressors in the F series in the standard version manufactured by Bock.‘Operating instructions ‘Open compressors F e.0s8-0499 ‘At Wo, 08702 KALTEMASCHINEN 3. Nameplate The following information is contained on the compressor nameplate: . Type designation .. Machine number . Year of construction . Speed limits with theoretical volume flow 5. Max. permissible operating overpressure (LP = suction side / HP = pressure side) ") 6. Grade of oil filed in the factory Rens Fig. 1 6 ‘The stated low pressure and high pressure values are not maximum values referred to the coolant and may not bbe exceeded. The corresponding limits of application (page 5 ~ 7) apply to the various coolants. 4. Type key 44 Example 1 FS Series Size 4.2. Example 2 F 16/2051 Series Size Code Compressor series F14: 1166 = 101,4 m’/h theoretical volume flow rate at 1450 1/rpm 1366 = 118,8 m°/h theoretical volume flow rate at 1450 1/rpm Compressor series F16: 1751 = 12,3 m*/h theoretical volume flow rate at 1450 1/rpm 2051 = 178,4 m’/h theoretical volume flow rate at 1450 1/rpm Compressors which have been filled with ester oil in the factory (e.g. for R 134a) are marked in the type code with the suffixOperating instructions, Open compressors F eo ‘Art No, 05702 Page 5 KACTEMASCHINEN 5. Limits of application 5.1 Limits of application R 22 Absolute limits of application - Evaporating temperature t,min. = -45°C — - Speeds compressor types F1, F2, F3: - Condensing temperature t.max. = +60°C nn a ‘pm -Discharge end temperature t,,max.=+140°C "nes ee oe - Speeds compressor types F4, F5: Designation nl 500 rpm t, =evaporatingtemperature [°C] ai 1800 pm t, = condensing temperature [°C] a i, = suctiongas temperature [°C] - Speeds compressor types F6, F14, F16: Avy = Suction gas overheating [K] Pan, 700 rpm Pi 1800 rpm. Co) eepctng 4 {L M H = [minal range 60. _ ae Us [a] scone 504 berg a6) ‘sho’ wee Pee | 2 20 -45° -40 -30 -20 -10 0 +10 Fig.2 4) Operation of F-compressors is possible in the area of the shown diagram. In the unshaded area, operation without additional cooling is possible. The left limit line (t,, = +25°C) moves depending on suction temperature. ‘Two limit curves are stated for individual stipulation (t,, = + 25°C and A,,,, = 20K). In the vertically shaded area, additional cooling is only required when the suction gas over- heating exceeds 20 K. On the cross shaded area, additional cooling is necessary. ‘The following applies to operation in these two areas: * The use of a heat protection thermostat (accessory) is recommended. * Only thermally highly stable oils should be used (see lubricant table) Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46. ‘* When using capacity regulators, it may be necessary to operate with lower suction gas overheating temperatures. Individual adjustment is required (discharge end temperature may not exceed +140°C). * Continuous operation in the limit zone is not recommended. Rating for other areas on request. ‘Series F-NH, is available for operation with R 717 (NH,).Operating instructions Open compressors F aaa ‘At No, 09702 Page 6 5.2 Limits of application R 134a Absolute limits of application - Evaporation temperature tymin. = -30°C. - Speed compressor types FX1, FX2, FX3: - Condensing temperature tmax.= +70°C Prin, = sec pm ne m -Discharge endtemperature t,max.=+140°C m= me - Speed compressor types FX4, FXS: Designations Max = 500rpm t, = evaporating temperature [°C] n= 1800 1pm t, = condensing temperature [°C] = Speed compressor types t, = suctiongas temperature [°C] FX6, FX14, FX16: A\y= suction gas overheating [kK] 1. = 700 rpm Dron = 1800 rpm eres oop cscng range 1 mera ange x ED seconstning 80 40 30 20 +10 +20 +25 40) Fig. 3 Explanations: Operation of FX-compressors is possible in the area of the shown diagram, In the unshaded area, operation without additional cooling is possible. In the vertically shaded area, additional cooling is only required when the suction gas overheating exceeds 20 K. The following applies to operation in this area: © The use of a heat protection thermostat (accessory) is recommended. * Only thermally highly stable oils should be used (see lubricant table). Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46. * When using capacity regulators, it may be necessary to operate with lower suction gas overheating temperatures. Individual adjustment is required (discharge end temperature may not exceed +140°C). * Continuous operation in the limit zone is not recommended. Rating for other areas on request. Series F-NH, is available for operation with R 717 (NH,).Operating instructions Open compressors F eoseoise ‘area KALTEMASCHINEN 5.3 Limits of application R 404A, R 507 Absolute limits of application - Evaporation temperature t,min. = -45°C._ - Speeds compressor types FX1, FX2, FX3: - Condensing temperature tmax. =452,5°C Mnin = aes ‘pm nee m - Discharge end temperature t,,max. = +140°C |" us - Speeds compressor types FX4, FX5: Designations Prin = 500 rpm t, = evaporatingtemperature [°C] ny, = 1800 rpm {, =condensingtemperature [°C] - Speeds compressor types t,, = Suction gas temperature [°C] FX6, FX14, FX16: Aj = Suction gas overheating —_[K] n= 7001pm n= 1800 rpm (ie M ep 00Kng ange 533 [Dy ecenstring 40 30 20 10 45 40 -35 -30 -25 -20 -15 -10 5 0 45 +10 C0) Explanations: Fig. 4 Operation of FX-compressors is possible in the area of the shown diagram. In the unshaded area, operation without adcitional cooling is possible. The left-hand limit line (t,, = +25°C) moves depending on suction temperature. Two limit curves are stated for individual stipulation (t,, = +25°C and A,,, = 20K). In the vertically shaded area, additional cooling is only required when the suction gas overheating exceeds 20 K. The following applies to operation in this area: * The use of a heat protection thermostat (accessory) is recommended. * Only thermally highly stable oils should be used (see lubricant table). Recommendation: Bock standard oil FUCHS-DEA Reniso SP 46. + When using capacity regulators, it may be necessary to operate with lower suction gas overheating temperatures. Individual adjustment is required (discharge end temperature may not exceed +140°C). * Continuous operation in the limit zone is not recommended. Rating for other areas on request. Series F-NH, is available for operation with R 717 (NH,).Operating instructions ‘Open compressors F oseosso ‘a. No, 05702 Page & KAUTEMASCHINEN 6. Installation instructions 61 General * Compressor and motor mounted rigid on joint base frame. Anti-vibration pads (rubber fads) used for erection of base frame on foundation. + Leave sufficient space for maintenance work. * Direct assembly of water-cooled shell and tube condenser only with anti-vibration pads. Risk of vbration breakage when mounted rigidly. * Transport and suspension possibilities: Compressor types F1 to F3: Compressor types F4 to F5: Compressor types F6 to F16: pressure shut-off valve pressure shut-off valve transport eyelets Cate 4mm min Fig. 5 Fig. 6 62 Drive The compressors of the F series can be driven by V-belts or directly by shaft couplings. V-belt: * Proper assembly of belt drive: The pulleys of compressor and drive motor must be firmly mounted and in line. - Only use V-belts with calibrated lengths. + Select axis spacing, V-belt length and belt pre-tension according to the instructions issuec by the V-belt manufacturer. Avoid belt fluttering. Check belt pre-tension after running-in time. Direct drive with shaft coupling: * Direct drive with shaft couplings demands highly precise aligning of compressor shaft and motor shaft. ‘* Use the Bock shaft couplings “WK and observe the enclosed assembly instructions. Note: Faulty alignment results in premature failure of the coupling and bearing damage! Caution! Mount suitable safeguards when driving the compressor by means of V-belts or shaft couplings!Operating instructions ‘Open compressors F eases! Art. No. 05702 Page 9 KALTEMASCHINEN 6.3 Electric motor Before mounting the electric motor, check: Electrical connection values Motor size Motor design IM B3 Shaft diameter od Shatt length | 6.4 Pipe connections / Pipelines Caution! Compressor is under pressure (inert gas). ‘Shut-off valves should remain closed until evacuated. Pipe connections are designed so that pipes in normal millimetre and inch dimensions can be used. The soldering nipples of the shut-off valves are to be removed from the shut-off valves when soldering the pipes. Pipelines and plant components must be thoroughly clean and dry on the inside, and free of scales, metal chips, rust and phosphate layers. The parts must also be delivered in an air-tight seal. 6.5 Oil sump heating For description, please also refer to DEF-1.39 “Oil sump heating® When the compressor is at a standstill, coolant diffuses into the lubricating oil of the compressor housing, depending on pressure and ambient temperature. This reduces the lubricating capacity of the oil. When the compressor starts up, the coolant contained in the oil evaporates out through the reduction in pressure. The consequences can be foaming and migration of the oil, which can cause oil hammers under certain circumstances. In order to avoid damage to the compressor, F-compressors from series F4 are equipped with an oil sump heating as standard feature. The oil sump heating should always be connected up and operated. For sizes F1 to F3, an oil sump heating is available as accessory, see page 16, item 94. Operation: The oil sump heating operates when the compressor is at a standstill. When the compressor starts, the oil sump heating is switched off again. Note: The oil sump heating must be connected via an auxiliary contact (or parallel wired auxiliary contact) of the compressor contactor to a separate electric circuit. It may not be connected to the electric circuit of the safety control chain. Electric data: Compressor types F4 and F5 230 V~/ 80 W Compressor types F6, F14 and F16 230 V~/ 140 WOperating instructions Open compressors F 505808.99 ‘Art. No, 09702 Page 10 KALTEMASCHINEN 6.6 Shut-off valves Caution! The two-shut-off valves (suction shut-off valve and pressure shut-off valve) must be opened before starting the compressor. Opening the shut-off valve a) Tur spindle 1: to the left (anti-clockwise) as far as it will go. = shut-off valve fully open / service connection 2 closed (position A), fig. 8. 2 pipe connection Tk Fig. 8 compressor Opening the service connection (2) b) Tum the spindle 1: ¥- 1 turn to the right. = service connection 2 open / shut-off valve open (position B), fig. 9. Service connection 3 cannot be shut-off (always open). Position of the connection (marked B) see page 17 to 24. Position B 2~ 3 + pipe connection Fig. 9 Note: Before opening or closing the shut-off valve, loosen the valve spindle seal by turning about % turn Tighten again after activating the shut-off valve (fig. 10). Fig. 10Operating instructions Open compressors F KALTEMASCHINEN 7. Initial commissioning The compressor has undergone a trial run in the factory and all functions have been checked. Special running-in instructions do not need to be observed. Caution! A * New compressors are provided with an overpressure filling in the factory (inert gas approx. 3 bar nitrogen). Before starting any work or before connecting | _ upto the refrigerating system, the pressure in the compressor must be relieved. * Before starting up, check that all components mounted by the user have been properly mounted and are connected pressure-tight with the compressor (e.g. pipelines, bungs, union nuts, etc.) * Surface temperatures of more than 100°C are possible on the pressure side respectively under 0°C on the suction side, depending on the operating conditions. 7.1 Leak test, evacuating * Proceed with a leak test for the refrigerating plant without including the compressor (preferably N,-dried).. * Then include the compressor in the subsequent evacuating procedure. (To do so, open the compressor suction side and pressure shut-off valve “relieve pressure first!”). Evacuate the suction and high-pressure side of the system using the vacuum pump. * Vacuum < 1.5 mbar with pump shut off. Repeat procedure several times as required. * Machine is then dry and tight when the rise in pressure in the refrigerating system is < 0.5 mbar/24 h with the vacuum pump switched off. 7.2 Coolant filling ‘* Check the oil level in the compressor before filling up. The oil level must be visible in the sight glass (from compressor type F2) * Check once again whether the compressor suction and pressure shut-off valves are open. * Top up the coolant (breaking the vacuum) with the machine switched off, pouring the liquid straight into the condenser respectively collector. * Start up the compressor. Ifit is necessary to top up the coolant after initial commissioning, this can take place either in gaseous form on the suction side or, taking suitable precautions, in liquid form at the evaporator intake. Caution! * Never top up with liquid coolant via the shut-off valve on the compressor. * Additives may not be added to oil and coolant.Operating insiructions Open compressors F £-058-04.99 Art. No, 09702 Page 12 KACTEMASCHINEN 7.3. Liquid hammers Special attention must be paid to the following to avoid liquid hammers: + The whole plant must be properly designed. * Allcomponents must be rated to be compatible with each other with regard to output (particularly evaporator and expansion valve) * Suction gas overheating at the evaporator outlet should be min. 7-10 K (check setting of the thermostatic expansion valve). * Particularly in the case of critical plant (e.g. with several evaporator points), suitable measures are recommended, e.g. liquid traps, solenoid valve in the liquid pipe, etc Caution! Liquid hammers can cause damage to the compressor. 7.4 Lubrication / oil check The oil level of the compressor is to be checked immediately after the start. * Oil level % to % of the sight glass (notch in sight glass = min. oil level, oil should not fall below u this, fig. 11). ca lexel ‘* Oil pressure control using a pressure gauge is possible marking notch if required via a Schrader connection at the oil pump = min. oil level (from compressor type F3, connection position see page 19. Oil differential pressure should be 1.5 — 4.0 bar Fig. 11 (over the whole application range) * Automate monitoring by standard oil differential pressure switch. Troubleshooting should be carried out when the machine is switched off by this device (observe instructions on the lid of the switch) Caution! If larger quantities of oil have to be topped up, there is a risk of liquid hammers: the oil return line must then be checked. 7.5 Shaftseal The compressor shaft is sealed to the outside by means of a shaft seal. The sealing element tums with the shaft. The following is particularly important for troublefree operation: * The entire coolant circuit must be properly designed and completely clean on the inside. Extreme jolts and vibrations on the shaft are to be avoided, together with continuous intermittent operation. * The sealng surfaces can stick together when the machine is at a standstill for longer periods of time. The machine should be started up briefly every 4 weeks. Caution! Failure to conform with this recommendation can cause a loss of coolant and damage to the shaft seal.Operating instructions Open compressors F Note: * The shaft seal seals off and lubricates with oil A certain oil leak (few oil drops) is therefore normal, this applies in particular to the run- ning-in phase (200 - 300 hours). ‘* In compressors from type F6 onwards, the shaft seal cover is equipped with an oil drain hose for | controlled removal of the leaking oil. A suitable receptacle is to be provided by the customer (fig. 12). * Replacement of a shatt seal is described in the corresponding spare parts kit. shaft seal cover oil drain hose receptacle (to be provided by the customer) Fig. 12 8. Maintenance 8.1 Safety instructions The same safety instructions stated in item 1, page 3 of this manual also apply here. A Please also observe the following instructions: — Before any work is carried out on the compressor: B [4 « switch the machine off and secure it to prevent it being switched on again. * Relieve the system pressure in the machine. * Only use original Bock spare parts. After maintenance work has been completed: * Connect up the safety switch and check functions. * Evacuate the compressor. * Before starting up, check that all components mounted by the user have been properly mounted and are connected pressure-tight with the compressor (e.g. pipelines, bungs, union nuts, etc.) * Open the pressure and suction shut-off valves (see page 10, item 6.6, shut-off valves) ‘* Remove the switching-on safeguard. 8.2. Service intervals In order to guarantee optimum operating safety and service life of the compressor, we recommend carrying out the following servicing tasks at regular intervals (particularly recommended in the limit range at high temperatures and pressures): * Oil change: for the first time after approx. 100 - 200 operating hours, then once every twelve months. Always clean the oil suction filter when changing the oil Note: Used oil must be disposed of properly, in line with national regulations. + Function checks: once every twelve months: cil level, compressor leaks, running noises, pressures, temperatures, functioning of the additional equipment, e.g. start unloader, capacity regulation, etc.Operating instructions ‘Open compressors F 8.3 Recommended spare parts E.09-0409 Page 14 ‘rt. No, 08702 KALTEMASCHINEN The following table gives an overview of the most important spare parts: 8.4 Extract from the lubricant table Compressortype| Fi | F2 | Fs | Fa | FS | Fe ee ie vet Designation Art. No. | Art. No. | Art. No. | Art. No.| Art. No.| Art.No.| Art. No. Art. No. Seal kit 806s | o80s9 | 08070 | 08071 | 08072 | 08115 | o8as2 | osaaa Shatt seal kt 08001 | 08001 | 08001 | 08008 | oso0s | o8o0a | 0844s | acre Valve plate bit 08036 | 08514 | osie8 | osie8 | 08435 | 08436] case | osage Oil pump kit 08043 | 08043 | 08043 | 08044 | oa044 | osi09 | 08795 | 08795 Ol snp heang 084209 08423°| ob4a0| 08425 | ob4as | os4zs | oeaee | opie arinapiag RpeRESNVSTD| : - | 08540 | 08540 | oas40 | oas40 | oasa0 Valve body fr start unloader 7 - | 07507 | 07507 | o7e48 | o7eas | o7eas Valve body for capacity regulation - - : 07519 | 07541 | 07541 07848 07848 *) Oil sump heating is not contained in the scope of supply of ‘compressor type F1 to F3 (accessory) Tab. 1 For CFC, 9. R22 Bock standard oil grade Recommended alternative FUCHS DEA Reniso SP46 ‘CHEVRON Zerol 150 MOBIL SHC 425 ‘SUNOIL Suniso 34S SUNOIL Suniso 4GS TEXACO Capella WF 46 For FCs, eg. R 1344 Bock standard oil grade Recommended alternative FUCHS DEA Reniso Triton SESS FUCHS DEA SEZ 22 FUCHS DEA SEZ 68 ICI Emkarate RL 46 H, S MOBIL Arctic EAL 48 Other suitable oil grades on request. Tab. 2Operating instructions Open com er commpressoes F 050-0499 Art No, 08702 Page 15, KALTEMASCHINEN 9. Accessories 9.1 Start unloader (retrofitkits, F3 - Art.No. 08131, F4 - Art.No. 08141 F5 - Art.No. 08141, F6 - Art.No. 08134 F14.- Art. No. 08813, F16- Art.No. 08813 For description, please also refer to DEF-1.11 “Start unloader*) The start unloader is required for the Y/D start. The retrofit kit is supplied with heat protection thermostat. In addition, a non-return valve is required in the pressure pipe. Non-retum valve rated according to operating conditions. Caution! + The start unloader may only operate during the start-up phase (tisk of overheating from bypass operation). * Electrical activation of the solenoid: switched idle. * Cylinder covers for start unloader are marked “SU” (start unloader) (compressor models F14 and F16). 9.2 Capacity regulation (retrofitkits, F4 - Art.No. 08574, F5 - Art.No. 08565 Fe - Art.No. 08565, F14/16 Art.No. 08810 For description please also refer to DEF-1.10, “Capacity regulation") The compressor capacity can be adjusted to the current refrigerating requirements by means of capacity regulation. The regulator affects one cylinder bank, resulting in a capacity reduction of 50% (4-cylinder compressor) or 33/66% (6-cylinder compressor) The regulator in the retrofit kit is supplied including cylinder cover, arranged according to fig. 13. tad Fa Fs 3%) 5 Fie ria UR Ln (66%) Fig.13 Caution! A * When operating with capacity regulation, the gas speeds and pressure conditions in the refrigerating plant change: suction line routing and dimensions should be adjusted accordingly, the regulation intervals should not be too short (steady operation of the refrigerating plant must be possible), continuous operation in the regulation phase is not recommended (uneconomical) * Electrical activation of the solenoid: switched idle. * Cylinder covers for capacity regulation are marked “CR” (capacity regulator).Operating instructions Open compressors F cial Art. No 06702 Page 16 ALTE! HINEN 9.3 Oil pressure safety switch (retrofitkits, F3. - — Art.No. 07294, F4 - Art.No. 07294 F5 - Art.No. 07294, F14- Art.No. 08805 F16- Art.No. 08805) When installed in the factory, the switch is mounted directly on the compressor and equipped with corresponding pipes. The electrical connection should be made according to the enclosed description. When retrofitting, the switch is supplied together with the required attachment console (connection position see page 19 to 24). Compressor model F6 is equipped with an oil pressure safety switch as standard feature. Caution! Proper routing of the pipes is important because of the risk of breakage. 9.4 Oil sump heating (retrofitkits, F1 - Art.No. 08443 F2 - Art.No. 08423 F3 - Art.No. 08424) Oil sump heatings are available as accessories and also as retrofit kits for compressor types Fi to F3. Note: In compressor type F1, the standard base plate has to be replaced by the base plate in the retrofit kit. Electric data: Compressor types F1 and F2 230 V~/40 W Compressor type F3 230 V~/60W Further description see item 6.5, page 9, ,oil sump heating’. 9.5 Heatprotection thermostat (retrofit kit, Art. No. 07595) The F-compressors can be equipped with a bi-metal heat protection thermostat. The thermo-contact switch protects the compressor from intolerably high compressed gas temperatures. The heat protection thermostat is mounted on the hot gas side of the compresscr (connection L, see page 17 to 24). Technical data for the heat protection thermostat: Switching voltage max. 250 V~ Switching current max. 1.6 Aat 250V~ Switching off temperature 145°C = 5K ‘Switching on temperature approx. 115°C The thermostat is to be wired up in sequence with the control line.Operating instructions Open compressors F 5.058.0499 Ast No, 08702 ge 17 KALTEMASCHINEN 10. Technical data, dimensions and connections 10.1 Compressor type F1 eas i" (ee -—s——~) Fig. 14 Teohncar ata Dim ia Connections om No. ong 2 'V_ Suton shat vee" pine oa r= inch 12 Dinax sae wa = ‘DY Pressue shut vale” n-ne a ‘A Suction side connection, cannot be shut off ‘inch 76 UNF Lr a = A1_ Suction side connection, can be shut off inch 7/6 UNF. tienes Rear aie ot SO am mod a 'B Pressure side connect, cannot be shut of inch VB NPTF us : B1_Pressure side connection, can be shut off ‘inch 716 UNF Forced euatonlubcatlon oe pense C—O pressure salty ewich conection Gl. neh FUCHS DEA Ol pressure salty ith conection LP inch aeens RENISO SP 46, ‘D1 Connection for oil retum from oll Separator inch WG NPTF Oil grade for FUCHS DEA E _ Oil pressure gauge connection ‘inch Fi 134a, 404 A, R507 RENISO TRITON SE 55 , ee om BE ‘iting Tres 05 Fo ing i Sum heating BIT = ae i inch (PTF Veoh na ry rm 3 Hotta ba oe s i sup hetng mn Sasnprestorstey: “Connection oll/gas balance for compound ‘Gute gareter om 165 ‘os mm Vest pete TON 2815 Heat oroiecion ferronat connecion inch VONPTE No.of aoves 7 OF Otive wave mn Woe 7 En ead LL soldered connection *) ean rotate through 180 Win. seed om 60 Wax speed com 7200 ‘ax lolerable operating pressure Pressure se HP Tar =‘Operating instructions Open compressors F 10.2 Compressor type F2 Wolenende dos Vericters| a Shand ot ompussor 059-0499 ‘Ast No, 09702 Page 16 KALTEMASCHINEN Ay 3 A oy L | d=} P aor a - 256 + Fig. 15 Tea a Bix ae tin Ne oof 2 EV sucion st abe pbs a Tarek 645 — a 7 iY Paseo ahora ahe bed Taek TaL6 1 ‘A__ Suction side connection, cannot be shut off inch 7/16 UNF Piston soche io = "A1_ Suction side connection, can be shut off inch 7/16 UNF ae am Ed 'B Pressure side connect., cannot be shut off ‘inch V8 NPTF Seeese : = Di Pressure side connection, can bo chut off inch 76 UNE Forced claon hibition ot pure, independent tS oi grseue salty swich conection OL inch = TCHS OER ol pest st) ric comecten LF inch Renee hse RENISO SP 46_ 'D1_Connection for oll retum from oll separator inch VB NPT i ta, 7 BUGHE OFA | pressure gauge connection inch = ee ee er Fong ran rag te 8 nor OF eo Feta Ba Tan Wott of ing rm 78 eormg ere re paey- ‘Connection oll / gas balance for compound Cu pipe Car drat mm 166 «comet nm et te TEDW —[—Hentponcien Roma amesion eh TaN No. of grooves, 2 ‘OV_ Oil drain valve mm, a Wiest a7 — ldored connecton *) can rotate trough 180° ged a em 800. ix lei operating paar ‘Tow pressuoside > reOperating instructions Open compressors F 10.3 Compressor type F3 £.050-04.99 ‘rt. No, 09702 Page 19 KALTEMASCHINEN é rr aa atin Sn ream aero Fig. 16 Technical data Din Connections Dim FS No. teyinder 2 Suton Shuto valve pipe = nh 28 al onus ia a ze DV_ Pressure sutof vane", pe da om nch 22-78 iT Seton so contin, cant bo Shag inch 18 NPT eR 2 Zar sucton sco connection can bo shut of ich 716 UNF SN ASD ae ie a 'B Pressure side connect, cannot be shut off ‘inch WO NPTF = : ~~ T 'B1_Pressure side connection, can be shut off, ‘inch 7/16 UNF Forced culation beaten ot pam. RGEPENSET Ot — S — Gi pressure salty swich comecton OL neh V8 NPT FUCHS DEA 1 _ Ol pressure safety swith conecton LP neh V8 NPT i grade tor (Oa ones TR 22 RENISO SP 46_ D1 Connection for oil retum from oil separator ‘inch WB NPTF Olgmdeforh 148, AOEA,REOT payslCOHSOEA Or pressr gage comnecten inch V8 NPT LI F_Oi erin bung rom MOS ting Ties 15 a Ol sump heanng bang Tm went mo = > Holme ng ineh__W8 NPT sump eating om —_ Sonne F COMpOUNC Cont aero = os Sete BARTS CATSSAT py SUPER Veet pie ‘SPA, ONTISD _Hoat protein femora comedian ineh__VONPTE No.of groove 2 OVO eran valve om Wart m 30 ‘Speed range LL soldered connection *) can rotate through 180° Mi speed Bm 360 ‘Max speed ‘pm 1600 ‘ax tlerable operating pressure Prossuo side HP Ta 25 ‘Low pressure sige LP bar 19‘Operating instructions Open compressors F 10.4 Compressor type F4 E.0s9-0409 ‘at No, 08702 Page 20 KALTEMASCHINEN Woteaee es verses ses Shoe leonpresor Bimctes ran eter emp : : Caen sv ae q 2 ss 4 Fig. 17 Technica aia Din Fa Connections om #4 ‘No. ofeyinges 4 SV__Sucion shot vane", ppe da m= ipgh_96L- Taal Oyinder bore a e DV Pressure shut vahe", pipe da im inch 20. Ofniaton mm SS “A Staton sie connecton cannot be sito Inch V8 NPT isn ste "nm 9 Ta scton sie coacion canbe sutof_inen 7 UNF Theor Tew rate at 1860 pm _min_405_ 5 Pressure side connect. cannot be shutof___inch__VBNPTF Ea ESSE at Presse site connect can be shut of inch 7716 UNF ‘al pump. Independent —« —S+_Peesire side coonecton, canbe sbatof inch 7/16 UNF Forced culation bicaton gan osmoencent _Olpressuresalely ewe connecon OR inch 7/16 UNF =. FUCHS DER ‘DO pressure safely ewichconnecion LP inch 7/16 UNF Sigeinter he, RENISO SP 46 [D1 Connection for oil retum from oll separator inch VANPTF oo il pressure gauge connection inet Oi grade or 1848, ADEA ASOT pay h UCTS DEA E _ Oi pressure gauge conoct 76 UNF Sing ag Seba = sup hasta Bang — hint filing 1 ee = = cat aes a oe ump heating mm M2085 Somprensorpuley ______ —_—Goanerion of pas alana fr Sompoond Ci pipe Cute ameter om 20 ‘paraion mm ibe ‘Veet profile ‘SPA, DIN 7758 Heat protecion themostat connection Tech VB NPTE o_o roves 3 OVO ain vahe om Weight 7 a anne LL = soldered connection“) can rotate through 180° in. specs om 500 ‘ax speed pm 7800 wax operating pressure Pressure side HP ar 25 Tow pressure side TP ar mOperating instructions Open compressors F 10.5 Compressor type F5 £.058.0899 sa a Wo, 09702 RALTEMASCHINEN son Sees Case Fig. 18 Technine Be Connacions De No. olepindrs 4 SV. Sucton shot va’ pipe cen -inch a Cylinder bore: mm, * DV_Pressure shut-off valve” pipe dia. [mm inch 35L- 13a ison ste oa = TA Sisson se comecion. conn be SuRGR inch 18 NTF Theor fow io 100 9H th 7a "AT Suton sige conection, can be hut of inch 716 UNF Tubiaton Press io connect, cannotbe sit of inch V8 NPT Fae eecaa CET 1 pare, pencontBI_Presre se comecon can beso eh TUNE Se = (C _ Oil pressure salety switch connection OlL_ 7/16 UNF Ot ade or A Z2 eee Ol pressure salty swicn connection LP 76 UN Fiche DER 1 Conecion roi ufo epi TNPTE Oil grade for A 1940, A404AAS07 pewiso TRITON SE 55 E Oil pressure gauge connection inch 7/16 UNF Orting ies 38 F_ Oldenburg am WBS Weight G_Oil sump heating bung mm Worn of ing 3 3 AO ling bang mwa Compressor pulley. ‘J Oil sump heating: am 22x15 Oo danse am 290 x Connedon a gb BARTER OF TOROURT ye, Guna Veet pote SA ON TS operaton ass er 7 T Hes promcion mow COMO Tosh We NTE on mn a GTO erinvane om Speed range LL soldered connection —*) can rotate through 180° in spood om 400 Max epeed ‘om——"e0o tlle operating press Pressure ace HP tar 2 Low pressure sido LP a 8Operating instructions Open compressors F 10.6 Compressor type F6 E.058-04.99 ‘rt. No, 09702 Page 22 KALTEMASCHINEN Wetenae es verses suse nm ‘Sha nt olcompeser 1 Din om Sted are ge comresnur Cansonn Lo ' un Fig. 19 Technine om Fs ‘Connections Dine No.of oyindors 6 SV_Suctonshutot vaive™ pipe da Tne Sa Brak omticinvs a 7 DV Presse auto valve pipe da minh 96 tak — ‘A _ Suction side connection, cannot be shut off inch 14 NPTF caer roe i = TAT Suton se connection, canbe shutc_ inch 70 UNF int as 'B Pressure side connect, cannot be shut of inch 716 UNF Seba B1_Pressure side connection, can be shut off inch 14 NPT Forced circulation lutricaton eae nope (C_ Oil pressure safety witch connection OWL__inch 716 UNF) 5 FUCHS DEA CI Sehvadoransonus inch 716 UNF Seeeees RENISO SP 46. D __ Oil pressure safety switch connection LP_ inch 7/16 UNF Ol gadeforR 1940, R AOA ASO? ey UOSEA, DI Gonnecien for ol eum tom al sopaatar nen 88 UNF am ae a Ot pressure gauge comecion| inch —__VONPTE FO dain bung mm M2615 ‘Weight incl. oil filling kg 150 Oil sump heating bung. am — ee ng meat Sompressor puiey orca honing mm M2 ‘Sua tameior’ = 280 onnecton ol gus balance Br coTpOURD 0 estate SRONTAR —_K_ SOREN GDSEN EEEMERINT py CUP No.of O01 5 Heat protecion hemos connecton iach __ 18 NPT Weight kg 493 Ov _Oil drain vaive inch 7/16 UNF. ‘pees range re io oO L.= soldered connection *) can rotate through 180° ‘ax speed pm 7200 ‘ax. olerabie operating pressure Pressure sido HP ver 25 presse barOperating instructions (Open compressors F Ona Eo spouse Ar. No 0702 Page 23 KALTEMASCHINEN 10.7 Compressor type F14 eg Netein am ‘Shatand a compressor es Dies am ‘out ear o compresseer r = Cas Fig. 20 Din Fa m= inch_S4L 200 No. of cyinders Cylinder bore aa Temcineh a2 Te ee eee inch Va NPT Fiston stoke __nm__58_68_ At _Suetion side connection, ean be shut off inch 7716 UNF. “Theor. tow ale al 1460 1pm moh 10141188 5 Pressure side connect, eannotbe shutof inch 7/6 UNF ‘ubreation 'B1_ Pressure side connection, can be shutoff inch V4 NPTF Forced circulation lubrication eens 1B2 Pressure side connect, cannot be shutof inch UNF (© Oi pressure salely swith connecton ON inch 7716 UNF ae FUCHS DEA. CS Ley say ome cron CRT eT TE UNE Oil grade for R22 FENSOSP 48 'D_Ol pressure safety swich connection LP inet 716 UNF FUCHS DEA 'B1_Connecton foro retum fom ol separator neh 58 UNF Ol grado for 1340, R404 A, F607 RENISO TRITON SE 5, —E Oi pressure gauge conection Teer 76 UNF Oirng Tes 38 F_Ol dain bung mm M265 i ting wit raised base plate ives 63 H_Ot fing bung mm M2005 Weight J Ol sump heating rom M 2x15 ‘Weigntine. ol ing ig 148 1 Conneston a7 gas bares Tr compound, Cape ‘Weight inc raises base pat 0 157 operation a. 35 Heat proteeion temosiat connec Toh Ve NPTF i = OVO ain vaive inch 776 UNF SP8.DN7753_ | = soldered connection *) can rotate through 180° = a 76 Max. tolerable operating pressure Pressure side HP bar Low pressure sige LP bar 19Operating instructions Open compressors F ee Art, No, 06702 Page 24 KALTEMASCHINEN IASCHINEN 10.8 Compressor type F16 as tenn Sede coapesn Sateen Bede tabe te cna r vil oars sv a a A 7 8 a . 4 . f ¢ , ov , Fig. 21 Teena ate Din FrTet Free Connections om Fas No.of ofnders $ SV Suction shutof valve" pipe da tn nch BAL 2a aS Za s Dv_Presure snot valve" pipe a m= ineh 4a Teak a mn ‘A _ Suction side connection, cannot be shut off inch 1/4 NPTF eee = = = 'A1_ Suction side connect., can be shut off inch 716 UNF ore ee tee ae B__ Pressure side connect., cannot be shut off inch 7/16. UNF Sees : ar 'B1_ Pressure side connection. can be shut off inch 1/4 NPTF Forced creation bon Bue, ndapendon 82 Prost side conect cannotbe shutof ——inen__7H6 UNF FUCHS DER Gl pressure salty ewichconnecton OL inch 76 UNF ade br Chgadetr Ree RENISO SP 46. D __Oil pressure salety switch connection LP ‘inch 7/16 UNF Ol gade Grh 1840, 404AR507 pewiportnrow se gs __DL_Sefieon fr ol en for ol separr inch 8 UNF = E Gi pressure gauge comneaton inch 776 UNF we 2 FO crinbung rm Maen FO ling ba im Maan TOF sump rest rm Wasnt Weighting m 7 Connect a pas Blan Span ar: oc a SeenON ETCTERET gy OU PBR ‘Compressor pulley Heat poecion amet conection ach Ve NPT Outer diameter — ‘OV_ Oil drain valve inch 716 UNF Veet neue paves soldered connection *) can rotate through 180° Woont @ Speed ae ‘in. speed em 70 Wax seed ‘7m 7200 1x. lerabie operting prasire Pressure si HP Par % Low pressure ido LP bar 9