Vatcviii-Rtg e

Stinis Holland B.V.
CONTENTS
Postbus 2005
2930 AA Krimpen a/d Lek
The Netherlands
User guide for Stinis spreader

Model VATCVIII-RTG E
1. This manual is intended as a customer guide regarding the operation and

maintenance of the STINIS spreaders with registration numbers:
SNP003
SNP004
2. STINIS strongly believes that communication with it's customer is a

critical success factor for ongoing innovation. If the customer in this
respect any remarks regarding improvement of this manuals, STINIS
would be much obliged if the customer would sends his ideas to us.
3. If the customer has any doubts in using this manual for operation and
maintenance or needs clarification please contact the service department
of the original equipment manufacturer:
Stinis Holland BV
Postbus 2005
The Netherlands
tel +31 180 514655
fax +31 180 516190
4. We want to pay your attention of:
Guarantee Chapter 1.40
For delivery in Europe: CE declarations Chapter 1.50
Safety precautions and instructions Chapter 2
Preventive lubrication instructions Chapter 4.40
Preventive maintenance instructions (excl lubrication and twistlocks) Chapter 4.50
Preventive maintenance instructions for twistlocks Chapter 4.60
5. STINIS accepts no liability for damage suffered as a result of the use of
this manual.
Document revision: dated: remark:

A 29 July 2015
MANUAL SNP003-004 A
\\fs01h\User-gen\SH\120-MANUAL\043\PROJECTS\VATCVIII\RMG_RTG\SNP003-004\English\00.00.00EH-.docx
Stinis Holland B.V. CONTENTS
Postbus 2005
The Netherlands
CONTENTS
1 SPREADER IDENTITY ........................................................................................................................1-1
1.10 Area of application ..........................................................................................................................1-1
1.20 Spreader registration ......................................................................................................................1-1
1.30 Technical specifications ..................................................................................................................1-2
1.40 Guarantee .......................................................................................................................................1-3
1.50 CE-Documents ...............................................................................................................................1-4
2 START-UP - WARNINGS - SAFETY PRECAUTIONS .......................................................................2-1
2.15 Crane driver: Warnings ...................................................................................................................2-1
2.15.30 Crane driver: Warnings spreader error mesages ............................................................................2-1
2.16 Crane driver: Instructions ................................................................................................................2-2
2.17 Crane driver: Lamp information ......................................................................................................2-2
2.18 Maintenance department: Warnings ...............................................................................................2-3
2.20 Start-up procedures ........................................................................................................................2-3
2.41 Safety features ................................................................................................................................2-3
3 OPERATION........................................................................................................................................3-1
3.20 Functional description .....................................................................................................................3-1
3.20.10 Spreader construction .....................................................................................................................3-1
3.20.20 Midframe .........................................................................................................................................3-1
3.20.30 Telescopic beams ...........................................................................................................................3-2
3.20.40 Blocking telescopic beam ...............................................................................................................3-3
3.20.50 End beams ......................................................................................................................................3-3
3.20.61 Twistlocks model TWI-W ................................................................................................................3-4
3.20.70 Flippers ...........................................................................................................................................3-4
3.40.10 General electrical components .......................................................................................................3-5
3.61 Manual greasing .............................................................................................................................3-5
4 MAINTENANCE ..................................................................................................................................4-1
4.10 Test runs .........................................................................................................................................4-1
4.20 grease .............................................................................................................................................4-1
4.30 Materials instruction, sealants.........................................................................................................4-2
4.40 Preventive periodical lubrication instructions ..................................................................................4-2
4.50 Preventive periodical maintenance instructions ..............................................................................4-3
4.60 Maintenance instructions for twistlocks model TWI-W (Double-Split-Collar) ..................................4-4
5 INSTRUCTIONS FOR ADJUSTMENT & REPAIR ..............................................................................5-1
5.10.10 Used materials ................................................................................................................................5-1
5.10.20 Material certificates procedure ........................................................................................................5-1
5.30 Electrical system .............................................................................................................................5-1
5.40 Electro-Mechanical .........................................................................................................................5-2
5.40.11 Twistlocks: Model TWI-W double-split-collar ..................................................................................5-2
5.40.20 Telescopic beams - clearance ........................................................................................................5-2
5.40.30 Telescopic belts ..............................................................................................................................5-3
5.40.50 Flippers ...........................................................................................................................................5-5
5.50 Welding instructions ........................................................................................................................5-5
6 SPARE PARTS & SERVICE ...............................................................................................................6-1
6.30 How to order spare parts ................................................................................................................6-1
11 MECHANICAL DRAWINGS ..............................................................................................................11-1
11.20 List of production drawings ...........................................................................................................11-1
12 ELECTRICAL DRAWINGS ...............................................................................................................12-1
12.10 Parts list for electric components ..................................................................................................12-1
14 CERTIFICATES/QUALITY RECORDS - DESIGN CALCULATIONS ...............................................14-1
15 STINIS PRODUCT INFORMANTION ................................................................................................15-1
16 STANDARDS ....................................................................................................................................16-1
16.10 Applicated norms ..........................................................................................................................16-1
16.20 Definitions and terminology...........................................................................................................16-3
16.30 Risk analysis .................................................................................................................................16-4
17 PARTS LIST ......................................................................................................................................17-1
20 INDEX ................................................................................................................................................20-1
MANUAL SNP003-004 B
Stinis Holland B.V. CHAPTER 1
Postbus 2005
The Netherlands
1 SPREADER IDENTITY
1.10 AREA of APPLICATION
ISO-containers - Single operation:
The spreader is designed to lift 20 and 40ft ISO containers.
Special loads:
The spreader is suitable for handling special loads, provided the dimensions and positions of
castings conform to the ISO standard for containers.
If these differ, then the safety provisions for the twistlocks may not function, so that additional
safety measures will be required.
Examples are deck hatches, damaged containers, over-height containers, flat racks, etc.
Working loads and life, see: Chapter 1.30
1.20 SPREADER REGISTRATION

Spreader dates general:
Model: VATCVIII-RTG E
Single Operation: 20-40ft ISO
Tare weight: see: Chapter 1.30
Rated Capacity (SWL): see: Chapter 1.30
Conservation: see: Chapter 1.30
Warranty see: Chapter 1.40
CE Declaration: see: Chapter 1.50
Certificates: see: Chapter 14
Spreader dates / spreader:
Spreader id Article number Certificate No.

SNP003 2611-2818-0000 P15-0619
SNP004 2611-2819-0000 P15-0620
MANUAL SNP003-004 1-1

Postbus 2005
The Netherlands
1.30 TECHNICAL SPECIFICATION

Load in Single-Lift Operation in 45ft: acc. DIN EN 13001 H2 B4
Rated Capacity (SWL), calculated for 2.000.000 moves: 40.6 t
Eccentric Loads:
Allowed eccentric load in single operation: 40/60
Load Lifting Lugs:
Rated Capacity (SWL) lifting lugs end beams: 10.15 t/lug
Rated Capacity (SWL) lifting lugs mid frame 10.15 t/lug
Test Load:
Max. allowed test load (centric): 1.5 x SWL
Weight:
Tare weight: 6300 kg
Telescoping:
Telescopic stops: 20-40ft
Time duration telescoping movement 20 to 40ft: 18 sec
Time for mechanical blocking of telescopic beams: 1 sec
Twistlocks General:
Mechanical Blockading: yes
Electrical Blockading: yes
Time of twistlock: <0.5 sec
Flippers:
Number of flippers: 4
Type of flippers (corner or flat): flat
Electrics:
Power supply voltage: 415 VAC
Control voltage on spreader: 24 VDC
Frequency 50 Hz
Environment:
Operation: 100 %
Maximum permitted relative humidity: 100 %
Permissible environmental temperature: +10/+40 °C.
Conservation:
Sand blasting 2.5 acc. ISO 8501-1-1988
1st coat Sigmacover Zinck primer 75 µm
2nd coat Sigma 456 intermediate coating 125 µm
3rd coat Sigmadur 520 finish 50 µm
Color RAL 1003

Postbus 2005
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1.40 GUARANTEE
With reference to the spreaders listed in Chapter 1.20:
1 Stinis Holland BV guarantees that the spreaders supplied will be made satisfactorily in
accordance with the agreed specification.
2 Stinis shall warrant that the spreader supplied shall be free from inherent defects in materials
and workmanship for a period of 12 months from the spreader handover to the Purchaser or
18 month from delivery, whichever comes first.
3 In the event of defective parts or components, Stinis shall arrange for the replacement at its
own cost. However, the Purchaser shall bear the expenses on delivery of the components as
well as the replacement of the components on site.
4 The guarantee shall only apply if the Purchaser has followed the preventive maintenance
instructions according to the Stinis manual instructions of chapter 4.
5 The guarantee shall not cover defects caused by normal wear and tear, inexpert use or
incorrect maintenance, which is carried out by either the Purchaser or any third parties.
6 The guarantee shall only apply if the Purchaser has met all his obligations towards Stinis
Holland BV
7 The guarantee on conservation is 5 years.
Stinis Holland BV
Managing director
Bert de Bever

Postbus 2005
The Netherlands
1.50 CE-Declarations:
EXPLANATION FROM MANUFACTURER
Declaration of incorporating according to EC-machine directions
(Direction 2006/42/EC, art. 4 lid 2 en Appendix II under A)
The certificates signed on behalf of Stinis Holland BV apply to the construction defined below,
which construction is intended to be used as or to be added to a machine or hoist tool to which
the directives 2006/42, 2006/95, 2004/108/EC are applicable.
Machine definitions;
For the machine specifications and identifications see chapter 1.20, and 1.30.
For safety precautions and instructions, see Chapter 2.
For operation procedures see Chapter 3.
For maintenance instructions, see Chapter 4 and 5.
Standards:
For the applicable standard’s, see chapter 16.
Manufacturer: Stinis Holland B.V.
Address: Dorpsstraat 130
2931 AG Krimpen a/d Lek
The Netherlands
Date: 9 July 2015
Note: This declaration will become null and void if any changes or
repairs, as described in Chapters 1.20 and 1.30, such as:
* Welding activities
* Cold deformation
* Hot deformation
* Change software program (as well in crane as in spreader) is
carried out on the machine(s) specified above without the prior
written agreement of Stinis Holland.
Stinis Holland BV
Managing director
Bert de Bever
1-4
MANUAL SNP003-004
Postbus 2005
The Netherlands
2 START-UP – WARNINGS – SAFETY PRECAUTIONS

2.15 CRANE DRIVER: WARNINGS
General:
* Never lift more than the safe working load.
* Use the spreader only for the function it is made.
* Examine the spreader every week for damage.
You can do this with the support of the maintenance department.
* Tell the maintenance department if the spreader gives a fault with the lamps or on an
information screen. Chapter 2.16
* Reduce your speed to a minimum when you are moving personnel in the cage on the
spreader.
* Stop the spreader movements when personnel come near the spreader.
You cannot prevent this; you can only stop the spreader.
Permissible loading:
For permissible loading, see: Chapter 1.30
Working with the single working spreader:
* Never lift two 20ft containers in the 40ft position in single-operation.
* Always activate the telescope movements at least 2.5 metres above the ground.
Movements that present a danger to persons in the vicinity:
* Telescoping-retract/extend
Special loads:
* Oversized or undersized containers often have non-standard castings.
Sometimes the safety functions of the twistlocks cannot function.
Work at a slow speed.
Monitor the lock and unlock movements of the twistlocks.
Examples:
- Deck hatches
- Overheight spreaders
- Overheight containers
- Open-top containers
* When lifting eyes are used, lift the spreader slowly.
During maintenance activities:
* Prevent stress on the plug when the spreader is being connected and disconnected.
* Keep in continuous radio contact with the maintenance department specially operating
spreader functions.
* All commands to the spreader give dangerous movements. You can only give these
commands to the spreader at the request of the maintenance department.
* Make sure that there is enough distance between personnel and spreader.
2.15.30 CRANE DRIVER: WARNINGS SPREADER ERROR MESSAGES

Means to display spreader information and error messages:
- Display in the cabin.
- Display in the main terminal box
- Lamps on the spreader or on the head block
MINIMUM DISPLAY INFORMATION:
* Twistlocks locked/unlocked
* Landing pins up (spreader has landed)
2-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
2.16 CRANE DRIVER: INSTRUCTIONS

Only the most important spreader malfunctions are listed.
SPREADER-STOP:
For use in emergency situations, one or more "spreader stop" pushbuttons are fitted.
When the "spreader stop" pushbutton is pressed the crane continues to function.
LOCKING/UNLOCKING the TWISTLOCKS (ISO OPERATION):
The spreader is locked and unlocked with the aid of two commands from the crane. These
commands are translated by the spreader into a spreader action. The condition of the spreader
'locked' or 'unlocked' is transmitted to the crane by means of two signals.
Conditions for locking or unlocking:
* Crane is in spreader operation
* Spreader is placed on 1 (one) container (indicated in the crane)
* Telescopic beams in fixed position (20, 40ft.)
* Hoist mechanism stationary
Conditions for hoisting at low speed:
* Spreader plug is secure
* Spreader is locked or unlocked
For hoisting at high speed, the diagonal feeler pins must face downward.
Conditions for lowering at high speed:
* Spreader plug is secure
* Spreader is locked or unlocked
TELESCOPING (ISO operation):
Telescoping can be achieved by selecting the desired position or by selecting in/out movement.
Prior to telescoping, the telescope bars must be unlocked.
When the spreader approaches the final position, the movement is slowed down until the
correct position is reached. Thereafter the locking pins drop into the blocking plate and the
telescopic beams are locked.
Conditions for telescoping:
* Spreader unlocked
* Spreader is not placed on a container
If possible, only when a minimum height has been reached.
Malfunction indications:
* Telescopic beam unlocked and not in a fixed position
* There are several position indications at the same time (operation dependent)
2.17 CRANE DRIVER: LAMP INFORMATION

There are two locations to install the information/warning lamps:
* On the spreader
* On the head block

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2.18 MAINTENANCE DEPARTMENT: WARNINGS

* Keep at a distance from the spreader during operation.
* Do not stand under a suspended load.
* Keep at a distance from all moving parts like:
- Telescopic movement (between end beams and mid-frame and at the outside of the end
beams)
- Telescopic belt
- Twistlocks
- Telescopic beam lock
* When power is on, do not connect or disconnect electrical connectors.
Only qualified personnel are permitted to open the electrical main and junction boxes.
* Inspect the spreader every week for visual damage.
* Inspect the four landing-pins every week: the lowest position is 20mm below that of the
underside of the head beam.
2.20 STARTUP PROCEDURES

* Make sure that the spreader has no visible damage.
* Connect the spreader to the head block/crane hook.
Lift the spreader 2.5 meters above the ground and make sure that the flippers are free to
move down.
* Make sure that there is nothing to prevent the spreader to telescope.
* Voltage on plug:
Before connecting the pin plug, make sure that the main current for the E-motor is on the
correct pins according the wiring schedule.
* Attach the connector.
Before starting the spreader, make sure that the rotation of the motor fan is conform the arrow
on top of the motor. If the rotation of the fan is not conform the arrow, interchange the supply
voltage phase wires in the main electric box.
* Make sure that the twistlock movements are correct:
- Put a M16 nut under the washer of the landing pin to keep the landing pins in the up
position.
- Do a functional test of the twistlock movements.
- Remove the M16 nut.
* Verify all functions from the cabin:
- Make sure that the indication lamps of the landing pins in the cabin will come on when all
the landing pins are in the up position.
- Make sure that the indication lamp of the landing pin in the cabin will not come on when one
landing pin is down. Do this for all landing pins.
- Make sure that the twistlocks cannot lock or unlock when not all landing pins are in the up
position
- Make sure that the twistlocks lock and unlock and that the correct indicator lamps of the
cabin come on.
- Make sure that the spreader can telescope to all positions.
* Check additional safety precautions
- Check; safety test hoist prevention:
Activate one twistlock valve manually in an end beam (do not forget the M16 nuts under
the landing pins)
Now two twistlocks are open and two are closed.
Start hoisting the spreader: Any hoisting action is not permitted.
- Observe carefully during telescoping motions.
Final check
- Make sure that the twistlocks are in the unlock position.
- Make sure that all landing pins are in the down position.
2.41 SAFETY FEATURES

Spreader control safety features:
* Hoisting is only possible when all twistlocks are locked or unlocked
* The twistlock can only rotate when the spreader is put properly on the container for at least 1
second (all landing pins are up).
* The twistlock rotation command must be given for a minimum of 2 seconds, to make sure that
the twistlock movement is completed even with incorrectly positioned indicators.
* Twistlock command is not possible in addition to the standard telescoping positions.
* The lowering and lifting speeds are decreased if one of the landing pins is up. This controls
the landing pin functions automatically.
* Lowering speed stops if all four landing pins are up.
* All safety precautions are checked in the CAN modules in the carrier/crane.
Safety features on the spreader:
* Mechanical safety precautions prevent twistlock-rotation when the landing pins are down.
* The spreader can lift a 40ft container with a weight of 30T with three twistlocks.
* Flipper and twistlock rotation speeds are restricted, which prevents accidents during
maintenance on the flippers and twistlock controls.

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3 OPERATION
3.20 FUNCTIONAL DESCRIPTION
3.20.10 SPREADER CONSTRUCTION
The spreader consists of two telescopic beams that slide in a mid frame.
Electrical components:
The electrical components are situated on the top of the mid frame.
3.20.20 MID-FRAME
The mid frame: the strongest part of the spreader:

All loads/forces from the spreader are guided through the mid frame to the crane
Telescopic positions:
The spreader can only be used in the selected telescopic positions.
Note: Creating a new telescopic position on location is not possible without the confirmation of
Stinis.
Support telescopic beams:
The result is that there is practically no clearance in respect of the telescopic beams, which
guarantees a long life.

Postbus 2005
The Netherlands
3.20.30 TELESCOPIC BEAMS
Construction:
All side, top and bottom contact areas can be replaced in a quick and easy manner.
Driving system: 5550-0540-0050
The telescopic beams are extended and retracted by two toothed belts. 2611-0080-2000
These toothed belts are tensioned in two saddles that are attached to the telescopic beams.
The toothed belts are pre-tensioned using four heavy-duty springs. Maintenance is not
necessary because the belts are self-tensioning and need no lubrication. Two electric drive
units drive the toothed belts.
Proximity switches indicate the stop positions for the telescopic beams.
Reduced speed:
In the vicinity of the telescopic positions the telescoping speed is reduced. The result of this is
that, despite the very high telescoping speeds, whereby very fast changing times can be
achieved, while close to the end positions the final stopping positions can be very accurately
determined.
The position at which the reduced speed is introduced can be adjusted separately for each
position.
Blocking device telescopic beams: Chapter 3.20.40
These absolute telescopic stops have positive and negative features. The positive feature is the
absolute fixed position. The negative aspect is the real damage that can occur in the event of a
horizontal collision. Without the absolute stops, all forces would be applied to the drives/motors.

Postbus 2005
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3.20.40 BLOCKING TELESCOPIC BEAM
For blocking the telescopic beams in all ISO positions, a blocking device (telescopic beam lock)
is bolted against the front-plate of the mid frame, one for each telescopic beam. 5550-1000-0010
When activated, the blocking plate is retracted from the telescopic beam. When not activated,
the blocking device will push the blocking plates against the telescopic beam, forced by springs.
If, in special cases (incorrect adjustment of indicators) the blocking plate is not positioned
exactly in front of the right location of the telescopic beams, the spring will force the plate
correctly in the gap of the telescopic beams after some container handlings.
3.20.50 END-BEAMS
Construction of the end beam:

The end beam is an eccentrically loaded torsion beam.
The twistlock motor is attached to the inside of the end beam, together with the twistlock drive
bars and the signaling for the floating twistlocks.
Type of end-beam:
- End beam with flippers
- Indicator twistlocks with indicators on the twistlocks
- Twistlocks drive bars
- Twistlock motor

Postbus 2005
The Netherlands
3.20.61 TWISTLOCKS model TWI-W

Twistlock loading:
Twistlocks are always eccentrically loaded.
Composition of twistlocks: 5550-1505-0003
A complete twistlock can be supplied as a set or as separate parts.
The twistlock bolt together with the half washers and nut is one item.
Twistlocks in the end beam consist of
- 1 twistlock bolt
- 1 nut with locking
- 2 half washers
- 1 twistlock guide bush
- 1 concave washer
- 1 spherical washer
Twistlock life under Ship-to-Shore Gantries:
We advise changing the twistlocks in the end beam after 100.000 load cycles
Note: Counting moves of twistlock rotations is not equal to the number of load cycles of the
twistlocks.
Mechanical locking:
A landing pin system is fitted to ensure efficient mechanical locking during container handling,
while the open position is also guaranteed during load less handlings. Free rotation is only
possible if the landing pin is in up position to unlock the nut of the twistlock.
Twistlock control:
All twistlocks are electrically actuated.
Bushes:
The bushes guide the twistlock bolt as it is withdrawn from the corner casting.
We advise that the bushes and top under washers be changed together with the twistlocks.
Landing pins set: 5550-1510-0001
1 washer
1 locking pin
1 stainless steel spring
1 landing pin
Electrical safety devices twistlocks:
Only if all landing pin indicators are activated is activating of the twistlock motor possible.
The lock/unlock position is indicated for all twistlocks.
3.20.70 FLIPPERS
For accurate positioning of the spreader on the container, each end beam can be equipped with
flippers. These flippers are the only tools available for the crane driver to improve the crane
efficiency.
FLIPPERS:
Extension flippers:
* fixed flat flippers 5550-1547-0020

Postbus 2005
The Netherlands
Mounting actuated flippers

The flippers are connected to the end beam with four M20 bolts.
If the flipper is overloaded, those bolts will break. The bolts are the weakest point (special
designed to be so).
3.40.10 GENERAL ELECTRICAL COMPONENTS

Emergency stop:
There is a minimum of two emergency stop pushbuttons located on the spreader.
The E-box on the mid frame can be equipped with a key-switch.
3.61 MANUAL GREASING

The greasing improves the lifetime of the spreaders and reduces the maintenance costs.
Grease: Chapter 4.20

Postbus 2005
The Netherlands
4 MAINTENANCE
4.10 TEST RUNS

Running in a new spreader:
A new spreader must be tested and inspected.
All the greasing points must be checked periodically.
4.20 GREASE
GREASE QUALITY:
For manual greasing:
Use normal multi-purpose grease.
To prevent the fretting corrosion of highly-loaded surfaces, nuts and bolts, a copper or chrome
compound is recommended.
Note: For the underside of the telescopic beams, quality NLGI-1 is required. If the grease is
too thick, a slip-stick effect reduces the telescoping time.
Location greasing points:
* slideplates mid frame
* telescopic beams pressure plates
* telescopic beams slide plates
* twistlocks
* motors
* the suspension pins

Postbus 2005
The Netherlands
4.30 MATERIALS INSTRUCTION, SEALANTS

For lubricating materials: Chapter 4.20
For periodical preventive greasing instructions, see: Chapter 4.40
Tools in your standard equipment:
Degreaser: Trichlorethylene or a substitute.
Adhesive: Loctite hydraulic seal number 542.
Loctite retainer number 638.
Copper grease: with as little grease as possible.
Liquid sealing instructions:
Loctite 542: Including degreasing; for all the standard fasteners.
Loctite 542: Including degreasing; for double lock nut (only in emergency situations)
Loctite 638: Including degreasing; for all strong fasteners, such as bushes and close
tolerance bolts
Never use a liquid-sealant for:
Tensioners: Telescopic pull rods (M20): must have a double nut.
Rib-plates: Telescopic rib plates; centre for fastening, or extremely low strength
adhesive additive, never oil or grease.
Top-plates: Fasteners for the mid-frame hose protection plates.
Never-grease:
Flippers: Fasteners for flippers (grease only with copper grease)
4.40 PREVENTIVE PERIODICAL LUBRICATION INSTRUCTIONS

Running in a new spreader:
A new spreader must be tested and inspected.
Because the spreader has no automatic greasing system periodic checking of the spreader is
necessary. All the greasing points must be checked.
EVERY 1000 HOURS: at least every 20.000 moves

at least every 4 months
Mid-frame, Check inside for correct grease dosage:

- Contact areas with telescoping beams at the upper side.
- Contact areas with telescoping beams at the under side.
- Contact areas with telescoping beams at the sides.
- Telescoping beam locks
Greasing of:
- Telescoping beam locks: sides of the locking plate.
Telescoping beams: Check on correct grease dosage:
- Underside contact areas with midframe.
Greasing of:
- Side contact areas with mid-frame
- Pressure points with mid-frame at the topside.
Endbeams: Check on correct grease dosage:
- Twistlock bushes (IMPORTANT!!)
Greasing of:
- Twistlock, upper and lower washers (IMPORTANT!!)
- Tracer pins.

at least once per year
Telescoping beams, Greasing of:

- Tensioners for the telescoping belts
4-2
MANUAL SNP003-004
Postbus 2005
The Netherlands
4.50 PREVENTIVE PERIODICAL MAINTENANCE INSTRUCTIONS

* For lubrication materials, see: Chapter 4.20
* For lubrication instructions, see: Chapter 4.40
* For preventive periodical maintenance instructions of twistlocks, see: Chapter 4.60

General:
* Test all functions.
* Check if any cracks and deformations
Twistlocks: Chapter 4.60
* Check nut and key, special the rubber block on top.
* Check tracer pins and indications.
* Check damage of the blockading lock of the landing pins
Check also if the top of the blockading plate of the twistlocks nut is damaged by the landing
pin. If damaged, warn the technical department. Probably the bump-times on spreader/ crane
of not correct adjusted.
Telescoping drives:
* Check bolts of telescoping motors (left- and right rotating) for fastening.
* Check bolts on the underside of the pulley.
Telescoping beams: Chapter 5.40.20
* Check bolts of locking plates inside.
* Check the presence of the synthetic under contact plates.
* Check the presence of the Ampco top contact plates.
Electrics:
* Check twistlock counters and running hours.
* Check electric wire fasteners.
* Check the function of emergency stops.
* Check cable tracks and if any for loose components.
Greasing: Chapter 4.20.20
* Check all grease points.

Twistlocks:
* Check twistlocks: Look for heavily damaged contact areas or damage to the key or the Chapter 5.40.11
Twistlock bush. Chapter 4.60
If damage is more than normal, replace the twistlock.
Conservation:
* Coat/repaint damaged surfaces.
* Coat/seal galvanised and nickel parts.
* Coat/seal hose connections.

at least every year
Twistlocks:
* For checking twistlocks on cracks, see: Chapter 4.60
twistlock bush. If damage is more than normal, replace the twistlock.
Telescopic beams: Chapter 5.40.20
* Ampco guide plates inside the telescoping beams at the upper side:
Check the wears and tear of the Ampco guide plates. Do this in the 25ft position.
If the clearance between the steel side foundation on the beam and the top of the Ampco
guide plates is less than 1 mm, replace the Ampco plates.
The correct difference in height can be directly checked in comparison with the old plates.
Differences can be adjusted with steel plates.
After replacement, check that both plates contact the top of the midframe equally in the 40-
45ft position.
Check direct after adjustment/replacement if the telescopic beams not jam in the 40-45ft
position.
* Synthetic glide blocks at the underside of the telescopic beam inside the mid-frame:
Is the vertical clearance in the 40ft position more than 5mm, adjustment with filling plates is
advised.
Is the horizontal clearance in the 40ft position more than 5mm, adjustment with filling plates is
advised.
* Ampco side contact blocks at the front plates of the mid-frame.
Check the backlash of the Ampco side contact blocks at the front plates of the mid-frame. Chapter 5.40.20
If the total horizontal backlash is more than 5 mm, replace them.
Special the top block are very important, otherwise they can fall down.
* Synthetic underside plates at the end of the mid-frame.
Check the thickness of the synthetic underside plates. If the thickness is reduced to 8mm,
replace them.

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at least every 2 years
Twistlocks:
Twistlock landing pins:
* Control all landing-pins on functional operating. If a landing is damaged near the mechanical
blockading gap, replace the landing pin.

at least every 4 years
Twistlocks:
Electric:
* If present on the spreader, replace all circuit relays.
* If present on the spreader, replace the motor relay
* Check the functioning of the thermal motor switch.
Silent-blocks:
* Replace all silent-blocks.
4.60 MAINTENANCE INSTRUCTIONS for TWISTLOCKS model TWI-W

(Double-Split-Collar)
Note-1: This chapter is only valid for spreaders used under cranes
This instruction is NOT valid for straddle-carrier spreaders.
Note-2: This instruction is only valid for Double-Split-Collar twistlocks model TWI-W.
This instruction is NOT valid for Single-Split-Collar twistlocks model TWI.
SUMMARY
If the “Double-Split-Collar” twistlock is correctly checked periodically for wear and
cracks, and excessive wear or any cracks is not found, then the twistlock can be used for
another period until the next interval-check.
If there is too much wear or any crack found, the twistlock must be replaced immediately.
For every interval-check the swivel washers (both male and female) have to be replaced
Let us know your experience:
We would appreciate it if you share your experiences of the Double-Split-Collar twistlock which
you have in use.
With your knowledge we get the tools to optimize the interval-checks and extend to maybe
longer periods.
CONTENTS
Instruction for periodical inspections for cracks and wear on the twistlocks, divided in:
A. Twistlock-Interval-Check (TIC): Definition
B. Twistlock-Interval-Check (TIC): Criteria’s
C. Twistlock-Interval-Check (TIC): Split up per spreader model
D. Quick scan on back-log maintenance
E. Twistlock-Interval-Check (TIC): Inspection
F. Replace twistlock
G. Twistlock assembly instruction
H. Replace bush
I. Replace twistlock-swivel-washers (male and female)
For the periodical visual inspection, see: Chapter 4.50

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K6
longueur de nouveau baque=196,5mm. rejection à 195mm.

length by new bush=196,5mm. rejection by 195mm.
K4
K1
K5
K3
width by new bush=54-55mm. rejection by 53mm.

larguer de nouveau baque=54-55mm. rejection à 53mm.
K2
Twistlock bus-onderhoud
Twistlock bush-maintenance
Twistlock baque-entretien
Twistlock buchse-Unterhalten
Revision
VATCII 7-323 02

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A. TWISTLOCK-INTERVAL-CHECK (TIC): DEFINITION

A Twistlock-Interval-Check (TIC) is the time between two successive periodical inspections for
cracks and wear on the twistlocks.
The twistlock-interval-check dimension is: number of spreader moves.
B. TWISTLOCK-INTERVAL-CHECK (TIC): CRITERIA'S

TIC’s are depending of the load on the twistlocks.
TIC’s are depended on:
* Type of gantry:
TIC’s are calculated for a crane with hoist on the trolley. In general for a trolley-drawn gantry,
load on the twistlocks is lower.
* Crane hoist management after twistlock-locking:
TIC’s are calculated for a gantry with correct wire rope pre-tensioning during start-up of lifting
(hoist speed max 10%), see: Chapter 2.10
The low hoist speed is required till the container(s) are free lifted from the ground, see: Chapter 2.10
* Hoist speed of the gantry under full load:
TIC’s are calculated for a gantry with a hoist speed till 90m/min under full load.
* Type of spreader and frequency of twin operation:
For a twin spreader, calculations are based on 20% twin operation.
TIC’s are mainly specified for 6 spreader applications:
- Long-Twin Gantry spreader
- Long-Twin Yard spreader, with only empty twin-handling
- Long-Twin Yard spreader, with loaded twin-handling
- Single Gantry spreader
- Single Yard spreader
- Mobile Harbour spreader
C. TWISTLOCK-INTERVAL-CHECK (TIC) split up per spreader model
The following TIC’s are indicated as maximum.
Future experience with this new double-split-collar twistlock or local experience can modify
these TIC’s.
* Long-Twin Gantry spreader:
TIC for head-beam twistlocks: 80.000-100.000 moves
TIC for centre twistlocks: 160.000-200.000 moves
* Long-Twin Yard spreader, with only empty twin-handling:
* Long-Twin Yard spreader, with loaded twin-handling:
* Single Gantry spreader
* Single Yard spreader.
* For Mobile Harbour spreader:
See Long-Twin Gantry
* Jammed spreader in a cell:
Check always the twistlocks after jam/snack in a cell during lifting (active application of the
snack cylinders).
Note: Carrier spreaders can not be compared with crane spreaders.
Any of above TIC’s is of no value for carrier spreaders.
D. Maintenance: QUICK SCAN ON BACKLOG MAINTENANCE FOR THE CRANE DRIVER

* Location F1: Wear twistlock bolt If the load bearing contact surface between the
twistlock (in locked position) and the corner casting of
the container shows excessive wear, in this case the
material may be butted of. There is a possibility of
insufficient maintenance.
* Location L1: Grease under the nut If there is not enough grease under the nut. There is a
possibility of insufficient maintenance.
* Location K1: Free rotation of bush Rotate the twistlock bush by hand around the twistlock
bolt. It can only rotate over a small angle. Does the
bush rotate heavily or not at all by hand, chance is that
the twistlock will soon jam definitely in the bush. Mostly
the spreader will still function due to the great power of
the twistlock motor. A preliminary indication of the
jamming of the twistlock in the bush is not or delayed
locking.
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E. TWISTLOCK-INTERVAL-CHECKS (TIC): INSPECTION

Summary:
* If no cracks or excessive wear is found, the twistlock can be re-used until the next
interval-check.
* Swivel washers should always be replaced.
* Rubber on top of the twistlock should always be replaced.
* Only replace the twistlock bush if the bush is not functioning correct (See item G).
Visual inspection: During greasing service
This check includes all the above mentioned inspection
items, and:
* Location L1: Grease under nut There should be enough grease under the twistlock nut
to keep the friction between the swivel washers low and
reduce corrosion. VATCII-7-322 L1
* Location J1: Free space under nut For Single-Twistlocks:
The average free space between the bottom of the
Single-Twistlock nut and the foundation plate under the
nut is nominal 9mm. VATCII 7-322 J1
Is this distance reduced to 7mm, than the swivel
washers should be replaced as soon as possible.
If this space is less, the swivel washers have worn out
to much. The swivel washers rings should be replaced
as soon as possible, otherwise the twistlock will be
subjected to large bending forces due to the inhibited
floating. This can seriously shorten the twistlocks life
span.
* Location H1: Rubber on key If the plate that is vulcanized on top of the rubber is
bent (concave) then the rubber must be renewed. VATCII 7-322 H1
TIC checks: Dismounting/mounting checks:
* Location A1: Crack in twistlock bolt If a crack is found in the upper groove, replace the
twistlock. VATCII 7-321 A1
* Location B1: Crack in twistlock bolt If a crack is found in the lower groove, replace the
twistlock. VATCII 7-321 B1
* Location C1: Crack in twistlock bolt If a crack is found at the bottom end of the twistlock
shaft, replace the twistlock. VATCII 7-321 C1
* Location D1: Washer scoring If scoring is visible on a swivel washer, replace both
washers. VATCII 7-322 D1
* Location E1: Wear of washers If the swivel washers are worn out of more than 2 mm
both rings should be replaced. VATCII 7-322 E1
Total height for a new set of washers: 19mm
Final rejection less than: 17mm
* Location F1: Wear of twistlock If the wear of the load bearing surface at the bottom
end of the twistlock bolt is more than 2.5 mm, replace
the twistlock. VATCII 7-321 F1
* Location F2: Wear of twistlock If the wear of 2.5mm has not been reached but a lot of
material has been stretched out of the normal
proportions of the twistlock, then this can be grinded off. VATCII 7-321 F2
Do not grind new beveled edges, because this will
make it difficult to recognize a lack of maintenance in a
future inspection.
* Location G1: Wear of twistlock point Replace the twistlock when the wear on the point is
more than 10mm in height. VATCII 7-321 G1
Original height when new is 54mm.
Reject when the height is 44mm.
* Location H1: Rubber on key Replace always the rubber on the flat key. VATCII 7-322 H1
Fastening key: After manual tighten the two M8 bolts,
tighten 2-3 full rotations (360 degrees).
* Location K1: Twistlock bush: height Replace the bush when the total height is reduced till
195mm. VATCII 7-323 K1
Original height when new is 196.5mm.
* Location K2: Twistlock bush: width Replace the bush when the width has worn out till
53mm. VATCII 7-323 K2
* Location K3: Twistlock bush: scoring Is the bush jammed around the shank of the twistlock
then scoring of the bush is possible. Grinding is
allowed. VATCII 7-323 K3
* Location K4: Twistlock bush: greasing Stiff rotating of the bush around the twistlock shank can
be a lack of greasing. Check greasing system. VATCII 7-323 K4
* Location K5: Twistlock, scoring-shank Stiff rotating of the bush because of slotting on the
twistlock shank then the bush is probably worn out. VATCII 7-323 K5
Replace the bush. Grinding and patching up has a short
term effect
* Location L1: Grease under nut After assembling the twistlock, fill up the space under
the nut with grease. VATCII 7-322 L1

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F. TWISTLOCK REPLACEMENT (one, all, single bolt or the complete twistlock)

Summary:
* Replace and check at each interval when a crack occurs in the “collars”.
* Replace and check at each interval when a crack occurs in the neck.
* Replace and check at each interval when the point of the twistlock has a wear of 10mm.
* Replace and check at each interval when the surface which supports the twistlock has
a wear of 2mm.
Stinis advise to replace the whole twistlock (bolt, nut and collars)
Replace as a set of four (for head beam- and/or twin-twistlocks).
Only for two situations it’s allowed to replace only the twistlock bolt with collar:
* If the twistlock was just replaced completely, only for one time the bolt inclusive the collar-
rings and inclusive the 2 washers can be replaced.
Warning: This way of twistlock replacement is dangerous:
An accuracy of maintenance registration is required. Therefore the replacement of
only the loose bolt and collars are not recommended.
* In an emergency, when the crane is broken down because of the repair of a twistlock.
Then replacement of the collars and set of washers is not necessary.
G. ASSEMBLY INSTRUCTION TWISTLOCK
Summary:
By each interval-check replaces securing rubber.
Before mounting, grease all parts as much as possible.
Too much grease in the nut between the two collars, especially thick grease can give mounting
problems.
Mount the securing rubber above the flat key with care.
Note-1: Do not use grease with a copper compound.
Use grease, with quality NLGI 1 of 2. A higher compound gives mounting
problems due to thickness of the layer
Use sea-water resistant grease.
Note-2: Mount the securing rubber above the flat key with care.
After tighten the two M8 bolt manually, still 2-till-3 turns (360°) tighten.
The securing rubber will be standing sphere and this indicates also for the
mechanic that the bolts are tightened. VATCII 7-322 H1
Is the metal plate hollow then the bolts are tighten too firmly
Note-3: Grease top of the twistlock VATCII 7-322 L2
Grease after mounting the topside and the flat-key to avoid corrosion of the flat-
key, twistlock bolt and collars.
H. REPLACE BUSHES
Summery:
* At each interval-check replace, if the width is less than 53mm.
* At each interval-check replace, if the length is less than 195mm.
Bushes of a Single spreader have a longer life span.
Bushes of the Twin spreaders and special bushes of the Long-Twin spreaders have a shorter
life span, especially by frequent twin use.
The life span depends on what kind of crane, type of spreader and use.
Directives and guidance are hard to give.
Frequency of replacement is experience on location.
Its function depends on different factors:
* The wear in length:
Check the total length of the bush: VATCII 7-323 K1
The total length of the bush is reduced by every impact.
The bush becomes shorter due to extreme high vertical forces as a result of the impact of
landing on a container of a not correct positioned spreaders.
A new bush is 196,5mm long.
The bush has on both sides the wear of impact.
On the top of the bush the wear of impact is clearly visible and is distinguish by a burr and the
45 degrees beveled edge disappears.
On the bottom side of the bush the wear of impact is not clearly visible and is harder to
distinguish because of the round shape of the twistlock and the plane surface of the bush.
Due to the decrease height of the bush, the twistlock nut will move upward.
Landed on a container, the upwards position of the landing pin might not correct unlock the
mechanical blockading of the twistlock.
Replace the bush when the length is reduced till 195mm or less.
* The wear in the width:
Check the width of the bush on the bottom. VATCII 7-323 K2
In twin operation the bushes can be heavily loaded in horizontal direction, because containers
never are standing in a straight line, so the twistlocks never fits properly in the container
castings.
The twistlock-head first dig into the container castings. In addition to the enormous sideway
forces on the twistlocks, the bush also endures enormous sideway forces. The bush has an
enormous wear at these forces.

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- Damaged twistlock shank:

After a while the cheeks of the bush wear out, especially sideways.
When the cheeks of the bush are worn out, then the bottom of the shank from the twistlock
will touch the container castings. Now the shank can be damaged, the bush also can be
damaged inside. This also leads of scoring of the bush VATCII 7-323 K5
- Jammed bush around the twistlock shank:
By reduced thickness in width and imposed surface pressure the material butts on the edge
of the bush, and because of that the inside diameter of the bush becomes smaller, the bush
can be stuck around the twistlock shank. VATCII 7-323 K5
Is the width of the bush worn out till 53mm, replace the bush.
For Long-Twin spreaders, by frequent use of the Long-Twin function replacement of the
bushes will be recommended by each interval-check.
In emergencies it’s possible to repair the bush by grinding.
Grinding and patching up has a short term effect.
Warning: Any welding on the bush not allowed,
* None greasing:
It’s possible that the grease in the lubricant tube has dried out or heavily polluted.
It’s possible that the lubrication system is not working.
Normally the grease is forced upwards.
Only when the top of the bush is visible, then visual inspection of grease is possible.
When the top of the bush is not visible, checking correct functioning of the lubrication system
is only possible at the 6000 hours interval-check.
* Scoring of the bush:
Especially for Twin en Long-Twin spreaders scoring of the bush is possible.
The bush rotates heavily or doesn’t rotate by hand around the twistlock,
The spreader will operate normally for the time being, because of the power of the twistlock
motor.
The possibility that the bush get stuck around the twistlock is bigger.
The first indication of a jammed bush is the refusing or the slow movement of the twistlock.
I. REPLACE TWISTLOCK SWIVEL WASHERS (male and female)

Summary:
* Replace each interval-check.
* Replace immediate if the space between bottom side of the nut and construction is less
than 7mm
By each interval-check replace the swivel washers.
The replacement of the washers is of the same importancy as changing the twistlocks.
* Wear and tear of the swivel washers:
When the swivel washers are worn out (this is when the height has reduced more than 2mm),
the twistlocks probably can’t float any more freely.
During a complete side-way movement of the twistlock, in this position the strain in the
twistlock is enormous. This shortens the twistlock life span extremely.
The total height of the special washers is 19mm. VATCII 7-322 E1
Reject and replace at a height of 17mm.
In operation when the twistlocks are mounted, the free space between the bottom of the nut to
the construction can be roughly. VATCII 7-322 J1
For the swivel-washer in the head-beams, the distance (free space) is new 9mm. Final
rejection: 7mm.
For the swivel-washer in the twin-up/down housings, the distance (free space) is new 7mm.
Final rejection: 5mm.
* Greasing swivel washers:
The swivel washers are not automatically greased.
The better the greasing the lesser the friction, the less chance for scoring, the longer the life
span for swivel washers.
Keep the space between the bottom of the twistlock nut and the construction always filled with
grease.
* Scoring of swivel washers:
Scoring of the special washers will cause extreme high friction forces, which will create a lot of
bending stress in the twistlock. This will strongly decrease the life-time of the twistlock.
When one of the special washers (male or female) has scoring tracks, replace both. VATCII 7-323 D1

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5 INSTRUCTIONS for ADJUSTMENT & REPAIR

5.10.10 MATERIALS USED
The materials used have a minimum quality of S355j2 (EN10025) for:
* Midframe.
* Spreader suspension.
* Telescopic beams.
* End beams (twistlock beams).
* Flippers
Low alloyed heat-treated steel with high yieldpoint (700N/mm2) is used for:
* Front plates of the mid-frame,
* Vertical loaded top plates of the mid-frame.
* Outside corner twistlock beams
* Blocking pins: housings and pin
* Telescopic stops
* Foundation of the belt clamp
ASTM A 320 Grade L43 (better equivalent of 34CrNiMo6V):
* Twistlocks
34CrNiMo6V for:
* Twistlock bushes
Note: Stinis uses special high-strength materials in various parts of the spreader.
Therefore, welding may not be done by the user without contacting the supplier or
Stinis.
Only then, can Stinis give correct advice and service, and warranties will not be
affected.
5.10.20 MATERIAL CERTIFICATES PROCEDURE

Stinis only uses materials with certificates according DIN 50049 3.1.B or 3.1.C.
Procedure:
Procedure regarding the identity of materials:
* Stinis only purchase materials with international recognize certificates.
* On receipt of the materials, Stinis checks the registered numbers.
* Materials are allocated their own Stinis registration number with a record of the month, year
and next number of the incoming product.
* These numbers will be registered for heavily loaded materials.
* All identity numbers are in files with the following registered data:
Dimensions/quality
Stinis number
Identification number
Material certificate number
Material certificate document
Certificates:
Upon request, certificates will be made available for viewing at our office.
5.30 ELECTRICAL SYSTEM

For electrical schedules and part list, see: Chapter 12
Most spreader breakdowns occur in the electrical system. For trouble shooting, try to separate
the possible trouble areas into:
* Area from spreader to crane.
* Area in the main E-box.
* Area between E-box and valve or switch.
All function can be activated on the terminal connections, without danger of damaging the CAN
modules.
Way of fault localisation:
* Start from the main E-box.
* Look in the schedule to all possible conditions.
* Control all those conditions.
* Spreader actions can be manual controlled in the main terminal box.
Replacing CAN module:
* The CAN modules can be replaced.
In the event of a motor stop, check:
* Check the thermal motor relay.
* Check the main motor relay (burned contacts).
* Check the wiring of the motor (fields).
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Possible functional faults:

* Check the secondary voltage circuit.
* Check the relay.
* Check the CAN modules and bus-connections
* Check the wiring.
* Check the terminal connectors.
5.40 ELECTRO-MECHANICAL
5.40.11 TWISTLOCKS: Model TWI-W double-split-collar
For a general description of the twistlocks, see: Chapter 3.20.61
Lock-unlock sensors: 5550-1505-0003
Note: Always checks the lock/unlock functioning in the crane. Sometimes the red LED’s give
an incorrect indication.
Replacing (exchange) twistlocks:
For used components and composition, see: Chapter 3.20.61
For general maintenance instructions (without installing\uninstalling), see: Chapter 4.50
For installing\uninstalling checking intervals and replacement, see: Chapter 4.60
Note: For double-split-collar twistlocks model TWI-W:
Tighten the two bolt until the rubber block is 2mm lower.
Note: Always greases the twistlock, nut and the half washers before assembling.
5.40.20 TELESCOPIC BEAMS - CLEARANCE

Clearance between the front plate of the mid frame and the telescopic beam:
* Clearance in the vertical direction:
The standard clearance is between 2 and 4 mm.
Replace the slide block if the thickness is reduced to 7 mm. 5550-1005-0006 2
* Clearance in the horizontal direction:
The standard clearance is between 2 mm.
Replace the slide block if the clearance is more than 5mm. 5550-1005-0006 7/8
Clearance between end of the telescopic beam and the inner surface of the mid frame:
* Clearance in the vertical direction:
The standard clearance is between 2 mm and 5 mm.
1. Move spreader to the 25ft position.
2. Release the bolts of the locking plates. 5550-1530-0009 11
3. Extend the spreader to the maximum position.
4. Adjust the vertical clearance by changing/adding spacer plates. 5550-1530-0009 1/2/6
5. Retract and extend the spreader.
6. Make sure that the telescopic beam moves smoothly. If not, repeat steps 3, 4, 5 and 6.
8. Put Loctite 542 on the bolts of the locking plates. 5550-1530-0009 11
9. Tighten the bolts of the locking plates
Wear and tear of the pressure plate: 5550-1530-0010 1
Replace the pressure plate if the thickness is less than 10 mm.
Fasten the pressure plate.
* Clearance in the horizontal direction:
2. Release the bolts of the locking plates. 5550-1530-0009 11
3. Adjust the horizontal clearance by changing/adding spacer plates. 5550-1530-0009 3/4/5
3. Extend the spreader to the maximum position.
4. Retract the spreader to the 25ft position.
6. Make sure that the telescopic beam moves smoothly. If not, repeat steps 3, 4, 5 and 6.
7. Put Loctite 542 on the bolts of the locking plates. 5550-1530-0009 11
8. Tighten the bolts of the locking plates

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5.40.30 TELESCOPIC BELTS

Detailed assembly instructions for the telescopic belts. 2611-0080-2000
VATCII 1-402

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TENSIONING the BELTS:

The belts are self-tensioning, and need no maintenance.
During telescoping, no slack is allowed. Slack is only permitted only at the stop positions.
Foreword:
To identify the location of the mid-frame we have used A and B.
The telescope system has two belts.
One side of the belt is fastened to the rib plates with an extended pull-rod while the other side is
fastened with the standard (short) pull-rod (visible in the mid-frame).
The pull-rods are mounted on a driving slide.
These driving slides are fastened to the inner side of the telescopic beams.
Note: One driving slide connects one extended and one standard pull-rod.
REPLACING BELT on the B side:
Action 1: Location A side:
* Remove the green belt guide block. 2611-2613-1000 3
* Push the blocking-plate of the telescopic beam lock actuator in activated position by using a
tap bolt M12 x 100. 5550-1000-0020
Location: tapped hole under the M16 adjusting bolt for the actuator.
If the spreader has a dummy actuator in place of a locking actuator, remove the dummy
* Remove on the standard pull-rod (located inside the telescopic beam inclusive washers bush
and spring (M20). 2611-0080-2000 2/17
Action 2: Location B side:
* Remove the green belt guide block. 2611-2613-1000 3
* Pull/push the beam with the help of a forklift truck placed close to the 43 ft position, so that the
rib plate from the extended pull rod is in exactly the same place as the mounting hole in the
mid-plate of the mid-frame.
* Pull the rib plate to the inside. 2611-0080-2000 4/5
* Remove the four bolts and pull out the damaged belt. 2611-0080-2000 13
* Remove the standard pull rod (located inside the telescopic beam) including washers and
spring (M20). 2611-0080-2000 1/6
* Remove the four bolts and pull out the belt. 2611-0080-2000 13
FITTING A NEW BELT:
Action 3: Location B side:
* The new belt must have the same length as the original one.
* Push the new belt between the beam and the mid-frame into the mounting hole in the mid-
frame.
(Attention: Ensure that the ribs of the belt are on the correct side)
* Push/pull the belt through the mounting hole over approximately 0.5 m and mount the rib
plates and fasten the belt.
* Fasten the belt to the rib plate on the other side.
* Fasten the rib plate into the driving slide: a maximum of four turns for the nut (do not forget
the washers).
* Push the beam inside as far as possible using the forklift trucks.
* If necessary, release the pull rod to gain length (remove the lock nut and turn the hexagonal
nut so that the threaded end is not protruding.
Action 4: Location A side:
* Fasten the belt (do not forget the washers).
* Remove the M12 x 100 bolt from the telescopic beam lock actuator.
At both sides:
* Mount the green belt guide blocks.
* Tighten the springs (See also tightening the springs)
* Fasten the lock nuts.
* Test the spreader and adjust the belts.
Tightening the springs: VATCII 1-402
* After the springs have been mounted, they must be tightened at a distance of approximately
75 mm from the ring to the end of the thread end (see also drawing 1-401 detail A).
* If a beam does not contact the locking actuator in the 40ft position, stretch the spring.
* The tension must be between 70 and 90 mm. When 90 mm is achieved, the spring on the
other side must be relieved of tension, or the belt will be too long.
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5.40.50 FLIPPERS
Fastening flippers:
* Never secure the flipper bolts with Loctite or equivalent.
* Never improve bolt quality above 12.9.
* Always grease the bolts with copper grease, never with general grease.
5.50 WELDING INSTRUCTIONS

Welding instructions for S355j2H (tubes acc. EN10025) and S355j2G3 (plates)
Note: Equivalents are:
St 52-3N (acc. DIN17100)
Fe 510D (acc. EU25-72)
Thickness up to 25mm
* Welding material basic for S355j2
* Method horizontal/vertical
Preheating none
Pre-grinding for no paint/rust, none
Thickness over 25mm
* Method horizontal/vertical
Preheating 50-100 °C
Pre-grinding for no paint/rust, none
Welding instructions for S355j2 to High Tensile Steel and High Tensile Steel to High
Tensile steel
Thickness till 5-15mm
* Method horizontal
Current 225-275 Amp
Preheating none
Pre-grinding always
* Method vertical
Preheating 100 °C
Pre-grinding always
Thickness 15-40mm
* Method horizontal
Current minimum 250-300 Amp
Preheating 175 °C
Pre-grinding always and always between layers
* Method vertical

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Note: If the quality of the weld is not important, and preheating is prescribed, the following
procedure is allowed:
* First layer is for preheating.
* 2nd and 3rd layers are for the mechanical connection.
After the first weld go on directly with the next two layers.
Welding material basic for s355j2

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6 SPARE PARTS & SERVICE
6.30 HOW TO ORDER SPAREPARTS

When ordering spare parts or requesting advice, we need the spreader identity, or model with
serial number and/or customer number. Chapter 1.20
The best number to quote is the spreader number welded to the top of the mid-frame.
Spare parts: Chapter 17
Spare parts for the electrical system:
For a list of the components used in the electrical system, see: Chapter 12
For service, spare parts and service contact:
Contact persons:
Ruud Westgeest
Ruudwestgeest@stinis.com
Stinis Holland BV
P.O. Box 2005
Holland
tel 31 180 514655
fax 31 180 516190
or
Contact person:
Jack Wen
sales@stinis.com.sg
Stinis Singapore Pte Ltd
12, Tuas Cresent
Singapore 63870
SINGAPORE
tel 65 862 4855
fax 65 862 4655
6-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
11 MECHANICAL DRAWINGS
11.20 PRODUCTION DRAWINGS

Project 2818
Post. Qty. Drawing Description
1 1 2611-2818-1000 Mid frame VATCVIII
2 1 2611-2818-1500 Telescopic beam
3 1 2611-2818-1600 Telescopic beam
11-1
MANUAL SNP003-004
Left Opposite cabin side Right
4880±2.0
Postbus 2005
870 870
880 350 800 22°
The Netherlands
Lifting lug SWL 11.25t
MANUAL SNP003-004
Spreader stop
880
Stinis Holland B.V.
800
Telescopic drive
Z ( 1 : 10 )
350
800
18
810 810
500
1700 Harting 48P

22°socket (male insert)
Harting insert 09330242601, 09330242611)
Mounting holes for cable tub

Cabin side
Adjustable 90
1300±0.5
Hole 82
Stopper plate
135
Shaft 80
1363
103
305
420 335
115
1363
1363
(351)
1413
2260
Height indication sensor 2450
98 20ft - 40ft 98
2713
3 1 2611-2755-1500 Telescopic beam 1550

2 1 2611-2755-1600 Telescopic beam 1550
1 1 2611-2755-1000 Mid frame VATCVIII 3145
Pos. Qty Part Code Description Dimension Weight
Weight: Approx. 6800kg Surface treatment: Painted
CUTTING TOLERANCES TOLERANCES ACC. TO
ALL DRAWINGS AND TECHNICAL DOCUMENTS
REMAIN THE PROPERTY OF STINIS R&D BV. ACC. TO EN-ISO 9013 NEN-EN-ISO 2768 m
THESE DOCUMENTS SHALL NOT BE USED FOR ANY
OTHER PURPOSE THAN ERECTION, COMMISSIONING, PROJECTION DESIGN:
OPERATION OR MAINTENANCE OF THE PRODUCT.
THEY MAY NOT BE USED OR COPIED, REVIEW:
REPRODUCED, TRANSMITTED OR COMMUNICATED
TO A THIRD PARTY WITHOUT THE CONSENT APPROVE:
OF STINIS R&D BV.
DESCRIPTION:
R
VATCVIII-RTG-E
KPA004-008
SCALE: 1:20 SHEET DRAWING NUMBER

Mid frame RAL 2004 (Orange) GROUP SUB PROJECT NO. NUMBER REVISION
DRAWN: ChanMinPiao
Telescopic beams RAL 2004 (Orange) A1
DATE: 02/03/15 0
Flippers RAL 3001 (Red) 2611 2755 0000
CHAPTER 11
11-2
Postbus 2005
The Netherlands
26 31 32
MANUAL SNP003-004
Stinis Holland B.V.
17
18
34
33 32 31 26
15
21
37 35 36 38
25 24
22
45 4 5010-0000-0363 Chain K5 - 17x18 L=307 0

44 8 8799-0000-0006 Bow shackle ø5mm Steel 0.4
43 4 5018-0000-0030 Pin ø16x160 FAS 1.2
1
42 8 8571-0080-0040 Hex.countersunk screw M8x40 A4 RVS-A4 0
16
41 8 8671-0080-0001 Lock hexagon nut M8 A4 A4 0.08
40 12 2611-2755-0116 Plate 150x100x3 S235J 4.8
39 4 2611-2755-0115 Plate 150x100x10 S355J2 4.8
38 1 2611-2755-0513 Connector KPA004-008 0
36 4 8570-0060-0030 Hex. socket bolt M6x30 A4 A4 0.04
35 8 8750-0060-0001 Plain washer M6-A4 A4 0.08
34 1 7111-0065-0030 Sonor-sensor ø65 600-6000mm 0.27
33 1 2611-2755-0320 Plate 500x350x8 S355J2 10.5
32 8 8506-0160-0050 Hex. head screw M16x50 8.8 DIN 933 0.928
31 8 8701-0160-0001 Plain washer M16 zn.pl. Steel-zn.pl. 0.08
43 39 40 41 42 30 2 5550-0540-0050 Helical gear unit 1.5kW - 218
29 4 5018-0000-0288 Shaft ø80x365 SAE8620 0
1 28 4 5018-0000-0035 Handle ø27x210 FAS 3.12
27 4 8775-3962-0035 Spring cotter 3.5 (=3) -double spring steel 0
27 28 29 Filling plates adjust thickness on site 26 12 8606-0160-0001 Lock hexagon nut M16 Steel 0.48
30 25 4 8570-0120-0070 Hex. socket bolt M12x70 A4 A4 0.32
24 2 8506-0240-0060 Hex. head screw M24x60 8.8 8.8 0.6
23 2 5550-1005-0006 Sliding plates mid frame 92.4
22 2 5550-1000-0010 Blocking unit electric 58.4
21 1 5550-0550-0004 Frequency controller 4.0 kW - 14
20 1 5550-0530-0010 Emergency stop 4.5m 0.21
44 45 19 1 5550-0530-0005 Emergency stop 7m - 0.5
18 1 5550-0520-0106 Distance detection sensors - 0.7
1 19 -
17 1 5550-0520-0101 Distance detection sensors 0.79
16 1 5550-0505-0200 Module 8 connections with ecol - 1.3
15 2 5550-0500-0011 E-box support - 1.62
14 6 5550-0500-0010 E-box support - 4.5
23 13 1 5098-0000-0430 Stinis marking plate SWL45 T 0.013
12 2 5097-0002-0092 Warning pending load 200mm - 0.02
11 6 5097-0002-0081 Warning sticker clamping 100mm - 0.06
10 2 5097-0002-0015 Sticker spreaderstop - 0.02
9 1 5097-0002-0010 Sticker dangerous voltage ABS Plastic 0.01
9 8 2 5097-0001-0292 Sticker Full Electric - 0.04
5
7 2 5097-0000-0060 Sticker Stinis white-900x320 - 0.02
6 4 5096-0001-0125 Workload sign SWL 11,25t - 0.08
5 1 2611-2755-0500 E-box KPA004-008 95
4 2 2611-0084-1800 Guide plate Ertalon 1.36
12 13 3 1 2611-0080-2000 Telescoping belt - 80
2 1 2611-2755-5015 E1-Field 0
1 1 2611-2755-0100 Mid frame VATCVIII 20-40ft 2546
100 Pos. Qty Part Code Description Material Dimension Weight
1 Chain, shackle and pin added 06.05.2015 ChanMinPiao
Rev. Description Date Author
11
Weight: 3145,00 kg Surface treatment: -
90

REPRODUCED, TRANSMITTED OR COMMUNICATED
OF STINIS R&D BV.
6 DESCRIPTION:
11 10 R
60
3
Mid frame VATCVIII
100
230
230
230
115 700 Assembly
400 8 7
1400 SCALE: 1:10 SHEET DRAWING NUMBER
DRAWN: GROUP SUB PROJECT NO. NUMBER REVISION

500 ChanMinPiao
DATE:
A0 1
02/03/15 2611 2755 1000
CHAPTER 11
11-3
Postbus 2005
The Netherlands
MANUAL SNP003-004
11
Stinis Holland B.V.
14
10
16
5 23 13 12
6 9 8
22
21 2 25
19
15 17 26 28 3
20
18

27 1 8670-0160-0001 Nut M16 A4 A4 0.03
26 2 8571-0060-0016 Hex.countersunk screw M6x16 A4 A4 0
24 1 8526-0160-0070 Hex. head screw M16x70 inox-A4 A4 0.15
23 1 5550-1551-0030 Twistlock drive end beam - 32.1
22 2 5550-1547-0020 Fixed flipper 34.84
21 1 5550-1535-0301 Filling plate 30ft support 0.16
20 1 5550-1535-0013 Cable channel 70x60/Lg=2000 8.5
19 2 5550-1530-0010 Upper sliding units telescopic - 4.68
18 1 5550-1530-0009 Lower sliding units telescopic Ertalon 6.44
17 1 5550-1520-0822 Detection plate slow S355J2 0.57
16 1 5550-1520-0820 Detection plate slow S355J2 0.61
15 1 5550-1520-0420 Detection plate 40ft S355J2 0.19
14 1 5550-1520-0220 Detection plate 20ft S355J2 0.53
13 1 5550-1510-0001 Landing pin 35x70/30x172-42 3.37
7 12 1 5550-1505-0003 Twistlock L&R 31.5
11 2 5550-0515-0005 Sensor M30 st.52 - 0.26
10 1 5550-0505-0200 Module 8 connections with ecol - 1.3
9 1 5501-0015-0200 Drive bar L=1374 S235J0 3.28
8 1 5501-0015-0100 Drive bar L=889 - 2.33
7 1 5097-0002-0082 Warning sticker clamping 200mm 0.01
6 1 5097-0001-0292 Sticker Full Electric - 0.02
5 1 5097-0000-0030 Sticker Stinis white 500x175 - 0
3 2 5010-0000-0217 Filling cabletray support PA6 0.02
2 2 2611-1863-0880 Energy chain roll ø60x90 PA 6 0.54
1 1 2611-2737-0150 Telescopic beam VATCVIII-RTG E 1420
Pos. Qty Part Code Description Material Dimension Weight
Weight: 1590,00 kg Surface treatment: Painted
24 27 4 REPRODUCED, TRANSMITTED OR COMMUNICATED
OF STINIS R&D BV.
DESCRIPTION:
R
Telescopic beam
Assembly

ChanMinPiao
DATE:
A0 0
02/03/15 2611 2755 1500
CHAPTER 11
11-4
Postbus 2005
The Netherlands
MANUAL KPA004-008
11
Stinis Holland B.V.
10
5 19 13 12
6 8
9
18
17 2 21
15
22 24 3
16
14

23 1 8670-0160-0001 Nut M16 A4 A4 0.03
22 2 8571-0060-0016 Hex.countersunk screw M6x16 A4 A4 0
20 1 8526-0160-0070 Hex. head screw M16x70 inox-A4 A4 0.15
19 1 5550-1551-0030 Twistlock drive end beam - 32.1
18 2 5550-1547-0020 Fixed flipper 34.84
17 1 5550-1535-0301 Filling plate 30ft support 0.16
16 1 5550-1535-0013 Cable channel 70x60/Lg=2000 8.5
15 2 5550-1530-0010 Upper sliding units telescopic - 4.68
14 1 5550-1530-0009 Lower sliding units telescopic Ertalon 6.44
13 1 5550-1510-0001 Landing pin 35x70/30x172-42 3.37
7 12 1 5550-1505-0003 Twistlock L&R 31.5
11 2 5550-0515-0005 Sensor M30 st.52 - 0.26
-
\\fs01h\User-gen\SH\120-MANUAL\043\PROJECTS\VATCVIII\RMG_RTG\KPA004-008\English\00.00.00EH-.docx
10 1 5550-0505-0200 Module 8 connections with ecol 1.3
9 1 5501-0015-0200 Drive bar L=1374 S235J0 3.28
8 1 5501-0015-0100 Drive bar L=889 - 2.33
7 1 5097-0002-0082 Warning sticker clamping 200mm 0.01
6 1 5097-0001-0292 Sticker Full Electric - 0.02
5 1 5097-0000-0030 Sticker Stinis white 500x175 - 0
3 2 5010-0000-0217 Filling cabletray support PA6 0.02
2 2 2611-1863-0880 Energy chain roll ø60x90 PA 6 0.54
1 1 2611-2737-0150 Telescopic beam VATCVIII-RTG E 1420
Pos. Qty Part Code Description Material Dimension Weight
Weight: 1590,00 kg Surface treatment: Painted
20 23 4 REPRODUCED, TRANSMITTED OR COMMUNICATED
OF STINIS R&D BV.
DESCRIPTION:
R
Telescopic beam
Assembly

ChanMinPiao
DATE: 02/03/15
A0 0
2611 2755 1600
CHAPTER 11
11-5
Postbus 2005
The Netherlands
12 ELECTRICAL DRAWINGS
12.10 PARTS LIST for ELECTRICAL COMPONENTS

Electrical parts list
Part No. Qty. Description Remark
7110-0030-0120 1 Sensor IIKC022-ASKG/US B00
7199-0061-0021 1 Sensor support twistlock-L B10/B12
7199-0061-0020 1 Sensor support twistlock-R B10-1/B12-1
7199-0061-0020 1 Sensor support twistlock-R B11/B13
7199-0061-0021 1 Sensor support twistlock-L B11-1/B13-1
7110-0030-0110 1 Sensor IIKC012BASKG/US B15
7110-0012-0020 1 Sensor M12x1-IFKC004BASKG B22
7111-0065-0030 1 Sonor-sensor ø65 600-6000mm B68
7139-0030-0051 1 Emergency stop ass.4.5m ES-1
7139-0030-0052 1 Emergency stop ass. 7m ES-2
7132-0400-0004 1 Frequency controller 4 kW Freq
7215-0010-0021 1 Helical gear unit1,5kW M1
7215-0010-0021 1 Helical gear unit1,5kW M2
7215-0019-0000 1 Hyponic drive RNYM01-1220-60 M3
7215-0019-0000 1 Hyponic drive RNYM01-1220-60 M4
7215-0020-0000 1 NMRL-PL-M71b4 0,37kW M5
7215-0020-0000 1 NMRL-PL-M71b4 0,37kW M6
2611-2818-0513 1 Connector SNP003-004
5011-0010-0050 4 Wire rope isolator element
5014-0000-0201 1 Top plate frequention meter
5014-0000-0204 1 Bottom plate
7112-0030-0000 2 Conn.female-M12-H-4x0.34-6.0m
7112-0070-0000 1 Conn.female-M12-H-4x0.34-10m
7112-0220-0350 2 Mal.M12R 4p->2,5m->M12H fem 4p
7112-0350-0020 10 Fem.M12H 3p->1.5m->mal M12R 3p
7112-0350-0025 1 Fem.M12H 3p->2m->mal M12R 3p
7112-0350-0027 4 Mal. M12R 3p->2,5m->M12H fem3p
7120-0025-0026 8 Cable gland brass M25 x 1,5
7120-0025-0035 8 Hexagonal nut gm-ms M25x1.5
7121-0004-0045 - Cable PUR-TPE 4x1.5+2 EMC
7121-0007-0044 - Cable PUR-TPE 7x1.5mm² EMC
7121-0048-0040 - Cable 48x2.5 PUR-TPE yellow
7132-0400-0002 1 Motoradapter SK TI4-2-205-3-C
7132-0400-0003 1 Wall mounting BG I+II
7170-0010-0150 1 Module 8 connections with Ecol
12-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
Parts list main terminal box

Part No. Qty. Description
7201-0047-0100 1 E-box assembly
7201-0047-0102 1 Bended plate e-box
8570-0080-0016 2 Hex. socket bolt M8x16 A4
9899-0000-0003 2 Gas spring 19x8-250/150N
9899-0000-0023 2 Eye M8/ø8
9899-0007-0001 4 Hinge joint M6+locking pin
2611-2755-0511 1 Cable gland plate assembly L
2611-2755-0512 1 Cable gland plate assembly R
8570-0060-0010 12 Hex. socket bolt M6x10 A4
7132-0024-0031 1 Motor relay 24VDC 11 kW
7132-0024-0220 1 Motor relay 11kW/DC 24V
7132-0300-0250 4 Solid-state reversing cont.2.4
7132-0800-0060 1 Net filter 3-fase MEF-3/1 36AT
7134-0024-0500 1 Aux. relay C9-A41X/24VDC
7134-0024-0550 17 Aux. relay C10-A10X/24VDC
7134-0650-0040 1 Phase failure relay
7135-0024-0020 1 PLC relay 24VDC-le connect.
7135-0024-0059 1 Jumper 16-13
7135-0230-0050 6 Solid state input relay 230V
7137-0050-0000 1 Relay socket S9-M Releco
7137-0060-0000 17 Relay socket S10
7137-0080-0020 6 DIN-rail socket for SLI relay
7139-0300-0020 1 Pushbutton actuator black IP67
7139-0300-0028 2 DIN-railadaptor, 22,5
7139-0300-0032 1 Selector switch 2 positions
7139-0300-0050 2 Fixing adapters
7139-0300-0051 2 MLR contact element 1xNO
7139-0400-0062 1 Switch-Disconnector 4p - 40 A
7139-1000-0005 1 Emergency stop relay pnoz 24V
7150-0010-0120 4 Resistor 120 Ohm, 1W
7166-0110-0007 1 Opus connector + 2 m cable
7166-0110-0020 1 OPUS A3 Disp.Touch eco Codesys
7170-0000-0005 2 5-fold Can splitter
7170-0000-0006 3 FKC 2,5/5
7170-0020-0006 2 AMP 23-pin gray plug 2meter
7170-0020-0007 2 AMP 23-pin black plug 2meter
7170-0020-0008 2 AMP 23-pin blue plug 2meter
7170-0020-0009 2 AMP 8-pin black plug 2meter
7170-0020-0010 2 2024 Universal module 52-I/O
7180-0000-0010 24 Plastic bolt M6 for cable tray
7180-0000-0021 1 Cabletray 75/37.5
7180-0000-0022 1 Cabletray 75/50
7180-0000-0023 2 Cabletray 75/75
7180-0000-0031 24 Spacer bush M6 L=70mm poly
7180-0913-6760 1 Fuse insert SI FORM C 15A
7180-0913-7020 2 Fuse insert SI FORM C 7.5A
7180-1201-6620 2 End clamp E/AL-NS 35
7180-3004-1710 6 Fuse terminal block UK6-3-HESI
7180-3022-2180 10 Snap-on end bracket Clipfix
7180-3022-2760 10 End clamp CLIPFIX 35-5
7180-3030-3230 1 Screw bridge 10-pos FBI 10-8
7180-3118-2030 5 Fuse terminal block UK6-FSI/C
7180-5778-0625 4 Fuse T6.3x32 3,15A slow(T)
7180-5778-0660 1 Fuse T6.3x32 6.3 A slow
7180-5778-0670 1 Fuse T6.3x32 10A slow
7181-0280-3140 3 End and intermidiate plate
7181-0280-3190 2 End and intermidiate plate 1 m
7181-0280-3240 4 End and intermidiate plate 2,5
7181-0280-3420 8 End and intermidiate plate 2.5
7181-0280-4020 200 Adjacent jumper 24 A
7181-0280-5200 31 2-level terminal block 0.08-2.
7181-0280-5600 96 Sensor terminal block with led
7181-0280-6870 4 Earth terminal
7181-0280-8320 1 4-conductor through terminal
7181-0280-8330 6 4-conductor through term. gy
7181-0280-8340 2 4-conductor through term. bu
7181-0280-8350 1 4-conductor through terminal b
7181-0281-4020 9 Bridge
7181-0281-6200 24 2-level terminal block 0.08-4
7181-0281-6810 12 3-conductor through terminal b
7181-0281-6870 2 3-Conductor earth terminal blk
12-2
MANUAL SNP003-004
Postbus 2005
The Netherlands
7199-0002-1200 1 Display Clamp

7199-0007-0010 1 Plate-folded 200x100x210
7199-0007-0020 1 Plate-folded 150x30x120
7216-0200-0151 1 Power supply 24V, 15A
7225-0007-0065 1 LED-daydrivelight Dino
12-3
MANUAL SNP003-004
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Stinis Holland BV
Dorpsstraat 130
Postbus 2005
2930 AA Krimpen a/d Lek NL
Spreader Drawing information:

Spreader type VATCVIII-RTG E Drawing number 2611-2818-0400
Spreader nr. 2611-2818/2819-0000 Created date 18/12/2013
Spreader ID SNP003/004 Description Main E-box
Order nr. 15000126 Design date 13/7/2015
Certificate nr. P15-0619/0620 Designed by PK
Drawing process:
Name Date For approval
For production
Approved Final
X As built
Released Revision
For information
Number of pages 53
Range of pages 6.a
2
Spreader ID Description
AB00 13-7-2015 PK Page 1 of 6.a
Stinis Holland BV SNP003/004 Main E-box
Dorpsstraat 130 Spreader type Page index Drawing Number
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Frontpage 2611-2818-0400 Modification Date Name Page 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Table of contents
Page Page description Date Date Edited by
/1 Frontpage 16/12/2014 16/12/2014 NgPuiKian
/2 Table of contents 6/7/2015 13/7/2015 NgPuiKian
/3 Table of contents 6/7/2015 13/7/2015 NgPuiKian
/5 General information 14/2/2014 3/3/2015 Eric
/6 Electrical overview 20/1/2015 27/3/2015 NgPuiKian
/6.a Detail plug 7X3 14/2/2014 26/3/2015 Eric
+E1/10 Main Supply 415VAC - 50Hz 14/2/2014 29/5/2015 Eric
+E1/11 Signals to crane 100VAC 14/2/2014 8/4/2015 Eric
+E1/12 Commands from crane 220VAC 14/2/2014 8/4/2015 Eric
+E1/13 Supply 24VDC 14/2/2014 10/4/2015 Eric
+E1/14 Twistlocks 14/2/2014 13/7/2015 Eric
+E1/15 Telescope locking 14/2/2014 13/4/2015 Eric
+E1/16 Telescoping motor 14/2/2014 29/4/2015 Eric
+E1/18 Greasing system 14/2/2014 21/4/2015 Eric
+E1/21 Emergency stop 14/2/2014 6/7/2015 Eric
+E1/25 CAN 1 14/2/2014 5/1/2015 Eric
+E1/26 CAN 2 14/2/2014 2/1/2015 Eric
+E1/30 Stinis ECU 1 14/2/2014 5/2/2015 Eric
+E1/31 ECU 1 14/2/2014 5/2/2015 Eric
+E1/32 ECU 1 14/2/2014 3/3/2015 Eric
+E1/33 ECU 1 14/2/2014 3/3/2015 Eric
+E1/34 ECU 1 14/2/2014 8/4/2015 Eric
+E1/35 ECU 1 14/2/2014 1/1/2015 Eric
+E1/36 ECU 1 14/2/2014 1/1/2015 Eric
+E1/40 Stinis ECU 2 14/2/2014 13/4/2015 Eric
+E1/41 ECU 2 14/2/2014 13/4/2015 Eric
+E1/42 ECU 2 14/2/2014 13/4/2015 Eric
+E1/43 ECU 2 14/2/2014 21/4/2015 Eric
+E1/44 ECU 2 14/2/2014 13/4/2015 Eric
+E1/45 ECU 2 14/2/2014 13/4/2015 Eric
+E1/46 ECU 2 14/2/2014 13/4/2015 Eric
+E1/46a Spare terminals 1/1/2015 8/4/2015 NgPuiKian
+SPR/47 SB-X1 14/2/2014 19/5/2015 Eric
+SPR/48 SB-X2 14/2/2014 19/5/2015 Eric
+SPR/49 SB-X3 14/2/2014 19/5/2015 Eric
+REPORTS/100 Terminal diagram +E1-X-CAN 2/1/2015 2/1/2015 NgPuiKian
+REPORTS/101 Terminal diagram +E1-X1 1/4/2015 1/4/2015 NgPuiKian
+REPORTS/102 Terminal diagram +E1-X2 21/4/2015 21/4/2015 ngpuikian
1 3
AB00 13-7-2015 PK Page 2 of 6.a
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Table of contents 2611-2818-0400 Modification Date Name Page 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Table of contents
Page Page description Date Date Edited by
+REPORTS/112 Terminal diagram +E1-XE1 29/1/2015 29/1/2015 ngpuikian
+REPORTS/113 Terminal diagram +E1-XE1 5/2/2015 5/2/2015 NgPuiKian
+REPORTS/118 Terminal diagram +SPR-FQ-X1 5/2/2015 5/2/2015 NgPuiKian
2 5
AB00 13-7-2015 PK Page 3 of 6.a
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Table of contents 2611-2818-0400 Modification Date Name Page 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GENERAL INFORMATION:
WIRE COLORS: APPLIED MATERIAL: COMPONENTCODING:

3~VAC COLOR CABINET INOX
L1 BK 04U13
L2 BK TERMINALS WAGO
L3 BK STRAMIENNUMBER
N LBU PLC STINIS-ECU NEN5152 CODING
PE GN/YE SHEETNUMBER
MOTOR CONTROLLERS PHOENIX
MOTOR PROTECTORS SCHNEIDER
1~VAC COLOR
MOTOR CONTACTORS SCHNEIDER
U>130V RD
N LBU FREQUENTIE DRIVE NORD
60V<U<130V WH
U<60V VT MAIN CONTACTORS SCHNEIDER, SIEMENS
VDC COLOR WIRE-CODING PHOENIX

U<60V BU
U>60V GY
EMERGENCY STOP OG
ABBREVIATION OF COLORS:
BK BLACK
BN BROWN
RD RED
OG ORANGE
YE YELLOW
GN GREEN
BU BLUE
LBU LIGHT BLUE
VT VIOLET
GY GREY
WH WHITE
PK PINK
GD GOLD
TQ TURQUOIZE
3 6
AB00 13-7-2015 PK Page 5 of 6.a
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E General information 2611-2818-0400 Modification Date Name Page 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CORNER 2 OPPOSITE CABIN SIDE CORNER 3
B13.1 B12.1
B10.1
B11.1
B15 B18
7X3 ES-2
SB-X1
B24
B25 Motor 6
Motor 1
LEFT Motor 4 RIGHT
Motor 3
B22 Motor 2
Motor 5 B23
ES-1 SB-X3
SB-X2
B17
FREQ
B00 B16
Electrical cabinet B03
B11 B08 B10

B13 CORNER 1 CABIN SIDE CORNER 4 B12
Proximity switches Switches
B00 Position 20 FT ES-1 E-stop Left

B03 Position 40 FT ES-2 E-stop Right SB-X1 SB-X2 SB-X3
B08 Speed reduction FREQ Nord Drive System
Spare Spare Spare B24 Spare Spare
B10 Twistlock locked - corner 4
B10-1Twistlock locked - corner 3 B15 B17 B08 B25 B16 B18
B11 Twistlock locked - corner 1
B11-1 Twistlock locked - corner 2
Motors
B13 B13.1 B03 Spare B12 B12.1
B12 Twistlock unlocked - corner 4
B12-1Twistlock unlocked - corner 3 Motor1 Telescoping left B11 B11.1 B00 Spare B10 B10.1
B13 Twistlock unlocked - corner 1 Motor2 Telescoping right
B13-1 Twistlock unlocked - corner 2 Motor3 Telescope lock/unlock left
B15 Spreader landed - corner 2 Motor4 Telescope lock/unlock right
B16 Spreader landed - corner 4 Motor5 Twistlocks corner 1-2
B17 Spreader landed - corner 1 Motor6 Twistlocks corner 3-4
B18 Spreader landed - corner 3
B22 Blocking cylinder-left locked
B23 Blocking cylinder-left unlocked
B24 Blocking cylinder-right locked
B25 Blocking cylinder-right unlocked
5 6.a
AB00 13-7-2015 PK Page 6 of 6.a
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Electrical overview 2611-2818-0400 Modification Date Name Page 6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PIN FUNCTION PIN FUNCTION
1 POWER SUPPLY 415VAC - L1 25 SPARE

4 PROTECTION EARTH 28 SPARE
5 COMMAND - TELESCOPING EXPAND 29 SPARE
6 COMMAND - TELESCOPING RETRACT 30 SPARE
7 COMMAND - TWISTLOCKS LOCK 31 SPARE
8 COMMAND - TWISTLOCKS UNLOCK 32 SPARE
9 CONTROL SUPPLY 220VAC-N 33 SPARE
10 SIGNAL - SPREADER POS. 40 FT 34 SPARE
11 SIGNAL - SPREADER POS. 20 FT 35 SPARE
12 CONTROL SUPPLY 100VAC-L 36 SPARE
SOCKET: 09 30 048 0296 / 7117-0020-0075
INSERT - MALE 1-24: 09 33 024 2601 / 7117-0030-0090 13 SIGNAL - TWISTLOCKS LOCKED RIGHT 37 SPARE
INSERT - MALE 25-48: 09 33 024 2611 / 7117-0030-0100 14 SIGNAL - TWISTLOCKS UNLOCKED RIGHT 38 SPARE
CABLE GLAND: 1.609.3600.60 / 7120-0036-0020
15 SIGNAL - SPREADER LANDED RIGHT 39 SPARE
16 SIGNAL - TWISTLOCKS LOCKED LEFT 40 SPARE
17 SIGNAL - TWISTLOCKS UNLOCKED LEFT 41 SPARE
18 SIGNAL - SPREADER LANDED LEFT 42 SPARE
19 CONTROL SUPPLY 100VAC-N 43 SPARE
20 SIGNAL - SPREADER CONNECTED 44 SPARE
21 SPARE 45 SPARE
PE PROTECTION EARTH PE PROTECTION EARTH
PLUG: 09 30 048 0442 / 7117-0020-0090 (OPTIONAL)

INSERT - FEMALE 1-24: 09 33 024 2701 / 7117-0030-0042 (OPTIONAL)
INSERT - FEMALE 25-48: 09 33 024 2711 / 7117-0030-0044 (OPTIONAL)
CABLE GLAND: 1.609.4800.60 / 7120-0048-0020 (OPTIONAL)
ENLARGER: 09 00 000 5056 / 7120-0042-0630 (OPTIONAL)
6 +E1/10
AB00 13-7-2015 PK Page 6.a of 6.a
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Detail plug 7X3 2611-2818-0400 Modification Date Name Page 6.a
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
MAIN SUPPLY PHASE CONTROL CONTROL

3~ 415VAC/50Hz MONITORING SUPPLY SUPPLY
RIGHT TURN 100VAC/50Hz 220VAC/50Hz
L1 L2 L3 PE L N L N
7X3 1 22 2 23 3 24 4 12 19 30 9
E1
2.5 m 1 22 2 23 3 24 4 E1 12 19 E1 30 9
X1 1 22 2 23 3 24 4 12 19 30 9
PE 1 1
1 3 5
10Q3 10F10 10F14
2 4 6 6,3A 10A
2 2
10U3 L1 L2 L3
NOISE FILTER
T1 T2 T3
C-100V-L / 11.2
1 3 5 1
Safety 1/L1 3/L2 5/L3
relay 1 21K13 10F7 10F10.1
Schneider /21.13 2/T1 4/T2 6/T3 3,15A T 3,15A
K1 2 4 6 2
L1 L2
10V10
85-270VAC/24VDC
Safety 1 3 5 10U6 20A
relay 1 21K14
/21.14 L1 L2 L3
Siemens 2 4 6 + -
K2
1
14 11 /21.13 10F10.2
12 15A
24 21 /35.17 2
22
415V-L1 / 14.2
415V-L2 / 14.2 24VDC / 13.2 C-220V-L / 14.2
415V-L3 / 14.2 0VDC / 13.2 C-220V-N / 12.2
+/6.a 11
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Spreader type Page index Drawing Number
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Main Supply 415VAC - 50Hz 2611-2818-0400 Modification Date Name Page 10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPREADER SPREADER SPREADER SPREADER SPREADER TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS

CONNECTED LANDED LANDED POSITION POSITION LOCKED UNLOCKED LOCKED UNLOCKED
LEFT RIGHT 20 FT 40 FT LEFT LEFT RIGHT RIGHT
7X3 20 18 15 11 10 16 17 13 14
E1 20 18 15 11 10 16 17 13 14
X1 20 18 15 11 10 16 17 13 14
10.11 / C-100V-L
13 11 11 11 11 11 11 11 11
21A4 44K3 43K9 44K7 44K9 43K7 43K5 41K13 41K17
/21.4 14 /44.3 12 14 /43.9 12 14 /44.7 12 14 /44.9 12 14 /43.7 12 14 /43.5 12 14 /41.13 12 14 /41.17 12 14
ES S-SLL S-SLR S-20 S-40 S-TLL-L S-TLU-L S-TLL-R S-TLU-R
10 12
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Signals to crane 100VAC 2611-2818-0400 Modification Date Name Page 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS TELESCOPING TELESCOPING

LOCK UNLOCK RETRACT EXTEND
7X3 7 8 6 5
E1 7 8 6 5
X1 7 8 6 5
A1 A1 A1 A1
12K6 12K8 12K9 12K11
230V A2 230V A2 230V A2 230V A2
C-TLL C-TLU C-TR C-TE
10.15 / C-220V-N C-220V-N / 14.2
13 14 /43.11 13 14 /43.13 13 14 /43.15 13 14 /43.17
11 13
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Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Commands from crane 220VAC 2611-2818-0400 Modification Date Name Page 12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GENERAL ECU ECU GREASING CABINET

1 2 SYSTEM LIGHTING
-OPTIONAL-
10.11 / 24VDC
13F4 13F5 13F6 13F8

10A 7,5A 7,5A 5A
24V-F4 / 18.2
24V-F3 / 40.2
24V-F2 / 25.2
24V-F1 / 14.2
13
13S15
14
x1
13H15
x2
10.11 / 0VDC 0VDC / 14.2
12 14
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Supply 24VDC 2611-2818-0400 Modification Date Name Page 13
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS
CORNER 1-2 CORNER 3-4
10.4 / 415V-L1 415V-L1 / 15.2

10.4 / 415V-L2 415V-L2 / 15.2
10.4 / 415V-L3 415V-L3 / 15.2
X2 4 7 10
13.19 / 24V-F1 24V-F1 / 15.2

13.19 / 0VDC 0VDC / 15.2
43
21A4
/21.4 44
ES
0VDC-ES / 15.2
32.7 32.5 33.3 32.16

TWU-L TWL-L 12 14 TWU-R TWL-R 22 24
21K17 21K17
/21.17 11 /21.17 21
14U4 1/L1 3/L2 5/L3

14U12 1/L1 3/L2 5/L3
Us GND R L GND_E MAN RES AUT Us GND R L GND_E MAN RES AUT
95 97 95 97
0,87 1,63 0,87 1,63

96/98 96/98
/33.5 0,18 2,4 /33.7 0,18 2,4
I=1,33 A I=1,33 A
ELR W3- 24DC/500AC- 2I ELR W3- 24DC/500AC- 2I

2297031 Reset 2297031 Reset
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
X15 1 2 3 PE X16 1 2 3 PE
M5 M6
14.5 m 13.5 m
4x1,5+2x(2x0,75) 1 2 3 GNYE 4x1,5+2x(2x0,75) 1 2 3 GNYE
U1 V1 W1 PE U1 V1 W1 PE
M M
14M4 14M12
/14.4 3 /14.12 3
400V-50Hz 400V-50Hz
0,37kW 0,37kW
14M4 14M12
/14.4 /14.12
M5 5 6 M6 5 6
X15 4 5 X16 4 5
10.15 / C-220V-L C-220V-L / 15.2

12.12 / C-220V-N C-220V-N / 15.2
MOTOR MOTOR
HEATER HEATER
(OPTIONAL) (OPTIONAL)
13 15
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Twistlocks 2611-2818-0400 Modification Date Name Page 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TELESCOPE TELESCOPE
LOCK/UNLOCK LOCK/UNLOCK
LEFT RIGHT
14.19 / 415V-L1 415V-L1 / 16.2

14.19 / 415V-L2 415V-L2 / 16.2
14.19 / 415V-L3 415V-L3 / 16.2
X2 5 8 11
14.19 / 24V-F1 24V-F1 / 16.8

14.19 / 0VDC 0VDC / 16.8
14.19 / 0VDC-ES
31.10 31.12 31.16 32.3

TU-L TL-L 32 34 TU-R TL-R 42 44
21K17 21K17
/21.17 31 /21.17 41
15U4 1/L1 3/L2 5/L3

15U12 1/L1 3/L2 5/L3
Us GND R L GND_E MAN RES AUT Us GND R L GND_E MAN RES AUT
95 97 95 97
0,87 1,63 0,87 1,63

96/98 96/98
/32.13 0,18 2,4 /32.15 0,18 2,4
I=0,71 A I=0,71 A
ELR W3- 24DC/500AC- 2I ELR W3- 24DC/500AC- 2I

2297031 Reset 2297031 Reset
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
X13 1 2 3 PE X14 1 2 3 PE
M3 M4
8m 6.5 m
4x1,5+2x(2x0,75) 1 2 3 GNYE 4x1,5+2x(2x0,75) 1 2 3 GNYE
U1 W1 V1 PE U1 W1 V1 PE
M M
15M4 15M12
/15.4 3 /15.12 3
400V-50Hz 400V-50Hz
0,1kW 0,1kW
15M4 15M12
/15.4 /15.12
M3 5 6 M4 5 6
X13 4 5 X14 4 5
14.19 / C-220V-L C-220V-L / 16.2

14.19 / C-220V-N C-220V-N / 16.2
MOTOR MOTOR
HEATER HEATER
14 16
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Telescope locking 2611-2818-0400 Modification Date Name Page 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TELESCOPING TELESCOPING SPARE TELESCOPING OUTPUT

LEFT RIGHT EXTEND RETRACT SLOW FREQ.
FAILURE
15.19 / 415V-L1
15.19 / 415V-L2
15.19 / 415V-L3
PE
X2 6 9 12 15.19 / 24V-F1 24V-F1 / 21.2
15.19 / 0VDC 0VDC / 18.2
X2 1 2 3 PE 11 11 11 11 A2
33K9 31K7 31K5 31K9 16K16
/33.9 14 12 /31.7 14 12 /31.5 14 12 /31.9 14 12 24V A1
T-SP TE TR TS TF
X11 1 2 3 4 5 6 7
FREQ2
-FREQ1 4m
4m 7x1,5 1 GNYE 2 3 4 5 6
4x1,5+2x(2x0,75) 1 2 3 GNYE
16U4
L1 L2 L3 PE 44 40 21 22 23 24 40 1
24V+ GND DI1 DI2 DI3 DI4 GND DO1
NORD
PTC PTC SK205E-401-340-A-C
U V W PE PE 38 39 4kW
M1 M2
5.5 m 5m
4x1,5+2x(2x0,75) 1 2 3 GNYE 4x1,5+2x(2x0,75) 1 2 3 GNYE
U1 V1 W1 PE U1 V1 W1 PE
M M
16M5 3~ 16M8 3~
/16.5 /16.8
Θ Θ
400VAC/50Hz 400VAC/50Hz
1,5kW 1,5kW
M1 7 8 M2 7 8
FQ-X1 5 6 7 8
16M5 16M8
/16.5 /16.8
M1 5 6 M2 5 6
FQ-X1 1 2 FQ-X1 3 4
14 11 /43.3
12
FREQ1 5 6 7 8
X12 1 2 X12 3 4
15.19 / C-220V-L C-220V-L /

15.19 / C-220V-N C-220V-N /
MOTOR MOTOR
HEATER HEATER
15 18
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Telescoping motor 2611-2818-0400 Modification Date Name Page 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
24VDC START GENERAL GREASE

SUPPLY GREASING GREASING LEVEL
GREASING FAILLURE LOW
SYSTEM
-OPTIONAL- -OPTIONAL- -OPTIONAL- -OPTIONAL-
13.19 / 24V-F4
16.16 / 0VDC 0VDC / 21.2
11
35K3
/35.3 12 14
GS
A1 A1
18K13 18K14
X20 9 10 24VDC A2 24VDC A2
GF GLL
X20 1 2 3 4 5 6 7 8
14 11 /46.3 14 11 /46.5
12 12
16 21
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Greasing system 2611-2818-0400 Modification Date Name Page 18
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPREADER EMERGENCY STOP GENERAL

EMERGENCY STOP AUTO-RESET FAULT RESET
16.16 / 24V-F1 24V-F1 /
X7 1 9
23 13
21 21A4 21S17
21K13 /21.4 24 14
ES
X7 2 10 /21.13 22
K1
-X7 3 11
21 12 14 RESET_HMS / 42.3
ES1 1 3
21K14 10U6
11 21 /21.14 22 /10.6 11
K2
ES1
12 22
2 4
-X7 4 12
-X7 5 13
ES2 1 3
11 21
ES2
12 22
2 4
-X7 6 14
-X7 7 15
-X7 8 16
21A4
ES A1 S21 S31 S32 S22 S13 S14
A1 A1 A1 A1
21K13 21K14 21K17 21K18
24V A2 24 V A2 24VDC A2 24VDC A2
PNOZ X13 24VDC K1 K2 F-R1 F-R2
A2 S11 S12 S33 S34

33
21A4
/21.4 34
ES
18.19 / 0VDC 0VDC / 25.2
LC1-D25BD 3RT2026-1BB40
7139-1000-0005
PNOZ X13 24VDC
13 14 /11.3 1/L1 2/T1 /10.3 1 2 /10.3 14 11 /14.8 14 11 /35.15
23 24 /21.13 3/L2 4/T2 /10.4 3 4 /10.4 12 12
24 21 /14.16
33 34 /21.13 5/L3 6/T3 /10.4 5 6 /10.4
22
43 44 /14.8 13 14 13 14 34 31 /15.8
53 54 /31.15 21 22 /21.9 21 22 /21.9 32
61 62 44 41 /15.16
42
18 25
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Emergency stop 2611-2818-0400 Modification Date Name Page 21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CAN 1
13.19 / 24V-F2 24V-F2 / 26.2

21.19 / 0VDC 0VDC / 26.2
CAN1-H / 30.5
CAN1-L / 30.5
25U9
24V- 24V- 24V-
C-L C-L C-L
C-H C-H C-H

24V+ 24V+ 24V+
24V- 24V- 24V-

C-L C-L C-L
C-H C-H C-H

24V+ 24V+ 24V+
CAN CON-TAP6
21 26
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E CAN 1 2611-2818-0400 Modification Date Name Page 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CAN 2
25.19 / 24V-F2 24V-F2 / 30.2

25.19 / 0VDC 0VDC / 30.2
CAN2-H / 30.5
CAN2-L / 30.5
26U9
24V- 24V- 24V-
C-L C-L C-L
C-H C-H C-H

24V+ 24V+ 24V+
26U15
GND
24V- 24V- 24V- 3
GND BK
C-L C-L C-L 4
CAN2L
11 GY
CAN2H
C-H C-H C-H 10 BU
VCC
24V+ 24V+ 24V+ 1
ACC RD
2
CAN CON-TAP6
Opus A3 Display eco

Codesys
25 30
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E CAN 2 2611-2818-0400 Modification Date Name Page 26
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SUPPLY CAN
24VDC
ECU 1
26.19 / 24V-F2
26.19 / 0VDC 0VDC / 40.2
26.19 / CAN2-H CAN2-H / 40.5

26.19 / CAN2-L CAN2-L / 40.5
25.19 / CAN1-H
25.19 / CAN1-L
X-CAN OG YE BU GY
30R4 30R7
24V 24V 0V 0V CAN1-H CAN1-L CAN2-H CAN2-L SUP-IP

30U2
/31.2
XM4.4
XM4.5
XM4.1
XM4.3
XM4.2
XM4.6
XM4.7
XM4.8
XM1.13
XM1.10
XM1.11
XM2.13
XM2.14
XM2.15
XM3.11
XM3.12
/32.2
XM1.9
XM3.3
XM3.4
/33.2
/34.2
/35.2
/36.2 STINIS ECU GND GND GND GND GND GND GND GND GND GND
ECU1
XE1 39- 40- 41- 42- 43- 44- 45- 46- 47- 48-
0V-ECU1 / 31.2
26 31
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Stinis ECU 1 2611-2818-0400 Modification Date Name Page 30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SUPPLY TELESCOPING TELESCOPING TELESCOPING TELESCOPE TELESCOPE SPREADER TELESCOPE

INPUTS RETRACT EXTEND SLOW LEFT LEFT EMERGENCY RIGHT
ECU 1 UNLOCK LOCK STOP UNLOCK
24V-ECU1 / 32.2
30.19 / 0V-ECU1 0V-ECU1 / 31.3
XE1 1+ 2+ 3+ 4+ 5+ 6+ 7+ 7- 8+
53
21A4
/21.4 54
ES
XE1 7
30U2 Address IX3.4
/30.2
XM1.01
XM1.12
XM1.02
XM1.03
XM1.04
XM1.07
XM1.08
XM1.14
ECU
Address QX1.5 QX1.7 QX1.6 QX0.0 QX0.1 QX0.3
XE1 2 3 4 5 6 8
15.6 / TU-L 15.7 / TL-L 15.14 / TU-R
A1 A1 A1
31K5 31K7 31K9
24VDC A2 24VDC A2 24VDC A2
TR TE TS
0V_R1 / 33.2
XE1 1- 2- 3- 4- 5- 6- 8-
31.19 / 0V-ECU1 0V-ECU1 / 32.2
14 11 /16.13 14 11 /16.12 14 11 /16.14

12 12 12
30 32
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E ECU 1 2611-2818-0400 Modification Date Name Page 31
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TELESCOPE TWISTLOCKS TWISTLOCKS SPARE SPARE TELESCOPE TELESCOPE TWISTLOCKS

RIGHT LEFT LEFT LOCKING LOCKING RIGHT
LOCK LOCK UNLOCK LEFT RIGHT LOCK
OVERLOAD OVERLOAD
31.19 / 24V-ECU1 24V-ECU1 / 33.2

/OV-ECU1 0V-ECU1 / 32.19
XE1 9+ 10+ 11+ 12+ 12- 13+ 13- 14+ 14- 15+ 15- 16+
96/98 96/98
15U4 15U12
/15.4 97 95 /15.12 97 95
XE1 12 13 14 15
30U2 Address IX0.12 IX0.8 IX0.9 IX0.13
/30.2
XM1.18
XM1.19
XM1.20
XM1.21
XM1.15
XM1.16
XM1.17
XM1.22
ECU1
Address QX0.2 QX1.3 QX1.2 QX1.1
XE1 9 10 11 16
15.15 / TL-R 14.7 / TWL-L 14.6 / TWU-L 14.15 / TWL-R
XE1 9- 10- 11- 16-
31.19 / 0V-ECU1 0V-ECU1 / 32.19
31 33
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS TWISTLOCKS SPARE SPARE SPARE SPARE SPARE

RIGHT MOTOR MOTOR
UNLOCK LEFT RIGHT
OVERLOAD OVERLOAD
32.19 / 24V-ECU1 24V-ECU1 / 34.2

33.2 / 0V-ECU1 0V-ECU1 / 33.19
XE1 17+ 18+ 18- 19+ 19- 20+ 21+ 22+ 23+ 24+ 24-
96/98 96/98
14U4 14U12
/14.4 97 95 /14.12 97 95
XE1 18 19 24
30U2 Address IX1.13 IX1.12 IX1.14
/30.2
XM2.01
XM2.02
XM2.09
XM1.23
XM2.05
XM2.06
XM2.07
XM2.08
ECU1
Address QX1.0 QX1.11 QX1.10 QX1.9 QX1.8
XE1 17 20 21 22 23
14.14 / TWU-R
A1
33K9
24VDC A2
T-SP
31.19 / 0V_R1 0V_R1 / 35.2
XE1 17- 20- 21- 22- 23-
33.2 / 0V-ECU1 14 11 /16.11 0V-ECU1 / 33.19

12
32 34
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPARE SPREADER SPARE SPREADER SPARE TELESCOPING TELESCOPE TELESCOPE

POSITION POSITION SLOW LEFT LEFT
20 FT 40 FT LOCKED UNLOCKED
B00 B03 B08 B22 B23
33.19 / 24V-ECU1 24V-ECU1 / 35.2

34.2 / 0V-ECU1 0V-ECU1 / 34.19
XE1 25+ 26+ 26- 27+ 27- 28+ 28- 29+ 29- 30+ 30- 31+ 31- 32+ 32-
SB-X2+ / +SPR/48.2
SB-X2- / +SPR/48.3
B22 BN BU B23 BN BU
1 3 1 3
+ - + -
34B15 34B17
B22 B23
4 4
BK BK
+SPR/48.4 +SPR/48.8 +SPR/48.12

B00 B03 B08
XE1 25 26 27 28 29 30 31 32
30U2 Address IX1.15 IX3.5 IX0.5 IX0.4 IX0.14 IX0.10 IX0.11 IX0.15
/30.2
XM2.10
XM2.12
XM2.16
XM2.17
XM2.18
XM2.19
XM2.20
XM2.21
ECU1
Address
XE1 25-
34.2 / 0V-ECU1 0V-ECU1 / 34.19
33 35
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GREASING SPARE SPREADER SPREADER SPREADER SPREADER GENERAL PHASE

SYSTEM LANDED LANDED LANDED LANDED FAULT RESET MONITORING
CORNER 2 CORNER 1 CORNER 4 CORNER 3
-OPTIONAL- B15 B17 B16 B18
34.19 / 24V-ECU1 24V-ECU1 / 36.2

35.2 / 0V-ECU1
XE1 33+ 34+ 35+ 35- 36+ 36- 37+ 37- 38+ 38- 39+ 40+
SB-X1+ / +SPR/47.2 SB-X3+ / +SPR/49.2

SB-X1- / +SPR/47.3 SB-X3- / +SPR/49.3
11 21
21K18 10U6
/21.18 14 12 /10.6 24 22
F-R2
+SPR/47.12 +SPR/47.14 +SPR/49.12 +SPR/49.14

B15 B17 B16 B18
XE1 35 36 37 38 39 40
30U2 Address IX3.6 IX3.7 IX3.8 IX3.9 IX3.10 IX3.11
/30.2
XM3.5
XM3.6
XM3.7
XM3.8
XM3.13
XM3.14
XM2.22
XM2.23
ECU1
Address QX0.6 QX0.7
XE1 33 34
A1
35K3
24VDC A2
GS
33.19 / 0V_R1
XE1 33- 34-
35.2 / 0V-ECU1 0V-ECU1 /
14 11 /18.5
12
34 36
AB00 13-7-2015 PK Page 35 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS

LOCKED LOCKED LOCKED LOCKED UNLOCKED UNLOCKED UNLOCKED UNLOCKED
CORNER 1 CORNER 2 CORNER 4 CORNER 3 CORNER 1 CORNER 2 CORNER 4 CORNER 3
B11 B11-1 B10 B10-1 B13 B13-1 B12 B12-1
35.19 / 24V-ECU1
XE1 41+ 42+ 43+ 44+ 45+ 46+ 47+ 48+
+SPR/47.4 +SPR/47.5 +SPR/49.4 +SPR/49.5 +SPR/47.8 +SPR/47.10 +SPR/49.8 +SPR/49.10

B11 B11-1 B10 B10-1 B13 B13-1 B12 B12-1
XE1 41 42 43 44 45 46 47 48
/30.2
XM3.16
XM3.17
XM3.18
XM3.19
XM3.20
XM3.21
XM3.22
XM3.23
ECU1
Address
35 40
AB00 13-7-2015 PK Page 36 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SUPPLY CAN
24VDC
ECU 2
13.19 / 24V-F3
30.4 / 0VDC
30.7 / CAN2-H
30.7 / CAN2-L
X-CAN BU GY
24V 24V 0V 0V CAN1-H CAN1-L CAN2-H CAN2-L SUP-IP

40U2
/41.2
XM4.4
XM4.5
XM4.1
XM4.3
XM4.2
XM4.6
XM4.7
XM4.8
XM1.13
XM1.10
XM1.11
XM2.13
XM2.14
XM2.15
XM3.11
XM3.12
/42.2
XM1.9
XM3.3
XM3.4
/43.2
/44.2
/45.2
/46.2 STINIS ECU GND GND GND GND GND GND GND GND GND GND
ECU2
XE2 39- 40- 41- 42- 43- 44- 45- 46- 47- 48-
0V-ECU2 / 41.2
36 41
AB00 13-7-2015 PK Page 40 of 46a
Dorpsstraat 130 +E1
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Stinis ECU 2 2611-2818-0400 Modification Date Name Page 40
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SUPPLY SPARE SPARE SPARE SPARE SIGNAL SPARE SIGNAL

INPUTS TWISTLOCKS TWISTLOCKS
ECU 2 LOCKED UNLOCKED
RIGHT RIGHT
24V-ECU2 / 42.2
40.19 / 0V-ECU2 0V-ECU2 / 41.2
XE2 1+ 2+ 3+ 4+ 4- 5+ 6+ 7+ 7- 8+
XE2 4 XE2 7
40U2 Address IX1.6 IX3.4
/40.2
XM1.01
XM1.04
XM1.12
XM1.02
XM1.03
XM1.07
XM1.08
XM1.14
ECU2
Address QX1.5 QX1.7 QX0.0 QX0.1 QX0.3
XE2 2 3 5 6 8
A1 A1
41K13 41K17
24VDC A2 24VDC A2
S-TLL-R S-TLU-R
XE2 1- 2- 3- XE2 5- 6- 8-
41.19 / 0V-ECU2 14 11 /11.16 14 11 /11.18 0V-ECU2 / 42.2

12 12
40 42
AB00 13-7-2015 PK Page 41 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
RESET TELESCOPE TELESCOPE SPARE SPARE SPARE SPARE SPARE

HYBRID MOTOR RIGHT RIGHT
STARTER LOCKED UNLOCKED
B24 B25
41.19 / 24V-ECU2 24V-ECU2 / 43.2

41.19 / 0V-ECU2 0V-ECU2 / 42.2
XE2 9+ 10+ 10- 11+ 11- 12+ 12- 13+ 13- 14+ 14- 15+ 15- 16+ 16-
+SPR/48.19 +SPR/48.14
B24 B25
XE2 10 11 12 13 14 15 16
40U2 Address IX1.3 IX1.2 IX0.12 IX0.8 IX0.9 IX0.13 IX1.1
/40.2
XM1.16
XM1.17
XM1.18
XM1.19
XM1.20
XM1.21
XM1.22
XM1.15
ECU2
Address QX0.2
XE2 9
21.18 / RESET_HMS
XE2 9-
42.19 / 0V-ECU2 0V-ECU2 / 43.2
41 43
AB00 13-7-2015 PK Page 42 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
OUTPUT SIGNAL SIGNAL SIGNAL COMMAND COMMAND COMMAND COMMAND

FREQ. TWISTLOCKS TWISTLOCKS SPREADER TWISTLOCKS TWISTLOCKS TELESCOPING TELESCOPING
FAILURE UNLOCKED LOCKED LANDED LOCK UNLOCK RETRACT EXTEND
LEFT LEFT RIGHT
42.19 / 24V-ECU2 24V-ECU2 / 44.2

42.19 / 0V-ECU2 0V-ECU2 / 43.2
XE2 17+ 17- 18+ 19+ 20+ 21+ 21- 22+ 22- 23+ 23- 24+ 24-
12 14 13 13 13 13
16K16 12K6 12K8 12K9 12K11
/16.16 11 /12.6 14 /12.8 14 /12.9 14 /12.11 14
TF
XE2 17 21 22 23 24
40U2 Address IX1.0 IX1.10 IX1.9 IX1.8 IX1.14
/40.2
XM1.23
XM2.06
XM2.07
XM2.08
XM2.09
XM2.01
XM2.02
XM2.05
ECU2
Address QX1.13 QX1.12 QX1.11
XE2 18 19 20
A1 A1 A1
43K5 43K7 43K9
S-TLU-L S-TLL-L S-SLR
0V_R2 / 44.2
XE2 18- 19- 20-
43.19 / 0V-ECU2 0V-ECU2 / 44.2
14 11 /11.14 14 11 /11.13 14 11 /11.7

12 12 12
42 44
AB00 13-7-2015 PK Page 43 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SIGNAL SPARE SIGNAL SIGNAL SPARE SPARE SPARE SPARE

SPREADER SPREADER SPREADER
LANDED POSITION POSITION
LEFT 20 FT 40 FT
43.19 / 24V-ECU2 24V-ECU2 / 45.2

43.19 / 0V-ECU2 0V-ECU2 / 44.2
XE2 25+ 26+ 26- 27+ 28+ 29+ 29- 30+ 30- 31+ 31- 32+ 32-
XE2 26 29 30 31 32
40U2 Address IX3.5 IX0.14 IX0.10 IX0.11 IX0.15
/40.2
XM2.12
XM2.18
XM2.19
XM2.20
XM2.21
XM2.10
XM2.16
XM2.17
ECU2
Address QX1.15 QX0.5 QX0.4
XE2 25 27 28
A1 A1 A1
44K3 44K7 44K9
S-SLL S-20 S-40
43.19 / 0V_R2
XE2 25- 27- 28-
44.19 / 0V-ECU2 0V-ECU2 / 45.2
14 11 /11.5 14 11 /11.9 14 11 /11.11

12 12 12
43 45
AB00 13-7-2015 PK Page 44 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE
44.19 / 24V-ECU2 24V-ECU2 / 46.2

44.19 / 0V-ECU2
XE2 33+ 34+ 35+ 35- 36+ 36- 37+ 37- 38+ 38- 39+ 40+
XE2 35 36 37 38 39 40
40U2 Address IX3.6 IX3.7 IX3.8 IX3.9 IX3.10 IX3.11
/40.2
XM3.5
XM3.6
XM3.7
XM3.8
XM3.13
XM3.14
XM2.22
XM2.23
ECU2
Address QX0.6 QX0.7
XE2 33 34
XE2 33- 34-
45.19 / 0V-ECU2 0V-ECU2 / 45.2
44 46
AB00 13-7-2015 PK Page 45 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GENERAL GREASE SPARE SPARE SPARE SPARE SPARE SPARE

GREASING LEVEL
FAILURE LOW
-OPTIONAL- -OPTIONAL-
45.19 / 24V-ECU2
XE2 41+ 42+ 43+ 44+ 45+ 46+ 47+ 48+
11 11
18K13 18K14
/18.13 12 14 /18.14 12 14
GF GLL
XE2 41 42 43 44 45 46 47 48
/40.2
XM3.16
XM3.17
XM3.18
XM3.19
XM3.20
XM3.21
XM3.22
XM3.23
ECU2
Address
45 46a
AB00 13-7-2015 PK Page 46 of 46a
Dorpsstraat 130 +E1
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPARE
TERMINALS
7X3 21 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
E1 21 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 GNYE
X1 21 25 26 27 28 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
46 +SPR/47
AB00 13-7-2015 PK Page 46a of 46a
Dorpsstraat 130 +E1
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Spare terminals 2611-2818-0400 Modification Date Name Page 46a
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS SPREADER SPREADER SPARE SPARE

LOCKED LOCKED UNLOCKED UNLOCKED LANDED LANDED
CORNER 1 CORNER 2 CORNER 1 CORNER 2 CORNER 2 CORNER 1
B11 B11-1 B13 B13-1 B15 B17
47U2 47U4 47U2 47U4

/47.7 1 3 /47.9 1 3 /47.2 1 3 /47.5 1 3 1 3 1 3
B11/B13 B11-1/B13-1
+ - + - + - + - + - + -
B11 B11-1 B13 B13-1 -47B12 -47B14
B15 B17
B11 B11-1 B13 B13-1 B15 B17
4 4 4 4 4 4
2.5 m 1.5 m 2.5 m 1.5 m 1.5 m 2.5 m
3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 4x0,34 BN BK BU
47U1
1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3-
1) 2) 3) 4) 5) 6) 7) 8)
PE + - 1 2 3 4 5 6 7 8
B11 B11-1 B13 B13-1 B15 B17 SPARE SPARE

SB-X1
25 m
8x0,34+(3x0,75) GNYE BN BU WH GN YE GY PK RD BK VT
SB-X1+ SB-X1- B11 B11-1 B13 B13-1 B15 B17

+E1/35.8 +E1/35.8 +E1/36.3 +E1/36.5 +E1/36.11 +E1/36.13 +E1/35.7 +E1/35.9
7 8
SPARE SPARE
5 6
B15 B17
PWR
3 4
B13 B13-1
1 2
B11 B11-1
SB-X1
Green/Yellow PE
Brown 24V
Blue 0VDC
White 1
Green 2
Yellow 3
Grey 4
Pink 5
Red 6
Black 7
Violet 8
+E1/46a 48
AB00 13-7-2015 PK Page 47 of 49
Dorpsstraat 130 +SPR
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E SB-X1 2611-2818-0400 Modification Date Name Page 47
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
SPREADER SPARE SPREADER SPARE TELESCOPING TELESCOPE SPARE TELESCOPE

POSITION POSITION SLOW LEFT LEFT
20 FT 40 FT UNLOCKED LOCKED
B00 B03 B08 B25 B24
1 3 1 3 1 3 1 3 1 3
+ - + - + - + - + -
-48B3 -48B8 -48B12 -48B14 -48B19
B00 B03 B08 B25 B24
B00 B03 B08 B25 B24
4 4 4 4 4
1.5 m 1.5 m 1.5 m 1.5 m 1.5 m
3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU
48U1
1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3-
1) 2) 3) 4) 5) 6) 7) 8)
PE + - 1 2 3 4 5 6 7 8
B00 B73-3 B03 B73-4 B08 B25 SPARE B24

SB-X2
10 m
SB-X2+ SB-X2- B00 B03 B08 B25 B24

+E1/34.6 +E1/34.6 +E1/34.5 +E1/34.9 +E1/34.13 +E1/42.7 +E1/42.5
7 8
SPARE B24
5 6
B08 B25
PWR
3 4
B03 SPARE
1 2
B00 SPARE
SB-X2
Green/Yellow PE
Brown 24V
Blue 0VDC
White 1
Green 2
Yellow 3
Grey 4
Pink 5
Red 6
Black 7
Violet 8
47 49
AB00 13-7-2015 PK Page 48 of 49
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TWISTLOCKS TWISTLOCKS TWISTLOCKS TWISTLOCKS SPREADER SPREADER SPARE SPARE

LOCKED LOCKED UNLOCKED UNLOCKED LANDED LANDED
CORNER 4 CORNER 3 CORNER 4 CORNER 3 CORNER 4 CORNER 3
B10 B10-1 B12 B12-1 B16 B18
49U2 49U4 49U2 49U4

/49.7 1 3 /49.9 1 3 /49.2 1 3 /49.5 1 3 1 3 1 3
B10/B12 B10-1/B12-1
+ - + - + - + - + - + -
B10 B10-1 B12 B12-1 -49B12 -49B14
B16 B18
B10 B10-1 B12 B12-1 B16 B18
4 4 4 4 4 4
1.5 m 2.5 m 1.5 m 2.5 m 1.5 m 2.5 m
3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 3x0,34 BN BK BU 4x0,34 BN BK BU
49U1
1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3- 1+ 2 4 5 3-
1) 2) 3) 4) 5) 6) 7) 8)
PE + - 1 2 3 4 5 6 7 8
B10 B10-1 B12 B12-1 B16 B18 SPARE SPARE

SB-X3
15 m
SB-X3+ SB-X3- B10 B10-1 B12 B12-1 B16 B18

+E1/35.12 +E1/35.12 +E1/36.7 +E1/36.9 +E1/36.15 +E1/36.17 +E1/35.11 +E1/35.13
7 8
SPARE SPARE
5 6
B16 B18
PWR
3 4
B12 B12-1
1 2
B10 B10-1
SB-X3
Green/Yellow PE
Brown 24V
Blue 0VDC
White 1
Green 2
Yellow 3
Grey 4
Pink 5
Red 6
Black 7
Violet 8
48 +REPORTS/100
AB00 13-7-2015 PK Page 49 of 49
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Stinis_klemmenlijst new - Copy
Cable name
Connection
C-H
C-H
C-L
C-L
point
Target designation
-25U9
-25U9
-26U9
-26U9
+E1-X-CAN
Terminalstrip
jumper
OG
BU
BU
GY
GY
YE
terminal
XM4.2
XM4.6
XM4.2
XM4.8
XM4.6
XM4.7
Connection
point
Target
-30U2
-30U2
-30U2
-40U2
-30U2
-40U2
-30R4
-30R4
-30R7
-30R7
Remark
Cable name
Terminal diagram
+SPR/49 101
AB00 13-7-2015 PK Page 100 of 118
Dorpsstraat 130 +REPORTS
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Terminal diagram +E1-X-CAN 2611-2818-0400 Modification Date Name Page 100
100
1
Terminal diagram Stinis_klemmenlijst new - Copy
Cable name Cable name
Terminalstrip
E1
2
+E1-X1
3
point
point
Postbus 2005
Target
Dorpsstraat 130
jumper
terminal
PUR-TPE 48x2,5 mm²
Stinis Holland BV
Connection
Connection
4
2930 AA Krimpen a/d Lek - NL

Target designation
Spreader ID
Spreader type
1
1 +SPR-7X3 1
5
-10Q3 3 2 +SPR-7X3 2
3
-10Q3 5 3 +SPR-7X3 3
4
-PE 4 +SPR-7X3 4
5
-12K11 A1 5 +SPR-7X3 5
6
-12K9 A1 6 +SPR-7X3 6
7
-12K6 A1 7 +SPR-7X3 7
8
-12K8 A1 8 +SPR-7X3 8
9
-12K6 A2 9 +SPR-7X3 9
SNP003/004
7
10
VATCVIII-RTG E
-44K9 14 10 +SPR-7X3 10
11
-44K7 14 11 +SPR-7X3 11
12
-10F10 1 12 +SPR-7X3 12
13
-41K13 14 13 +SPR-7X3 13
8
14
-41K17 14 14 +SPR-7X3 14
15
-43K9 14 15 +SPR-7X3 15
16
-43K7 14 16 +SPR-7X3 16
17
-43K5 14 17 +SPR-7X3 17
18
Page index
Description
9
-44K3 14 18 +SPR-7X3 18
19
-10V10 L2 19 +SPR-7X3 19
20
-21A4 14 20 +SPR-7X3 20
21
21 +SPR-7X3 21
22
-10Q3 1 22 +SPR-7X3 22
10
23
23 +SPR-7X3 23
24
24 +SPR-7X3 24
25
25 +SPR-7X3 25
26
26 +SPR-7X3 26
11
27
27 +SPR-7X3 27
28
28 +SPR-7X3 28
Main E-box
29
29 +SPR-7X3 29
30
-10F14 1 30 +SPR-7X3 30
12
31
Terminal diagram +E1-X1

31 +SPR-7X3 31
32
32 +SPR-7X3 32
33
33 +SPR-7X3 33
34
34 +SPR-7X3 34
13
35
35 +SPR-7X3 35
36
36 +SPR-7X3 36
37
37 +SPR-7X3 37
38
38 +SPR-7X3 38
Drawing Number
39
39 +SPR-7X3 39
14
40
40 +SPR-7X3 40
41
41 +SPR-7X3 41
42
42 +SPR-7X3 42
43
43 +SPR-7X3 43
15
44
44 +SPR-7X3 44
45
45 +SPR-7X3 45
46
46 +SPR-7X3 46
2611-2818-0400
47 +SPR-7X3 47
16
48 +SPR-7X3 48
47 GNYE
17
Remark
AB00
Modification
18
Date
13-7-2015
19
PK
Name
Page
20
Page 101 of
+REPORTS
101
118
102
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
6
point
-21K14
-21K14
-21K14
Target designation
-PE
Terminalstrip
+E1-X2
jumper
PE
10
11
12
terminal
1
4
6
2
7
9
3
Connection
1/L1
1/L1
1/L1
1/L1
3/L2
3/L2
3/L2
3/L2
5/L3
5/L3
5/L3
5/L3
PE
L1
L2
L3
point
+SPR-16U4
+SPR-16U4
+SPR-16U4
+SPR-16U4
-14U12
-15U12
-14U12
-15U12
-14U12
-15U12
Target
-14U4
-15U4
-14U4
-15U4
-14U4
-15U4
Remark
FREQ1 PUR-TPE 4x1,5+2x(2x0,75) 1 2 3 GNYE
Cable name
Terminal diagram
101 103
AB00 13-7-2015 PK Page 102 of 118
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Terminal diagram +E1-X2 2611-2818-0400 Modification Date Name Page 102
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
ES2 ÖLFLEX® ROBUST 210 7x1,5 mm² 2 4
Connection
S22
S32
12
12
22
22
point
+SPR-ES1
+SPR-ES2
+SPR-ES1
+SPR-ES2
Target designation
-21A4
-21A4
Terminalstrip
+E1-X7
jumper
10
11
12
13
14
15
16
terminal
1
2
3
4
5
6
7
8
9
Connection
S21
S31
11
11
21
21
point
+SPR-ES1
+SPR-ES2
+SPR-ES1
+SPR-ES2
Target
-21A4
-21A4
Remark
Cable name

Terminal diagram
102 105
AB00 13-7-2015 PK Page 103 of 118
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
GND
A2
A1
Us
11
14
14
14
14
point
-15U12
-15U12
-16K16
-16K16
Target designation
-33K9
-33K9
-31K7
-31K5
-31K9
Terminalstrip
+E1-X11
jumper
terminal
1
3
4
5
6
7
Connection
44
40
21
22
23
24
1
point
+SPR-16U4
+SPR-16U4
+SPR-16U4
+SPR-16U4
+SPR-16U4
+SPR-16U4
+SPR-16U4
Target
Remark
FREQ2 ÖLFLEX® FD 855 CP 7x1,5 mm² 1 GNYE 2 3 4 5 6
Cable name
Terminal diagram
103 106
AB00 13-7-2015 PK Page 105 of 118
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
4
5
point
Target designation
-X14
-X14
Terminalstrip
+E1-X12
jumper
terminal
1
2
3
4
Connection
1
2
3
4
point
+SPR-FQ-X1
+SPR-FQ-X1
+SPR-FQ-X1
+SPR-FQ-X1
Target
Remark
FREQ1 PUR-TPE 4x1,5+2x(2x0,75) 5 6 7 8
Cable name
Terminal diagram
105 107
AB00 13-7-2015 PK Page 106 of 118
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
2/T1
4/T2
6/T3
4
4
5
5
point
Target designation
-15U4
-15U4
-15U4
-X16
-X14
-X16
-X14
Terminalstrip
+E1-X13
jumper
PE
terminal
1
2
3
4
5
Connection
W1
U1
V1
PE
point
+SPR-15M4
+SPR-15M4
+SPR-15M4
+SPR-15M4
+SPR-15M4
+SPR-15M4
Target
Remark
M3 PUR-TPE 4x1,5+2x(2x0,75) 1 2 3 5 6
Cable name
Terminal diagram
106 108
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Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
2/T1
4/T2
6/T3
4
1
5
2
point
-15U12
-15U12
-15U12
Target designation
-X13
-X12
-X13
-X12
Terminalstrip
+E1-X14
jumper
PE
terminal
1
2
3
4
5
Connection
+SPR-15M12 W1
+SPR-15M12 U1
+SPR-15M12 V1
+SPR-15M12 PE
point
+SPR-15M12
Target +SPR-15M12
Remark
M4 PUR-TPE 4x1,5+2x(2x0,75) 1 2 3 5 6 GNYE
Cable name
Terminal diagram
107 109
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Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
2/T1
4/T2
6/T3
A2
2
4
5
point
-12K11
-10F14
Target designation
-14U4
-14U4
-14U4
-X16
-X16
Terminalstrip
+E1-X15
jumper
PE
terminal
1
2
3
4
5
Connection
W1
U1
V1
PE
point
+SPR-14M4
+SPR-14M4
+SPR-14M4
+SPR-14M4
+SPR-14M4
+SPR-14M4
Target
Remark
M5 PUR-TPE 4x1,5+2x(2x0,75) 1 2 3 5 6
Cable name
Terminal diagram
108 110
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Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
2/T1
4/T2
6/T3
4
4
5
5
point
-14U12
-14U12
-14U12
Target designation
-X15
-X13
-X15
-X13
Terminalstrip
+E1-X16
jumper
PE
terminal
1
2
3
4
5
Connection
+SPR-14M12 W1
+SPR-14M12 U1
+SPR-14M12 V1
+SPR-14M12 PE
point
+SPR-14M12
Target +SPR-14M12
Remark
M6 PUR-TPE 4x1,5+2x(2x0,75) 1 2 3 5 6 GNYE
Cable name
Terminal diagram
109 111
AB00 13-7-2015 PK Page 110 of 118
Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
A2
A2
11
14
point
-16K16
Target designation
-21A4
-35K3
-35K3
-13F8
Terminalstrip
+E1-X20
jumper
10
terminal
1
3
4
5
6
7
8
9
Connection
A2
A2
point
-18K13
-18K14
Target
Remark
Cable name
Terminal diagram
110 112
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Postbus 2005
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
point
Target designation
Terminalstrip
+E1-XE1
jumper
10+
11+
12+
13+
14+
15+
16+
17+
18+
19+
20+
21+
22+
23+
24+
25+
26+
27+
28+
29+
30+
31+
32+
33+
34+
35+
36+
37+
38+
39+
40+
41+
42+
43+
44+
45+
46+
47+
48+
1+
2+
3+
4+
5+
6+
7+
8+
9+
1-
2-
terminal
XM1.01
96/98
96/98
96/98
96/98
Connection
A2
53
11
21
+
+
1
1
point
+SPR-34B15
+SPR-34B17
+SPR-48U1
+SPR-47U1
+SPR-49U1
-15U12
-14U12
-21K18
Target
-30U2
-15U4
-14U4
-10U6
-21A4
-31K5
Remark
SB-X2 8x0,34+(3x0,75) BN
Cable name
B22 PUR-cable 4x0,34 mm² BN
B23 PUR-cable 4x0,34 mm² BN
SB-X1 8x0,34+(3x0,75) BN
SB-X3 8x0,34+(3x0,75) BN
Terminal diagram
111 113
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2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Terminal diagram +E1-XE1 2611-2818-0400 Modification Date Name Page 112
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
XM1.10
XM1.11
XM2.13
XM2.14
XM2.15
XM3.11
XM3.12
XM1.02
XM1.03
XM1.04
XM1.07
XM1.9
XM3.3
XM3.4
Connection
point
Target designation
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
-30U2
Terminalstrip
+E1-XE1
jumper
10-
11-
12-
13-
14-
15-
16-
17-
18-
19-
20-
21-
22-
23-
24-
25-
26-
27-
28-
29-
30-
31-
32-
33-
34-
35-
36-
37-
38-
39-
40-
41-
42-
43-
44-
45-
46-
47-
48-
3-
4-
5-
6-
7-
8-
9-
terminal
2
3
4
5
Connection
A1
A1
A1
R
3
3
-
-
point
+SPR-34B15
+SPR-34B17
+SPR-48U1
+SPR-47U1
+SPR-49U1
Target
-15U4
-31K5
-31K7
-31K9
Remark
SB-X2 8x0,34+(3x0,75) BU
Cable name
B22 PUR-cable 4x0,34 mm² BU
B23 PUR-cable 4x0,34 mm² BU
SB-X1 8x0,34+(3x0,75) BU
SB-X3 8x0,34+(3x0,75) BU
Terminal diagram
112 114
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Postbus 2005
113
1
Terminalstrip
B23
B22
2
SB-X3
SB-X1
SB-X2
+E1-XE1
3
point
point
Postbus 2005
8x0,34+(3x0,75)
8x0,34+(3x0,75)
8x0,34+(3x0,75)
Target
Dorpsstraat 130
jumper
terminal
Stinis Holland BV
PUR-cable 4x0,34 mm²
PUR-cable 4x0,34 mm²
Connection
Connection
4

Target designation
Spreader ID
Spreader type
-15U4 L 6 -30U2 XM1.08
5
-21A4 54 7 -30U2 XM1.12

-15U12 R 8 -30U2 XM1.14
-15U12 L 9 -30U2 XM1.15
-14U4 L 10 -30U2 XM1.16
6
-14U4 R 11 -30U2 XM1.17

12 -30U2 XM1.18
13 -30U2 XM1.19
-15U4 97 14 -30U2 XM1.20
SNP003/004
7
VATCVIII-RTG E
-15U12 97 15 -30U2 XM1.21
-14U12 L 16 -30U2 XM1.22
-14U12 R 17 -30U2 XM1.23
-14U4 97 18 -30U2 XM2.01
8
-14U12 97 19 -30U2 XM2.02

-33K9 A1 20 -30U2 XM2.05
21 -30U2 XM2.06
22 -30U2 XM2.07
Page index
Description
9
23 -30U2 XM2.08
24 -30U2 XM2.09
25 -30U2 XM2.10
+SPR-48U1 1 26 -30U2 XM2.12
WH
27 -30U2 XM2.16
10
YE
+SPR-48U1 3 28 -30U2 XM2.17

29 -30U2 XM2.18
PK
+SPR-48U1 5 30 -30U2 XM2.19

BK
+SPR-34B15 4 31 -30U2 XM2.20

11
BK
+SPR-34B17 4 32 -30U2 XM2.21

-35K3 A1 33 -30U2 XM2.22
Main E-box
34 -30U2 XM2.23
PK
+SPR-47U1 5 35 -30U2 XM3.5

12
RD
+SPR-47U1 6 36 -30U2 XM3.6
Terminal diagram +E1-XE1

PK
+SPR-49U1 5 37 -30U2 XM3.7

RD
+SPR-49U1 6 38 -30U2 XM3.8

-21K18 14 39 -30U2 XM3.13
13
-10U6 24 40 -30U2 XM3.14

+SPR-47U1 1 41 -30U2 XM3.16
WH GN
+SPR-47U1 2 42 -30U2 XM3.17

+SPR-49U1 1 43 -30U2 XM3.18
Drawing Number
WH GN
+SPR-49U1 2 44 -30U2 XM3.19

14
YE
+SPR-47U1 3 45 -30U2 XM3.20

GY
+SPR-47U1 4 46 -30U2 XM3.21

YE
+SPR-49U1 3 47 -30U2 XM3.22

GY
+SPR-49U1 4 48 -30U2 XM3.23

15
2611-2818-0400
16
17
Remark
AB00
Modification
18
Date
13-7-2015
19
PK
Name
Page
20
Page 114 of
+REPORTS
114
118
115
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
Connection
point
Target designation
Terminalstrip
+E1-XE2
jumper
10+
11+
12+
13+
14+
15+
16+
17+
18+
19+
20+
21+
22+
23+
24+
25+
26+
27+
28+
29+
30+
31+
32+
33+
34+
35+
36+
37+
38+
39+
40+
41+
42+
43+
44+
45+
46+
47+
48+
1+
2+
3+
4+
5+
6+
7+
8+
9+
1-
2-
terminal
XM1.01
Connection
14
13
11
11
point
-16K16
-18K13
-18K14
Target
-40U2
-12K6
Remark
Cable name
Terminal diagram
114 116
AB00 13-7-2015 PK Page 115 of 118
Postbus 2005
115
1
Terminalstrip
2
+E1-XE2
3
point
point
Postbus 2005
Target
Dorpsstraat 130
jumper
terminal
Stinis Holland BV
Connection
Connection
4

Target designation
Spreader ID
Spreader type
3-
5
4-
5-
6- -41K13 A2
7-
6
-41K17 A2 8-
9-
10-
11-
SNP003/004
7
VATCVIII-RTG E
12-
13-
14-
15-
8
16-
17-
-43K5 A2 18-
19-
Page index
Description
9
20-
21-
22-
23-
24-
10
25-
26-
27-
28-
11
29-
30-
Main E-box
31-
32-
12
33-

34-
35-
36-
13
37-
38-
39- -40U2 XM1.9
40- -40U2 XM1.10
Drawing Number
41- -40U2 XM1.11
14
42- -40U2 XM2.13

43- -40U2 XM2.14
44- -40U2 XM2.15
45- -40U2 XM3.3
15
46- -40U2 XM3.4

47- -40U2 XM3.11
48- -40U2 XM3.12
2611-2818-0400
2 -40U2 XM1.02
16
3 -40U2 XM1.03
4 -40U2 XM1.04
5 -40U2 XM1.07
17
Remark
AB00
Modification
18
Date
13-7-2015
19
PK
Name
Page
20
Page 116 of
+REPORTS
116
118
117
116
1
Terminalstrip
2
SB-X2
+E1-XE2
3
point
point
Postbus 2005
8x0,34+(3x0,75)
Target
Dorpsstraat 130
jumper
terminal
Stinis Holland BV
Connection
Connection
4

Target designation
Spreader ID
Spreader type
-41K13 A1 6 -40U2 XM1.08
5
7 -40U2 XM1.12
-41K17 A1 8 -40U2 XM1.14
-21K17 A1 9 -40U2 XM1.15
+SPR-48U1 8 10 -40U2 XM1.16
6
VT RD
+SPR-48U1 6 11 -40U2 XM1.17
12 -40U2 XM1.18
13 -40U2 XM1.19
14 -40U2 XM1.20
SNP003/004
7
VATCVIII-RTG E
15 -40U2 XM1.21
16 -40U2 XM1.22
-16K16 11 17 -40U2 XM1.23
-43K5 A1 18 -40U2 XM2.01
8
-43K7 A1 19 -40U2 XM2.02

-43K9 A1 20 -40U2 XM2.05
-12K6 14 21 -40U2 XM2.06
-12K8 14 22 -40U2 XM2.07
Page index
Description
9
-12K9 14 23 -40U2 XM2.08

-12K11 14 24 -40U2 XM2.09
-44K3 A1 25 -40U2 XM2.10
26 -40U2 XM2.12
-44K7 A1 27 -40U2 XM2.16
10
-44K9 A1 28 -40U2 XM2.17

29 -40U2 XM2.18
30 -40U2 XM2.19
31 -40U2 XM2.20
11
32 -40U2 XM2.21
-40U2 XM2.22 33
Main E-box
-40U2 XM2.23 34
35 -40U2 XM3.5
12
36 -40U2 XM3.6

37 -40U2 XM3.7
38 -40U2 XM3.8
39 -40U2 XM3.13
13
40 -40U2 XM3.14
-18K13 14 41 -40U2 XM3.16
-18K14 14 42 -40U2 XM3.17
43 -40U2 XM3.18
Drawing Number
44 -40U2 XM3.19
14
45 -40U2 XM3.20
46 -40U2 XM3.21
47 -40U2 XM3.22
48 -40U2 XM3.23
15
2611-2818-0400
16
17
Remark
AB00
Modification
18
Date
13-7-2015
19
PK
Name
Page
20
Page 117 of
+REPORTS
117
118
118
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Cable name
M2 PUR-TPE 4x1,5+2x(2x0,75) 7
M1 PUR-TPE 4x1,5+2x(2x0,75)1,5 mm² 7 8
FREQ1 PUR-TPE 4x1,5+2x(2x0,75) 5 6 7 8
Connection
38
1
2
3
4
point
+E1-X12
+E1-X12
+E1-X12
+E1-X12
Target designation
-16M5
-16M5
-16M8
-16U4
+SPR-FQ-X1
Terminalstrip
jumper
terminal
1
2
3
4
5
6
7
8
Connection
39
point
Target
-16M5
-16M5
-16M8
-16M8
-16M8
-16U4
Remark
M1 PUR-TPE 4x1,5+2x(2x0,75)1,5 mm² 5 6
Cable name
M2 PUR-TPE 4x1,5+2x(2x0,75) 5 6 8
Terminal diagram
117
AB00 13-7-2015 PK Page 118 of 118
Postbus 2005
2930 AA Krimpen a/d Lek - NL VATCVIII-RTG E Terminal diagram +SPR-FQ-X1 2611-2818-0400 Modification Date Name Page 118
Postbus 2005
The Netherlands
14 CERTIFICATES/QUALITY RECORDS – DESIGN CALCULATIONS

P Y
C O
P Y
C O
P Y
C O
P Y
C O
Postbus 2005
The Netherlands
15 STINIS PRODUCT INFORMATION
15-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
16 STANDARDS
16.10 APPLICABLE STANDARDS

Dutch:
NEN-NUMBER Description
NEN-EN287 Approval testing of welders.
NEN-EN288 Specification and approval of welding procedures for metallic
materials.
NEN-EN10025 Hot rolled products of non-alloy structural steels
NEN 818-1 Short link chain for lifting purposes - Safety - Part 1:General
conditions of acceptance
NEN 818-2 Short link chain for lifting purposes - Safety - Part 2: Medium
tolerance chain for chain slings - Grade 8
NEN 1154 Rings.
NEN 1156 Eye hooks.
NEN 1713 Lifting hooks - General Directives.
NEN 2017 Crane, General Directives
NEN 2018 Cranes - Loads and combinations of loads.
NEN 2019 Craners - The metal structure.
NEN 2020 Cranes - Mechanical equipment
NEN 2021 Cranes - electrical equipment
NEN 2023 Cranes - Structural requirements regarding safety.
NEN 2024 Cranes, Documents, testing, operation and maintennance
NEN 2027 Mobiele kranen Constructieve eisen i.v.m. de veiligheid.
NEN 2028 Cranes, Automatic Limiting devices
NEN 2062 Arc weldig, Calculation of welded joints in unalloyed and low-
alloy steel up and to including Fe 510 which are predominantly
statically loaded.
NEN 2063 Arc weldig, Fatique loaded structures, Calculation of welded
joints in unalloyed and low-alloy steel up and to including Fe
510
NEN 2500 Steel wire ropes, Semibalanced and non rotating types
NEN 3011 Safety colours and safety signs
NEN 3231 Steel wire ropes, Equal lay for general puposes
NEN 3289 Cargo hook with safety tongue
NEN 3305 Rigging screws.
NEN 3359 Chains and chain fittings for lifting and transport purposes -
Requirements for manufacturing, testing, checking and
certification.
NEN 3360 Non-calibrated, short link chain for lifting and transport
purposes - Requirements and test methods.
NEN 3508 Steel wire ropes, sheaves and drums for lifting and transport
applications - Guide to the selection and design.
NEN 3561 Triangle plates
DIN-NUMBER Description
DIN 00103 Metrisches ISO-trapezgewinde.
DIN 00242 Metrisches Feingewinde 2.
DIN 00444 Augenschrauben.
DIN 00689 Osenhaken.
DIN 00695 Hakenketten, Ringketten und osenhakengeschirr.
DIN 00699 Doppelhaken fur Krafthubwerke.
DIN 00745 Kettenbugel.
DIN 00766 Rundstahlketten fur allgemeine zwecke
DIN 01543 Warmgewaltztes blech von 3 bis 150 mm Dicke.
DIN 01652 Blanker und unlegierter Stahl.
DIN 01681 Stahlguss.
DIN 01691 Grauguss.
DIN 01692 Temperguss.
DIN 03990 Extrenal cylindrical gears
DIN 05683 Ketten fur Seezeichen-Verankerung.
DIN 05684 Hochfeste Rundstahlketten fur Hebezeuge.
DIN 05687 Rundstahlketten.
DIN 05691 Gesmiedete Zubehorteile.
DIN 15018 Krane.(teil 1)
DIN 15020 Grundsatze fur Seiltreibe. (Blatt 1)
DIN 15020 Grundsatze fur Seiltreibe. (Blatt 2)
DIN 15190 ISO-Frachtbehalter der Reihe 1.(blatt 3)
DIN 15400 Lasthaken fur Hebezeuge.
DIN 15401 Einfachhaken.( teil 1)
DIN 15401 Einfachhaken.( teil 2)
DIN 15402 Doppelhaken.( blatt 1)
DIN 15402 Doppelhaken.( blatt 2)
DIN 15403 Rundgewinde.( lasthaken fur hebezeuge)
DIN 15404 Lasthaken fur Hebezeugen. (blatt 1)
DIN 15404 Lasthaken fur Hebezeugen. (blatt 2)
DIN 15411 Lasthaken-Aufhangungen fur Unterflaschen.
DIN 15412 Traversen (fur Krane)
16-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
DIN 15412 Traversen (fur Krane) (teil 2)

DIN 15413 Lasthakenmuttern.
DIN 15414 Sicherungsstucke.
DIN 17100 Allgemeine Baustahle.
DIN 17115 Stahle fur geschweisste Rundstahlketten.
DIN 17200 Vergutungsstahle.
DIN 17210 Einsatzstahle.
DIN 43402
DIN 82015 Dreieckplatten (fur gekuppelte Ladeseile)
DIN 82019 Doppelhaken (mit Gewinde, mit Gabel, mit Rundauge)
DIN 82025 Augenplatten (mit Langloch)
DIN 82037 Hangerauge-Lastaugeplatten.
EN NUMBER Description
EN 292-1 Safety of Machinery - Basic concepts, general principles for
design
Part1: Basic terminology, methodology
EN 292-2 Safety of Machinery - Basic concepts, general principles for
design
Part2: Technical principles and specification
EN 292-2-A1 Safety of Machinery - Basic concepts, general principles for
design
Part2: Technical principles and specification
EN 292-3 Safety of Machinery, Part3
EN 349 Safety of Machines, minimum distance to avoid injuries to
human body.
NEN-EN 418 Safety for machinery: Emergency stop equipment, functional
aspects. Priciples for design.
EC 655 Employers obligations: Councel directive
EN 418 Safety of Machines, Emergency stops, design principles
EN 811 Safety of Machines, safety distances.
EN 982 Safety for machinery: Safety requirements for fluid power
systems and their components - Hydraulics
EN 983 Safety requiremenets for liquid power ystems and components,
Pneumatics.
NEN-EN 954-1 Safety of machinery, Safety related parts of control systems.
Part 1:general principles for design
EN 1037 Safety of Machinery, Isolation and energy dissipation,
prevention of unexpected start-up.
EN 1050 Safety of Machinery, Principles for risk assessments
prEN 1050 Requirements on elemination of hazards in bridge/ganrty
cranes. Annex A
EN 10027-1
EN 10204
ISO 10245-5 Cranes - Limiting and indicating devices.
Part 5: Overhead-travelling and portal bridge cranes
prEN 12937 Safety of Machinery - Techn principles and specifications for
mobility and for lifting
prEN 12644-1 Cranes -Safety-Requirements for inspection and use.
Part1: Instructions
Part 2: Marking
Part 3: Fitness for Purpose
prEN 13001-1 Crane Safety, Design General, Part 1: general principles and
requirement
prEN 13001-2 Crane Safety, Design General, Part 2: Load effects
prEN 13001-3 Crane Safety, Design General, Part 3: Limit States and Proof
prEN 13135-1 Crane Safety, Design, Requirements for equipment Part 1:
Electrical equipment
prEN 13155-1 Crane Safety, None fixed load lifting attachments
EN 60204-1 Safety of Machines, safety distances.
NEN-EN 60204-1 Safety of Machinery, Electrical equipment, Part 1: general
conditions
16-2
MANUAL SNP003-004
Postbus 2005
The Netherlands
16.20 DEFINITIONS and TERMINOLOGY

General:
Fixed Length Spreader: Lifting device for handling ISO containers of one size.
Telescopic Spreader: Lifting device for handling ISO containers of several sizes.
Mid-Frame: The central section of a telescopic spreader
Telescopic Beam: The extending frame of a telescopic spreader, which slides in
and out of the mid-frame.
Tare Weight: The spreaders own weight in operation.
Ship to Shore Handling: The lifting of containers by a crane from the ship to the land and
vice versa.
Yard Handling: The lifting, transporting and stacking of containers by a crane
within a container terminal.
Single Lift Operation: Lifting one container with one spreader
Twin Lift Operation: Lifting two container with one spreader
Long-Twin Operation: Lifting two container with one spreader, with the option to adjust
the distance between the twin containers, under full load.
Head-block: The part of the crane to which the spreader is attached.
Head-block connection: The connection between the spreader and the head-block
Cable Basket: A tub or basket used for collecting the electrical connection
cable from the crane when the spreader is being lifted or
lowered.
Manual Mode: The control of a spreader by a crane operator Automatic Mode:
The control of a spreader by an automated system
Twin 20 protection: See Twinlift Interlock Device:
Twinlift Interlock Device: A device to prevent lifting two containers in Single Lift
Operation.
Telescopic Motion: Adjusting the length of the spreader to different container sizes
Telescopic Beam Lock: Mechanical lock to prevent telescopic motion
Twistlock: Rotating locking devise for connecting a spreader to a container
corner casting.
Fixed Twistlock: A twistlock that does not float.
Floating Twistlock: A twistlock that will float around its vertical axis.
ISO Twistlock: A twistlock that can be used with an ISO corner casting.
Universal Twistlock: A twistlock which can be used with a ISO corner casting and a
Sea Land corner casting, also commonly called a Multi-Use
twistlock.
Mechanical Blockading: The action of mechanically locking the twistlock to prevent
rotation.
Lock(ed): Twistlock locked in corner castings to ensure safe lifting of the
container.
Unlock(ed): Twistlock unlocked in corner castings to ensure safe removal
from the container.
Land(ed): Spreader landed correctly with all twistlocks in the corner
castings
Landing Pin(s): Mechanical device(s) to indicate the correct landing of the
spreader on the container.
Holding: All twistlocks locked into a container with the spreader in the
lifted condition.
End Beam: (Head-Beam) The outer end beam of a telescopic spreader
extending frame.
Fixed Guide: A guidance device to align the spreader to a container, which is
non-retractable (see Flipper)
Flipper (Gather Guide): A guidance device to align the spreader to a container which
can be moved from the "in-use" position to a safe, stored
position manually or by remote control.
Cell-Guide Roller: Roll at the End-Beam to guide the spreader in cells.
Twin unit: The additional twistlock housings and mechanism fitted to a
single lift spreader that enables it to perform twinlift operations.
Long-Twin unit: The additional twistlock housings and mechanism fitted to a
single lift spreader that enables it to perform long-twinlift
operations.
16-3
MANUAL SNP003-004
Postbus 2005
The Netherlands
16.30 RISK ANALYSIS

Source:
A risk analysis is done according chapter G.1 for the Annex "Requirements for spreaders" of EN
13000 Cranes.
List of significant hazards and associated requirements:
Item Hazards Relevant Clause
4.1 Mechanical hazards
4.1.1.3 mass and stability 7.1 7.4
4.1.1.5 inadequacy of mechenical. strength 5.3.1.1 5.3.1.3 6.1 7.8
4.1.3.1 Crushing 7.1 7.2
4.10 Unexpected start-up, unexpected overrun/overspeed (or any similar
malfunction) from:
4.10.1 Failure/disorder of control systems 5.3.1.2 5.3.2.1 5.3.7.1 7.1 7.2
4.10.2 Restoration of energy supply after an interruption 7.1 7.2
4.10.6 Errors made by the operator (due to mismatch of machinery with human
characteristics and abilities, see 8.6) 6.1 7.1 7.2 7.3 7.4 7.6
4.14 Failure of the control circuit 5.3.2.1 5.3.2.3 5.3.2.4 5.3.7 7.1 7.2
4.15 Errors of fitting 5.3.1.2
4.16 Break-up during operation
Loss of mechanical strength, of inadequate mechanical strength 5.3.1.1 5.3.1.3 6.1 7.8
4.17 Falling or ejected objects or fluid 5.3.3 5.3.4 7.1
4.18 Loss of stability / overturning of machinery
4.18.1 Loss of rigid body stability 7.1 7.3
Additional hazards and hazardous events due to mobility
4.23 From handling the machine (lack of stability) 7.1 7.4
4.25 From/to third persons
4.25.3 Lack or inadequacy of visual or acoustic warning means 5.3.4 7.1 7.2
Additional hazards and hazardous events due to load lifting
4.27 Mechanical hazards and events 4.27.1.1
lack of stability 7.1 7.4
4.27.1.2 uncontrolled loading overloading-overturning moment exceeded 7.1 7.3 7.4
4.27.1.3 uncontrolled amplitude of movements 7.1 7.4
4.27.1.4 unexpected/unintended movement of loads 5.3.6 7.4 7.6
4.27.1.5 inadequate holding devices/accessories 5.3.2.1 5.3.2.3 5.3.2.4 7.7
4.27.4 from insufficient mechanical strength of parts 5.3.1.1 5.3.1.3 6.1 7.3 7.8
Loss or mechanical strength, or inadequate mechanical strength
Verification of the requirements and/or safety measures

Clause Titel of Clause Method of verification
G.5 Safety requirements and/or safety measures ---
G.5.1 Requirements for strength ---
G.5.1.1 Structural EA, C
G.5.1.2 Connection to the crane EA, V
G.5.1.3 Load effects according to pEN 13001 EA, C, T
G.5.2 Twistlocksystem ---
G.5.2.1 General V, T
G.5.2.2 Twistlock V
G.5.2.3 Mechanical blockading V
G.5.2.4 Landing pins T
G.5.3 Flippers V
G.5.4 Lifting of persons EA
G.5.5 Lifting two containers in a single motion EA, T
G.5.6 Electrical system ---
G.5.6.1 Electrical and control system EA
G.5.6.2 Stop buttons on the spreader ---
G.5.6.2.1 Spreader stop EA, T
G.5.6.2.2 Emergency stop EA, T
G.6 Verification of the requirements and/or safety ,measures ---
G.6.1 Proof loading T
G.6.2 Verification of the requirements ---
G.7 Information for use ---
G.7.1 Marking V
G.7.2 Manuals EA
G.7.2.1 Maintenance EA
G.7.2.2 Flipper EA
G.7.2.3 Overloading EA
G.7.2.4 Instability EA
G.7.2.5 Electrical and control system EA
G.7.2.6 Lifting two container in single mode EA
G.7.2.7 Damaged containers or containers out of standard EA
G.7.2.8 Inspection EA

Postbus 2005
The Netherlands
17 PARTS LIST
17-1
MANUAL SNP003-004
Parts list
SNP003-004
VATCVIII-RTG-E KPA004-008 (2611-2755-0000)
Page 1 from 2
VATCVIII-RTG-E SNP003-004 (2611-2818-0000)
Position Part No. Description Quantity Unit
9701-0000-0000 Symbol list sub-assemblies
1 2611-2818-1000 Mid frame VATCVIII 1 Pcs
2 2611-2818-1500 Telescopic beam 1 Pcs
3 2611-2818-1600 Telescopic beam 1 Pcs
Page 2 from 2
Symbol list sub-assemblies (9701-0000-0000)
Page 1 from 1
Mid frame VATCVIII (2611-2818-1000)
Page 1 from 3
Mid frame VATCVIII (2611-2818-1000)
1 2611-2818-0100 Mid frame VATCVIII 20-40ft 1 pcs
2 2611-0080-2000 Telescoping belt 1 pcs
3 2611-0084-1800 Guide plate 2 pcs
4 2611-2755-0115 Plate 150x100x10 4 pcs
5 2611-2755-0116 Plate 150x100x3 12 pcs
6 2611-2818-0500 E-box SNP003-004 1 pcs
7 2611-2818-0513 Connector SNP003-004 1 pcs
8 2611-2818-5015 E1-Field 1 pcs
9 5096-0001-5125 Workload sign SWL 10.15t 4 pcs
10 5097-0000-0160 Sticker Stinis blue-900x320 2 pcs
11 5097-0001-0305 Sticker Full Electric 2 pcs
12 5097-0002-0010 Sticker dangerous voltage 1 pcs
13 5097-0002-0015 Sticker spreaderstop 2 pcs
14 5097-0002-0081 Warning sticker clamping 100mm 6 pcs
15 5097-0002-0092 Warning pending load 200mm 2 pcs
16 5098-0000-5406 Stinis marking plate SWL 40.6t 1 pcs
17 5550-0500-0010 E-box support 6 pcs
18 5550-0500-0011 E-box support 2 pcs
19 5550-0505-0202 Module 8 connections with ecol 1 pcs
20 5550-0520-0101 Distance detection sensors 1 pcs
21 5550-0520-0106 Distance detection sensors 1 pcs
22 5550-0530-0005 Emergency stop 7m 1 pcs
23 5550-0530-0010 Emergency stop 4.5m 1 pcs
24 5550-0540-0065 Helical gear unit 1.5kW 2 pcs
25 5550-0550-0004 Frequency controller 4.0 kW 1 pcs
26 5550-1000-0010 Blocking unit electric 2 pcs
27 5550-1005-0006 Sliding plates mid frame 2 pcs
28 8506-0160-0050 Hex. head screw M16x50 8.8 4 pcs
30 8570-0060-0030 Hex. socket bolt M6x30 A4 4 pcs
32 8571-0080-0040 Hex.countersunk screw M8x40 A4 8 pcs
33 8606-0160-0001 Lock hexagon nut M16 4 pcs
34 8671-0060-0001 Lock hexagon nut M6 A4 4 pcs
36 8701-0160-0001 Plain washer M16 zn.pl. 4 pcs
37 8750-0060-0001 Plain washer M6-A4 8 pcs
Page 2 from 2
E-box E1 field parts (2611-2818-5015)
1 7110-0030-0120 Sensor IIKC022-ASKG/US B00
4 7199-0061-0021 Sensor support twistlock-L B10/B12
5 7199-0061-0020 Sensor support twistlock-R B10-1/B12-1
6 7199-0061-0020 Sensor support twistlock-R B11/B13
7 7199-0061-0021 Sensor support twistlock-L B11-1/B13-1
8 7110-0030-0110 Sensor IIKC012BASKG/US B15
12 7110-0012-0020 Sensor M12x1-IFKC004BASKG B22
16 7111-0065-0030 Sonor-sensor ø65 600-6000mm B68
17 7139-0030-0051 Emergency stop ass.4.5m ES-1
18 7139-0030-0052 Emergency stop ass. 7m ES-2
19 7132-0400-0004 Frequency controller 4 kW FREQ
20 7215-0010-0021 Helical gear unit1,5kW M1
21 7215-0010-0021 Helical gear unit1,5kW M2
22 7215-0019-0000 Hyponic drive RNYM01-1220-60 M3
23 7215-0019-0000 Hyponic drive RNYM01-1220-60 M4
24 7215-0020-0000 NMRL-PL-M71b4 0,37kW M5
25 7215-0020-0000 NMRL-PL-M71b4 0,37kW M6
26 2611-2755-0513 Connector KPA004-008 1 pcs
27 5011-0010-0050 Wire rope isolator element 4 pcs
28 5014-0000-0201 Top plate frequention meter 1 pcs
29 5014-0000-0204 Bottom plate 1 pcs
30 7112-0030-0000 Conn.female-M12-H-4x0.34-6.0m 2 pcs
31 7112-0070-0000 Connector-M12-H-PPU-4x0.34-10m 1 pcs
32 7112-0220-0350 Mal.M12R 4p->2,5m->M12H fem 4p 2 pcs
33 7112-0350-0020 Fem.M12H 3p->1.5m->mal M12R 3p 10 pcs
34 7112-0350-0025 Fem.M12H 3p->2m->mal M12R 3p 1 pcs
35 7112-0350-0027 Mal. M12R 3p->2,5m->M12H fem3p 4 pcs
36 7120-0025-0026 Cable gland brass M25 x 1,5 8 pcs
37 7120-0025-0035 Hexagonal nut gm-ms M25x1.5 8 pcs
Page 1 from 2
E-box E1 field parts (2611-2755-5015)
38 7121-0004-0045 Cable PUR-TPE 4x1.5+2 EMC -
39 7121-0007-0044 Cable PUR-TPE 7x1.5mm² EMC -
40 7121-0048-0040 Cable 48x2.5 PUR-TPE yellow -
41 7132-0400-0002 Motoradapter SK TI4-2-205-3-C 1 pcs
42 7132-0400-0003 Wall mounting BG I+II 1 pcs
43 7170-0010-0150 Module 8 connections with Ecol 1 pcs
Page 2 from 2
Telescoping belt (2611-0080-2000)
Page 1 from 2
Telescoping belt (2611-0080-2000)
1 2611-0080-2102 Counterplate 176x150x10 ø11 2 pcs
2 2611-0080-2108 Tension rod M20x355 4 pcs
3 2611-0080-2114 Spacer tube ø25x155 4 pcs
4 2611-0080-2118 Counterplate 176x150x10 M10 2 pcs
5 2611-0080-2120 Belt plate ø11 2 pcs
6 2611-0080-2121 Belt plate M10 2 pcs
7 2611-0085-0501 Tensioner 2 pcs
8 2611-0085-0505 Lockplate for tensioner 4 pcs
9 2611-0085-0506 Tension rod 45ft-ø20x425 2 pcs
10 2611-0085-0510 Telescoping belt-45ft 2 pcs
11 8505-0200-0070 Hexagon bolt M20x70 8.8 Zn pl 4 pcs
13 8556-0100-0030 Hex.countersunk bolt M10x30 16 pcs
14 8560-0120-0130 Hex. socket bolt M12x130 12.9 4 pcs
15 8606-0120-0001 Lock hexagon nut M12 8 4 pcs
17 8610-0200-0030 Nut M20x1.5Dsteel-black 10 pcs
18 8610-0200-0060 Nut M20x3D steel-black 2 pcs
19 8702-0200-5006 Washer M20 /50x6 8 pcs
22 9802-0000-0002 Die spring Du=51/Di=25/Lo=203 4 pcs
23 9808-0030-1120 Protection cap black SW30/H120 4 pcs
Page 2 from 2
E-box E1 (2611-2818-0500)
Page 1 from 2
E-box E1 (2611-2755-0500)
500 7201-0047-0100 E-box assembly 1 pcs
510 7201-0047-0102 Bended plate e-box 1 pcs
530 9899-0000-0003 Gas spring 19x8-250/150N 2 pcs
540 9899-0000-0023 Eye M8/ø8 2 pcs
550 9899-0007-0001 Hinge joint M6+locking pin 4 pcs
560 2611-28185010 Parts list E-box E1 1 pcs
570 2611-2818-0511 Cable gland plate assembly L 1 pcs
580 2611-2818-0512 Cable gland plate assembly R 1 pcs
Page 2 from 2
Parts list E-box E1 (2611-2818-5010)
500 7139-1000-0005 Emergency stop relay pnoz 24V 1 pcs
510 7180-0000-0021 Cabletray 75/37.5 1 pcs
520 7180-0000-0022 Cabletray 75/50 1 pcs
530 7180-0000-0023 Cabletray 75/75 2 pcs
540 7180-0000-0010 Plastic bolt M6 for cable tray 24 pcs
550 7180-0000-0031 Spacer bush M6 L=70mm poly 24 pcs
560 7180-3022-2180 Snap-on end bracket Clipfix 10 pcs
570 7180-3022-2760 End clamp CLIPFIX 35-5 10 pcs
580 7180-1201-6620 End clamp E/AL-NS 35 2 pcs
590 7181-0280-8330 4-conductor through term. gy 6 pcs
600 7181-0280-3140 End and intermidiate plate 3 pcs
610 7180-3004-1710 Fuse terminal block UK6-3-HESI 6 pcs
620 7180-5778-0625 Fuse T6.3x32 3,15A slow(T) 4 pcs
650 7180-0913-6760 Fuse insert SI FORM C 15A 1 pcs
660 7180-3118-2030 Fuse terminal block UK6-FSI/C 5 pcs
670 7180-3030-3230 Screw bridge 10-pos FBS 10-8 1 pcs
680 7180-5778-0670 Fuse T6.3x32 10A slow 1 pcs
700 7180-5778-0660 Fuse T6.3x32 6.3 A slow 1 pcs
750 7180-0913-7020 Fuse insert SI FORM C 7.5A 2 pcs
800 7225-0007-0065 LED-daydrivelight Dino 1 pcs
810 7199-0007-0020 Plate-folded 150x30x120 1 pcs
820 7135-0230-0050 Solid state input relay 230V 6 pcs
830 7137-0080-0020 DIN-rail socket for SLI relay 6 pcs
940 7135-0024-0059 Jumper 16-13 1 pcs
945 7135-0024-0020 PLC relay 24VDC-le connect. 1 pcs
950 7134-0024-0550 Aux. relay C10-A10X/24VDC 17 pcs
960 7137-0060-0000 Relay socket S10 17 pcs
990 7132-0024-0220 Motor relay 11kW/DC 24V 1 pcs
1000 7132-0024-0031 Motor relay 24VDC 11 kW 1 pcs
1010 7134-0024-0500 Aux. relay C9-A41X/24VDC 1 pcs
1020 7137-0050-0000 Relay socket S9-M Releco 1 pcs
1310 7139-0400-0062 Switch-Disconnector 4p - 40 A 1 pcs
1320 7150-0010-0120 Resistor 120 Ohm, 1W 4 pcs
1340 7139-0300-0028 DIN-railadaptor, 22,5 2 pcs
1350 7139-0300-0032 Selector switch 2 positions 1 pcs
Page 1 from 2
Parts list E-box E1 (2611-2818-5010)
1360 7139-0300-0050 Fixing adapters 2 pcs
1370 7139-0300-0051 MLR contact element 1xNO 2 pcs
1390 7139-0300-0020 Pushbutton actuator black IP67 1 pcs
1420 7134-0650-0040 Phase failure relay 1 pcs
1430 7132-0800-0060 Net filter 3-fase MEF-3/1 36AT 1 pcs
1440 7132-0300-0250 Solid-state reversing cont.2.4 4 pcs
1480 7170-0000-0005 5-fold Can splitter 2 pcs
1490 7170-0000-0006 FKC 2,5/5 3 pcs
1520 7166-0110-0020 OPUS A3 Disp.Touch eco Codesys 1 pcs
1530 7166-0110-0007 Opus connector + 2 m cable 1 pcs
1540 7199-0002-1200 Display Clamp 1 pcs
1550 7170-0020-0010 2024 Universal module 52-I/O 2 pcs
1560 7170-0020-0006 AMP 23-pin gray plug 2meter 2 pcs
1570 7170-0020-0007 AMP 23-pin black plug 2meter 2 pcs
1580 7170-0020-0008 AMP 23-pin blue plug 2meter 2 pcs
1590 7170-0020-0009 AMP 8-pin black plug 2meter 2 pcs
1650 7216-0200-0151 Power supply 24V, 15A 1 pcs
1660 7199-0007-0010 Plate-folded 200x100x210 1 pcs
1670 7181-0280-8320 4-conductor through terminal 1 pcs
1690 7181-0280-8340 4-conductor through term. bu 2 pcs
1700 7181-0280-8350 4-conductor through terminal b 1 pcs
1720 7181-0280-4020 Adjacent jumper 24 A 200 pcs
1740 7181-0281-6200 2-level terminal block 0.08-4 24 pcs
1750 7181-0281-3420 End and intermidiate plate 2.5 1 pcs
1760 7181-0281-6870 3-Conductor earth terminal blk 2 pcs
1780 7181-0281-4020 Bridge 9 pcs
1800 7181-0281-6810 3-conductor through terminal b 12 pcs
1860 7181-0280-5200 2-level terminal block 0.08-2. 31 pcs
1990 7181-0280-6870 Earth terminal 4 pcs
2000 7181-0280-3240 End and intermidiate plate 2,5 4 pcs
2200 7181-0280-5600 Sensor terminal block with led 96 pcs
2210 7181-0280-3190 End and intermidiate plate 1 m 2 pcs
Page 2 from 2
Cable gland plate assembly L (2611-2818-0511)
Page 1 from 2
Cable gland plate assembly L (2611-2818-0511)
1 2611-1863-0502 Cable gland plate 570x140x3 1 pcs
2 7120-0011-0905 Plug HSK-M PG11/M16 7 pcs
3 7120-0013-0905 Plug HSK-V PG13.5/M20 1 pcs
5 7120-0016-0035 Hexagonal nut gm-ms M16x1,5 7 pcs
7 7120-0020-0035 Hexagonal nut gm-ms m20x1,5 7 pcs
8 7120-0025-0030 Plug v-ne-ms M25x1.5 1 pcs
9 7120-0025-0035 Hexagonal nut gm-ms M25x1.5 1 pcs
12 7201-0002-0031 Rubber tape for cable glands p 1 pcs
Page 2 from 2
Cable gland plate assembly R (2611-2818-0512)
Page 1 from 2
Cable gland plate assembly R (2611-2818-0512)
1 2611-1863-0501 Cable gland plate 570x140x3 1 pcs
2 7120-0011-0905 Plug HSK-M PG11/M16 4 pcs
4 7120-0016-0035 Hexagonal nut gm-ms M16x1,5 6 pcs
7 7201-0002-0031 Rubber tape for cable glands p 1 pcs
Page 2 from 2
E-box support (5550-0500-0010)
Page 1 from 2
E-box support (5550-0500-0010)
1 5011-0000-0017 Silent block E-box M50/B60 1 pcs
2 8526-0100-0016 Hex. head screw M10x16 inox-A4 2 pcs
Page 2 from 2
E-box support (5550-0500-0011)
Page 1 from 2
E-box support (5550-0500-0011)
1 5011-0000-0017 Silent block E-box M50/B60 1 pcs
2 8526-0100-0030 Hex. head screw M10x30 A4 2 pcs
Page 2 from 2
Module 8 connections with ecol (5550-0505-0200)
Page 1 from 2
Page 2 from 2
Distance detection sensors (5550-0520-0101)
Page 1 from 2
1 5010-0000-0215 Base plate bero's 1 pcs
2 7110-0030-0120 Sensor IIKC022-ASKG/US 2 pcs
Page 2 from 2
Page 1 from 2
1 5010-0000-0215 Base plate bero's 1 pcs
4 7110-0030-0120 Sensor IIKC022-ASKG/US 1 pcs
Page 2 from 2
Emergency stop 7m (5550-0530-0005)
Page 1 from 2
Emergency stop 7m (5550-0530-0005)
1 7139-0030-0052 Emergency stop ass. 7m 1 pcs
Page 2 from 2
Emergency stop 4.5m (5550-0530-0010)
Page 1 from 2
Emergency stop 4.5m (5550-0530-0010)
1 7139-0030-0051 Emergency stop ass.4.5m 1 pcs
Page 2 from 2
Frequency controller 4.0 kW (5550-0550-0004)
Page 1 from 2
Frequency controller 4.0 kW (5550-0550-0004)
1 5014-0000-0204 Bottom plate 1 pcs
2 5014-0000-0201 Top plate frequention meter 1 pcs
3 5011-0010-0050 Wire rope isolator element 4 pcs
4 7132-0400-0004 Frequency controller 4 kW 1 pcs
10 7132-0400-0003 Wall mounting BG I+II 1 pcs
Page 2 from 2
Blocking unit electric (5550-1000-0010)
Page 1 from 2
1 5010-0000-0291 Cover plate blocking unit 1 pcs
2 5097-0002-0005 Sticker dangerous voltage 1 pcs
3 5512-0002-0000 Blocking unit with motor 1 pcs
4 6816-0008-0316 Elbow coupling M8x1x3/16" 1 pcs
5 7110-0012-0020 Sensor M12x1-IFKC004BASKG 2 pcs
9 8610-0160-0024 Nut M16x1.5D |10| DIN6330B 5 pcs
10 8799-0000-0100 Lock washer M16 nordlock 6 pcs
11 9801-0080-0180 Grease nipple M8x1-180° zn.pl. 1 pcs
12 9808-0022-1024 Protection cap black SW22/H=24 6 pcs
Page 2 from 2
Blocking unit with motor (5512-0002-0000)
Page 1 from 2
Blocking unit with motor (5512-0002-0000)
1 5512-0002-0100 Blocking unit electric 1 pcs
2 5512-0002-0136 Washer ø38x8 1 pcs
3 5512-0002-0138 Washer ø40xø25x5 1 pcs
4 5512-0002-0141 Torque arm 237x140x5 1 pcs
5 5512-0002-0165 Washer ø30xø10.5x5 1 pcs
6 7215-0019-0000 Hyponic drive RNYM01-1220-60 1 pcs
13 9807-0807-0080 Parallel key 8x7-80 1 pcs
Page 2 from 2
Page 1 from 2
1 5512-0002-0101 Side plate-machined 295x145x14 1 pcs
2 5512-0002-0103 Side plate-machined 295x145x19 1 pcs
3 5512-0002-0105 Plate 70x50x10 1 pcs
4 5512-0002-0106 Plate 200x50x24 1 pcs
5 5512-0002-0109 Plate 200x50x24 1 pcs
6 5512-0002-0110 Slide plate 96x50x10 2 pcs
9 5512-0002-0113 Convex ring for spring 1 pcs
10 5512-0002-0120 Lever blocking unit 110x45x12 2 pcs
11 5512-0002-0121 Lock pin ø12x49 1 pcs
12 5512-0002-0122 Lock pin ø12x39 1 pcs
13 5512-0002-0130 Lever blocking unit 1 pcs
14 5512-0002-0137 Bush ø28xø16x18 1 pcs
15 5512-0002-0145 Plate for signal ø62xø16x4 1 pcs
17 5512-0002-0155 Threaded rod M12x250 1 pcs
18 5512-0002-0190 Filling plate 84x20x5 4 pcs
19 5512-0002-0191 Filling plate 49x20x5 4 pcs
26 8710-0100-0001 Spring lock washer M10 6 pcs
27 9802-0000-0063 Die spring Lo=203/L1=152.25 1 pcs
28 9804-0000-0087 Plain bearing ø16/ø22x16 1 pcs
29 9804-0000-0088 Plain bearing ø25/ø30x20 1 pcs
Page 2 from 2
Sliding plates mid frame (5550-1005-0006)
Page 1 from 2
Sliding plates mid frame (5550-1005-0006)
1 2611-0084-0210 Base plate sliding plate-LTW 1 pcs
2 2611-0219-2025 Slide plate Longtwin 1 pcs
4 5010-0000-0123 Slide block support 2 pcs
5 8598-0000-0002 Greasing bolt M10x20/ø3 5 pcs
6 6816-0008-0316 Elbow coupling M8x1x3/16" 3 pcs
7 5009-0000-0052 Slide block 40x37 2 pcs
8 5009-0000-0051 Slide block 80x30.5 2 pcs
9 9801-0080-0180 Grease nipple M8x1-180° zn.pl. 3 pcs
Page 2 from 2
Helical gear unit 1.5kW (5550-0540-0050)
Page 1 from 2
Helical gear unit 1.5kW (5550-0540-0050)
1 2611-2076-7900 Drive gear unit VATCII 1 pcs
2 2611-2755-0665 Moment plate electric drive 1 pcs
3 2611-2288-0666 Torque arm 955Nm Left 1 pcs
4 5003-0000-0133 Washer ø60xø12-25 1 pcs
5 5010-0000-0326 Spacer bush 4 pcs
6 6019-1045-0001 O-ring NBR sh90 45x3,0 1 pcs
7 6020-0170-0014 Bonded seal 1/4 1 pcs
8 7215-0010-0021 Helical gear unit1,5kW 1 pcs
13 8598-0000-0006 Greasing bolt M12x45/M8x1 1 pcs
17 9801-0080-1180 Grease nipple M8-180° AISI304 1 pcs
Page 2 from 2
Drive gear unit VATCII (2611-2076-7900)
Page 1 from 2
Drive gear unit VATCII (2611-2076-7900)
1 2611-0083-0207 Backup ring pulley 1 pcs
2 2611-0083-0208 Timing pulley for tel. belt 1 pcs
3 2611-0199-0210 Inner house driving gear-casti 1 pcs
4 2611-2076-7901 Shaft ø75x569 1 pcs
5 2611-2076-7903 Plate ø192x56x12 1 pcs
6 2611-2076-7950 Seal kit electric drive 1 pcs
9 8725-0055-0001 Retainer ring(axle) 55 mm 1 pcs
10 8726-0120-0001 Retainer ring 120 mm 1 pcs
11 9804-0000-0014 Radial ball bearing 6213 2RS1 1 pcs
12 9804-0000-0015 Spherical roller bearing 1 pcs
13 9807-1008-0160 Parallel key 10x8x160 1 pcs
Page 2 from 2
Timing pulley for tel. belt (2611-0083-0208)
Page 1 from 2
Timing pulley for tel. belt (2611-0083-0208)
1 2611-0083-0210 Pulley HTD28-14M-120 1 pcs
2 2611-0083-0222 Flange for drive belt -upper- 1 pcs
3 2611-0083-0223 Flange for drive belt -bottom- 1 pcs
4 8555-0060-0016 Hex.countersunk bolt M6x16 8.8 8 pcs
Page 2 from 2
Seal kit electric drive (2611-2076-7950)
Page 1 from 2
Seal kit electric drive (2611-2076-7950)
1 2611-0083-0214 O-ring NBR ø108.00x6.00 1 pcs
2 2611-0083-0229 U-gasket ø56x68x8,5 1 pcs
3 2611-0083-0232 O-ring NBR ø 134.50x3.00 1 pcs
Page 2 from 2
Telescopic beam (2611-2818-1600)
Page 1 from 2
1 2611-2737-0150 Telescopic beam VATCVIII-RTG E 1 pcs
2 2611-1863-0880 Energy chain roll ø60x90 2 pcs
3 5010-0000-0217 Filling cabletray support 2 pcs
5 5097-0000-0030 Sticker Stinis white 500x175 1 pcs
8 5501-0015-0100 Drive bar L=889 1 pcs
9 5501-0015-0200 Drive bar L=1374 1 pcs
11 5550-0515-0005 Sensor M30 st.52 2 pcs
12 5550-1505-0003 Twistlock L&R 1 pcs
13 5550-1510-0001 Landing pin 35x70/30x172-42 1 pcs
14 5550-1530-0009 Lower sliding units telescopic 1 pcs
15 5550-1530-0010 Upper sliding units telescopic 2 pcs
16 5550-1535-0013 Cable channel 70x60/Lg=2000 1 pcs
17 5550-1535-0301 Filling plate 30ft support 1 pcs
18 5550-1547-0020 Fixed flipper 2 pcs
19 5550-1551-0030 Twistlock drive end beam 1 pcs
23 8670-0160-0001 Nut M16 A4 1 pcs
Page 2 from 2
Page 1 from 2
Page 2 from 2
Sensor M30 st.52 (5550-0515-0005)
Page 1 from 2
Sensor M30 st.52 (5550-0515-0005)
1 5014-0000-0151 Clamp block ø30 2 pcs
4 7110-0030-0110 Sensor IIKC012BASKG/US 1 pcs
Page 2 from 2
Twistlock L&R (5550-1505-0003)
Page 1 from 2
Twistlock L&R (5550-1505-0003)
1 2615-0091-0060 Twistlock TWI-W-ISO-VC-R71 2 pcs
2 2615-0018-0300 Twistlock washer male 80x50 2 pcs
3 2615-0018-0400 Twistlock washer female 100x55 2 pcs
4 2624-0001-0000 Twistlock bush ISO 2 pcs
5 7199-0061-0020 Sensor support twistlock-R 1 pcs
6 7199-0061-0021 Sensor support twistlock-L 1 pcs
8 9801-0031-0180 Grease nipple G1/8-straight 2 pcs
Page 2 from 2
Twistlock TWI-W-ISO-VC-R71 (2615-0091-0060)
Page 1 from 2
1 2615-0087-0100 Twistlock bolt 100x54x50-296 W 1 pcs
2 2615-0087-0400 Set of half washers (W) 1 pcs
3 2615-0087-0510 Parallel key 18x11 lg=94 1 pcs
4 2615-0087-0600 Locking Rubber for Twistlock 1 pcs
5 2615-0091-0200 Twistlock nut R71 1 pcs
6 8599-0000-0035 Hex. flange bolt M8x50 8.8 2 pcs
7 8735-0100-0045 Spiral pin ø10x45 1 pcs
Page 2 from 2
Sensor support twistlock-R (7199-0061-0020)
Page 1 from 2
1 7199-0061-1000 Plate for proximity switch-R 1 pcs
2 7199-0061-0101 Cover plate for proximity swit 1 pcs
3 7199-0061-0111 Inspection glass ø18x2 2 pcs
4 7111-1000-0020 Magnet inductive sensor 2 pcs
5 7111-1001-6010 Bush magnet ø6x10 Alnico 2 pcs
6 7199-0061-0121 Washer ø55x16 1 pcs
7 7199-0061-0130 Washer-bottom side ø55x9 1 pcs
8 8799-0000-0122 Spiral pin ø10x20 - light duty 2 pcs
9 8571-0060-0020 Hex.countersunk screw M6x20 A 3 pcs
10 5097-0001-0252 Sticker lock/unlock-Right 1 pcs
11 7112-0220-0210 Mal.M12R 3p->0,3m->M8R fem 3p 2 pcs
Page 2 from 2
Sensor support twistlock-L (7199-0061-0021)
Page 1 from 2
1 7199-0061-1100 Plate for proximity switch-L 1 pcs
4 7199-0061-0121 Washer ø55x16 1 pcs
10 5097-0001-0253 Sticker lock/unlock-Left 1 pcs
Page 2 from 2
Landing pin 35x70/30x172-42 (5550-1510-0001)
Page 1 from 2
Landing pin 35x70/30x172-42 (5550-1510-0001)
2 5003-0000-0014 Ring landing pin ø45x30.5-20 2 pcs
3 8736-0080-0040 Spiral pin zinc pl. ø8x40 2 pcs
4 9802-0000-0020 Compr. spring RVS/120-39-4-10w 2 pcs
Page 2 from 2
Lower sliding units telescopic (5550-1530-0009)
Page 1 from 2
1 2611-0084-2008 Filling telesc. beam 240x100x5 2 pcs
7 5009-0000-0033 Slide block-right side grease 1 pcs
8 5009-0000-0034 Slide block-left side grease 1 pcs
9 5505-1001-0230 Lockingplate left 1 pcs
10 5505-1001-0231 Lockingplate right 1 pcs
Page 2 from 2
Upper sliding units telescopic (5550-1530-0010)
Page 1 from 2
3 8720-0120-0036 Mudwing repair washer M12 1 pcs
Page 2 from 2
Cable channel 70x60/Lg=2000 (5550-1535-0013)
Page 1 from 2
1 2611-0080-8601 Slide bearing for energy chain 2 pcs
2 2611-1863-0830 Cable way 70x60/Lg=2000 1 pcs
3 2611-1863-0835 Plate 50x50-ctc 36/2xø9 1 pcs
4 2611-1863-0890 Connection plate energy chain 1 pcs
5 7220-0006-0000 Energy chain Bi=38/Ba=54/R=100 1 pcs
Page 2 from 2
Filling plate 30ft support (5550-1535-0301)
Page 1 from 2
Page 2 from 2
Fixed flipper (5550-1547-0020)
Page 1 from 2
Page 2 from 2
Twistlock drive end beam (5550-1551-0030)
Page 1 from 2
1 5501-0070-0100 Construction EL-twistlock moto 1 pcs
2 5001-0003-0000 Lever D=Ø28-Ø18 R=50 1 pcs
3 9804-0000-0078 Plain bearing SBK028/036x25-04 2 pcs
4 5012-0008-0000 Torque arm 1 pcs
5 7215-0020-0000 NMRL-PL-M71b4 0,37kW 1 pcs
10 5001-0002-0013 Hexagonal M27xØ28-35 1 pcs
16 9802-0000-0068 Die spring R205-405 2 pcs
Page 2 from 2
Page 1 from 2
1 2611-2737-0150 Telescopic beam VATCVIII-RTG E 1 pcs
2 2611-1863-0880 Energy chain roll ø60x90 2 pcs
3 5010-0000-0217 Filling cabletray support 2 pcs
5 5097-0000-0030 Sticker Stinis white 500x175 1 pcs
8 5501-0015-0100 Drive bar L=889 1 pcs
9 5501-0015-0200 Drive bar L=1374 1 pcs
11 5550-0515-0005 Sensor M30 st.52 2 pcs
12 5550-1505-0003 Twistlock L&R 1 pcs
14 5550-1520-0220 Detection plate 20ft 1 pcs
16 5550-1520-0820 Detection plate slow 1 pcs
17 5550-1520-0822 Detection plate slow 1 pcs
18 5550-1530-0009 Lower sliding units telescopic 1 pcs
19 5550-1530-0010 Upper sliding units telescopic 2 pcs
20 5550-1535-0013 Cable channel 70x60/Lg=2000 1 pcs
23 5550-1551-0030 Twistlock drive end beam 1 pcs
27 8670-0160-0001 Nut M16 A4 1 pcs
Page 2 from 2
Page 1 from 2
Page 2 from 2
Sensor M30 st.52 (5550-0515-0005)
Page 1 from 2
Sensor M30 st.52 (5550-0515-0005)
1 5014-0000-0151 Clamp block ø30 2 pcs
4 7110-0030-0110 Sensor IIKC012BASKG/US 1 pcs
Page 2 from 2
Twistlock L&R (5550-1505-0003)
Page 1 from 2
Twistlock L&R (5550-1505-0003)
1 2615-0091-0060 Twistlock TWI-W-ISO-VC-R71 2 pcs
2 2615-0018-0300 Twistlock washer male 80x50 2 pcs
3 2615-0018-0400 Twistlock washer female 100x55 2 pcs
4 2624-0001-0000 Twistlock bush ISO 2 pcs
5 7199-0061-0020 Sensor support twistlock-R 1 pcs
6 7199-0061-0021 Sensor support twistlock-L 1 pcs
8 9801-0031-0180 Grease nipple G1/8-straight 2 pcs
Page 2 from 2
Page 1 from 2
1 2615-0087-0100 Twistlock bolt 100x54x50-296 W 1 pcs
2 2615-0087-0400 Set of half washers (W) 1 pcs
3 2615-0087-0510 Parallel key 18x11 lg=94 1 pcs
4 2615-0087-0600 Locking Rubber for Twistlock 1 pcs
5 2615-0091-0200 Twistlock nut R71 1 pcs
6 8599-0000-0035 Hex. flange bolt M8x50 8.8 2 pcs
7 8735-0100-0045 Spiral pin ø10x45 1 pcs
Page 2 from 2
Page 1 from 2
1 7199-0061-1000 Plate for proximity switch-R 1 pcs
6 7199-0061-0121 Washer ø55x16 1 pcs
10 5097-0001-0252 Sticker lock/unlock-Right 1 pcs
Page 2 from 2
Page 1 from 2
1 7199-0061-1100 Plate for proximity switch-L 1 pcs
4 7199-0061-0121 Washer ø55x16 1 pcs
10 5097-0001-0253 Sticker lock/unlock-Left 1 pcs
Page 2 from 2
Landing pin 35x70/30x172-42 (5550-1510-0001)
Page 1 from 2
Landing pin 35x70/30x172-42 (5550-1510-0001)
2 5003-0000-0014 Ring landing pin ø45x30.5-20 2 pcs
3 8736-0080-0040 Spiral pin zinc pl. ø8x40 2 pcs
4 9802-0000-0020 Compr. spring RVS/120-39-4-10w 2 pcs
Page 2 from 2
Detection plate 20ft (5550-1520-0220)
Page 1 from 2
3 2611-1863-0810 Detection plate 1 pcs
Page 2 from 2
Page 1 from 2
Page 2 from 2
Detection plate slow (5550-1520-0820)
Page 1 from 2
3 2611-1863-0850 Speed reduction 20ft 1 pcs
Page 2 from 2
Page 1 from 2
3 2611-1863-0840 Speed reduction 40 ft 1 pcs
Page 2 from 2
Page 1 from 2
7 5009-0000-0033 Slide block-right side grease 1 pcs
8 5009-0000-0034 Slide block-left side grease 1 pcs
9 5505-1001-0230 Lockingplate left 1 pcs
10 5505-1001-0231 Lockingplate right 1 pcs
Page 2 from 2
Page 1 from 2
Page 2 from 2
Page 1 from 2
1 2611-0080-8601 Slide bearing for energy chain 2 pcs
2 2611-1863-0830 Cable way 70x60/Lg=2000 1 pcs
3 2611-1863-0835 Plate 50x50-ctc 36/2xø9 1 pcs
4 2611-1863-0890 Connection plate energy chain 1 pcs
5 7220-0006-0000 Energy chain Bi=38/Ba=54/R=100 1 pcs
Page 2 from 2
Page 1 from 2
Page 2 from 2
Page 1 from 2
Page 2 from 2
Page 1 from 2
1 5501-0070-0100 Construction EL-twistlock moto 1 pcs
2 5001-0003-0000 Lever D=Ø28-Ø18 R=50 1 pcs
3 9804-0000-0078 Plain bearing SBK028/036x25-04 2 pcs
4 5012-0008-0000 Torque arm 1 pcs
5 7215-0020-0000 NMRL-PL-M71b4 0,37kW 1 pcs
10 5001-0002-0013 Hexagonal M27xØ28-35 1 pcs
16 9802-0000-0068 Die spring R205-405 2 pcs
Page 2 from 2
Stinis Holland B.V. INDEX
Postbus 2005
The Netherlands
20 INDEX
Actuator Maintenance ..................................... 5-6

Twistlock drawing .............................. 5-2 Mounting .................................... 3-4, 3-5
Twistlocks .......................................... 5-2 Protection ................................... 3-4, 5-6
Actuators Protection Drawing/location .............. 3-4
Flippers ...................................... 1-2, 3-4 Speeds .............................................. 1-2
Adhesive Support ...................................... 3-4, 5-6
Glues ................................................. 4-2 Toothed rack ..................................... 3-4
Adjusting indicators Torque ............................................... 1-2
Twistlocks .......................................... 5-2 Welding instructions ................... 3-4, 5-6
Adjustment Functional description ........................... 3-1
Telescopic beams ...................... 5-2, 5-4 Geared belt
Applicable standards ........................... 16-1 Replacement ..................................... 5-4
Area of Application ................................ 1-1 Grease
Belt General purposes ............................. 4-1
Replacement...................................... 5-4 Greasing ........................................... 4-1
Telescopic beams .............................. 5-4 Quality ............................................... 4-1
Blocking Quality of lubrication ......................... 4-1
Plate................................................... 3-3 Temperature environment ................. 4-1
Telescopic beams ...................... 3-2, 3-3 Greasing
Blocking motor....................................... 3-3 Grease ....................................... 3-5, 4-1
Blocking unit .......................................... 3-2 Grease products ............................... 3-5
Cabletrack Headbeams ....................................... 4-2
Twistlock beams ................................ 3-3 Instructions ........................................ 4-2
CE documents ....................................... 1-4 Maintenance ..................................... 4-3
CE number ............................................ 1-1 Manual greasing ............................... 3-5
Certificate number Mid-frame .......................................... 4-2
Spreader ............................................ 1-1 Telescopic beams ............................. 4-2
Twistlocks .......................................... 1-1 Greasing points
Clearance locations ............................................ 4-1
Telescopic beams .............................. 5-2 Recognising ...................................... 4-1
Conserving Greasing system ................................... 3-5
Maintenance ...................................... 4-3 Hazards .............................................. 16-4
Construction .......................................... 3-1 How to order spare parts ...................... 6-1
Control voltage ...................................... 1-2 Indicating
Crane driver Telescopic stops ............................... 3-2
Error messages ................................. 2-1 Twistlock ........................................... 3-4
Lamps ................................................ 2-2 Twistlocks .................................. 3-3, 5-2
Warnings............................................ 2-1 Instruction crane driver ......................... 2-2
Crane driver information ........................ 2-2 Instructions
Crane driver instruction ......................... 2-2 Maintenance ..................................... 4-2
Customer dates ..................................... 1-1 Periodic maintenance ....................... 4-2
Customer/user ....................................... 1-1 Instructions crane driver
Date of delivery Safety precautions ............................ 2-1
Shipping date ..................................... 1-1 Lamps ................................................... 2-2
Definitions............................................ 16-3 Crane driver ...................................... 2-2
Degreaser.............................................. 4-2 Landing pins
Drawing number .................................... 1-1 Maintenance .............................. 4-3, 4-4
Drive Lifetime ................................................. 1-1
Twistlock ............................................ 3-3 Lifting lugs for managing/repairing
Electric WLL ................................................... 3-1
Indicator ............................................. 3-2 Lifting lugs near twistlocks
Twistlocks position indicators ............ 5-2 SWL .................................................. 1-1
Electrical Lifting lugs side mid-frame
Conditions WLL ................................................... 3-1
Steps .............................................. 5-2 Lifting lugs underside midframe
Control voltage................................... 1-2 SWL .................................................. 1-1
Drawings ............................................ 5-2 List
Electric Motor Production drawings ....................... 11-1
Power ............................................. 1-2 Lubrication ............................................ 3-5
Maintenance .............................. 4-3, 4-4 Instructions ........................................ 4-2
Power supply voltage......................... 1-2 Lubrications
Trouble shooting ................................ 5-2 Quality ............................................... 4-1
E-motor .......................................... 5-2 Main E-box
Spreader function ........................... 5-2 Maintenance ..................................... 5-2
Electrical components ........................... 3-1 Main spreader frame
Parts list ........................................... 12-1 Mid-frame .......................................... 3-1
Electrical system ................................... 5-2 Maintenance ......................................... 4-2
Electrics Conserving ........................................ 4-3
Tracer pin indication .......................... 3-4 Electrical .................................... 4-3, 4-4
Twistlock ............................................ 3-4 Flippers ............................................. 5-6
EN 13000 ............................................ 16-4 Greasing ........................................... 4-3
End beams Instructions ........................................ 4-2
Twistlocks beams .............................. 3-3 Landing pins ............................... 4-3, 4-4
Error messages Lubrication-quality ............................. 4-1
Crane driver ....................................... 2-1 Main E-box ........................................ 5-2
Explanation from manufacturer ............. 1-4 Manual greasing ........................ 3-5, 4-2
Flippers.......................................... 3-4, 5-6 Periodic lubrication instructions ........ 4-2
Actuator drawing/location .................. 3-4 Silentblocks ....................................... 4-4
Actuators.................................... 1-2, 3-4 Telescopic beams ............... 4-3, 5-2, 5-4
Drawing/location ........................ 3-3, 3-4 Telescoping beams ........................... 4-3
Extension ........................................... 3-4 Telescoping drives ............................ 4-3
Interchangeability............................... 3-4 Twistlocks .................................. 4-3, 4-4
20-1
MANUAL SNP003-004
Postbus 2005
The Netherlands
Maintenance department Mechanic ........................................... 3-5

Warnings............................................ 2-3 SWL
Maintenance instructions A-symmetric ...................................... 1-2
Preventive .................................. 4-2, 4-3 Lifting lugs ......................................... 1-2
twistlock double-split-collar ................ 4-4 Lifting lugs near twistlocks ................ 1-1
Manual greasing Lifting lugs underside midframe ........ 1-1
Greasing ............................................ 3-5 Maximum test load ............................ 1-2
Manual greasing .................................... 3-5 Spreader ........................................... 1-2
Manual greasing Symmetric ......................................... 1-1
Grease ............................................... 4-1 Symmetrical ...................................... 1-2
Manual greasing Telescopic beams ................................. 3-2
Maintenance ...................................... 4-2 Adjustment ................................. 5-2, 5-4
Material Backlash .................................... 3-2, 5-2
Dates ................................................. 5-1 Belt .................................................... 5-4
Welding instructions........................... 5-6 Blocking unit ...................................... 3-2
Materials Clearance .......................................... 5-2
Certificate........................................... 5-1 Maintenance ....................... 4-3, 5-2, 5-4
Mechanic Operation ................................... 3-2, 5-4
Switches ............................................ 3-5 Positions ........................................... 3-2
Mid-frame Speeds ....................................... 1-2, 3-2
Frontplates ......................................... 3-1 Telescopic belts ......................... 3-2, 5-4
Guide blocks ...................................... 3-1 Telescopic motor ............................... 3-2
Main spreader frame.......................... 3-1 Telescopic stops ............................... 3-2
Telescopic positions .......................... 3-1 Telescopic beams - backlash ............... 5-2
Wearing blocks .................................. 3-1 Telescopic belt ............................... 3-2, 5-4
Mounting Assembling ....................................... 5-4
Flippers ...................................... 3-4, 3-5 Tightening ......................................... 5-4
Oil level switch Telescopic indicators ............................ 1-2
Electrical ............................................ 3-5 Telescopic motor .................................. 3-2
Overheight spreader.............................. 1-1 Telescopic stops ............................ 1-2, 3-2
Parts list Indicating ........................................... 3-2
Electrical components...................... 12-1 Telescoping .......................................... 3-2
Periodic maintenance Telescoping beams
Instructions ........................................ 4-2 Maintenance ..................................... 4-3
Positions Telescoping drives
Telescoping ....................................... 3-2 Maintenance ..................................... 4-3
Preventive Terminology ........................................ 16-3
Maintenance instructions ................... 4-3 Test runs
Procedures Oil quality .......................................... 4-1
Start-up .............................................. 2-3 Tolerances
Production drawings Mid-frame beams .............................. 3-1
List ................................................... 11-1 Torque
Project-order number customer............. 1-1 Flippers ............................................. 1-2
Protection Tracer pin indication ............................. 3-4
Flippers ...................................... 3-4, 5-6 Trouble shooting
Rated Capacity Electrical ........................................... 5-2
SWL ........................................... 1-1, 1-2 E-motor .......................................... 5-2
Risk Analysis ....................................... 16-4 Spreader function .......................... 5-2
Safety Twinlift interlock device ......................... 2-1
Crane driver instruction...................... 2-2 Twistlock
Features............................................. 2-3 Adjusting indicators ........................... 5-2
Precautions Bushes .............................................. 3-4
Instructions maintenance department Constructions .................................... 3-4
.................................................... 2-3 Drawing Composition ........................ 3-4
Powerpack ..................................... 6-1 Lifetime ............................................. 3-4
Safety precautions Loading ............................................. 3-4
Instructions crane driver .................... 2-1 Model ................................................ 3-4
Serial number ........................................ 1-1 Motor ................................................. 5-2
Service Position indication ............................. 3-4
Standby.............................................. 6-1 Replacement ..................................... 5-2
Silentblocks Tracer pin .......................................... 3-4
Maintenance ...................................... 4-4 Washer .............................................. 3-4
Speeds Twistlock beams
Flippers .............................................. 1-2 Cabletrack ......................................... 3-3
Telescopic beams ...................... 1-2, 3-2 twistlock double-split-collar
Twistlocks .......................................... 1-2 Maintenance instructions .................. 4-4
Spreader dates Twistlocks
Free space under spreader ............... 1-1 beams ............................................... 3-3
Suspension ........................................ 1-1 Indicating .................................... 3-3, 5-2
SWL ................................................... 1-2 Maintenance .............................. 4-3, 4-4
Tare weight ........................................ 1-2 Replacement ..................................... 5-2
Telescoping positions ........................ 3-2 Sensor ............................................... 5-2
Telescoping speed............................. 1-2 Speeds .............................................. 1-2
Twistlock type .................................... 1-2 Type .................................................. 1-2
Spreader identification........................... 1-1 Twistlocks beams
Spreader marking .................................. 1-1 End beams ........................................ 3-3
Spreader registration ............................. 1-1 Used materials ...................................... 5-1
General .............................................. 1-1 Warning
Start-up Start-up ............................................. 2-3
Procedures ........................................ 2-3 Warnings
Warning ............................................. 2-3 Crane driver ...................................... 2-1
Start-up procedures............................... 2-3 Maintenance department .................. 2-3
Steps Warranty ............................................... 1-3
Electrical Weather conditions ............................... 3-1
Conditions ...................................... 5-2 Welding
Switches Mid-frame beams .............................. 3-1
20-2
MANUAL SNP003-004
Postbus 2005
The Netherlands
Welding instructions .............................. 5-6 Lifting lugs for managing/repairing .... 3-1
Flippers ...................................... 3-4, 5-6 Lifting lugs side mid-frame ................ 3-1
WLL
20-3
MANUAL SNP003-004

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Stinis Holland B.V.

User guide for Stinis spreader

1. This manual is intended as a customer guide regarding the operation and

2. STINIS strongly believes that communication with it's customer is a

Document revision: dated: remark:

1.20 SPREADER REGISTRATION

Spreader id Article number Certificate No.

MANUAL SNP003-004 1-1

1.30 TECHNICAL SPECIFICATION

MANUAL SNP003-004 1-2

MANUAL SNP003-004 1-3

2 START-UP – WARNINGS – SAFETY PRECAUTIONS

2.15.30 CRANE DRIVER: WARNINGS SPREADER ERROR MESSAGES

2.16 CRANE DRIVER: INSTRUCTIONS

2.17 CRANE DRIVER: LAMP INFORMATION

MANUAL SNP003-004 2-2

2.18 MAINTENANCE DEPARTMENT: WARNINGS

2.20 STARTUP PROCEDURES

2.41 SAFETY FEATURES

MANUAL SNP003-004 2-3

The mid frame: the strongest part of the spreader:

MANUAL SNP003-004 3-1

3.20.30 TELESCOPIC BEAMS

MANUAL SNP003-004 3-2

3.20.40 BLOCKING TELESCOPIC BEAM

Construction of the end beam:

MANUAL SNP003-004 3-3

3.20.61 TWISTLOCKS model TWI-W

MANUAL SNP003-004 3-4

Mounting actuated flippers

3.40.10 GENERAL ELECTRICAL COMPONENTS

3.61 MANUAL GREASING

MANUAL SNP003-004 3-5

4.10 TEST RUNS

MANUAL SNP003-004 4-1

4.30 MATERIALS INSTRUCTION, SEALANTS

4.40 PREVENTIVE PERIODICAL LUBRICATION INSTRUCTIONS

EVERY 1000 HOURS: at least every 20.000 moves

Mid-frame, Check inside for correct grease dosage:

EVERY 4000 HOURS: at least every 80.000 moves

Telescoping beams, Greasing of:

4.50 PREVENTIVE PERIODICAL MAINTENANCE INSTRUCTIONS

EVERY 1000 HOURS: at least every 20.000 moves

EVERY 2000 HOURS: at least every 40.000 moves

EVERY 4000 HOURS: at least every 80.000 moves

MANUAL SNP003-004 4-3

EVERY 8000 HOURS: at least every 160.000 moves

EVERY 16000 HOURS: at least every 320.000 moves

4.60 MAINTENANCE INSTRUCTIONS for TWISTLOCKS model TWI-W

MANUAL SNP003-004 4-4

MANUAL SNP003-004 4-6

MANUAL SNP003-004 4-7

longueur de nouveau baque=196,5mm. rejection à 195mm.

width by new bush=54-55mm. rejection by 53mm.

MANUAL SNP003-004 4-8

A. TWISTLOCK-INTERVAL-CHECK (TIC): DEFINITION

B. TWISTLOCK-INTERVAL-CHECK (TIC): CRITERIA'S

D. Maintenance: QUICK SCAN ON BACKLOG MAINTENANCE FOR THE CRANE DRIVER

E. TWISTLOCK-INTERVAL-CHECKS (TIC): INSPECTION

MANUAL SNP003-004 4-10

F. TWISTLOCK REPLACEMENT (one, all, single bolt or the complete twistlock)

MANUAL SNP003-004 4-11

- Damaged twistlock shank: