Hardware and Material

MTCS –

Option 1
Option 2

Clevis bolts are used

Both in shear & tensional load

In tensional load & never in shear load

Either in shear load or in tensional load

In shear load & never in tensional load

Generally used bolt in wing splice fittings landing gear fittings, fuel cell fittings and other major
structural attachments is

Lock bolt
Jo bolt

Internal wrenching bolts

Rivets

Generally Fluid lines are marked with ---- tape or decals

Half inch
Quarter inch

One inch
 One and half inch

The absence of a letter following the AN standard number indicates a rivet manufactured from

CRS
Mild steel

Monel

Aluminium Alloy

A bolt with Hex head , Clevis and Eye bolt head is-

MS bolts
AN std bolts

NAS bolts

None of the above .

A bolt which has excellent resistance to vibration , weight saving & fast installation is

Eye bolt
JO- bolt

Lock bolt

Special bolt

Do not use self locking nut at joints where –

Nut is subjected to rotation

Bolt is subjected to rotation

Both (

and (
 are correct

Either (

or (

The bolt which is suitable for use in cases of high stresses because of it’s high shear & tensile
strength

Stainless steel bolt

lock bolt

JO- bolt

Clevis bolt

The temperature at which the rivets are quenched in cold water immediately after heat treating
is

70º C
70º F

50º C

50º F

Aircraft cable with configuration of 7 X 7 is

Flexible
Medium flexible

Extra flexible

In identification number of bolt ‘’DD’’ in place of material stands for –

 2017 Aluminum alloy
2024 Aluminum alloy

2117 Aluminum alloy

1100Aluminum alloy.

In places where temperature is higher than 250°F we should not use –

Self locking nut

Elastic stop nut

Fiber lock nut

All the above are correct .

None of the above b) Both (i) and (ii) are correct c) Only (ii) is correct d) Only (i) is correct

Your answer

Machine Screws are available in

Low Carbon Steel

Brass

CRS

All the above

Aircraft cable with configuration of 7 X 19 is

Flexible
Medium flexible

Extra flexible
A dent of -----% of tube diameter is not objectionable

10
20

30

15

which is used only where shear load occurs and never in tension load is –

General purpose
Jo bolt

Clevis bolt

None of the above .

Aircraft bolts are always manufactured in the

Class medium fit

Class loose fit

Class free fit

Class close fit.

If the length of the rivet is not specified, it should be

Equal to the thickness of the thicker material

Twice the thickness of the thicker material

Three times the thickness of the thicker material

Four times the thickness of the thicker material

In identification of screw the letter “C” in place of material indicates

CRS
St Steel

Copper

None

Bolts that are available in hex head internal wrenching and countersunk head style is –

AN std bolts
MS bolts

NAS bolts

of the above .

Spacing between the rivets should not be less than

Equal to Dia of Rivet

Two times Dia of Rivet

Four times Dia of Rivet

Three times Dia of Rivet

Set Back = __________

K(R+T)
k*r

K+R

R+T
Aircraft control cable vary in diameter ranging from

¼ to 1/8 inch
to 1/16 inch

1/16 to 3/8 inch

¼ to 3/8 inch

only (i) is correct. b) only (ii) is correct. c) Both (i) and (ii) are correct . d) None of the
above .

Your answer

Aluminium alloy elastic stop nuts are supplied with ----------, steel nuts are ---------

Bolt , bolt
Anodised finish , cadmium plated

Heat-treatment , tempered

None

Anchor nuts are also called

Self locking nuts

Non self locking nuts

Plate nuts

None of the above

A bolt with Hex head , Clevis and Eye bolt head is-

MS bolts
 AN std bolts

NAS bolts

None of the above .

Single raised dash on bolt head indicates

AN Std steel bolt

Special bolts

AN Std CRS Bolts

AN Aluminium alloy bolts

A ---------------fit requires a wrench to turn the nut onto a bolt

Class 4
Class 3

Class 2

Class 1

Lines marked with “PHDAN” carry

Oxygen
Nitrogen

Freon

Physically dangerous material

Aircraft control cable vary in diameter ranging from

¼ to 1/8 inch
to 1/16 inch
 1/16 to 3/8 inch d ) ¼ to 3/8 inch

For aircraft bolts identification numbering, the absence of any letter in place of material digit
indicates

Anodized aluminium alloy

Zinc plated corrosion resistance steel

Cadmium plated steel

None are correct

A nut which is intended for use where the desired tightness can be obtained with the finger and
where the assembly is frequently removed

Wing nut.
Plain check nut.

Plain hex nut.

None of the above .

Aircraft bolts are fabricated from

Cadmium plated CRS

Zinc plated CRS

Unplated CRS

All are correct

Flat end bolts, studs or screws should extend at least____ through the nut

5/16”
1/16”
 1/32”

1/8”

MTCS –

Option 1
Option 2

The cable used in primary control systems & in other places where operation over pulleys is
frequent is

1X19
7X19

7X7

All are correct

Lines marked as “FLAM” convey

Fire Ext lines

Fuel

Oxygen

None

The castle nut is indicated by Number AN 301. ii) The castle nut is indicated by Number AN
310.

Only
is correct.

Both
 and i

are correct.

Only i

None of the above.

Is used in wing splice fittings , landing gear fittings , skin splice plates

Pin rivet
lock bolt

JO- bolt

None

Aircraft cable with configuration of 7 X 7 is

Flexible
Medium flexible

Extra flexible

No marking on the bolt head indicates that

Reworked Bolt
Clevis Bolt

AN Std Bolt

Low Strength Material bolt

MTCS –

Option 1
Option 2
Fluid lines for fire protection in aircraft is identified by

Yellow background and triangle shape

Green background and rectangle shape

Red background and round shape

Maroon background and diamond shape

Aircraft bolts are manufactured from

Cadmium or Zinc plated CRS

Unplated CRS

Anodised aluminium alloy

All the above

------ Washer is to be used once only because the tab tends to break when bent second time

Special washer
Lock washer

Plain washer

Shakeproof Washer

only (i) is correct. b) only (ii) is correct. c) None of the above . d) Both (i) and (ii) are
correct.

Your answer

All turnbuckle terminals be screwed into the barrel until not more than ____ threads are
exposed on either side of the turnbuckle barrel
 1
5

A double flaring is used on soft aluminium alloy tubing of below outside diameter of

Quarter inch
half inch

three fourth inch

three eighth inch

The rivets 2017-T & 2024-T are kept at a temperature ____ after heat treatment

32º C
32º F

24º C

24º F

If too much time is allowed to elapse during the transfer of 2017 or 2024 aluminium alloy from
heat treatment medium to the quench tank, it may result in

Case hardening
Dull, stained, or streaked surface

Retarded age Hardening

Impaired corrosion resistance

What does NOT takes place during aging process of an aluminium alloy after solution heat
treatment

The material becomes stronger

The material becomes harder

The material becomes more difficult to bend and form

The material becomes more corrosion resistant

-------- screws are not intended to be removed after installation

Structural Screw v
Machine Screw

Drive Screw

Self tapping Screw

In the 1 inch diameter size UNF thread specifies --------------threads .

12
13

14

16

In Nuts identification numbering the “dash” following immediately after part number indicates

CRS
Stainless steel

Cadmium plated carbon steel

High graded carbon steel

A ---------------fit requires a wrench to turn the nut onto a bolt

Class 4
Class 3

Class 2

Class 1

Metal tubing is sized by _______ which is measured fractionally in____ of an inch

Outer dia in 1/8

Inner dia in 1/8

Outer dia in 1/16

Inner dia in 1/16

If tube cutter is not available, a fine hacksaw blade of ----pitch is preferred for cutting hard
material tube

16
14

30

32

Tubing from 1100H14(1/2 Hard) is used for general purpose lines of

Low Pressure
Negligible Pressure

low or negligible pressure

Low and neglibile pressure

Only (i) is correct b) Only (ii) is correct c) Both (i) and (ii) are correct d) None of the above.

Your answer

The heat treating range, for rivets, depending on the alloy ranges between

600º - 900º c
650º - 950º c

625º - 950º c

650º - 925º c

Generally ------------- are used where great strength is required & --------are used where
strength is not deciding factor

Screws , Bolts
Bolts , Screws

None of the above

Metal tubing is measured fractionally in

one eighth of an inch

half an inch

sixteenth of an inch

Quarter inch

Which type of lock washers are used once only?

Special washers
Star lock washers
 Spring washers

Shake proof washers

The first special non-blind fasteners used by aviation industry was

High shear rivet

Huck lock rivet

Hi lock rivet

None of the above

Aircraft cable with configuration of 7 X 19 is

Flexible
Medium flexible

Extra flexible

Aircraft screws are always manufactured with

Class Close fit

Class free fit

Class medium fit

Class loose fit

For cutting thin walled tubing ------- hacksaw is used

32
24

c)18

None
All turnbuckle terminals be screwed into the barrel until not more than ____ threads are
exposed on either side of the turnbuckle barrel

1
5

In 1 inch diameter size NF thread specifies --------------threads .

12
11

14

None

Generally ------ are used where great strength is required & ------are used where strength is not
deciding factor

Screws , Bolts
Bolts , Screws

None of the above

Rivet which is made of aluminium, titanium and stainless steel alloys and like hi-locks they can
be installed using an Allen key and box wrench

Huck lock rivet

Hi shear rivet

Hi fatigue rivet

None of the above

The second head formed in workshop is

Shop head
Rivet head

Head

None

Machine Screws are available in

Low Carbon Steel

Brass

CRS

All the above

The cable used for trim tab controls, engine controls, indicator controls is

1X19
7X19

7X7

All are correct

Which statement is correct

Option 1
Option 2

Aircraft bolts are fabricated from

Cadmium plated CRS

 Zinc plated CRS

Unplated CRS

All are correct

After a nut has been tightened make sure that

One full rounded/chamfer end of bolt extends through nut

1/16” end of bolt extends through nut

1/4” end of bolt extends through nut

None of the above

In general rivets 2017-T , 2024 – T can be kept out side refrigeration

Not more than 60 Minutes

More than 30 Minutes

More than 15 Minutes

Not more than 15 Minutes

Which of the following is known as field rivet

2117-T
2027-T

2114-T

2017-T

When cutting thick walled tubing , pipes the hacksaw of ------pitch is preferred

14
18
 24

32

The stem of the rivet should extend beyond the material thickness approximately

Twice the dimension (2xD)

3/64 inch to 1/8 inch

1/8 inch to ½ inch

None of the above

The most commonly used aircraft cables are

7X7
7X7, 7X19

7X7, 7X19, 1X19

For cutting thin walled tubing ------- hacksaw is used

32
24

18

None

Eye Bolts are used where

Tensional load is applied

External tensional load is applied

Internal tensional load is applied

None of the above

Alloy 2024 rivets can be driven immediately after heat treatment within ___ before storing

10 Minutes
15 Minutes

60 minutes

None of the above

Threaded fastners & rivets are usually identified by

AN numbers
MS numbers

NAS numbers

All the above

The absence of a letter following the AN standard number indicates a rivet manufactured from

CRS
Mild steel

Monel

Aluminium Alloy

The most commonly used aircraft cables are

7X7
7X7, 7X19

7X7, 7X19, 1X19

Letter ‘H’ preceding the length digit in the identification of the bolt indicates that
 Head is drilled
Head is un drilled

Shank is un drilled

Shank is drilled

The cable used in primary control systems and in other places where operation over pulleys
is frequent is

1X19
7X19

7X7

All are correct

A common method of repairing dent in tubing is

By filing
By using light hammer

By pressing

By using Bullet

A nut which is intended for use where the desired tightness can be obtained with the finger and
where the assembly is frequently removed

Wing nut.
Plain check nut.

Plain hex nut.

None of the above .

In boots self locking nut two sections of a nut are –

Locking nut and plain nut

Load carrying nut and plain nut

Locking nut and load carrying nut

None of the above .

Push pull tube linkage permits the transfer of ____ stress through a single tube

Compression
Tension

Both (

and (

b)

Either (

or (

b)undefined

Close tolerance NAS Bolts are marked with

Raised Triangle
Recessed Triangle

Either (

or (

b)

Both (

and (

b)undefined
Raised Cross marking on the bolt head indicates

Aluminium Alloy bolt

AN Std Steel Bolt

AN Std CRS Bolt

Low Strength Material bolt

In places where temperature is higher than 250°F we should not use –

Self locking nut

Elastic stop nut

Fiber lock nut

All the above are correct .

The 2017-T rivets should not be kept out side the refrigeration/at room temperature for more
than

15 Minutes
10 – 15 Minutes

60 Minutes

30 Minutes

MTCS –

Option 1
Option 2

Metal tubing is sized by

 Outside diameter
Inside diameter

OD minus ID

MTCS –

Option 1
Option 2

Do not tap

Stainless steel locking nut

Elastic stop nut

Boots self locking nut

Fibre locking nut

-------- screws are not intended to be removed after installation

Structural Screw v
Machine Screw

Drive Screw

Self tapping Screw

Several methods are used to hold metal parts together, like

Riveting
Riveting, Bolting

Riveting, Bolting, Welding

As in
 and Brazing

Torque wrenches must be tested at least

once in 15 days
once a month or more

once a week

More often

Both (i) and (ii) are correct. b) None of the above. c) Only (i) is correct. d) Only (ii) is correct

Your answer

Fiber locking collar in self locking nut is –

Not threaded
threaded

either (

or (

b)

None of the above .

The most commonly used countersunk head slope is at

100º
78º

120º

None of the above

‘A’ placed before the material code letter (in identification numbering of nuts) would indicate that

Head is un drilled
Shank is drilled for safety

Head is drilled for safety

Shank is un drilled

Structural screws are manufactured with

Fine thread only

Coarse thread only

Either (

or (

b)

None of the above

For repairing any damage in tubings we have to refer

Aircraft Maint Manual

CAR

Log Book

CFR

Letter ‘A’ in the identification numbering of the bolt indicates that

Shank is drilled
Shank is un drilled

Head is drilled

None of the above

Do not use self locking nut at joints where –

Nut is subjected to rotation

Bolt is subjected to rotation

Both (

and (

are correct

Either (

or (

b)undefined

Jo bolt of a size ¼” diameter belongs to

200 series
312 series

375 series

260 series

If a nut can be turned with fingers

Repair it
Replace it

none of these

When cutting thick walled tubing , pipes the hacksaw of ------pitch is preferred

14
18

24
 32

The temperature at which the rivets are quenched in cold water immediately after heat
treating is

70º C
70º F

50º C

50º F

Use ---- Washer under lock washer to prevent damage

Lock Washer
Plain Washer

Spring Washer

Special Washer

General purpose bolts carries

Tension Load
Shear Load

Tension or Shear Load

Tension and Shear Load

the location at which the metal starts to bend and the line at which the metal stops curving

Neutral axis
Bend tangent line

set back
 none of these

Rivets are fastened in the place by…

Threading
Upsetting a second head

Forming a second head

Both b & c.

The countersunk slope of head may vary

From 100º - 120º

100º only

From 78º - 120º

From 75º - 120º

In case riveting of one thick and one thin sheet the shop head of the rivet should be formed on

Thick sheet
Thin sheet

There is no matter of thin and thick sheet in riveting

None

Unless otherwise specified, torque value for tightening AC nuts and bolts relate to

Lightly oiled threads

Dry, thoroughly degreased threads

Well oiled threads

Threads lubricated with a dry lubricants

The cable used for trim tab controls, engine controls, indicator controls is

1X19
7X19

7X7

All are correct

Threaded fastners & rivets are usually identified by

AN numbers
MS numbers

NAS numbers

All the above

Tubing in landing gear, flaps, brakes and in fire zones are used from

CRS
Annealed CRS

St Steel

All the above

In engine compartments the fluid lines are marked by

Decals
Tape

Paint

None are correct

The rivets 2024-T should be driven within

10-20 Minutes
30 Minutes

60 Minutes

45 Minutes

MTCS –

Your answer

Fluid lines with marking yellow background and square shape indicates

Lubrication line
Deicing line

Air conditioning line

Hydraulic line

Generally used bolt in wing splice fittings landing gear fittings, fuel cell fittings and other major
structural attachments is

Lock bolt
Jo bolt

Internal wrenching bolts

Rivets

MS bolts comes in –

Hex head and internal wrenching

 Hex head and counter sunk head

Hex head and clevis and countersunk

All of the above .

Turnbuckle are fitted in the cable assembly for the purpose of making ________ adjustments in
cable_______ and ______

Minor, Length, tension

Major, Length, tension

None are correct

If tube cutter is not available, a fine hacksaw blade of ----pitch is preferred for cutting hard
material tube

16
14

30

32

Painted color code for 1100 aluminium alloy tubing is

Gray
Green

Red

None

Raised cross marking on the rivet head stands for

Corrosion Resistant Steel

 Monel

5056 Aluminium Alloy

7050 Aluminium Alloy

Statement ii) only b) Statement i) only c) Both statement are correct d) None

Your answer

eneral rivets 2017-T , 2024 – T can be kept out side refrigeration

Not more than 60 Minutes

More than 30 Minutes

More than 15 Minutes

Not more than 15 Minutes

Color code strip on fluid lines should be of

1 inch
4 inch

3 inch

2 inch

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