Production Planning for Supply Chain

Assignment 3 - Material Requirements Planning - Winter 2021

Name: Kajal Grover Student # 1233438

ROLL INC makes skate boards.

In the final assembly stage the following are required to complete 1 skate board:
* Skate board - quantity 1 (is comprised of)
* Board - quantity of 1
* Bolts - quantity of 4
* Wheel assembly - quantity of 2
* Each wheel assembly is comprised of:
* Wheel- quantity of 2
* Shaft assembly - quantity of 1
* Bolts (same as above) - quantity of 2

Part A: Complete the Product Structure Diagram for the Skateboard

Part B: Complete the MRP spreadsheets (the on hand inventory for the skateboard is the last 2 digits of your student Number, xxx xxx xAB).

Part A: Product Structure Diagram

Skateboard Complete

Board(1) Bolts(4) Wheel assembly(2)

Wheel(2) Shaft(1) Bolts(2)

Part B: MRP Spreadsheets

Skate Board On Week Lead Time 1

Hand 1 2 3 4 5 6 Lot Size 400
Gross Requirements 0 300 250 300 400 0 Safety Stock 0
Scheduled Receipts On Hand 38
Projected Available Inventory 38 38 138 288 388 388 388 Safety Lead Time 0
Planned Order Release 400 400 400 400

Board On Week Lead Time 1

Hand 1 2 3 4 5 6 Lot Size 500
Gross Requirements 400 400 400 400 0 0 Safety Stock 0
Scheduled Receipts 300 On Hand 550
Projected Available Inventory 550 450 50 150 250 250 250 Safety Lead Time 0
Planned Order Release 500 500

Wheel Assembly On Week Lead Time 1

Hand 1 2 3 5 6 Lot Size 1000
Gross Requirements 800 800 800 800 0 0 Safety Stock 0
Scheduled Receipts 100 On Hand 950
Projected Available Inventory 950 250 450 650 850 850 850 Safety Lead Time 0
Planned Order Release 1000 1000 1000

Wheel On Week Lead Time 1

Hand 1 2 3 4 5 6 Lot Size 2000
Gross Requirements 2000 2000 2000 0 0 0 Safety Stock 0
Scheduled Receipts 2000 On Hand 500
Projected Available Inventory 500 500 500 500 500 500 500 Safety Lead Time 0
Planned Order Release 2000 2000
Shaft Assembly On Week Lead Time 1
Hand 1 2 3 4 5 6 Lot Size 700
Gross Requirements 1000 1000 1000 0 0 0 Safety Stock 100
Scheduled Receipts 500 600 On Hand 650
Projected Available Inventory 650 150 450 150 150 150 150 Safety Lead Time 0
Planned Order Release 700 700

Bolts On Week Lead Time 1

Hand 1 2 3 4 5 6 Lot Size 5000
Gross Requirements 3600 3600 3600 1600 0 0 Safety Stock 0
Scheduled Receipts 5000 On Hand 4800
Projected Available Inventory 4800 6200 2600 4000 2400 2400 2400 Safety Lead Time 0
Planned Order Release 5000