Professional Documents
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Sun 2021
Sun 2021
h i g h l i g h t s
Provided a detailed record about temperature and relative humidity development with time at surface-layer concrete.
Verified and explained the quality of surface-layer concrete is lower than the center due to inadequate T and HR.
Investigated the effect of three curing methods on the surface concrete.
Proposed a modified maturity method considering the coupling effect of T and HR, which presents good evaluation accuracy.
a r t i c l e i n f o a b s t r a c t
Article history: The ambient condition has a significant effect on the early strength of cement mortar, however, good cur-
Received 12 October 2020 ing treatment could improve the quality of surface-layer mortar. To further quantifiably study the effect,
Received in revised form 3 February 2021 the temperature (T) and relative humidity (RH) histories in the surface layer of outdoor curing cement
Accepted 4 February 2021
mortars were recorded by embedded sensors in the study. The compressive strength of mortar specimens
Available online 20 February 2021
under three curing conditions and the specimens drilled from mortar slabs with three surface curing
techniques were tested. Based on the study, the current maturity formula considering only the effect
Keywords:
of curing temperature overestimated the compressive strength of the surface-layer cement mortars.
Temperature
Relative humidity
Through a proposed RH-modified maturity method, the strength of the mortars was predicted with a high
Coupling effect accuracy comparing with the test results. The surface curing techniques were proved to have a significant
Surface-layer strength effect on the strength development of the mortars, especially the surface layer. The significances of the
Strength prediction study were to quantifiably analyze the combined effect of T and HR on the surface layer of mortar slab
Modified maturity method for it was susceptible to the curing environment that subsequently affects the hydration action and
the microstructure of the mortar, and to modify the predict the strength of the mortars considering
the combined effects.
Ó 2021 Elsevier Ltd. All rights reserved.
1. Introduction and durability properties. At the same time, the surface layer usu-
ally is subjected to tensile stress due to the drying shrinkage of
The property of the surface layer of concrete is considered concrete, which causes premature cracks [1–3]. Furthermore, from
immensely important to ensure the quality and durability of con- the standpoint of concrete durability, the surface-layer concrete
crete structures. Before the initial setting of cement mix, the pre- carbonates in the air, reducing the alkalinity of concrete further
cipitation of aggregate triggers air bubbles and water to exist affecting the protection of steel bars in concrete [4]. Until now,
under the steel and coarse aggregate or to migrate to the surface most of the studies on surface-layer concrete mainly focused on
layer of concrete. The excessive evaporation of water leads to the the carbonization [4–6], moisture transfer [7,8], permeability [9],
system lucks sufficient water for cement hydration reaction on and cracking behaviors of concrete [3]. Although a number of stud-
the concrete surface, resulting in the degradation of mechanical ies tried to solve these problems from the point of view of mixing
admixtures and chemical agents [10,11], the improvement of cur-
ing quality can also effectively enhance the performance of the
⇑ Corresponding author. concrete surface layer.
E-mail address: gaochuang.cai@enise.fr (G. Cai).
https://doi.org/10.1016/j.conbuildmat.2021.122626
0950-0618/Ó 2021 Elsevier Ltd. All rights reserved.
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
At the early stage of hardening, due to the influence of environ- the excessive loss of moisture from the exposed concrete surface
mental temperature and relative humidity, the internal strength of during curing, different techniques are often used in practical pro-
concrete gradually develops as per a gradient distribution [12,13]. jects such as water retention covering. Appropriate temperature,
The surface layer of concrete shows a weakness in strength devel- sufficient humidity and curing time can provide the concrete a
opment. This can be attributed to that the environmental temper- basis for excellent strength and durability of concrete. Shoukry
ature and relative humidity significantly influence the hydration et al. [23] and Sun et al. [24]have illustrated that the temperature
process of cementitious materials [14,15]. Fig. 1 illustrates a sche- and relative humidity of the curing environment affect the
matic diagram of the relationship between cement hydration strength development of concrete. Moreover, several methods con-
degree, temperature, and relative humidity over time. In an adia- sidering the coupling effect of relative temperature and humidity
batic condition, the heat release of cement hydration reaction on strength have been proposed [25–27]. Although existing studies
dominated the internal temperature variation inside the concrete. have shown the importance of surface concrete, however, there
The influence of temperature on the development of concrete was limited research on how environmental conditions affect the
strength can be conveyed by the maturity concept, which means temperature and relative humidity of surface concrete. Especially
that a higher the accumulated temperature could develop a higher when the concrete is in the outdoor environment with varying
strength at a certain time [16]. The decrease of relative humidity temperature and relative humidity, the progress of temperature
inside concrete involves two parts: the evaporation of water from and humidity of the concrete surface layer and the development
the surface and the water consumption for cement hydration reac- of mechanical properties are still unclear.
tion. The amount of water consumed by cement hydration is much In order to study the influence of outdoor environment temper-
less than that consumed by evaporation. The literature showed ature and relative humidity on the development of mechanical
that cement particles discontinue their hydration when the rela- properties of surface-layer concrete, the following tests were car-
tive humidity is below 80%, which directly results in the stopping ried out on different sizes of cement mortar specimens. Firstly,
in the strength developing correspondingly [17,18]. Since the about the small-scale testing of 50 mm diameter and 100 mm
hydration degree of cement can determine the concrete strength, height cylindrical mortar specimens exposed in an outdoor curing,
they have a similar development trend over time. Therefore, the the temperature and relative humidity at the depth of 10 mm,
cement hydration process, namely the strength growth process, 20 mm and 40 mm from the surface were monitored. Meanwhile,
is seriously affected by both temperature and humidity conditions the influence of outdoor humidity on the development of the com-
[19,20]. pressive strength of the mortars under different curing conditions
The surface layer of concrete usually is highly susceptible to was studied. Secondly, several large-scale mortar slab specimens
crack for various mechanisms that is one of the main reasons for were cast and cured with different surface treatment methods.
the early damage of concrete. Among these carking mechanisms, The temperature and relative humidity at the depth of 10 mm,
the critical one is inadequate curing which then significantly 20 mm and 40 mm from the surface were also recorded. The com-
affects the insufficient early strength of concrete [21,22]. To avoid pressive strength of core specimens was also studied, by drilling
out from the slabs and cutting into 50 mm diameter and 60 mm
height cylindrical specimens at the surface layer. Finally, a
humidity-modified maturity method was proposed and verified
to the testing compressive strength, by combining the temperature
and humidity effect.
2. Experimental program
Table 1
Mixing proportion of cement mortar (unit: kg/cm3).
2
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
tested in two different ways, for monitoring internal temperature uid with a solid content of 54 ± 1% and a specific gravity of
and relative humidity(T/RH) and studying their compressive 1.06 ± 0.05. Fig. 3(b) shows the troweling of the chemical curing
strength. Three specimens were prepared for the T/RH collection agent on the slab and three different surface treatments of the
with the depth of 10 mm, 20 mm and 40 mm from the top surface, mortar slab after casting for 24 h. The specimens were placed in
and the side and bottom surface were sealed to prevent moisture an outdoor environment and prevented from getting caught in
loss. The dimensions of the slab specimens and the location of the rain. Two identical specimens are manufactured for each treat-
the sensors are shown in Fig. 2 (b). The slab specimens were con- ment method, one was for continuous sensor data collection and
structed in a mould with wooden plates on the sides and a plastic another was for coring the samples for strength testing.
plate at the bottom. Four thermal insulation materials (boards)
were attached to the internal surface with the wooden mould to
2.2.3. Temperature and relative humidity data collection
prevent heat transferring and moisture loss from the side surface.
Two types of capacitive sensors, SHT75 temperature and rela-
The bottom mould was placed with a temperature sensor whose
tive humidity sensor, and STS31 temperature sensor, were applied
probe can directly contact the bottom surface of the mortar slab.
in this study. The SNH75 sensor was used to measure the temper-
The specimens were placed on a timber formwork with a height
ature and humidity development inside the concrete and in the
of about 400 mm away from the ground to avoid the heat transfer
environment, and the STS31 sensor was embedded onto the bot-
between the specimen bottom and the ground.
tom mould to obtain the bottom temperature of the slab. The sen-
sors used inside mortar were essential to be waterproofed to
protect the capacitive elements from erosion. The schematic dia-
2.2.2. Curing methods
gram of waterproof treatment is shown in Fig. 3 (a). The sensor
As shown in Fig. 2 (a), the cylindrical specimens for compressive
probe was wrapped and sealed with a plastic pipe with a diameter
strength testing were cured under three different curing condi-
of about 5 mm, the waterproof breathable fabric was set and sealed
tions, including surface-exposed curing, air-exposed curing, and
on the top of the plastic pipe with a strong adhesive. As the sensor
water curing.
was placed in the cavity of a plastic pipe, there was a short period
Surface-exposed curing: the top surface of cylindrical speci-
of relative humidity rise after the initial stage of the experiment.
mens was exposed in the air and the other faces were sealed by
This study modified this by taking the initial humidity rising stage
keeping the original mould board.
as the humidity saturation state (RH = 100%). The function of
Air-exposed curing: the specimens were directly cured in the
waterproof breathable fabric is to allow the entry of gas but not liq-
outdoor environment after demoulding without any treatment.
uid, consequently, the sensor inside the pipe can avoid failure due
Water curing: the specimens were fully immersed in water
to the potential corrosion by the alkaline pore solution of the mor-
after demoulding and cured the outdoor environment.
tar. The plastic mould at the bottom of the slab specimen is a spe-
After casting, the specimens were surface sealed with cling
cially developed smart formwork system embedded with an STS31
films and immediately moved to the outdoor environment. The
temperature sensor to record the temperature history at the bot-
moulds were removed after 24 h of staying in the laboratory.
tom side of the slab specimen, as shown in Fig. 2(a). The sampling
On the other hand, three different surface treatments were
frequency of the sensors was set as 15 times per hour and the col-
adopted for slab specimens to study the influence of different out-
lected data was sent to the computer via a data logger.
door humidity on the surface quality of mortar, including exposed
with non-treatment, chemical membrane covering and plastic
sheet covering. 2.2.4. Coring and compressive strength test
Exposed: the surface of the slab specimens was directly exposed The standard compressive strength testing was performed on
to the air without any treatment. the cylindrical specimens at curing age of 1,3,7, and 28 days. To
Chemical membrane: A chemical curing agent was sprayed obtain the surface layer strength of the mortar slab, the operation
onto the slab surface and smeared evenly with a trowel. of coring is necessary. Fig. 3 (c) shows the position of coring and
Plastic sheet covering: a plastic sheet was covered the top sur- the size of the specimens. In this study, the core with a size of
face of the slabs after casting. 50 mm diameter and 200 mm height obtained through drilling
The main composition of the used chemical curing agent was was cut into a size of 50 mm diameter and 60 mm height near
Ethylene-vinyl acetate (EVA), which appears as an opalescent liq- the surface layer, then it was retained for compressive strength
3
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
testing. The compressive strength testing is the 3,7,14 and 35 days specimens. Fig. 4 shows the temperature history of the environ-
after casting. Three specimens were cored for each testing age and ment and at each depth inside the specimens. The temperature
the average strength of the three specimens was adopted. To inside the specimens changed in correlation with the ambient tem-
reduce the impact of holes on subsequent tests, the coring posi- perature, whereas the amplitude remains were nearly identical at
tions should be dispersed as far as possible. In this study, the dis- the same curing time.
tance of each coring position was more than 100 mm, as shown The history of environmental and internal humidity is plotted in
in Fig. 2 (c). According to the ASTM C42/C42M-13 [28], the mea- Fig. 5. Results show that the ambient humidity has a significant
sured compressive strength of cylindrical specimens with different influence on the internal humidity of the cylinder specimens, and
length-diameter ratios(l/d) needs to be multiplied by a reduction the unsaturated humidity of the outdoor environment leads to
coefficient k, which was taken as 0.93 (l/d = 1.2) in this study. the evaporation of water from the specimen surface, thereby the
internal humidity values decrease over curing time regardless of
the depth of the measured locations. Although the development
3. Experimental results and discussion tendency of the humidity was generally downward, the varying
environmental humidity in some periods made the internal
3.1. Influence of environmental relative humidity on cylindrical humidity rise occasionally. For example, there are three obvious
specimens peaks of environmental humidity at 180, 440 and 660 h, the inter-
nal humidity at 10 mm depth and 20 mm depth also presented cor-
Since small-scale cylinder specimens were utilized in the exper- responding peaks locally. The humidity values at different depths
iment, the ambient temperature was rapidly assimilated the whole have different sensitivities to environmental humidity. The humid-
4
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
5
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
chemical membrane and exposed in the air all were lower than
those of specimens cured with plastic sheets, but distinct different
peak values could be observed at each depth in these two kinds of
specimens. Among them, the peak value of the temperature of the
specimens used chemical membrane at 10 mm, 20 mm and 40 mm
depths were 38.9 °C, 37.9 °C, and 35.9 °C, while the corresponding
values of the air-exposed slab were 37.4 °C, 36.1 °C and 34.3 °C,
respectively. After 100 h, the temperature of the specimens at each
depth tended to be relatively steady and similar to the trends and
amplitude of the ambient temperature.
Fig. 8 shows the bottom temperature history of the slabs cured
with three methods on their top surface. The discrepancy of the
temperature caused by different curing conditions was observed,
especially within the first 150 h. The peak values of the tempera-
ture of the specimens cured with air-exposed, chemical membrane
and plastic sheet covering were 46.5 °C, 47.7 °C and 56.6 °C, respec-
tively. This indicates that the treatment on the top surface has a
crucial impact on the temperature of the bottom of the mortar
slabs. This also reflects the importance of surface curing to the
quality of mortar from another aspect.
The reasons why the internal temperature of mortar changed
are complex and mainly include heat release from cement hydra-
tion, heat transfer caused by the difference in local temperature,
and heat consumption by moisture evaporation from the exposed
surface. The curing method with a plastic sheet covering over the
surface is more effective to restrict the evaporation of water and
reduces the rate of heat loss at the surface layer of the slab. This
is the key reason why the surface layer temperature of mortar slab
with the plastic sheet is higher than those of air-exposed and
chemical membrane cured slabs. Nevertheless, the increase of Fig. 9. Relative humidity of the surface layer of mortar slab.
6
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
4. A modified concrete maturity model considering the coupled According to existing models such as fib Model Code 2010 [31]
influence of temperature and relative humidity and ACI Committee 209 [32], apparent activation energy,E = 33256
J=mol, was suggested for normal strength concrete, while the abso-
4.1. Temperature and relative humidity influenced maturity of lute reference temperature was taken asT r = 293 °K(or 20 °C).
concrete Therefore, the temperature dependent age conversion factor is
applied as the following function.
According to Saul [29] and Benaicha et al. [30], a maturity
bT ¼ e½13:65273þT
4000
ð3Þ
method was developed to describe the effect of temperature and
time on the strength development of cement-based materials dur- Here, the unit of the factor T in Eq. (3) is in °C. The relationship
ing the cement reaction process. The frequently used maturity between curing temperature and bT can be found as the red curve
function was proposed through the Arrhenius equation to present in Fig. 12.
Besides, the effect of relative humidity on the cement reaction
rate can be described by a factor bRH [33]. As plotted in Fig. 12,
bRH is a function decreased with decreasing relative humidity.
4
RH 55
bRH ¼ ð4Þ
45
where, RH is the relative humidity in 100%.
Through Eqs. (3) and (4), an age conversion factor bT;RH consider-
ing the coupled influence of temperature and relative humidity can
be expressed as
4
RH 55
bT;RH ¼ bT bRH ¼ e½13:65273þT
4000
ð5Þ
45
In this case, the equivalent age teT;RH can be converted to the fol-
lowing equation.
X 4
RH 55
Dt i e½13:65273þT
4000
Fig. 10. Relative humidity history of 10 mm depth of three curing methods of slab. teT;RH ¼ ð6Þ
45
7
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
Fig. 13. Temperature and relative humidity dominated age conversion factor at
each time interval. Fig. 14. Calculated equivalent time of each depth of mortar cylinder.
8
B. Sun, T. Noguchi, G. Cai et al. Construction and Building Materials 281 (2021) 122626
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