INSPECTION & TEST PLAN

GLAZINGS
QA-ACT-PM-ITP-INT-GLZ-R0

0 28/06/09 Manoj Kumar.S Richard Crowther Cyril Jacob

Revision Date Written by Checked by Approved by Remarks

Revision Revision History

0 First issue

QA-ACT-PM-ITP-INT-GLZ-R0 Page 1 of 6
 Project (PROJECT NAME)

INSPECTION & TEST PLAN

GLAZINGS

Prepared by Date ITP No. QA-ACT-PM-ITP-GLZ- Rev. No. 0

LEGEND: CO = ACT = ARCHETYPE/ CO =N CONTRACTOR / IP = INDEPENDENT PARTY / CL = CLIENT R = REVIEW / S = SURVEILLANCE

W=WITNESS / H=HOLD POINT

Inspection Verification
Submission / Inspection / ACT In
# Method Frequency Acceptance Criteria Record (register,
Test details ACT CO IP CL Charge
inspection, test)

1 DOCUMENTATION REVIEW

Contractor’s 2-4 Weeks

Shop drawings & Detailed Section Prior to In accordance to contract specs, Design Contractor’s
1a document H H R PM/ CM
& Elevation Drawings commencing requirement, drawings documentation
submission
of works
Contractor’s
Contractor’s 1 to 4 weeks
Should be complying with BOQ and tender documentation
1b Method statement document H H R before start PM/ CM
conditions QA-ACT-PM-ISP-
submission of works SAM-_____

2 SAMPLE APPROVAL
Sample board /
Sample approval
In accordance to contract specs, Design
1-4 weeks form
Sample Submittals and material Submit to requirement, drawings, and approved
2a H H W before start PM/CM QA-ACT-PM-ISP--
approvals CM make
of works SAM-_____
To be procure from approved vendors Manufactures data
sheet
3 INSPECTION OF INCOMING MATERIALS.

As per project spec/Standards Material Deliveries

check sheet QA-
3a Storage of materials visual S S S All QE/PE
No chipping, breakage, staining or any other ACT-PM-REG-
damage during storage and handling MDD-R1

QA-ACT-PM-ITP-INT-GLZ-R0 Page 2 of 6
 Inspection Verification
Submission / Inspection / ACT In
Method Frequency Acceptance Criteria Record (register,
# Test details Charge
ACT CO IP CL inspection, test)

The glass to conform

Visual, I) IS 2835 : 1977 for sheet glass. Manufactures data
3b Glass H H Every Lot CM/CE/QE
Review 2) IS 2553 : 1990 for safety glass. sheet,
3) IS 5431: 1969 for wired and figured glass.
IS-419 :-1967 for putty. Mat: Deliveries
IS 11433 (Part 1) : 1985, IS 11433 (Part 2): check sheet QA-
3c Glazing compounds Review H H Every Lot QE 1986 for polysulphide based sealants./ ACT-PM-REG-MDD-
and other non setting compound as per the R1
project specification
4 PRE WORKS INSPECTION

All locations to be as per approved drawings

and details
Visual /
4a Check for locations H H All works QE
Mmnt
All wet works of other trades such as
Masonry. Plastering & POP to be completed
All materials brought to the site to be free
from damages, blemishes and to be clean. QA-ACT-PM-ISP-
Visual /
4b Check on materials H H All works QE INT-GLZ-_____
Mmnt
Refer QA-ACT-PM-REG-ADW-MDL-R1 is
accepted
Clearance between the edge of glass and
Visual / surround to be 2.5mm for wood or metal
4c Check on openings H H All works QE
Mmnt surrounds and 3 mm for stone or brick / as
per approved details.

5 WORK IN PROGRESS INSPECTION

To be rigid, true, clean and unobstructed
QA-ACT-PM-ISP-
6 mm for small panes, 8 mm for normal INT-GLZ-_____
panes.
Visual /
5a Check for rebates and grooves W H All works QE 10 mm at tops and sides and 12 mm at
Mmnt
bottom
for large windows, such as, shop windows.

16 mm deep for double or multiple glazed seal

units,
Rebates to be wide enough to accommodate
Check for rebates and grooves for Visual / glass and beads and to allow a minimum
5b W H All works QE
glazings with beads Mmnt clearance of 1.5 mm at both-back and front of
the glass.
5c Check for preparation of Rebates Visual / W H All works QE To be primed to prevent ,excessive absorption
and grooves in Wood Mmnt of oil from the putty.

If the wooden frame has been treated with a

preservative, preparation of rebates and

QA-ACT-PM-ITP-INT-GLZ-R0 Page 3 of 6
 grooves to be made as per instructions of the
manufacturer of glazing compound.
Inspection Verification
Submission / Inspection / ACT In
Method Frequency Acceptance Criteria Record (register,
# Test details Charge
ACT CO IP CL inspection, test)
Rebates or grooves should be
Check for preparation of Rebates
sealed with an alkali resisting sealer and
5d and grooves in stone, concrete, Visual W H All works QE
allowed to dry before glazing. The compound
brick or other materials,
shall be metal-casement putty.
To be as per approved details as
5e Check on fixing of glazings Visual W H All works QE
Glazing with compound / glazing with bead
Sufficient compound should be applied to the
rebate so that, when the glass has been
pressed into the rebate, a bed of the
Check on glazing with compound Visual / compound (known as back putty) not less
5f W H All works QE
on rebates Mmnt than 1.5 mm thick will remain between the
glass and rebate; there shall be a surplus of
compound squeezed out above the rebate
which would be stripped at an angle
The glass should be pressed into the glazing
compounds previously placed in the groove. QA-ACT-PM-ISP-
Check on glazing with Compound The space between the glass and sides of the
5g Visual W H All works QE INT-GLZ-_____
into Grooves groove to be filled with the compound which
should then be stopped at an angle and not
undercut
Beads should be secured to the wooden frame
with either panel pins or screws and to metal
frames in the way provide a for in the-frame.
Check on securing of beads to the
5h Visual W H All works QE In securing wooden frames, an adequate
frame.
number of pins or screws for fixing the beads
should be used as to prevent flexing or
movement of beads.
Sufficient compound should be applied to the
rebate so that when the glass has been
Check on glazing with Beads along Visual / pressed into the rebate, a bed of compound
5i W H All works QE
with Compound Mmnt (known as back putty) not less than
1.5 mm thick will remain between the glass
and the rebate.
6 POST WORK INSPECTION

All window, door, floor to be cleaned

6a Cleaning Visual W H All works QE
of paint stains , dust etc. QA-ACT-PM-ISP-
All works to be protected using thin sheet INT-GLZ-_____
6b Check for protection Visual W H All works QE
plastic or by suitable means till handing over.

Non-Conformance
NCR and Inspection after
7 Refer to NCR Procedure in case of non compliance of tender/contract conditions. Report
Rectification of Defects
QA-ACT-PM-NCR

QA-ACT-PM-ITP-INT-GLZ-R0 Page 4 of 6
QA-ACT-PM-ITP-INT-GLZ-R0 Page 5 of 6
 Project PROJECT NAME

INSPECTION RECORD
INSTALLATION
DOOR Inspection QA-ACT-PM-ISP-INT-
ITP Location
WINDOW No. GLZ-_____
Prepared
Applicable Drawing
by

Glazings
Item of work Spec: Ref: #
Type

Sign
# Description Result Date Contract
ACT
or
4 PRE WORKS INSPECTION

4a Check for locations

4b Check on materials

4c Check on openings

5 WORK IN PROGRESS INSPECTION

5a Check for rebates and grooves

5b Check for rebates and grooves for glazing with beads

5c Check for preparation of Rebates and grooves in Wood

Check for preparation of Rebates and grooves in stone, concrete,
5d
brick or other materials,
5e Check on fixing of glazing

5f Check on glazing with compound on rebates

5g Check on glazing with Compound into Grooves

5h Check on securing of beads to the frame.

5i Check on glazing with Beads along with Compound

6 POST WORK INSPECTION

6a Cleaning

6b Check for protection

 Accepted  Accepted with Comments  Rejected

CONCLUSION
NCR No. ____________

COMMENTS

CONTRACTOR ARCHETYPE
Date Sign Date Sign

QA-ACT-PM-ITP-INT-GLZ-R0 Page 6 of 6