INSPECTION & TEST PLAN

PATENT (PUTTY LESS) GLAZINGS

QA-ACT-PM-ITP-INT-PGL-R0

0 28/06/09 Manoj Kumar.S Richard Crowther Cyril Jacob

Revision Date Written by Checked by Approved by Remarks

Revision Revision History

0 First issue

QA-ACT-PM-ITP-INT-PGL-R0 Page 1 of 5
 Project (PROJECT NAME)

INSPECTION & TEST PLAN

PATENT ( PUTTY LESS ) GLAZINGS

Prepared by Date ITP No. QA-ACT-PM-ITP-INT-PGL- Rev. No. 0

LEGEND: CO = ACT = ARCHETYPE/ CO =N CONTRACTOR / IP = INDEPENDENT PARTY / CL = CLIENT R = REVIEW / S = SURVEILLANCE

W=WITNESS / H=HOLD POINT

Inspection Verification
Submission / Inspection / ACT In
# Method Frequency Acceptance Criteria Record (register,
Test details ACT CO IP CL Charge
inspection, test)

1 DOCUMENTATION REVIEW

Contractor’s 2-4 Weeks

Shop drawings & Detailed Section Prior to In accordance to contract specs, Design Contractor’s
1a document H H R PM/ CM
& Elevation Drawings commencing requirement, drawings documentation
submission
of works
Contractor’s
Contractor’s 1 to 4 weeks
Should be complying with BOQ and tender documentation
1b Method statement document H H R before start PM/ CM
conditions QA-ACT-PM-ISP-
submission of works SAM-_____

2 SAMPLE APPROVAL
Sample board /
Sample approval
In accordance to contract specs, Design
1-4 weeks form
Sample Submittals and material Submit to requirement, drawings, and approved
2a H H W before start PM/CM QA-ACT-PM-ISP-
approvals CM make
of works SAM-_____
To be procure from approved vendors Manufactures data
sheet
3 INSPECTION OF INCOMING MATERIALS.
As per project spec/Standards
Material Deliveries
All glass should be stacked in a dry, protected check sheet QA-
3a Storage of materials visual S S S All QE/PE
place and no glass should stand or lean ACT-PM-REG- -
against, materials that may damage its edges MDD-R1
or surfaces.

QA-ACT-PM-ITP-INT-PGL-R0 Page 2 of 5
 Inspection Verification
Submission / Inspection / ACT In
Method Frequency Acceptance Criteria Record (register,
# Test details Charge
ACT CO IP CL inspection, test)

Visual, Transparent sheet glass for glazing to be

3b Transparent Sheet Glass H H Every Lot CM/CE/QE
Review conform to IS : 2835-1977”.

Visual,
3c Wired and Figured Glass H H Every Lot CM/CE/QE To be conform to IS : 5437-1969
Review
Laminated and Toughened Safe@ Visual,
3d H H Every Lot CM/CE/QE conform to IS : 2553-1971t.
Glass Review
Steel used for the fabrication of bar or core to
be conform to IS f 2062-1980$. After
Visual,
3e Glazing bar -- Steel H H Every Lot CM/CE/QE fabrication the steel bar should be protected
Review
by hot dip galvanizing according to the
practice as recommended in IS : 6159-1971s.
Aluminium bar shall be extruded to the
Visual, requisite profile from aluminium alloy
3f Glazing bar -- Aluminium H H Every Lot CM/CE/QE
Review preferably of 63400 WP Grade conforming to
Manufactures data
IS : 733-19751
sheet,
Wooden bar used shall be manufactured from
structural timber conforming to IS : 3629- Mat: Deliveries
Visual,
3g Glazing bar -- Wood H H Every Lot CM/CE/QE 19661. The timber shall be seasoned and check sheet QA-
Review
preserved in accordance with IS : 1141-1973 ACT-PM-REG--
and IS : 401-1967 MDL-R1
Plastic sheaths shall be extruded from
unplasticized polyvinyl chloride ( see IS :
Visual, 9766-1981$: ) or any other suitable grade.
3h Sheaths H H Every Lot CM/CE/QE
Review External and internal surfaces of the sheath
shall be clean, smooth and reasonably free
from grooving and other defects.
Cappings and wings shall be made from
Visual,
3i Cappings and wings H H Every Lot CM/CE/QE either aluminium or zinc or copper or plastics
Review
conforming to relevant Indian Standards.
All fittings shall be of materials which does not
allow severe, bimetallic corrosion in service;
Visual,
3j Fittings and fastenings H H Every Lot CM/CE/QE
Review Nuts, bolts and screws shall be of either
aluminium or steel or brass and shall conform
to, relevant Indian Standards.

4 PRE WORKS INSPECTION

All locations to be as per approved drawings

and details
4a Check for locations Visual H H All works QE QA-ACT-PM-ISP-
All wet works of other trades such as INT-PGL-_____
Masonry. Plastering & POP to be completed
Submission / Inspection / ACT In Verification
Method Inspection Frequency Acceptance Criteria
Test details Charge Record (register,

QA-ACT-PM-ITP-INT-PGL-R0 Page 3 of 5
# ACT CO IP CL inspection, test)
To be co-ordinated with adjacent coverings
4b Check for position of lights Visual H H All works QE and position of lights before glazing works
starts
Refer QA-ACT-PM-REG-ADW-MDL-R1 is
Visual / accepted
4c Check on materials H H All works QE
Review The glazing bars and glass shall be delivered
ready for fixing..
All roofing below and at end of glazing shall
be completed and all gutters fixed before QA-ACT-PM-ISP-
4d Check for preparation for glazing Visual H H All works QE glazing is commenced. Joints shall be racked INT-PGL-_____
out and chases cut as per the approved
details
All structural members shall be painted before
Check for painting and patent glazing is fixed. The structural
4e preparation on structural Visual H H All works QE members shall be prepared to receive the
members bolts which secure the patent glazing and also
to receive the fixing brackets or other fittings.
5 WORK IN PROGRESS INSPECTION
Glazing bars should be fixed by screws
or bolts or any corrosion-resisting materials
5a Check for fixing of glazing bars Visual W H All works QE
as per manufactures recommendations and
approved drawings.
Bearings of not less than 40 mm at the top
Visual /
5b Check for bearing of glazing bars W H All works QE and 50 mm at the bottom to be provided so
Mmnt
that the bars may be properly secured.
Glass to be fixed properly as per approved
details.
5c Check for fixing of glazings Visual W H All works QE QA-ACT-PM-ISP-
Tightness of all nuts and screws to be checked INT-PGL-_____
Flashing to be properly dressed down and to
5d Check for fixing of flashings Visual W H All works QE be fixed as per the approved drawings and
manufactures recommendations
Storm clips shall be provided where specified
5e Check for storm clips Visual W H All works QE
as per the approved drawing

Capping, Draught Excluder, sealing etc to be

5f Check for other fixings Visual W H All works QE
provided as per approved details.

6 POST WORK INSPECTION

All glass to be free from scratches and cracks

6a Check for cleaning Visual H H All works QE
and to be cleaned carefully QA-ACT-PM-ISP-
Gearing for opening lights to be inspected and INT-PGL-_____
6b Check for testing Visual H H All works QE
tested for effective and easy operation.

Non-Conformance
NCR and Inspection after
7 Refer to NCR Procedure in case of non compliance of tender/contract conditions. Report
Rectification of Defects
QA-ACT-PM-NCR

QA-ACT-PM-ITP-INT-PGL-R0 Page 4 of 5
 Project PROJECT NAME

INSPECTION RECORD
INSTALLATION
Inspection QA-ACT-PM-ISP-INT-
ITP GLAZING Location
No. PGL-_____
Prepared
Applicable Drawing
by

Patent (Putty less) Glazing

Item of work Spec: Ref: #
Type

Sign
# Description Result Date Contract
ACT
or
4 PRE WORKS INSPECTION

4a Check for locations

4b Check for position of lights

4c Check on materials

4d Check for preparation for glazing

4e Check for painting and preparation on structural members

5 WORK IN PROGRESS INSPECTION

5a Check for fixing of glazing bars

5b Check for bearing of glazing bars

5c Check for fixing of glazings

5d Check for fixing of flashings

5e Check for storm clips

5f Check for other fixings

6 POST WORK INSPECTION

6a Cleaning

6b Check for protection

 Accepted  Accepted with Comments  Rejected

CONCLUSION
NCR No. ____________

COMMENTS

CONTRACTOR ARCHETYPE
Date Sign Date Sign

QA-ACT-PM-ITP-INT-PGL-R0 Page 5 of 5